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thus becomes a model in this field. aerospace propulsion industry and aerospace technology application industry. such as “Atomic and Hydrogen Bombs and Man-made Satellite Project”. based on aerospace technologies. fluid rotating machinery. the Institute has developed various kinds of LPREs with state-of-art technology and strong power to boost major national aerospace projects in China’s aerospace history. that is. provided efficient and environment-friendly system solutions and built national demonstration projects. BAPC has cultivated many proprietary technologies and competitive products in the fields of thermal engineering. It has supported the modernization of China’s national defense and promoted the development of China’s aerospace industry. It has created a development mode of "specialization. boosted the technology innovation and industrialization of those fields. Established in 1991. 11 Institute of the 6th Academy of China Aerospace Science and Technology Corporation) is the cradle of China’s Liquid Propellant Rocket Engines (LPREs). and has become the pioneer of using military technology to benefit social economy in aerospace arena. With sophisticated research and development (R&D) foundation and profound enterprise culture. industrialization and internationalization" and keeps on advancing in order to realize the goal of building a civil-military integration and international well-known high-tech enterprise. BAPC serves energy. engineering. “Manned Spaceflight Project” and “Lunar Exploration Project”. Beijing Aerospace Petrochemical Technology and Equipment Engineering Corporation (BAPC) is the institute’s wholly-owned subsidiary. Sinopec. BAPC will inherit and carry forward the aerospace merits of independent innovation and persistent hard working which have a history over 50 years and continue to create new milestones. With “National Engineering Research Center for Special Pump and Valve” as its innovation platform. such as CNPC. It has developed cutting-edge products. It brings the aerospace high-tech to common industries and daily lives. Beijing Aerospace Propulsion Institute (Beijing Aerospace Petrochemical Technology and Equipment Engineering Corporation) boosts the development of national economy by aerospace science and technology and adds national honors with self-developed brands. coal chemical and other key industrial areas of national economy. “Science and Technology Prize for a Major Breakthrough in the Special National Defense Field” and "Outstanding Contributor to Lunar Exploration Project”. petrochemical. Beijing Aerospace Propulsion Institute (also known as Beijing No. 01 02 . CNOOC and Shenhua Group. It is a strategic cooperation partner and excellent supplier of many famous domestic and overseas enterprises. special pumps and valves.北 京 航 天 动 力 研 究 所 北京航天石化技术装备工程有限公司 国家特种泵阀工程技术研究中心 概况 Beijing Aerospace Propulsion Institute Beijing Aerospace Petrochemical Technology and Equipment Engineering Corporation National Engineering Research Center for Special Pumps and Valves Company Profile 北京航天动力研究所 [ 中国航天科技集团公司六院十一所(京)] 创建于 1958 年,是我国液体火箭 动力事业的发源地,有着深厚的科研基础与企业文化积淀,以精湛的技术,强劲的动力,支撑了国防现 代化建设和中国航天事业的发展,研制了多种液体火箭发动机,助推了“两弹一星”、“载人航天”、“嫦 娥探月”等国家重点任务。 北京航天动力研究所致力于推动液体火箭发动机技术在航天及更广泛领域的应用,形成了宇航推进 及航天技术应用产业两大主营业务,把航天高科技带到了国民经济和社会生活的广泛领域,成为航天系 统内军民融合的领跑者。 1991 年成立的北京航天石化技术装备工程公司是北京航天动力研究所的全资子公司。公司以“国家 特种泵阀工程技术研究中心”为创新平台,以液体火箭发动机专业技术为依托,着力推动热能工程、特 种泵阀的技术创新和产业化发展,形成了热能工程、流体旋转机械、特种阀门三大专业领域,开发了满 足高效节能环保要求、具有核心竞争力的先进热能工程解决方案,研制了一大批技术性能先进的装备和 产品,建设了多套国产化示范工程。 “航天石化”服务于能源化工、石油化工、煤化工等国民经济主导行业,是中石化、中石油、中海 油、神华集团等重点石化、煤化工企业的优秀供应商,并与众多国际工程公司形成战略合作伙伴关系。“航 天石化”已成为航天高科技应用于国民经济重点领域的知名品牌和旗帜。 北京航天动力研究所(北京航天石化技术装备工程公司)是“国家高技术重大专项重大贡献单位”, “国 防科技重大突破专项奖单位”,“探月工程突出贡献奖单位”,以航天科技助力国家经济发展,以航天 品牌为国家赢得荣光,开创了“专业化、产业化、工程化、国际化”的发展道路,为实现构建军民融合、 国际知名的高新技术企业的目标而不断进取。 承载中国梦,铸就航天情,“航天石化”将继承与弘扬中国航天 50 多年来自主创新的奋斗精神,续 写新的传奇! Founded in 1958. “BAPC” is well-known for applying advanced aerospace technology to key industrial areas in the national economy. It has gained many national prizes and awards. Trying to fulfill the Chinese Dream by contributing to the aerospace industry. The Institute is devoted to the application of LPRE technologies in aerospace and other fields and has formed two main businesses. such as “Great Contributor to the National Major Special High-Tech Projects”.

