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HDO

INDEX

GEARBOX RATING CHARTS

GENERAL INFORMATION
4.0

GEARBOX RATING CHARTS . . . . . . . . . . 33

4.1

PERMITTED OVERHUNG LOADS


ON OUTPUT SHAFT . . . . . . . . . . . . . . . . . 38

1.0

GENERAL INFORMATION. . . . . . . . . . . . . . 2

1.1

SYMBOLS AND UNITS


OF MEASUREMENT . . . . . . . . . . . . . . . . . . 2

4.2

PERMITTED THRUST LOAD


ON OUTPUT SHAFT . . . . . . . . . . . . . . . . . 43

1.2

PRODUCT FEATURES . . . . . . . . . . . . . . . . 2

4.3

MASS MOMENT OF INERTIA . . . . . . . . . . 48

1.3

INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . 3

4.4

EXACT RATIOS . . . . . . . . . . . . . . . . . . . . . 49

1.4

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . 3

1.5

STORAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.6

CONDITIONS OF SUPPLY . . . . . . . . . . . . . 4

1.7

PAINT COATING . . . . . . . . . . . . . . . . . . . . . 4

5.0

DIMENSIONS AND WEIGHT . . . . . . . . . . . 51

1.8

SERVICE FACTOR. . . . . . . . . . . . . . . . . . . . 4

5.1

MOUNTING FLANGE . . . . . . . . . . . . . . . . . 62

1.9

LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . 7

5.2

MANIFOLD FLANGE . . . . . . . . . . . . . . . . . 62

5.3

CUSTOMERS SHAFT . . . . . . . . . . . . . . . . 63

DIMENSIONS AND WEIGHT

SELECTING THE GEAR UNIT

2.0

SELECTING THE GEAR UNIT . . . . . . . . . . . 8

2.1

ENGINEERING SELECTION . . . . . . . . . . . . 8

2.2

VERIFICATIONS. . . . . . . . . . . . . . . . . . . . . . 8

2.3

SAMPLE APPLICATION. . . . . . . . . . . . . . . 15

PRODUCT CONFIGURATIONS

3.0

PRODUCT CONFIGURATIONS. . . . . . . . . 16

3.1

BASE VARIANTS . . . . . . . . . . . . . . . . . . . . 16

3.2

OPTIONAL VARIANTS . . . . . . . . . . . . . . . . 17

3.3

MOUNTING POSITION . . . . . . . . . . . . . . . 18

3.4

INPUT AND OUTPUT


CONFIGURATION . . . . . . . . . . . . . . . . . . . 19

3.5

OPTIONAL VARIANTS . . . . . . . . . . . . . . . . 20

Revisions
Refer to page 66 for the catalog revision index.
Visit www.bonfiglioli.com to search for catalog with latest revision index.
1

1 - GENERAL INFORMATION
1.1 - SYMBOLS AND UNITS OF MEASUREMENT
Description

Symb U.m.

Description

Symb U.m.

An

[lbs]

Rated thrust load

Pn

[hp]

Rated horsepower

Gear ratio

Pr

[hp]

Horsepower required

Intermittence

Rc

[lbs]

Calculated radial load

[lbft2]

Mass moment of inertia

Rn

[lbs]

Rated overhung load (OHL)

[lbin]

Torque

S.F.

Service factor

Tc

[lbin]

Calculated torque

Dynamic efficiency

Tn

[lbin]

Speed reducer rated torque

Tr

[lbin]

Torque required

Footnotes:

[rpm]

Speed

1 value applies to input shaft

[hp]

Horsepower

2 value applies to output shaft

1.2 - PRODUCT FEATURES


The HDO range of gearboxes features advanced design
techniques that offer:
High specific torque values
Superior performance
Silent, vibration-free operation
Total ruggedness and reliability
Lifetime calculations according to applicable ISO and

AGMA standards
Extensive customization through a wide range of cat-

alog options
The main design features of the HDO bevel helical
range are:
5 frame sizes: HDO 100, 110, 120 130 and 140, with

2, 3, and 4 reduction stages


Excellent distribution of rated torque values across

the entire ratio range


Gear ratios with constant 12% escalation
2

HDO 100, 110 and 120: monobloc casing in rigid,

strong and precision machined spheroidal graphite


cast iron, with internal and external paint finish. Modern recess-free design for easy cleaning. Universal
mounting thanks to large number of machined and
drilled surfaces. Casing shapes and thicknesses
optimized by FEM analysis for superior structural rigidity, low acoustic emissions and reduced weight
HDO 130 and 140: nodular cast iron gear case

horizontaly split.
This design makes maintenance operations quick and
economical
Case hardened, tempered and ground finished al-

loyed steel bevel and helical gears, with corrected


profiles for:
- quieter operation and smoother running of input
gears
- maximum transmissible torque from final reduction stages
Casehardened and ground finished input shafts; out-

put shafts in extremely rigid hardened and tempered


steel

Input shaft configurations:

Solid input shaft on same plane as or orthogonal to


gear shafts, even simultaneously.
Output shaft configurations:

Prior to putting the gear unit into operation make sure

that the equipment that incorporates the same complies with the current revision of the Machines Directive 89/392.

- solid, single or double-extension output shaft with


ends conforming to UNI/ISO 775-88 standards (long
series)
- hollow shaft with keyway
- hollow shaft with shrink disc

Before starting up the machine, make sure that oil

Large, leading brand taper roller or self aligning roller

order to protect the drive from rainfalls as well as direct sun radiation.

bearings capable of withstanding high external loads

level conforms to the mounting position specified for


the gear unit and viscosity is suitable for the specific
application.
For outdoor installation provide adequate guards in

A wide range of gearbox customization options avail-

able upon request, including:


- auxiliary cooling/heating devices
- forced lubrication systems
- backstop device
- mounting flanges or sleeves
- seals and gaskets in various types and materials
- sensors
- dry-well device for vertical shaft installations
- fixing elements

1.4 - MAINTENANCE
It is advisable to change the lubricant after the initial 300
hours of operation and thoroughly clean the interior of
the unit with a suitable detergent.
Do not mix different types and/or brands of oil.
Periodically check the oil level, and replace at the intervals given in the chart (A1).
(A1)
Oil temperature

1.3 - INSTALLATION
The following installation instructions must be observed:
Make sure that the gearbox is correctly secured to

avoid vibrations.
If shocks or overloads are expected, install hydraulic
couplings, clutches, torque limiters, etc.

Oil change interval [hours]


Mineral oil

Synthetic oil

C < 65
[F < 149]

8000

25000

65 < C < 80
[149 < F < 176]

4000

15000

80 < C < 95
[176 < F < 203]

2000

12500

Before being painted, the machined surfaces and the

outer face of the oilseals must be protected to prevent


paint drying out the rubber and jeopardizing the
oil-seal function.
Components to be keyed on to the gearbox output

shafts should be machined to ISO H7 tolerances to


prevent mating surfaces jamming and causing irreparable damage to the gearbox during installation. Suitable pullers and extractors should also be used to fit
and remove such components. These should be properly secured to the threaded hole at the end of the
shafts.

1.5 - STORAGE
Observe the following instructions to ensure correct
storage of the products:
Do not store outdoors, in areas exposed to weather or

with excessive humidity.

Mating surfaces must be cleaned and treated with

Always place boards, wood or other material between

suitable protective products before mounting to avoid


oxidation and, as a result, seizure of parts.

the products and the floor. The gearboxes should not


have direct contact with the floor.
3

In case of long-term storage all machined surfaces

such as flanges, shafts and couplings must be coated


with a suitable rust inhibiting product (Shell Ensis or
equivalent). Furthermore gear units must be placed
with the fill plug in the highest position and filled up
with oil. Before putting the units into operation the appropriate quantity, and type, of oil must be restored.

1.6 - CONDITIONS OF SUPPLY


Gear units are supplied as follows:
configured for installation in the mounting position

specified when ordering;


tested to manufacturer specifications;
mating machined surfaces come unpainted;
nuts and bolts for mounting motors are provided if a

flanged motor input is specified.

1.7 - PAINT COATING


HDO gearbox sizes 100 to 140 are internally and externally spray painted with an epoxy primer, and then finished with an external top coat of epoxy enamel paint.
Total thickness of external coat 80-100 m.

1.8 - SERVICE FACTOR


Service factors listed here under are empirical values
based on AGMA and ISO specifications as well as experience for use in common applications.
They apply for state of the art-designed driven machines and normal operating conditions.
4

(*) - Indication of service factor based on FEM 1.001 classification available upon request. Consult factory.
- Hoists for passengers lift: charted values not applicable.
Consult factory.

Application
AGITATORS, MIXERS
Pure liquids
Liquids and solids
Liquids - variable density
BLOWERS
Centrifugal
Lobe
Vane
CLARIFIERS
CLAY WORKING MACHINERY
Brick press
Briquette machine
Pug mill
COMPACTORS
COMPRESSORS
Centrifugal
Lobe
Reciprocating, multi-cylinder
Reciprocating, single-cylinder
CONVEYORS
GENERAL PURPOSE
Uniformly loaded or fed
- Heavy duty
Not uniformly fed
- Reciprocating or shaker
CRANES (*)
Dry dock
Main hoist
Auxiliary hoist
Boom hoist
Slewing Drive
Traction Drive
Trolley Drive
Gantry Drive
Traction Drive
Industrial duty
Main hoist
Auxiliary hoist
Bridge and
Trolley travel
CRUSHER
Stone or ore

10
> 10
hours/day hours/day
1.25
1.25
1.50

1.50
1.50
1.75

1.00
1.25
1.25
1.00

1.25
1.50
1.50
1.25

1.75
1.75
1.25
2.00

2.00
2.00
1.50
2.00

1.25
1.25
1.50
1.75

1.50
1.50
1.75
2.00

1.15

1.25

1.25
1.75

1.50
2.00

2.50
2.50
2.50
2.50
3.00

2.50
3.00
3.00
3.00
3.00

3.00
2.00

3.00
2.00

2.50
2.50
3.00
3.00

3.00
3.00
3.00
3.00

2.00

2.00

Application
DREDGES
Conveyors
Cutter head drives
Screen drives
Stackers
Winches
ELEVATORS
Bucket
Centrifugal discharge
Escalators
Freight
Gravity discharge
EXTRUDERS
General
Plastics
Variable speed drive
Fixed speed drive
Rubber
Continuous screw operation
Intermittent screw operation
FANS
Centrifugal
Cooling towers
Forced draft
Induced draft
Industrial and mine
FEEDERS
Apron
Belt
Disc
Reciprocating
Screw
FOOD INDUSTRY
Dough mixer
Meat grinders
Slicers
GENERATORS
AND EXCITERS
HAMMER MILLS
HOISTS (*)
Heavy duty
Medium duty
Skip hoist
LUMBER INDUSTRY
Barkers - spindle feed
Main drive

10
> 10
hours/day hours/day
1.25
2.00
1.75
1.25
1.25

1.50
2.00
2.00
1.50
1.50

1.25
1.15
1.15
1.25
1.15

1.50
1.25
1.25
1.50
1.25

1.50

1.50

1.50
1.75

1.50
1.75

1.75
1.75

1.75
1.75

1.00
2.00
1.25
1.50
1.50

1.25
2.00
1.25
1.50
1.50

1.25
1.15
1.00
1.75
1.25

1.50
1.50
1.25
2.00
1.50

1.25
1.25
1.25
1.00

1.50
1.50
1.50
1.25

1.75

2.00

1.75
1.25
1.25

2.00
1.50
1.50

1.25
1.75

1.50
1.75

Application
Conveyors - burner
Main or heavy duty
Main log
Re-saw, merry-go-round
Conveyors
Slab
Transfer
Chains
Floor
Green
Cut-off saws
Chain
Drag
Debarking drums
Feeds
Edger
Gang
Trimmer
Log deck
Log hauls - incline - weel type
Log turning devices
Planer feed
Planer tilting hoists
Rolls - live-off brg. - roll cases
Sorting table
Tipple hoist
Transfers
Chain
Craneways
Tray drives
Veneer lathe drives
METAL MILLS
Slab pushers
Shears
Wire drawing
Wire winding machine
MILLS, ROTARY TYPE
Ball and rod
Spur ring gear
Helical ring gear
Direct connected
Cement kilns
Dryers and coolers
MIXERS
Concrete

10
> 10
hours/day hours/day
1.25
1.50
1.50
1.50
1.75
2.00
1.25
1.50
1.75
1.25

2.00
1.50

1.50
1.50

1.50
1.75

1.50
1.50
1.75

1.75
1.75
2.00

1.25
1.75
1.25
1.75
1.75
1.75
1.25
1.50
1.75
1.25
1.25

1.50
1.75
1.50
1.75
1.75
1.75
1.50
1.50
1.75
1.50
1.50

1.50
1.50
1.25
1.25

1.75
1.75
1.50
1.50

1.50
2.00
1.25
1.50

1.50
2.00
1.50
1.50

2.00
2.00
1.50
2.00
1.50
1.50

2.00
2.00
1.50
2.00
1.50
1.50

1.50

1.75

Application
PAPER MILLS
Agitator (mixer)
Agitator for pure liquors
Barking drums
Barkers - mechanical
Beater
Breaker stack
Calendar
Chipper
Chip feeder
Coating rolls
Conveyors
Chip, bark, chemical
Log (including slab)
Couch rolls
Cutter
Cylinder molds
Dryers
Paper machine
Conveyors type
Embosser
Extruder
Jordan
Kiln drive
Paper rolls
Platter
Presses - felt and suction
Pulper
Pumps - vacuum
Reel (surface type)
Screens
Chip
Rotary
Vibrating
Size press
Super calendar
Thickener (AC motor)
Thickener (DC motor)
Washer (AC motor)
Washer (DC motor)
Wind and unwind stand
Winders (surface type)
Yankee dryers
PLASTICS INDUSTRY
Batch mixers
Continuous mixers

