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Aircraft Reliability Improvement

and Maintenance Management


5 Days In- House Session Proposal
facilitated by Mr. S.Nadeem Ahmed

intelliskills

Aircraft Reliability Improvement


and Maintenance Management

intelliskills

About the course


This Course emphasizes in detail on the background of Aircraft Maintenance Program as part of the operators maintenance
program and will specifically emphasize on issues related to development, implementation and control of maintenance with
additional emphasis on aircraft performance , reliability and cost analysis. Asset Management Concept as applied to Aircraft ,
its structure and components will be discussed in detail . Maintenance strategy and various concepts may reduce cost, but the
integrated to ensure high reliability levels. Continued compliance with the regulatory requirements, while fulfilling the challenges
of cost reductions and effective maintenance programs, is of paramount importance. Regulatorty Authorities and Operators
should be on the same level of understanding. This course will also provide an insight into such understandings.
Within a 5-days period you will be provided with guidance for the implementation of Maintenance Program and will focus on the
monitoring task and the relevance of the efficiency of the Maintenance Program, in order to fulfill the regulatory requirements and
to avoid unnecessary maintenance cost. Case studies with practical examples will complement this course .
Continuing airworthiness is to be delivered by the aircraft Manufacturer for the establishment of an approved aircraft operators
aircraft maintenance programme and must contain the necessary details, including frequencies, of all maintenance required to
be carried out for a safe and economical aircraft peration. Implementation of such aircraft maintenance programmes requires the
preparation and planning of the maintenance tasks. These tasks are normally based upon the Maintenance Review Board
Report and the Manufacturers Maintenance Planning Recommendation as detailed in the Maintenance Planning Document
(MPD). In order to establish an operators maintenance programme, the tasks and periods (interval/ frequencies) at which each
part of the aircraft, engines, APUs, components, accessories, equipment, instruments, electrical and communication apparatus,
and associated systems and installations should be inspected. Such implementation includes the periods at which items as
appropriate, should be checked, cleaned, lubricated, replenished, adjusted and tested as well.

Benefits of attending
- Understand Aircraft Reliability Engineering and Implement RCM Based Performance ,
- Functional Reliability and Maintenance Strategies for Aircraft, Systems, Components .
- Understanding the development and implementation of Aircraft Reliability and Integration with Maintenance Programs

Who should attend


- Airworthiness Inspectors from Civil Aviation Authorities
- Airline Maintenance Management Personnel
- Service or Design Engineering Personnel
- Technical Support Staff
- MRO Line and Base Maintenance Staff
- Workshop Personnel
- Maintenance Planning Personnel
- Fleet Managers
- Quality Assurance Personnel
- Maintenance Program Engineers
- Reliability Engineers
- Technical Staff from Leasing Companies

