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TCG 2032

Tools

Tools
Ordering address
The tools can be obtained via your responsible service partner.
Tools arranged according to maintenance groups
Tools for competence class 1
Part number / Designation
1

Maintenance group

Description/ use

Illustration
(The illustrations are examples)

1203 0350 / Torque wrench


1 00 General
2 Measuring range 0-210 Nm (0-21 kpm)

1228 2301 / Engine turning gear


1 04 Engine control
2 Pneumatic barring motor with control unit
Replaces engine turning gear 1228 1812

1221 7483 / Test set for cooling water


1

09 Cooling system

For determining the water values for fresh and jacket


water
Replaces test case 1213 0382 and 1215 8292

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Tools

Part number / Designation


1

Maintenance group

Description/ use

Illustration
(The illustrations are examples)

1221 7826 / Stroboscopic lamp


1

13 Electrical system

For checking the ignition timing


Replaces 1215 3977

1221 7528 / Spark plug wrench (hook spark plug)


1

13 Electrical system

For assembling and disassembling the spark plugs with


integral spark plug cable

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Tools

Tools for competence class 3


Part number / Designation
1

Maintenance group

Description/ use

Illustration
(The illustrations are examples)

1215 8175 / Measuring stand


1

00 General

For clamping and fixing the dial gauge

1213 5810 / Dial gauge


1

01 Cylinder head

For measuring stand and plate

0311 3556 / Dial gauge with accessories


1

02 Driving gear

For measuring the crank web breathing

1228 2821 / Threaded mandrel


1

02 Driving gear

For cleaning the thread in the con-rod (only 2-screw conrods)

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Tools

Part number / Designation


1

Maintenance group

Description/ use

Illustration
(The illustrations are examples)

1228 2778 / Disassembly and assembly ring for piston


1

03 Crankcase

For disassembling and assembling the piston in cylinder


liners with coke stripping ring

1228 2813 / Disassembly device for coke stripping ring


1

03 Crankcase

For removing the coke stripping ring from the cylinder


liner

1221 1950 / Disassembly and assembly device for camshaft


1

04 Engine control

For removing and installing the camshaft


consisting of:

1x 1221 1951 Device for camshaft bearing No. 2


1x 1221 1952 Device for camshaft bearing No. 5 (V12) or
No. 7 (V16)

1221 7549 / Disassembly and assembly tool for mixture cooler


1

06 Exhaust system / Charging

Holding device for removing and installing the mixture


cooler

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Tools

Part number / Designation


1

Maintenance group

Description/ use

Illustration
(The illustrations are examples)

1221 1525 / Tool kit part 1 (Hydraulic pump with accessories)


1

01 Cylinder head or 02 Driving gear

Hydraulic pump with accessories

consisting of:
1x 1228 1461 Compressed air hydraulic pump

1x 1215 8187 Distributor for high-pressure hoses

1x 1228 1419 10 m air hose with hose coupling

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Tools

1x 1228 1468 Hose coupling

5x 0703 7812 2 m high-pressure hose

1x 1206 9457 1 liter of hydraulic oil in a plastic bottle

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Tools

Part number / Designation


1

Maintenance group

Description/ use

Illustration
(The illustrations are examples)

1221 1522 / Tool kit part 2


1 01 Cylinder head or 02 Driving gear
2 Hydraulic clamping device for the cylinder head and conrod bearings as well as an assembly tool for the cylinder
head
The preceding tool kit 1228 1479 does not include the
retrofit kit 1221 1516

consisting of:
4x

1228 1487 Clamping device with support tube for cylinder head, complete
consisting of:
1228 1485 Clamping device for cylinder head and conrod bearings
1228 1488 Support sleeve
1228 1489 Socket wrench SW50
1228 1490 Adapter M36 x 2

2x

Support tube for con-rod bearings (2-screw con-rod)


consisting of:
1228 1491 Support sleeve
1228 1492 Socket wrench SW50

2x

0111 0345 Open-end wrench

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Tools

2x

0111 0404 Lathe mandrel DIN 900-A8 (diameter 8mm)

1x

1228 1397 Socket wrench

1x

1228 1456 Lifting device for cylinder head

2x

1228 1469 Hoist (round sling, load-bearing capacity


2000 kg)

2x

1228 1470 Lathe mandrel (diameter 8 x 110)

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Tools

1x

1228 1415 Resting plate for cylinder head

1x

1228 1406 Assembly device for valve springs

1x

1228 1418 Operating instructions for clamping device

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Tools

Part number / Designation


1

Maintenance group

Description/ use

Illustration
(The illustrations are examples)

1221 1516 / Tool kit part 2 - Retrofit kit 1


1 01 Cylinder head or 02 Driving gear
2 Retrofit kit for cylinder head
Tool kits part 2 from order date 01.08.2010 already include the retrofit kit

consisting of:
1x 1221 7643 Socket wrench insert
for disassembling and assembling the
spark plug protective tube (upper part)

1x 1221 1574 Socket wrench insert


for disassembling and assembling the
spark plug protective tube (lower part)

1x

1221 7644 Socket wrench insert


for disassembling and assembling the rocker arm

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Tools

1x

1221 7646 Socket wrench insert


for disassembling and assembling the cover of the charge air cooler

1x

1221 7647 Socket wrench insert


for disassembling and assembling the
flame filters

1x

1221 7637 Disassembly device for combustion chamber temperature sensor

1x

1221 7528 Spark plug wrench


for assembling and disassembling the spark
plugs with integral spark plug cable

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Tools

Part number / Designation


1

Maintenance group

Description/ use

Illustration
(The illustrations are examples)

1221 1523 / Tool kit part 3


1

01 Cylinder head or 02 Driving gear

Disassembly and assembly tool for different components

consisting of:
1x

1203 0356 Extension for torque wrench

1x

1228 1393
Removal device for cylinder liner

The removal device has been replaced by a new one.