10
> 10
hours/day hours/day
1.50
1.25
2.00
2.00
1.50
1.25
1.25
2.00
1.50
1.25

1.50
1.25
2.00
2.00
1.50
1.25
1.25
2.00
1.50
1.25

1.25
2.00
1.25
2.00
1.25

1.25
2.00
1.25
2.00
1.25

1.25
1.25
1.25
1.50
1.50
1.50
1.25
1.50
1.25
2.00
1.50
1.25

1.25
1.25
1.25
1.50
1.50
1.50
1.25
1.50
1.25
2.00
1.50
1.25

1.50
1.50
2.00
1.25
1.25
1.50
1.25
1.50
1.25
1.25
1.25
1.25

1.50
1.50
2.00
1.25
1.25
1.50
1.25
1.50
1.25
1.50
1.25
1.25

1.75
1.50

1.75
1.50

Application
Compounding mill
Calendars
Secondary processing
Blow molders
Coating
Film
Pre-plasticizers
Rods
Sheet
Tubing
PUMPS
Centrifugal
Reciprocating
Single acting, 3 or more cylinders
Double acting, 2 or more cylinders
Rotary
Gear type
Lobe
Vane
RUBBER INDUSTRY
Intensive internal mixer
Batch mixers
Continuous mixers
Refiner - two rolls
Calendars
SAND MULLER
SEWAGE DISPOSAL
EQUIPMENT
Aerators
Chemical feeders
Dewatering screens
Scum breakers
Slow or rapid mixers
Sludge collectors
Thickeners
Vacuum filters
SCREENS
Air washing
Rotary - stone or gravel
Travelling water intake
SUGAR INDUSTRY
Beet slicer
Cane knives
Crushers
Mills (low speed end)
TEXTILE MACHINERY

10
> 10
hours/day hours/day
1.25
1.25
1.50
1.50
1.50
1.25
1.25
1.50
1.25
1.25
1.25

1.50
1.25
1.25
1.50
1.25
1.25
1.50

1.15

1.25

1.25
1.25

1.50
1.50

1.15
1.15
1.15

1.25
1.25
1.25

1.75
1.50
1.50
1.50
1.25

1.75
1.50
1.50
1.50
1.50

2.00
1.25
1.50
1.50
1.50
1.25
1.50
1.50

2.00
1.25
1.50
1.50
1.50
1.25
1.50
1.50

1.00
1.25
1.00

1.25
1.50
1.25

2.00
1.50
1.50
1.75
1.25

2.00
1.50
1.50
1.75
1.50

stick, if provided, for correct filling. The amount of


lubricant given in the chart may vary, sometimes
substantially, depending on the ratio or particular execution of the product.

1.9 - LUBRICATION
HDO gearboxes are internally lubricated by a mixed oil
immersion and splash system.
Should the drive speed n1 be lower than 500 rpm please
contact Bonfiglioli Technical Service.
Depending on the configuration and mounting position,
HDO gearboxes may require one of a number of forced
lubrication systems described later in this catalog.
The gearboxes are supplied without lubricant. It is the
customers responsibility to fill them with the appropriate
amount of oil before start-up.

Lubricant must be pre-heated through the appropriate


electric resistance (HE option) in the following cases:
operation at ambient temperatures lower than 0 C / 32 F.
operation of gear units lubricated by oil immersion and

splashing when the minimum ambient temperature exceeds


the pour point of lubricant by less than 10 C / 50 F.
Upon starting up gear units with forced lubrication sys-

tems (options OP1, OP2 or MOP) if the oil viscosity exceeds 1800 cst. Depending on the type of lubricant used,
this value may be produced with ambient temperatures
between 10 C / 50 F and 20 C / 68 F approx.

The amounts of lubricant given in the chart (A2) are


indicative. Use the plug hole centre line or the dip-

(A2)
Oil quantity

HDO 100 2
HDO 100 3
HDO 100 4
HDO 110 2
HDO 110 3
HDO 110 4
HDO 120 2
HDO 120 3
HDO 120 4
HDO 130 2
HDO 130 3
HDO 130 4
HDO 140 2
HDO 140 3
HDO 140 4

B3

B6

B7

V5

27
7
32
8
32
8
27
7
32
8
32
8
35
9
43
11
43
11
57
15
86
22
86
22
48
12
84
22
88
23

33
9
52
14
70
18
38
10
48
12
70
18
51
13
70
18
96
25
94
24
140
36
181
47
90
23
122
32
163
42

49
13
56
15
56
15
49
13
56
15
56
15
66
17
77
20
74
19
123
32
145
38
145
38
120
31
130
34
130
34

51
13
58
15
58
15
51
13
58
15
58
15
68
18
79
21
79
21
128
33
150
39
150
39
125
33
135
35
135
35
Quantities are

litres
gallons

(A3)
Lubricant

Kinematic viscosity at 40 [C], 104 [F]


[cst]
ISO VG 220

ISO VG 320

ISO VG 460

Mineral oil (EP additives)

tamb

0 ... 20 [C]
32 ... 68 [F]

10 ... 40 [C]
50 ... 104 [F]

20 ... 50 [C]
68 ... 122 [F]

Synthetic oil

tamb

0 ... 30 [C]
32 ... 86 [F]

10 ... 50 [C]
50 ... 122 [F]

2 - SELECTING THE GEAR UNIT

2.2 - VERIFICATIONS
2.2.1 - SHOCK LOADING

2.1 - ENGINEERING SELECTION


For intermittent duty, impact/shock loading applications or
start-ups under full load or with high inertial loads, make
sure the following condition is satisfied for momentary
peak torque Tp generated during the operating cycle:

1. First determine the gear ratio:


i = n1
n2

Tp Tn2 fp
2. Calculate horsepower Pr1 required at input shaft:

h
Pr1

Tr2 x n2
=
63025 x h

2x

fp

Peaks / hour
1

0.96

3x

0.94

4x

0.92

Drive

3. Determine the applicable service factor S.F. and the


adjusting factor fm depending on prime mover:

Constant
direction

2 ... 10 11 ... 50 51 ... 100 > 100

2.0

1.6

1.3

1.1

1.0

Reversals 1.4

1.2

0.9

0.8

0.7

If the above condition is not satisfied, consider installing a


torque limiter or selecting a gear unit of the next size up.

fm
Electric motor
Hydraulic motor
Turbine

1.00

2.2.2 - MOTOR MOUNTING

Multi-cylinder internal combustion engine

1.25

Single cylinder internal combustion engine

1.50

Because of standardization, the rated power of the electric motor selected might be greater than horsepower Pr1
actually requested by the application. Make sure that the
electric motor will never develop the extra power at any
stage of the operating cycle. If you have any doubts about
the validity of the application data, or uncertainty concerning the actual load pattern, install a torque limiting device
or proportionally revise the applicable service factor.

4. Use the rating charts to select the gear unit with the
gear ratio nearest to that calculated, and with a rated
horsepower Pn1, so that:
Pn1 Pr1 S.F. fm
8

2.2.3 - BACKSTOP DEVICE


If the gear unit is specified with a backstop, verify the load
capacity of the device at section 3.5.3 of this catalog and
make sure the torque T1MAX is never exceeded in operation.

2.2.4 - CALCULATING
THE RESULTING
OVERHUNG LOAD
External transmissions keyed onto input and/or output
shaft generate loads that act radially onto same shaft.
Resulting shaft loading must be compatible with both the
bearing and the shaft capacity.
Namely shaft loading (Rc1 for input shaft, Rc2 for output
shaft), must be equal or lower than admissible overhung
load capacity for shaft under study (Rx1 for input shaft,
Rx2 for output shaft). OHL capability listed in the rating
chart section.
The procedure described above applies to both the input
shaft and the output shaft, but care must be taken to apply factor K1 or factor K2 to suit the particular shaft.
The load generated by an external transmission can be
calculated, to a good approximation, by the following
equation:
(A4)
R c [lb] =

2 Kr T [lb in]
d [in]

Kr = 1

Kr = 1.25

Kr = 1.5 - 2.0

d [in]

T [lbin]

(A5)

2.2.5 - OVERHUNG LOADING


VERIFICATION

-X 0 +X

Rc

Rx = Rn K
Rc Rx

(A6)
K1
x [mm] =

HDO 100

HDO 110

HDO 120

HDO 130

HDO 140

-75

-50

-25

25

50

75

100

150

200

250

2x

1.17

1.08

1.00

0.81

0.68

0.59

0.51

0.40

0.32

3x

1.21

1.09

1.00

0.78

0.63

0.51

0.43

0.32

4x

1.16

1.00

0.72

0.52

0.40

0.33

2x

1.17

1.08

1.00

0.81

0.68

0.59

0.51

0.40

0.32

3x

1.21

1.09

1.00

0.78

0.63

0.51

0.43

0.32

4x

1.16

1.00

0.72

0.52

0.40

0.33

2x

1.16

1.07

1.00

0.78

0.62

0.51

0.44

0.34

0.28

3x

1.21

1.09

1.00

0.78

0.63

0.51

0.43

0.32

4x

1.16

1.00

0.72

0.52

0.40

0.33

2x

1.19

1.12

1.06

1.00

0.85

0.73

0.62

0.54

0.42

0.35

0.30

3x

1.16

1.07

1.00

0.78

0.62

0.51

0.44

0.34

0.28

4x

1.21

1.09

1.00

0.78

0.63

0.50

0.42

0.32

2x

1.19

1.12

1.06

1.00

0.85

0.73

0.62

0.54

0.42

0.35

0.30

3x

1.16

1.07

1.00

0.78

0.62

0.51

0.44

0.34

0.28

4x

1.21

1.09

1.00

0.78

0.63

0.50

0.42

0.32

(A7)
K2
x [mm] =

-100

-75

-50

-25

25

50

75

100

150

200

250

300

350

400

450

HDO 100

1.28

1.20

1.12

1.06

1.00

0.81

0.68

0.58

0.51

0.41

0.34

0.30

0.26

HDO 110

1.27

1.19

1.12

1.06

1.00

0.83

0.71

0.63

0.56

0.45

0.38

0.33

0.29

0.26

0.24

HDO 120

1.25

1.18

1.11

1.05

1.00

0.83

0.71

0.63

0.56

0.45

0.38

0.33

0.29

0.26

0.24

HDO 130

1.20

1.14

1.09

1.04

1.00

0.86

0.75

0.67

0.60

0.50

0.43

0.38

0.33

0.30

0.27

0.25

HDO 140

1.20

1.14

1.09

1.04

1.00

0.86

0.75

0.67

0.60

0.50

0.43

0.38

0.33

0.30

0.27

0.25

10

2.2.6 - SHAFT LOADING


1. Overhung loads on output shaft
Refer to section 4.1, and verify that both the radial and the
axial force acting onto output shafts do not exceed the
maximum permitted for the selected product configuration.
When checking the overhung load capacity refer to
scheme shown at paragraph 2.2.5. Calculate the admissible overhung load Rx that is relevant to the distance
the force applies from shaft midpoint and compare this
with the force Rc that acts onto the shaft.
Multiply the nominal radial load Rn2, as listed in the technical data section, for the load location factor K2 to get
the permissible overhung load Rx2 for the output shaft.
Rated overhung loads Rn are calculated for the most
unfavourable condition as far as direction of rotation
and the angle the force applies onto the shaft.
Catalog values are therefore conservative, for an
in-depth calculation contact the Technical Service of
Bonfiglioli Riduttori.
When a radial force applies a thrust load An2 0.2 x Rn2
is also permitted.
2. Thrust loads on output shaft
Refer to section 4.2 and verify that thrust force on the
shaft does not exceed that specified in the chart for the
selected product configuration and combination of direction of shaft rotation / direction of force.
Permissible thrust loads refer exclusively to forces applying axially on the shaft.
In case of forces applying offset or radially onto the output shaft please consult with Bonfigliolis Technical
Service.
3. Overhung and thrust loads on input shaft
When checking the overhung load capacity refer to
scheme shown at paragraph 2.2.5. Calculate the admissible overhung load Rx that is relevant to the distance the force applies from shaft midpoint and compare this with the force Rc that acts onto the shaft.
Multiply the nominal radial load Rn1, as listed in the
technical data section, for the load location factor K1
to get the permissible overhung load Rx1 for the output shaft.
Rated overhung loads Rn are calculated for the most
unfavourable condition as far as direction of rotation
and the angle the force applies onto the shaft.

Catalog values are therefore conservative, for an


in-depth calculation contact the Technical Service of
Bonfiglioli Riduttori. When a radial force applies a
thrust load An1 0.2 x Rn1 is also permitted.