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Tel: +6 03 2022 1849

intellis@intelliskills.com.my

Aircraft Reliability Improvement


and Maintenance Management

intelliskills

Course Outline
DAY 1

Nego Aircraft Manufacturers


Data Display and Reporting
tiation
is a
Aircraft Operators
Monthly Fleet
Reliability Report
Regulatory Authorities
Fleet Performance Report , Statistics Summary
Terminologies
NFF , skill
Statisticsthskills
, Variations , that
Critical Failure Report ,
Technical Delays and Cancellations
the per 100 Departures
- General Introduction to Aircraft Maintenance
everyone
Dispatch Reliability learns
, Delays andon
Cancellation
Engine in-flight Shutdowns and Unscheduled Removals
Maintenance Organization
requirements
job. ETOPs
From
early age, kids learn
Maintenance Philosophy
Fleet Corrective Action Status
Maintenance Strategy general
how to negotiate with their
Asset Management Concept / What is Reliability
DAY 3
Regulatory Requirements of EASA , FAA parents over what they want and enhance
- Data Monitoring
- Explanation of Continuing Airworthiness
this skill as they
learn from their success. Howev
Reliability Analysis
Aircraft Life Cycle
Performance
and Parameters
as we grow we seem
toMeasurement
lose that
skill and become l
Contents of the Maintenance
Alert Definitions , Status , Exceptions
Types of Maintenance Strategies
Airplane
Alerts , Structures
successful
exactly
whatreliability
we
FAA and EASA requirements
/ Comparison in getting
Upper Control Limits & Establishment
Revision of Control Limits , Examples
want. Somehow our perspective
changes and we develop
DAY 2
- Maintenance Program Implementation
Unfortunately,
- Failure Considerations
and Analysis most
documents (AD, SBs , ARB, APD, CMR etc.)
people are not trained Source
systematically
on negotiations
Definitions , Philosophy
Operators
Maintenance Programme
, General Requirements eve
Fail Safe Design Concept
Scheduled Maintenance ( Check Intervals, Thresholds, Sample
skill
can be quite Checks,
System Configuration and
Redundancy
Permitted Variation etc.)
Non Redundant Single Path System
Task / Function Codes ( ATA Spec 100 )
beneficial
in and
both
their
personal
Redundant Parallel System , Multiple
Path System to them
Logistics
Man hour
planning
aspects (Accessand
Panels,profes
Zones,
Life Cycle Process , Classification of Failures
Skills, Tool and Equipment, Material etc.)
lives.
Probability (Qualitative and Quantitative)
Maintenance Task Packaging (Blocked Checks, Equalized
Safety Objective
Programs, Phased Programmes)
MSG , MSG-2 Maintenance Process and Decision
Maintenance
TaskaCards
, Computerized
ThisLogic
course
covers
wide
rangeSystems
of topics
MSG-3 Maintenance Tasks and Decision Logic
Maintenance Program Implementation and Development
Failure Effect Categorization
Implementationstrategy,
Plan, Service Experience,
such as(Staggered
negotiation
gamePeriodic
Time-to-Failure , Failure scenarios
Review, Amendments, Interval Escalations etc)
Unscheduled Removals
Lean Maintenance Concepts and integration with existing
theory,
programs.
- Maintenance Data Collection
psychological
Efficiency & Effectiveness oftactics,
maintenance Program
Inventory Monitoring to Support Maintenance Program
Prime sources of Information , Data Collection System
human emotional
Information Sources and Data Collected
- Maintenance Cost
Process Flow Diagram , Pilot Reports and Repeaters
states, with a
Delays and Cancellations
Direct and Indirect Cost Associated with Aircraft
Component Removals and Failures , Cannibilzation
Maintenance Cost Baselines
close
Service Difficulty / Occurrence Report
Maintenance Contracts
Cost Aspects
Structural Irregularity Report
Maintenance Cost Reporting , Data Analysis
l Proposals
Types of Data in Aircraft Operation
Cost Benefit Model , Change
- Aircraft Operator / Aviation

- Reporting Schemes

Data Analysis Techniques , Six Sigma Tools


Weibull Anlaysis , Distribution Fitting for Datas

Cost Analysis

Page 3

Tel: +6 03 2022 1849

intellis@intelliskills.com.my

Aircraft Reliability Improvement


and Maintenance Management

intelliskills

Course Outline
DAY 4

DAY 5

- Engineering Maintenance Procedures / Standards

- Maintenance Organization Exposition

Airworthiness Management

Documents / manuals

. Functions , Duties and Responsibilities


. Processes and Documents
. Maintenance Program & Reliability
. Technical Record and Documentation
. Check Package Evaluation ( Case Study )

. Overall Exposition manual


. Engineering procedures manual
. Associate maintenance procedures
. Reliability Reports
Human Factors in Aviation Maintenance Organization

Line Maintenance

. Human behavior
. Change Management / Culture
. Understanding Human error factors
. No Blaming culture

. Functions , Duties and Responsibilities


. Processes and Documents
. Fleet Specific Checks
. LM Planning & execution
-Main base
-Outstations
. Quality Monitoring of LM

Case Studies
. Reliability Improvement ( Example )
. Regulatory Requirements for Continued Airworthiness
. Continued Airworthiness Management Organization
. Maintenance Planning (Case Study / workshop )
. Maintenance Cost Analysis (Workshop)

