Professional Documents
Culture Documents
SECTION
CHG
CHARGING SYSTEM
CONTENTS
PRECAUTION ............................................... 2
PRECAUTIONS ................................................... 2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" ................................................................... 2
PREPARATION ............................................ 3
PREPARATION ................................................... 3
Special Service Tool ................................................. 3
Commercial Service Tool .......................................... 3
Description ...............................................................23
Diagnosis Procedure ...............................................23
SYSTEM .............................................................. 6
CHARGING SYSTEM .................................................. 6
CHARGING SYSTEM : System Diagram ................. 6
CHARGING SYSTEM : System Description ............. 6
CHARGING SYSTEM : Component Description ...... 6
Description ...............................................................26
Diagnosis Procedure ...............................................26
CHG
Generator ................................................................30
CHG-1
PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000009269514
The Supplemental Restraint System such as AIR BAG and SEAT BELT PRE-TENSIONER, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB sections of this Service Manual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.
CHG-2
PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Special Service Tool
INFOID:0000000009269515
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
Description
() Model GR8-1200 NI
Multitasking battery and electrical diagnostic station
E
AWIIA1239ZZ
() Model EXP-800 NI
Battery and electrical diagnostic analyzer
JSMIA0806ZZ
INFOID:0000000009269516
I
Tool name
Description
Power tool
PIIB1407E
CHG
CHG-3
COMPONENT PARTS
< SYSTEM DESCRIPTION >
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location
INFOID:0000000009269517
ALMIA0606ZZ
1.
2.
IPDM E/R
3.
ECM
4.
Generator
5.
6.
Component Description
INFOID:0000000009269518
Component part
Description
The IC regulator controls the power generation voltage by the target power generation voltage based on the received PWM command signal.
When there is no PWM command signal, the generator performs
the normal power generation according to the characteristic of the
IC regulator.
ECM
The battery current sensor detects the charging/discharging current of the battery. The ECM judges the battery condition based on
this signal.
The ECM judges whether to request more output via the power
generation voltage variable control according to the battery condition.
When performing the power generation voltage variable control,
the ECM calculates the target power generation voltage according
to the battery condition and sends the calculated value as the power generation command value to the IPDM E/R.
CHG-4
COMPONENT PARTS
< SYSTEM DESCRIPTION >
Component part
Description
IPDM E/R
CHG
CHG-5
SYSTEM
< SYSTEM DESCRIPTION >
SYSTEM
CHARGING SYSTEM
CHARGING SYSTEM : System Diagram
INFOID:0000000009269519
AWMIA1334GB
INFOID:0000000009269520
The generator provides DC voltage to operate the vehicle's electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Generator
INFOID:0000000009269521
Description
Terminal 1
Terminal 2
Terminal 3
Terminal 4
IPDM E/R
CHG-6
INFOID:0000000009269522
F
ALMIA0566GB
System Description
INFOID:0000000009269523
Power generation variable voltage control system has been adopted. By varying the voltage to the generator,
engine load due to power generation of the generator is reduced and fuel consumption is decreased.
NOTE:
When any malfunction is detected in the power generation variable voltage control system, power generation
is performed according to the characteristic of the IC regulator in the generator.
CHG
CHG-7
CHARGING SYSTEM
< WIRING DIAGRAM >
WIRING DIAGRAM
CHARGING SYSTEM
Wiring Diagram
INFOID:0000000009269524
ABMWA2058GB
CHG-8
CHARGING SYSTEM
< WIRING DIAGRAM >
A
CHG
O
ABMIA4730GB
CHG-9
CHARGING SYSTEM
< WIRING DIAGRAM >
ABMIA3970GB
CHG-10
CHARGING SYSTEM
< WIRING DIAGRAM >
A
CHG
O
ABMIA3971GB
CHG-11
CHARGING SYSTEM
< WIRING DIAGRAM >
ABMIA4731GB
CHG-12
BASIC INSPECTION
INFOID:0000000009269525
CHG
CHG-13
AWMIA1283GB
DETAILED FLOW
NOTE:
To ensure a complete and thorough diagnosis, the battery, stater and generator test segments must be done
as a set from start to finish.
1.PRELIMINARY INSPECTION
CHG-14
>> GO TO 2.
>> GO TO 3.
Perform the charging system test using Multitasking battery and electrical diagnostic station GR8-1200 NI or
Battery and electrical diagnostic analyzer EXP-800 NI. Refer to the applicable Instruction Manual for proper
testing procedures.
Test result
NO PROBLEMS>>Charging system is normal and will also show DIODE RIPPLE test result.
NO VOLTAGE>>GO TO 4.
LOW VOLTAGE>>GO TO 12.
HIGH VOLTAGE>>GO TO 14.
EXCESSIVE RIPPLE, OPEN PHASE, OPEN DIODE or SHORTED DIODE>>Replace the generator. Refer
to CHG-28, "Removal and Installation". Perform DIODE RIPPLE test again using Multitasking
battery and electrical diagnostic station GR8-1200 NI or Battery and electrical diagnostic analyzer
EXP-800 NI to confirm repair.
CHG
CHG-15
INFOID:0000000009269526
OVERALL SEQUENCE
Before performing a generator test, make sure that the battery is fully charged. A 30-volt voltmeter and suitable test probes are necessary for the test.
Before starting, inspect the fusible link.
CHG-16
ALMIA0577GB
DETAILED FLOW
1.PRELIMINARY INSPECTION
>> GO TO 2.
CHG-17
Start engine. With engine running at 2,500 rpm, measure B terminal voltage.
What voltage does the measurement result show?
Less than 13.0 V>>GO TO 9.
More than 16.0 V>>Replace generator. Refer to CHG-28, "Removal and Installation".
