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MATERIAL SUBMITTAL

CHECKLIST

PP-R PIPING
SYSTEM
PROJECT NAME: GTC 499
CONTRACTOR:
Builders Advanced Engineering &
Construction
CONSULTANT: ARTELIA

MATERIAL SUBMITTAL INDEX


1. Company Profile
2. Certificates
3. Compliance Statement
4. Country of Origin
5. Test Certificate
6. Reference List
7. Approvals
8. Product Catalogue

Company Profile

Introduction to Hepworth PME (Qatar) WLL


Thank you for your interest in our company and we are pleased to be given the opportunity to
briefly introduce our organisation and products.
Hepworth PME (Qatar) WLL was established in 2003 and is the leading manufacturer and supplier
in Qatar of quality thermoplastic piping systems to the building & construction, civil engineering
and industrial market sectors.
An ISO 9001 registered company, in 2009 Hepworth PME Qatar WLL became the first plastic pipe
manufacturer in Qatar to achieve kitemark third party certification on its soil & waste and
drainage products, clearly demonstrating the company`s commitment and dedication to supplying
its customers with the highest quality piping systems.
Hepworth PME (Qatar) WLL manufactures and supplies a wide range of piping systems for many
applications, including:
HDPE Polyethylene piping systems for potable water, gas, sewerage, surface water, irrigation
and fireman distribution networks.
PVC-U and ABS piping systems for soil, waste and drainage applications.
PP-R and PB piping systems for hot & cold water applications within buildings.
PVC-U pressure piping systems for cold water services, chilled water and irrigation piping
systems.
PVC-U pipes, fittings & accessories for telecommunication cable ducting systems.
Hepworth PME (Qatar) WLL has the following advantages:
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Highest Quality of materials


ISO 9001:2008 Certification
UPVC Kitemark Certifications
HDPE Kitemark Certification
WRAS Certification for HDPE and PP-R
Bureau Veritas Certifications
FM Approval for Firemain System
Civil Defense Certification
Excellent Training and Technical support
Comprehensive range of pipes, fittings and accessories from a single source.
Stringent and Independent Quality Control Unit
Substantial stock
Good Customer Service
Direct Delivery to your Site/Shop

PO Box 50207
Mesaieed
Mesaieed
Tel 4760588
Qatar
Fax 4760525
www.hepworthpme.com.qa

Doha
Tel 4506810
Fax 4506811
info@hepworthpme.com.qa

Hepworth PME (Qatar) WLL provide complete piping systems solutions incorporating pipes,
fittings, manual and actuated valves, pumps, measurement and control systems and jointing
equipment and accessories.

Manufactured to relevant British, European, ASTM and International Standards, quality,


performance and reliability are the hallmarks synonymous with the Hepworth brand name.

Thank you for your continued support to our company and we will assure you that Hepworth PME
(Qatar) would give you a good service and attentive action always.

PO Box 50207
Mesaieed
Mesaieed
Tel 4760588
Qatar
Fax 4760525
www.hepworthpme.com.qa

Doha
Tel 4506810
Fax 4506811
info@hepworthpme.com.qa

At the core of our company,


lies the force which is our
primary and paramount
strength - our people
Abdul Ghaffar Hussain
Chairman

HEPWORTH PME (LLC) is the


regions premier manufacturer
and supplier of a wide range of
high quality plastic pipes, ttings
and accessories used for the
distribution and transmission
of water, wastewater and gas.
Distributed in Dubai for over
35 years, all products are
represented by a chain of ofces
throughout the area.
Hepworth products conform
to the highest of international
standards used in the Middle
East. Our substantial stock
ensures that we are able
to consistently satisfy the
requirements of the industry
professionals we serve.

Corys is now the holding


company for Hepworth PME.
Corys is a brand born from a
strong heritage. For more than
35 years, the Abdul Ghaffar
Hussain family has represented
Hepworth UK and many other
principal partners in the UAE and
broader GCC. Having established
a business of great strength and
prestige, a new era of regional
and international expansion will
commence under a new name
and new identity.

A BRAND OF EXCELLENCE

Corys was the name of the great


Arabian river that Herodotus, the father
of history, wrote about in his famous
work The Histories more than 2000
years ago. He spoke about an ancient
Arabian king who created pipelines
from the skin of beasts and used them
to transport water from the river Corys
deep into the desert. It is that innovative
and pioneering achievement that we
celebrate in selecting our new name.
Corys is now the holding company for
the Hepworth PME, its joint ventures
and all the relationships with principals
represented in the region. This change
marks the beginning of a new brand
structure and will guide the companys
growth over the next few years.
During this transition, Corys will
undertake a major expansion, including
the opening of our new plant in
Dubai Industrial City, and a period of
diversication as we utilize our strengths
to develop new opportunities.
The Corys team recognizes and relishes
the responsibility of ensuring that our
product and service stands up to the
toughest challenges as the company
grows.

The Corys brand is based


on its core commitments
to Durability, Precision
and Care.
DURABILITY

Having been in operation for over 35


years the company is clearly built to last.
Just like the products we manufacture
and distribute, and the service we
provide, Corys is solid, stable and
utterly dependable. The Corys team
understands that their projects must
stand up to the most rigorous tests and
do so consistently. The teams aim is to
offer customers complete condence
in every aspect of the companys
performance.
CARE

Corys see that caring about what


they do and who they do it for are
essential elements of their success. This
makes for a unique promise within
the industry. The decision to work with
Corys is totally vindicated by the teams
commitment to their customers. Our
advice, workmanship, product, process
and all other aspects of our work will
always take into full consideration
the companys desire to build lasting
relationships. Corys creates enduring
bonds based on trust and dependability;
sometimes tested to breaking point but
never failing under pressure.

PRECISION

Committing to the highest levels


of performance is a premise that
inuences everything Corys does.
The company ensures that it is at the
forefront of new technology with the
expertise and experience to manage
every operational detail. Corys has
sophisticated techniques, processes and
procedures and is effectively organised
and structured to provide reassurance.
It constantly strives for and achieves
international standards of excellence.

MANUFACTURING

PVC PRODUCTION

PVC FITTINGS

PPR

Hepworth PME offer a wide range of


PVC - U Pressure pipes & non pressure
pipes and ttings with imperial & metric
sizes designed to meet the industry
requirements.

\ PVC - tting for Soil & Waste isin light


grey colour ranges between 82 mm
to 160 mm diameter, BS4514/EN1329
(kitemark) standard.

\ PPRpressure pipesisin beige


colour!ranges between 20 mm to
125 mm diameter, with pressure range
20 bar!DIN 8077/8078standard.

\ PVC ttings for the drainage is in


terra cotacolourand ranges between
110 mm to 160 mm diameter, EN1401
(kitemark) standard.

\ PP pipes for Soil & Waste is in light


greycolour, ranges between 1
inches to 2 inch diameter, EN 1451
standard.

PE PRODUCTION

ABS

\ Pipe production ranges between


the imperial sizes inches to 12 inch
diameter with pressure range of 9, 12
& 15 bar BS3505/EN 1452 (kitemark)
Standards.
\ Metric size 16 mm to 400 mm
diameter with pressure range of 6, 10
& 16 bar DIN 8061/8062 standards.
\ Watermain pipes are supplied in
standard 6 m lengths and are colored
dark grey.
\ PVC - U drainage pipes in terra
cota colour, ranges between
110 mm to 400 mm sizes
EN 1401, (kitemark) standard.
\ PVC - U Soil & Waste pipes in light
grey colour ranges between 82 mm
to 160 mm diameter, BS4514/EN1329
(kitemark) standard.

\ Polyethylene pipesfor water


\ ABS pipes for Soil & Waste is in light
grey colour, ranges between
distribution is in blue & black colour,
1 inches to 2 inch diameter,
ranges between 16 mm to 630 mm
EN 1455 standard.
diameter, with pressure range 10, 12.5
& 16 bar, ISO 4427 (kitemark) standard.
\ ABS ttings for Soil & Waste is in light
grey colour ranges, between 1
\ Polyethylene pipesfor Gas isin Yellow
inches to 2 inch diameter, EN 1455
colour, ranges between 16 mm to
(kitemark) standard.
315 mm diameter, ISO 4427 (kitemark)
standard.
\ Polyethylene pipesfor gravity Soil &
Waste isin blackcolour, ranges between
32 mm to 315 mm diameter, EN 1519
standard.

POLYMER

SIZE RANGE

PRESSURE RANGE

STANDARD

COLOUR

PVC U (Pressure)

1/2 12

9, 12, 15

BS3505/EN1452 (KITEMARK)

Dark Grey

PVC U (Pressure)

16 mm 400 mm

6, 10, 16

DIN8061/8062

Dark Grey

PVC U (Drainage)

110 mm 400 mm

Gravity

EN1401 (KITEMARK)

Terra Cotta

PVC U (Soil & Waste)

82 mm 160 mm

Gravity

BS4514/EN1329 (KITEMARK)

Light Grey

PE (Water)

16 mm 630 mm

10, 12.5, 16

ISO 4427 (KITEMARK)

Black & Blue

PE (Gas)

16 mm 315 mm

Standard

ISO 4437(KITEMARK)

Yellow

PE (Soil & Waste)

32 mm 315 mm

Gravity

EN 1519

Black

PPR

20 mm 125 mm

20

DIN8077/8078

Beige

PP Pipes (Soil & Waste)

1 1/4 2

Gravity

EN1451

Light Grey

ABS Pipes (Soil & Waste)

1 1/4 2

Gravity

EN1455

Light Grey

ABS Fitting (Soil & Waste)

1 1/4 2

Gravity

EN1455 (KITEMARK)

Light Grey

PVC Fitting (Soil & Waste)

82 mm 160 mm

Gravity

BS4514/EN1329 (KITEMARK)

Light Grey

PVC Fitting (Drainage)

110 mm 160 mm

Gravity

EN1401 (KITEMARK)

Terra Cotta

FABRICATION
UPVC FABRICATION

For 34 years Hepworth


PME has led the eld
in the design and
manufacture of special
plastic ttings.
Hepworth PMEs engineered ttings
have been installed on sewerage, water
supply, irrigation, remains, soil and
waste contracts throughout the
Middle East.
Grease traps, end caps, land drain
slotted pipes, long radius bends for
street lighting bends, road gullys, catch
basins and sealed dry manholes are just
some of the products manufactured
by Hepworth PMEs Fabrication
Deptartment.

Our skilled work force operate within


the parameters laid down by the British
Standards Institution (BSI) to produce
high quality products engineered from
PVC-U, ABS and CPVC.
The engineers form, shape and adapt a
multitude of plastic products to precise
specications, using only the highest
grade of plastic raw materials in sheet,
tube and solid bar form.
All joints are spark tested to ensure
the weld is strong, air and watertight.
Hepworth PME has the only facility in
the UAE for the drop test in accordance
with the BS EN 1401-1 for fabricated
ttings.

POLYETHYLENE PIPE SYSTEMS


The HEPWORTH PME Rashidiya
complex in Dubai began production of a
full range of polyethylene pipe products
for gas and water distribution in 1999.
Polyethylene is recognised internationally
as the safest, most practical and adaptable
product for gas and water distribution.
Polyethylene is exible, leak-tight and
highly resistant to chemical attack.
At Hepworth PME we manufacture
medium density polyethylene gas
distribution pipes to the performance
requirements of B.G. Transco technical
specication PL2: Part 1, and ISO4437.
This pipe is suitable for natural gas, liquid
petroleum gas (LPG) and certain other
manufactured fuel gases. Hepworth PME
sell standard 6 m and 12 m. lengths and
coil. Other lengths are available to order.
Hepworth PME manufacture polyethylene
blue and black pipes that are included
on the Water Research Centres list of
approved materials for use in contact with
potable water.
Pipe sizes range from 13 mm to1000 mm
and lengths of 150 m coils to 12 m long
sticks.

GRP FABRICATION

Hepworth PME is the


industry leader in the
production of special GRP
ttings.
Hepworth GRP ttings and joints are
suitable for a range of applications for
chemicals, water and efuents, seawater,
etc. These can be specially manufactured
for potable water applications also.
Hepworth GRP ttings and joints carry a
Water Research Centre listing as suitable
for use in potable water application.
GRP Fittings are produced as standard to
suit all three ranges of bre cement pipes
(AC), ductile iron (DI) pipes and PVC
pipelines.
These are manufactured to DIN/BS/
ASTM/JIS/AS/ASME/AWWA/ standards
and can be manufactured up to
1200 mm diameter.

Special ttings can be tailor made


for individual application in our
GRP Fabrication Department by
our qualied and experienced
technicians.
A full range of GRP ttings are
manufactured e.g. range of bends,
tees, wyes, reducers, and ange
adaptors, end caps and plugs, sand
baskets, grease traps and covers.
QUALITY CONTROL SYSTEM
Continous quality control is assured
by Hepworth PMEs independent
quality control unit.
ONSITE TECHNICAL SERVICE
Hepworth offers technical back-up
to all products supplied through
eld service technicians and
representatives. For on- site service or
technical information on Hepworth
GRP products, please contact our
Dubai head ofce directly.

MAIN PRINCIPALS
HEPWORTH UK

GEORG FISCHER

Hepworth UK Products cover soil, waste


and drainage pipe systems as well as
Hep2O exible hot & cold plumbing
systems. Other products include water
and gas distribution systems, electricity
and telecommunications ducting with
exports to approximately 40 countries
worldwide.

Georg Fischer is a global corporation


consisting of 130 companies worldwide.
With 50 production sites, 80 companies
are based in Europe, 35 in Asia and the
Middle East, 12 in America and 2 in
Australia.

The origins of modern exible plumbing


systems can be traced back over 20
years. Hepworth UK introduced the
rst exible range. Hep2O is the most
comprehensive and sophisticated exible
push-t plumbing range available,
unique to the industry and warranting
long-time usage.
The range of soil and waste drainage
products comprise of ttings
manufactured according to ofcial British
Standards with Kitemark certication.
All of the companys ranges are
supported by comprehensive sales,
technical and distribution services.

The companys core competency is


piping systems; plastic and metal ttings,
valves and shut-offs for water, gas and
other liquids.
Georg Fischer piping systems are subject
to stringent quality controls and meet
the toughest tests required for purity.
Individual solutions for installations within
municipal utilities as well as domestic
and industrial settings ensure optimum
transport and maximum comfort for the
user.

AVK

McALPINE

EURAPIPE

Established in 1941, AVK has developed


into the AVK Group of Companies
and is today one of the worlds leading
manufacturers of water, sewage, gas and
re ghting valves.