Base Maintenance
. Functions , Duties and Responsibilities
. Processes and Documents
. Checks Planning thru Schedules
. Checks execution and monitoring
. Quality Assurance

Conclusion

Maintenance Planning
. Functions , Duties and Responsibilities
. Processes and Documents
. Rotable Planning
. Materials management
. Repair Abroad (Shedules and Check Planning)

Page 4

Tel: +6 03 2022 1849

intellis@intelliskills.com.my

Aircraft Reliability Improvement


and Maintenance Management

intelliskills

Trainer Profile:
S. Nadeem Ahmed V
Aero Power Plants Engineer
Msc Engg (PP) / BE Mech. Engg.
Six Sigma MBB (USA)

Negotiation
Mr. S.Nadeem Ahmed has 20 years plus of diverse engineering experience in
Industrial is a
sectors as a Mechanical Engineer with Manufacturing and Engineering MRO Industry.
For the past 15 years, he has worked with PKEngineering MRO facilityskill
on Maintenance
thskills that
Repair, Overhaul, Testing and Evaluation of Turbo Machinery including Aero and Aero
derivative Gas Turbine Power Plants and has diversified experience
on General Electric,
everyone
learns on the
Rolls Royce and Pratt & Whitney Machines.
job. From early age, kids learn
As an international conference speaker & trainer globally addressing Gas Turbine Power Plants, Rotating equipment, Reliability
engineering & lean Six Sigma topics, he has also trained
professionals in the
same area
within and outside his
hownumerous
to negotiate
with
their
organization. Nadeem has also provisioned Process companies (Power Generation, Oil and Gas etc) on Effective Reliability
Improvement Programs, Maintenance Management Strategies, Lean Maintenance and Six Sigma Process Improvement
parents over what they want and enhance
Strategies integrating the same with reliability solutions. He holds a Masters in Mechanical Engineering with Major in Thermal
Power Systems Engineering, is a Certified Six Sigma Master Black Belt from USA & is well versed with the Quality, Six Sigma
this skill as they learn from their success. Howev
and Power Plant Equipment Reliability Analysis Softwares.
as we grow we seem to lose that skill and become l
Key Specialties / Competencies
in getting exactly what we
- Aircraft Life Cycle Asset successful
Management Strategies
- Aircraft Asset Management Standards Implementations
want.
Somehow
our perspective
- RCM based Maintenance
& Reliability
Program Development
and implementation. changes and we develop
- Aircraft Reliability Analysis & Risk Based Studies.
most
- Work-scopeUnfortunately,
Optimization on Aero and Aero
derivative Power Plants Maint. Repair & Overhaul
- Aircraft Equipment Failure Analysis RCAs, RBD Modeling, FMECA, RCM Program etc.
- RAM / RCM Studypeople
for Aircraft, LRUs,
PM Program
optimization
areSystems
not etc.
trained
systematically
on negotiations eve
- Focused Lean Six Sigma Trainings (Upto Black Belt Level) for Aircraft Maintenance and Reliability Professionals.
- Lean Six Sigma Implementation
in Aviation
skill can
beMROs
quite
beneficial to them in both their personal and profes
lives.
This course covers a wide range of topics
such as negotiation strategy, game
theory,
psychological tactics,
human emotional
states, with a
close
l