2.2.7 - THERMAL CAPACITY


Thermal capacity PT is the maximum horsepower that
the gearbox can transmit mechanically under continuous
operation at an ambient temperature of 20 C / 68 F,
without the internal temperature rising to a value that
could damage the gearbox inner parts.
Checking the thermal capacity may not be necessary if
the gear unit operates continuously for less than 3 hours
followed by a rest time sufficient to restore the ambient
temperature.
Overall thermal capacity can be calculated throuhgh the
following equation (A8).
Total value obtained must be greater than the Pr1 power
value for the gearbox input shaft. It is therefore important
to verify the following condition:

PT Pr1
PT

Overall thermal capacity

PTB

Base thermal capacity

PT0

Equivalent thermal capacity under no load

PFAN

Additional thermal capacity linked to


fan cooling

PSR

Additional thermal capacity linked to


cooling coil fitted in the sump

PMCRW

Water/oil cooling unit contribution

PMCRA

Contribution of air/oil cooling unit

(A8)
PT = (PTB fTA fAMB fALT fINT) - (PT0 fi fn1) + (PFAN fTA fALT) + PSR + PMCRW + PMCRA

11

(A9)

PTB [hp]

mounting
positon

2x

PT0 [hp]

3x

4x

2x

PSR [hp]

3x

4x

2x

3x

4x

B3

138

105

79

59

38

11

118

84

64

B6

147

114

87

67

60

19

66

59

64

B7

147

114

87

149

98

29

71

62

47

V5

126

95

72

137

72

24

82

56

43

B3

138

105

79

88

36

11

118

84

64

B6

147

114

87

98

62

20

74

59

64

B7

147

114

87

170

102

29

71

62

47

V5

126

95

72

164

88

25

82

56

43

B3

169

130

99

137

47

12

118

84

64

B6

181

142

107

146

84

24

74

64

64

B7

181

142

107

263

129

34

74

63

48

V5

153

118

90

213

94

27

82

56

43

B3

256

198

151

216

193

23

143

137

105

B6

269

214

164

249

209

43

83

103

98

B7

269

214

164

429

221

64

84

97

74

V5

231

178

135

390

154

54

88

99

75

B3

267

206

157

233

209

23

143

137

105

B6

284

224

170

276

227

46

84

107

102

B7

284

224

170

496

235

66

87

98

74

V5

241

185

141

484

170

56

88

99

75

HDO 100

HDO 110

HDO 120

HDO 130

HDO 140

(A10)

MCRW5
2x

PMCRW [hp]

3x

155

4x

113

2x

88

(A11)

3x

282

204

MCRA5
2x
tAIR
tAIR

PMCRA [hp]
tAIR
tAIR

12

MCRW9

20 C
68 F
30 C
86 F
40 C
104 F
50 C
122 F

3x

MCRW21
4x

2x

160

3x

496

2x

3x

4x

359

MCRA9
4x

MCRW34
2x

282

3x

906

MCRA21
4x

2x

3x

4x

657

516

MCRA34
4x

2x

3x

4x

235

170

134

339

247

193

665

483

378

899

651

512

182

133

103

264

192

150

517

375

294

700

507

398

130

95

74

189

137

107

370

268

210

500

362

284

78

56

44

113

82

64

221

161

126

300

217

170

(A12)

PFAN [hp]
n1 [rpm]
3x

2x

HDO 100

HDO 110

HDO 120

HDO 130

HDO 140

4x

900

87

59

46

1100

111

76

58

1400

125

84

64

1750

143

98

74

900

87

59

46

1100

111

76

58

1400

125

84

64

1750

143

98

74

900

97

66

50

1100

123

84

64

1400

137

94

71

1750

158

108

82

900

153

105

79

1100

196

134

102

1400

218

150

114

1750

251

172

131

900

153

105

79

1100

196

134

102

1400

218

150

114

1750

251

172

131

(A13)
Adjusting factors
Symbol

Ambient temperature

Relationship

fi

Factor depends on nominal gear ratio [ i N ]

fn1

Factor depends on drive speed n1.


Interpolate for intermediate speed values

fTA

Factor depends on ambient temperature ta.


Interpolate for intermediate values

fINT

Factor depends on the operating cycle


per hour [ED%].
Interpolation is permitted

fAMB

Factor depends on the type of ambient the


gear unit is installed into

fALT

Factor depends on the altitude the gear unit


operates at.
Interpolation is permitted

fTA

fAMB

10 C
50 F

20 C
68 F

30 C
86 F

40 C
104 F

50 C
122 F

1.14

1.00

0.86

0.71

0.57

small confined
space

large indoor
space

outdoors

v = 1 mph

v = 3 mph

v = 9 mph

0.75

1.00

1.30

Operating cycle per hours [%]


fINT

100%

80%

60%

40%

20%

1.00

1.05

1.20

1.35

1.80

n1 [rpm]
fn1

Altitude a.s.l. [ft]

900

1100

1400

1750

0.63

0.78

1.00

1.30

fALT

3280

6560

9840

1.00

0.93

0.87

0.81

13

(A14)
fi
2x

14

3x

4x

iN

B3-B6

B7-V5

iN

B3-B6

B7-V5

iN

B3-B6

B7-V5

5.6

1.00

1.00

14.0

1.00

1.00

71.0

1.00

1.00

6.3

1.00

1.00

16.0

1.00

1.00

80.0

1.00

1.00

7.1

0.92

1.00

18.0

1.00

1.00

90.0

1.00

1.00

8.0

0.88

0.94

20.0

1.00

1.00

100

0.90

0.95

9.0

0.84

0.84

22.4

0.80

0.86

112

0.90

0.95

10.0

0.80

0.80

25.0

0.64

0.72

125

0.72

0.80

11.2

0.63

0.63

28.0

0.59

0.67

140

0.66

0.75

12.5

0.60

0.60

31.5

0.52

0.62

160

0.56

0.68

14.0

0.50

0.50

35.5

0.52

0.62

180

0.56

0.68

16.0

0.45

0.45

40.0

0.44

0.57

200

0.44

0.50

45.0

0.44

0.57

224

0.40

0.50

50.0

0.30

0.38

250

0.35

0.45

56.0

0.30

0.38

280

0.35

0.45

63.0

0.25

0.35

315

0.30

0.40

71.0

0.25

0.35

355

0.30

0.40

80.0

0.25

0.35

400

0.30

0.40

Product selection:

2.3 - SAMPLE APPLICATION

i =

a)
Application data
drive speed n1 = 1100 rpm

Safety factor S.F. = 2


b)

o/p speed n2 = 90 rpm

Pr1 =

Torque Tr2 = 25,000 lbsin

Mounting position:

B7

Operating cycle per hour:

100% fINT = 1

n1
= 1100 = 12.2
90
n2

Tr2 n 2
= 25000 90 37 hp
63025 h
63025 0.96

Pn1 Pr1 fs = 37 x 2 = 74 hp

c)

Environmental conditions
Ambient temperature

= 30C / 86F

fAMB = 1

Large indoor space


Altitude a.s.l.

HDO 100 3 43.9 LP L 1 VP B7

fTA = 0.86

horsepower rating Pn1 = 80 hp @ n1 = 1100 rpm

fALT = 1

= 0 ft

Checking the thermal capacity:

PTB

= 114 hp

fTA

PTO

= 98 hp

PFAN = n.a.
PSR

= 0.86 @ tAMB = 30C / 86F

fn1

= 0.78 @ n1 = 1100 rpm

fAMB = 1.0

fINT

= 1 @ I = 100%

fALT

fi

= 0.44 @ iN = 45.0

= 1.0

= n.a.

PT = (PTB x fTA x fAMB x fALT x fINT) (PTO x fi x fn1) + (PFAN x fTA x fALT) + PSR + PMRCW + PMCRA = 64 hp

P < Pr
T

Option 2
- Cooling coil

Option 1
- Fan cooling
PFAN = 76 hp @ n1 = 1100
PT > Pr1

PT = 130 hp

P OK

PSR = 62 hp PT = 126 hp
PT > Pr1

P OK
15

3 - PRODUCT CONFIGURATIONS
3.1 - BASE VARIANTS

HDO 100

25.5 LP

VP

B3
MOUNTING POSITION

3.3

B3, B6, B7, V5

INPUT CONFIGURATION

3.4.2

VP

EXECUTION

3.4.4

1, 2

SHAFT ARRANGEMENT

3.4.3

L, LJ, LD, R, RJ, RD, D, DJ, DD

OUTPUT SHAFT CONFIGURATION


LP, H, S

GEAR RATIO
5.6 ... 400.0

REDUCTIONS
2, 3, 4

GEAR FRAME SIZE


100, 110, 120, 130, 140

GEARBOX TYPE
HDO
16

3.4.1

3.2 - OPTIONAL VARIANTS

CERTIFICATES

3.5.8

, AC, CC, CT

MOUNTING DEVICES

3.5.7

, TA
DRYWELL

3.5.6

, DW

SENSORS

3.5.5

, TG, OLG

OIL SEALING

3.5.4

, TK, VS, DS, DVS

MOUNTING FLANGE

5.1

F660L, F800L,
F660R, F800R, FM
OUTPUT SHAFT ROTATION
, CW, CCW

ANTI-RUN BACK DEVICE

3.5.3

, A

FORCED LUBRICATION

3.5.2

, OP, OP1, OP2, MOP


AUXILIARY THERMAL DEVICES
,FAN, FANJ,
MCRW5, MCRW9, MCRW21, MCRW34,
MCRA5, MCRA9, MCRA21, MCRA34,
SR, HE

3.5.1

REMARK: The multiple selection of some of the variants may be subject to technical or dimensional constraints.
Consult with the factory to have your selection approved.
17

3.3 - MOUNTING POSITION


(A15)

B3

B6

3.4.2 - INPUT CONFIGURATION


On the input side the gear unit can be arranged in either
one of the configurations described here after:
Solid input shaft, single- or double-sided Specify VP

(A17)

VP

B7

V5

3.4 - INPUT AND OUTPUT


CONFIGURATION

3.4.3 - MOTOR MOUNTING

3.4.1 - OUTPUT CONFIGURATION


(A16)

LP

18

Flanges, scoops, top mounts and baseplates are available, consult Bonfiglioli.

3.4.4 - SHAFT ARRANGEMENT


(A18)

INPUT
VP

OUTPUT

LP

LJ
(*)

LD
(*)

RJ
(*)

RD
(*)

DJ
(*)

DD
(*)

LJ
(*)

LD
(*)

LJ
(*)

LD
(*)

RJ
(*)

RD
(*)

(A19)
(*) Configurations not possible
i=

i=

i=

HDO 100 2

5.8 ... 7.0

HDO 120 2

6.6 ... 8.1

HDO 130 2

5.7 ... 7.1

HDO 100 4

70.8 ... 344.2

HDO 120 3

24.6

HDO 130 4

71.5 ... 335.6

HDO 110 2

6.4 ... 8.1

HDO 120 4

87.0 ... 400.6

HDO 140 2

6.6 ... 8.2

HDO 110 4

77.4 ... 395.0

HDO 140 4

82.3 ... 386.6

19

pacity value PFAN listed in section 2.2.7. This value is


only significant with continuous duty applications.

3.4.5 - EXECUTION
HDO

The effectiveness of forced ventilation is drastically reduced in intermittent duty applications and also below
drive speeds of n1 = 900 rpm. In such cases, other auxiliary cooling devices should be used to increase the
thermal capacity of the gearbox.
(A20)

FAN

HDO

2
X

3.5 - OPTIONAL VARIANTS


3.5.1 - AUXILIARY THERMAL
DEVICES
3.5.1.1 - FORCED VENTILATION
Improved heat dissipation can be achieved on HDO
gearboxes by keying a cooling fan onto the gearbox input shaft.
Specify the FAN option to have the fan installed on the
shaft in the same plane. The alternative option, FANJ,
with an orthogonally mounted fan, is only available with
two or three stage gearboxes.
In combination with some configuration or mounting position forced ventilation may not be available along with
forced lubrication devices - option OP... or MOP.
The increased cooling effect is shown by the thermal ca20

Dimensions are in mm.

HDO 100 2
HDO 100 3
HDO 100 4
HDO 110 2
HDO 110 3
HDO 110 4
HDO 120 2
HDO 120 3
HDO 120 4
HDO 130 2
HDO 130 3
HDO 130 4
HDO 140 2
HDO 140 3
HDO 140 4

A
105
82
58
105
82
58
105
82
58
140
105
82
140
105
82

B
207
207
207
207
207
207
232
172
172
327
222
287
327
222
287

C
180
180
180
180
180
180
180
180
180
230
230
230
230
230
230

X
460
460
460
460
460
460
480
480
480
600
600
600
600
600
600

Y
424
424
424
424
424
424
460
460
460
600
600
600
600
600
600

(A21)

3.5.1.2 - HEAT DISSIPATION


THROUGH COOLING COIL

FANJ
X

The cooling coil option SR is designed for integration in


a cooling circuit to be provided by the installer.
The water supply circuit must correspond to the following
specifications: maximum pressure 116 psi, flow rate 2.64
gallons/min, maximum delivery temperature 20C / 68 F.
The increased cooling effect obtained in these conditions is shown by the thermal capacity value PSR.
See section, 2.2.7

(A22)

Y
C

14

Dimensions are in mm.

HDO 100 2

105

262

180

460

440

HDO 100 3

82

207

180

460

440

HDO 110 2

105

262

180

460

440

HDO 110 3

82

207

180

460

440

HDO 120 2

105

282

180

480

480

HDO 120 3

82

172

180

480

480

HDO 130 2

140

367

230

600

600

HDO 130 3

105

222

230

600

600

HDO 140 2

140

367

230

600

600

HDO 140 3

105

222

230

600

600

40

Dimensions are in mm.