rotor dynamics analysis. the head can reach 6. we’ve accumulated rich experiences and gained several national level scientific research awards. for the hydrogen pump. the head is normally(1. which delivers oxidizer and fuel to the combustion chamber.430m. These factors enable us to pursue pumps of high efficiency and stability and with advanced cavitation features.北 京 航 天 动 力 研 究 所 北京航天石化技术装备工程有限公司 国家特种泵阀工程技术研究中心 能力与设施 Beijing Aerospace Propulsion Institute Beijing Aerospace Petrochemical Technology and Equipment Engineering Corporation National Engineering Research Center for Special Pumps and Valves Capabilities and Facilities 2 先进的生产制造加工能力 Manufacturing Capability 1 专业依托 Engineering Background 流体事业部在我所火箭发动机的研制中曾承担其中关键部件 —— 涡轮泵的研制。在液体火箭发动机 依托航天装备,我公司具有很强的制造加工能力,拥有全套的各类高精密生产加工设备。具有完善 中,涡轮泵用于输送氧化剂和燃料到燃烧室中燃烧产生推力。它的基本参数:转速 6000-70000rpm,单 的生产质量控制管理体系,泵的设计生产制造始终遵循 ISO9001 质量体系及航天军工产品生产条例进行。 级扬程 1500-3000m,其中液氢泵的扬程达 6430m,最低温度 -253 ゜ C。经过 50 年的不断研究与探索, The quality of pumps is secured by ISO 9001 quality assurance system and aerospace product manufacturing regulations. optimization of inducer and impeller. material. internal lube oil pump test stand. The development and manufacture of high pressure wear pumps was initiated in 1993. thus quality is tightly secured. 30 of them are senior engineers and above. compressor test stand.000) m. Through 50-year’s efforts.000) rpm. 03 04 . 3 实力雄厚的设计研发能力 Engineering Capability 流体事业部从事高速泵及高压耐磨泵等特种泵研究设计的专业技术人员有 50 多人,其中高级工程师 及以上技术人员近 30 人。他们在泵的结构设计、诱导轮和离心轮的优化设计与匹配、流场和结构场特性 分析、泵机组振动、转子动力学分析、材料研究、大负荷高速轴承设计、高 PV 值超低粘度动密封以及齿 轮研究设计等领域,具有较高的学术造诣。借鉴航天涡轮泵的设计理论及研究成果,开发了具有国际先 进水平的泵设计软件,并拥有 ANSYS(计算结构力学分析)、FLUENT(计算流体动力学分析)、NREC(叶 轮机械设计 / 加工)、ARMD(转子动力学分析)、SOLIDWORKS(三维造型)等通用的设计分析软件。 这些都使我们有条件追求泵机组的高效率、高汽蚀性能、高运行稳定性,所设计制造的泵性能达到或超 过国际先进水平。 Our engineering team has over 50 members. The speed is (6. and are carefully inspected. 涡轮性能试验台。我公司生产的每一台泵和压缩机都进行严格的性能及运转试验考核, 有力地保证了出厂产品的质量。 We have diverse test stands which include: pump test stand. FLUENT. 4 先进的测试装备 Test Facilities 我公司具有以下试验台 : 1. 泵试验台, 2. rotor dynamics test stand and turbo test stand. and gear design. ARMD and SOLIDWORKS. A turbo-pump is the heart of a liquid rocket engine. vibration control. the temperature can be -253˚C. etc. 压缩机试验台,5. 我们积累了丰富经验,获得了多项国家级重大科研成果。 我公司早在 1993 年开始对高压耐磨泵的研制和生产,经过十余年的研制发展,总结先期研制过程 中的经验教训,于 2002 年开发研制出导叶扩压器结构高压耐磨离心泵。 Liquid and Rotating Machinery Division was engaged in developing turbo-pumps. Key parts are processed by high precision machining center and/or special equipments. Every step of manufacturing process is monitored and controlled. high speed bearing test stand. high PV value dynamic seal for ultra low viscosity liquid. We have self-developed advanced pump engineering software. 高速轴承试验台,3. 内置油泵试验,4. NREC.000~70. 转 子动特性试验台,6. We are highly experienced in pump structure design. through continuous efforts of more than a decade. Every product is strictly tested before delivery.500~3. flow field calculation. high pressure wear pumps with vaned diffusers have been developed. Other commonly used software includes ANSYS. high loading and high speed bearing design.