McAlpine started manufacturing


plumbing products in 1902 and in
1957 was the rst UK company to
manufacture plastic traps. McAlpine now
produces an exceptionally wide range of
products of the highest quality for use in
the UK as well as specically designed
products for use in over sixty countries
worldwide.

Eurapipe has over 30 years experience


and leadership in material technology
and product development, and has
repeatedly proven the reliability and
robustness of its products.

AVK Middle East F.Z.E operates as a


representative for all companies in the
AVK Group.
The 21 manufacturing companies are
spread all over the world and together
with appointed distributors and agents,
the AVK Global Program is available to
all within the industries of water, gas,
sewage & re ghting.
The AVK ME market segments are:
water distribution systems, sewage
systems, dam & reservoirs, pump
stations, re ghting, gas distributing
systems and district cooling systems.

RADIUS SYSTEMS LIMITED


Established in the UK since 1969,
the Radius Group has become the
worlds most renowned innovator
in plastic pipe systems for utility
companies. Radius Systems products
are found almost anywhere there is
plastic pipework required in gas, water,
wastewater and telecommunications pipe
systems.

Eurapipes ABS pipes and ttings


are designed and manufactured in
accordance with AS 3518:2004; the
stringent international standard for ABS
piping systems.

PHILMAC
Philmac is a global leader in the design
and manufacture of specialist pipe ttings
and valves, providing cost-effective
solutions for the transfer, control and
application of water.
Since its establishment in South
Australia in 1929, the companys enviable
success has been achieved through a
commitment to continuous improvement
in quality, product design, innovation,
manufacturing and customer service.
Philmacs products can be found in
mines, on farms and rural properties,
vineyards, golf courses, domestic
and industrial developments plus the
reticulated water supplies of towns and
cities across the world.

PARABOND
For more than 30 years, the
PARABOND label has symbolised
consistent quality and unmatched
performance for oor covering
manufacturers, distributors, retailers and
installers. With its Para-Chem adhesives,
contact cements, oor preparation and
oor care products, parabond is an
innovator in the development of solventfree adhesives. Para-Chem meets the
demand for safety and performance
in both residential and commercial
applications.

WHY CORYS?
LABORATORY
The Quality Assurance Laboratory
of Hepworth PME is equipped with
state-of-the art equipment and staffed
with trained quality control inspectors.
The laboratory performs round the
clock testing on all pipes produced
at Hepworth PME to ensure quality is
guaranteed.
Featuring the latest European equipment
and certied by the Water Regulations
Advisory Scheme, the Laboratory
operates 24 hours a day with a 12 strong
team.
Types of testing include both long and
short term, pressure and thermal testing
which is rigorously carried out ensuring
our fullest commitment to the highest
industry standards.
Following the QC ISO 9001: 2000
system, we are proud to hold 11 BS
Kitemark licences, which we hope to
increase in the near future. A veritable
pioneer within the eld, we were the rst
to achieve the BS Kitemark within the
industry and have recently become the
rst company in the Middle East to earn
certication from Factory Mutual for the
manufacture of polyethylene used in re
ghting pipe systems.

Our Quality Control department are also


involved in the provision of solutions for
complete systems in conjunction with
our sales engineers.
Our customers are invited on site to
witness testing provide feedback on the
products and interact with our team.
We are backed by world leading
organisations that provide full technical
support. Again, we are the rst company
in the Middle East to fully support our
clients for the duration of a pipe or
ttings usage.

INTERNATIONAL STANDARDS

FACILITIES AND CAPABILITIES

ISO 9001-2000 Certication


\ 8 UPVC Kitemark Certications
\ 2 P.E Kitemark Certications
\ 1 ABS Kitemark Certication

Corys have manufacturing units in


Rashidiya (Dubai), DIP and Qatar as well
as fabrication workshops in Sharjah and
Abu Dhabi.
A new unit within DIC is due to open in
2010 that will double production capacity
which will accommodate expansion
within the UAE and other export
markets.
Corys employs more than 800 staff
across all of its sites, and offers its
customers a range of more than 25000
products. A eet of over 50 vehicles
allows delivery to your site within an
efcient timeframe.
Production is achieved with the
use of European equipment of the
highest quality from suppliers such as
KraussMeffai, Battenfeld, Weber and
Engel, and raw material from suppliers
such as Bourage and Sabic.
Corys is delighted to have forged joint
manufacturing ventures with Wavin
and Georg Fischer, two of the worlds
most prestigious companies within the
industry.

Hepworth PME are industry leaders in


installing and integrating the Oracle ERP
(Enterprise Resource Planning) system.
This cutting edge automated system
allows supply chain excellence, real time
management and communication and gives
Corys a major administrative advantage.
Recently recertied for ISO 9000, Hepworth
have worked on iconic projects such as The
Palm Jumeirah, Burj Dubai, Burj Al Arab
and Atlantis The Palm and are one of only 3
approved suppliers to the Dubai Municipality.
Hepworth PME takes its Corporate and
Social Responsibilities very seriously. We
train students from Bits Pilani school through
apprenticeships and internships and are
actively working toward achieving ISO 14000
- environment management systems and
standards.

ONE STOP SHOP


Hepworth PME provide a comprehensive
range of pipes, ttings and accessories
from a single source. Suitable for water
supply systems, soil & waste, sewage,
drainage, district cooling, irrigation
PVC-U, CPVC, PPR, PP,PE, PB, ABS,
GRP, valves, testing equipment and
accessories.
TRAINING & TECHNICAL
SUPPORT
As expected, full technical support
and advice is always available to our
customers. Customer training sessions
are facilitated in our purpose built
learning centre.

AFTER SALES
Hepworth PME provides an enduring
commitment to our clients with regards to
ongoing customer support.
This commitment extends beyond the
initial transaction and builds a relationship
between the client and the supplier that
covers any query, technical need, advice,
training or service issues encountered.
We are backed by world leading
organisations giving us the full benet of
their experience and expertise. We are the
rst company in the Middle East to fully
support our clients for the duration of a pipe
or ttings usage.
Whenever you need the further assistance
of our team, you can be assured that an
appropriately qualied representative is
waiting to help you.

OUR PRINCIPALS

HEAD OFFICE
DUBAI
HEPWORTH PME (LLC)
P. O. Box 2345, Dubai, UAE
Tel: +971 4 2894670
Fax: +971 4 2894620 / 1
BRANCH OFFICES
ABU DHABI
HEPWORTH PME (LLC)
P. O. Box 4894, Abu Dhabi, UAE
Tel: +971 2 6727585
Fax: +971 4 6783578
SHARJAH
HEPWORTH PME (LLC)
P. O. Box 23363, Sharjah, UAE
Tel: +971 6 5436205
Fax: +971 6 5437570
AL AIN
HEPWORTH PME (LLC)
P. O. Box 80862, Al Ain, UAE
Tel: +971 3 7210727
Fax: +971 3 7211292

BAHRAIN
HEPWORTH W.L.L
P. O. Box 143, Manama, Bahrain
Tel: +97317 672050
Fax: +97317 672583
OMAN
ABDUL GHAFFAR HUSSAIN
TRADING
P. O. Box 117, Azaiba P.C 130
Sultanate of Oman
Tel: +968 4490911 / 24492128 /
24492701, Fax: +968 24492310
SUBSIDIARY COMPANY
DOHA
HEPWORTH PME (QATAR) WLL
P. O. Box 50207, Doha, Qatar
Tel: +974 4506810
Fax: +974 4506811

Certificates

Compliance
Statement

COMPLIANCE STATEMENT
PP-R PIPING SYTEM AGAINST TO QCS 2014 SECTION 19 PART 2
Submittal Reference No. (HEP/SUB/2016/0001)

ITEM

2.4 WATER
DISTRIBUTION
PIPEWORK
2.4.1 General
Requirements

2.4.2 Pipe Materials

SPECIFICATION PIPES
1. Every pipe, pipe joint and connected fitting shall be capable of
withstanding, without damage or deterioration, sustained
temperatures of up to 40C for cold water installations and up to
70C, with occasional short-term peaks of up to 100C for heated
water applications.

HEPWORTH REMARKS

Complied

2. Pipes, pipe joints, pipe linings and connected fittings shall be


made of materials that do not impart taste, colour, odour or
toxicity to the water nor promote or foster microbial growth under
the conditions where they are going to be installed.

Complied
see attached WRAS

3-If pipes, pipe joints or fittings are of dissimilar metals, measures


shall be taken to prevent corrosion. Dissimilar metals shall be
avoided in below ground installations.

Complied

3. The use and installation of polypropylene pipework shall


comply with the relevant provisions of BS 4991 and shall be
Series 1.

Our pipes and fittings are


produced and tested according to
DIN 8077/8

Country of Origin

Sample
Test Certificate

BS EN ISO9001:2008
CERT NO: FM 514004

Customer
Product
Batch No.
Standard
Country of Origin
Certificate Status
Issue Date

: 8S ;LSQ -X 1E] 'SRGIVR


: 20x3.40mm PP-R80 SDR6 PN20 Polypropylene Pipe
: 30.02.2015; Shift A/B
: DIN 8077-8078 / ISO15874
: State of Qatar
: Sample
: .YP

Inspection Certificate Type 3.1 in accordance with EN10204


We certify that the above listed articles comply with the following requirements:
Test Description

Test Method

Appearance

Clause 5.1
ISO 15874

PE Approval
No 1009538
PP-R Approval
No 1011502

Approval ID3046077

BS EN 1329-1:2000
License No: KM 522746

Pass/Fail

Pass

Pass

20.20 mm

Pass

3.45 mm
3.78 mm

Pass

Max. 0.20mm

Pass

16 N/mm for one hour at 20 C

Confirms

Pass

TIR < 10%

Confirms

Pass

The mean relative change in pipe


.0% when tested at
135C for periods detailed in
Table 11

0.54%

Pass

As stipulated in the standard

Conforms

Pass

As stipulated in the Works Order

Confirms

Pass

Clause 6.2.1
ISO 15874

Wall Thickness

Clause 6.2.2
ISO 15874

Min.W.T. 3.40 mm
Max.W.T. 3.90 mm

Out of Roundness

Clause 4.3
DIN 8078

1.20mm (Max)

Creep Strength

Impact Strength

BS 4514:2001
License No: KM 522747
BS EN 1401-1:2009
License No: KM 522748

Results

Outside Diameter

ISO 4427-2:2007
License No: KM 587511
ISO 4437-2:2014
BS EN 1555-2:2010
License No: KM 587931

Requirements
Internal & external surfaces shall
be smooth, Slight corrugation with
consequent variation in wall
thickness, pipe with sharp edge
grooves or sink marks are not
permitted.

Heat Reversion

Marking

Length

DIN 8078:2008
Clause 4.4
ISO15874-2:2013
Clause 7 Table 10
ISO 15874-2:2013
Clause 8 Table
Clause 8 Table 11
ISO15874-2:2013
DIN8078:2008-09
Clause 4.6
Clause 10 & 8
ISO 15874
DIN 8077
Clause 7
DIN 8077

O.D Min. 20.00 mm


O.D Max. 20.30 mm

For HEPWORTH PME (QATAR) WLL

QC Department
This is a sample Test Certificate, issued for reference only.
P.O.BOX : 50207, MESAIEED, QATAR , TEL: 44760588, E-mail: labqtr@hepworthpme.com

BS EN ISO9001:2008
CERT NO: FM 514004

Customer
Product
Batch No.
Standard
Country of Origin
Certificate Status
Issue Date

: 8S ;LSQ -X 1E] 'SRGIVR


: 25x4.20mm PP-R80 SDR6 PN20 Polypropylene Pipe
: 30.02.2015; Shift A/B
: DIN 8077-8078 / ISO 15874
: State of Qatar
: Sample
: .YP

Inspection Certificate Type 3.1 in accordance with EN10204


We certify that the above listed articles comply with the following requirements:
Test Description

Test Method

PE Approval
No 1009538
PP-R Approval
No 1011502

Appearance

Approval ID3046077

ISO 4427-2:2007
License No: KM 587511
ISO 4437-2:2014
BS EN 1555-2:2010
License No: KM 587931
BS EN 1329-1:2000
License No: KM 522746

Results

Pass/Fail

Pass

Pass

25.20 mm

Pass

4.35 mm
4.78 mm

Pass

Max. 0.20mm

Pass

16 N/mm for one hour at 20 C

Confirms

Pass

TIR < 10%

Confirms

Pass

The mean relative change in pipe


.0% when tested at
135C for periods detailed in
Table 11

0.54%

Pass

As stipulated in the standard

Conforms

Pass

As stipulated in the Works Order

Confirms

Pass

Outside Diameter

Clause 6.2.1
ISO 15874

Wall Thickness

Clause 6.2.2
ISO 15874

Min.W.T. 4.20 mm
Max.W.T. 4.80 mm

Out of Roundness

Clause 4.3
DIN 8078

1.20mm (Max)

Creep Strength

Impact Strength

BS 4514:2001
License No: KM 522747
BS EN 1401-1:2009
License No: KM 522748

Clause 5.1
ISO 15874

Requirements
Internal & external surfaces shall
be smooth, Slight corrugation with
consequent variation in wall
thickness, pipe with sharp edge
grooves or sink marks are not
permitted.

Heat Reversion

Marking

Length

DIN 8078:2008
Clause 4.4
ISO15874-2:2013
Clause 7 Table 10
ISO 15874-2:2013
Clause 8 Table
Clause 8 Table 11
ISO15874-2:2013
DIN8078:2008-09
Clause 4.6
Clause 10 & 8
ISO 15874
DIN 8077
Clause 7
DIN 8077

O.D Min. 25.00 mm


O.D Max. 25.30 mm

For HEPWORTH PME (QATAR) WLL

QC Department
This is a sample Test Certificate, issued for reference only.
P.O.BOX : 50207, MESAIEED, QATAR , TEL: 44760588, E-mail: labqtr@hepworthpme.com

BS EN ISO9001:2008
CERT NO: FM 514004

Customer
Product
Batch No.
Standard
Country of Origin
Certificate Status
Issue Date

: 8S ;LSQ -X 1E] 'SRGIVR


: 32x5.40mm PP-R80 SDR6 PN20 Polypropylene Pipe
: 30.02.2015; Shift A/B
: DIN 8077-8078 / ISO15874
: State of Qatar
: Sample
: .YP

Inspection Certificate Type 3.1 in accordance with EN10204


We certify that the above listed articles comply with the following requirements:
PE Approval
No 1009538
PP-R Approval
No 1011502

Test Description

Appearance

Approval ID3046077

ISO 4427-2:2007
License No: KM 587511
ISO 4437-2:2014
BS EN 1555-2:2010
License No: KM 587931

Clause 5.1
ISO 15874

Requirements

Results

Pass/Fail

Pass

Pass

32.20 mm

Pass

5.50 mm
6.05 mm

Pass

Max. 0.20mm

Pass

16 N/mm for one hour at


20 C

Confirms

Pass

TIR < 10%

Confirms

Pass

The mean relative change in pipe


.0% when tested
at 135C for periods detailed in
Table 11

0.54%

Pass

As stipulated in the standard

Conforms

Pass

As stipulated in the Works Order

Confirms

Pass

Internal & external surfaces shall


be smooth, Slight corrugation
with consequent variation in wall
thickness, pipe with sharp edge
grooves or sink marks are not
permitted.