HDO 100_ SR

232

285

100

HDO 110_ SR

232

270

100

HDO 120_ SR

258

305

100

HDO 130_ SR

325

340

100

HDO 140_ SR

325

365

100

21

(A24)

3.5.1.3 - AUXILIARY COOLING


WITH INDEPENDENT
COOLING UNIT

QH2O
[gallons/min]

Two types of cooling unit are available, each in a range


of sizes providing different cooling capacities.
The two types use different cooling media for the oil:
MCRW water/oil heat exchanger and MCRA
air/oil heat exchanger.
If an independent cooling unit is installed on the advice
of the Bonfiglioli Technical Service, no additional forced
lubrication devices are required. See section 3.5.2
The following chart (A23) shows device availability according to gearbox size.
Selection must take into account the deficit in thermal
power that must be made up by contribution PMCRW or
PMCRA as shown in the chart in section 2.2.7

MCRW5 MCRW9 MCRW21 MCRW34


2.6

4.8

8.2

MCRA...: leave sufficient space around the heat


exchanger to ensure an unrestricted air flow.
Cooling units are installed on the gearboxes as shown in
the figure (A25) below.
Contact Bonfiglioli Technical Service for overall dimensions.
(A25)

B3

H2O

(A23)

MCRW5
MCRA5

MCRW9
MCRA9

MCRW21 MCRW34
MCRA21 MCRA34

HDO 100

HDO 110

HDO 120

X (*)

HDO 130

X (*)

HDO 140

X (*)

B7

H2O

(*) not available for mounting positions B3 and B6

B6
Independent cooling units feature:

H2O

- electric pump with bypass circuit


- delivery filter with blockage indicator
- water/oil heat exchanger with solenoid
(MCRW...) or air/oil heat exchanger (MCRA...)

valve

- minimum pressure switch


- thermostat of insertion and alarm

V5

General warnings:
MCRW... : need water supply to the following specifications:
- max. pressure, 145 psi
- maximum delivery temperature, 20 C / 68 F
- minimum flow rate QH2O as per the chart (A24).
22

14.8

H2O

3.5.1.4 - HEATERS
At very low ambient temperatures it may prove necessary to pre-heat the lubricant in the sump before start-up
and/or in operation. The HE option envisages the installation of an electrical heating element, supplied with a
thermostat to detect when the minimum temperature
needed for correct operation is reached. Wiring necessary for the thermostat must be provided by the installer.

3.5.2 - FORCED LUBRICATION


Pattern for MANDATORY specification of forced lubrication devices.
(A26)

L, R, D LJ, RJ, DJ LD, RD, DD

OP
MOP

B3

B6

OP
MOP

OP
MOP

OP
MOP

B7

V5

OP...
MOP

OP...
MOP

OP...
MOP

Remark: Forced lubrication devices may be replaced,


upon approval from Bonfiglioli Techical Service, by independent cooling systems, type MCR...
23

3.5.2.1 - PUMP FOR MOUNTING


POSITIONS B3 and B6
In continuous duty applications and, when required, for
B3 or B6 mounting positions (see section 3.5.2), an optional forced lubrication circuit is available with a mechanically driven pump keyed on to the intermediate shaft.

(A27)

HDO 100 2

This circuit only guarantees lubrication of the top bearings that are not immersed in oil.
Before specifying the OP option in your order, check the
chart to make sure that the device is fully compatible
with the drive speed n1 and reduction ratio. See the following diagram (A27).
This option is not available along with other configurations that use the same shaft end.

i=

n1 = 900 rpm

n1 = 1100 rpm

n1 = 1400 rpm

n1 = 1750 rpm

5.8 8.7

OP

OP

OP

OP

OP

OP

OP

OP

OP

10.0 10.9
12.4 13.5

HDO 100 3
HDO 100 4

14.0 40.0
70.8 139.8

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

160.0 344.2
6.4 10.0

HDO 110 2

OP

43.9 67.5

OP

10.9 12.5
13.5 15.5

HDO 110 3
HDO 110 4

18.9 43.6
77.4 121.7

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

137.1 395.0
6.6 10.0

HDO 120 2

OP

48.0 67.5

OP

11.1 12.5
13.7 15.5

HDO 120 3
HDO 120 4

17.3 44.9
49.5 78.6
87.0 162.2

OP

OP

179.7 400.6
5.7 8.8

HDO 130 2

OP

OP

9.6 11.0

OP
OP

12.0 13.6
HDO 130 3
HDO 130 4

15.2 34.9

OP

38.3 67.1
71.5 190.3

OP

OP

219.1 335.6
6.6 10.1

HDO 140 2

OP

OP

11.3 12.6

HDO 140 4

24

26.0 44.4

OP

198.3 386.6

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

OP

50.4 77.3
82.3 180.0

OP
OP

OP

14.0 15.7
HDO 140 3

OP
OP

OP

(A28)
HDO ... VP ... B6

2x

... 2

2x

... 1

3x

... 2

3x

... 1

4x

... 2

4x

... 1

HDO ... VP ... B3

2x

... 2

3x

... 2

4x

... 2

2x

... 1

3x

... 1

4x

... 1

A (min) [mm]
HDO 100 2_OP

100

HDO 100 3_OP

95

HDO 100 4_OP

95

HDO 110 2_OP

130

HDO 110 3_OP

95

HDO 110 4_OP

95

HDO 120 2_OP

125

HDO 120 3_OP

105

HDO 120 4_OP

100

HDO 130 2_OP

120

HDO 130 3_OP

110

HDO 130 4_OP

110

HDO 140 2_OP

125

HDO 140 3_OP

110

HDO 140 4_OP

110

The following chart (A29) specifies the availability of the


pump on the basis of mounting position, shaft arrangement and input configuration.

(A29)

Mounting position

Shaft arrangement

B3

LJ - RJ - DJ - LD - RD - DD

B6

L - R - D - LD - RD - DD

25

3.5.2.2 - PUMP FOR MOUNTING


POSITION V5
In continuous duty applications and with V5 mounting
positions version 1, an optional forced lubrication circuit
is available with a mechanically driven pump keyed on to
the intermediate shaft. This circuit only guarantees lubrication of the top bearings that are not immersed in oil.
If this device is required in conjunction with the Drywell
device, consult the Bonfiglioli Technical Service.
When ordering, specify the OP1 or OP2 option in your
order after first checking the chart to make sure that the
device is fully compatible with drive speed n1 and the reduction ratio. See the following diagram (A31).
This option is not available with other configurations that
use the same shaft end.
(A30)

1 - Pump
2 - Filter
3 - Minimum pressure switch
Contact Bonfiglioli Technical Service for overall dimensions.

26

(A31)

HDO 100 2

i=

n1 = 900 rpm

n1 = 1100 rpm

n1 = 1400 rpm

n1 = 1750 rpm

5.8 7.0

OP1

OP1

OP1

OP1

OP1

OP1

OP1

OP1

OP1

8.0 8.7
10.0 10.9
12.4 13.5
14.0 17.3

HDO 100 3

OP1
OP2

20.2 40.0

OP1

OP1

OP2

OP1

43.9 67.5
HDO 100 4

HDO 110 2

OP2

OP1

OP1

OP2

OP1

OP1

OP2

OP2

OP1

160.0 344.2

OP2
OP2

8.7 10.0
10.9 12.5

OP2

13.5 15.5
18.9 20.9
HDO 110 3

OP2

22.0 43.6

OP1

OP1

OP1

OP2

OP1

OP1

OP2

OP2

HDO 120 2

OP2

77.4 121.7
137.1 395.0
6.6 8.1

OP2

OP2

OP1

OP1

OP2

OP2

OP1

OP2

OP2

OP2

OP1

OP1

OP2

OP2

OP1

11.1 12.5
13.7 15.5

HDO 120 3

OP2
OP2

32.0 44.9
49.5 78.6

HDO 120 4

HDO 130 2

OP2

87.0 162.2

OP2

OP2

179.7 400.6
5.7 7.1

OP2

7.7 8.8

OP1

OP1

OP1

OP2

OP1

OP1

OP2

OP1

9.6 11.0
15.2 19.9

OP2
OP2

22.6 34.9

OP2

OP1

OP1

OP2

OP2

OP1

38.3 67.1
HDO 130 4

HDO 140 2

OP2

71.5 190.3

OP2

OP1

OP1

OP2

OP1

OP1

OP2

OP2

OP1

198.3 386.6
6.6 8.2

OP2
OP2

9.0 10.1
11.3 12.6

OP2

14.0 15.7
17.7 23.3
HDO 140 3

26.0 44.4
82.3 180.0
198.3 386.6

OP2
OP2

OP2

OP2

OP1

OP2

OP2

50.4 77.3
HDO 140 4

OP1
OP2

12.0 13.6
HDO 130 3

OP1
OP2

8.9 10.0

17.3 28.3

OP2
OP2

48.0 67.5
HDO 110 4

OP1
OP2

70.8 139.8
6.4 8.1

OP1

OP1
OP1
OP2

OP2

OP1

OP1
OP2

27

The electric pump arrangements shown on table (A33)


are purely indicative. Pump positions may vary depending on the presence of other options.

3.5.2.3 - ELECTRIC PUMP FOR


MOUNTING POSITIONS
B3 and B6

Chart (A32) specifies electric pump availability on the basis of mounting position and shaft arrangement.

In intermittent duty applications, if speeds are incompatible with the use of the OP pump option, and when required for B3 and B6 mounting positions (see section
3.5.2), the MOP optional forced lubrication circuit is available with an independently powered electric pump.
This system ensures a constant flow of oil to the top
bearings.

(A32)
Mounting position

Shaft arrangement

B3

LJ - RJ - DJ - LD - RD - DD

B6

L - R - D - LD - RD - DD

(A33)
HDO ... VP ... B6

... 2

2x

... 1

3x

... 1

3x

... 2

4x

... 2

4x

... 1

... 2

3x

... 1

4x

... 2

2x

... 1

3x

... 2

4x

... 1

2x

2x

HDO ... VP ... B3

A (min) [mm]

28

HDO 100

410

HDO 110

410

HDO 120

430

HDO 130

480

HDO 140

480

3.5.2.4 - ELECTRIC PUMP FOR


MOUNTING POSITION V5
In intermittent duty applications or when speeds are incompatible with the use of the OP pump option, and
when required for mounting position V5, the MOP optional forced lubrication circuit is available with an independently powered electric pump.
If this device is required in conjunction with the Drywell
device, consult the Bonfiglioli Technical Service.
This system ensures a constant flow of oil to the top
bearings.
(A34)

3.5.3 - BACKSTOP DEVICE


The backstop device ensures that only one direction of
rotation is allowed, and prevents the gearbox to be
backdriven by the load connected to the output shaft.
In addition to verifying the shock loads shown in section
2.2.1, also make sure that the torque transmitted to the
backstop T1 = T2 / (i x h) is less than the admissible
torque T1max listed in the chart (A35) here after.
Along with the specification of the backstop device, option A, the direction of free rotation for the output shaft
(CW or CCW) must also be specified in the order.
This option is not available with other configurations that
use the same shaft end.
If special operating conditions require it, the user can reverse the direction of rotation of the backstop device by
opening the backstop compartment and reversing the direction of the freewheel.
If you need to perform this operation, contact Bonfigliolis
Technical Service for the necessary instructions.
The type of backstop is a sprag type device used, based
on centrifugally released shoes, does not require any
regular maintenance.
This option is not available with other configurations that
use the same shaft end.

1 - Pump
2 - Filter
3 - Minimum pressure switch

The electric pump arrangements shown above are


purely indicative. Pump positions may vary depending
on the presence of other options at the same time.
Contact Bonfiglioli Technical Service for overall dimensions.
29

(A35)

HDO 2x ... 1

HDO 2x ... 2

HDO 3x ... 2

HDO 3x ... 1

HDO 4x ... 1

HDO 4x ... 2

HDO 100 2_A

HDO 100 3_A


HDO 100 4_A

HDO 110 2_A

HDO 110 3_A


HDO 110 4_A

HDO 120 2_A

HDO 120 3_A


HDO 120 4_A

HDO 130 2_A

HDO 130 3_A


HDO 130 4_A

HDO 140 2_A

HDO 140 3_A


HDO 140 4_A

i
5.8 ... 7.0
8.0 - 8.7
10.0 - 10.9
12.4 - 13.5
14.0 17.3
20.2 40.0
43.9 67.5
70.8 139.8
160.0 344.2
6.4 8.1
8.7 10.0
10.9 12.5
13.5 15.5
18.9 20.9
22.0 43.6
48.0 77.5
77.4 121.7
137.1 395.0
6.6 8.1
8.9 10.0
11.1 12.5
13.7 15.5
17.3 24.6
28.3 44.9
49.5 78.6
87.0 162.2
179.7 400.6
5.7 7.1
7.7 - 8.8
9.6 - 11.0
12.0 - 13.6
15.2 19.9
22.6 34.9
38.3 67.1
71.5 190.3
219.1 335.6
6.6 8.2
9.0 - 10.1
11.3 - 12.6
14.0 - 15.7
17.7 23.3
26.0 44.4
50.4 77.3
82.3 180.0
198.3 386.6

A
210

335

175

285

125

278

210

335

175

285

125

278

230

336

175

305

125

279

290

437

210

402

175

366

290

437

210

402

175

366

Under continuous operating conditions, it is advisable to maintain a neutral rotation speed n1min
greater than that specified in the chart in order to
ensure the effective centrifugal release of all the
30

T1max [inlbs]
25134
20267
16196
13098
13718
10532
6815
3540
2213
25134
20267
16196
13098
13718
10532
6815
3540
2213
31241
25223
20178
16284
13718
10532
6815
3540
2213
58676
47348
37878
30533
25134
20267
13098
10532
6815
58676
47348
37878
30533
25134
20267
13098
10532
6815

n1min [rpm]
720
900
1120
1390
750
980
1400
1400
(*)
720
900
1120
1390
750
980
1400
1400
(*)
670
840
1050
1300
750
980
1400
1400
(*)
730
910
1130
1400
720
900
1390
980
1400
730
910
1130
1400
720
900
1390
980
1400

shoes and avoid unnecessary wear. For further details,


contact Bonfiglioli Technical Service.
(*) Contact Bonfiglioli Technical service.

3.5.4 - SEALS AND GASKETS

3.5.7 - MOUNTING DEVICES

On request, gearboxes can be equipped with different oil


sealing systems. These are:

For shaft mounted HDO gearboxes, a specially shaped


hardened steel bolt is available to secure the unit to the
supporting structure.

TK - Taconite seals are recommended for environments


characterised by the presence of abrasive dust or powders. Taconite seals incorporate a combination of sealing rings, labyrinths and a grease chamber.
Greasing must be ensured as part of the scheduled maintenance programme.

