AMT System Troubleshooting

售后服务部

After-sales Service Department

1

Failure analysis about DTC of AMT system
Ordinal

1

2

3

4

DTC

P0715

P0720

P0725

P1741/P1742

售后服务部

Definition

Analysis

Fault phenomenon

Solution

Friction Plate
angular velocity

1.Clutch speed sensor
open or short circuit
2.Malfunction of operatorclutch
3.Friction Plate of clutch
worn out and skip

1. Unable to shift gear
2. Only can shift on the 1st
gear, the 2nd gear and the
reverse gear.

1.Replace clutch
position sensor
2.Replace operating
mechanism of clutch
3.Replace friction
plate or clutch assy.

Car velocity

1.Odometer sensor open
or short circuit
2. Malfunction of
instrument. If instrument
was failure, the signal of
car velocity can’t be
transmitted.
3. Odometer sensor didn’t
gear well with the
Differential.

1. Only can shift on the 1st
gear, the 2nd gear and the
reverse gear.
2. Out-of-gear spontaneously.

1. Replace odometer
sensor.
2.Replace instrument
3.Remove and
reinstall odometer
sensor

Engine angular
velocity

1.Engine speed sensor
open or short circuit
2.Malfunction of cable
which connect engine
speed sensor to ECU or
connect ECU to TCU

Out to natural position
spontaneously 1.8 seconds
later stepping on the brake
pedal.

1Replace engine
speed sensor
2.Check whether the
cable connection is
in good condition.

Malfunction of position
sensor-selection.

1. Engine was unable to
restart or gear was unable to
shift with engine stalling.
2. Only can shift on the 1st
gear, the 2nd gear and the
reverse gear.

Replace the failure
solenoid valveselection

Stroke Sensor
clutch/selection

After-sales Service Department

2

Ordinal

5

6

DTC

P1743

P1744

Definition

Analysis

Fault Phenomenon

Solution

Clutch Position sensor

1. Clutch position sensor
open or short, or with
water inflow.
2.Cable-selespeed open or
short

1.Unable to shift gear
2.No power output on the 1st gear ,
the 2nd gear or the reverse gear,
when the speed of the car below
4Km/h, the engine speed below
1800rpm, and throttle opening below
45%.

Replace clutch position
sensor or cable-selespeed

Hydraulic Circuit Pressure
Sensor

1. Malfunction of
Hydraulic Circuit Pressure
Sensor.
2. Cable-selespeed open or
short.

1. Fuel pump work continually or
didn’t work at all.
2. Unable to shift gear in AUTO.

Replace Hydraulic Circuit
pressure sensor or cableselespeed

Shift on 1st gear spontaneously
when stepping on brake pedal in
AUTO, unable to shift on the reverse
gear.

Replace Selespeed assy

7

P1772

Switch Lever stuck (any)

Switch lever was unable to
work normally.

8

P1752

Driver Relay Pump

Driver relay burn-out

Unable to shift gear at all.

Replace driver relay

P1770

No information about
accelerator pedal

1.Malfunction of cable
connect accelerator pedal
to ECU
2.Malfunction of ECU

1. Only can shift on the 1st gear,
the 2nd gear and the reverse
gear.

Replace cable or ECU.

9

售后服务部

After-sales Service Department

3

Ordinal

10

11

12

13

14

DTC

P1771

P1773

P1810

P0790

P1818

售后服务部

Definition

Analysis

Fault Phenomenon

Solution

High leakage hydraulic
group

1. Low pressure of
hydraulic circuit as
leakage of hydraulic group.
2. Fuel pump didn’t work
as fuel pump relay burnout,
3.Malfunction of fuel
pump

1. Only can shift on the 1st gear,
the 2nd gear and the reverse
gear.
2. Unable to shift gear at all.

1. Replace the leak parts.
2. Replace fuel pump relay.
3. Replace fuel pump.

Insufficient
Capacity/Pressure

1. Fuel pump didn’t work
as fuel pump relay burnout,
2. Malfunction of fuel
pump

Unable to shift gear at all.

1. Replace fuel pump relay.
2. Replace fuel pump

Error on friction undersystem

1. Malfunction of clutch
position sensor
2. Friction Plate of clutch
worn out and skip

1. Unable to shift gear as clutch
didn’t work normally.
2. Repair as the procedure of P1743,
if the DTC P1743 and P1810
occurred together.

1. Replace clutch position
sensor or cable-selespeed
2. Replace friction plate or
clutch assy.

Switch lever self-stuck

Automatic switch lever
was unable to self-return
as the return spring didn’t
work normally.

