Professional Documents
Culture Documents
BOULDER
MECHANICAL STANDARDS
JULY 2012
NOTICE
This manual encompasses the University of Colorado Building and Construction
Standards and is intended to assist architects, engineers, and other design professionals in
developing programs, plans, specifications, and construction documents for construction
of projects within the University of Colorado, Boulder Campus.
**********
THIS MANUAL IS NOT INTENDED AND SHOULD NOT BE USED AS A
GUIDE SPECIFICATION. While it is expected that the materials in this manual will
be of assistance to design professionals in programming and developing plans,
specifications, and construction documents on particular projects NO PORTION OF
THIS MANUAL MAY BE PRODUCED BY PHOTOGRAPHIC OR OTHER
MEANS IN ANY SPECIFICATION INTENDED TO BECOME A PART OF
CONSTRUCTION DOCUMENTS WITHOUT THE PRIOR WRITTEN
PERMISSION OF THE DEPARTMENT OF FACILITIES MANAGEMENT OF
THE UNIVERSITY OF COLORADO, WITH SPECIFIC REFERENCE TO THIS
REQUIREMENT.
**********
What This Manual Includes. This manual includes minimum performance
criteria for specific materials and equipment. Where specific manufacturers have been
designated by the University of Colorado, names of manufacturers and identifying
product information have been included. This manual also includes installation and
testing procedures. This manual is not exhaustive in its coverage of any of the matters
which it addresses. It is not an attempt to address all issues which might be relevant to a
particular project or structure.
Updating for Regulatory Compliance. This manual was originally developed in
the Spring of 1987 and has been updated as noted on particular pages. Since the
requirements of applicable ordinances, codes, statutes, and regulations are subject to
change, IT IS THE RESPONSIBILITY OF THE DESIGN PROFESSIONAL TO
DETERMINE INDEPENDENTLY THAT ANY CONSTRUCTION DOCUMENTS
DEVELOPED USING THIS MANUAL COMPLY WITH ALL APPLICABLE
ORDINANCES, CODES, STATUTES, AND REGULATIONS. The University of
Colorado is a public entity, and its procurement and construction activities are subject to
statutes and regulations which do not necessarily apply to private citizens. Where
standards which are set forth in this manual are also covered by an applicable ordinance,
code, statute or regulation, the most stringent requirement shall be included in
construction documents. If in the opinion of a design professional working on a specific
matter, a requirement of this manual is so inconsistent with a requirement of an
applicable ordinance, code, statute, or regulation that compliance with this manual would
violate the applicable provision, the design professional should comply with the
applicable ordinance, code, statute, or regulation and should also advise the University of
Colorado in writing of the apparent inconsistency and the reasons that this manual may
not be followed.
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UCB STANDARDS
NOTICE-1
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UCB STANDARDS
NOTICE-2
TABLE OF CONTENTS
DIVISION 15 - MECHANICAL
Notice
Table of Contents
Foreword.....Responsibilities of Consultants and Contractors
Preface.....Building Automation Systems (BAS) Control Guide Specifications
15010 .................. Basic Mechanical Requirements
15050 .................. Basic Mechanical Materials & Methods
15190 .................. Mechanical Identification
15240 .................. Mechanical Sound and Vibration Control
15250 .................. Mechanical Insulation
15300 .................. Fire Protection
15410 .................. Plumbing Piping
15430 .................. Plumbing Specialties
15440 .................. Plumbing Fixtures
15450 .................. Plumbing Equipment
15460 .................. Special Plumbing Equipment Systems
15485 .................. Natural Gas Systems
15511 .................. Hydronic Piping and Specialties
15521 .................. Steam and Condensate Piping & Specialties
15531 .................. Refrigerant Piping and Specialties
15540 .................. Pumps
15548 .................. Water Treatment
15555 .................. Boilers
15575 .................. Breechings, Chimneys, Stacks and Flues
15620 .................. Fuel-Fired Heaters
15631 .................. Solar Energy Systems
15650 .................. Refrigeration
15651 .................. Computer Room Air Conditioning
15755 .................. Heat Exchangers
15790 .................. Air Coils
15810 .................. Humidifiers
15830 .................. Heating Terminal Units
15835 .................. Electric Heat
15850 .................. Air Handling
15852 .................. Special Exhaust Systems
15855 .................. Air Handling Units with Coils
15856 .................. Packaged Roof-Top Heating/Cooling Units
15885 .................. Air Cleaning
15900 .................. Ductwork and Accessories
15930 .................. Air Terminal Units
15936 .................. Air Inlets and Outlets
15950 .................. BAS (Building Automation Systems) General
15951 .................. BAS Basic Materials, Interface Devices, and Sensors
15952 .................. BAS Operator Interfaces
15953 .................. BAS Field Panels
15954 .................. BAS Communications Devices
15955 .................. BAS Software and Programming
15958 .................. BAS Sequence of Operation
15959 .................. BAS System Commissioning
15985 .................. Control Sequence of Operation
15990 .................. Testing, Adjusting and Balancing
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UCB STANDARDS
TOC-1
FOREWORD
Responsibilities of Consultants and Contractors
These Standards are the property of the University of Colorado at Boulder (UCB), and
shall not be reproduced without permission.
The UCB Standards are our "contract design document" with the Consultant(s), who are
expected to adhere to them, as noted below, and revise their specifications and design
strategies accordingly. They shall be used by Standing-Order Contractors (Contractor) in
the absence of other construction documents.
The Standards include design criteria, guidelines and acceptable products. The
University assumes tacit agreement with them by the Consultant/Contractor, and will not
accept liability for their use, since the Consultant/Contractor has a right to disagree with
them or request a waiver, which shall be done in writing. The University will then take
any of three actions:
1. Issue a waiver.
2. Issue a waiver and change the Standards.
3. Request that the Consultant/Contractor abide by them. This rarely happens. The
Consultant/Contractor may submit a letter wishing to be released from responsibility
on the matter for which a waiver was requested and denied.
If the Consulting/Contracting firm disregards the Standards, it will be held accountable
for the cost to achieve compliance, and may be grounds for not performing any more
work at the Boulder Campus.
Before proceeding with design, the Consultant is strongly encouraged to review any
questions, doubts, optional designs, etc. with UCB staff in order to avoid duplication of
work. The University project engineer will gladly set up a meeting for this purpose.
END OF SECTION
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UCB STANDARDS
FOREWORD-1
Principle 1 The control system must first and foremost provide effective and
reliable control, commensurate with the systems it is controlling. Obviously the
types, complexities and the criticalities of the systems being controlled will dictate the
quality/power of the control system that should be applied to them. The ultimate
quality of the control system is primarily dictated by the components that sense,
execute logic for, actuate, and document the systems they are controlling. These
components are generally specified in Master Sections 15951 (BAS Basic Materials,
Interface Devices, And Sensors), and 15953 (BAS Field Panels). This specification
applies the concept of an Application Category for controllers whereby the
performance requirements of the controllers are grouped into categories allowing UCB
to apply these specifications to any vendors product line.
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UCB STANDARDS
PREFACE-1
there lies a challenge to the designer to fairly restrict installers to those that can deliver
effectively within the context of both the construction and the service/support arenas.
To deal with this, Section 15950 (BAS General) provides for qualifications of both
the installer and manufacturers of the systems. Section 15959 (BAS Commissioning)
dictates a high standard for the Commissioning of the system by the installer.
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UCB STANDARDS
PREFACE-2
Conclusion:
Application of these Principles to a given project requires the designer to research/consider the
project-specific environment and requirements and to edit this specification appropriately. The
specific decision depends on a number of other important variables, including the specific
HVAC control applications being served, the critical nature of the area or facility being served,
the quality and capabilities of the local installer, and operator capabilities. Only those items
listed in Blue Text are to be modified, all other items in the specification are to remain
unchanged unless prior, explicit permission has been obtained by UCB. The designer is
cautioned to apply or find the appropriate level of expertise to complete this specification otherwise, the result could be a specification with inadequate and contradictory requirements
that cannot be enforced.
These specification sections are copyrighted by Facility Dynamics Engineering and licensed
for use by UCB.
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UCB STANDARDS
PREFACE-3
SECTION 15010
BASIC MECHANICAL REQUIREMENTS
PART 1 - GENERAL
1.01
SUMMARY
A.
B.
1.02
1.
2.
Related Sections:
1.
2.
REFERENCES
A.
1.03
Section Includes:
General:
1.
2.
The Date of the Standard is that in effect as the Date of the Contract
Documents, except when a specific Date is specified. The Contract
Documents shall state the year of Standards and Codes that were used for
design.
SYSTEM DESCRIPTION
A. University Philosophy:
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1.
This University, since its inception, has been intimately involved in fairly
large construction projects and has had to live with these projects long
after the original designers passed on. In living with and maintaining
these projects, certain facts have evolved which have become elemental
bases in the design of any new project. Some of these are as listed in this
Section, and others will be covered in appropriate subject Sections in these
Design Guidelines.
2.
3.
While there are no hard and fast criteria set forth on how to design a
building so that it can later be used by a completely unknown department,
there are certain basic facts which make this later transition somewhat
easier. Such things as uniform window placement of reasonable sized
windows, reasonable ceiling heights, adequate electrical facilities, easily
adapted heating and cooling systems, adequate mechanical rooms, ample
stairways, and other related items shall be made early in the design stage,
and the University Project Manager will be closely associated with
securing these factors.
4.
5.
6.
7.
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8.
9.
Basic design phase services shall allow the Architect to provide sufficient
room for an orderly arrangement of equipment, piping, and conduit and
the University shall continually monitor the work of Consultants to see
that pleasing arrangements are achieved. Special consideration shall be
given to heights of floor to ceiling spaces to allow for maintenance and
concealment of systems, as much as practicable.
10.
Special attention shall be given early in the design process to provide for
sufficient and safe access space for maintenance of mechanical systems.
Sufficient space implies the capability to replace major components with
minor impact to the Building. Equipment shall be designed to be
UCB STANDARDS
15010-2
B.
C.
11.
12.
Utilities:
1.
2.
b.
Tap fees as they are known to the trade and are the charges for
actual materials and labor for tapping, inspection and recording of
the tap shall be arranged and paid for by the Division 15 Contractor.
c.