北 京 航 天 动 力 研 究 所 北京航天石化技术装备工程有限公司 国家特种泵阀工程技术研究中心 Beijing Aerospace Propulsion Institute Beijing Aerospace Petrochemical Technology and Equipment Engineering Corporation National Engineering Research Center for Special Pumps and Valves 涡轮性能试验台 Turbo Pump Test Stand 泵试验台测控室 Data Acquisition and Control Room 5 良好的服务 Services 我公司的售后服务人员都是经过专业培训的技术人员,能够快速解决设备在安装调试过程中的技术 问题。我公司泵按模块化设计并且有足够的零部件库存,可以快捷地提供备件。 All service staffs are well trained technicians. They are qualified to solve problems which may occur during equipment installation and commissioning. Moreover. the modular design concept has enabled us to have adequate spare part stocks. 泵试验台 Pump Test Stand 转子动特性试验台 Rotor Dynamics Test Stand 轴承试验工位 Bearing Test Stand 05 06 . and also during normal production. Spares are delivered fast.

up to 300℃ in temperature and (4~9)MPa suction pressure. slag pool pump and discharge booster pump in Shell Process. 07 08 . ◆ 高温带来问题:Problems from high temperature a 高温下由材料膨胀率引起转子与静部件摩擦; Material expansion under high temperature causes frictions between rotors and stators. are badly eroded. they can be used in other coal gasification processes as well. b 高温引起材料强度下降; Material strength declines as temperature increases. 水煤浆工艺装置中的典型泵为锁斗循环泵和灰水循环泵(或称黑水循环泵、激冷水泵),壳牌工艺 中典型泵为渣池循环泵和排水增压泵,GSP 煤气化工艺的文丘里洗涤泵、渣水循环泵和激冷水循环泵, c 高温引起零部件形变,造成尺寸偏差。 Tolerance narrows as parts deformation caused by high temperature. including pump casing and impeller.北 京 航 天 动 力 研 究 所 北京航天石化技术装备工程有限公司 国家特种泵阀工程技术研究中心 应用场合及难点 Beijing Aerospace Propulsion Institute Beijing Aerospace Petrochemical Technology and Equipment Engineering Corporation National Engineering Research Center for Special Pumps and Valves Application and Challenges 高压耐磨泵的难点:Challenges 近年来由于国际石油价格的大幅波动,以煤为原料的化学工业逐步显示出竞争优势,尤其是我国缺油, ◆ 高入口压力,带来问题:Problems from high suction pressure: 少气,富煤的国情,加速了我国煤气化技术的应用和发展。国内主流水煤浆气化工艺:GE、华理四喷嘴、 a 密封腔压力高,密封容易失效; 清华盈大、西北院多元料浆和粉煤气化工艺:壳牌、西安热工所两段炉、航天炉、GSP、五环炉、科林、 High seal chamber pressure causes mechanical seal to fail. 东方炉等。 b 轴向力问题,因轴向力大导致轴端螺栓易断裂或轴承使用寿命短。 Strong axial force causes shaft end stud to break or shortens bearing service hours. and Venturi washer pump and slurry pump in GSP Coal-Gasification Process are typical applications of wear pumps. thus has short life. ◆ 高固体含量,带来问题:Problems from high solid content a 密封磨损严重,容易失效; Mechanical seal failures caused by sever abrasion. Wear pumps handle products with (0~10)% solid content. 此类泵输送的介质入口压力 4 ~ 9MPa,介质固体含量 0 ~ 10%,温度最高至 300℃左右,我们称此类 泵为高压耐磨泵,其它煤气化工艺中也有类 似参数的泵。 Locker hopper pump and ash water pump in Coal Slurry Process. b 过流部分(包括泵壳、叶轮)冲刷严重,使用寿命短。 Wet parts.