1. AUTO and Manual Mode were
unable to switch each other.
2. Unable to shift on the reverse
gear.

Repair automatic switch
lever or replace return
spring.

Error on speed gear case
under-system

1. Friction Plate of clutch
worn out and skip
2. Internal mechanical
failure of transmission.

1. Unable to shift gear as clutch
didn’t work normally.
2. Lack of one gear position when
driving.

1. Replace friction plate or
clutch assy.
2. Disassemble and
assemble transmission to
replace the failure
mechanical parts.

After-sales Service Department

4

if clutch speed sensor has bump marks and the input shaft of transmission is loosening with axial and radial runout. 1) The input shaft should be replaced. the 2nd gear and the reverse gear, with DTC P0715; Measures: Step 1: Check whether clutch speed sensor have bump marks.¾ Case 1:Only can shift on the 1st gear. Check whether this surface have bump marks 售后服务部 After-sales Service Department Check whether this shaft is loosening 5 .

if found no input shaft runout. but clutch speed sensor have bump marks: If there were scrap iron and impurities in the oil. Check whether the oil outflow have scrap iron and impurities 售后服务部 After-sales Service Department Check whether the oil outflow is going bad and have odors 6 .2) Check transmission oil. replace transmission oil.

go to next step. All above is OK.3)DTC P1818 occurred with P0715 together. Check whether the synchronizers are normal 售后服务部 After-sales Service Department 7 . replace the failure parts. both clutch speed sensor and input shaft of transmission are normal: Disassemble transmission and check whether the synchronizers are normal. If necessary.

the version CAA05QM5 must be equipped with clutch supplied by “1CW”. go to next step. Check TCU version 售后服务部 After-sales Service Department 8 . such as. All above is OK. didn’t run when stepping on the accelerate pedal. hard shift etc. Otherwise. move automatically. vehicle will be caused some problems.Step 2: Check whether clutch was matched with TCU version: The version CAA04QHO must be equipped with clutch supplied by “1CU”.

go to next step.Step 3: Check clutch position reference data with X-431: If the value deviate from the standard value much. means clutch disc was wearing seriously and should be replaced. 售后服务部 After-sales Service Department If the value deviate from the standard value much. 9 . The standard value of clutch position reference can be found when Checking the actual reference. All above is OK. END line/service AUTO-set and friction AUTO-set enabling should be preformed after replacing. check the clutch.

3)Replace clutch disengaging push rod if it is wearing. Check the spine of 检查离合器分离轴承 shaft assy-clutch 有无异常磨损,分离 release 杆有无工作异常 Check clutch disengaging bearing 售后服务部 After-sales Service Department 10 . All above is OK. 2)Replace the spline of shaft assy-clutch release if it is wearing. go to next step.Step 4: Check the operating mechanism of clutch: 1)Replace clutch disengaging bearing if it is wearing.

售后服务部 After-sales Service Department 11 .Step 5: Check cable of selespeed: 1)Malfunction of clutch position sensor: If there were water inflow into clutch position sensor. Check whether connector of clutch position sensor was normal. 2) Other failures: Damage of cable or cable open to the ground. Clean and dry the water. then replace a new clutch position sensor. END line/service AUTO-set and friction AUTO-set enabling should be preformed after replacing. it will be failure with DTC P1810 and P0715 exist.

ignition switch should turn off for ten second every AUTO-set course.Attachment 1: END line/service AUTO-set and friction AUTO-set enabling . ① ② END line/service AUTO-set and friction AUTO-set enabling 售后服务部 After-sales Service Department Both END line/service AUTO-set and friction AUTO-set enabling should be preformed for three times. 12 .

¾Case 2:Shift down one or more gear automatically while normal driving. with DTC P1818. 售后服务部 After-sales Service Department 13 . replace the failure parts if necessary. Check whether synchronizers and gears were normal. Measures: Step 1: Check transmission: 1) Shift down one gear or gear free automatically: Disassemble transmission and check whether synchronizers are failure.

Check whether shifting forks were normal.2)Gear free automatically: Disassemble transmission and check whether shifting forks are failure,replace the failure parts if necessary. 售后服务部 After-sales Service Department 14 .

Malfunction of odometer sensor: Replace it. a.3)Wrong signal of vehicle speed: Vehicle speed showed on X-431 was zero while driving. 检查车速传感器线束 Check the connector 插头有无松动、插接 of不良;线束有无破 odometer sensor 损,开路或短路 售后服务部 After-sales Service Department 15 . gear shift down to the 1ST gear or gear free automatically.