CHG-18
DTC/CIRCUIT DIAGNOSIS
INFOID:0000000009269527
2.CHECK FUSE
Battery (terminal 3)
Fuse 24
Generator
Battery (terminal 1)
Fusible Link A
Fuse 3
Fuse 3
CHG
CHG-19
INFOID:0000000009269528
1.
2.
3.
4.
: 12 - 13.6 V
Check the value of BATTERY VOLT monitor when DUTY value of DUTY is set to 80.0%.
BATTERY VOLT
20 seconds after setting
the DUTY value of ALTERNATOR DUTY to 80.0 %
Perform IPDM E/R self-diagnosis with CONSULT. Refer to PCS-37, "CONSULT Function (IPDM E/R)".
Is the inspection result normal?
No malfunction detected>> GO TO 4.
Malfunction detected>> Check applicable parts, and repair or replace corresponding parts.
1.
2.
3.
IPDM E/R
Connector
Terminal
Connector
Terminal
F1
F43
48
CHG-20
Continuity
Yes
Terminal
F1
Continuity
Ground
No
CHG
CHG-21
B TERMINAL CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
B TERMINAL CIRCUIT
Description
INFOID:0000000009269529
B terminal circuit supplies power to charge the battery and to operate the vehicles electrical system.
Diagnosis Procedure
INFOID:0000000009269530
Terminal
F2
(-)
Voltage
(Approx.)
Ground
Battery voltage
Voltage
(Approx.)
Generator
Connector
Terminal
F2
CHG-22
Description
INFOID:0000000009269531
The L terminal circuit controls the charge warning lamp. The charge warning lamp turns ON when the ignition switch is set to ON or START. When the generator is providing sufficient voltage with the engine running,
the charge warning lamp turns OFF. If the charge warning lamp illuminates with the engine running, a malfunction is indicated.
Diagnosis Procedure
Condition
Connector
Terminal
F1
Ground
ON
Illuminate
Generator
Does it illuminate?
YES >> L terminal circuit is normal. Refer to CHG-13, "Work Flow (With EXP-800 NI or GR8-1200 NI)" or
CHG-16, "Work Flow (Without EXP-800 NI or GR8-1200 NI)".
NO
>> GO TO 3.
1.
2.
3.
INFOID:0000000009269532
1.
2.
CHG
Combination meter
Connector
Terminal
Connector
Terminal
F1
M82
38
Continuity
Yes
Generator
Combination meter
Connector
Terminal
Connector
Terminal
F1
M24
35
Continuity
Yes
CHG-23
(+)
Combination meter
Connector
Terminal
M82
28
(-)
Condition
Voltage
(Approx.)
Ground
Battery voltage
(+)
Combination meter
Connector
Terminal
M24
(-)
Condition
Voltage
(Approx.)
Ground
Battery voltage
CHG-24
Description
INFOID:0000000009269533
The terminal L circuit controls the charge warning lamp. The charge warning lamp turns ON when the ignition switch is set to ON or START. When the generator is providing sufficient voltage with the engine running,
the charge warning lamp turns off. If the charge warning lamp illuminates with the engine running, a malfunction is indicated.
Diagnosis Procedure
INFOID:0000000009269534
Combination meter
Terminal
F1
Connector
Ground
Continuity
No
CHG
CHG-25
S TERMINAL CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
S TERMINAL CIRCUIT
Description
INFOID:0000000009269535
The output voltage of the generator is controlled by the IC regulator at terminal S detecting the input voltage
from battery.
The S terminal circuit detects the battery voltage to adjust the generator output voltage with the IC voltage
regulator.
Diagnosis Procedure
INFOID:0000000009269536
Terminal
F1
(-)
Voltage
(Approx.)
Ground
Battery voltage
CHG-26
CHARGING SYSTEM
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS
CHARGING SYSTEM
Symptom Table
INFOID:0000000009269537
Symptom
Reference
Battery discharged
The charge warning lamp does not illuminate when the ignition
switch is set to ON.
The charge warning lamp does not turn OFF after the engine
starts.
CHG
CHG-27
GENERATOR
< REMOVAL AND INSTALLATION >
INFOID:0000000009269538
JSMIA0093GB
1.
2.
Generator bracket
3.
Generator bolt
4.
Generator
5.
B terminal harness
6.
B terminal nut
7.
INFOID:0000000009269539
REMOVAL
1.
2.
3.
4.
5.
6.
7.
8.
9.
Disconnect the battery cable from the negative terminal. Refer to PG-63, "Removal and Installation".
Remove fender protector (RH). Refer to EXT-26, "Removal and Installation".
Remove the under cover. Refer to EXT-19, "Removal and Installation".
Remove drive belt. Refer to EM-16, "Removal and Installation".
Remove the horn bracket.
Disconnect the harness connector from the generator.
Remove B terminal nut and disconnect B terminal harness.
Remove generator bolts.
Remove the generator.
CAUTION:
Be careful not to damage surrounding parts when removing
generator from the vehicle.
NOTE:
Front fascia shown removed for clarity.
JMMIA0861ZZ
INSTALLATION
Revision: April 2013
CHG-28
GENERATOR
< REMOVAL AND INSTALLATION >
1. Install the generator bracket (if removed), using the following
procedure.
a. Temporarily tighten bolt (1).
b. Temporarily tighten bolt (2).
c. Tighten bolts (3) and (4) to specification in numerical order as
shown.
Tighten bolts (1) and (2) to specification.
C
JMMIA0463ZZ
2.
a.
b.
c.
3.
4.
CHG
CHG-29
INFOID:0000000009269540
Model*
A002TJ1791ZC
Manufacturer
Mitsubishi
Nominal rating
13.5V - 110A
Ground polarity
Negative
1,000 rpm
11.4 - 15.6V
* : Always check with the Parts Department for the latest parts information.
CHG-30