You are on page 1of 49

Shaangu for Metallurgical

Industry Application

February 26, 2013

Blast furnace system


Dedust system
septum valves

Hot
stove

Blast
furnace

Dust
collector

Gas tank

Dust remover

Generator
Gearbox
blower

TRT
Motor

Blower system
2

TRT system

Major products
Axial blower for blast furnace
Flow rate 1,10018,000 Nm3/min
For Blast furnace Volume: 380~5800 m3
TRT and BPRT
Power generation 2MW 30MW
Sinter Plant residual heat recovery

Content
1

Axial blower

AV All stages variable blade

5
Thema / Titel

Datum

Sectional drawing of weld casing

Frame size series

Serie

l ow e
b
e
h
t
s of

40 45 50

Flow range:
1,10018,000 Nm3/min
Pressure range: 0.20 0.72 Mpa
Power range:
490 MW
Volume of BF: 380~5800 m3
7

63 71 80

90 100 112

140

Axial compressor
Gas compressed along the shaft axially - Axial compressor

P&I of motor driven blower

P&I blower driven by steam turbine

10

General arrangement of blower workshop

Front
view

Aerial
view

To process

11

Main axial compressor export reference

12

Model

Quantity

Year

End-user

AV45-12

1998

Bellary, India

AV56-14

1999

Khartoum oil refinery, Sudan

AV45-13

2005

Bhushan 1008m3 BF, India

AV40-8

2005

Cosipar 320m3 BF, Brazil

AV45-13

2006

Ispat 550m3 BF, India

AV45-12

2006

Siscol 550m3 BF, India

AV40-12

2006

Siscol 550m3 BF, India

AV71-13

2006

Isdemir 2100m3 BF, Turkey

AV90-15

2007

Isdemir 2500m3 BF, Turkey

AV45-11

2007

Kardemir 450m3 BF, Turkey

AV90-15

2007

Malaysia Gasteel 2580m3 BF

Steam turbine

Power rating: 1 MW 50 MW

Type: fully condense


back pressure
side stream

13

Content
1

TRT & BPRT

14

What is TRT
TRTTop pressure Recovery Turbine
TRT is an energy recovery equipment, by which the BF top gas pressure and
thermal energy are converted to mechanical energy.
Noise from pipelines is reduced and top gas pressure of the BF is precisely
controlled

15

Sectional drawing of two - adjustable stages

16

Series of TRT and operation range


Two types depends on different gas de-dust system:
Wet type MPS Bishoff tower, Venturi scrubber
Dry type MPG Bag filter, static electric de- dust
Series:

Type
Power output (max.)
MW

MP5
5

MP7
7

MP14
14

MP18
18

Flow rate: 80,000~1,000,000 Nm3/h, pressure: 80~300kPa(G)


BF of capacity: 300~5500m3
Work Speed: 3000rpm, 3600rpm
Control mode: 2-stage stator blades adjustable
first stage adjustable

17

MP25
25

MP35
35

Twin TRT , one train for Two BFs

18

Process P&I for twin TRT

19

Gerdau Acominas (Brazil) 1750m3 BF TRT

20

Wet gas TRT for --3200m3 BF

21

Hyundai (Korea) 5250 m3 BF TRT

22

Assembly

BPRT (Blower Power Recovery Turbine)

23

BPRT (Blower Power Recovery Turbine)


Motor

Gearbox

Axial blower Clutch


Blower

Gas Turbine
TRT

Advantages:
1. Less investment: 20~30% investment cut-down. No generator,
One motor system, One auxiliary, One workshop, One control
room.
2. Higher efficiency: No transforming loss of energy from
mechanical to electric energy, and back ward; nor cable loss.
24

BPRT reference plant

25

Content
1

26

Residual heat recovery

Residual heat recovery in sinter plant


Solution 1: Heat recovery from cooling section

27

Residual heat recovery in sinter plant


Solution 1: Heat recovery from cooling section
Example of 360 M2 sinter
plant

With warm air recycle


power recovered
increased from
18-20 kwh/t sinter ore

22-30 kwh/t sinter ore

28

Boiler with double pressure steam export

Vertical arrangement
Hot air from top to bottom
Over heater
Evaporator
Economizer 1st and 2nd
Two different pressure steam
1.85 Mpa 370 oC
0.6 Mpa 200 oC

29

Residual heat recovery in sinter plant


Solution 2: Heat recovery from burning section and cooling section

More power can be recovered, up to 40kwh/t sinter ore


30

Residual heat recovery in sinter plant


Solution 2: Heat recovery from burning section and cooling section

Hot tube obtaining heat from main air conduct


31

Finance analysis
Cooling section

Burning and cooling

recovery

section

kW

12,000

15,000

kW

10,500

14,002

Annual working hours

7,200

7,200

Annual electricity prod.

104kw.h

7,560

14,002

Running consumption

kW

2,548

2,940

Annual export

104kw.h

5,725

11,062

Total investment

M USD

15

18

Annual income

M USD

5.7

11

Pay back time

years

2.6

1.6

Item

Unit

Generator rating

Power generated

Remark:
Remark: example
example of
of 360
360 M
M22 sinter
sinter plant
plant
32

Remarks

0.1 USD/kWh

Major equipments
Steam turbine and condenser

33

Major equipments

Generator

34

Electricity control and automation


Power plant grid

Monitoring and automation

35

Reference plants

36

Shanxi Liheng Steel 2X95 m2Sinter plant + 2X40t convertor


residual heat power plant 7.5 MW

Content
1

37

Facilities & certificates

Manufacturing facilities
Five-axis NC machining center for blade

38

Manufacturing facilities
32 tons high-speed dynamic balance equipment

39

Test facility

40

Manufacturing facilities
Assembly workshop (Closeddust-proofconstant temperature workshop)

41

International certification
ISO9001 Quality System certificate was rewarded in 1994, the first
company in turbo-industry in China.

42

International certification
ISO14001 Environment System Certificate was rewarded in 2001.

43

International certification
OHSMS18000 Occupational Health and Safety Management
Certificate was rewarded in 2004.

44

China Brand Top 500

Shaangu was listed as 97


in "China Top 500 " with
estimated Brand value of
USD 1.2295 billion Dollar.

45

Catalogue
1

46

Service

Service content
24 hours hotline service;
Expert technical support system;
Installation and commissioning
of turbo-machinery;
Overhaul and maintenance of
turbo-machinery;
Revamping of turbo-machinery;
Vibration analysis and treatment
of turbo-machinery
24 hour on-line remote condition
monitoring and failure diagnosis
service;
47

Remote On-line Monitoring and Diagnosis System


Remote on-line monitoring and failure diagnosis center, via
Internet, first one in China.
Over 228 sets of turbo-machineries from more than 58
customers have been monitored Remote On-line Center.

48

51