All above is OK. then transmit it to TCU and ECU . Malfunction of instrument cluster: Replace instrument cluster or cable. The signal of car velocity will be unable to transmit if instrument was failure. Remove odometer 拆解车速传感器,检 sensor and check 查车速传感器表面有 whether the sensor 无质损或磕碰痕 was normal. go to next step. 4)Odometer sensor didn’t gear well with the Differential: Remove and reinstall odometer sensor. as instrument receives the signal from odometer sensor.b. 售后服务部 After-sales Service Department 16 .

. Turn the lamp in position of lighting when doors were open. then press driver door contact switch. All above was OK. 售后服务部 After-sales Service Department 17 . replace the switch. Step3: Check engine problems with X-431: Replace knock sensor if it was short to ground.Step2: Check driver door contact switch : Replace the switch if it was failure. If the lamp still light. go to next step.

The O-ring of oil tank lid.¾Case 3:Leakage of selespeed hydraulic oil. Measures: Step 1: Check whether the air hole of tank lid was in good ventilation: The air hole would be obstructed if the O-ring of oil tank lid didn’t be removed when installing selespeed on the vehicle. 售后服务部 After-sales Service Department 18 . which could cause crack of oil tank as abnormal pressure in it.

Step2: Replace operator-clutch if it leakage. END line/service AUTO-set and friction AUTO-set enabling should be preformed after replacing. Leakage because of eccentric wear of cable of operator-clutch Leakage because of damaged of internal oil seal of operator-clutch 售后服务部 After-sales Service Department 19 .

Step 3: Leakage of gear shifting shaft: Leakage of piston of gear shifting shaft. 售后服务部 After-sales Service Department 20 . Leakage of solenoid valves. replace the piston and washer. replace selespeed kit assy. Leakage of gear shifting shaft. replace the failure part. END line/service AUTO-set and friction AUTO-set enabling should be preformed after replacing.

Clutch position sensor is located under transmission.¾Case 4:Lack of one gear or unable to shift gear at all. Measures: Step 1: Regarding DTC P1743: Check clutch position sensor. then replace a new sensor. END line/service AUTO-set and friction AUTO-set enabling should be preformed after replacing. 售后服务部 After-sales Service Department 21 . clean and dry the water. if there were water in flowed. with DTC P1810 or P1743.

售后服务部 After-sales Service Department If the value deviate from the standard value much. END line/service AUTO-set and friction AUTO-set enabling should be preformed after replacing. means clutch disc was wearing seriously and should be replaced. The standard value of clutch position reference can be found when Checking the actual reference. if the value deviate from the standard value much.Step 2: Regarding DTC P1810: Check clutch position reference data with X-431. check the clutch. 22 .

¾Case 5:The warning lamp of transmission light occasionally when driving. Confirm that the cable is normal. Measures: Step 1: Check whether cable of selespeed was normal. no 检查速选器线束有无破损,线束有 short or open circuit. All above was OK. 售后服务部 After-sales Service Department 23 . the connector 无短路、断路,线束插头有无松动、 pins are 插接不良normal and connect well. then gear was unable to shift and engine was unable to restart after stopping until one minute later. go to next step. with DTC P1773 or P1744 usually.

售后服务部 After-sales Service Department Check whether the relay was normal. 24 . Replace the relay if it was burn out. go to next step. The relay was located under the dashboard left side. check whether drive relay starting was connect well. All above was OK.Step 2: If DTC P1755 exist.

comparing with normal pressure .Step 3: Check the hydraulic circuit pressure when failure. replace fuel pump. Check hydraulic circuit pressure. which between 39bar to 52bar usually. END line/service AUTO-set and friction AUTO-set enabling should be preformed after replacing. 售后服务部 After-sales Service Department 25 . If the pressure wasn’t covered with normal value. Fuel pump. The pressure should be covered with normal value.

then engine is unable to restart and gear is unable to shift. Check the voltage of battery. All above was OK. Measures: Step 1: Power-lack of battery: Check whether the voltage of battery was normal. go to next step. 售后服务部 After-sales Service Department 26 .¾Case 6:Engine stop suddenly when normal driving.

means clutch disc was wearing seriously and should be replaced. 售后服务部 After-sales Service Department 27 . check the clutch. go to next step. If the value deviate from the standard value much.Step 2: Check clutch position reference data with X-431: If the value deviate from the standard value much. The standard value of clutch position reference can be found when Checking the actual reference. END line/service AUTO-set and friction AUTO-set enabling should be preformed after replacing. All above was OK.