Vibration damping cup springs are also supplied in the


kit. The customer must adjust the preload of these
springs during installation, respecting the value G given
in the following chart (A36).

VS Viton compound seal rings.

The reaction bolt must be fitted on the side of the gearbox next to the driven machine.

DS Dual set of seal rings at each shaft end.

(A36)

DVS Dual set of Viton compound seal rings at each


shaft end.
M

3.5.5 - SENSORS

Bimetal thermostat If the TG option is specified, a bimetallic thermostat detects when the oil temperature exceeds 90C 5C / 200F 40F.
The device is supplied with the gear unit, but installation
and wiring are the responsibility of the installer.

M
B

3.5.6 - DRYWELL
The Drywell device, option DW, guarantees proper sealing for the output shaft. It can only be applied to gearboxes with a solid output shaft LP, version 1, in vertical
mounting position V5.
When specified, it necessarily requires the installation of
a forced lubrication system, selected from those available for the gearbox, as illustrated in the relevant section
of this catalog.
At scheduled intervals, check and refill the grease in the
vane underneath the output shafts bottom bearing.
Availability of the Drywell may be subject to limitations,
depending on the contemporary specification of other
devices.
Please consult with Bonfiglioli Technical Service.

Oil level indicator If the OLG option is specified in the


order, the gearbox is supplied with a device to permit remote control of the oil level. The device best operates
when the gearbox is idle and should be bypassed when
the gearbox is operating. Wiring is the responsibility of
the installer.
Variant is not available in combination with the drywell
sealing option, code DW.

_ TA

N 3+3
Springs

M1

A100

33.1 M27 35

30
40

A100

33.1 M27 35

30
40

A100

33.1 M30 40

40
50

A125

43.3 M36 45

50
60

A125

43.3 M36 45

50
60

DIN2093

HDO 100 2
HDO 100 3
HDO 100 4
HDO 110 2
HDO 110 3
HDO 110 4
HDO 120 2
HDO 120 3
HDO 120 4
HDO 130 2
HDO 130 3
HDO 130 4
HDO 140 2
HDO 140 3
HDO 140 4

420
160 237

540
435

160 237

555
480

170 254

630
585

216 316

780
625

216 316

790

31

3.5.8 - CERTIFICATES
AC - Certificate of compliance
The document certifies the compliance of the product
with the purchase order and the construction in conformity with the applicable procedures of the Bonfiglioli
Quality System.
CC - Inspection certificate
The document entails checking on order compliance, the
visual inspection of external conditions and of mating dimensions. Checking on main functional parameters in
unloaded conditions is also performed along with oil seal
proofing, both in static and in running conditions. Units
inspected are sampled within the shipping batch and
marked individually.
CT - Type certificate
Further to the activities relevant to the Inspection certificate the following checks are also conducted:
noise
surface temperature
tightness of external hardware
functionality of ancillary devices, if fitted

All checks are conducted with the gear unit running unloaded. Units inspected are sampled within the shipping
batch and marked individually.

32

4 - GEARBOX RATING CHARTS

HDO 100
n1 = 1750 rpm

n1 = 1400 rpm

n1 = 1100 rpm

n1 = 900 rpm

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

HDO 100 2_5.8

116378

579

674

124343

495

728

133635

418

789

142043

363

827

HDO 100 2_6.5

129653

580

614

138503

496

701

148680

418

773

157973

364

812

HDO 100 2_7.0

134520

553

1146

143813

473

1227

154433

399

1333

164168

347

1405

HDO 100 2_8.0

122130

442

2342

130538

378

2507

140273

319

2700

149123

277

2853

HDO 100 2_8.7

127440

423

2632

136290

362

2810

146468

306

3073

155318

265

3248

HDO 100 2_10.0

128325

371

2160

137175

317

2315

147353

268

2495

156645

233

2644

HDO 100 2_10.9

133635

355

2495

142928

304

2666

153548

256

2875

163283

223

3039

HDO 100 2_12.4

133635

312

1996

142928

267

2133

153548

225

2304

163283

196

2430

HDO 100 2_13.5

139388

298

2331

149123

255

2486

160628

216

2655

170363

188

2830

HDO 100 3_14.0

153548

323

1160

164168

277

1239

176558

234

1333

187178

203

1425

HDO 100 3_15.6

168593

320

1227

180098

273

1322

188948

225

1583

188948

184

2106

HDO 100 3_17.3

161513

275

2034

172575

235

2178

185850

199

233

197355

173

2457

HDO 100 3_20.2

177885

259

188948

220

188948

173

701

188948

142

1140

HDO 100 3_22.5

174788

229

854

185850

195

964

200895

166

987

212843

144

1063

HDO 100 3_25.0

188948

223

1000

188948

178

1421

188948

140

1906

188948

115

2340

HDO 100 3_28.3

182753

190

1756

195143

163

1866

209745

137

2019

212843

114

2367

HDO 100 3_31.5

188948

177

2041

188948

142

2437

188948

111

2437

188948

91

2437

HDO 100 3_36.0

191160

157

2437

204435

134

2437

212843

110

2437

212843

90

2437

HDO 100 3_40.0

188948

139

2437

188948

112

2437

188948

88

2437

188948

72

2437

HDO 100 3_43.9

193815

130

602

207090

111

647

212843

90

935

212843

74

1315

HDO 100 3_48.8

188948

114

1185

188948

91

1558

188948

72

1974

188948

59

2369

HDO 100 3_55.8

212843

113

1248

212843

90

1619

212843

71

2046

212843

58

2426

HDO 100 3_62.0

188948

90

2064

188948

72

2437

188948

57

2437

188948

46

2437

HDO 100 3_67.5

177443

78

2437

177443

62

2437

177443

49

2437

177443

40

2437

HDO 100 4_70.8

212843

91

212843

72

423

212843

57

636

212843

47

834

HDO 100 4_78.7

188948

72

746

188948

58

933

188948

45

1151

188948

37

1349

HDO 100 4_90.0

212843

71

771

212843

57

962

212843

45

1182

212843

37

1380

HDO 100 4_100.0

188948

57

1169

188948

46

1358

188948

36

1580

188948

29.3

1625

HDO 100 4_111.4

212843

58

1151

212843

46

1340

212843

36

1558

212843

29.6

1625

HDO 100 4_123.8

188948

46

1470

188948

37

1625

188948

28.9

1625

188948

23.6

1625

HDO 100 4_139.8

212843

46

1472

212843

37

1625

212843

28.8

1625

212843

23.6

1625

HDO 100 4_160.0

188948

36

710

188948

28.5

863

188948

22.4

1041

188948

18.3

1088

HDO 100 4_178.2

212843

36

695

212843

28.8

847

212843

22.6

1023

212843

18.5

1088

HDO 100 4_198.0

188948

28.7

996

188948

23.0

1088

188948

18.1

1088

188948

14.8

1088

HDO 100 4_223.7

212843

28.7

998

212843

22.9

1088

212843

18.0

1088

212843

14.7

1088

HDO 100 4_248.6

188948

22.9

1088

188948

18.3

1088

188948

14.4

1088

188948

11.8

1088

HDO 100 4_284.4

212843

22.5

1088

212843

18.0

1088

212843

14.2

1088

212843

11.6

1088

HDO 100 4_316.0

188948

18.0

1088

188948

14.4

1088

188948

11.3

1088

188948

9.3

1088

HDO 100 4_344.2

177443

15.5

1088

177443

12.4

1088

177443

9.8

1088

177443

8.0

1088

() Contact Bonfiglioli Technical Service.


33

HDO 110
n1 = 1750 rpm
Tn2
[inlbs]

Pn1
[hp]

HDO 110 2_6.4

159743

HDO 110 2_7.0

168150

HDO 110 2_8.1

n1 = 1400 rpm

Rn1
[lbs]

Tn2
[inlbs]

Pn1
[hp]

727

170805

691

926

179655

180983

648

1454

HDO 110 2_8.7

180098

598

HDO 110 2_10.0

193815

HDO 110 2_10.9

n1 = 1100 rpm

n1 = 900 rpm

Rn1
[lbs]

Tn2
[inlbs]

Pn1
[hp]

622

183638

525

263

183638

430

1227

591

998

192930

498

1081

195143

412

1641

193815

555

1542

203993

459

1843

204878

377

2480

1344

192488

511

1443

196913

411

1942

196913

336

2457

561

1783

203550

471

2030

204878

372

2502

206205

307

2891

188948

502

1272

191160

406

1760

191160

319

2430

191160

261

2853

HDO 110 2_12.5

203550

471

1711

204878

379

2232

206648

301

2677

207975

247

3073

HDO 110 2_13.5

174788

374

427

186735

320

461

186735

251

1257

186735

206

1954

HDO 110 2_15.5

188948

353

971

201780

301

1052

204878

240

1668

204878

197

2392

HDO 110 3_18.9

188063

293

1711

201338

251

1798

216383

212

1974

230100

185

2064

HDO 110 3_20.9

196913

277

1998

210630

237

2136

226560

201

2293

233640

169

2601

HDO 110 3_22.0

193815

259

207090

222

222578

187

229215

158

432

HDO 110 3_24.6

196028

235

722

209745

201

767

225233

170

834

239393

148

877

HDO 110 3_27.2

213285

231

816

227888

198

877

233640

159

1223

233640

130

1657

HDO 110 3_30.9

212843

203

1448

227445

174

1558

244703

147

1673

250455

123

1974

HDO 110 3_34.3

227003

195

1623

233640

161

1918

233640

126

2414

233640

103

2437

HDO 110 3_39.3

222578

167

2270

234083

140

2437

234083

110

2437

234083

90

2437

HDO 110 3_43.6

233640

158

2437

233640

127

2437

233640

99

2437

233640

81

2437

HDO 110 3_48.0

242933

149

701

250455

123

888

250455

97

1376

250455

79

1810

HDO 110 3_53.1

233640

130

1405

233640

104

1756

233640

82

2259

233640

67

2437

HDO 110 3_61.0

234083

113

1227

234083

91

1592

234083

71

2019

234083

58

2414

HDO 110 3_67.5

233640

102

1630

233640

82

1996

233640

64

2426

233640

52

2437

HDO 110 3_77.5

209303

80

2437

209303

64

2437

209303

50

2437

209303

41

2437

HDO 110 4_77.4

237623

93

250455

78

250455

61

450

250455

50

647

HDO 110 4_85.7

233640

82

461

233640

66

659

233640

52

879

233640

42

1077

HDO 110 4_96.7

232755

72

735

247358

62

800

247358

48

1032

247358

40

1218

HDO 110 4_108.9

233640

65

958

233640

52

1146

233640

41

1367

233640

33

1562

HDO 110 4_121.7

243818

60

1075

250455

50

1221

250455

39

1439

250455

32

1625

HDO 110 4_137.1

230543

51

233640

41

233640

32

375

233640

26.4

535

HDO 110 4_154.1

248243

48

252225

39

294

252225

31

472

252225

25.3

636

HDO 110 4_174.3

233640

40

504

233640

32

659

233640

25.4

834

233640

20.8

998

HDO 110 4_194.7

253995

39

555

253995

31

706

253995

24.7

883

253995

20.2

1041

HDO 110 4_215.7

233640

33

834

233640

26.1

987

233640

20.5

1088

233640

16.8

1088

HDO 110 4_244.4

253995

31

890

253995

25.0

1041

253995

19.7

1088

253995

16.1

1088

HDO 110 4_274.2

233640

25.7

1088

233640

20.5

1088

233640

16.1

1088

233640

13.2

1088

HDO 110 4_310.7

234083

22.7

1088

234083

18.1

1088

234083

14.3

1088

234083

11.7

1088

HDO 110 4_344.2

233640

20.4

1088

233640

16.4

1088

233640

12.8

1088

233640

10.5

1088

HDO 110 4_395.0

209303

16.0

1088

209303

12.8

1088

209303

10.0

1088

209303

8.2

1088

() Contact Bonfiglioli Technical Service.