In the event that the serving Utility Company installs their own
taps, service, meters, etc., all costs imposed by this action shall be
paid for by the University. Extensions from termination points to
connection with building services and systems will be the
responsibility of the Division 15 Contractor.
Unless otherwise instructed all buildings will be metered for all utilities
including electricity, gas, water, steam, or steam condensate as required,
chilled water from central chiller, etc.
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Meters:
1.
D.
a.
General Requirements:
UCB STANDARDS
15010-3
a.
2.
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b.
c.
d.
b.
c.
UCB STANDARDS
15010-4
E.
d.
e.
f.
Calculations shall be based on methods and data from the most recent
issues of the ASHRAE Handbook of Fundamentals.
LEED: Other requirements may apply.
2.
F.
2.
3.
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Computer analysis, using only programs that meet LEED guidelines, will
be acceptable.
a.
b.
c.
The University utilizes central Monitoring and Control Systems (MCS) for
central control of certain HVAC functions. Coordinate the tie-in of new
HVAC systems with the MCS.
UCB STANDARDS
15010-5
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4.
Occupied-unoccupied programming of systems should be initiated to shutoff ventilation air, exhaust air, fan system, pumps, etc., wherever possible.
Where shut-down of systems cannot be accomplished during unoccupied
hours, energy recovery systems should be considered. Each application
should be examined independently to determine any special sources for
obtaining recovery of usable energy. An economic analysis by the
Consulting Engineer will be required to determine the feasibility of energy
recovery systems before the University will render a decision on their
acceptability. Four copies of this analysis shall be furnished by the
Consultant to the University representative.
5.
Fan coil units and radiation will be required in specific areas to facilitate
shut-down of major fan units. Where necessary, the control of these units
shall be coordinated with the controls on the air handling units.
6.
7.
8.
9.
10.
UCB STANDARDS
15010-6
11.
Provide for two-stage filtration (30% / MERV 7 and 60% / MERV 11)
upstream of all air handling coils. Heat-recovery coils shall have 60%
(MERV 11) filters.
LEED: Filtration shall be 30% (MERV 7) and 85% (MERV 13).
12.
All coils shall have access for cleaning, including re-heat coils in, for
example, VAV terminals.
13.
14.
Elevator shaft venting: In order to minimize drafts, heat loss and elevator
door "whistling", it is necessary to install a motorized damper for elevator
shaft venting, interlocked to the fire-alarm and control system.
The damper shall be operated as indicated in "Control Sequence of
Operation" of the control section
G.
15.
16.
Pressure gages are required across all AHU coils and filters banks (filter
and pre-filter combined).
17.
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b.
Fans selected for operation above 6" total static pressure must be
approved by the responsible University Engineer.
c.
d.
15010-7
H.
f.
g.
h.
i.
Variable-speed controllers (VSC) are acceptable. Electrical bypass switches are not required. See section 15050 for VSC
minimum requirements.
Design Documents:
1.
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e.
Drawings
a.
All drawings shall be on mylar or equivalent material. Computeraided drawing is required. Final CAD drawings shall be updated
with as-built conditions and equipment data before delivery to
University. CAD disks shall be provided as well.
b.
c.
15010-8
2.
3.
d.
e.
Specifications:
a.
b.
b.
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Schematic Design
i.
Narrative
a)
Narrative description of the proposed mechanical
systems
ii.
iii.
HVAC
a)
HVAC load calculations
b)
Equipment schedules with tentative sizes,
capacities, features, etc.
c)
Mechanical-room drawings, showing locations and
sizes of fans, and if possible, pumps, compressors,
heat-exchangers, etc.
d)
Shaft locations and sizes.
Design Development
UCB STANDARDS
15010-9
c.
i.
Narrative
a)
Updated narrative from the one included in the
Schematic Design documents
ii.
iii.
HVAC
a)
Plans of each floor, showing single-line duct layouts
(as a minimum), equipment location, and typical
heating and cooling devices (e.g., a VAV-box and
branches with diffusers, BBR, CUHs and UHs).
b)
Equipment schedules with tentative sizes,
capacities, features, etc.
c)
Mechanical-room drawings, showing locations and
sizes of fans, pumps, compressors, heat exchangers,
etc.. Show elevations or cross-sections to ascertain
that equipment fits vertically.
d)
HVAC load calculations.
iv.
Specifications
a)
Outline specifications are not required. It is
expected that the mechanical consultant will
provide an informal review set of drawings and
specifications at the 70% level of mechanical
design.
ii.
d.
Full CDs
i.
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UCB STANDARDS
15010-10
ii.
e.
Drawings
i.
f.
Codes:
1.
J.
Commissioning
i.
I.
The International Code Council (ICC) codes, State of Colorado CrossConnection Manual, and the Fire codes shall all apply to the project
design, except where university standards are more stringent. The latest
Code or Standard edition approved by the State of Colorado at the time the
design of the project is begun shall be used.
Coordinate with the Architect to provide a curbed floor area for storage of on-site
water-treatment chemicals, following water-treatment consultants
recommendations.
1.05
PROOF OF PERFORMANCE
A.
B.
Require that all new ductwork in new systems be pressure-tested per SMACNA,
from AHUs to upstream of terminal control devices (e.g., VAV boxes).
C.
SUBMITTALS
A.
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2.
"Submit detailed shop drawings for all fan systems having structural frame
supports for the fan housing. These must include solid rotor shaft
dimensions, wheel weight, bearing center-to-center distances, bearings,
bearing support pedestals and structure, etc. None of the above-cited
items are to be considered as being "unavailable" or "proprietary".
UCB STANDARDS
15010-11
1.06
3.
Prepare and submit two (three for Non-General Fund Buildings) copies of
Operation and Maintenance Data for Division 15 in accordance with
Section 01700 - Contract Closeout and "Operation and Maintenance
Manuals" paragraph in this Section 15010. (Also, see 1.06 below). Also,
provide one each of the building monitoring and control systems and the
life-safety systems.
4.
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Warranties.
2.
3.
4.
Installation Instructions.
b.
c.
Parts Lists.
UCB STANDARDS
15010-12
B.
5.
6.
7.
8.
9.
In addition to the "Operation and Maintenance Manual", and keyed to it, the
equipment shall be identified and tagged as specified in Section 15190 Mechanical Identification including the following:
1.
C.
PART 2 - PRODUCTS
Not Used
PART 3 EXECUTION
3.01 WATER TAPS WITHIN THE BUILDING
All taps shall be performed by draining the system back to the nearest isolation valve.
The new tap shall have an isolation valve.
3.02
MOUNTING OF EQUIPMENT
Specify that equipment shall be anchored with anchors extending through the
housekeeping pad or curb into the floor. This is illustrated in the schematic associated
with section 03200 of the UCB standards.
3.03
JOURNEYMAN-TO-APPRENTICE RATIO
Specify that "The University requires that all plumbing, piping and steamfitting work be
performed under the direct supervision of licensed journeymen (4-year), with a ratio of
not more than two apprentices per journeyman.
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UCB STANDARDS
15010-13
3.04
3.05
2.
WELD INSPECTION
Weld will be visually inspected by UCB personnel. If weld does not meet UCB
standards (visually), then Contractor may be required to X-ray, weld or cut out weld for
further inspection. Contractor will be responsible for costs associated with X-raying or
removal and re-welding.
3.06
2.
3.
4.
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UCB STANDARDS
15010-14
SECTION 15050
BASIC MECHANICAL MATERIALS AND METHODS
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Motors.
2. Starters.
3. Variable Speed Drives.
4. Manual Valves.
5. Gages and Thermometers.
6. Temperature and Pressure Test Plugs.
7. Pipe Hangers, Supports and Guides.
8. Dielectric Pipe Fittings and Isolators.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15190 - Mechanical Identification.
3. Section 15240 - Mechanical Sound and Vibration Control.
4. Section 01045 - Cutting and Patching.
5. Section 02200 - Earthwork.
6. Section 08305 - Access Doors.
7. Section 15950 - Temperature Controls
8. Section 09900 - Painting
1.02
REFERENCES
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UCB STANDARDS
15050-1
SYSTEM DESCRIPTION
A. Design Requirements:
1. Motors:
a. General:
1. Size for the operating conditions of each specific item of equipment.
2. Motors 1/2 hp and smaller single phase.
3. For 1 HP and higher, specify that motors are to be Premium Efficient, complying
with Xcel Energy requirements.
b. Altitude Deration:
1. Motors must be selected to operate within name plate horsepower at 5400 feet
elevation and shall not operate on the service factor.
c. Starting Capability:
1. Select motors capable of making starts as frequently as indicated by the automatic
control system requirements for energy conservation or other multiple starts.
d. Energy Efficiency:
1. All motors rated greater than 1000 watts shall have a Power Factor of not less than
85 percent under rated load conditions.
e. Bearings:
1. Ball or roller bearings.
2. Regreasable except permanently sealed where motor is normally inaccessible for
regular maintenance.
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UCB STANDARDS
15050-2
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UCB STANDARDS
15050-3
3. Provide adequate space in design for installation of field panels to contain relays and
point cards for remote start-stop and status indication in conjunction with EMCS
requirements.
c. Starter Configuration:
1. Comply with full NEMA Standards and NEC. Refer to 16480.
2. Specify Type 1 general purpose enclosures with/ padlock ears.
d. Manual Control:
1. Specify maintained-contact push buttons with pilot lights for single-speed or multispeed operation.
e. Automatic Control:
1. Specify magnetic starters for motors 1/2 horsepower and larger and for smaller
motors where interlock or automatic operation is required.
2. Specify auxiliary contacts if needed. Specify space for future.
3. "Hand-Off-Automatic" switches in starter cover.
4. Interlocks, pneumatic switches and similar devices as required for coordination with
the control requirements specified in Section 15950 - Controls and Section 15985Control Sequence of Operation.
5. Built-in 120 volt control circuit transformer, fused from line side, where service
exceeds 240 volts.
6. Trip-free thermal overload relays, each phase.
7. Externally operated manual reset.
3. Variable-Speed Controllers (VSC)
a. General:
The characteristics listed below are the minimum requirements for UCB applications.
1. The VSC shall be of sufficient capacity and provide a quality of output wave form so
as to achieve full rated output of the motors. The VSC shall be capable of operating
any standard NEMA Design B squirrel cage induction motor (3 phase, 60 Hz), with
full-load amp rating between 10 percent and 110 percent of the drive full load current
capability, without requiring any modifications to the motor or drive.