Outside Diameter

Clause 6.2.1
ISO 15874

Wall Thickness

Clause 6.2.2
ISO 15874

Min.W.T. 5.40 mm
Max.W.T. 6.10 mm

Out of Roundness

Clause 4.3
DIN 8078

1.30mm (Max)

Creep Strength

BS EN 1329-1:2000
License No: KM 522746
BS 4514:2001
License No: KM 522747

Test Method

Impact Strength

BS EN 1401-1:2009
License No: KM 522748

Heat Reversion

Marking

Length

DIN 8078:2008
Clause 4.4
ISO15874-2:2013
Clause 7 Table 10
ISO 15874-2:2013
Clause 8 Table
Clause 8 Table 11
ISO15874-2:2013
DIN8078:2008-09
Clause 4.6
Clause 10 & 8
ISO 15874
DIN 8077
Clause 7
DIN 8077

O.D Min. 32.00 mm


O.D Max. 32.30 mm

For HEPWORTH PME (QATAR) WLL

QC Department
This is a sample Test Certificate, issued for reference only.
P.O.BOX : 50207, MESAIEED, QATAR , TEL: 44760588, E-mail: labqtr@hepworthpme.com

BS EN ISO9001:2008
CERT NO: FM 514004

Customer
Product
Batch No.
Standard
Country of Origin
Certificate Status
Issue Date

: 8S ;LSQ -X 1E] 'SRGIVR


: 40x6.70mm PP-R80 SDR6 PN20 Polypropylene Pipe
: 30.02.2015; Shift A/B
: IN 8077-8078 / ISO15874
: State of Qatar
: Sample
: .YP

Inspection Certificate Type 3.1 in accordance with EN10204


We certify that the above listed articles comply with the following requirements:
PE Approval
No 1009538
PP-R Approval
No 1011502

Test Description

Appearance

Approval ID3046077

ISO 4427-2:2007
License No: KM 587511
ISO 4437-2:2014
BS EN 1555-2:2010
License No: KM 587931

Clause 5.1
ISO 15874

Requirements

Results

Pass/Fail

Pass

Pass

40.30 mm

Pass

6.79 mm
7.35 mm

Pass

Max. 0.30mm

Pass

16 N/mm for one hour at


20 C

Confirms

Pass

TIR < 10%

Confirms

Pass

The mean relative change in pipe


.0% when tested
at 135C for periods detailed in
Table 11

0.54%

Pass

As stipulated in the standard

Conforms

Pass

As stipulated in the Works Order

Confirms

Pass

Internal & external surfaces shall


be smooth, Slight corrugation
with consequent variation in wall
thickness, pipe with sharp edge
grooves or sink marks are not
permitted.

Outside Diameter

Clause 6.2.1
ISO 15874

Wall Thickness

Clause 6.2.2
ISO 15874

Min.W.T. 6.70 mm
Max.W.T. 7.50 mm

Out of Roundness

Clause 4.3
DIN 8078

1.40mm (Max)

Creep Strength

BS EN 1329-1:2000
License No: KM 522746
BS 4514:2001
License No: KM 522747

Test Method

Impact Strength

BS EN 1401-1:2009
License No: KM 522748

Heat Reversion

Marking

Length

DIN 8078:2008
Clause 4.4
ISO15874-2:2013
Clause 7 Table 10
ISO 15874-2:2013
Clause 8 Table
Clause 8 Table 11
ISO15874-2:2013
DIN8078:2008-09
Clause 4.6
Clause 10 & 8
ISO 15874
DIN 8077
Clause 7
DIN 8077

O.D Min. 40.00 mm


O.D Max. 40.40 mm

For HEPWORTH PME (QATAR) WLL

QC Department
This is a sample Test Certificate, issued for reference only.
P.O.BOX : 50207, MESAIEED, QATAR , TEL: 44760588, E-mail: labqtr@hepworthpme.com

BS EN ISO9001:2008
CERT NO: FM 514004

Customer
Product
Batch No.
Standard
Country of Origin
Certificate Status
Issue Date

: 8S ;LSQ -X 1E] 'SRGIVR


: 50x8.30mm PP-R80 SDR6 PN20 Polypropylene Pipe
: 30.02.2015; Shift A/B
: DIN 8077-8078 / ISO15874
: State of Qatar
: Sample
: .YP

Inspection Certificate Type 3.1 in accordance with EN10204


We certify that the above listed articles comply with the following requirements:
PE Approval
No 1009538
PP-R Approval
No 1011502

Test Description

Appearance

Approval ID3046077

ISO 4427-2:2007
License No: KM 587511

Clause 5.1
ISO 15874

Requirements

Results

Pass/Fail

Pass

Pass

50.20 mm

Pass

8.45 mm
9.22 mm

Pass

Max. 0.50mm

Pass

16 N/mm for one hour at


20 C

Confirms

Pass

TIR < 10%

Confirms

Pass

The mean relative change in pipe


.0% when tested
at 135C for periods detailed in
Table 11

0.54%

Pass

As stipulated in the standard

Conforms

Pass

As stipulated in the Works Order

Confirms

Pass

Internal & external surfaces shall


be smooth, Slight corrugation
with consequent variation in wall
thickness, pipe with sharp edge
grooves or sink marks are not
permitted.

Outside Diameter

Clause 6.2.1
ISO 15874

Wall Thickness

Clause 6.2.2
ISO 15874

Min.W.T.8.30mm
Max.W.T.9.30 mm

Out of Roundness

Clause 4.3
DIN 8078

1.40mm (Max)

ISO 4437-2:2014
BS EN 1555-2:2010
License No: KM 587931

Creep Strength
BS EN 1329-1:2000
License No: KM 522746
BS 4514:2001
License No: KM 522747

Test Method

Impact Strength

BS EN 1401-1:2009
License No: KM 522748

Heat Reversion

Marking

Length

DIN 8078:2008
Clause 4.4
ISO15874-2:2013
Clause 7 Table 10
ISO 15874-2:2013
Clause 8 Table
Clause 8 Table 11
ISO15874-2:2013
DIN8078:2008-09
Clause 4.6
Clause 10 & 8
ISO 15874
DIN 8077
Clause 7
DIN 8077

O.D Min. 50.00 mm


O.D Max. 50.50 mm

For HEPWORTH PME (QATAR) WLL

QC Department
This is a sample Test Certificate, issued for reference only.
P.O.BOX : 50207, MESAIEED, QATAR , TEL: 44760588, E-mail: labqtr@hepworthpme.com

BS EN ISO9001:2008
CERT NO: FM 514004

Customer
Product
Batch No.
Standard
Country of Origin
Certificate Status
Issue Date

: 8S ;LSQ -X 1E] 'SRGIVR


: 63x10.50mm PP-R80 SDR6 PN20 Polypropylene Pipe
: 30.02.2015; Shift A/B
: DIN 8077-8078 / ISO15874
: State of Qatar
: Sample
: .YP

Inspection Certificate Type 3.1 in accordance with EN10204


We certify that the above listed articles comply with the following requirements:
PE Approval
No 1009538
PP-R Approval
No 1011502

Test Description

Appearance

Approval ID3046077

ISO 4427-2:2007
License No: KM 587511
ISO 4437-2:2014
BS EN 1555-2:2010
License No: KM 587931

Clause 5.1
ISO 15874

Requirements

Results

Pass/Fail

Pass

Pass

63.55 mm

Pass

10.79 mm
11.35 mm

Pass

Max. 0.30mm

Pass

16 N/mm for one hour at


20 C

Confirms

Pass

TIR < 10%

Confirms

Pass

The mean relative change in pipe


.0% when tested
at 135C for periods detailed in
Table 11

0.54%

Pass

As stipulated in the standard

Conforms

Pass

As stipulated in the Works Order

Confirms

Pass

Internal & external surfaces shall


be smooth, Slight corrugation
with consequent variation in wall
thickness, pipe with sharp edge
grooves or sink marks are not
permitted.

Outside Diameter

Clause 6.2.1
ISO 15874

Wall Thickness

Clause 6.2.2
ISO 15874

Min.W.T. 10.50 mm
Max.W.T. 11.70 mm

Out of Roundness

Clause 4.3
DIN 8078

1.60mm (Max)

Creep Strength

BS EN 1329-1:2000
License No: KM 522746
BS 4514:2001
License No: KM 522747

Test Method

Impact Strength

BS EN 1401-1:2009
License No: KM 522748

Heat Reversion

Marking

Length

DIN 8078:2008
Clause 4.4
ISO15874-2:2013
Clause 7 Table 10
ISO 15874-2:2013
Clause 8 Table
Clause 8 Table 11
ISO15874-2:2013
DIN8078:2008-09
Clause 4.6
Clause 10 & 8
ISO 15874
DIN 8077
Clause 7
DIN 8077

O.D Min. 63.00 mm


O.D Max. 63.60 mm

For HEPWORTH PME (QATAR) WLL

QC Department
This is a sample Test Certificate, issued for reference only.
P.O.BOX : 50207, MESAIEED, QATAR , TEL: 44760588, E-mail: labqtr@hepworthpme.com

BS EN ISO9001:2008
CERT NO: FM 514004

Customer
Product
Batch No.
Standard
Country of Origin
Certificate Status
Issue Date

: 8S ;LSQ -X 1E] 'SRGIVR


: 75x12.50mm PP-R80 SDR6 PN20 Polypropylene Pipe
: 30.02.2015; Shift A/B
: DIN 8077-8078 / ISO15874
: State of Qatar
: Sample
: .YP

Inspection Certificate Type 3.1 in accordance with EN10204


We certify that the above listed articles comply with the following requirements:
PE Approval
No 1009538
PP-R Approval
No 1011502

Test Description

Appearance

Approval ID3046077

ISO 4427-2:2007
License No: KM 587511

Clause 5.1
ISO 15874

Requirements

Results

Pass/Fail

Pass

Pass

75.55 mm

Pass

12.79 mm
13.65 mm

Pass

Max. 0.30mm

Pass

16 N/mm for one hour at


20 C

Confirms

Pass

TIR < 10%

Confirms

Pass

The mean relative change in pipe


.0% when tested
at 135C for periods detailed in
Table 11

0.54%

Pass

As stipulated in the standard

Conforms

Pass

As stipulated in the Works Order

Confirms

Pass

Internal & external surfaces shall


be smooth, Slight corrugation
with consequent variation in wall
thickness, pipe with sharp edge
grooves or sink marks are not
permitted.

Outside Diameter

Clause 6.2.1
ISO 15874

Wall Thickness

Clause 6.2.2
ISO 15874

Min.W.T. 12.50 mm
Max.W.T. 13.90 mm

Out of Roundness

Clause 4.3
DIN 8078

1.60mm (Max)

ISO 4437-2:2014
BS EN 1555-2:2010
License No: KM 587931

Creep Strength
BS EN 1329-1:2000
License No: KM 522746
BS 4514:2001
License No: KM 522747

Test Method

Impact Strength

BS EN 1401-1:2009
License No: KM 522748

Heat Reversion

Marking

Length

DIN 8078:2008
Clause 4.4
ISO15874-2:2013
Clause 7 Table 10
ISO 15874-2:2013
Clause 8 Table
Clause 8 Table 11
ISO15874-2:2013
DIN8078:2008-09
Clause 4.6
Clause 10 & 8
ISO 15874
DIN 8077
Clause 7
DIN 8077

O.D Min. 75.00 mm


O.D Max. 75.70 mm

For HEPWORTH PME (QATAR) WLL

QC Department
This is a sample Test Certificate, issued for reference only.
P.O.BOX : 50207, MESAIEED, QATAR , TEL: 44760588, E-mail: labqtr@hepworthpme.com

BS EN ISO9001:2008
CERT NO: FM 514004

Customer
Product
Batch No.
Standard
Country of Origin
Certificate Status
Issue Date

: 8S ;LSQ -X 1E] 'SRGIVR


: 90x15.00mm PP-R80 SDR6 PN20 Polypropylene Pipe
: 30.02.2015; Shift A/B
: DIN 8077-8078 / ISO15874
: State of Qatar
: Sample
: .YP

Inspection Certificate Type 3.1 in accordance with EN10204


We certify that the above listed articles comply with the following requirements:
PE Approval
No 1009538
PP-R Approval
No 1011502

Test Description

Appearance

Approval ID3046077

ISO 4427-2:2007
License No: KM 587511
ISO 4437-2:2014
BS EN 1555-2:2010
License No: KM 587931

Clause 5.1
ISO 15874

Requirements

Results

Pass/Fail

Pass

Pass

90.85 mm

Pass

15.29 mm
16.34 mm

Pass

Max. 0.40mm

Pass

16 N/mm for one hour at


20 C

Confirms

Pass

TIR < 10%

Confirms

Pass

The mean relative change in pipe


.0% when tested
at 135C for periods detailed in
Table 11

0.34%

Pass

As stipulated in the standard

Conforms

Pass

As stipulated in the Works Order

Confirms

Pass

Internal & external surfaces shall


be smooth, Slight corrugation
with consequent variation in wall
thickness, pipe with sharp edge
grooves or sink marks are not
permitted.