28 . All above was OK. Replace the relay if it was burn out. check whether drive relay starting was connect well. 售后服务部 After-sales Service Department Check whether the relay was normal.Step 3: If DTC P1755 occurred. go to next step. The relay was located under the dashboard left side.

which is between 39bar to 52bar usually.Step 4: Check hydraulic circuit pressure: If the pressure wasn’t covered with normal value. replace fuel pump. Fuel pump. 售后服务部 After-sales Service Department 29 . END line/service AUTO-set and friction AUTO-set enabling should be preformed after replacing. The pressure should be covered with normal value.

unable to shift to the reverse gear. no 检查速选器线束有无破损,线束有无 short or open circuit. go to next step. If there were DTC exist. 接不良 售后服务部 After-sales Service Department 30 .¾Case 7:The warning lamp of transmission light when up-shift to the 5th gear. Confirm that the cable is normal. Measures: Step 1: Check whether cable of selespeed was normal. All above was OK. the connector 短路、断路,线束插头有无松动、插 pins are normal and connect well. repair as the description of DTC.

END line/service AUTO-set and friction AUTO-set enabling should be preformed after replacing. All above was OK. go to next step. 售后服务部 After-sales Service Department 31 . replace the solenoid valve if the action-text was failure.Step 2: Perform action-text about the 5-R gears selection solenoid valve with X-431.

Step 3: Disassemble transmission and check whether the internal mechanism parts were normal. Check whether synchronizers and gears were normal. 售后服务部 After-sales Service Department 32 . Check whether the reverse gear shifting fork was normal.

插接不良 售后服务部 After-sales Service Department 33 . Confirm that the cable is normal. the connector 无短路、断路,线束插头有无松动、 pins are normal and connect well. If there were DTC occurred. go to next step. repair as the description of DTC. All above was OK.¾Case 8:Unable to up-shift when driving. starter of engine fail to work when start the engine. Measures : Step 1: Check whether cable of selespeed was normal. no 检查速选器线束有无破损,线束有 short or open circuit.

售后服务部 After-sales Service Department Check whether the relay was normal. Replace the relay if it was burn out. All above was OK. The relay was located under the left side dashboard. check whether drive relay starting was connect well.Step 2: If DTC P1755 exist. 34 . go to next step.

END line/service AUTO-set and friction AUTO-set enabling should be preformed after replacing. which is between 39bar to 52bar usually. The pressure should be covered with normal value.Step 3: Check hydraulic circuit pressure: If the pressure wasn’t covered with normal value. Fuel pump. replace fuel pump. 售后服务部 After-sales Service Department 35 .

END line/service AUTO-set and friction AUTO-set enabling should be preformed after replacing. Step 2: Disassemble transmission and check whether synchronizers and gears were normal.¾Case 9: Lack of one up-shift gear when driving. sometimes with DTC P1810. 售后服务部 After-sales Service Department 36 . Measures : Step 1: Check clutch position reference data with X-431: If the value deviate from the standard value much. which was normal when shifting down and parking. means clutch disc was wearing seriously and should be replaced. replace the failure parts if necessary.

go to next step.¾Case 10: 1、Run automatically without pressing accelerator pedal when shift on the 1st gear. then all is normal. NOTE: If ignition switch didn’t turn off for ten seconds. means clutch disc was wearing seriously and should be replaced. Measures : Step 1: Perform END line/service AUTO-set and friction AUTO-set enabling. 2、Vibrate heavily while starting. Step 2: Check clutch position reference data with X-431: If the value deviate from the standard value much. 售后服务部 After-sales Service Department 37 . ignition switch should be turned off for ten second every AUTO-set course. END line/service AUTO-set and friction AUTO-set enabling should be preformed after replacing. the AUTO-set course will failure. All above was OK.

go to next step. Step 3: Replace clutch position sensor. Step 4: Check whether clutch was matched with TCU version: The version CAA04QHO must be equipped with clutch supplied by “1CU”. END line/service AUTO-set and friction AUTO-set enabling should be preformed after replacing. go to next step.All above was OK. the version CAA05QM5 must be equipped with clutch supplied by “1CW”. 售后服务部 After-sales Service Department 38 . All above was OK.

售后服务部 After-sales Service Department 39 . END line/service AUTO-set and friction AUTO-set enabling should be preformed after the repair work. then gear was unable to shift. then reinstall it adding a 0. Measures : Wrong signal of clutch speed sensor: Remove the sensor. up-date TCU to the latest version(CAA05QN0).2mm thick washer.¾Case 11:The warning lamp of transmission light when driving.2mm thick washer here. Add a 0.

Thanks 售后服务部 After-sales Service Department 40 .