2. Three (3) year warranty.
b. Construction:
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UCB STANDARDS
15050-4
UCB STANDARDS
15050-5
d. Specify and clearly indicate service valves for all equipment, risers, branches and zones
on Drawings.
e. Isolation valves shall be installed within 5 feet of the unit served. If the branch line
serving the unit is greater than 10 feet long, an isolation valve shall be installed at the
branch connection.
f. For domestic water systems:
UCB STANDARDS
15050-6
b. Hangers in contact with copper piping shall be copper clad or have a suitable lining to
prevent electrolysis.
c. Hangers for cold insulated pipe shall be around the outside of the insulation supply 180
degree cal-sil with metal shield or wood blocks with 180 degree metal shield.
d. Specify galvanized metal shields and heavy density insulation inserts at these hangers
and roller support points to prevent insulation damage.
e. Plastic piping shall be supported on continuous galvanized steel trough with clevis
hanger spacing as indicated for metallic piping, or as recommended by manufacturer.
f. Pipes that run parallel and have similar grade or pitch may be supported on trapeze
hangers with spacing determined by the smallest pipe.
g. Special pipe hanger and support provisions required for control of pipe expansion,
vibration, and sound transmission shall be in accordance with Section 15240-Mechanical
Sound and Vibration Control and good sound attenuation practice.
h. Pipe guides and anchors shall be detailed and locations shown on drawings.
i. Pipes on roofs shall be supported by roller supports of adjustable height. Wood blocks
and straps are not acceptable for lengths greater than six feet.
j. Within walls, every vertical 6 feet where pipes supply fixtures.
k. Within 6 inches of both sides of a control valve.
8. Dielectric Pipe Fittings and Isolators:
a. Dielectric Waterways are no longer wanted. Provide brass couplings or valves at all
connections between dissimilar metals in water systems to control corrosion potential
caused by galvanic or electrolytic action. Dielectric unions are not acceptable.
b. Typical locations are:
1. Water heaters.
2. Storage and pressure tanks.
3. Water conditioning equipment.
4. Changes in service piping materials.
5. Make-up connections to boilers.
6. Make-up connections to chilled water systems.
7. And the like where materials of different electrode potential are joined.
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UCB STANDARDS
15050-7
9. Unions:
a. Unions and isolation valves are required wherever major components need to be
removed for repair or replacement.
10. Venturis:
a. Venturis or other flow-measuring devices are required wherever water balancing is
required.
1.04
QUALITY ASSURANCE
A. Welder Qualifications: Welding shall be performed by ASME Certified Welders with current
certificate in accordance with ANSI B31.1 for shop and project site welding of piping work.
PART 2 - PRODUCTS
2.01
MOTORS
A. Manufacturers:
ABB
AO Smith
Baldor
General Electric
Gould
Lincoln
Louis Allis
Reliance
Toshiba
Westinghouse
B. Motor performance and ratings certified in accordance with latest NEMA standards.
2.02
STARTERS
A. Manufacturers:
Allen Bradley
General Electric
Siemens
Sprecher & Schuh (NEMA approved only)
Westinghouse
SQ B, Cutler-Hammer
B. Starters certified in conformance with latest NEMA Standards and NEC requirements.
2.03
A. Manufacturers:
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UCB STANDARDS
15050-8
ABB
Motor Drive International, Inc. (Mitsubishi)
Reliance
Robicon
Toshiba
Cutler-Hammer
2.04
VALVES (For any value used in steam service, refer to Section 15521)
A. Manufacturers:
1. General: Valves, manufacturers and catalog numbers are shown only to establish type and
quality of valves required. Other equal valves may be selected from the following lists of
acceptable manufacturers. All valves shall be pressure-rated type.
a. Ball Valves (Bronze body, tunnel balls), (Comply with MSS-SP-110):
Apollo
Dynaquip
Hammond
Jamesbury
Jomar
Milwaukee
Nibco (industrial duty)
Watts
Worcester
b. Butterfly Valves (Comply with MSS-SP-67):
Crane
DeZurik
Fisher
Hammond
Jamesbury
Keystone
Milwaukee
Nibco (industrial duty)
Posi-Seal
Victaulic
c. Non-Lubricated Eccentric Plug Valves:
DeZurik
Keystone
Milliken
d. Lubricated Plug Valves:
Nordstrom
Powell
Walworth
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UCB STANDARDS
15050-9
UCB STANDARDS
15050-10
a. Pressure-rated
b. Blowout-proof stem with packing nut
c. Full ball port with Teflon seals and seat, as specified.
d. Solid, bored-hole, stainless-steel ball and trim.
NOTE: For all bronze valves, specify the following:
Body = ASTM B61, B62 or B584 Bronze
e. Example Schedule:
Plan Code:
Service:
Pressure:
Sizes/Inches:
Make:
Actuator:
Port:
B.V.
Balancing
150 SWP/600 WOG
1/4 through 4"
Apollo 77-200
Lever
Full
Make:
Size:
Model:
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BFV
Fully-lugged body. Shall be capable of dead-end shut-off and fullrated pressure without the need for downstream blind flange.
125/150 minimum
Cast Iron or Ductile Iron
Aluminum Bronze
416 stainless steel
EPDM (-40 deg. F to 250 deg. F)
2" through 5" Infinite position lever with memory stop. 6" through
20" Self locking worm gear with adjustable limit stops, and
position indicator. Provide chain wheel and chain where indicated
by contract documents.
Keystone
2"-12"
14"-24"
222
129
UCB STANDARDS
15050-11
3. Balancing Cock
a. Example Schedule:
Plan Code:
Pressure:
Size/Inches:
Make:
Model:
Actuator:
Ends:
Flow Indicating
175 lb. WOG
1/2 through 2 1/2
T&A
Bal. Valve
w/Memory Stop
Threaded or sweat
4. Gas Valves:
a. Gas Valve and lubricated plug or AGA-approved Ball or Butterball TM valves.
b. Example Schedule:
Plan Code:
Pressure:
Size/Inches:
Make:
Model:
Actuator:
Ends:
G.C.
100 PSIG Air
1/2 through 1
Peter Healy
1500-F
None Required
Threaded
L.P.V.
L.P.V.
200 lb. WOG
200 lb. WOG
1/2 through 3
4 through 12
Walworth
Walworth
1700
1707-F
E-2
Wrench
Threaded
Flanged
JULY 2012
OS&Y
Gate
Kennedy
67
68
------
C.V.
Swing
GEM
-----F-250
------
UCB STANDARDS
W.C.V.
Wafer
GEM
--------F-512
BF.V
BTFY
Demco
--------NE-H
D.V.
Drain
Milwaukee
Butterball
---------
15050-12
6. Specialty Valves:
a. Petcock, drain, needle.
b. Example Schedule:
Plan Code:
Type:
Pressure:
Size/Inches:
Make:
Model:
Ends:
PTK
Petcock
250 SWP Water
1/8
Powell
922
Threaded
S&D.V.
Ball
150 LB.
1/2 and 3/4
Apollo
Full-port
Threaded or
Solder,
and Hose
End Adapter,
Hose cap &
chain
D.V.
Gate
Water 125 LB.
3/4
Milwaukee
148
Threaded
N.V.
Needle
200 SWP/
1/8 through 3/4
Hammond
1B415
Threaded
G.V
GL.V.
Gate
Globe
Hammond Hammond
1B629
1B413T
----1B454T
C.V.
Swing
Hammond
1B446
------
L.C.V.
Lift
Crane
366-1/2
------
B.C.V.
BTFY
----------
JULY 2012
G.V.
Gate
Milwaukee
T-2897
F-2897
OS&Y.
Gate
Milwaukee
T-2894
F-2894
GL.VC.
C.V.
Globe
Swing
Milwaukee Mueller
--------F-2983
F-2600-6
UCB STANDARDS
N.S.C.V.
Non Slam
Crane (Chapman)
--------223
15050-13
2.05
A. Manufacturers:
Crosby
Dwyer
Trerice
U.S. Gauge
Weksler
B. Example Schedule:
2.06
Dial Service
Water
Dia.
4"
Air
Vacuum
4"
4"
Range
Appropriate for
Application
0 to 300 psig
30"Hg to 30 psig
Make
Trerice
Model
600C
Accessories
#870-1-865-1
Trerice
Trerice
600C
600C
#870-1-865-1
#870-1-735-2
STATIONARY THERMOMETERS
A. Manufacturers:
Weiss, Miljoco or pre-approved equal
B. Vari-angle Digital Thermometer with light-sensitive electric cells.
2.07
A. Manufacturers:
Fairfax
Peterson Equipment (Pete's Plug)
Trerice
B. Plugs suitable for vacuum to 600 psig and temperatures of -20 F to 300 F with cap and extension
for insulated pipe where required.
C. Pressure gages and thermometers in individual shock-proof cases.
D. Schedule:
Item
Test Plug
Pressure Gage & Adapter
Make
Fairfax
Trerice
Thermometer
Trerice
JULY 2012
Model
N-78-02
0-300 psig #600-3-1/2" Gage
80-02
B-81105 0-220 F
UCB STANDARDS
15050-14
2.08
A. Manufacturers:
B-Line
Grinnell
Michigan
P.H.D.
Tolco
2.09
A. Manufacturer:
Provide brass couplings or valves.
PART 3 - EXECUTION
3.01
JULY 2012
UCB STANDARDS
15050-15
3. Locate where required for access to valves, shock absorbers, dampers, controls, mechanical
equipment or appurtenances.
D. Sleeves, Plates and Closures:
1. Protection for Insulated Pipes:
a. When insulated pipes penetrate floors which will be covered with finish flooring, specify
that a sheet metal protective covering be installed around the insulation jacket.
b. Sheet metal shall extend above the pipe sleeve far enough to protect the insulation from
bumping by polishing machines and vacuum sweepers.
c. Space between the pipe sleeve and the sheet metal must be sealed.
2. Floor Sleeve Heights:
a. Rooms (e.g., kitchens, mechanical, bath, labs) with floor drains: extend 2" above floor
(and floor penetration within walls surrounding the rooms).
b. Breakrooms.
c. All existing floors that are core drilled need to comply with a, b and c of this spec
section.
3. Seals:
a. Where fire rated separations are penetrated by pipes or ductwork, the annular space
around the pipe or ductwork shall be installed to an approved fire rated assembly with
appropriate fire rated materials.
