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Investment Protection

Jean-Marie Alliet

2004 Users Group Americas Symposium Partners in Innovation

Investment Protection

Flexible product and service solutions that allow a customer to choose when
and how they want to evolve
Maintain

Migrate /
Upgrade

Parts Availability
Unique products like ION, LCN-connected Experion Station and
Server that support small steps while maintaining existing
control strategies
Translation services for application and display migration

Replace

Long term planning services


Wiring preservation

Honeywells solutions address customer challenges and deliver value no


matter what the path forward
Operator Effectiveness Solutions enabled by HMI upgrades
Asset Effectiveness Solutions enabled by controller replacements

Honeywell offers the right solution for each situation

Maintain
Migrate / Upgrade

HMI Migration

Controller and I/O Migration

System Expansions

MAINTAIN - Certified Recycled Parts


Protect your long-term investment and maintain system
productivity
Certified parts include used & surplus equipment for legacy
systems
TDC, Hiway
TPS parts no longer in production
QCS parts & systems in Q4 2005

Honeywell is Committed to Best-in-class Lifecycle Support

Honeywell offers the right solution for each situation

Maintain
Migrate / Upgrade

HMI Migration

Controller and I/O Migration

System Expansions

Migrate/Upgrade TDC/TPS to Experion Step 1


Plant Information Network (Ethernet)

LCN-connected Experion Server


Experion-level history for trends and reports

Customer Value

Key infrastructure component to unlock Experion


value
Enables integration of third-party automation systems
via OPC and serial interfaces

NIM

LCN

LCN-connected
Server
APP

HM

HPM

HG
CB

TPS

Migrate/Upgrade TDC/TPS to Experion Step 2


Plant Information Network (Ethernet)

Experion Station TPS

Common operator interface


supports US, GUS and
Experion displays in an
Experion framework

Customer Value

LCN-connected
Experion Server

Improve operator
effectiveness with
optimized alarm
management and trending

APP

NIM

Congratulations! You Now Have an


Experion System!

LCN

HM

HPM

HG
CB

TPS

Honeywell Services for HMI Migrations

Customer choice to rewrite (improve) or translate

Knowledge shared inside Honeywell


Global process and ASM best practice
Ever expanding internal libraries, templates and tools available to all
Honeywell project teams globally
Global documentation standards

Scalable for large and small teams

Concurrent engineering for front and back offices used when


needed

Universal Station Example


T200 FRAC OVRHD

FI226
400.312
MSCFD

CSR

TI201
280.03
F

PI201
18.71
PSI

65%

1-281.53
2-280.03
3-271.89
4-266.00
5-255.44
6-254.99
7-266.92

DEGF
DEGF
DEGF
DEGF
DEGF
DEGF
DEGF

SOUR
W TR

TI203
200.09
DEGF

E210

FUEL
GAS

PC106
15.73
PSIG

FC201
4608.23
BPD

LI224
95
%

85%

D200

FI204
000.00
MSCFD

T203

E209

CWS

T200 TEMPS

FLARE
PI115
10.77
PSIG

PC105
18.70
PSIG

15%

TI202
281.53
DEGF

0%

FC234
13.29
KBPD

LI214
85
%
TI223
440.06
F

T200

LC204
25
%

TI213
89.03
F

C205

FC214
1308.29
BPD

50%

VRU

AI241
320.78
AMPS

NAPHTHA

SLOP
100%

P209

P211

P210

P212

Used in conjunction with HMIWeb Display Builder

Uses Sub Picture Libraries


ASM Consortium guidelines

Improves Operators ability to manage the unit performance through normal


and abnormal response situations.

Expand With Experion Advanced Control

Plant Information Network (Ethernet)

ACE

Fault-Tolerant Ethernet (FTE)


LCN-connected
Server

Advanced Control Environment


Supervisory control platform with common
control environment
LCN
NIM
HM
Custom Algorithm Block (CAB) with
user-written
Visual Basic control applications

Customer Value

HPM

Create profit and availability improving


TPS
applications across the architecture
Migrate AM applications at your own pace

APP

HG

CB

Expand With Experion Process Control

Plant Information Network (Ethernet)

Add Controller and I/O


AddACEC200/C300 controller and
integration with smart field
and wireless devices
Fault-Tolerant
Ethernet (FTE)
Customer
Value
C300

PMD

C300

XYR Wireless
Transmitters
GE Fanuc
Versamax

XYR Base
Radio

Improve process LCN-connected


Server
performance and asset
effectiveness

NIM

LCN

HM

HG

3rd Party I/O

HPM

CB

HART

TPS

APP

The Evolution Continues


TDC3000/TPS
Operations (US, GUS)

Experion Operations
(Experion Station TPS)

TDC3000/TPS
Control (AM, PM)
TDC2000/3000/TPS Control
(Hiway, AM, PM)

TDC2000 Control
(Hiway)

Hey Weve Done This Before!!!