Outside Diameter

Clause 6.2.1
ISO 15874

Wall Thickness

Clause 6.2.2
ISO 15874

Min.W.T. 15.00 mm
Max.W.T. 16.70 mm

Out of Roundness

Clause 4.3
DIN 8078

1.80mm (Max)

Creep Strength

BS EN 1329-1:2000
License No: KM 522746
BS 4514:2001
License No: KM 522747

Test Method

Impact Strength

BS EN 1401-1:2009
License No: KM 522748

Heat Reversion

Marking

Length

DIN 8078:2008
Clause 4.4
ISO15874-2:2013
Clause 7 Table 10
ISO 15874-2:2013
Clause 8 Table
Clause 8 Table 11
ISO15874-2:2013
DIN8078:2008-09
Clause 4.6
Clause 10 & 8
ISO 15874
DIN 8077
Clause 7
DIN 8077

O.D Min. 90.00 mm


O.D Max. 90.90 mm

For HEPWORTH PME (QATAR) WLL

QC Department
This is a sample Test Certificate, issued for reference only.
P.O.BOX : 50207, MESAIEED, QATAR , TEL: 44760588, E-mail: labqtr@hepworthpme.com

BS EN ISO9001:2008
CERT NO: FM 514004

Customer
Product
Batch No.
Standard
Country of Origin
Certificate Status
Issue Date

: 8S ;LSQ -X 1E] 'SRGIVR


: 110x18.30mm PP-R80 SDR6 PN20 Polypropylene Pipe
: 30.02.2015; Shift A/B
: DIN 8077-8078 / ISO15874
: State of Qatar
: Sample
: .YP

Inspection Certificate Type 3.1 in accordance with EN10204


We certify that the above listed articles comply with the following requirements:
PE Approval
No 1009538
PP-R Approval
No 1011502

Test Description

Appearance

Approval ID3046077

ISO 4427-2:2007
License No: KM 587511
ISO 4437-2:2014
BS EN 1555-2:2010
License No: KM 587931

Clause 5.1
ISO 15874

Requirements

Results

Pass/Fail

Pass

Pass

110.85 mm

Pass

18.41 mm
20.15 mm

Pass

Max. 0.50mm

Pass

Confirms

Pass

TIR < 10%

Confirms

Pass

The mean relative change in pipe


.0% when tested at
135C for periods detailed in
Table 11

0.44%

Pass

As stipulated in the standard

Conforms

Pass

As stipulated in the Works Order

Confirms

Pass

Internal & external surfaces shall


be smooth, Slight corrugation with
consequent variation in wall
thickness, pipe with sharp edge
grooves or sink marks are not
permitted.

Outside Diameter

Clause 6.2.1
ISO 15874

Wall Thickness

Clause 6.2.2
ISO 15874

Min.W.T. 18.30 mm
Max.W.T. 20.30 mm

Out of Roundness

Clause 4.3
DIN 8078

2.20mm (Max)

Creep Strength

BS EN 1329-1:2000
License No: KM 522746
BS 4514:2001
License No: KM 522747

Test Method

Impact Strength

BS EN 1401-1:2009
License No: KM 522748

Heat Reversion

Marking

Length

DIN 8078:2008
Clause 4.4
ISO15874-2:2013
Clause 7 Table 10
ISO 15874-2:2013
Clause 8 Table
Clause 8 Table 11
ISO15874-2:2013
DIN8078:2008-09
Clause 4.6
Clause 10 & 8
ISO 15874
DIN 8077
Clause 7
DIN 8077

O.D Min. 110.00 mm


O.D Max. 110.90 mm

16 N/mm for one hour at


C

20

For HEPWORTH PME (QATAR) WLL

QC Department
This is a sample Test Certificate, issued for reference only.
P.O.BOX : 50207, MESAIEED, QATAR , TEL: 44760588, E-mail: labqtr@hepworthpme.com

BS EN ISO9001:2008
CERT NO: FM 514004

Customer
Product
Batch No.
Standard
Country of Origin
Certificate Status
Issue Date

: 8S ;LSQ -X 1E] 'SRGIVR


: 125x20.80mm PP-R80 SDR6 PN20 Polypropylene Pipe
: 30.02.2015; Shift A/B
: DIN 8077-8078 / ISO 15874
: State of Qatar
: Sample
: .YP

Inspection Certificate Type 3.1 in accordance with EN10204


We certify that the above listed articles comply with the following requirements:
PE Approval
No 1009538
PP-R Approval
No 1011502

Test Description

Test Method

Appearance

Clause 5.1
ISO 15874

ISO 4437-2:2014
BS EN 1555-2:2010
License No: KM 587931

Pass/Fail

Pass

Pass

126.05 mm

Pass

20.92 mm
22.95 mm

Pass

Max. 0.60mm

Pass

16 N/mm for one hour at


20 C

Confirms

Pass

TIR < 10%

Confirms

Pass

The mean relative change in pipe


.0% when tested at
135C for periods detailed in
Table 11

0.44%

Pass

As stipulated in the standard

Conforms

Pass

As stipulated in the Works Order

Confirms

Pass

Clause 6.2.1
ISO 15874

Wall Thickness

Clause 6.2.2
ISO 15874

Min.W.T. 20.80 mm
Max.W.T. 23.00 mm

Out of Roundness

Clause 4.3
DIN 8078

2.50mm (Max)

Creep Strength

BS EN 1329-1:2000
License No: KM 522746
BS 4514:2001
License No: KM 522747

Results

Outside Diameter

Approval ID3046077

ISO 4427-2:2007
License No: KM 587511

Requirements
Internal & external surfaces shall
be smooth, Slight corrugation
with consequent variation in wall
thickness, pipe with sharp edge
grooves or sink marks are not
permitted.

Impact Strength

BS EN 1401-1:2009
License No: KM 522748

Heat Reversion

Marking

Length

DIN 8078:2008
Clause 4.4
ISO15874-2:2013
Clause 7 Table 10
ISO 15874-2:2013
Clause 8 Table
Clause 8 Table 11
ISO15874-2:2013
DIN8078:2008-09
Clause 4.6
Clause 10 & 8
ISO 15874
DIN 8077
Clause 7
DIN 8077

O.D Min. 125.00 mm


O.D Max. 126.20 mm

For HEPWORTH PME (QATAR) WLL

QC Department
This is a sample Test Certificate, issued for reference only.
P.O.BOX : 50207, MESAIEED, QATAR , TEL: 44760588, E-mail: labqtr@hepworthpme.com

Test Report in accordance with 10204 2.2


Article

Material

Dimension

Code No.

AQUASYSTEM
PPR
20-110
760.840.
We certified that the above listed articles comply with the following requirements:

Nom. Pressure
10/20 bar

Pipes

Material: PPR type 3 EN ISO 15874


Test
MFI 230C / 2,16 Kg
Density @ 20C
Thermal stability 110C / 1,9 Mpa
Dimensions
Hydrostatic stress

Standard
ISO 1133
ISO 1183
EN 921
EN ISO 3126

Conditions
Max. Diff. 30% Raw mat erial MFI
0,900 0,910 g/cm3
> 8760 h
EN ISO 15874-2

EN 921

EN ISO 15874-2

EN 743
EN 578
ISO 9854

<=2%
< = 0,2 %
Failures n < 10% speci mens

Period [h]

1
= 16 MPa @ 20C
22
= 4,3 MPa @ 95C
165
= 3,8 MPa @ 95C
1000
= 3,5 MPa @ 95C
Longitudinal reversion @ 135C
Opacity
Impact test @ 0C
Fittings

Material: PPR Type 3 (EN ISO 15874); Brass CW602N, CW614N or CW617N (EN 12164,
EN12165, EN 12168,EN 12420)
Test
MFI 230 C / 2.16 Kg
Thermal stability 110C / 1,9 Mpa
Plastic fittings dimensions
Transition fittings dimensions
Hydrostatic stress

Standard
Internal standard
EN 921
EN ISO 3126

Conditions
Max. Diff. 30% Raw material MFI
> 8760 h
EN ISO 15874-3
EN 10226-1

EN 921

EN ISO 15874-3

EN 578

< = 0,2 %

Standard
ISO 1113
EN ISO 3126

Conditions
Max. Diff. 30% Raw mat erial MFI
EN ISO 15874-3

EN 921

EN ISO 15874-3

Period [h]

= 16 MPa @ 20C
= 3,5 MPa @ 95C
Opacity

1
1000

Electrofusion sockets
Material: PPR Type 3 (EN ISO 15874)
Test
MFI 190 C / 5.0 Kg
Dimensions
Hydrostatic stress
= 16 MPa @ 20C
= 3,5 MPa @ 95C

Period [h]
1
1000

Test report EN 10204 2.2.doc / Davide Chiaramonte

Reference List

REFERENCE LIST
PP-R PIPING SYSTEM
DIN 8077/8
Sr. No.

CONTRACTOR

PROJECT NAME

Commodore Qatar
Contracting Company

Al Jassimya Tower

Redco International

Construction of 5 Schools Around


Doha

Al Habtoor Engineering Qatar

Doha City Centre Expansion Phase


III-A

QMECH Electromechanical
Contracting Co.

Design & Build of Renovation Works


of Business Operation Department

Midmac Contracting Co. WLL

HGH Surgery Department Expansion

Lightning Electro-Mechanical
WLL

Labour City

Qatar Electro Mechanical


Group

The Breeding Farm

Water Line Plumbing

Multiple Project

Mastro Qatar Co.

Nobu Restaurant

10

Al Habtoor Specon WLL

Doha City Centre Expansion Phase II

11

Qatar Technical Support

Yogan Res. / Office Tower Doha


Al Rayyan Res. Tower Doha

12

Al Moayyed Airconditioning

Rass Umm leigi beach Villa


Al Reffa Residential Tower Doha

13

Al Khal Trading & Contracting

107 Villas Compound

14

Amana Steel Bldg.

Fresh Cut Product & Distribution


Center

15

Arabian Construction Co.

SABA Commercial Tower Jumeirah

Sr. No.

CONTRACTOR

PROJECT NAME

16

Structurel Qatar WLL

17

Arabian MEP Contracting


WLL

18

Builders Advanced Engg. & QDCPC Aluminum & Glass


Const.
Factory

19

Petroserv Limited

20

Barzan Engineering
Services

Wajba Club House


Hamad Medical City Phase 2
Al Fardan Palaces Projects (Job
1716)

Refurbishment & Upgrading


Works for Various Pumping
Stations (Phase &) Airport Project
Al Seeliya Tower
Villa No. 3 at Mesilla Compound

21

Techview Co.

TV 311

22

Advanced Eng. &


Maintenance Co.

Al Mana Private Villa in the Pearl


Qatar

23

Control Cont. & Trading


Co. PVT

Design & Build Engineering


Services Qatar University

Approvals

Catalogues

AQUASYSTEM
The PP-R piping systems
for hot and cold water
and for heating
The system for the life

GEORG FISCHER
PIPING SYSTEMS

Contents
1. Introduction

2. PP-R: the characteristics of the material

3. Application range

4. Main features of the George Fischer PP-R piping system

4a. Outstanding features of the AQUASYSTEM

4b. Outstanding features of the +GF+ PP-R/ALU/PP-R

5. General precautions
6. Pipe dimension

9
11

6.1 Pipe selection

11

6.2 Pressure losses

12

6.3 Regression curves (over-time duration)

15

6.4 Thermal expansion

17

6.4.1 Calculation of the thermal expansion

17

6.4.2 Positioning of the flexible arms

19

6.4.3 Installation layout

20

6.4.5 Pipe brackets

20

7. Instruction for the socket fusion

21

7.1 Preparation

21

7.2 Fusion

22

8. Electrofusion

23

9. Hole repairing

24

10. Instruction for the welding saddle

25

11. Product range

27

12. Standards and approvals

46

AQUASYSTEM trademark Georg Fischer S.p.A.

The technical data given in this


publication are for general
information purposes only.
They imply no warranty of
whatewer kind. Please consult
our General Conditions of Supply.

1. Introduction
Water services in buildings are complex,
requiring both experience and careful
material selection.
The goal is to design and produce a
piping system for hot and cold water
supply that is easy to use and
assembly. All components are fully
integrated and sturdy, whilst
maintaining a low price.
George Fischer is a leader producer of
pipe fittings made of various materials
since 1858.
In the field of thermoplastic materials,
George Fischer is considered to be a
pioneer, as well as one of the best
known producers, utilising the most
advanced technology in the world.
The test laboratory is one of the most
famous in the world in the field of
plastic materials, and it is completely
dedicated to research, development
and testing of new products. The
equipment and instruments used are
the most modern and up-to-date on
the market today, this makes it
possible to carry out the most
sophisticated tests.
This all comes together with the
highest standard of technology,
production and logistics, which
contributes to guaranteeing the best
product for the end users:
quality
experience
reliability

2. PP-R: the characteristics of the material


Pipes and fittings are made of
Polypropylene Random, also known as
type 3. The quality of our material can
guarantee a long life (50 years), high
resistance to pressure and temperature.
This material is suitable for hot and cold
water and heating systems.

The special properties of the material,


compared to the other materials, give
the following advantages
high dimensional stability (when hot)
maximum resilience

Sound reduction index of the most common building materials


Properties

ISO

DIN

Unit

Values

ISO 1133
Procedure 18@
Procedure 12
Procedure 20
ISO/R 1183

DIN 53735
Code T
Code M
Code V
DIN 53479

g/10 min
g/10 min
g/10 min
g/cm3

0,4
0,25
1,25
0,90-0,91

23C
-30C

ISO 179/2D
ISO 179/2D

DIN 53479
normal scale

kJ/ m2
kJ/ m2

n.r.
40

23C
-30C

ISO 179/2C
ISO 179/2C

DIN 53453
normal scale

kJ/ m2
kJ/ m2

25
2,5

23C
-30C

ISO 180/1C
ISO 180/1C

kJ/ m2
kJ/ m2

n.r.
28

ISO 180/1A
ISO 180/1A
ASTM D 256
ASTM D 256

kJ/ m2
kJ/ m2
kJ/ m2
kJ/ m2

23
2,5
27
4

ISO 527
Forwarding speed
ISO 527
ISO/R 537Metod A.
ISO 178 standard test 5.1
ISO 2039 (H358/30)
ISO 306
ISO 75/B

DIN 53455
Forwarding speed

N/mm2
%
%
N/mm2
N/mm2
N/mm2
N/mm2
C
C

cm
kV/mm
W/mK
mm/mC
Kj/KgK

27
11
> 800
900
450
24
49
135-145
75
>1013
>1016
2 x 10-4
2,3
75
0,22
0,15
2,0

Flow index
MFI 190/5
MFI 230/2,16
MFI 230/5
Density a 23C
Resilience (Charpy)

Chipping resilience
(notch-engraved sample test)
Resilience (Izod)

Scratching resilience
(engraved sample test) (Izod) 23C
-30C
23C
-30C
Traction test
Yield test
Yield Elasticity
Breakage Elongation
Traction Module E
Elasticity yield to tangental tension
Bending stress 3.5%
Brinell hardness test
VICAT A/C Melting point
Dimensional heat stability C
Surface Resistance
Mass resistivity
Dielectric loss angle (tg.) (106Hz)
Relative dielectric constant (10-6Hz)
Dielectric rigidity
Termal conductivity at 20 C
Termal expansion factor
Specific heat 20C

VDE 0304 (1-4)

DIN 53457
DIN 53445
DIN 53452
DIN 53456 (H358/30)
DIN 53460
DIN 53461
DIN 53482
DIN 53482
DIN 53483
DIN 53483
ASTM D149
52612

The above characteristics are the results of the tests on extruded samples after 96 hours storage at normal room
conditions 23/50 (2) DIN 50014 and represent indicative values.