E. Excavating and Backfilling:
1. Specify excavation and backfilling for mechanical equipment requirements to be in
accordance with Section 02200-Earthwork of these Design Guidelines.
F. Cutting and Patching:
1. Specify cutting and patching requirements for mechanical equipment to be in accordance
with Section 01045-Cutting and Patching of these Design Guidelines.
G. Other Installation Requirements:
1. In general, for project specifications, remove "Design Requirements" in Part 1, paragraph
1.03, sub-paragraph A, and expand here on specific requirements of installation for motors,
starters, valves, gages, thermometers, test plugs and any other products specified in Part 2 or
required for Division 15 work in general.
H. Construction and pre-occupancy Indoor-Air-Quality (IAQ) Management
JULY 2012
UCB STANDARDS
15050-16
1. Include in the specifications the items listed. Also require that all on-site equipment and
components shall be protected from dust.
a. During Construction, meet or exceed the recommended design Approaches of the
SMACNA IAQ Guideline for Occupied Buildings under Construction, 1995, Chapter 3.
b. Protect stored on-site or installed absorptive materials from moisture damage.
c. If AHUs must be used during construction, filtration media with a Minimum Efficiency
Reporting Value (MERV) of 8 must be used at each return air grille, as determined by
ASHRAE 52.2-1999.
LEED EQc3.1: Construction IAQ Management Plan:
Replace all filtration media immediately prior to occupancy. Filtration media shall have a
MERV of 13, as determined by ASHRAE 52.2-1999 for media installed at the end of
construction.
LEED EQc3.2: Construction IAQ Management Plan:
Include in the specifications the items listed below regarding to pre-occupancy IAQ.
a. After construction and prior to occupancy, conduct a minimum 2-week flush-out with
new MERV 13 filtration media at 100% outside air. After the flush-out, replace the
filtration media with new MERV 13 filters, except for the filters solely processing outside
air.
-ORb. Conduct a baseline indoor air quality testing procedure consistent with the U.S. EPA's
current Protocol for Environmental Requirements, Baseline IAQ and Materials for the
Research Triangle Park campus, Section 01445.
END OF SECTION 15050
JULY 2012
UCB STANDARDS
15050-17
SECTION 15190
MECHANICAL IDENTIFICATION
PART 1 - GENERAL
1.01
SUMMARY
A.
Section Includes:
1.
B.
Related Sections:
1.
1.02
REFERENCES
A.
B.
1.03
2.
DESIGN REQUIREMENTS
A.
B.
In new structures, the numbering system will start in the basement with O1,
within a class or subclass, and continue on in ascending order up to and including
the equipment that may, be located on a roof.
C.
D.
Specify that all equipment, including motors, shall be stenciled with the proper
class-subclass code and correct unit identification as indicated in the contract
documents, using a contrasting color.
JULY 2012
UCB STANDARDS
15190-1
1.04
E.
Specify labels to identify location of valves, terminal units and Fire and F/S
dampers above ceilings, as noted below in this section.
F.
Drawings shall indicate unique numbers for all terminal units (e.g. VAV boxes).
Specify that Contractor shall label the units accordingly, including the space
being served.
G.
Install engraved plates on split systems; indicating the other unit(s) a device
serves, for example condensing-unit and fan-coil unit, chiller and cooling tower,
etc
B.
Flammable or Explosive:
a.
Materials which are easily ignited, including materials known as
fire producers or those creating an explosive atmosphere.
2.
3.
At Temperatures or Pressures:
a.
Materials which, when released from the piping, would have a
potential for inflicting injury, or property damage by burns,
impingement, or flashing to vapor state.
4.
Radioactive:
a.
Materials which emit ionizing radiation.
C.
All materials which are not hazardous by nature, and are near enough to
ambient pressure and temperature that people working on systems
carrying these materials run little risk through their release.
This classification includes sprinkler systems, and other piped fire fighting
or fire protection equipment. This includes water, chemical foam, CO2,
Halon, etc.
PART 2 - PRODUCTS
2.01
Metal Tags:
1.
JULY 2012
Round brass discs, minimum 1-1/2" diameter with edges ground smooth.
UCB STANDARDS
15190-2
2.
B.
Engraved Nameplates:
1.
C.
Each tag punched and provided with brass chain for installation.
Paint Stencils:
1.
Of size and color per ANSI/ASME A13.1 using clean cut letters and oil
base semi-gloss enamel paint.
2.
3.
Length of
Color Field
8"
8"
12"
24"
32"
N/A
Size of
Letters
1/2"
3/4"
1-1/4"
2-1/2"
3-1/2"
2-1/2"
D.
Pressure Sensitive Markers: Brady Type 350 flexible vinyl film identification
markers and tape, with legend, size and color coding per ANSI A13.1.
E.
Semi-rigid Plastic Identification Pipe Markers: Seton Setmark with legend, size
and color coding per ANSI A13.1 Direction of flow arrows are to be included on
each marker, unless otherwise specified.
1.
2.
PART 3 - EXECUTION
3.01
General:
1.
B.
JULY 2012
15190-3
C.
1.
Metal Tags:
a.
Stamp tags with letter prefixes to indicate service, followed by a
number for location in system.
2.
Engraved Nameplates:
a.
Attach nameplates with brass screws.
b.
Pressure-sensitive embossed labels are not acceptable.
c.
Nameplates shall bear the same identifying legend used on the
Contract Documents.
3.
Painted Stencils:
a.
Pipes and equipment to be stenciled shall first be wiped clean of
dirt, dust, rust, grease and moisture
b.
Prepare surfaces in accordance with Section 09900-Painting for
stencils.
c.
Pipes and equipment shall be painted with required color code to a
smooth hard surface in the area the stencil is to be applied.
d.
Stenciled markings shall be neatly performed with no overspray,
drips, or other imperfections.
e.
Legend Letters and Color Field size as specified for Paint Stencils
in Part 2 of this Section.
f.
Paint application shall comply with Section 09900-Painting.
4.
5.
D.
Piping:
1.
JULY 2012
15190-4
b.
c.
d.
e.
f.
g.
h.
E.
F.
G.
JULY 2012
Controls:
1.
2.
Manual operating switches, fused disconnect switches and thermal overload switches which have not been specified as furnished with indexed
faceplates shall also have nameplates or be stenciled as to "connected" or
"controlled" equipment.
3.
4.
Pumps:
1.
2.
3.
Brass tags secured by tie wires may be used on small in-line pumps.
2.
15190-5
H.
Fans:
1.
I.
J.
2.
2.
K.
i.
ii.
iii.
iv.
Label shall be installed oriented to read towards the ceiling tile that needs
to be removed for access.
JULY 2012
Provide Kroy type adhesive labels on ceiling tee or access door to identify
concealed valves, air terminal units, fire/smoke and fire dampers, or
similar concealed mechanical equipment which is directly above
nameplate in ceiling space.
a.
Use the following colors for specified labels:
Terminal Units
1.
L.
Supply and exhaust fans and air handling units and connecting ductwork
supplying one or more areas from an equipment room or isolated crawl or
furred space shall have nameplate or be stenciled as to plan code number,
service and areas of zones served.
Provide one schematic per floor indicating the location of shut-off valves
for plumbing-water supplies and hot-water recirculation piping, and for
hydronic systems.
UCB STANDARDS
15190-6
2.
3.
They shall be installed on the wall or a stand near the water-entry station
for plumbing-water supply and near the pumping stations for hydronics.
JULY 2012
UCB STANDARDS
15190-7
SECTION 15240
MECHANICAL SOUND AND VIBRATION CONTROL
PART 1 GENERAL
1.01
SUMMARY
A. Section Includes:
1. Piping and Equipment Isolation.
2. Duct Sound Attenuators.
3. Return Air Silencer Transfer Ducts.
4. Acoustical Louvers.
5. Sound Linings.
6. Adhesive and Sealer.
7. Non-Hardening Caulking.
8. Vibration Dampening Compound.
9. External Sound Barrier Insulation.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15900 - Ductwork and Accessories: Flexible ductwork connections.
1.02
REFERENCES
SYSTEM DESCRIPTION
A. Design Requirements:
1. Piping and Equipment Isolation:
a. Engineer may specify mechanical equipment mounted on vibration isolators to
prevent the transmission of vibration and mechanically transmitted sound to the
building structure.
JULY 2012
UCB STANDARDS
15240-1
New buildings may have equipment directly anchored to floors only if approved
by vibration consultant. Building structure and equipment shall be approved by
UCB vibration consultant.
Inertia bases are not required or desired unless proof is submitted that they are
needed.
b. Pump bases for split-case pumps to include support for suction and discharge base
ells.
c. Specify flexible connectors for all rotating and reciprocating equipment unless
approved otherwise. Not required for fan-coil units with internal isolation of fans.
d. Specify flexible hoses and spheres to:
1. Compensate for misalignment.
2. Relieve pump flanges of strain.
3. Provide comparative freedom for floating equipment.
4. If installed horizontally, relieve the equipment of piping weight.
5. If needed, specify travel limiters for interconnected equipment.
e. Non-Metallic Flexible hoses are preferable in general because they are more
effective vibration isolators but should be limited to equipment rooms, and careful
attention paid to the pressure and temperature limitations.
f. Specify flexible stainless steel braided hoses for heating and ventilating unit
connections that may be located away from the equipment room area.
g. Specify hoses installed on the equipment side of the shut-off valves and
horizontally whenever possible.
h. Consider acoustical pipe riser anchors where interruptible water flows may cause
vibrations in piping such as variable condenser water flows to remote cooling
tower sumps or cycled pumping.
1.04
QUALITY ASSURANCE
A. Acoustical Criteria:
1. Noise levels due to equipment and ductwork to permit attaining sound pressure levels
in all 8 octave bands in occupied spaces conforming to NC Curves:
a. All spaces NC-35.
2. Exceptions:
a. Spaces within 15 foot radius from supply
and return ducts from shafts NC-40.
b. Lobbies, Toilets, Commercial Areas NC-40.
JULY 2012
UCB STANDARDS
15240-2
c. Kitchens NC-45-50.
d. Mechanical Rooms NC-50-60.
PART 2 - PRODUCTS
2.01
A. Manufacturers:
Amber/Booth Co.
Korfund
Mason Industries, Inc.