Experion Control
(C200, C300,
ACE)

Derive Value With Experion Applications

Plant Information Network (Ethernet)

Asset Management
Manage
ACEall devices with Asset
Manager

Asset
Management

Customer Value

C300

PMD

C300

Fault-Tolerant Ethernet (FTE)

Increased availability and easier


troubleshooting
LCN-connected
Server

APP
XYR Wireless
Transmitters
GE Fanuc
Versamax

XYR Base
Radio

NIM

LCN

HM

HG

3rd Party I/O

HPM

CB

HART

TPS

Derive Value With Experion Applications

Plant Information Network (Ethernet)

Asset
Management

ACE

Comm. Tower

PMD

Fault-Tolerant Ethernet (FTE)

Mobile Productivity
C300
C300
Extend the scope of the
automation system with
XYR Wireless
IntelaTrac PKS and Mobile
Transmitters
Station

GE Fanuc
Versamax
3rd Party I/O

XYR Base
Radio

Customer Value

Optimize work processes


and improve
productivity
HART

LCN-connected
Server
APP

NIM

LCN

HM

HPM

HG

CB

TPS

Plantwide System Integration


Console

Console
Extensions
Servers

e-Server
Business
Information

Station

Central Control Room

Fire Wall

Server

FTE
ACE

C300

Controllers
.

ExperionPKS
Expansion

FTE

HART

DSA

DSA

ExperionPKS
DSA

DSA

FTE

FTE
ES-C

LCN-

connected

ES-C

AM

GUS

Server

ACE

Server

Console

LCN
NIM

HM

HPM

TPS

HG

CB

LCN

NIM

HM

HPM

HG

CB

TPS

Honeywell offers the right solution for each situation

Maintain
Migrate / Upgrade

HMI Migration

Controller and I/O Migration

System Expansions

Data Hiway
Replacement
Common Operator
Interface
Seamless operational integration of Experion
PKS and TPS
Integrated data access
Integrated alarms & events

C300

Plant Information
Network (Ethernet)
Data
Hiway Replacement

C300 Controller
Hybrid control
Regulatory
Discrete
Sequence
Fault-Tolerant
Fully redundant
Ethernet (FTE)
LCN-connected
Faster control (50 ms)
ES-C
Server (Profit
Built-in
advanced control
TPS
Loop)
Full integration with HART and
Foundation Fieldbus
Redundant Series C I/O
Redundant
LCNPM I/O HM
NIM
HG
Chassis and rail-Mounted I/O
Preserves
field wiring and terminations
HPM
CB
Migration of associated advanced control
applications need to be considered

TPS

APP

Rail I/O -- Series A


Fault Tolerant Ethernet

LEPIU
GI/IS Rail I/O -- Series H
Fiber
FiberOptic
Optic
Isolation
Isolation

MFC has additional panels

HLPIU & LLPIU

Mini FTAs replace HLPIU


and LLPIU cards

Mini FTAs

Zero footprint kits free Hiway cabinet space

Cables pre-built and labeled

Experion controllers can be mounted in Hiway cabinets

Field wiring is untouched

There is exceptional value in reducing footprint

Where possible, terminations should be managed at the marshalling panel

Field Mounted Muxes

LEPIU

CB, EC & MFC use same main panels

MFC has additional panels

CB, EC & MFC use same main panels

CB, EC MFC
CB

EC

MFC

MFC I/O

Mini FTAs

MFC I/O

Zero footprint kits free Hiway cabinet


space

Cables pre-built and labeled

Experion controllers can be mounted in


Hiway cabinets

Improved performance, robustness and


reliability provided by Experion controller

Field wiring is untouched

Field wiring untouched

AMC

Front Terminal Blocks

Mini FTAs
replace AMC
I/O cards

X
Remote Terminal Panels

Zero Footprint kits free Hiway cabinet


space

Cables pre-built and labeled

Experion controllers can be mounted in


Hiway cabinets

Improved performance, robustness and


reliability provided by Experion controller

Field wiring is untouched

HLPIU, LLPIU

Field wiring untouched

Free
Cabinet
Space

Mini FTAs
replace HLPIU
and LLPIU
cards

Cables pre-built and labeled


Experion controllers can be mounted
in Hiway cabinets
Improved performance, robustness
and reliability provided by Experion
controller
Field wiring is untouched

Honeywell offers the right solution for each situation

Maintain
Migrate / Upgrade

HMI Migration

Controller and I/O Migration

System Expansions

Continuous Evolution
C200

Honeywell / Rockwell will continue their


relationship well into the next decade.

Series C (C300)
All Move Forward

HPM

I/O and controller families optimized


for customer requirements

Honeywells Process Manager controller and


I/O will be available for many years. Longer
term support is available with specific
service contracts.

The Rockwell / Honeywell Relationship


Based on 10 years of
partnering
Does not cover those items
manufactured by
Honeywell exclusively
Encompasses those items
manufactured by
Rockwell/Allen-Bradley and
resold by Honeywell

IOLIM

PMIO

manufactured by

CNET

PWR SUPPLY

CHASSIS

PROFIBUS

FIELDBUS

SERIAL

REDUNDANCY

manufactured by

CPM

FTE BRIDGE

A Closer Look at the C200 Controller

SERIES A

SERIES A RAIL
SERIES H RAIL

Honeywells Commitment to Customers


Honeywell is committed to
the C200 controller
The C200 will co-exist
with the C300
New R300 features
available in the C200,
C300 and ACE
C200 will remain the
preferred controller for
certain applications

System Expansions Controller and I/O


Small expansion to TPS system
Recommendation: add HPMs

Medium to large expansions to TPS system


OPTION 1: add HPMs and PMIO
OPTION 2: migrate to Experion and add C300 and
Series C I/O
or, PMIO

www.honeywell.com