)
Loading Calculation
Wind pressure, P
z
Design wind speed, Vz
Where,
Vb
=
=
0.6 * (Vz) 2 N/m2
Vb * k1 * k2 * k3

(Basic wind speed) = 50 m/sec for Arakkonam, Tamil

Risk Coefficient factor for mean probable design life of

(i.e.…50 years) =
1.0 (Table 1)
Terrain, height and structure size factor depending on
Nadu.
k1
structure
k2
the terrain
1.02
k3 
category2, Class B
Topography factor
Vz
=
Vz
=
=
Pz
=
=
Spacing of vertical member
Total Load
Moment Calculation
M
M
Data
=
=
1.00
Vb * k1 * k2 * k3
50 * 1.0 * 1.02 * 1
51
0.6 * (51)2 N/m2
1560 N/m2
=
1.024 m
=
=
1.024 * 1.56
1.597 KN/m
=
=
=
W * L2 / 8
1.597 * 14.82/8
43.7 KNm
7 * 106 / 420631.01 mm .Design Moment Design shear force fy Section Properties Shape of Section Depth of Section. Actual Deflection (from sap) δ actual = 5 * W * L4 / (384 * E * I) = 5 * 1.06 Effective length = L Le = 14800 mm Le/ rx = 125 From Table 6.01 mm Allowable Deflection δ allowable = L / 150 = 14800 / 150 = 98. t Area of Section Moment of Inertia. IXX Moment of Inertia.132 mm M/Z 43. D Breath of Flange.6 mm 4564 mm2 63094771 mm4 3567851 mm4 = 420631.596 * 148004/ (384*2*105*63094771) δ actual = 79. rx Actual Stress on Section σactual σactual = = = = = = = = = = 43.9 N/mm2 Allowable Stress on Section T/t = 1. IYY Section modulus.8 mm3 = 118. Z Radius of Gyration.7 KNm = 0 KN 250 N/mm2 "CHANNEL" Section = 300 mm = 90 mm 13.67 mm > Hence safe.8 103.0 D/T = 300 / 13.9 N/mm2 Hence safe.1 B in IS: 800 1984 σallowable = 106 N/mm2 > 103. B Thickness of Flange. 79.6 mm = 7.8 < 2.6 = 22. T Thickness of web.
IXX Moment of Inertia. t Area of Section Moment of Inertia. IYY Section modulus.21 KNm = 0 KN 250 N/mm2 Data Design Moment Design shear force fy Section Properties Shape of Section Depth of Section.DESIGN OF HORIZONTAL BEAM Loading Calculation Spacing of vertical member Total Load = 0.4 mm4 136164 mm4 = 20068 mm3 = 29.56 1.4 mm 867 mm2 752548.0242/8 0. B Thickness of Flange.21 * 106 / 20068 10.8 mm = = = W * L2 / 8 1.3 mm = 4. rx Moment Calculation M M Actual Stress on Section σactual σactual = = = = = = "CHANNEL" Section = 75 mm = 40 mm 7.536 * 1. D Breath of Flange.986 * 1.54 kN/m = 0. T Thickness of web.46 N/mm2 . Z Radius of Gyration.21 KNm = = = M/Z 0.986 m = = 0.
66 < 2.0 D/T = 75 / 7.46 N/mm2 Hence safe.27 Effective length = L Le = 1024 mm Le/ rx = 34 From Table 6.8 mm > 0.54 * 10244 / (384 * 2 * 105 * 752548.1 B in IS: 800 1984 σallowable = 159 N/mm2 > 10.3 = 10. Actual Deflection δ actual = 5 * W * L4 / (384 * E * I ) = 5 * 1.15 mm Hence safe .15 mm Allowable Deflection δ allowable = L / 250 = 1024 / 150 = 6.4) δ actual = 0.Allowable Stress on Section T/t = 1.
82 KNm 250 N/mm2 = 943011.DESIGN OF TOP ROLLER Shear Calculation V V = = = W * L/ 2 1.597 * 14.2 mm3 Data Shear Force fy Section Properties Moment of Inertia. IXX Section modulus.8 mm4 = 15459.8/2 11.82 KNm = = 11. Z .
8 + 0.024 * 14.7 N/mm2 Allowable Stress on Section σ allowable = 0.16 KNm fy = 250 N/mm2 Section Properties Shape of Section = 20 mm Rod Area of Section = 314mm2 Actual Stress on Section τ = P/A actual = τ actual 16.8 * 78.001 * 1.232 = 64.6 * 250 = 150 N/mm2 > 148.7 N/mm2 Hence safe.5568 +0.62 KN Number of wheel = 4 Axial load per wheel = 64.975 KN Dead load of 1 mm Thick Plate 0.16 KN Data Axial force = 16.024 * 2 KN = 6.16 * 103 / 314 = 51.0 * 9.3 * 106 / 15459.2+0.82 * 0.2 KN Assume Miscellaneous Weight 0.62 / 4 = 16.36 * 1.46 N/mm2 . DESIGN OF BOTTOM ROLLER Loading Calculation Dead load of ISMC300 = 0.5) = 7.36 * 14.5568 KN Dead load of ISMC75 = 0.Moment Calculation M M Actual Stress on Section σactual = = = W*L 11.068 * 1.5 KN = 1.5 KN Total Load = Nos.024 * 14 KN = 0. * (6.2 2.975+1.6 * fy = 0.2 σactual = 148.3 KNm = M/Z = 2.
46 N/mm2 Hence safe.Allowable Stress on Section τ = allowable 0.4 * 250 = 100 N/mm2 > 51.4 * fy = 0. .