3. Application range
The PP-R AQUASYSTEM is particularly
suitable for hot and cold water
installation: residential building, office,
hotel, new installation and renovation.
The wide range f pipes and fittings,
from 20 to 110 mm, is suitable for any
kind of installation.

AQUASYSTEM is recommended for the


following installations:
sanitary & plumbing
heating
air conditioning
food industry
compressed air

4a. Outstanding features of the AQUASYSTEM


Some of the best advantages offered by the AQUASYSTEM, in comparison with
traditional systems, are as illustrated below:
Reduced installation time
Compared with traditional systems,
AQUASYSTEM can grant a reduction in
installation time of at least 30%.
Resistance to electrolysis
The high resistivity of the piping system
(10 Ohm cm.) guarantees a very low
electrical conductivity. The risk of PP-R
pipe or fittings piercing due to stray
currents is practically nothing.
Most chemical substances, which might
be present in water or concrete, do not
attack PP-R; in cases where special
substances are being used, please
contact Georg Fischer for advice.
Pipes and fitting pressure losses
The inner surface of pipes and fittings
have a very low frictional resistance, in
comparison to traditional systems, thus
making it possible to reduce the
distribution pressure losses (see
diagram on the following page) .
No Scaling
The reduction of the water flow
normally occurs as a consequence of
scaling (calcium carbonate) especially
at high temperatures.
PP-R pipes of the Georg Fischer
system do not have scaling problems.

Long Life
The Georg Fischer piping system for
hot and cold water services under
pressure, is designed to guarantee over
50 years operation at pressure and
temperature conditions listed in the
following tables (regression curves).
Non-toxicity and Safety
All materials used in the Georg Fischer
supply system, which are in contact
with water, are certified as non-toxic
and suitable for contact with drinking
water.
Resistance against abrasion
Compared with traditional systems,
AQUASYSTEM assures a very high
resistance against abrasion granting in
this way a long life.
Noise Reduction
The material used has a high sound
reduction index for absorbing sound
waves and limiting the spread through
pipes.

Low Thermal Conductivity


The thermal conductivity of PP-R is
very low, thus making it possible to
reduce heat losses in the hot water
supply and traditional heating systems.
This does not remove the statutory
requirements for insulation on pipework,
but can improve the effect of insulation.
6

4b. Oustanding features of the +GF+ PP-R/ALU/PP-R


The multylayer pipe PP-R/ALU/PP-R is
an extension range of AQUASYSTEM
with better workability and lower
thermal expansion.
This system is working with the special
PP-R ALU pipe and the traditional
PP-R fittings.
The PP-R ALU pipe are extruded on
three different layer: the main pipe is
made of PP-R, coated with an
aluminium foil, then covered with a
PP-R film treated to resist long time
against UV light.
It's allowed expose the pipe to direct
UV light, outside the buildings.
The aluminium foil protect the inside
PP-R pipe preserving its features and
acting as a barrier to the oxygen.
This pipe can be bent and remain into
desired position.
Moreover the aluminium foil strengthen
the pipe and permit bigger distance
between the brackets.
In addition to the normal features,
PP-R ALU pipe has the following
characteristic:
lower thermal expansion
= 0,03 mm/mK
better workability
better resistance to knocks
resistance to UV ray
impermeability to oxigen

Sound reduction in sanitary installation


For an efficient noise reduction, the
recommendations below should be
considered.
It is very important to take the
necessary preventive measures for
noise reduction. Therefore a precise
design needs to be done in advance.
Careful planning of piping system is
necessary to optimise noise reduction.

Pipe sizing and the design of the


distribution system is important, as well
as the selection of fittings and taps
used. The walls, to which the pipes, the
taps and other fittings are fixed to, must
have a weight coefficient of 220 kg/m2.
The most important measure for
efficient noise reduction in the water
supply system, is the use of taps with a
noise level less than 20 db (A) in
compliance with DIN 52218.

Sound reduction index of the most common building materials


Type of stone
or tile
Description

Wall
Specific
thickness density
of stone
or tile
cm
kg/m3
Full bricks made of
9,5
1100
pumice and inflated
11,5
clay (Liapor)
17,5
24,0
30,0
Full bricks made of
17,5
1100
pumice and inflated
24,0
clay (Liapor)
30,0
36,5
Vertical pierced tiles
11,5
1400
(small size)
17,5
24,0
30,0
Light tiles (large size)
11,5
1200
17,5
24,0
30,0
Porous tiles, for
11,5
1000
instance Paraton,
17,5
Unipor, Pari Klimaton
24,0
30,0
Gabeton tiles, for
10,0
800
instance Ytong, Hebel
12,5
15,0
20,0
25,0
30,0
36,0
Gabeton sandstone,
11,5
1750
gabeton full
17,5
24,0
30,0
Pierced tiles
11,5
1500
17,5
24,0
30,0
36,0
Full bricks
11,5
1800
Concrete
10,0
2350

Weight of
surface with
mortar,
without plaster
kg/m2
104,5
126,5
192,5
264,0
330,0
192,5
264,0
330,0
401,5
161,0
245,0
336,0
420,0
138,5
210,0
288,0
360,0
115,0
175,0
240,0
300,0
80,0
100,0
120,0
160,0
200,0
240,0
292,0
201,0
306,0
420,0
525,0
172,5
262,5
360,0
450,0
547,5
207,0
235,0

Approx
sound
reduction
index in
dB2
37
39
44
47
50
44
47
50
52
42
46
50
53
40
45
48
51
38
43
46
49
33
36
38
42
44
46
48
44
49
53
55
42
47
51
54
56
44
46

Weight of
plastered
surface
1x1,5 cm
kg/m2
119,5
141,5
207,5
279,0
345,0
207,5
279,0
345,0
416,5
176,0
260,0
351,0
435,0
153,0
225,0
303,0
375,0
130,0
190,0
255,0
315,0
95,0
115,0
135,0
175,0
215,0
255,0
307,0
216,0
321,0
435,0
540,0
187,5
277,5
375,0
465,0
562,5
222,0

Approx
sound
reduction
index in
dB2
38
40
44
48
50
44
48
50
53
43
47
51
53
41
45
49
51
39
44
47
49
36
38
40
43
45
47
49
45
50
53
56
43
48
51
54
56
45

Weight of
plastered
surface
2x1,5 cm
kg/m
134,5
156,5
222,5
294,0
360,0
222,5
294,0
360,0
431,5
191,0
275,0
366,0
450,0
168,0
240,0
318,0
390,0
145,0
205,0
270,0
330,0
110,0
130,0
150,0
190,0
230,0
270,0
322,0
231,0
336,0
450,0
555,0
202,5
292,5
390,0
480,0
577,5
237,0

Approx
sound
reduction
index in
dB2
40
41
45
49
51
45
49
51
53
44
48
51
54
42
46
50
52
40
44
48
60
37
39
41
44
46
48
50
46
50
54
56
44
48
52
54
56
46

5. General precautions

UV Ray
Like all plastic materials, PP-R even
though UV Ray stabilised, must not be
exposed to the sun.

Low Temperatures
With temperatures close to zero, the
material becomes brittle, therefore it is
recommended to avoid possible knocks
to the piping. Should it be possible for
the water to freeze whilst in the pipes,
it is recommended that the pipes be
emptied, since a volume increase
could lead to breakages.
We suggest to cut the pipe end of 5 cm.

Water Tightness with other


Metal Fittings
It is recommended not to join PP-R
materials with conical or not suitable
fittings. The metal fittings are in special
brass. The thread is made with high
precision therefore easy to tighten.
Where it is necessary to join to metal,
the use of teflon or PARALIQ PN35 tape
is recommended.
PARALIQ tape is quick and sure and
above-all is according to the
DVGW/VGW/SSIGA water and gas
standards.

Pipes Bending
The minimum bending radius must
be equal to 8 times the pipe diameter.
For this purpose, heat the part which
will be bent by using a hair-dryer
or suitable equipment.
Do not use flame.
To bend the PP-R ALU pipe do
not warm it.

Transport and Storage


Here belowe we give a few hints for
material transport and storage.

Wrong

10

Right

6. Pipe dimension
6.1 Pipe Selection
In order to select the best water flow
depending on the available water
pressure and corresponding usage,
please refer to the table here below:

Table for the selection of pipe diameters and water flow


Water Connection
Point
Wash-Basin
Tap DN 15
Mixer Tap DN 15
Bidet
Tap DN 15
Mixer Tap DN 15
Bath tub
Mixer Tap DN 15
Mixer Tap DN 20
Mixer Tap DN 25
Shower
Sprinkler DN 15
Sprinkler DN 15
Sprinkler DN 20
Sprinkler DN 25
Flush and flushing tank
Flush DN 20
Flush Tank DN 15
Electric and gas Boilers
6 kW
12 kW
18 kW
21 kW
24 kW
33 kW
Sinks
Mixer DN 15
Mixer DN 20
Dishwashers
Washing Machines
Urinals
Flush DN 15
Flushing Tank DN 15

Flow
(l/sec).

Pressure
(bar)

Pipe
Diameter
(mm)

0,07
0,07

0,50
1,00

20
20

0,07
0,07

0,50
1,00

20
20

0,15
0,40
1,00

1,00
1,00
1,00

20
25
32

0,15
0,06
0,18
0,31

1,00
1,00
1,00
1,00

20
20
20
20

1,00
0,13

1,20
0,50

32
20

0,07
0,10
0,15
0,17
0,20
0,30

1,00
1,00
1,00
1,00
1,00
1,00

20
20
20
20
20
20

0,07
0,02
0,15
0,25

1,00
1,00
1,00
1,00

20
20
20
20

0,30
0,13

1,20
0,50

20
20

11

where:

6.2 Pressure losses


The pressure losses for distribution in the
George Fischer piping system can be
assessed by means of the following chart
or by means of the following formula:

L 2
p = ____________
di 2 10 2

pressure loss in a straight lenght of pipe in bar


pipe friction factor
lenght of the straight lenght of pipe in m
inside diameter of pipe in mm
density of transported media in kg/m3
flow velocity in m/s

Note: In practice, when making a rough calculation


(i.e. smooth plastic pipe and turbolent flow) it is enough to use
the value = 0.02 to represent the hydraulic pressure loss.

Loss pressure diagram for PN20 pipe


100

V=

4,

6,

3,

2,

2,

1,

1,

1,

1,

1,

0
11

x1

8,4

0
9

x1

40

3
6

0,
8

30

x1
x1

0
5

0,
7

20

5
5
7

/s

50

0,

Flow l/sec.

L
di

2,5
0,5

x8

0,
6

0
4

10

0,

5
2

0,

,7

x5

,4

x4

,2

2
3

x6

,4

0
2

,4

0,

1,0

x3

0,5
0,4
0,3
0,2

0,1

0,05
0,
2

0,04
0,
15

0,03
0,
1

0,02

0,0
10

5 6 7 89

5 6 7 8 9

100

2
1000

5 6 7 89

2
10000

5 6 7 89
100000

Pressure loss Pa/m

Pressure loss: Pa/m. (10.000 Pa = 0,1 bar = 100 mbar)


Example

12

pipe: 40 x 6,7 mm
flow: 0,2 l/s
water velocity: 0,4 m/sec.
pressure loss: 70 Pa/m. = 0,7 mbar

Loss pressure diagram for PN10 pipe


0,0
0x1
11

8,2

75

9
x 6,

63

8
x 5,

50

/s
m

6
5
4

x
90

0
4,

Flow l/sec.

10

6
x 4,
40

32

7
x 3,

0
x 3,

2,3

5x
2
1
0x
2

0
3,

0,6
0,5
0,4

1,9

/s
m

0,3

5
2,
/s
m

0,2

0
2,

0,1

6 7 8 9
1000

s
/s
/s
/s
/s
m m/
m
m
m
4
2
6
8
1,
1,
1,
1,

/s
m
0
1, /s
m
9
0, s
/
m

m
/s

8
0,

/s
m

0,
7

6
0,

100

/s
m

6 7 8 9

m
/s

5
0,

/s
m

/s
m

3
0,

2
0,

/s
m

10

15
0,

/s
m
0,1
V=

0,01

0,
4

6 7 8 9
10000

Pressure loss Pa/m

10

0x
11

90

,5
x 12

75

,4
x 10

63

7
x 8,

0x
5

0
4,

6
5
4

15,2

0
3,

/s
m

Flow l/sec.

Loss pressure diagram for PP-R ALU pipe (PN16)

6
x 5,

/s
m

40

x
32

25

4,5

5
x 3,

0x
2

2,8

0,3

2
x 2,
16

0,2

/s
5m
2,

0,6
0,5
0,4

6,9

/s
/s
/s
0 m ,8 m ,6 m
2,
1
1

0,1

1,
4

6 7 8 9
1000

0,
6

0,
7

m
/s

m
/s

0,
8

m
/s

1,
0

m
/s

/s
m

m
/s

m
/s

2
1,

0,
5

/s
m

6 7 8 9
100

m
/s

9
0,

/s
m

0,
4

3
0,

/s
2m
0,

2
10

/s
m

0,01

15
0,

V=
0,
1m
/s

6 7 8 9
10000

Pressure loss Pa/m

13

Table of fittings pressure loss in Georg Fischer fittings


Description

Symbol

Coefficient of
resistance

Equal coupling

0,25

Elbow 90

2,00

Elbow 45

0,60

Equal tee 90

1,80

Reduced tee 90

3,60

Equal tee 90

1,30

Reduced tee 90

2,60

Equal tee 90

4,20

Reduced tee 90

9,00

Equal tee 90

2,20

Reduced tee 90

5,00

Threaded tee 90, male

0,80

Total fittings pressure losses:


Distributed losses (chart):

Concentric reductions up to 2 size

0,55

H = 10 x 11x1,52x1000 = 12630 Pa =
2 x 9,8
= 126 mbar

Concentric reductions up to 3 size

0,85

Linear P

= 1100 Pa/m
= 11 mbar
Distributed P = 11x10
= 110 mbar

Threaded fitting, male

0,40

Threaded fitting, male, reduced

0,85

Total charge loss:


Total P = H + Pdist = 236 mbar

Threaded elbow, male

2,20

Threaded elbow, male, reduced

3,50

Calculation Example
Suppose we have a water
services system with the
following characteristics:
diameter 25 mm
total length 10 m
fittings used:
4 sleeves
3 elbows 90
2 equal tees
1 threaded coupling, male
velocity 1,5 m/sec (constant for
a simpler calculation)
flow rate 0,35 1tr/sec
T = 20 C
from the table:
r1 (coupling) = 0,25
r2 (sleeve 90) = 2,00
r3 (equal tees) = 1,80
r4 (threaded coupling, male) = 0,40

The fittings pressure losses are calculated by the following formula:


H = 10 r v2 /2g
where: v = water velocity (m/sec)
g = specific graving of water (kg/m3)
g = 9,8 m/s2
r = coefficient of resistance

14

6.3. Regression curves (over time duration)


The regression curves affect pipe life
depending on the fluid pressure,
temperature and outer stress (see chart).

