HOW CHIN ENGINEERING

Job Safety Analysis
JOB DESCRIPTION
TYPES OF WORK
: Welding works
LOCATION OF WORK: Workshop
REQUIRED PERSONAL PROTECTIVE EQUIPMENT
x
x
x
x

Safety Helmet
Safety Shoes / Boots
Safety Glasses
Face / Welding Shield
Goggles
Life Jackets

Cotton Gloves
Welding Gloves
Leather Gloves
Leather Apron
Gauntlets
Dust Mask

x

x

Work Vest
Safety Vest
Safety Harness / Belt
Face Mask
Ear Protection
Others (Specify): _________________

OTHER SAFETY EQUIPMENT / REQUIREMENTS
x
x

Fire Extinguisher
Gas Detector
Safety Signs
Barricades
Lifeline

N
o

Activity
( Job Steps )

1.

Work permit 
from Client
to be
obtained.

Tag Out / Lock Out
Work Permit
Competency Certificate
Respirator
First Aid Equipment

x

Potential Hazard
Unauthorized
commencement of
works may result in
exposing workers
and or potential to

Control/ Recovery Measures

Authorized lead-operator / in-charge shall ensure obtaining and
maintaining valid work permit.
The worksite supervisor responsible for this activity has to check
the PPE of his staff to ensure that all required items are available
and properly used.

Responsib
le/ Action
By
Leadoperator
Supervisor

Some of the workers could be lacking PPE or using defective PPE. Work piece should be clean and secure to fixture Wear recommended gloves when handling work pieces with sharp edges Use correct tool and wear recommended gloves Supervisor Workers Supervisor Workers . have it translated. Worksite supervisor shall conduct toolbox talks about nature of works and associated potential hazards and their essential precautionary measure. Set up work piece on fixture  The work force does not understand the pre task briefing therefore does not understand the potential dangers and control measures to be implemented.HOW CHIN ENGINEERING harm or danger   Inform all workers regarding permit condition before work starts.  2 3 Pre-task briefing toolbox talks. this ensures full comprehension. Remove dust/debris. Issue required appropriate PPE and replace PPE that has signs of defect. Follow mobilization schedule and arrange the required documents to avoid any cause of delay. Ensure that the pre task briefing is given out in a language understood by the work force. Ensure work piece is securely clamped to fixture Clean/clear work area/surfaces of unused tools/materials.     up Strain/sprain from heavy and/or awkward work piece Foot injury from dropping work piece Trip/fall in area around Arc Welding workstation Damage to work piece from incorrect set-          Use mechanical hoist or get assistance from co-worker to set-up/ adjust work piece Wear recommended footwear. Ask question regarding the briefing to get feedback from the staff.

Refer to Op Sheet and/or Shop Order for correct amperage/current Supervisor Consult Op Sheet and/or Shop Order for correct flow rate Practice caution around compressed gas cylinders.HOW CHIN ENGINEERING  Hand/finger laceration from edge of work piece  Hand/finger contusion from tool slippage while tightening fixture 4 5 6 Install electrode rod into torch Energize and set Arc Welding Machine amperage/ current Turn on gas and set flow (if applicable) Hazard :  Electric shock/burn from electrode rod Hazard :  Electrical shock/burn from contact with electrode rod holder  Damage to workpiece from incorrect amperage/current Hazard :  Damage to workpiece from incorrect gas flow rate  Bodily injury from explosion of         Ensure Arc Welding machine power to arc is electrically deenergized when changing electrical rod Supervisor Ensure welding machine is properly grounded. Protect gas cylinders from excessive heat. Welder should be insulated from live electrical parts and dry. Wear recommended gloves and clothing. mechanical shocks and arcs. Ensure cylinder is insulated and fastened so it will not fall. plugs and leads that show any signs of defects. Do not use a compressed gas cylinder that appears to be Supervisor Workers Workers . Inspect and replace cables.

Inspect and replace cables. Stay a safe distance away from arc Use local exhaust ventilation and a fan to maintain good air circulation Do not weld work piece unless it is properly cleaned Ensure welding machine is properly grounded. Keep a fire extinguisher readily available. Ensure any exposed skin is covered during the welding process. Wear hearing protection Remove any combustible material from the immediate welding site. Ensure flash curtains/barriers are used to protect bystanders/observers--b) Wear recommended protective clothing.HOW CHIN ENGINEERING 7 Weld workpiece         8 Complete welding compressed gas cylinder Eye injury from welding flash and/or spatter Burns from welding spatter. UV/infrared radiation and/or electrical contact Inhalation of welding fumes or asphyxiation from displaced oxygen Bodily injury from condition or type of work piece being welded Electrical shock hazard Hearing loss from chronic exposure to noisy machinery Fire due to combustible material in welding area Hand/finger contact burn from hot electrode rod Hazard :  Electrical shock/burn or damaged and/or defective. stop welding and restart with a new electrode rod. When electrode rod gets too short. Do not wear metal jewelry and clothing with cuffs and/or pockets. Do not weld when wet. When not in use electrode rod should be removed Supervisor Workers . Wear recommended gloves Supervisor Ensure Arc Welding machine power to arc is electrically deenergized. Welder should be insulated from live electrical parts and dry.                Wear welding helmet with proper grade of filter plate. plugs and leads that show any signs of defect.

HOW CHIN ENGINEERING electrical contact with conducting objects. flammable liquids and/or compressed gas cylinders due to energized electrode rod holder 9 Remove workpiece from fixture and transport to inspection Hazard :  Strain/sprain from heavy and/or awkward workpiece  Foot injury from dropping workpiece  Trip/fall in area around Arc Welding workstation  Hand/finger laceration from edge of workpiece  Hand/finger contusion from tool slippage       from holder and holder should be placed so it cannot make electrical contact with conducting objects. flammable liquids and/or compressed gas cylinders. Remove dust/debris regularly Wear recommended gloves when handling workpieces with sharp edges Use correct tool and wear recommended gloves Supervisor Workers Hazard : Prepared By : 2016 Contractor / Contractor Representative Reviewed By : Lead-operator / In-charge Date : 5 MAY . Workers Use mechanical hoist or get assistance from co-workers to transport workpiece Wear recommended footwear. Ensure workpiece is securely clamped to fixture Clean/clear work area/surfaces of unused tools/materials.