Metraflex
Vibration Mountings and Control Co.
Vibrex
B. +Double Deflection Neoprene Mountings.
C. +Spring Isolator Mountings.
D. +Restrained Spring Isolator Mountings.
E. +Vibration Hangers.
F. +Integral Structural Steel Bases.
G. +Steel Cradle Bases.
H. +Concrete Inertia Bases.
I. Flexible Butyl Hose Pipe Connectors.
J. Flexible Neoprene Sphere Pipe Connectors.
K. Braided Flexible Pipe Connectors.
L. Acoustical Pipe Riser Anchors.
+These are not required when equipment is solid-mounted.
2.02
A. Manufacturers:
No preference
JULY 2012
UCB STANDARDS
15240-3
A. Manufacturers:
No preference
2.04
ACOUSTICAL LOUVERS
A. Manufacturers:
No preference
B. Acoustical ratings and pressure drop ratings verified by copies of tests performed at an
independent laboratory.
2.05
SOUND LININGS
A. Manufacturers:
Certain-teed "Ultralite"
Manville
Owens Corning
B. Product: Fibrous glass, neoprene coated, stenciled NFPA.
C. Minimum thickness:
1. In ductwork: 1/2 inch.
2. In plenums: 2 inch.
D. Minimum density:
1. In ductwork: 1-1/2 lb. per cu. ft.
2. In plenums: 3 lb. per cu. ft.
E. Suitable for duct velocity of 6000 fpm. Lining shall meet erosion test method described
in UL Publication No. 181.
2.06
JULY 2012
UCB STANDARDS
15240-4
C. Minimum thickness:
1. In ductwork: 1/2 inch.
2. In plenums: 2 inch.
D. Minimum density:
1. In ductwork: 1-1/2 lb. per cu. ft.
2. In plenums: 3 lb. per cu. ft.
E. Suitable for duct velocity of 6000 fpm. Lining shall meet erosion test method described
in UL Publication No. 181.
LEED EQc4: Low-Emitting Materials:
All interior adhesives and sealant must meet or exceed the VOC and chemical component
limit requirements of South coast Air Quality Management District Rule #1168 and sealants
used as fillers must meet the requirements of the Bay Area Air Quality Management District
Regulation 8, Rule 51. (Low VOC is considered acceptable by UCB.)
2.07
NON-HARDENING CAULKING
A. Manufacturers:
No preference.
B. Guaranteed to be permanently elastic.
PART 3 - EXECUTION
3.01
INSTALLATION
A. In general, for project specifications, remove "Design Requirements" in Part 1, subparagraph A, paragraph 1.03 "Systems Description" of this Design Guide and use list to
expand on specific requirements of installation for each product specified.
END OF SECTION 15240
JULY 2012
UCB STANDARDS
15240-5
SECTION 15250
MECHANICAL INSULATION
PART 1 GENERAL
1.01
SUMMARY
A. Section Includes:
1. Mechanical insulation for piping, ductwork, and equipment.
B. Related Sections:
1. Section 15900 - Ductwork and Accessories: Duct lining.
2. Section 15050 - Basic Mechanical Materials and Methods: Insulation protection
saddles and shields.
1.02
SYSTEM DESCRIPTION
A. Design Requirements:
1. Insulation thickness in agreement with the minimum thickness suggested in ASHRAE
Standard 90A.
2. If more than one type of insulation material is available for satisfying technical
requirements, then price-performance should be evaluated and maximized in actual
selection.
3. Weigh need to insulate unions, flanges, valves, control devices and similar items
where maintenance access is needed. Give consideration to:
a. Energy conservation.
b. Where heat gain to space or ductwork is objectionable.
c. Where condensation must be prevented.
d. Equipment maintainability.
4. Review conclusions with University's Department of Facilities Management project
representative for final design approval.
5. Specify removable insulation for chilled water pumps.
6. Specify teflon-coated, Velcro closure, removable insulation jackets for steam and
condensate equipment applications including high-pressure valves, expansion joints,
high-pressure strainers, condensate pumps, and regulators.
JULY 2012
UCB STANDARDS
15250-1
1.03
QUALITY ASSURANCE
MANUFACTURERS
A. Armacell
B. Certain-Teed
C. Knauf
D. NOMACO
E. Owens-Corning
F. Schuller (Johns-Manville)
2.02
MATERIALS
A. Insulation:
1. Fiberglass.
2. Calcium Silicate.
3. Flexible Closed-Cell.
B. Adhesives, Sealants, and Vapor Barrier Coatings:
1. Specify that materials must be paintable where painting is required.
LEED EQc4.1: Low-Emitting Materials:
All interior adhesives and sealants must meet or exceed VOC limit requirements of South
Coast Air Quality Management District Rule #1168 and sealants used as fillers must meet
requirements of the Bay Area Air Quality Management District Regulation 8, Rule 51.
LEED EQ.4.2: Low-Emitting Materials
All interior paints and coatings must meet or exceed VOC limit requirements of Green
Seal GS-11 and GS-03
a. Vapor Barrier Coatingsused in conjunction with reinforcing mesh to coat
insulation on below ambient services temperatures. Permeance shall be no
JULY 2012
UCB STANDARDS
15250-2
greater than 0.08 perms at 45 mils dry as tested by ASTM E96/ASTM F1249.
Foster 30-65; Childers CP-34; Vimasco 749
b. Reinforcing Meshused in conjunction with coatings/mastics to reinforce.
10x10 polyester or fiberglass mesh. Foster Mast A Fab; Childers Chil Glas #10;
Vimasco Elastafab 894
c. Lagging Adhesivesused in conjunction with canvas or glass lagging cloth to
protect equipment/piping indoors. Foster 30-36 Sealfas; Childers CP-50AMV1
Chil Seal; Vimasco 714.
d. Weather Barrier Masticused outdoors to protect above ambient insulation
from weather. Foster 46-50 Weatherite; Childers CP-10 Vi Cryl; Vimasco 714
e. Fiberglass Adhesiveused bond low density fibrous insulation to metal
surfaces. Shall meet ASTM C 916 Type II. Foster 85-60; Childers CP-127;
Vimasco 795
f. Elastomeric Insulation Adhesiveused to bond elastomeric insulation. Foster
85-75; Childers CP-82; K Flex 373
g. Elastomeric Insulation Coatingwater based coating used to protect outside of
elastomeric insulation. Foster 30-64; K Flex 374; Armacell WB finish
h. Metal Jacketing Sealantused as a sealant on metal jacketing seams to prevent
water entry. Foster 95-44; Childers CP-76; Pittsburgh Corning PC 727
2.03
PERFORMANCE CRITERIA
A. Clean and neat appearance. Use full lengths, not cut pieces.
B. Do not insulate cleanouts, access openings or identification plates. Neatly bevel
insulation and finishes up to edges of such openings and seal edges as required.
3.02
A. General:
JULY 2012
UCB STANDARDS
15250-3
1. Prepare from following list (expand per job requirements) a schedule of mechanical
insulation showing systems insulated, types, thickness for various sizes, temperatures
and special conditions and schedule on Drawings or include in Specifications.
2. Detail on Drawings special removable insulation covers for equipment. For example,
enclose chilled water pump bodies in insulated sheet metal split case housings to
provide easy maintenance of pumps without damage to insulation.
3. Where pipe insulation has the hanger on the outside of the insulation jacket, supply
180 degree calcium-silicate insert with metal shield for 1-inch and larger pipe; metal
shield only for -inch and smaller.
4. For all below ambient piping systems, coat elbows, fittings, valves and flanges with
vapor barrier coating and reinforcing mesh to prevent moisture ingress. Coat all ASJ
(all service jacket) vapor retarder and duct wrap seams with vapor barrier coating.
B. Plumbing System:
1. Domestic cold water.
2. Roof and overflow drains (horizontal only but including drain bowls and initial
vertical drop to horizontal). All roof drain lines are considered cold pipe. Refer to
spec 15050-5 7c.
3. Domestic hot and tempered supply and circulating water.
4. Domestic water heaters, storage tanks and Accumulators (not factory insulated).
5. Under lavatories: pre-molded insulation to meet ADA requirements.
6. Chilled Drinking Water.
7. Fittings.
C. Heating System:
1. Heating Water Supply and Return
2. Heat Exchangers, Converters, Air Separators, Storage Tanks and Receivers.
3. Low Pressure Steam Piping.
4. Medium Pressure Steam Piping.
5. High Pressure Steam Piping.
6. Steam Condensate and Boiler Feed Water.
7. Fittings.
JULY 2012
UCB STANDARDS
15250-4
8. Valves.
9. Steam valves, strainers, expansion joints, and bucket traps: Specify factory-made
removable
D. Chilling Systems:
1. Chilled, Dual Temperature and Heat Recovery Water Supply and Return.
2. Heat Reclaim Coil Header.
3. Fittings.
4. Valves.
5. Cold Condensate Drain Piping (first 10 feet).
6. Chiller Water Boxes.
7. Refrigerant and Brine Piping below 40 degree F.
8. Refrigerant Hot Gas Piping (Only within buildings or where exposure is likely to
cause accidental burn injury).
9. Cold Water Thermal Storage Tanks.
10. Pumps (removable Armaflex covers).
E. Air Distribution Systems:
1. Exterior surfaces of Outside Air, Combustion Air, Mixed Air, and Recovery Coil
Discharge.
2. Exterior surfaces of Supply and Return Air Plenums not indicated to be lined.
3. Exterior surfaces of exposed Supply Ductwork not lined.
4. Concealed Supply Ductwork not lined.
5. Rigid Spiral Supply Air Ductwork.
6. Kitchen Exhaust Ductwork or Chase, whichever is more viable.
F. Other Systems:
1. Engine Exhaust and Muffler inside building.
2. Piping with heat tracer exposed to freezing.
JULY 2012
UCB STANDARDS
15250-5
G. Protective jacket
1. Piping Insulation exposed to weather and where abrasion is likely. Review type of
jacket with University.
END OF SECTION 15250
JULY 2012
UCB STANDARDS
15250-6
SECTION 15300
STANDPIPE AND FIRE SPRINKLER STANDARDS
PART I - GENERAL
1.00
1.1
NOTES:
A.
UCB Standards are not intended and shall not be used as guide specifications.