34

Rn1
[lbs]

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

HDO 120
n1 = 1750 rpm

n1 = 1400 rpm

n1 = 1100 rpm

n1 = 900 rpm

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

HDO 120 2_6.6

208418

918

223020

786

239835

664

254438

576

HDO 120 2_7.2

227003

918

242933

786

261075

663

277448

577

HDO 120 2_8.1

249128

892

526

266385

763

569

273908

617

1075

275678

508

1717

HDO 120 2_8.9

257535

841

762

275235

719

823

293378

602

964

293378

493

1630

HDO 120 2_10.0

271695

786

1326

273908

634

1904

275678

501

2457

277448

413

2907

HDO 120 2_11.1

269483

704

614

284970

596

877

284970

468

1668

284970

383

2327

HDO 120 2_12.5

273908

634

1623

275235

509

2228

277448

404

2765

279218

332

3203

HDO 120 2_13.7

275678

581

713

277890

468

1432

277890

368

2178

277890

301

2841

HDO 120 2_15.5

275235

514

1832

277005

414

2426

279218

328

2940

280988

270

3424

HDO 120 3_17.3

238065

407

735

254438

348

789

271253

291

922

271253

238

1493

HDO 120 3_19.5

263730

399

877

279218

338

1009

280988

267

1623

280988

219

2194

HDO 120 3_21.8

253110

343

1920

270810

293

2046

291165

248

2201

309308

215

2338

HDO 120 3_24.6

261960

314

2430

280103

269

2601

300900

227

2799

312848

193

3104

HDO 120 3_28.3

256208

267

273908

228

294705

193

294705

158

436

HDO 120 3_32.0

283200

262

303113

224

312848

182

411

312848

149

845

HDO 120 3_34.8

287625

244

526

307538

209

562

309750

165

1009

309750

135

1448

HDO 120 3_41.2

301785

216

1162

312848

179

1401

312848

141

1886

312848

115

2327

HDO 120 3_44.9

306653

201

1493

309750

163

1866

309750

128

2351

309750

105

2437

HDO 120 3_49.5

277448

165

296918

142

298688

112

526

298688

92

922

HDO 120 3_53.9

302228

165

309750

136

328

309750

107

816

309750

87

1250

HDO 120 3_63.9

312848

144

821

312848

116

1239

312848

91

1729

312848

74

2160

HDO 120 3_69.6

309750

131

1297

309750

105

1717

309750

83

2205

309750

68

2437

HDO 120 3_78.6

280988

105

2239

280988

84

2437

280988

66

2437

280988

54

2437

HDO 120 4_87.0

267270

93

285413

79

307095

67

309750

55

375

HDO 120 4_103.1

289395

85

400

309308

72

429

312848

57

623

312848

47

821

HDO 120 4_112.3

309750

83

441

309750

66

634

309750

52

854

309750

43

1052

HDO 120 4_125.7

291608

70

809

311963

60

863

312848

47

1081

312848

39

1275

HDO 120 4_136.9

309750

68

859

309750

55

1048

309750

43

1268

309750

35

1463

HDO 120 4_162.2

312848

58

1137

312848

46

1326

312848

37

1547

312848

30

1625

HDO 120 4_179.7

302228

51

309750

42

309750

33

351

309750

26.7

510

HDO 120 4_201.1

312848

47

234

312848

37

387

312848

29.5

566

312848

24.1

724

HDO 120 4_219.0

309750

43

414

309750

34

569

309750

26.8

746

309750

21.9

901

HDO 120 4_252.4

312848

37

636

312848

30

789

312848

23.5

967

312848

19.2

1088

HDO 120 4_282.7

309750

33

818

309750

26

971

309750

20.7

1088

309750

17.0

1088

HDO 120 4_325.9

312848

28.9

989

312848

23

1088

312848

18.2

1088

312848

14.9

1088

HDO 120 4_354.9

309750

26.3

1088

309750

21

1088

309750

16.5

1088

309750

13.5

1088

HDO 120 4_400.6

280988

21.1

1088

280988

17

1088

280988

13.3

1088

280988

10.9

1088

() Contact Bonfiglioli Technical Service.


35

HDO 130
n1 = 1750 rpm

n1 = 1400 rpm

n1 = 1100 rpm

n1 = 900 rpm

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

HDO 130 2_5.7

332318

1684

1295

355328

1440

1405

382320

1218

1470

405773

1058

1580

HDO 130 2_6.2

344265

1598

3028

368160

1367

3226

396038

1156

3446

420375

1004

3687

HDO 130 2_7.1

356655

1455

4471

381435

1245

4779

410198

1052

5137

435420

914

5454

HDO 130 2_7.7

369045

1384

4851

394710

1184

5179

424358

1000

5575

450908

869

5905

HDO 130 2_8.8

382320

1260

5530

408870

1078

5971

439403

910

6409

466838

791

6760

HDO 130 2_9.6

387630

1163

4719

414180

994

5060

429225

809

5959

429225

662

6870

HDO 130 2_11.0

401790

1059

5620

429668

906

5971

461970

765

6409

472148

640

7200

HDO 130 2_12.0

404003

977

4597

407985

790

5674

407985

620

6760

407985

508

7639

HDO 130 2_13.6

423030

899

5530

452235

769

5883

464183

620

6760

464183

507

7639

HDO 130 3_15.2

443828

862

839

474360

737

899

487193

595

1436

487193

487

2140

HDO 130 3_18.3

458430

741

2122

490290

634

2266

524805

533

2475

524805

436

3055

HDO 130 3_19.9

500468

741

2106

503565

596

2677

503565

468

3248

503565

383

3774

HDO 130 3_22.6

482325

629

1690

515955

539

1798

524805

430

2963

524805

352

3561

HDO 130 3_24.7

503565

602

2414

503565

482

3104

503565

378

3687

503565

310

4204

HDO 130 3_28.3

524805

548

3028

524805

438

3523

524805

344

4103

524805

282

4620

HDO 130 3_30.9

503565

482

3532

503565

385

4033

503565

303

4615

503565

248

5130

HDO 130 3_34.9

519053

439

3858

519053

351

4357

519053

276

4939

519053

226

5454

HDO 130 3_38.3

503565

388

2985

503565

311

3473

503565

244

4055

503565

200

4570

HDO 130 3_43.8

521265

351

3379

524805

283

3858

524805

222

4435

524805

182

4955

HDO 130 3_47.8

503565

311

3824

503565

249

4323

503565

195

4905

503565

160

5422

HDO 130 3_54.0

492503

269

4282

519053

227

4626

519053

178

5206

519053

146

5723

HDO 130 3_59.0

503565

252

4471

503565

202

4970

503565

158

5553

503565

130

6070

HDO 130 3_67.1

474360

209

4946

474360

167

5449

474360

131

6031

474360

107

6546

HDO 130 4_71.5

524805

221

288

524805

177

650

524805

139

1070

524805

114

1443

HDO 130 4_78.1

503565

194

886

503565

155

1248

503565

122

1668

503565

100

2041

HDO 130 4_88.2

519053

177

1268

519053

142

1625

519053

111

2046

519053

91

2414

HDO 130 4_96.3

503565

158

1706

503565

126

2068

503565

99

2450

503565

81

2450

HDO 130 4_111.2

524805

142

2048

524805

114

2412

524805

89

2450

524805

73

2450

HDO 130 4_121.4

503565

125

2432

503565

100

2450

503565

79

2450

503565

64

2450

HDO 130 4_141.3

524805

112

2450

524805

89

2450

524805

70

2450

524805

58

2450

HDO 130 4_154.3

503565

98

2450

503565

79

2450

503565

62

2450

503565

51

2450

HDO 130 4_174.3

519053

90

2450

519053

72

2450

519053

56

2450

519053

46

2450

HDO 130 4_190.3

503565

80

2450

503565

64

2450

503565

50

2450

503565

41

2450

HDO 130 4_219.1

524805

72

2450

524805

58

2450

524805

45

2450

524805

37

2450

HDO 130 4_239.1

503565

63

2450

503565

51

2450

503565

40

2450

503565

33

2450

HDO 130 4_270.2

519053

58

2450

519053

46

2450

519053

36

2450

519053

29.8

2450

HDO 130 4_294.9

503565

51

2450

503565

41

2450

503565

32

2450

503565

26.4

2450

HDO 130 4_335.6

474360

43

2450

474360

34

2450

474360

26.8

2450

474360

21.9

2450

36

HDO 140
n1 = 1750 rpm

n1 = 1400 rpm

n1 = 1100 rpm

n1 = 900 rpm

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

Tn2
[inlbs]

Pn1
[hp]

Rn1
[lbs]

HDO 140 2_6.6

396923

1748

424800

1496

456660

1264

474803

1075

899

HDO 140 2_7.3

439403

1748

469935

1496

505335

1264

525248

1075

922

HDO 140 2_8.2

491618

1741

525690

1489

565073

1258

584985

1066

1227

HDO 140 2_9.0

515513

1657

1120

550913

1416

1207

584543

1181

1798

584543

966

4193

HDO 140 2_10.1

527018

1508

3720

563303

1289

3983

584985

1052

4817

588525

866

5971

HDO 140 2_11.3

495158

1273

3469

500910

1030

4588

500910

809

5982

500910

662

6870

HDO 140 2_12.6

553568

1267

3583

562860

1030

4554

562860

810

5959

562860

662

6870

HDO 140 2_14.0

471263

977

4597

475688

789

5685

475688

620

6760

475688

507

7639

HDO 140 2_15.7

529230

977

4608

534540

789

5685

534540

620

6760

534540

507

7639

HDO 140 3_17.7

517725

862

839

553568

738

899

568613

595

1432

568613

487

2140

HDO 140 3_19.9

581445

862

834

592065

702

1360

594720

554

2106

594720

453

2810

HDO 140 3_23.3

584100

741

2118

624368

634

2266

650475

519

2711

650475

424

3203

HDO 140 3_26.0

555338

630

2255

593835

539

2414

607553

433

3017

607553

354

3511

HDO 140 3_28.8

614633

630

2255

650475

533

2491

650475

419

3203

650475

343

3687

HDO 140 3_32.5

613748

557

2940

655785

476

3161

655785

374

3732

655785

306

4258

HDO 140 3_36.0

650475

533

3116

650475

427

3633

650475

335

4215

650475

274

4730

HDO 140 3_40.1

597818

440

3851

597818

352

4354

597818

276

4932

597818

226

5449

HDO 140 3_44.4

650475

432

3909

650475

346

4411

650475

272

4993

650475

222

5510

HDO 140 3_50.4

655785

384

3028

655785

307

3511

655785

241

4125

655785

197

4608

HDO 140 3_55.8

650475

344

3457

650475

275

3961

650475

216

4541

650475

177

5060

HDO 140 3_62.2

597818

284

4121

597818

227

4622

597818

178

5202

597818

146

5717

HDO 140 3_68.8

650475

279

4175

650475

223

4676

650475

175

5256

650475

143

5773

HDO 140 3_77.3

594720

227

4743

594720

182

5247

594720

143

5827

594720

117

6344

HDO 140 4_82.3

611535

224

227

649148

190

279

655785

151

647

655785

123

1021

HDO 140 4_91.1

650475

215

418

650475

172

780

650475

135

1185

650475

111

1580

HDO 140 4_101.5

597818

177

1263

597818

142

1623

597818

112

2043

597818

91

2414

HDO 140 4_112.3

650475

174

1331

650475

140

1690

650475

110

2106

650475

90

2450

HDO 140 4_128.0

655785

154

1778

655785

123

2140

655785

97

2450

655785

79

2450

HDO 140 4_141.6

650475

138

2133

650475

111

2450

650475

87

2450

650475

71

2450

HDO 140 4_162.7

655785

121

2450

655785

97

2450

655785

76

2450

655785

62

2450

HDO 140 4_180.0

650475

109

2450

650475

87

2450

650475

68

2450

650475

56

2450

HDO 140 4_198.3

655785

100

1670

655785

80

2032

655785

63

2450

655785

51

2450

HDO 140 4_219.5

650475

89

2041

650475

71

2403

650475

56

2450

650475

46

2450

HDO 140 4_252.1

655785

78

2430

655785

63

2450

655785

49

2450

655785

40

2450

HDO 140 4_279.0

650475

70

2450

650475

56

2450

650475

44

2450

650475

36

2450

HDO 140 4_311.0

597818

58

2450

597818

46

2450

597818

36

2450

597818

29.8

2450

HDO 140 4_344.1

650475

57

2450

650475

46

2450

650475

36

2450

650475

29.3

2450

HDO 140 4_386.6

594720

46

2450

594720

37

2450

594720

29.1

2450

594720

23.8

2450

() Contact Bonfiglioli Technical Service.


37

4.1 - PERMITTED OVERHUNG LOADS ON OUTPUT SHAFT


HDO 100
L-1

LJ-1

LD-1

R-2

RJ-2

RD-2

D-1

DJ-1

DD-1

D-2

DJ-2

DD-2

n2 x h

T2 = 177000 inlbs

Rn2 [klbs]
T2 = 141600 inlbs

17.2
17.8
12.7
12.0
9.8
9.0
7.6
7.0
5.8
5.5

250 000
500 000
750 000
1 000 000
1 250 000

18.0
18.0
14.0
15.7
11.8
13.0
10.4
11.2
9.3
9.8
5.0
5.1

2 500 000
3 750 000
5 000 000

T2 = 117700 inlbs

T2 = 88500 inlbs

18.0
18.0
14.9
16.2
12.7
13.4
11.3
11.7
10.3
10.4
7.3
6.7
5.3
4.8
3.8

18.0
18.0
15.9
16.9
13.7
14.7
12.3
13.4
11.3
12.4
8.6
8.9
7.3
7.2
6.4
6.0

HDO 100

n2 x h
250 000
500 000
750 000
1 000 000
1 250 000

L-2

LJ-2

LD-2

R-1

RJ-1

RD-1

D-2

DJ-2

DD-2

D-1

DJ-1

DD-1

T2 = 177000 inlbs
11.7
13.9
7.3
9.5
5.1
7.3
3.7
5.9
4.9

Rn2 [klbs]
T2 = 141600 inlbs
14.1
15.8
9.6
11.4
7.5
9.2
6.0
7.8
5.1
6.8

2 500 000
3 750 000
5 000 000

4.1

T2 = 117700 inlbs

T2 = 88500 inlbs

15.6
17.1
11.2
12.7
9.0
10.5
7.6
9.1
6.6
8.1
3.9
5.4

17.6
18.0
13.2
14.3
11.0
12.1
9.6
10.7
8.6
9.7
5.9
7.0
4.5
5.6
3.7
4.8

4.1

h: expected lifetime [hours] for bearing of the output shaft.