Optimized pumps run steadily under harsh working conditions. cooperative and innovation team enable us to provide customers with state of art wear pumps. high temperature and high solid content products. By optimizing the balancing of axial forces. which are more suitable for handling high suction pressure. therefore the wet parts were easily eroded and hard to be maintained. good understanding of coal gasification processes. 高效率。通过轴向力的平衡优化设计,使轴向力和密封腔压力达到理想状态,解决高入口压力所带来的 轴向力大和密封腔压力大的问题。 Pump wet parts are tailored and optimized by means of CAD and CFD. Over two thousand wear pumps of such type have been serving in various coal gasification processes. for the purpose of getting high efficiency for the pump unit. temperature and pipe stress. solve the problem of large axial forces and high seal chamber pressure that bring about by the high suction pressure. we review the overall strength and rigidity of the pump unit through optimizing various pump loads such as inner pressure. 2002 年开发研制出更适用于高入口压 力、高温、带颗粒介质的导叶扩压器结构。 我公司为各种煤气化工艺提供了 2000 多台 新型导叶扩压器结构的高压耐磨泵。 Vaned diffuser structures were applied in 2002. They had spray welding volute structures. Twenty more years of experiences. 09 10 .北 京 航 天 动 力 研 究 所 北京航天石化技术装备工程有限公司 国家特种泵阀工程技术研究中心 Beijing Aerospace Propulsion Institute Beijing Aerospace Petrochemical Technology and Equipment Engineering Corporation National Engineering Research Center for Special Pumps and Valves 我们的优势 Our Advantages 2 雄厚的优化设计实力 Strong Design Optimization Ability 借助于 CAD 及 CFD 技术,根据每台泵的具体参数设计过流部分,并进行优化设计,追求泵机组的 1 良好的业绩 卓越的创新能力 Experienced and Innovative 1993 年开始研制和生产蜗壳喷焊式结构的高压耐磨泵,为国内早期煤气化工艺配套,该种结构存在 过流部分易冲刷且维修困难等缺点。 Our pioneer wear pumps were developed in 1993. to serve for early-stage local coal gasification processes. 公司有二十年的高压耐磨泵研制经验, 熟悉工艺要求,团队具有良好的专业背景 和卓越的创新能力。我们与时俱进,伴随 着气化工艺的发展而不断进步。 利用有限元分析软件,针对高温、高入口压力介质的泵的各种载荷 ( 内压、温度、管道应力等 ),对 泵整体进行强度和刚度校核,并作相应的设计和优化,使其满足更高的要求,适应更严苛的工况,保证 机组安全稳定运行。 By utilizing finite element analysis software.

vaned diffuser is introduced. vaned diffuser and lining plate. High velocity product is diffused passing through a vaned diffuser.维修方便,维修费用低 Easy and Low Cost Maintenance 磨损件为叶轮、导叶扩压器、衬板,而泵壳、泵盖功能和管道相近寿命较长,维护拆装简单、维修 费用大大降低。 Impeller. Semi-open impeller structure is applied and wear ring is rejected.北 京 航 天 动 力 研 究 所 北京航天石化技术装备工程有限公司 国家特种泵阀工程技术研究中心 Beijing Aerospace Propulsion Institute Beijing Aerospace Petrochemical Technology and Equipment Engineering Corporation National Engineering Research Center for Special Pumps and Valves 3 先进的结构 .导叶扩压器结构 Advanced Structure – Vaned Diffuser . are manufactured with anti-erosion materials. so pump does not suffer performance change due to “wear ring” wear. Impeller. cover plate and passage ways have long life. Pump casing has long life for the said reason.适用于高压耐磨工况,寿命长,可靠性高 Long Term Reliable Operation 带颗粒液体介质所带来的问题是对过流部件和机械密封冲刷腐蚀严重。针对这种情况,把泵壳的扩 泵壳只承担承压功能,不承受冲刷,泵壳使用寿命长。而叶轮、导叶扩压器、衬板这些与高速液流 压功能和承压功能分离,扩压功能通过导叶扩压器承担,高速液流通过导叶扩压器扩压后进入泵壳,流 接触的相关零件采用耐磨材料加工。采用半开式叶轮结构,取消密封口环,避免了因介质带颗粒加速口 速已降低,不再对泵壳造成冲刷,因此泵壳只承担承压功能。 环磨损而影响性能。 Products with solid contents bring about sever erosions to wet parts and mechanical seals. whereas pump casing. 11 12 . diffuser and lining plate are worn parts. which contact with high velocity products. Wornout parts can be easily replaced and maintenance cost is greatly reduced. To solve this problem. Erosion to the pump casing is eliminated since the pump casing has the only function of bearing the pressure. . and then enters the pump casing with low velocity.