While it is expected that this information will be of assistance to architect and
engineer, in developing plans, specifications, and contract documents on
particular projects, no portion of this standard may be produced by photographic
or other means in any specification intended to become a part of contract
documents without explicit written prior approval of the University of Colorado.
Architects and engineers shall refer to Page 1 of Notice to UCB Standards for
additional information.
B.
The design professional is responsible for complying with all of the requirements
of applicable codes unless specifically waived, in writing, by the Authority
Having Jurisdiction (AHJ).
C.
The design professional shall review shop drawings for compliance with Contract
Documents and conduct necessary inspections including rough-in inspections and
punch list preparation. The design professional shall provide written Field Report
of all inspections and punch lists to the AHJ and the project manager.
D.
For projects that do not retain the services of a consultant, the design may be
completed by the standing-order contractor. In such cases, contractor shall
implement UCB Standards in place of specifications. For such projects, the term
"engineer" in this section of UCB Standards shall also mean "contractor".
SUMMARY
A.
JULY 2012
2.
Furnishing equipment.
3.
4.
5.
System calculations.
UCB STANDARDS
15300-1
B.
6.
7.
8.
Related Sections
1.
Division-1.
2.
3.
4.
5.
1.2
REFERENCES
A.
JULY 2012
2.
3.
4.
5.
6.
7.
8.
9.
NFPA-14
NFPA-20
NFPA-24
NFPA-25
NFPA-72
NFPA-214
NFPA-231
NFPA-231C
10.
15300-2
11.
12.
13.
14.
15.
AWWA
16.
UCB Standards
17.
NOTE: Engineer to add and delete as required for the specific project.
1.3
B.
The effective date of the codes shall be that of the execution of the contract
between the University and architects/engineers, unless the project is postponed,
in which case the codes at the time of reactivation of the project shall be complied
with. All appendices of referenced NFPA Standards shall be considered part of
the applicable standards for design and interpretation purposes under this
standard.
C.
Nothing in this standard shall be construed to relieve the Engineer of record or the
Contractor of their responsibility with respect to applicable codes, laws or
ordinances.
D.
If there is overlap in or conflicts between the requirements of the codes, laws and
ordinances and this standard then that requirement, which provides the highest
level of safety, as determined by the Engineer, shall take precedence unless
directed in writing to the contrary by AHJ.
DEFINITIONS
A.
AHJ: Authority Having Jurisdiction (AHJ). The Fire and Life-Safety Group
(FLS) at the department of Facilities Management at University of Colorado,
Boulder is the AHJ on fire protection and life safety concerns.
B.
C.
D.
E.
JULY 2012
UCB STANDARDS
15300-3
1.4
F.
G.
H.
I.
J.
SYSTEM DESCRIPTION
A.
2.
Each fire protection system shall be monitored by the building fire alarm
system and the University central station (where available). All buildings
equipped with fire sprinkler systems shall be equipped with an exterior
local alarm (bell and strobe) initiated by the systems main flow detection
device. Coordinate with Division 16.
4.
The 100% design drawings prepared by the Engineer shall indicate pipe
layouts, including risers and cross-mains. They need not show every
required offset, dimension, fitting, or similar details unless so recognized
by the Engineer. Contract Document design drawings may not be used as
shop drawings.
5.
6.
NOTE: The Engineer shall obtain available water supply from the University and
include in specifications. The specifications shall require a water flow test
by Contractor for installations that incorporate more than 15 sprinklers.
The Contractor shall use the more conservative water supply test results in
hydraulic calculations.
B.
MISCELLANEOUS REQUIREMENTS
1.
JULY 2012
15300-4
a.
b.
c.
d.
e.
f.
C.
2.
JULY 2012
Only the main water flow switch shall activate the exterior
bell/strobe.
Antifreeze Systems
a.
Antifreeze systems shall not be installed unless specifically
approved, in writing, by the AHJ.
b.
If these systems are proposed, they shall only be used for
incidental areas susceptible to freezing.
NOTE: Engineer to determine the feasibility and advantages of using
UCB STANDARDS
15300-5
4.
Preaction Systems
NOTE: Engineer to determine the appropriate type of preaction system,
e.g., single- or double-interlock, and specify accordingly. Doubleinterlock shall be specified where accidental water damage is hazardous or
highly undesirable.
a.
b.
g.
JULY 2012
iii.
iv.
5.
JULY 2012
e.
f.
JULY 2012
15300-8
Deluge Systems
a.
b.
c.
d.
e.
f.
g.
The deluge valve assembly, including the valve, trim packages and
actuation system, shall be UL listed or approved by Factory
Mutual, as a complete assembly.
Fire detection devices or systems shall be automatically supervised
in all areas.
Detection systems can be pilot line or electronic as determined by
the Engineer for the specific project.
If pneumatic detection is incorporated into the design, a dedicated
air supply system meeting the requirements for dry pipe systems
shall be provided.
Hydraulic or pneumatic heat detectors shall be spaced according to
NFPA #13 and manufacturers requirements.
Fire detection spacing shall be in accordance with NFPA #72
including its Appendix-C. These items shall be coordinated with
the fire alarm Contractor.
NOTE: Engineer to specify the responsibilities of sub-Contractors
under each Division of specifications.
Deluge valve actuation by electronic means shall be through an
approved agent releasing panel. This shall be coordinated with the
Division 16 work.
NOTE: Engineer to determine the division under which automatic
detection system for the deluge system shall be provided,
i.e., Division 15 or 16. The responsibilities of Contractors
of Divisions 15 and 16 shall be identified and clearly
included in the specifications.
JULY 2012
7.
8.
Standpipe Systems
a.
The system shall be designed as required by NFPA-14 and IBC.
b.
Hose valves shall be located within the building stairway
enclosures per NFPA-14, with additional corridor locations as
UCB STANDARDS
15300-9
c.
d.
9.
10.
JULY 2012
d.
1.5
JULY 2012
GENERAL REQUIREMENTS
1.
The Owner reserves the right to charge the Fire Protection Contractor for
multiple reviews by the AHJ or engineer if more than two (2) submittals
(either for shop drawings or as-built drawings) are made by the Fire
Protection Contractor.
2.
3.
4.
5.
6.
Review by the Engineer shall not relieve the Contractor from full
compliance with requirements of the contract documents, codes, and
UCB STANDARDS
15300-11
standards.
B.
JULY 2012
SHOP DRAWINGS
1.
2.
3.
4.
5.
6.
Unless otherwise approved by the AHJ, drawings shall include a site plan,
floor plan/layout drawings, riser diagram(s) and hydraulic calculations
based upon the general arrangement drawings provided and other
drawings that may be available from the Owner. Drawings shall include
column line designations where provided on the contract documents. The
site plan drawing shall clearly indicate the required water supply
information from NFPA #13.
7.
Include details and sections as required to clearly define and clarify the
design.
8.
9.
10.
The drawings shall show the location and ratings of all fire rated floors
and walls. Each pipe penetration of these rated assemblies shall be
detailed on the drawings showing pipe sleeve and a fire rated penetration
seal.
UCB STANDARDS
15300-12
C.
11.
12.
AS-BUILT DRAWINGS
1.
D.
TEST CERTIFICATES
1.
E.
1.6
Submit as-built drawings to the Engineer and AHJ for review and
approval. After review and approval, submit the final drawings on
computer disk to the University, in University standard CAD format. The
as-built drawings shall include all of the information required under shop
drawings and the following:
a.
The drawings shall show the system as installed, including all
deviations from the approved shop drawings.
b.
When a fire protection system employs electronic fire detection
and alarm devices to activate a system, detailed fire protection and
alarm as-built drawings, complying with Standard 16720 shall
accompany the fire protection as-built drawing submittal by the
appropriate contractor.
c.
Dependent upon the extent of field changes required to the original
approved shop drawings submitted to the AHJ, the AHJ reserves
the right to require a supplemental set of hydraulic calculations, at
no additional cost to the Owner to verify the adequacy of the
system in the as-built condition.
d.
Submittal of as-built drawings shall follow the job schedule and
shall be submitted within thirty (30) days upon completion of the
sprinkler work in the respective building.
Test certificate(s) showing that pneumatic, hydrostatic and final tests were
conducted in accordance with the applicable NFPA standards, shall be
submitted to the AHJ.
2.
3.
QUALITY ASSURANCE
A.
JULY 2012
GENERAL REQUIREMENTS
UCB STANDARDS
15300-13
1.
2.
B.
C.
JULY 2012
3.
4.
5.
2.
The owner's representative, Engineer, and AHJ reserve the right to request
proof of qualifications.
3.
4.
INSTALLER/CONTRACTOR QUALIFICATIONS
UCB STANDARDS
15300-14
1.
2.
3.
D.
1.7
4.
Shall be registered for the design and installation for fire protection
systems in the State of Colorado.
5.
Shall have a minimum of five (5) years of experience in the design and
installation of similar projects of comparable size and value.
6.
7.
8.
Shall have an established office within one hundred (100) miles of the
campus, which maintains a full complement of spare parts, tools and
equipment for the specific project and type of system.
INSTALLATION QUALIFICATIONS
1.
2.
Job foremen shall be trained for the installation and operation of each type
of system and possess documentation of qualifications and training.
Foremen shall have a minimum of three (3) years of successful installation
experience on projects with fire protection systems similar in scope and
nature to that required for the project.
WARRANTY
A.
All material and workmanship shall be warranted for a minimum period of one
(1) year beginning with the date of final acceptance by the University.
B.
The Contractor shall be responsible during the design, installation, testing and
guarantee periods for any damage caused by contractors or by defective work,
UCB STANDARDS
15300-15
JULY 2012
materials or equipment.
1.8
EMERGENCY SERVICES
A.
During the installation and warranty period, the Contractor shall provide
emergency repair service for the sprinkler system within four (4) hours of a
request by the University.
B.
Service shall be available twenty-four (24) hours per day, seven (7) days per
week.
PART II - PRODUCTS
2.1
MANUFACTURERS
A.
Equipment used shall bear the UL listing or FM approval for the use intended and
be permitted by applicable referenced standards. See the following list of
preferred manufacturers from Facilities Management maintenance personnel.
B.
Gate Valves:
a.
Nibco Inc.
b.
Kennedy Valve
c.
Mueller
d.
Stockham
e.
Milwaukee
2.
3.
4.
Sprinklers:
a.
Viking Corp.
b.
Globe
c.
