John Sargent's Duplicarver

Design: John Sargent

Cad Drawing: Ian Alexander April 19/2002
Copyright 2002 by John Sargent
Materials required: 1/2" MDF, 3/4" Particle board, 1 1/8" dia. Dowel,
3/4" dia. Dowel, 3/4" Plywood, 2x4's, Glue, 3" Drywall screws,
and 1 Plunge Ball router bit 3/4" - 1" diameter

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This file is formated for C size (17"x22") paper; it can be plotted full size
at copy center that offers plotting. If it is printed on letter size paper, the
scales given in the parts layout will be reduced by 50%.
(example: a 1:2 scale will become a 1:4 scale)

John Sargent's Duplicarver - pg 2

Front View, Assembled
Copyright 2002 by John Sargent
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John Sargent's Duplicarver - pg 3

Rear View, Assembled
Copyright 2002 by John Sargent
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E
D

John Sargent's Duplicarver - pg 4

Y Axis, Assembly
Copyright 2002 by John Sargent
PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

All joints assembled with glue and screws, screw heads should be counter-sunk

F
Router mounts here.
Mount Design left up
to user.

Counter weights attach here

(Mounting design left up to user)

Hole for Carrige Bolt

"Height Adjustment"

John Sargent's Duplicarver - pg 5

X Axis, Assembly
Copyright 2002 by John Sargent
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Router Bit must be aligned to this pin

K

All joints assembled with glue and screws, screw heads should be counter-sunk

O
P

P
Q
Q

John Sargent's Duplicarver - pg 6

Base, Assembly
(Some legs and braces removed for clarity)
Copyright 2002 by John Sargent
PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

All joints assembled with glue and screws, screw heads should be counter-sunk

S (attach to base first)

John Sargent's Duplicarver - pg 7

Top, Assembly
Copyright 2002 by John Sargent
PDF created with FinePrint pdfFactory trial version http://www.fineprint.com

All joints assembled with glue and screws, screw heads should be counter-sunk

John Sargent's Duplicarver - pg 8

Copyright 2002 by John Sargent

1 1/8"

3/4"

3/4"
1 1/8"

Part: E Scale: 1: 1
Material: 3/4" thick plywood
Required: 2

17"

18 1/16"

5"

Part: A Scale: 1: 4 Material: 1 1/8" dowel

Required: 1

Part: D Scale: 1: 4
Material: 3/4" dowel
Required: 2

7 5/8"

5"

28 1/2"

Part: K Scale: 1: 6
Material: 3/4" dowel
Required: 1

Part: I Scale: 1: 2 Material: 1 1/8" dowel

Required: 1

5"
48"

24"
1 1/16"

Side View

3 1/2"

1 1/8"

1"
2"

2"

Part: B Scale: 1: 2.5 Material: 2x4 Required: 1

17"

3 1/2"

3 1/2"

End
View

3 1/2"

1/4"

Side View

3/4"

1/4"

1 1/2"

End
View

3/4"

3/4"
1 1/2"
3/4"

Part: C Scale: 1: 2 Material: 2x4 Required: 2

15 3/4" ***
5"

1 1/2"

3 1/2"
1 3/4"
***Note: Actual length will depend on router and mounting. Cut oversize.

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Part: F
Scale: 1:2
Material: 2x4
Required: 1

3/4"

3/4"

3/4"

3/4"

3/4"

3 3/4"
3/4"

1"
3/8"

5/16"

1/4"

3/16"

Part: Height Guage Scale 1:1 Material: Any Hardwood Required: 1

John Sargent's Duplicarver - pg 9

Copyright 2002 by John Sargent

Part: G Scale: 1:2

Material: 2x4
Required: 1

32"

1 1/2"

Side View

135

3 1/2"
1 3/4"

13 1/4"

13 3/4"
2 9/16"
9/16"
3/4"

Top View
1 1/8"
2"

1 3/4"

1 3/4"

End
View

Side View

3 1/2"

3/4"

1 1/2"

1 1/2"

Part: H Scale: 1:2

Material: 2x4
Required: 1

1 1/2"

2"

1/8"
3/4"

28 1/2"

Part: J
Scale: 1:2
Material: 2x4
Required: 1

21 1/2"

Part: Q
Scale: 1:4
Material: 2x4
Required: 8

16"

45

45

3 1/2"

23"

Part: L Scale: 1:4 Material: 2x4 Required: 1

30" ***

45"
1 1/2"

3 1/2"

3 1/2"

1 3/4"
21 3/4"

21 3/4"

23 1/4"

Part: O Scale: 1:5 Material: 2x4

Required: 4

***NOTE: Legs can be any comfortable length,but there should

be a 3 1/2" difference between the long and short sections.

33 1/2" ***

23 1/4"
1 3/4"

3 1/2"
1 1/2"
48"

Part: M Scale: 1:4 Material: 2x4 Required: 1

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3 1/2"

Part: P Scale: 1:5 Material: 2x4

Required: 4

***NOTE: Legs can be any comfortable length,but there should

be a 3 1/2" difference between the long and short sections.

Copyright 2002 by John Sargent

John Sargent's Duplicarver - pg 10

48"

3 1/2"

Part: N Scale: 1:3

Material: 2x4
Required: 4

Round over all four sides

( 2" radius approx)

4"

51"

1/2in

3"

3/4" dowel glued

into botom center

Round over all four corners

(1/2" radius approx)
Optional

48"

4"

3/4" Dia hole for Counter Block

(drilled after top is assembled)

Part: S Scale: 1:5

Material: 3/4" Particle board
Required: 1
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4"

Part: Counter Block Scale: 1:2

Material: Any Hardwood + 3/4" Dowel
Required: 1

51"

49 1/2" (from groove center to groove center)

48"

3/4" Dia Hole for Counter Block

13"

14"

3/4"

1/4"

Part: R Scale: 1:5

Material: 1/2" MDF board
Required: 1

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3/4in

John Sargent's Duplicarver - pg 11

Copyright 2002 by John Sargent