External tension (N/mm2)

Operating pressure (bar)

Regression curves RA 130E - 1005


The diagram shows the lowest
life features according to
DIN 8078 standards and life
test results concerning the
RA 130E - 1005 polymer
produced by Borealis in order
to confirm the high resistance
to pressure and temperature
of AQUASYSTEM

20
20C

50
10

40

60C

30

70C
6

20

95C
4

Operation pressure 10 bar

10
9
8
7

10
years

50

1
1

10

102

103

Regression curves according to DIN 8078/04.94

104

105

106

Load life in hours (h)

Real distance of PP-R RA 130E - 1005 measured with PN20 pipes

The formula joining these parameters is:


R = P x d2-ss

P = maximum inner pressure.


d =outer diameter
s = thickness
R = outer stress

Example
T = 60C
Continuous operating life:
50 years
From the regression curve the result is:
R = 4,9 Mpa
Calculation (from the formula)
P= 19,7 bar
Or P = 13 bar
(using safety coefficient of 1.5)

15

10C

20C

30C

40C

50C

60C

70C

80C

95C

working
years

water
temperature

Working pressure admitted

PN 10
SDR 11
S5

1
5
10
25
50
1
5
10
25
50
1
5
10
25
50
1
5
10
25
50
1
5
10
25
50
1
5
10
25
50
1
5
10
25
50
1
5
10
25
1
5

17,6
16,6
16,1
15,6
15,2
15,0
14,1
13,7
13,3
12,9
12,8
12,0
11,6
11,2
10,9
10,8
10,1
9,8
9,4
9,2
9,2
8,5
8,2
8,0
7,7
7,7
7,2
6,9
6,7
6,4
6,5
6,0
5,9
5,1
4,3
5,5
4,8
4,0
3,2
3,9
2,5

Type of pipe
PN 16
SDR 7,4
S 3,2
Pressure bar
27,8
26,4
25,5
24,7
24,0
23,8
22,3
21,7
21,1
20,4
20,2
19,0
18,3
17,7
17,3
17,1
16,0
15,6
15,0
14,5
14,5
13,5
13,1
12,6
12,2
12,2
11,4
11,0
10,5
10,1
10,3
9,5
9,3
8,0
6,7
8,6
7,6
6,3
5,1
6,1
4,0

PN 20*
SDR 6
S 2,5
35,0
33,2
32,1
31,1
30,3
30,0
28,1
27,3
26,5
25,7
25,5
23,9
23,1
22,3
21,8
21,5
20,2
19,6
18,8
18,3
18,3
17,0
16,5
15,9
15,4
15,4
14,3
13,8
13,3
12,7
13,0
11,9
11,7
10,1
8,5
10,9
9,6
8,0
6,4
7,7
5,0

DIN 8077 - coefficien factor 1,5 - * valid for PP-R ALU also

16

6.4. Thermal Expansion


6.4.1 Thermal expansion calculation
During the design and installation of
plastic pipes, it is very important to
calculate the duct expansion caused by
a possible difference between operating
temperature and starting temperature.

Medium thermal expansion coefficient


PP-R pipe

= 0,15 mm/mK

PP-R ALU pipe


The medium thermal expansion
coefficient
a give the elongation of a bar of 1
meter of pipe for the temperature
incresing of 1K.

= 0,03 mm/mK

Example
The length variation is calculated with
the following formula

L =
(mm)

L x
(m)

T x

(C)
(mm/ mC)

Length variation

Length variation

for PP-R pipe


L = 5m
L = 50K
= 0,15 mm/mK

for PP-R - ALU pipe


L = 5m
L = 50K
= 0,03 mm/mK

L = 5 x 50 x 0,15

L = 37,5 mm

Graphical example at page 18

L = 5 x 50 x 0,03

BF

=Cx

L
L
T

= Initial pipe length (m)


= length variation (mm)
= temperature difference (C)
= expansion coefficient
(mm/mC)

L = 7,5 mm

L x d e

LBF = flexible arms length


C = 20 coeff. PP-R +GF+
L = length variation (mm)
de = external pipe diameter

17

50

50

40
3
30
2
20
1

10

80 70 60 50 40 30 20 10

40
30
20
10

d110

60

d90

60

d75

d63

70

d50

70

External pipe diameter

d40

80

d32

80

d25

8 9 10

Pipe length variation Lin mm

Pipe length in meter

d20

Assessment of the flexible arm for PP-R pipe

200

400

600

800 1000 1200 1400 1600 1800 2000

Temperature difference T in C

Flexible arm length BF in mm

Pipe length in meter

10

d110

d90

15

d75

15

d63

20

d50

20

External pipe diameter

d40

25

d32

25

d20
d25

Assessment of the flexible arm for PP-R ALU pipe

9
8
7
6

10

4
3

2
1
80 70 60 50 40 30 20 10
Temperature difference T in C

18

Pipe length variation Lin mm

5
10

200

400

600

800

1000

1200

1400

Flexible arm length BF in mm

6.4.2. Positionig of the flexible arms


I Example

Important: If the operating


temperature is higher than the starting
temperature, the pipe is lengthened.
In the reverse case, the pipe is
shortened.

The length difference must also be


limited by fixed and movable points
suitably placed.
The example shown here help to
understand how to place fix and
movable points.
II Example

When it is not possible to obtain the


length of inflection by changing the
direction, use the method illustrated
on the right.

PS: sliding point


PF: fixed point
LBF: flexible arm lenght

Example for the assessment


of the flexible arm
Data:
L = 10 m
d = 50 mm
T installation = 15 C
T max operation = 80 C
L = 0,15 10 65 = 97,5 mm

19

6.4.3 Installation layout


a It is preferable to use pre-insulated
pipes, since they allow stretching due
to thermal variation and they comply
with the Italian regulations.The Act 373
and relevant additions provides for the
insulation of hot water pipes,
independently of their coefficient of
thermal transmittance. In this case, it
is important to keep to the following
procedure:
calculate the exact length of the
flexible arm (para. 5.4.2)
use a compressible material (rockwool, etc), in association with the
flexible arms, in order to permit
thermal expansion.
b The PP-R pipes can also be
embedded directly in concrete, since
it can withstand additional axial
6.4.5 Pipes brackets
Plastic material pipes need regularly
space supports, the bracket distance
depends upon many factors such as
temperature, pressure, diameter and
material.
In every case, the inner diameter of the
support must be greater than the external
diameter of the pipe, so as to permit pipe
movement due to pipe expansion.

20

strains, due to thermal expansion


being impeded.
In such cases, the stress present on
the pipe and fittings must be calculated
so as to prevent too high an internal
tension and consequent breakages.
It is important to prevent hollows from
forming when the pipe is covered with
mortar, such hollows could give rise to
weak points in the piping. The same
consideration applies to pipes
positioned between two fixed points.
For reference, use the table below.
Horizontal pipes can be supported by
channels or profiles, this can be a more
economic solution.

PP-R Pipe bracket table


Material
d
distance between two brackets in cm
and PN
mm
20C
30C
40C
50C
60C
20
75
75
70
65
60
25
85
85
85
80
75
32
100
100
95
90
85
PP-R
40
110
110
105
100
95
PN20/10
50
130
125
115
110
105
63
150
145
140
125
120
75
170
165
160
150
145
90
180
175
170
165
160
110
190
185
175
170
165
125
195
190
180
175
170

70C
50
65
80
90
100
110
120
130
140
145

PP-R Pipe bracket table


Material
d
distance between two brackets in cm
and PN
mm
20C
30C
40C
50C
60C
20
125
125
115
115
105
25
135
130
120
125
115
32
155
150
145
140
130
PP-ALU
40
175
170
165
160
150
50
195
190
185
180
170
63
215
210
205
200
190
75
225
220
215
210
200
90
235
230
225
220
210
110
250
240
230
210
200

70C
95
105
120
140
160
180
190
200
200

7. Instructions for correct socket fusion


7.1 Preparation
All the following descriptions are valid
for both PP-R and PP-R ALU pipe. The
only exception at paragraph 7.1.5
where you need two different tools.
7.1.1 Check the temperature
Once the socket fusion machine is on,
check the temperature, which must
range between 253C and 274C.
This operation must be performed by
means of tempil sticks.
The yellow one melts at 253C.
The red one melts at 274C.
The fusion temperature ranges between
253C and 273C, when the yellow pen
melts and the red one does not melt,
the temperature is perfect for fusion.

7.1.2 Clean the heating tools


After checking the heater bush
temperature, wipe the heater bush with
a clean cloth. This operation must be
repeated after each welding.

N.B. Cut the pipe ends of 5 cm.

7.1.4 Chamfer the PP-R/ALU/PP-R


In case of PP-R ALU pipe to take off the
aluminium film use the suitable tools.
7.1.5 Clean pipe & fitting
Clean the fitting inside and the pipe
outside (the presence of dust can cause
improper fusion).

7.1.3 Cut the pipe


Cut the pipe at right angle, if necessary
remove swarf from inside.

21

7.2 Fusion
7.2.1 Mark the pipe
Mark the pipe for depth of penetration into
the heater bush and fitting (see table).
The mark must remain visible under
heating and joining.

7.2.2 Heat pipe & fitting


Push the pipe and the fitting into the
heating tools. Once pipe and fitting are
hot (after the correct time), pull out
pipe and fitting very slowly.

Summary Value table


pipe
minimum wall
diameter
thickness
(mm)
(mm)
20
3,4
25
4,2
32
5,4
40
6,7
50
8,4
63
10,5
75
12,5
90
15,0
110
18,4
125
20,8
22

insert
depth
(mm)
14
16
18
20
23
26
28
31
33
40

7.2.3 Joint pipe & fitting


Joint the pipe & the fitting and push the
pipe until it reaches the mark (that has
to stay outside).
During the jointing time the welded
part of pipe and fitting must remain fix,
without any rotation.
During the cooling time, the welded part of
pipe and fitting can be adjusted until cold.

7.2.4 Fusion inspection


Fusion inspection.
The outer fusion seam must be inspected.
The seam must be present all around
the pipe.

heating
time
(sec.)
6
7
8
12
18
25
30
40
50
60

jointing
time
(sec.)
4
4
6
6
6
8
8
10
10
10

cooling
time
(min.)
2
3
4
4
5
6
8
8
8
8

8. Electrofusion
The welding can also be made by means of the electrofusion machine. This
machine is useful in the repair situation, where it is difficult to use the standard
machine and where there is a little space.

Pay attention to the following


instructions:
1. Wipe the coupling area of the pipe
with a clean cloth. Scrap the same
area with a blade all around the pipe.
Check the pipe ovalisation (<1.5%).

2. Just before electrofusion, degrease


the treated pipe end by means of
solvent and lint free cloth.

3. Unpack the fitting and position it on


the pipe, so that the sleeve-end
matches the pipe-end. Insert the end
of the other pipe.
Make sure that both ends of the pipe
are lined up and secure the fitting
and the pipe.
Minimum cooling time without
moving sleeve and pipe

4. Fix the electrofusion machines


cables so that the cables do not
weigh on the clamps. Connect the
clamps to the resistor terminals on
the fitting and make sure that the
connection is correct.
Follow the instructions to program
and operate the welding machine.

d mm
20

minutes
10

25

10

32

10

40

15

50

15

63

20

75

25

90

30

110

35

125

40

about 2 hours hardening time


must be allowed from when
the fitting is cool before any
pressure tests can be used.

23

9. Hole reparing
In case of accidental drilling it is possible to repair the pipe as follows:

24

1. As first, adequate the hole to the hole


memder dimension. They are available
in 7 mm and 11 mm, respectively
repairing an hole of 6 mm and 10 mm.
Take the hole to this dimensions.

2. Proceed to the normal fusion,


heating the two part for 5 sec.
positioning in relation to the thickness
of the pipe, the ogive in brass. This
avoid to waste the pipe.

3. Joint the two parts and keep the


repairing part for a while until cool.

4. Wait after the cooling time befor


cutting the part in excess.

10. PPR saddles installation


Assemble the special heating tools for saddles with a standard socket welder.
Once the socket welder is on, check the temperature, which must be in the range
of 253-274C (this operation may be performed by means of thermostatic sticks).
Wipe the heating tools with a clean clothe. Clean the surfaces to be welded by
means of light specific solvent (TANGIT KS).

Scrap the pipe surface with a blade.


With PPR-ALU pipes, the aluminium
layer must be removed.

Drill the pipe with the specific drill,


taking into consideration the saddle
spigot diameter. The cheap will be
taken out, avoiding any pipe
contamination. It is possible to smooth
the hole mouth changing the turning
drill direction.

Push the saddle heating tool with the


spigot into the pipe hole and the saddle
into the other tool. Heat the pipe
surface and the saddle for 30.

Once the heating process is over,


remove the socket welder and push
the saddles spigot into the pipe hole
with a light pressure until the surfaces
will meet entirely. Keep the position
for 15-20 seconds and let the system
cool down for 30 min, before making
the pressure test.