Shaft the rated overhung load is applicable to. For double extended shaft the load is only applicable to the extension
highlighted. Should this not be the case consult Bonfigliolis Technical Service.
38

HDO 110
L-1

LJ-1

LD-1

R-2

RJ-2

RD-2

D-1

DJ-1

DD-1

D-2

DJ-2

DD-2

n2 x h

T2 = 209300 inlbs

Rn2 [klbs]
T2 = 167300 inlbs

19.3
19.3
14.7
15.4
12.3
12.3
10.7
10.1
9.2
8.6
4.0

250 000
500 000
750 000
1 000 000
1 250 000
2 500 000

19.3
19.3
16.0
17.7
13.6
14.7
12.0
12.7
10.9
11.2
7.7
7.1
5.3
4.6

3 750 000
5 000 000

T2 = 139400 inlbs

T2 = 104400 inlbs

19.3
19.3
16.9
18.3
14.5
15.8
12.9
14.2
11.8
12.8
8.8
8.9
7.3
6.9
6.0
5.6

19.3
19.3
18.0
19.0
15.6
16.6
14.0
15.0
12.8
13.9
9.8
10.9
8.3
9.0
7.4
7.8

HDO 110

n2 x h
250 000
500 000
750 000
1 000 000
1 250 000

L-2

LJ-2

LD-2

R-1

RJ-1

RD-1

D-2

DJ-2

DD-2

D-1

DJ-1

DD-1

T2 = 209300 inlbs

Rn2 [klbs]
T2 = 167300 inlbs

14.5
16.6
9.6
11.7
7.1
9.3
5.6
7.7
4.5
6.6

16.9
18.5
11.9
13.6
9.5
11.2
7.9
9.6
6.8
8.5

2 500 000
3 750 000
5 000 000

T2 = 139400 inlbs

T2 = 104400 inlbs

5.5

18.4
19.3
13.5
14.9
11.0
12.5
9.5
10.9
8.4
9.8
5.3
6.8

4.0

5.3

19.3
19.3
15.4
16.5
12.9
14.1
11.4
12.5
10.3
11.4
7.3
8.4
5.8
6.9
4.8
5.9

4.3

h: expected lifetime [hours] for bearing of the output shaft.


Shaft the rated overhung load is applicable to. For double extended shaft the load is only applicable to the extension
highlighted. Should this not be the case consult Bonfigliolis Technical Service.
39

HDO 120
L-1

LJ-1

LD-1

R-2

RJ-2

RD-2

D-1

DJ-1

DD-1

D-2

DJ-2

DD-2

n2 x h

T2 = 281000 inlbs

Rn2 [klbs]
T2 = 224800 inlbs

24.1
24.1
19.8
19.8
16.6
15.6
14.1
12.9
11.9
11.0
5.3
5.2

250 000
500 000
750 000
1 000 000
1 250 000
2 500 000

24.1
24.1
21.4
22.8
18.2
18.8
16.2
16.3
14.7
14.4
9.9
9.1
6.8
6.3

3 750 000
5 000 000

T2 = 187200 inlbs

T2 = 140300 inlbs

24.1
24.1
22.5
24.1
19.3
20.8
17.2
18.3
15.8
16.5
11.8
11.4
9.6
8.8
7.7
7.1

24.1
24.1
23.8
24.1
20.6
21.8
18.6
19.8
17.1
18.3
13.2
14.0
11.2
11.6
9.9
10.0

HDO 120

n2 x h
250 000
500 000
750 000
1 000 000
1 250 000
2 500 000

L-2

LJ-2

LD-2

R-1

RJ-1

RD-1

D-2

DJ-2

DD-2

D-1

DJ-1

DD-1

T2 = 281000 inlbs
20.0
22.6
13.6
16.2
10.4
13.0
8.3
11.0
6.9
9.5

Rn2 [klbs]
T2 = 224800 inlbs
22.8
24.1
16.4
18.5
13.2
15.4
11.2
13.3
9.7
11.9
5.7
7.9

3 750 000
5 000 000

5.9

T2 = 187200 inlbs

T2 = 140300 inlbs

24.1
24.1
18.3
20.1
15.1
16.9
13.1
14.9
11.6
13.4
7.6
9.4
5.7
7.5

24.1
24.1
20.7
22.0
17.5
18.8
15.5
16.8
14.0
15.3
10.0
11.4
8.1
9.4
6.8
8.1

6.2

h: expected lifetime [hours] for bearing of the output shaft.


Shaft the rated overhung load is applicable to. For double extended shaft the load is only applicable to the extension
highlighted. Should this not be the case consult Bonfigliolis Technical Service.
40

HDO 130
L-1

LJ-1

LD-1

R-2

RJ-2

RD-2

D-1

DJ-1

DD-1

D-2

DJ-2

DD-2

n2 x h

T2 = 474400 inlbs

Rn2 [klbs]
T2 = 379200 inlbs

36.0
36.0
26.8
28.1
20.8
22.4
16.9
18.3
14.1
14.1

250 000
500 000
750 000
1 000 000
1 250 000

36.0
36.0
31.6
30.4
25.9
25.8
22.1
22.9
19.4
20.8
11.2
12.6

2 500 000
3 750 000

8.4

5 000 000

T2 = 316000 inlbs

T2 = 237200 inlbs

36.0
36.0
34.2
31.9
28.9
27.4
25.3
24.5
22.7
22.4
15.3
16.5
11.2
12.6
8.4
9.8

36.0
36.0
35.6
33.9
31.0
29.3
28.1
26.4
26.0
24.3
19.4
18.7
15.8
15.9
13.5
14.1

HDO 130

L-2

LJ-2

LD-2

R-1

RJ-1

RD-1

D-2

DJ-2

DD-2

D-1

DJ-1

DD-1

Rn2 [klbs]

n2 x h
250 000
500 000
750 000
1 000 000
1 250 000
2 500 000

T2 = 474400 inlbs

T2 = 379200 inlbs

T2 = 316000 inlbs

T2 = 237200 inlbs

30.5
26.9
21.3
17.7
16.8
13.2
14.1
9.8
11.2
8.4

34.2
31.3
25.0
22.1
20.5
17.6
17.6
14.7
15.5
12.6
9.8

36.0
34.2
27.5
25.1
22.9
20.5
20.0
17.6
17.9
15.5
12.3
9.8
9.8

36.0
36.0
30.5
28.7
26.0
24.2
23.1
21.3
21.0
19.2
15.3
13.5
12.5
10.7
10.7
8.9

3 750 000
5 000 000

7.7

h: expected lifetime [hours] for bearing of the output shaft.


Shaft the rated overhung load is applicable to. For double extended shaft the load is only applicable to the extension
highlighted. Should this not be the case consult Bonfigliolis Technical Service.
41

HDO 140
L-1

LJ-1

LD-1

R-2

RJ-2

RD-2

D-1

DJ-1

DD-1

D-2

DJ-2

DD-2

Rn2 [klbs]

n2 x h
250 000
500 000
750 000
1 000 000
1 250 000

T2 = 594700 inlbs

T2 = 475700 inlbs

T2 = 396500 inlbs

T2 = 297400 inlbs

38.6
36.0
26.4
26.7
20.2
22.1
16.1
17.6
13.0
14.1

42.1
38.7
31.7
29.4
25.7
24.8
21.8
21.9
19.0
19.7
11.0
11.9

42.7
40.6
34.0
31.2
29.0
26.6
25.3
23.6
22.6
21.5
14.9
15.8
11.0
12.0

42.7
42.7
35.6
33.5
31.0
28.9
28.1
25.9
25.9
23.8
19.4
18.1
15.7
15.2
13.3
13.4

2 500 000
3 750 000
5 000 000

9.0

HDO 140

n2 x h
250 000
500 000
750 000
1 000 000
1 250 000
2 500 000

L-2

LJ-2

LD-2

R-1

RJ-1

RD-1

D-2

DJ-2

DD-2

D-1

DJ-1

DD-1

T2 = 594700 inlbs
30.9
26.2
21.6
16.9
16.9
12.3
14.0
9.3
11.8

Rn2 [klbs]
T2 = 475700 inlbs
34.6
30.9
25.3
21.6
20.7
16.9
17.7
14.0
15.6
11.9
9.8

3 750 000
5 000 000

T2 = 396500 inlbs

T2 = 297400 inlbs

37.1
34.0
27.8
24.7
23.2
20.1
20.2
17.1
18.1
15.0
12.4
9.2
9.5

40.2
37.9
30.9
28.6
26.3
24.0
23.4
21.0
21.2
18.9
15.5
13.2
12.6
10.3
10.8

h: expected lifetime [hours] for bearing of the output shaft.


Shaft the rated overhung load is applicable to. For double extended shaft the load is only applicable to the extension
highlighted. Should this not be the case consult Bonfigliolis Technical Service.
42

4.2 - PERMITTED THRUST LOAD ON OUTPUT SHAFT


HDO 100

L-1

LJ-1

LD-1

R-2

RJ-2

RD-2

D-1

DJ-1

DD-1

L-2

LJ-2

LD-2

R-1

RJ-1

RD-1

D-2

DJ-2

DD-2

An2 [klbs]

n2 x h

250 000

500 000

750 000

1 000 000

1 250 000

2 500 000

3 750 000

5 000 000

T2 = 177000 inlbs
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d

9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
7.9
9.0
7.3
9.0
6.0
9.0
5.3
9.0
4.6
9.0
3.9

direction of rotation of output shaft

T2 = 141600 inlbs
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
8.6
9.0
7.7
9.0
7.2
9.0
3.9
9.0
3.4
9.0
2.0
9.0
1.5
9.0
0.8
9.0
0.3

T2 = 117700 inlbs

T2 = 88500 inlbs

9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
6.0
9.0
5.6
9.0
4.1
9.0
3.7
9.0
2.9
9.0
2.5

9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
9.0
8.6
9.0
8.3
9.0
6.7
9.0
6.4
9.0
5.5
9.0
5.2

direction of application of axial force


43

HDO 110

L-1

LJ-1

LD-1

R-2

RJ-2

RD-2

D-1

DJ-1

DD-1

L-2

LJ-2

LD-2

R-1

RJ-1

RD-1

D-2

DJ-2

DD-2

An2 [klbs]

n2 x h

250 000

500 000

750 000

1 000 000

1 250 000

2 500 000

3 750 000

5 000 000

T2 = 209300 inlbs
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d

9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.2
9.7
8.5
9.7
7.6
9.7
6.9
9.7
3.2
9.7
2.6

direction of rotation of output shaft


44

T2 = 167300 inlbs
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
6.4
9.7
5.8
9.7
4.2
9.7
3.7

T2 = 139400 inlbs

T2 = 104400 inlbs

9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
8.5
9.7
8.0
9.7
6.3
9.7
5.9
9.7
4.9
9.7
4.5

direction of application of axial force

9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
8.9
9.7
8.6
9.7
7.5
9.7
7.2

HDO 120

L-1

LJ-1

LD-1

R-2

RJ-2

RD-2

D-1

DJ-1

DD-1

L-2

LJ-2

LD-2

R-1

RJ-1

RD-1

D-2

DJ-2

DD-2

An2 [klbs]

n2 x h

250 000

500 000

750 000

1 000 000

1 250 000

2 500 000

3 750 000

5 000 000

a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d

T2 = 281000 inlbs

T2 = 224800 inlbs

T2 = 187200 inlbs

T2 = 140300 inlbs

12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
11.4
12.0
10.7
12.0
9.4
12.0
8.7
12.0
4.1
12.0
3.4
12.0
1.5
12.0
0.8

12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
7.9
12.0
7.3
12.0
5.2
12.0
4.7
12.0
3.6
12.0
3.0

12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
10.4
12.0
10.0
12.0
7.8
12.0
7.3
12.0
6.1
12.0
5.6

12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
10.9
12.0
10.6
12.0
9.2
12.0
8.9

direction of rotation of output shaft

direction of application of axial force


45

HDO 130

L-1

LJ-1

LD-1

R-2

RJ-2

RD-2

D-1

DJ-1

DD-1

L-2

LJ-2

LD-2

R-1

RJ-1

RD-1

D-2

DJ-2

DD-2

An2 [klbs]

n2 x h

250 000

500 000

750 000

1 000 000

1 250 000

2 500 000

3 750 000

5 000 000

a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d

T2 = 474400 inlbs

T2 = 379200 inlbs

T2 = 316000 inlbs

T2 = 237200 inlbs

18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
17.6
18.0
16.5
18.0
13.8
18.0
12.7
18.0
11.1
18.0
10.0
18.0
3.7
18.0
2.5
18.0

18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
16.8
18.0
15.9
18.0
9.4
18.0
8.5
18.0
5.7
18.0
4.8
18.0
3.4
18.0
2.5
17.7

18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
13.2
18.0
12.4
18.0
9.5
18.0
8.7
18.0
7.1
18.0
6.4
18.0

18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
17.8
18.0
17.3
18.0
14.2
18.0
13.6
18.0
11.8
18.0
11.3
18.0

direction of rotation of output shaft


46

direction of application of axial force

HDO 140

L-1

LJ-1

LD-1

R-2

RJ-2

RD-2

D-1

DJ-1

DD-1

L-2

LJ-2

LD-2

R-1

RJ-1

RD-1

D-2

DJ-2

DD-2

An2 [klbs]
n2 x h

250 000

500 000

750 000

1 000 000

1 250 000

2 500 000

3 750 000

5 000 000

a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d
a
b
c
d

T2 = 594700 inlbs

T2 = 475700 inlbs

T2 = 396500 inlbs

T2 = 297400 inlbs

21.4
21.4
21.4
21.4
18.9
21.4
17.8
21.4
18.9
21.4
17.8
21.4
14.6
21.4
13.5
21.4
11.5
21.4
10.4
21.4
3.2
21.4
2.1
21.4

21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.2
21.4
20.3
21.4
18.1
21.4
17.2
21.4
9.8
21.4
8.9
21.4
5.7
21.4
4.8
21.4
3.0
20.1
2.1
18.8

21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
14.1
21.4
13.4
21.4
10.0
21.4
9.3
21.4
7.4
21.4
6.7
20.5

21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
21.4
19.6
21.4
19.0
21.4
15.5
21.4
14.9
21.4
12.8
21.4
12.3
21.4

direction of rotation of output shaft

direction of application of axial force


47

4.3 - MASS MOMENT OF INERTIA

J 10-4 [lbft2]

iN

2x

3x

4x

48

5.6
6.3
7.1
8.0
9.0
10.0
11.2
12.5
14.0
16.0
14.0
16.0
18.0
20.0
22.4
25.0
28.0
31.5
35.5
40.0
45.0
50.0
56.0
63.0
71.0
80.0
71.0
80.0
90.0
100.0
112.0
125.0
140.0
160.0
180.0
200.0
224.0
250.0
280.0
315.0
355.0
400.0

Moments of inertia listed refer to gearbox input shaft and


apply exclusively for configurations with a single extension input and output shaft.

