HAZOP Worksheets

Project Title:
Group No.:
Date:
Drawing No. and Revision:
Node No.:
Node Description:
Design Intent:
Item

Guide Word

1

1

1 No Flow

1

1

2

1

1

3

1

2

1

2

"Project title should be the same as the project title in your drawings"
Group 13
31/Mar/2015
"P&ID drawing number and Revision". Example: P-0005 (SHT 1 of 3), Rev. 1
1
Example: Furnace F-100 includes coil from oil inlet (before flow measurement) to vapour outlet (after tempe
Example: Liquid oil flows from the feed line is heated in the furnace. Oil is vaporize, superheat and transfer
Deviation
No oil flow

Possible Causes

Consequences

1) Supply failure
2) FCV-100 failed to open

Vaporizer coil overheats and may fail

1) Plugging of coil
2) Blockage downstream of
vaporizer

1) Oil in vaporizer will boil
2) Possible overheating and coking of
heating coil

No natural gas
flow

1) Supply failure
2) PRV-100 failed to open

Flame out in furnace causing unvaporized
liquid oil fed to the process

1 More Flow

More oil flow

1) Oil delivered at higher
pressure
2) Failure of flow controller FC100
3) Wrong set point of FC-100

May overload vaporizer, resulting in
insufficient heating of oil stream, causing
failure to vaporise or superheat oil. Oil with
low temperature delivered to process

2

More natural gas xxx
flow

xxx

Page 1 of 8

HAZOP Worksheets Project Title: Group No. superheat and transfer Deviation Possible Causes Page 2 of 8 Consequences . and Revision: Node No.: Node Description: Design Intent: Item Guide Word 1 1 1 3 3 3 1 Less Flow 2 3 1 4 1 Reserved Flow 1 5 1 High Pressure 1 6 1 Low Pressure 1 7 1 High Temperature 1 8 1 Low Temperature 1 9 1 High Level 1 10 1 Low Level "Project title should be the same as the project title in your drawings" Group 13 31/Mar/2015 "P&ID drawing number and Revision". Rev. Example: P-0005 (SHT 1 of 3). 1 1 Example: Furnace F-100 includes coil from oil inlet (before flow measurement) to vapour outlet (after tempe Example: Liquid oil flows from the feed line is heated in the furnace.: Date: Drawing No. Oil is vaporize.

Consider low flow element (FE-100) to close main burner valve (TCV-100) Same as Item 1.1 Consider procedures to check for blockage and the ease of cleaning the coil Client None 1) Consider providing low flow alarm on natural gas line 2) Investigate the effect of liquid oil on the process 3) Consider interlocking the furnace flame out signal with closure of FCV-100 4) Consider providing a low oil outlet temperature alarm Consultant None 1) Check capability of FCV-100 to control flow of oil at higher pressure 2) Consider provideing a low oil outlet temperature alarm Consultant xxx xxx Page 3 of 8 . superheat and transfer oil vapour to the process. Safeguards Recommendations Party Responsible Consultant 1) Low flow alarm (FAL-100) is provided 2) High temperature trip (TSH-100) is provided Safeguard depends on quick operator response.HAZOP Worksheets 1 ent) to vapour outlet (after temperature control) and natural gas to burners vaporize.1.

superheat and transfer oil vapour to the process. Safeguards Recommendations Page 4 of 8 Party Responsible .HAZOP Worksheets 1 ent) to vapour outlet (after temperature control) and natural gas to burners vaporize.

: Date: Drawing No.HAZOP Worksheets Project Title: Group No. and Revision: Node No. 1 2 xxx xxx Deviation Possible Causes Page 5 of 8 Consequences . Example: P-0005 (SHT 1 of 3). Rev.: Node Description: Design Intent: Item Guide Word 2 2 2 1 1 1 1 No Flow 2 3 2 2 2 2 1 More Flow 2 2 2 3 3 1 Less Flow 2 2 4 1 Reserved Flow 2 5 1 High Pressure 2 6 1 Low Pressure 2 7 1 High Temperature 2 8 1 Low Temperature 2 9 1 High Level "Project title should be the same as the project title in your drawings" Group 13 31/Mar/2015 "P&ID drawing number and Revision".

HAZOP Worksheets Project Title: Group No.: Node Description: Design Intent: Item 2 10 Guide Word "Project title should be the same as the project title in your drawings" Group 13 31/Mar/2015 "P&ID drawing number and Revision". Example: P-0005 (SHT 1 of 3).: Date: Drawing No. 1 2 xxx xxx Deviation Possible Causes 1 Low Level Page 6 of 8 Consequences . and Revision: Node No. Rev.

HAZOP Worksheets 1 Safeguards Recommendations Page 7 of 8 Party Responsible .

HAZOP Worksheets 1 Safeguards Recommendations Page 8 of 8 Party Responsible .