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INSPECTION and TEST PLAN (ITP)

Johnson Controls India Pvt.Ltd.


ITEM :- CABLE LAYING WORKS
CUSTOMER
PROJECT
SL.
NO.

DESCRIPTION OF ITEM/
OPERATION/ STAGE

TRIL
Ramanujan IT City
CHARACTERISTIC

FILE NO : I0216-PZ-QAM-ITP-JCI-0002 Inspection Test Report for cable laying work


SCOPE OF INSPN.:
CATEGORY

TYPE /
METHOD
OF CHECK

EXTENT OF
CHECK

REFERENCE
DOCUMENTS

ACCEPTANCE
NORMS

FORMAT
OF
RECORD

1.0 Factory Inspection


Factory inspection Test
Report
RECEIPT & STORAGE :
Cable & cable accessories ie
1.2
lugs,glands, ferrules, tags.

As per manufater
standard

Major

Visual

100%

Specification,

As per IS standard

Factory test report

Check for type, size,


completeness, quantity

Major

Visual

100%

Packing list/ Purchase


Order

Customer Acceptance
report

Material Receipt cum


Inspection Report

Wrapping of cable ends


to prevent damage.

Major

Visual

100%

Manufacturer's
Instruction manual

No damage to the
cable, twists & kinks

Inspection Report

Proper pulling
arrangement

Major

Visual

100%

Mfr.Instruction manual

No damage to cable
while pulling

Critical

Visual

Random

Approved Cable
Schedule & Cable
routing

space 1D of last cable


(between Power and
control cable )

Length, dressing,
continuity check, tag
nos., on both ends

Major

Visual

Random

Approved drawings

Tags at both ends for


identification

2.3 Glanding

Gland selection

Major

Visual

100%

Approved make list

2.4 Clamping

Clamping intreval

Major

Visual

100%

Approved drawings

Proper dressing &


clamping

2.5 Jointing & Termination

Ferruling, Lugs,
Crimping, Dressing,
Continuity

Major

Visual/ Testing

100%

Approved drawings,
wiring diagrams &
manufacturer's
instruction

Proper Termination with


Check List
Insulation

Measurement

Major

Visual

100%

Approved drawing &


Measurement sheet

Customer Acceptance
report

1.3 Check for Damage


2.0 ERECTION:

2.1

Cable laying - Power &


Control cables

Segregation

1 OF 2

Double compressor
gland for armoured(only Check List
for backbox) cables
Check List

Check List

INSPECTED BY
REMARKS
CONTRACTOR

CUSTOMER

SL.
NO.

DESCRIPTION OF ITEM/
OPERATION/ STAGE

CHARACTERISTIC

CATEGORY

TYPE /
METHOD
OF CHECK

EXTENT OF
CHECK

REFERENCE
DOCUMENTS

ACCEPTANCE
NORMS

FORMAT
OF
RECORD

3.0 TESTING:
Pre Commission checks

3.1 Cables

Rubber Mat, Fire


Extinguisher, Clean House
Keeping & LOTO

Critical

Visual

100%

As per JSA,
Commissioning Method
statements

As per JSA

Pre Commissioning
check list

Continuity of wires &


armour

Major

Testing

100%

As per relevant
Standards & Technical
Specification

Proper check with


Multimeter on both
ends

Commissioning report

Note :
1. Documentation : Review of documentation with respect to availability of the following to be ensured :
a) Operation & Maintenance Manual.
b) " As Built " drawings.
2. The following are the Control Codes :
Perform
-1

Check

- 2

Witness

-3

Record Verifcation - 4

3. In case of non - conformance during Joint Inspection, the same to be recorded, reviewed & appropriate corrective action taken and closed.
4. Refer Technical Specification for correlating to relevant standards & Codes wherever required.
5. Verification of calibration reports for measuring & testing equipments are part of the inspection process.
6. Instruments & Test Kits used for Testing - Digital Multimeter, 500V/2.5KV/5KV Megger .
Prepared by : sterling and wilson powergen pvt.ltd.

Approved By :

Name :

Name :

Signe :

Signe :

Date :

Date :

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Alliance 1st.

INSPECTED BY
REMARKS
CONTRACTOR

CUSTOMER