2x

1228 1394 Bracket for piston with con-rod

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Tools

1x

1228 1395 Disassembly and assembly device for conrod pin bolts

1x

1228 1396 Plastic guard for cylinder liner (to remove


and install con-rod)

1x

1228 1399 Lifting device for piston and con-rod


incl. thread cutter for reworking of the
threaded bore on the piston top

1x

1228 1352 Circlip pliers for retaining ring of the piston


bolt

2x

1228 1404 Lifting device to exchange con-rod bearings of the installed piston

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Tools

1x

1228 1382 Assembly device for con-rod bearing

1x

1228 1405 Lifting device for the complete cylinder unit

1x

1228 1407 Assembly device for camshaft bearing

1x

1228 1326 Piston ring pliers (diameter 260 mm)

1x

1228 1398 Assembly device for clamping the piston


rings

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Tools

1x

1221 7325 Disassembly and assembly device for vibration damper

2x

1221 7324 Guide pin for vibration damper

2x

1228 1411 Holding device for valve tappet

1x

1228 1412 Aligning device for cylinder liner

1x

1228 1409 Guide pin to align the camshaft parts

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Tools

1x

1228 2629 Assembly device for exhaust gas compensators

1x

Operating instructions
Cylinder liner extraction tool

1x

Operating instructions
Exhaust gas compensator assembly device

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Tools

Part number / Designation


1

Maintenance group

Description/ use

Illustration
(The illustrations are examples)

1221 1524 / Tool kit part 4


1

02 Driving gear

Disassembly and assembly tool for main bearing

consisting of:
1x

1228 1389 Extraction tool for main bearing cover

consisting of:
1x Holder for suspension (M45 x 2)

1x Suspension for cylinder holder

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Tools

1x Cylinder holder

1x Bridge for clamping device

1x Extension (long)

1x Extension (short)

1x Extension for cylinder holder

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Tools

1x

Control unit

3x

High-pressure hoses
2 x 3 m supply hose
1x 3 m return hose

1x

1228 1390 Extraction tool for the upper section


of the main bearing shell
(lube oil bore diameter 22 mm)

1x

1228 1391 Installation tool for the upper section of the


main bearing shell
(lube oil bore diameter 22 mm)

1x

1230 3226 Socket wrench insert (hexagon, wrench


width 19 x 20)

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Tools

1x

0115 4235 Adapter (1" - 1/2")

1x

1228 1392 Force multiplier

2x

1228 1483 Clamping device for main bearing


consisting of:

1x

1228 1458 Clamping element

1x

1228 1459 Support tube

2x

0111 0404 Lathe mandrel DIN 900-A8 (diameter 8


mm)

2x

1228 1472 Lathe mandrel with holding rope (diameter


8 mm)

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Tools

1x

1228 1471 Magnet with flexible shaft

1x

1228 1473 Mirror with flexible shaft

1x

1228 2628 Extraction tool for the upper section of the


main bearing shell (lube oil bore diameter
19.8 mm)

1x

1228 2589 Installation tool for the upper section of the


main bearing shell (lube oil bore diameter
19.8 mm)

1x

1228 2623 Socket wrench insert for cross screws of


the main bearing

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Tools

1x

1228 1418 Operating instructions


for tool kit part 4

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Tools

Part number / Designation


1

Maintenance group

Description/ use

Illustration
(The illustrations are examples)

1221 7621 / Tool kit part 5


1

02 Driving gear

Disassembly and assembly tool for cylinder unit in 4screw con-rod

consisting of:
1x

1221 7623 Tool box (empty)

1x

1221 7624 Assembly stand (complete)


consisting of:

1x

1221 7638 Main stand

1x

1221 7639 Secondary stand

1x

1221 7625 Resting plate for secondary stand

1x

1221 7626 Disassembly and assembly device for cylinder jacket


incl. locking screw for pistons and hoist

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Tools

1x

1221 7627 Resting plate for cylinder unit on assembly


stand

1x

1221 7628 Wooden board for cylinder liner

1x

1221 7629 Assembly device for clamping the piston


rings

2x

1221 7630 Hydraulic clamping device for con-rod


bearing nuts (4-screw con-rod)

2x

1221 7640 Lathe mandrel with holding rope

1x

1221 7631 Castle nut wrench for con-rod bearing nuts

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Tools

2x

1221 7632 Bracket for piston with con-rod

1x

1221 7633 Disassembly and assembly device for conrod pin bolts

1x

1221 7634 Aligning device for cylinder jacket

1x

Hoist (round sling, load-bearing capacity


2000 kg)

1x

1228 4246 Test plate for axial clearance of con-rod

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