25

Table 1. Welding parameter

26

Diameter
Pipe
(mm)

Diameter
derivation
(mm)

Heating
time pipe
(sec)

Heating
time saddle
(sec)

holding
time
(sec)

Cooling
time
(min)

40
40
50
50
63
63
63
75
75
75
75
90
90
90
90
110
110
110
110
125
125
125
125
40
40
50
50
63
63
75
75
75
90
90
90
110
110
110
125
125
125

20
25
20
25
20
25
32
20
25
32
40
20
25
32
40
20
25
32
40
20
25
32
40
1/
2
3/
4
1/
2
3/
4
1/
2
3/
4
1/
2
3/
4
1
1/
2
3/
4
1
1/
2
3/
4
1
1/
2
3/
4
1

30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30

30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30

11. System pipes and fittings


4001

Pipe PN20

4002

d x s

Code

GP

20 x3,4
25 x4,2
32 x5,4
40 x6,7
50 x8,4
63x10,5
75x12,5
90x15,0
110x18,4
125x20,8

760 840 002


760 840 003
760 840 004
760 840 005
760 840 006
760 840 007
760 840 008
760 840 009
760 840 010
760 840 011

90 mt
60 mt
45 mt
30 mt
15 mt
9 mt
9 mt
6 mt
6 mt
3 mt

Kg/m

L
0,176
0,270
0,444
0,686
1,037
1,688
2,409
3,450
4,910
6,490

3000
3000
3000
3000
3000
3000
3000
3000
3000
3000

Pipe PN10 for cold water only

4301

d x s

Code

GP

20 x1,9
25 x2,3
32 x3,0
40 x3,7
50 x4,6
63 x5,8
75 x6,9
90 x8,2
110x10,0
125x11,4

760 840 012


760 840 013
760 840 014
790 840 015
760 840 016
760 840 017
760 840 018
760 840 019
760 840 020
760 840 021

90 mt
60 mt
45 mt
30 mt
15 mt
9 mt
9 mt
6 mt
6 mt
3 mt

Kg/m

L
0,107
0,164
0,267
0,412
0,636
1,005
1,418
2,03
3,01
5,58

3000
3000
3000
3000
3000
3000
3000
3000
3000
3000

PP-R ALU pipe with aluminium

4003

d x s

Code

20 x2,8
25 x3,5
32 x4,4
40 x5,5
50 x6,9
63 x8,7
75x10,3
90x12,3
110x15,1

760 840 902


760 840 903
760 840 904
760 840 905
760 840 906
760 840 907
760 840 908
760 840 909
760 840 910

GP

Kg/m

100 mt
100 mt
40 mt
40 mt
20 mt
20 mt
12 mt
8 mt
4 mt

L
0,192
0,298
0,460
0,680
1,055
1,585
2,205
3,235
4,880

4000
4000
4000
4000
4000
4000
4000
4000
4000

Socket
Code

20
25
32
40
50
63
75
90
110
125

760 840 022


760 840 023
760 840 024
760 840 025
760 840 026
760 840 027
760 840 028
760 840 029
760 840 030
760 840 031

SP
20
15
10
10
6
2
2
1
1
1

GP
180
135
70
40
24
10
8
6
1
1

g
13
17
26
52
91
167
168
280
379
758

D
30
34
42
55
69
86
107
127
148
165

L
36
40
43
47
53
62
67
74
80
90

z
4
4
3
3
3
4
5
6
6
10

d
D

27

4005

90 elbow
Code

20
25
32
40
50
63
75
90
110
125

760 840 032


760 840 033
760 840 034
760 840 035
760 840 036
760 840 037
760 840 038
760 840 039
760 840 040
760 840 041

SP
20
10
10
5
4
2
1
1
1
1

GP

140
18
80
30
50
46
25
90
12 168
8 315
4 535
2 861
1 1093
1 2311

30
34
42
55
69
86
107
129
148
165

42
48
59
71
87
106
124
145
173
206

11
13
18
21
27
34
39
45
62
84

L
z

d
D

4007

90 elbow, male-female
d

Code
760 840 042
760 840 047
760 840 048

20
10
10

GP

140
80
50

D
18
29
48

L
29
34
42

45
51
60

14
16
19

d
D

20
25
32

SP

4009

45 elbow
Code

20
25
32
40
50
63
75
90
110
125

760 840 052


760 840 053
760 840 054
760 840 055
760 840 056
760 840 057
760 840 058
760 840 059
760 840 060
760 840 061

SP
20
20
10
10
5
2
1
1
1
1

GP

160
15
100
20
60
31
30
69
15 124
8 237
4 396
2 531
1 650
1 1522

D
30
34
42
55
69
86
107
122
148
165

L
20
22
27
31
36
44
47,5
55
69
77

z
5
6
8
10
12
14
16
19
32
37

d
D

28

4025

45 elbow, male-female
d

Code
20

760 840 172

SP
20

GP

100

D
15

L
30

20

d
D

4011

90 tee

z1

Code

20
25
32
40
50
63
75
90
110
125

760 840 062


760 840 063
760 840 064
760 840 065
760 840 066
760 840 067
760 840 068
760 840 069
760 840 070
760 840 080

SP
20
10
10
5
2
1
1
1
1
1

GP

100
23
60
36
30
69
15 126
10 239
4 444
4 704
2 921
1 1277
1 2820

D
30
34
42
55
69
86
107
123
148
165

55
64
77
87
105
126
141
162
198
248

z1
11,5
14
18,5
21,5
27,5
34
39,5
46
62
84

11,5
14
18,5
21,5
27,5
34
39,5
46
62
84

d D

z
L

4013

Reducing tee

d1

z1
D d

d2

d - d1 - d2

Code

252525323232324040405050505063636363757575757590110-

760 840 071


760 840 072
760 840 073
760 840 076
760 840 077
760 840 078
760 840 079
760 840 082
760 840 083
760 840 084
760 840 087
760 840 088
760 840 089
760 840 090
760 840 092
760 840 093
760 840 094
760 840 095
760 840 086
760 840 096
760 840 097
760 840 098
760 840 099
760 840 100
760 840 101

20202520253225202532202532402532405025324050637590-

25
20
20
32
32
25
25
40
40
40
50
50
50
50
63
63
63
63
75
75
75
75
75
90
110

SP
10
10
10
10
10
10
10
5
5
5
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1

GP

60
38
60
41
60
38
30
64
30
64
30
64
30
68
15 138
15 136
15 135
10 268
10 264
10 260
10 254
4 490
4 485
4 480
4 473
4 690
4 680
4 670
4 660
4 650
2 881
2 1280

D
34
34
34
42
42
42
42
52
52
55
65
65
65
69
85
85
85
86
100
100
100
100
107
120
165

L
64
64
64
77
77
77
77
88
88
88
104
104
104
106
124
124
124
128
142
142
142
142
141
166
248

z1
14
15
15
18,5
18,5
19,5
19,5
24
24
24,7
28
28
28
27
35
35
35
34
41
41
41
41
39,5
50
84

14
14
14
18,5
18,5
18,5
18,5
24
24
25,5
31
30
28
32
46
44
35
34
55
53
51
48
35
53
84

29

4015

Reducing bush, male-female

d1
D

d - d1

z
L

4017

25 - 20
32 - 20
32 - 25
40 - 20
40 - 25
40 - 32
50 - 20
50 - 25
50 - 32
50 - 40
63 - 20
63 - 25
63 - 32
63 - 40
63 - 50
75 - 25
75 - 32
75 - 40
75 - 50
75 - 63
90 - 50
90 - 63
90 - 75
110 - 63
110 - 75
110 - 90
125 - 110

Code
760 840 102
760 840 105
760 840 106
760 840 107
760 840 109
760 840 110
760 840 111
760 840 112
760 840 114
760 840 115
760 840 117
760 840 118
760 840 119
760 840 120
760 840 121
760 840 129
760 840 130
760 840 122
760 840 123
760 840 124
760 840 125
760 840 126
760 840 127
760 840 139
760 840 116
760 840 128
760 840 131

SP
20
15
15
10
10
10
10
10
10
10
5
5
5
5
5
2
2
2
2
2
2
2
2
1
1
1
1

GP

200
10
120
16
120
18
80
27
80
29
80
34
40
47
40
52
40
52
40
61
20
87
20
86
20
86
20
97
20 111
10 127
10 129
10 135
10 150
10 183
8 192
8 205
8 245
1 300
1 360
1 344
1 1245

28
28
33
29
35
44
27
34
44
55
27
32
42
55
59
32
42
55
70
87
71
86
100
130
130
130
130

39
44
46
47
50
52
53
55
58
60
60
62
64
70
70
66
63
63
70
75
72
82
84
87
90
93
45

5
8
8
10
11
11
12
12
13
13
15
15
15
19
17
12
12
14
14
15
17
19
19
27
29
31
35

Cap
d

Code
20
25
32
40
50
63
75

760 840 132


760 840 133
760 840 134
760 840 135
760 840 136
760 840 137
760 840 138

SP
20
20
10
10
10
5
2

GP
240
200
100
60
30
20
8

g
10
13
21
39
73
137
251

30
34
42
55
69
86
107

27
29
33
35
42
50
58

z
11
11
13
15
20
25
27

D
d

4019

Swan neck
d

Code
20
25
32

SP

GP
80
60
32

g
64
99
156

L
80 350
80 350
80 350

L1
45
55
67

L2
200
200
200

10
10
8

L1

760 840 142


760 840 143
760 840 144

L2
L

30

4020

Narrow swan neck


d

Code
20

L1

760 840 146

SP
10

GP

80

r
64

L1

70 365

55

L2
180

L2
L

4022

Narrow swan neck F-F


d

Code
20
25

4021

760 840 148


760 840 149

SP
10
10

GP
50
30

h
160
200

48
60

Three-ways welding 90 elbow


d

Code
20

760 840 152

SP
20

GP

100

D
22

L
30

L1

41,5

27,5

z
10

d
D

d
L1

4023

90 bend
d

Code
760 840 162
760 840 163

SP
10
10

GP
100
50

D
31
38

L
29
34

70
85

z
40
50

20
25

d
D

31

4026

4027

4092

Manifold
d

Code

40 x 20
40 x 1/2

760 840 182


760 840 186

GP
1
1

10
10

203
461

55 255
55 255

57
57

Saddle with spigot


d - d1

Code

40-20
40-25
50-20
50-25
63-20
63-25
63-32
75-20
75-25
75-32
75-40
90-20
90-25
90-32
90-40
110-20
110-25
110-32
110-40
125-20
125-25
125-32
125-40

760 840 190F


760 840 191F
760 840 192F
760 840 193F
760 840 194F
760 840 195F
760 840 196F
760 840 197F
760 840 198F
760 840 199F
760 840 200F
760 840 220F
760 840 221F
760 840 222F
760 840 231F
760 840 223F
760 840 224F
760 840 225F
760 840 226F
760 840 227F
760 840 228F
760 840 229F
760 840 230F

SP
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

GP

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

D
22
22
22
22
22
22
32
22
22
32
32
22
22
32
32
22
22
32
32
22
22
32
32

E
20
27
20
27
20
27
30
20
27
30
30
20
27
30
30
20
27
30
30
27
30
30
30

6,5
6,5
8
8
10
10
10
10
10
10
15
15
15
15
15
15
15
15
15
15
15
15
15

Threaded female saddles with spigot


d - Rp
40 50 50 63 63 75 75 75 90 90 90 110 110 110 125 125 125 -

32

SP

Code

1/2
1/2
3/4
1/2
3/4
1/2
3/4

1
1/2
3/4

1
1/2
3/4

1
1/2
3/4

760 840 764F


760 840 766F
760 840 767F
760 840 768F
760 840 769F
760 840 770F
760 840 771F
760 840 772F
760 840 773F
760 840 774F
760 840 775F
760 840 776F
760 840 777F
760 840 778F
760 840 779F
760 840 780F
760 840 781F

SP
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

GP
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

C
22
22
32
22
32
22
32
32
22
32
32
22
32
32
22
32
32

D
13
13
21
13
21
13
21
22
13
21
22
13
21
22
14
22
22

27
27
30
27
30
27
30
34
27
30
34
27
30
34
27
30
34

4029

Threaded male coupling

D
d

d-R

z
L

4030

Code
81/2
83/4
81/2
83/4
83/4
1
1
11/4
11/2
2
21/2
3

20 20 25 25 32 32 40 40 50 63 75 90 -

760 840 241


760 840 242
760 840 243
760 840 244
760 840 245
760 840 246
760 840 239
760 840 247
760 840 248
760 840 249
760 840 250
760 840 238

SP
10
10
10
10
6
6
6
2
2
2
1
1

GP

90
86
60 137
60
88
60 134
30 137
30 328
12 338
12 463
12 529
8 776
5 1170
1 1450

D
30
34
34
34
42
42
54
54
68
85
101
121

54
56
56
56
67
80
86
85
89
100
108
113

23
24
25
22
31
43
28
43
44
46
50
50

Threaded male coupling for connection


d-R

Code
81/2
81/2
83/4
83/4
1
1

760 840 251


760 840 253
760 840 254
760 840 255
760 840 256
760 840 257

SP
10
10
10
6
6
6

GP
90
70
70
30
30
12

83
88
131
168
323
324

52
52
55
65
77
78

21
21
21
29
40
33

20 25 25 32 32 40 -

z
L

4031

Threaded female coupling

D
d

Rp

d - Rp

z
L

4032

20 20 25 25 32 32 40 40 50 63 75 -

81/2
83/4
81/2
83/4
83/4
1
1
11/4
11/2
2
21/2

Code
760 840 271
760 840 272
760 840 273
760 840 274
760 840 275
760 840 276
760 840 269
760 840 277
760 840 278
760 840 279
760 840 280

SP
10
10
10
10
6
6
6
2
2
2
1

GP
100
70
70
70
30
30
12
12
12
8
5

g
76
84
78
83
89
240
249
381
441
610
803

D
30
34
34
34
42
42
54
54
68
85
101

42
42
42
42
53
62
71
68
71
80
83

13
12
11
10
19
25
28
26
26
26
25

Threaded female coupling for connection


d - Rp
81/2

760 840 281


760 840 283
760 840 284
760 840 285
760 840 286
760 840 287

SP
10
10
10
6
6
6

GP
100
80
80
30
30
12

g
66
75
79
117
233
235

L
40
40
40
51
61
62

z
13
11
10
19
26
24

Rp

20 25 - 81/2
25 - 83/4
32 - 83/4
32 - 1
40 - 1

Code

z
L

33

4033

Threaded male 90 elbow


d-R
20 20 25 25 32 32 -

Code
81/2
83/4
81/2
83/4
83/4
1

760 840 291


760 840 292
760 840 293
760 840 294
760 840 295
760 840 296

SP
10
10
10
10
6
6

GP
70
50
40
40
30
24

94
141
109
153
163
345

L
29
29
34
34
42
43

61
65
69
71
83
91

12
12
15
15
17
19

d
D

4035

Threaded female 90 elbow


d - Rp
20 20 25 25 32 32 -

81/2
83/4
81/2
83/4
83/4
1

Code
760 840 301
760 840 302
760 840 303
760 840 304
760 840 305
760 840 306

SP
10
10
10
10
5
6

GP
80
50
70
40
40
24

85
91
98
103
113
256

L
29
29
34
34
43
44

49
49
57
57
69
75

12
12
15
15
17
19

Rp

d
D

4036

Threaded female 90 elbow with spigot


d - Rp
20 -

1/2

Code
760 840 315

SP
10

GP
80

D
79

L
37

43

z
14

Rp

34

4037

Threaded male 90 elbow with bracket


d-R
20 -

Code
1/2

760 840 321

SP

GP

10

60

D
96

L
29

62

12

d
D

4039

Threaded female 90 elbow with bracket


d - Rp
20 -

1/2

Code
760 840 331

SP

GP

10

70

D
88

L
29

50

12

Rp

d
D

4040

Modular fastening
d - Rp
20 -

1/2

Code

SP

760 840 335

GP
1

g
8

129

L
248

D
80

z
220

L1
100

L2
135

L3
153

L1-2-3

Variable Wheelbare 130-150-180 mm

4040

Distribution element
d - Rp
25 1/2

20 20 - 25 3/4

Code
760 840 336
760 840 337

SP

GP
1
1

g
6
6

422
462

35

4041

Threaded male tee


d-R
20 20 25 25 32 32 -

Code
81/2
83/4
81/2
83/4
83/4
1

760 840 341


760 840 342
760 840 343
760 840 344
760 840 345
760 840 346

SP
10
10
10
10
6
6

GP
60
50
40
40
24
18

L1

98
144
111
160
184
357

64
65
69
72
79
91

55
55
64
64
77
77

11
11
14
14
18
18

L1

z
L

4043

Threaded female tee


d - Rp
20 20 25 25 32 32 32 -

81/2
83/4
81/2
83/4
81/2
83/4
1

Code
760 840 351
760 840 352
760 840 353
760 840 354
760 840 360
760 840 355
760 840 356