Mechanical seals used on CSB-Wy pumps perform well in practice. The maximum allowable pressure can be 11MPa. Horizontal Type 电机直联非高速泵 Direct Drive,conventional speed pump 13 14 . to assure long term operation.G。 列泵结构先进,设计方案成熟,运行稳定,水 力性能优秀,节能降耗。 CSB-Wy series pumps are of single stage. single suction and overhang type centrifugal pumps.G. . 型号说明 Model Definition CSB — Wy 3 D — 550/185 额定扬程 Rated Head(m) 额定流量 Rated Flow(m3/h) 过流部件序号 Wet part No. with semi-open impellers and vaned diffusers.北 京 航 天 动 力 研 究 所 北京航天石化技术装备工程有限公司 国家特种泵阀工程技术研究中心 Beijing Aerospace Propulsion Institute Beijing Aerospace Petrochemical Technology and Equipment Engineering Corporation National Engineering Research Center for Special Pumps and Valves CSB-Wy 型离心泵产品规格 CSB-Wy Pump Parameters . 分类序号 Classification No. Materials can be selected per customer’s requests or nature of the pumped products. They have superior structures and mature designs. 压力入口卧式泵 High Suction Pressure. They have outstanding hydraulic features and lower power consumption.便于模块化、系列化设计 Modular Design and High Interchangeability 4 可靠的高压耐磨密封系统 Reliable Seal System 该系列泵机械密封在摩擦副的选择和设计上采取了特殊措施,密封冲洗结构进行了针对性的设计, 实际使用性能良好,最高压力可达 11MPa. cover plate) and worn parts (impeller.选材范围更加宽泛 More materials to Choose From 承压件(泵壳、泵盖)和耐磨件(叶轮、衬板、扩压器)分开,有成熟的选材方案保证长周期运行, 可按工艺介质和客户要求选择材料。 CSB-Wy 型系列离心泵采用单级、单吸、 悬臂、半开式叶轮和导叶式扩压器结构,该系 Pressure bearing parts (pump casing. Seal flushing structure is specifically designed. Special measures are taken in mating wear design and selection. lining plate and diffuser) are separated.

5 最大电机功率 Max. Head (m) 125 105 195 135 250 1500rpm,750rpm 等系列化设计的多种泵型。 最大吸入压力 Max. 最高使用温度 Highest Allowable Temp. Motor Power (Kw) 132 75 500 90 630 High pressure wear pumps can also be used in PTA.head : 140m 转速 Speed (rpm) 1500,3000 Max. low NPSH. flow : 3500m3/h Max.5 9. discharge port: Φ300mm 介质含颗粒允许浓度 Solid Content (0 ~ 10)% Impeller OD: Φ680mm Motor Speed: 3000rpm,1500rpm,750rpm CSB-Wy 型离心泵型谱 CSB-Wy Performance Envelope 15 16 . We provide professional liquid pumping solutions for high suction pressure.5 9. high freezing point,high solid content. high temperature. Flow (m3/h) CSB-Wy1 CSB-Wy2 CSB-Wy3 CSB-Wy4 CSB-Wy5 260 110 650 120 700 高压耐磨泵亦可应用在 PTA、聚丙烯、煤制油等化工装置中。我们专业为用户提供高入口压力、低 汽蚀余量、高温、高凝固点、含固体颗粒、强腐蚀性酸性料浆等复杂工况下流体输送的解决方案。 采 用 涡 壳 式 的 CSB-Ws 系 列 离 心 泵, 最 大 流 量 可 达 3500m3/h, 最 大 扬 程 140m, 最 大 电 机 功 率 900Kw。 可 以 为 用 户 提 供 最 大 出 口 Φ300mm, 叶 轮 外 径 Φ680mm, 电 机 同 步 转 速 3000rpm, 最高扬程 Max. motor power: 900Kw Max.5 9.北 京 航 天 动 力 研 究 所 北京航天石化技术装备工程有限公司 国家特种泵阀工程技术研究中心 Beijing Aerospace Propulsion Institute Beijing Aerospace Petrochemical Technology and Equipment Engineering Corporation National Engineering Research Center for Special Pumps and Valves 其它应用 Other Applications CSB-Wy 型离心泵性能参数表 CSB-Wy Parameter Table 型号 Model 最大流量 Max. (℃ ) 300 300 300 300 300 Volute type CSB-Ws series centrifugal pumps have the following operating ranges: Max. Polypropylene and coal-to-oil facilities.5 5. strong corrosive acid slurry and other tough applications. Suction Pressure (Mpa) 5.

北 京 航 天 动 力 研 究 所 北京航天石化技术装备工程有限公司 国家特种泵阀工程技术研究中心 Beijing Aerospace Propulsion Institute Beijing Aerospace Petrochemical Technology and Equipment Engineering Corporation National Engineering Research Center for Special Pumps and Valves 主要客户 Major Client 17 18 .