HDO 100

HDO 110

HDO 120

HDO 130

HDO 140

44185
42239
40934
37446
36615
28571
28049
22947
22591

22306
21974
19838
12814
11557
11414
10512
10441
9848
9800
5695
5671
5410
5387
5387

3987
3963
3868
3868
3298
3298
3132
1614
1400
1400
1329
1329
1329
1329
1329

44921
42785
40151
37161
35453
27717
26601
23635
22923

20147
19909
13052
11723
11580
10631
10536
9919
9848
5743
5719
5458
5434
5387

4010
3987
3393
3868
3322
1661
1424
1614
1400
1400
1329
1376
1329
1329
1329

68081
65424
61508
65827
63264
48789
47152
37304
36259

29259
28595
24038
21760
14048
12672
12577
11011
10940
6597
6549
5909
5885
5838

4319
4058
4058
3441
3441
3346
1685
1448
1448
1376
1424
1353
1353
1329

196200
188487
241192
165137
199522
123562
145584
96581
110890

74892
63478
62718
45395
44921
41005
40673
38253
26981
25367
25225
24228
24133
24727

13123
13075
12696
12648
10607
10584
9729
9729
9634
9611
5387
5363
5339
5339
5363

217391
205905
192308
176504
167652
130847
125176
101303
97625

77834
75556
64451
46748
46036
41860
41385
38822
38514
25723
25533
24466
24323
24181

13241
13170
12767
12719
10655
10631
9777
9753
5766
5743
5387
5387
5339
5339
5339

4.4 - EXACT RATIOS


iN

2x

3x

4x

i
HDO 100

HDO 110

HDO 120

HDO 130

HDO 140

5.6

5.815

6.3

6.462

6.354

6.569

5.708

6.569

7.1

7.038

7.038

7.154

6.231

7.269

8.0

8.000

8.077

8.077

7.090

8.167

9.0

8.714

8.714

8.857

7.714

9.000

10.0

10.000

10.000

10.000

8.778

10.111

11.2

10.893

10.893

11.071

9.643

11.250

12.5

12.400

12.500

12.500

10.972

12.639

14.0

13.507

13.507

13.729

11.957

13.950

16.0

15.500

15.500

13.606

15.672

18.0

17.308

18.910

17.260

15.188

17.719

20.0

20.235

20.948

19.487

18.265

19.906

22.4

22.500

22.042

21.802

19.938

23.262

25.0

25.000

24.583

24.579

22.613

26.027

28.0

28.320

27.232

28.343

24.686

28.800

31.5

31.467

30.942

31.952

28.267

32.533

35.5

36.000

34.276

34.796

30.857

36.000

40.0

40.000

39.333

41.248

34.862

40.124

45.0

43.896

43.571

44.918

38.263

44.400

50.0

48.773

47.960

49.526

43.813

50.427

56.0

55.800

53.128

53.934

47.829

55.800

63.0

62.000

60.967

63.934

54.036

62.193

71.0

67.536

67.536

69.623

58.989

68.820

80.0

77.500

78.607

67.121

77.316

71.0

70.800

80.0

78.667

77.356

71.498

82.290

90.0

90.000

85.690

86.990

78.050

91.059

100.0

100.000

96.694

103.119

88.181

101.491

112.0

111.392

108.929

112.296

96.262

112.306

125.0

123.769

121.706

125.679

111.182

127.964

140.0

139.830

137.105

136.864

121.371

141.600

160.0

160.000

154.711

162.241

141.333

162.667

180.0

178.227

174.286

179.673

154.286

180.000

200.0

198.030

194.730

201.087

174.311

198.345

225.0

223.728

215.711

218.982

190.286

219.480

250.0

248.587

244.444

252.424

219.067

252.133

280.0

284.400

274.210

282.686

239.143

279.000

315.0

316.000

310.733

325.856

270.182

310.964

355.0

344.214

344.214

354.855

294.943

344.100

400.0

395.000

400.643

335.604

386.581

49

50

5 - DIMENSIONS AND WEIGHT

Tolerances
Bore
G7

H7

Shaft
H8

6 < dia 10

10 < dia 18

18 < dia 30

30 < dia 50

50 < dia 80

80 < dia 120

H9

d9

f7

g6

h6

h7

h9

+0.036

-0.036

+0.043

-0.043

j6

k6

+0.021

+0.033

+0.052

+0.009

-0.052

-0.004

+0.025

+0.039

+0.018

-0.062

+0.002

m6

+0.040

+0.030

-0.010

+0.030

+0.010

-0.029

-0.019

-0.030

+0.011

+0.047

+0.035

-0.120

-0.0120

+0.035

+0.012

-0.207

-0.034

-0.022

-0.035

+0.013

+0.040

-0.145

-0.043

-0.014

+0.040

-0.245

-0.083

-0.039

-0.025

-0.040

+0.015

120 < dia 180

180 < dia 250

250 < dia 315

315 < dia 400

400 < dia 500

500 < dia 630

630 < dia 800

+0.046

-0.050

-0.096

-0.029

-0.046

+0.052

-0.056

-0.108

-0.052

-0.062

-0.119

-0.057

-0.068

-0.131

-0.063

-0.076
-0.146
-0.080
-0.160

Dimensions are in mm.

51

HDO 100

HDO 100 2

h7

HDO 100 3
HDO 100 4

HDO 100 2
HDO 100 3
HDO 100 3
HDO 100 4
HDO 100 4

i=

5.8 13.5
14 17.3
20.2 67.5
70.8 139.8
160 344.2

70 m6
55 m6
45 k6
35 k6
32 k6

20
16
14
10
10

74.5
59
48.5
38
35

M20x42
M20x42
M16x36
M12x28
M12x28

125
100
100
70
70

140
110
110
80
80

Weight
[kg / lbs]
660 / 1455
750 / 1653
750 / 1653
760 / 1676
760 / 1676

Dimensions are in mm.

52

HDO 100
210

32 h9

225

210

195

195

7.5

127

LP

7.5

225

M 24 x 50
120 m6

225

120 H7
32 H8

100

127.4

100

12

105

330

100

335

1125 inlbs

324

125

H7
h6

225

12

H7
120 g6

40

Dimensions are in mm.

53

HDO 110

HDO 110 2

h7

HDO 110 3
HDO 110 4

HDO 110 2
HDO 110 3
HDO 110 3
HDO 110 4
HDO 110 4

i=

6.4 15.5
18.9 20.9
22 77.5
77.4 121.7
137.1 395

70 m6
55 m6
45 k6
35 k6
32 k6

20
16
14
10
10

74.5
59
48.5
38
35

M20x42
M20x42
M16x36
M12x28
M12x28

125
100
100
70
70

140
110
110
80
80

Weight
[kg / lbs]
715 / 1576
800 / 1764
800 / 1764
790 / 1742
790 / 1742

Dimensions are in mm.

54

HDO 110
250

32 h9

225

250

220

220

15

137

15

225

LP

M 24 x 50
130 m6

225

130 H7
32 H8

100

137.4

100

12

105

336

100

335

2800 inlbs

324

135

H7
h6

225

12

130

H7
g6

40

Dimensions are in mm.

55

HDO 120

HDO 120 2

h7

HDO 120 3
HDO 120 4

HDO 120 2
HDO 120 3
HDO 120 3
HDO 120 4
HDO 120 4

i=

6.6 15.5
17.3 24.6
28.3 78.6
87 162.2
179.7 400.6

70 m6
55 m6
45 k6
35 k6
32 k6

20
16
14
10
10

74.5
59
48.5
38
35

M20x42
M20x42
M16x36
M12x28
M12x28

125
100
100
70
70

140
110
110
80
80

Weight
[kg / lbs]
995 / 2194
1075 / 2370
1075 / 2370
1035 / 2282
1035 / 2282

Dimensions are in mm.

56

HDO 120
250

36 h9

240

250

220

220

10

148

10

240

LP

M 24 x 50
140 m6

240

140 H7
36 H8

110

148.4

110

15

105

356

110

350

2800 inlbs

364

145

H7
h6

240

15

140

H7
g6

40

Dimensions are in mm.

57

HDO 130

HDO 130 2

h7

HDO 130 3
HDO 130 4

HDO 130 2
HDO 130 3
HDO 130 4

i=

5.7 13.6
15.2 67.1
71.5 335.6

90 m6
70 m6
45 k6

25
20
14

95
74.5
48.5

M24x50
M20x42
M16x36

160
125
100

170
140
110

5
7.5
5

1040
1105

Weight
[kg / lbs]
1765 / 3891
1835 / 4045
1805 / 3979

Dimensions are in mm.

58

HDO 130
300

10

290

290

300

280

280

10

179

40 h9

LP

M 30 x 60
170 m6

290
135

135

170 H7
40 H8

179.4

17

105

464

135

430

2800 inlbs

429

175

H7
h6

290

17

170

H7
g6

40

Dimensions are in mm.

59

HDO 140

HDO 140 2

h7

HDO 140 3
HDO 140 4

HDO 140 2
HDO 140 3
HDO 140 4

i=

6.6 15.7
17.7 77.3
82.3 386.6

90 m6
70 m6
45 k6

25
20
14

95
74.5
48.5

M24x50
M20x42
M16x36

160
125
100

170
140
110

5
7.5
5

1080
1145

Weight
[kg / lbs]
1940 / 4277
2040 / 4497
2010 / 4431

Dimensions are in mm.

60

HDO 140
300

10

290

290

300

280

280

10

45 h9

190

LP

M 30 x 60
180 m6

290
135

135

180 H7

190.4

45 H8

17

105

472

135

440

5450 inlbs

185

H7
h6

290

17

180

H7
g6

449

40

Dimensions are in mm.

61

5.1 - MOUNTING FLANGE


E
D

F ... L

F ... R

B f7

B f7

B f7

H 350

H 400
H 600

H = 740

HDO 100

F660_

660

550

30

335

22

600

HDO 110

F660_

660

550

30

335

22

600

HDO 120

F660_

660

550

30

355

26

600

HDO 130

F800_

800

680

40

460

26

740

HDO 140

F800_

800

680

40

460

26

740

Dimensions are in mm.

Available for shaft arrangement: L, LJ, LD, R, RJ and


RD, all featuring a single output shaft extension.

5.2 - MANIFOLD FLANGE


n 12 (HDP 60 ... HDP 130)
n 18 (HDP 140)

A f7

30

HDO 100_ FM

200

260

309

25

19

31

244

200

HDO 110_ FM

200

260

309

25

19

31

289

200

HDO 120_ FM

200

260

309

25

19

31

289

200

HDO 130_ FM

220

320

384

32

19

31

344

250

HDO 140_ FM

250

380

450

32

19

40

344

310

Dimensions are in mm.


62

5.3 - CUSTOMERS SHAFT

A1

A2

A3

B1

B2

UNI6604

HDO 100

133

120 h6 119.5

420

100

250

360

30

32 h9

127

2.5

32x18x360A

HDO 110

143

130 h6 129.5

420

100

250

360

30

32 h9

137

2.5

32x18x360A

HDO 120

153

140 h6 139.5

444

110

260

400

40

36 h9

148

2.5

36x20x400A

HDO 130

183

170 h6 169.5

540

135

310

400

80

40 h9

179

2.5

40x22x400A

HDO 140

193

180 h6 179.5

540

135

310

400

80

45 h9

190

2.5

45x25x400A

Dimensions are in mm.

Out of scope for supply

UNI7437

UNI5739
G

G1

G2

G3

G4

H1

HDO 100

120x4

120 d9

96

64

26

M16

24

12

M24x70

HDO 110

130x4

130 d9

105

69

26

M20

24

12

M24x70

HDO 120

140x4

140 d9

115

79

26

M20

30

15

M24x80

HDO 130

170x4

170 d9

142

102

33

M24

34

17

M30x90

HDO 140

180x4

180 d9

150

110

33

M24

34

17

M30x90

Dimensions are in mm.


63

A1

A2

A3

A4

B1

B2

HDO 100

138

125 h6

119.5

120 g6

517

104

328

2.5

HDO 110

148

135 h6

129.5

130 g6

523

104

334

2.5

HDO 120

158

145 h6

139.5

140 g6

550

104

354

2.5

HDO 130

188

175 h6

169.5

170 g6

681

104

462

2.5

HDO 140

198

185 h6

179.5

180 g6

689

104

470

2.5

Dimensions are in mm.

Out of scope for supply

UNI7437

UNI5739
L

L1

L2

M1

HDO 100

120x4

120 d9

96

26

16

12

M24x65

HDO 110

130x4

130 d9

105

26

16

12

M24x65

HDO 120

140x4

140 d9

115

26

19

15

M24x70

HDO 130

170x4

170 d9

142

33

21

17

M30x80

HDO 140

180x4

180 d9

150

33

21

17

M30x80

Dimensions are in mm.

To facilitate part removal in the area of the cylindrical


guide opposite the shrink disc, install a machine pivot to
which a self-lubricating cylindrical bushing (1) can be fitted and/or with a hole big enough to allow application of
a rust treatment (2).

64

In the presence of external thrust loads, vibration, safety


problems, requirements for enhanced reliability, or unfavourable mounting positions (e.g. V5 mounting positions,
output shaft directed downwards), install suitable devices to secure the shaft in an axial direction and prevent
accidental decoupling.

65

R2

081209

Amended data for overhung and thrust loads.

This publication supersedes and replaces any previous edition and revision. We reserve the right to implement modifications without notice.
This catalog cannot be reproduced, even partially, without prior consent.

66

COD. 1833 R2