SP
10
10
10
10
6
6
6

GP
70
50
40
40
24
24
18

L1

87
95
103
108
126
133
267

50
50
57
57
64
64
75

55
55
64
64
77
77
77

11
11
14
14
18
18
18

L1

Rp

z
L

4045

90 elbow for metal taper threaded


d - Rp
83/4

20 25 - 1
25 - 11/4

Code
760 840 362
760 840 365
760 840 367

SP
10
10
6

GP
70
40
24

g
145
209
414

L
29
34
43

69
91
101

z
12
15
19

Rp

d
D

36

4047

Adaptor union for metal taper threaded


d - Rp
20 25 32 40 50 -

83/4
1
11/4
11/2
2

Code
760 840 372
760 840 375
760 840 377
760 840 379
760 840 380

SP
10
10
6
1
1

GP
60
40
18
10
10

130
189
315
620
807

L
30
34
43
54
68

63
68
90
102
110

23
27
30
68
72

D
d

Rp

4048

Three-ways wending threaded male 90 elbow


d-R
20 -

Code
1/2

760 840 382

SP
10

GP

70

D
97

L
29

62,5

L1
12

35

D1
37

L1
L

d
D

R
D1

4049

Three-ways wending threaded female 90 elbow


d - Rp
20 -

1/2

Code
760 840 392

SP
10

GP
80

D
87

L
29

49,5

L1
12

35

D1
37

L1
L

d
D

Rp
D1

37

4086

Adaptor union socket threaded male


d - Rp
25 32 40 50 63 -

83/4
1
11/4
11/2
2

Code
760 840 702
760 840 703
760 840 704
760 840 705
760 840 706

SP

GP

10
5
5
2
2

20 300
10 430
10 640
5 730
4 1050

h
67
73
80
83
92

z
41
45
48
48
54

G
8
8
10
10
10

11/2
21/2
21/2
23/4
31/2

56
69
83
90
104

R G D

h
H

4088

Adaptor union socket-socket


d

Code
25
32
40
50
63

760 840 732


760 840 733
760 840 734
760 840 735
760 840 736

SP
10
5
5
2
2

GP
20
10
10
5
4

210
290
460
490
710

z1
49
53
59
65
71

z2

8
8
10
10
10

G
5
5
5
5
5

11/2
21/2
21/2
23/4
31/2

56
69
83
90
110

G D

z1

z2
L

4053

Repairing hole
d

760 840 425

SP
20

GP

20

D
4

11,4

L1

42

22

L2
14

7,5/11,4

Code

L1

L2
L

4050

Flange adaptor
Code

25
32
40
50
63
75
90
110
125

760 840 414


760 840 415
760 840 416
760 840 417
760 840 418
760 840 419
760 840 420
760 840 421
760 840 422

SP
10
6
4
2
2
2
2
1
1

GP
50
30
20
10
10
10
8
1
1

g
12
18
24
46
84
140
213
240
363

D
33
41
50
61
76
90
106
131
146

L
23
25
27
33
37
39
46
49
55

L1
5
5
5
8
8
8
10
7
15

41
50
61
74
91
107
126
150
162

L1

z
L

38

5085

Backing flange

5087

DN

25
32
40
50
63
75
90
110
125

20
25
32
40
50
65
80
100
100

PN

Code

16
16
16
16
16
16
16
16
16

SP

727 700 407


727 700 408
727 700 409
727 700 410
727 700 411
727 700 412
727 700 413
727 700 414
727 700 215

GP
2
2
2
2
2
2
2
2
2

D
105
115
140
150
165
185
200
220
250

D1

D2

75
85
100
110
125
145
160
180
210

34
42
51
62
78
92
110
133
150

d1

s1

D3

14
14
18
18
18
18
18
18
18

AL
17
18
20
22
24
26
27
28
24

4
4
4
4
4
4
8
8
8

Flange seals EPDM


Code

25
32
40
50
63
75
90
110

761 066 330


761 066 331
761 066 332
761 066 333
761 066 334
761 066 315
761 066 316
761 066 317

SP

GP
5
5
5
5
5
1
1
1

d2
12
15
19
22
41
54
60
83

61 25
71 32
82 40
92 50
107 63
127 75
142 90
162 110

s2
3
3
3
3
4
4
4
5

4
4
4
4
5
5
5
6

d1
d2

s1

s2

39

4055

Stop cock with handle


d

Code
20
25
32

4055

SP

760 840 462


760 840 463
760 840 464

GP
4
4
4

16
16
16

359
384
494

L
28
36
43

77
87
90

L1
22
25
25

114
118
119

Stop cock
d

Code

SP

GP

L1

760 840 432


760 840 433
760 840 434

4
4
4

16
16
16

309
292
351

28
36
43

77
87
90

22
25
25

91
91
98

Handle for cock


20/25/32
760 840 436

10

100

64

36

87

16/18

121

Extension for cock


20/25/32
760 840 438

10

100

96

36

87

16/18

130

Stop cock components


20/25
760 840 437
32
760 840 439

10
10

40
40

Body stop cock


20
760 840 426
25
760 840 427
32
760 840 428

10
10
10

40
40
40

d
D

L1

20
25
32

z
L

Covering tube

Covering plate
760 840 431

40

760 840 430

4056

Ball valve
d

Code
20
25

SP

760 840 444


760 840 445

GP
2
2

16
16

Extension Kit
20/25

L
28
33

86
98

L1
27
31

100
100

L1

Covering tube and plate


760 840 443

393
404

760 840 450

z
L

4056

Ball valve with handle


d

Code
20
25

SP

760 840 447


760 840 448

GP
2
2

16
16

Extension Kit
20/25

L
28
33

86
98

L1
27
31

105
105

L1

Handle and covering tube and plate


760 840 451

511
522

d
D

760 840 450

z
L

4096

Ball valve with handle


d

Code
20
25
32
40
50
63

GP
25
20
15
8
6
3

g
115
135
190
350
510
935

67,5
70,5
79,5
94
109
130

102
102
102
119,5
119,5
146

z
38,5
38,5
43,5
54
63
78

L1
60
60
63
78
83
103

F
d

L1

760 840 792


760 840 793
760 840 794
760 840 795
760 840 796
760 840 797

SP

z
L

41

4061

Code

20
25
32
40
50
63
75
90
110
125

760 840 452


760 840 453
760 840 454
760 840 455
760 840 456
760 840 457
760 840 458
760 840 459
760 840 460
760 840 461

SP

GP
1
1
1
1
1
1
1
1
1
1

10
40
10
49
10
63
5
92
2 149
1 263
1 320
1 475
1 765
1 1060

D
33
38
46
55
67
86
103
121
142
163

L1

70
70
79
90
100
106
121
131
142
151

50
57
62
71
82
101
115
134
156
175

L1

Electric socket

4083

Electrofusion welding machine


d

Code
20/110

760 840 680

- input voltage 220 V - 50 Hz


- voltage: <48 V
- electrical power: 1200 Watt
On request: positioning tool for electrofusion

91 98 033

Pipe scraping tool


d

Code
799 198 RM4

42

4105

Standard socket welder


d

Code
16/63
16/63

SP

GP

760 840 518


760 840 519

mod.
1
1

PF63R
PF63E

PF63R Socket welder with electromechanical temperature regulation


PF63E Socket welder with electronic temperature regulation
Power 600 Watt

4108

Standard socket welder


d

Code
16/110

SP

GP

760 840 521

mod.
1

PF110R

Power 1500 Watt - 230 volt

4110

Bench holder
d

Code

SP

GP

760 840 524

4118

PF63R
PF63E

Tool kit for PF63R/PF63E


d

Code

SP

GP

760 840 533

4124

mod.
1

mod.
1

PF63R - PF63E

Complete socket welder


d

Code
20/25/32

SP

GP

760 840 540

mod.
1

VALPF63

PF63E manual welding with electromechanical thermostat power 600 Watt


Heating tools 20 25 32
Bench and fork holder
Empty box

4134

Electronic bench socket welding machine


d

Code
20/110

SP

760 840 660

Set of heating tools


20/110
760 840 560

GP

mod.
1 PB660

complete set

Box packaging
760 840 559

PB660 1200W - 230V with electronic socket welder

43

4145

Set of heating tools for welder


d

Code

20
25
32
40
50
63
75
90
110
125
Hole mender
7,5
11,4

4145

760 840 481


760 840 482

1m+1f 1m+1f
1m+1f 1m+1f

Code

40-20-25-1/2

760 840 585F


760 840 586F
50-20-25-1/2
760 840 587F
63-20-25-1/2
760 840 588F
75-20-25-1/2
760 840 589F
90-20-25-1/2
760 840 590F
110-20-25-1/2
760 840 591F
125-20-25-1/2
50-32-40-3/4 -1 760 840 592F
760 840 593F
63-32-40-3/4
75-32-40-3/4 -1 760 840 594F
90-32-40-3/4 -1 760 840 595F
110-32-40-3/4 -1 760 840 596F
125-32-40-3/4 -1 760 840 597F
Milling cutter for saddles with spigot
20-25-1/2
32-3/4

SP

1
1

1
1

Thermostatic pencil
SP

GP
1
1

1
1

melting temperature 253C


melting temperature 274C

Safety gloves
Code

SP

761 066 799

GP
1

Cutting nippers
d

Code
20/32
20/75

44

GP
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f

799 496 008


799 496 009

4073

1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f

1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f

760 840 600F


760 840 601F

Code

5320

GP

1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f
1m+1f

Heating tools for saddle with spigot


d

5310

SP

760 840 562


760 840 563
760 840 564
760 840 565
760 840 566
760 840 567
760 840 568
760 840 569
760 840 570
760 840 571

760 840 484


760 840 486

SP

GP
1
1

1
1

4074

Pipe cutter
d

Code
20/75
50/110

4185

SP

GP

760 840 505


760 840 506

1
1

Chamfering and peeling tool for PP-R pipes


d

27.060.000

Code

SP

GP

20
760 840 822
25
760 840 823
32
760 840 824
40
760 840 825
50
760 840 826
63
760 840 827
75
760 840 828
90
760 840 829
110
760 840 830
Handle for chamfering
20/32
760 840 818

1
1
1
1
1
1
1
1
1
1

Side handle
40/110

760 840 819

Pipe clamp
Code

20
25
32
40
50
63
75
90
110
125

167 061 006


167 061 007
167 061 008
167 061 009
167 061 010
167 061 011
167 061 012
167 061 013
167 061 014
167 061 015

SP
10
10
10
10
10
10
10
10
10
10

GP
200
200
200
150
140
80
60
-

8
10
13
23
32
45
62
91
123
174

36
41
51
62
72
88
102
123
146
176

h
25
27
31
35
40
52
58
70
80
90

4058

Plan test plug


d

Code
1/2

760 840 512


760 840 513

1/2

SP

GP

colour

100 blue
100 red

Complete of o-ring

Legend:

D : outside diameter of the pipe


SP : pieces for plastic bag
GP : pieces for box
R : taper external thread
d: inside diameter

Rp : parallel internal thread


g : gram
L : length
z : dimension after welding

45

12. Standards and approvals


EN ISO 15874
DIN 8077
DIN 8078
DIN 16962
DIN 2999
DIN 1988
DIN 4109
DIN 8076
DVS 2207
DVS 2208
DIN 16887
DWGW-GKR
NORM B 5014
DM174

Plastics piping systems for hot and cold water installations - PP


PP pipes - sizes
PP pipes - quality assurance standards
PP pipes and fittings for pressure pipings
Fittings with threaded metal insert
Standards for drinking water plants
Standards for piping noise reduction
Metal insert fittings
Welding regulations for thermoplastic materials
Machines and equipment for thermoplastic welding
Under pressure long time operating
Organolettic qualifications
Tests for materials normally in contact with drinking water
Ministerial paper.

Product certification AQUASYSTEM


AENOR

Asociacin Espaola de Normalizacin y Certificacin (Spain).


Certificado N 001/002980

LNEC

Laboratrio Nacional de Engenharia Civil.


Departamento de Materiais de Contruo (Portugal).
DH 602

KIWA

Technical Approval with Product Certificate


K 12023/03

CSTB

Hydraulique & quipments Sanitaires (France).


ATEC 14/04 - 899 CSTBat 73/74 - 899

RINA

Registro Italiano Navale (Italy).


N MAC/288004 CS

Lloyds Register LR Type Approval Certificate


n 01/00100 (E1)
AR

Comisia de Agrement Tehnic in Constructii (Rumania).


002 - 05/137 - 1998
Ministry of Electricity & Water (Kuwait).
211-1998

46

ABS

Certificate of design assessment n 04-GE428472-PDA,


15/10/2004
Certificate of Manufacturing Assessment BO820650-TA
19/04/2007

DNV

Type approval certificate n K-2688, 14/03/2005

Germanischer
LLoyd

Type approval certificate n 43348 - 02 HH

BV

Type approval certificate n 20335/AO BV

47

48

Renewal in progress

49

50

Campione gratuito non destinato alla vendita

Georg Fischer S.p.A.


Via Sondrio 1 - 20063 Cernusco S/N (MI)
Tel. +39 02 921861 - Fax +39 02 92140785-6
it.ps@georgfischer.com
www.georgfischer.it

GF/210 (09/08) 3000 Chiesa

GEORG FISCHER
PIPING SYSTEMS