Page 5

Tel: +6 03 2022 1849

intellis@intelliskills.com.my

Aircraft Reliability Improvement


and Maintenance Management

intelliskills

Proposal Details:
Project Customized

Customized Training on Aircraft Maintenance Management

Proposed Workshop

Aircraft Reliability Improvement and Maintenance Management

NegoDate (s)
TBA
tiation is a
Venue
Client Site
skill thskills that
Mode of Delivery
5 days Workshop @ 24 participants
everyone learns on the
Facilitator
Mr. S. Nadeem Ahmed
job. From early age, kids learn
Duration
5 full day
how to negotiate with their
Workshop Schedule
9:00 a.m to 5:00 p.m
parents over what they want and enhance
This customised workshop is designed to offer the expected theoretical
, Modus Operandi
this skillof as
they
learn
from
success. Howev
understanding
the subject
matter.
In addition,
theorytheir
will be effectively
translated in practice through a unique blend of Open Dialog Syndicated
s
as we
grow
wetransfer,
seem
to lose
that
skillofand
become l
Exercises,
Knowledge
Application
Sessions
and Sharing
Best
Practices Startegies. Participants will be engaged in a dynamic and interactive
workshopin
environment
whereexactly
their own issues
and experience
successful
getting
what
we will be an
important part of the discussion and learning.
bad habits. want. Somehow our perspective changes and we develop
Method of Learning
Based on proven techniques and principles, that can be implemented as soon
as
Unfortunately,participants
mostreturn to their workplace.
Personalized
- This workshop
is designed to allow maximum
interaction
though thispeople are
not trained
systematically
on negotiations
eve
and participation. A combination of class lectures and exercises contribute
to the
personalized
skill can
be
quitelearning process.
Solutions Oriented - The hands-on exercises and consultative sessions
onal
beneficial
to them in both their personal and profes
provide a unique forum to address chronic concerns
lives.
Medium of Communication
English
This course covers a wide range of topics
such as negotiation strategy, game
theory,
psychological tactics,
human emotional
states, with a
close
l

Page 6

Tel: +6 03 2022 1849

intellis@intelliskills.com.my

Aircraft Reliability Improvement


and Maintenance Management

intelliskills

Proposal Details
Intellectual Property Rights

All course material, handouts, power point presentation and other learning aids used
during the course are strictly the Facilitators and IntelliSkills Sdn Bhds intellectual
property. No part of the course materials, handouts, power point presentations and
other learning aids may be reproduced or transmitted in any form or by any means,
electronics or mechanical, including photocopying, recording or by any information
storage and retrieval system, without prior consent of the trainer or IntelliSkills Sdn
Bhd.

Total Fee Structure

A fee of USD 20,000.00 is imposed for the 5 days session. Fee quoted is based
on maximum of 24 participants with possibility of rotation among your engineers
or officials.

Important

Fees quoted above INCLUDES Trainers fee, trainers logistics and accommodation,
one master copy of course documentation and certificate of attendance. EXCLUDE
venue cost, trainers meal, luncheon, refreshment expenses, course documentation
duplication and workshop AV equipment rental. All these must be absorbed by the
client.

Payment

i. 50% payment required upon confirmation in order for us to begin preparations.


ii.Balance of 50% of the fee payable TWO weeks before the actual event date
iii.Payment to be made through Telegraphic Transfer or Cheque to:
IntelliSkills Sdn Bhd.

Cancellation

A cancellation fee of 50% of the professional fee is imposed once this


proposal is accepted

Page 7

Tel: +6 03 2022 1849

intellis@intelliskills.com.my

Aircraft Reliability Improvement


and Maintenance Management

intelliskills

INTEREST FORM
I am interested in organising the in-house training session with customized traininig agenda.
Please contact me for further discussion.

Negotiation is a
Contact Details
skill thskills that
everyone learns on the
Name : Mr/Ms/Mrs
job. From early age, kids learn
Job Title :
how to negotiate with their
Department :
parents over what they want and enhance
this skill as they learn from their success. Howeve
Company :
as we grow we seem to lose that skill and become le
Telephone :
successful in getting exactly what we
Handphone:
want. Somehow our perspective changes and we develop
Email :
Unfortunately, most
Address :
people are not trained systematically on negotiations even
Area of focus : skill can be quite
beneficial to them in both their personal and profes
lives.
This course covers a wide range of topics
such as negotiation strategy, game
theory,
Easy ways to send us your enquiry
psychological tactics,
human emotional
Online : www.intelliskills.com.my
states, with a
Email : intellis@intelliskills.com.my
close
Phone : + 6 03 2022 1849
l

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Tel: +6 03 2022 1849

intellis@intelliskills.com.my