Reliable
d.
Other manufacturers, if approved by the University as equal.
Note: Sprinklers that contain a synthetic, non-metallic o-ring are not acceptable.
JULY 2012
5.
6.
Backflow Preventers:
UCB STANDARDS
15300-16
a.
C.
2.2
7.
Check Valves:
a.
Central Sprinkler Corp.
b.
Mueller
c.
Kennedy Valve
d.
Viking Corp.
e.
Victaulic Company of America
f.
Globe Firm Sprinkler Corp.
8.
9.
Air Compressors:
Note: This section applies to existing compressors and not to the new
Nitrogen systems.
a.
Emglo Products Corp.
b.
Gast
c.
Viking Corp.
d.
General Blower Company, Inc.
10.
11.
Incidental items, which are essential, but which may not be described by this
specification, shall also be provided and installed in the commercial/industry
standard or better method and quality.
MATERIALS
A.
JULY 2012
1.
See section 15300-1.4.C.5.a for general piping requirements and for specific
dry system and preaction system requirements for additional MIC prevention
measures.
2.
B.
JULY 2012
3.
Pipe joining: Fittings shall comply with NFPA #13 requirements. Grooved
couplings, fittings and gaskets used throughout a system, shall be supplied
from the same manufacturer and be designed for the specific installation.
4.
5.
6.
7.
General Requirements
a.
Suitable for a minimum of one-hundred seventy five (175) psi
working pressure unless the project requirements demand higher
pressures, i.e., 50 psi above the anticipated system pressure.
b.
Riser and sectional control valves: Indicating types, sized to match
the supply pipe and approved for use in automatic sprinkler and
standpipe systems.
c.
Control valves: Provide with adequate means for mounting an
electrical supervisory contact switch, which shall be specified in
this section.
2.
Check Valves
a.
1-1/2" and smaller: All bronze with screwed ends.
b.
2" and larger: Iron or brass body.
3.
Miscellaneous Valves
a.
Ball drip valves: Brass with 1/2" NPT rated for one-hundred
seventy-five (175) psi or higher where necessary.
b.
Inspector's test valves: 1" brass ball valves.
c.
Main and sectional drain valves: All bronze gate valves.
d.
Approved combination test/drain valves may be installed.
e.
The valves used for the gauge assemblies shall be 1/4" globe or
angle 3-way valves, with a working pressure of not less than one
hundred seventy-five (175) psi. They shall have a screwed bonnet
and renewable composition disc.
4.
C.
5.
6.
GAUGES
1.
2.
D.
Air Pressure
a.
Brass bourdon tube with 3-1/2" diameter case rated for twohundred fifty (250) psi air pressure.
b.
Gauge dial: From 0-100 psi in 1 psi increments.
c.
Equipped gauges with a 1/4" stem with a 1/4" shut-off valve.
2.
3.
4.
JULY 2012
Water Pressure
a.
Brass bourdon tube with 3-1/2" diameter case rated for threehundred (300) psi water pressure.
b.
Gauge dial: From 0-300 psi in 5 # increments.
c.
Equip gauges with a 1/4" stem with a 1/4" shut-off valve.
Provide drain facilities, piped to the outside of the building for fire
department connection piping.
UCB STANDARDS
15300-19
Where more than one fire department connection is used for the sprinkler
system in a building, they shall be interconnected so that the entire
sprinkler system is fed by each of the fire department connections.
6. Where more than one fire department connection is used for the standpipe
system or combination standpipe/sprinkler system in a building, they shall be
interconnected so that the entire system is fed by each of the fire department
connections.
7. Where a Fire Department Connection is to be routed underground, the pipe
shall be cement lined ductile iron per AWWA specs and installed per NFPA
24.
E.
BACKFLOW PREVENTERS
NOTE: Engineer shall conduct code review and specify cross-connection devices
that meet the requirements of Colorado Cross-Connection Control
Manual.
F.
JULY 2012
1.
2.
3.
Hose valves for Class I and III service: 2-1/2" size (with a 2-1/2" x 1-1/2"
reducing fitting, except for Class I systems), with American National
Standard Hose male thread with cap and chain (brass or chrome consistent
with building decor).
2.
Hose valves for Class II service: shall meet these standards, with the
exception of the valves being of 1-1/2" in size, with a cap and chain.
Threads shall meet NFPA #1963 (i.e. NH threads).
UCB STANDARDS
15300-20
G.
H.
JULY 2012
3.
Engineer shall not specify or require fire hoses for standpipe hose valves
unless specifically required by the code and approved by AHJ.
4.
Locate hose valves per NFPA #14, unless otherwise approved by the AHJ.
5.
Provide pipe hangers of the design required for the specific installation
and location.
2.
AUTOMATIC SPRINKLERS
1.
Orifice size: 1/2" diameter. The same model, manufacturer and orifice size
shall be used throughout the project. Other orifice sizes are acceptable
when so determined and specified by the Engineer or contractors
hydraulic calculations.
2.
Finished Ceilings
a.
Temperature rating classification: Ordinary, unless required
otherwise determined based on ambient conditions.
NOTE: Use of quick response sprinklers is strongly encouraged.
Engineer to specify quick response sprinklers where allowed by
NFPA-13 and suitable for the specific project.
b.
Style and finish shall be specified.
NOTE: The University departments of Facilities Management
maintenance personnel discourage the use of concealed sprinklers
with certain exceptions such as cleanrooms.
3.
4.
5.
6.
Localized areas with potential for freezing: dry pendant or dry sidewall
sprinklers.
7.
8.
Sprinklers subject to damage and/or located within 7'-0" of the floor and
UCB STANDARDS
15300-21
J.
The two (2) inch main drain, sub-system drains and inspector's test
connection drains shall be provided with the appropriate size valve per
applicable NFPA standards or manufacturer's recommendation.
Supervisory Switches
a.
Compatible with the type of valve used, activated by turning the
valve actuator.
b.
Shall have automatic reset capabilities.
c.
Capable of being wired in normally open/closed position
d.
Cover shall have tamper resistant screws.
e.
Minimum contact ratings:
i.
0.25 A @ 24 VDC
2.
3.
JULY 2012
vi.
4.
K.
AIR COMPRESSOR
Note: Air compressor related issues apply to existing compressors and not to the
new Nitrogen systems.
1.
The air compressor shall be UL listed and sized to be capable of
replenishing the system within thirty (30) minutes.
2.
3.
4.
5.
6.
GENERAL
1.
JULY 2012
The "Room Design Method" and "Small Room Rule" shall not be used in
the design of systems unless otherwise deemed necessary by engineer and
UCB STANDARDS
15300-23
accepted by AHJ.
B.
JULY 2012
2.
3.
4.
5.
Hydrant flow test can discolor water supply to buildings, as such the
standard outage notification procedure shall be followed; see Section
15300-3.4-C in UCB Standards.
6.
The test must be conducted in a manner that no erosion will occur and
there will be no damage to street, fish, animals, plants or other property. If
questions arise, contact the campus AHJ.
HYDRAULIC CALCULATIONS
1.
Flow velocity in underground water mains shall not exceed sixteen (16)
feet per second. Velocity in above ground sprinkler system piping shall
not exceed twenty (20) feet per second.
2.
When the domestic and fire protection system water supplies are
interconnected, the domestic demand (gpm) shall be added to the fire
protection system demand at the point of connection. The domestic
demand shall be calculated by the engineer in accordance with the
Uniform Plumbing Code based on fixture units and specified accordingly.
3.
Pipe sizes shall be calculated so that the combined sprinkler and standpipe
system (plus domestic demand) leave a safety factor of 10 psi; see 1.04A.6.
4.
5.
The hydraulic calculations shall prove the hydraulically most remote and
UCB STANDARDS
15300-24
demanding areas of not less than 1,500 sq. ft., to allow for flexibility in
building use, i.e., Room Design Method of NFPA 13 may not be used.
Velocity pressure may be neglected in the hydraulic calculations. This
may involve submitting auxiliary hydraulic calculations to prove that the
most remote and demanding area was calculated. See item 3.01-A.1,
above.
Note: Allowable reductions of the system's area of operation for the
Area/Design Method from NFPA 13 are acceptable.
6.
7.
For hydraulic calculation purposes, the friction loss coefficient for existing
piping over ten (10) years in age, the Hazen-Williams design C values
given in NFPA-13 shall be reduced by a factor of 10 for pipes 10 years or
more in service, e.g. C reduced from 120 to 110. More restrictive
requirements of NFPA-13 shall be implemented as applicable. This
includes non-circulating water mains and above ground piping.
8.
9.
b.
c.
C.
JULY 2012
UCB STANDARDS
15300-25
2.
Piping C-factors for new, existing, above ground, and underground shall
be included in contract documents.
NOTE: For existing piping older than 5 years, the C factor is not to exceed
100. The C factor for shall be 120 for new steel piping.
3.
4.
c.
D.
JULY 2012
5.
6.
Standpipe demands.
EXISTING EQUIPMENT
1.
2.
3.
4.
If the existing equipment is not compatible with the new equipment, the
UCB STANDARDS
15300-26
3.2
PREPARATION
A.
B.
System installation shall not commence until the Contractor has obtained required
approval of shop drawings.
C.
D.
E.
Contract drawings shall not be scaled for rough-in measurements or used as shop
drawings. Where drawings are required for these purposes or have to be made
from field measurements, contractor shall take necessary measurements and
prepare the drawings.
F.
Before any work is installed, determine that equipment will properly fit the space;
that required piping grades can be maintained without interferences between
systems, with structural elements or with the work of other trades.
G.
Coordinate the installation of fire protection materials and equipment above and
below ceilings with suspension system, light fixtures, and other building
components.
1.
Coordinate ceiling space carefully with all trades. In the event of conflict,
install fire protection and electric systems within the cavity space
allocation in the following order:
a.
Fire sprinkler mains and cross mains.
b.
Electrical conduit.
c.
Fire sprinkler branch line piping.
H.
I.
Arrange for chases, slots, and openings in other building components to allow for
fire protection installations.
J.
K.
JULY 2012
Where mounting heights are not detailed or dimensioned, install overhead fire
protection services and equipment to provide the maximum headroom possible.
Notify Engineer and Owner of any conditions where headroom of less than 7'-4"
will result.
M.
N.
3.3
INSTALLATION OF COMPONENTS
A.
B.
JULY 2012
GENERAL
1.
Any damages resulting from the failure of any new system components
shall be repaired at no cost to the Owner.
2.
PIPING REQUIREMENTS
1.
In dry pipe systems and preaction systems, all piping shall be sloped to
facilitate drainage toward the point of the supply. All trapped sections of
piping in both dry and wet systems shall be equipped with auxiliary drains
per NFPA-13.
2.
Piping shall be cleaned and kept clean and free of foreign matter before
and during erection, including careful removal of dirt, scale, welding
icicle or beads, cutting, burrs and similar items.
3.
Install unions in pipe two (2) inch or smaller, adjacent to each valve.
a.
Unions are not necessary on flanged devices or in piping
installations using grooved mechanical couplings.
4.
5.
6.
The end of each cross main shall be equipped with a minimum of 1-1/4"
threaded/capped connections in order to facilitate flushing. See NFPA-13
for complete requirements.
7.
In cases where pipe sections are cut and removed on the job site for the
installation of sprinklers, branch lines, cross mains, etc., the circular pipe
sections shall be removed from the pipe, and available for inspection at the
time of hydrostatic testing.
8.
Pipe outlets shall be reamed to remove burrs and sharp edges as required
in NFPA#13 and UPC, i.e., remove burrs to the full interior diameter of
the pipe.
9.
The system riser shall not be attached to the supply connection until the
underground piping is flushed, tested and accepted by the AHJ. The two
week notice requirements and rescheduling conditions, as stated under
section 3.01-A.3 is applicable.
10.
11.
NOTE: Engineer to discuss with the Owner's representative and determine the
locations where the piping may be exposed. Contract documents shall
give clear directions to the Contractor. Approval by the campus architect
is required in architecturally sensitive areas.
12.
C.
VALVE REQUIREMENTS
1.
JULY 2012
Field changes in the piping layout or pipe sizes shall not be made without
the prior approval of the Engineer and the AHJ.
15300-29
2.
c.
d.
3.
b.
c.
d.
JULY 2012
e.
f.
g.
h.
4.
5.
Preaction Valves
a.
b.
c.
JULY 2012
and strut assembly removed; other restricted orifices listed for the
same purpose are acceptable. These shall be piped to the building
exterior at grade level. If installed on the building interior, it shall
include a restricting orifice and discharge to an acceptable drain
with adequate capacity. The orifice size shall be the same as the
smallest sprinkler installed on the system.
All drains located inside the building, shall be piped to the outside
of the building at a point free from causing water damage,
terminating with a forty-five (45) degree elbow. This includes the
drain for the fire department connection piping. (Exception:
Auxiliary drains).
Contractor shall supply and install a concrete splash block with a
minimum length of four (4) feet to direct the drain or test discharge
water so as not to disturb adjacent landscape.
All shut-off, drain, and test valves which are placed in concealed
spaces shall have the standard sign affixed in a visible location; see
section 3.03-H. For example, if a valve is located above a ceiling,
a sign indicating the location and type of valve shall be located on
the wall, immediately below the ceiling.
Drain valves shall be made accessible and operable from floor
unless otherwise proposed by the engineer and accepted by AHJ in
writing.
preaction valves.
D.
GAUGES
1.
E.
F.
G.
SPRINKLERS
1.
2.
3.
4.
5.
2.
ELECTRICAL EQUIPMENT
NOTE: Engineer to coordinate with work in Division-16.
JULY 2012
1.
2.
3.
4.
2.
Signs shall be secured to a device or the building wall with substantial and
corrosion-resistant chains or fasteners.
3.
4.
Signs used to identify the location of fire hose valves, in a closet, shall be
a minimum of 1'x 2' and have letters with a two (2) inch height and 1/4"
stroke.
5.
Where a water supply fire pump is provided, a sign shall be located near
the pump indicating the minimum pressure and flow required at the pump
discharge flange to meet the system demands.
Valves
a.
All control, drain, and test connection valves shall be identified in
accordance with NFPA 13.
b.
All main and sectional system control valves, including water
supply control valves, shall have a sign indicating the portion of
the system controlled by the valve.
6.
JULY 2012
7.
Where sprinkler piping is supplied by a system with more than one system
riser, a sign shall be located at each dual or multiple feed connection to the
combination system riser to identify that to isolate the sprinkler system
served by the control valve, an additional control valve or valves at other
locations shall be shut off. The sign shall identify the location of the
additional control valves.
8.
c.
9.
The installing contractor shall provide a sign identifying the design basis
of a system as hydraulic calculations or pipe schedule. The sign shall be
located at the water supply control valve for sprinkler or standpipe
systems.
10.
I.
3.4
PROJECT COORDINATION
1.
Core Drilling
a.
Provide necessary equipment for core drilling or other equipment
to penetrate walls, floors, ceilings and roofs. Provide pipe sleeves
and patching to maintain the structural assemblies fire resistant
rating where required. All cutting, notching, etc., of structural
elements shall be approved in writing by the Architect/Engineer.
2.
Interferences
a.
Layout the system to minimize interferences between the fire
protection piping and equipment designed and installed by others.
b.
Fire protection system zoning shall be consistent with the fire
alarm layout.
3.
TESTING REQUIREMENTS
A.
GENERAL REQUIREMENTS
1.
JULY 2012
Engineer and the AHJ shall witness all acceptance tests and inspections.
a.
A minimum of three (3) working days notice is required.
b.
For cancellation of a test, at least 48 hours notice is required, or it
shall be considered as a re-inspection. The Contractor shall be
responsible for costs of re-inspections incurred by the AHJ.
c.
Prior to the time of inspection, the Contractor shall verify that all
equipment involved in the test are functioning and are placed as
UCB STANDARDS
15300-34
d.
B.
2.
Re-inspections
a.
If a system fails any of the above tests, the same scheduling
procedure shall be followed.
b.
If more than two tests are necessary, contractor shall be
responsible for any added costs incurred by the Owner.
3.
The Contractor shall supply all necessary equipment, such as ladders and
special tools.
ACCEPTANCE TESTS
1.
The Contractor shall conduct the following tests for acceptance of the
system installation. This includes all existing equipment which was reused
in the system. Record the inspections on a copy of Material and Test
Certificate shown in NFPA #13 or similar approved forms. Test report
information shall be completed, by the Contractor, prior to each
inspection.
a.
The Contractor shall perform all tests and inspections with the
AHJ present. A fire alarm representative shall be present when
necessary to test fire alarm devices connected to the sprinkler
system.
b.
c.
C.
JULY 2012
1.
2.
3.
4.
Hydrostatic Test
a.
All piping, including all supply pipe to the fire department
connection, shall be hydrostatically tested at fifty (50) psi in excess
of the maximum pressure, or 200 psi, whichever is greater. The
minimum test duration shall be two (2) hours with no visible leaks
UCB STANDARDS
15300-35
5.
6.
D.
c.
A main drain test shall be conducted with the control valve wide
open. The main drain valve shall be opened and remain open until
the system pressure stabilizes.
For antifreeze systems, test results shall be recorded for the solution ratio.
All testing requirements for wet pipe systems in this section shall be
conducted.
2.
3.
4.
Dry standpipe system piping shall be hydrostatically tested at fifty (50) psi
above the maximum street pressure.
5.
JULY 2012
UCB STANDARDS
15300-36
SECTION 15410
PLUMBING PIPING
PART 1 - GENERAL
1.01
SUMMARY
A.
B.
1.02
Section Includes:
1.
2.
Plumbing systems
a.
Water: Domestic, de-ionized, distilled.
b.
Waste: Storm, sanitary and acid.
c.
Laboratory: Compressed air, vacuum.
Related Sections:
1.
2.
3.
4.
5.
6.
7.
SYSTEM DESCRIPTION
A.
Design Requirements:
1.
2.
3.
JULY 2012
a.
b.
c.
d.
JULY 2012
4.
5.
6.
7.
15410-2
a.
b.
Provide a service sink with hot and cold water in the main
mechanical room(s) of the building. If a water-treatment station is
located in the mechanical room, locate the sink within 3 feet, and
include a combination emergency eye and body washing device.
Provide a hose-bibb close to cooling towers and condensers, unless
a wall hydrant is available within 20 feet of furthest point of tower.
PART 2 - PRODUCTS
2.01
PIPING MATERIALS
A.
2.
B.
Buried Pipe:
a.
Centrifugally-cast iron soil pipe with cast iron drainage fittings.
b.
Joint materials and systems may be bell and spigot with neoprene
gaskets and lubricant (preferred), or University-approved no-hub"
with stainless steel bands, Only roof drains and underground
sewer piping shall have super duty no-hub couplings.
2.
Suspended Pipe:
Note: Systems exceeding band ratings shall be substituted with Schedule
40 galvanized threaded steel pipe or galvanized Victaulic pipe.
a.
b.
c.
d.
e.
f.
JULY 2012
Service weight (SV) cast iron pipe "No Hub System" using hubless
cast iron soil pipe couplings certified to withstand a minimum of
13 psig internal pressure.
No-Hub couplings shall be of "super-duty" type, such as Husky
Series 4000 or equivalent, for all roof drains.
Where stack pressure may theoretically exceed the pressure rating
of the coupling, restrain as per standard ASTM C1540.
For drain leaders exceeding 30 feet below plumbing fixtures, roof
drains or gutter drains, use schedule 40 galvanized steel pipe with
threaded cast-iron drainage fittings. Use teflon tape or compound.
Clamp-type (e.g., Victaulic) connectors may be used as alternates.
PVC shall not be used for any application within buildings, unless
approved by the University.
DWV copper pipe is not allowed. Use type L copper instead.
UCB STANDARDS
15410-3
C.
D.
E.
Polypropylene:
a.
Manufacturers:
i.
Enfield
ii.
Orion
b.
Mechanical joints are required throughout the piping system.
2.
CPVC
a.
Manufacturers:
i.
Spears Labwaste
b.
Only manufacturer-approved solvent cement may be used for
assembling.
Compressed Air:
1.
Shop and Industrial Use (less than 250 psi and less than 200F):
a.
Type L copper tubing and wrought copper fittings with soldered
joints same as domestic water.
2.
Laboratory:
a.
Use tubing material as required by laboratory needs. Follow
appropriate methods for soldering to avoid contamination.
F.
Type L copper tubing and wrought copper fittings with soldered joints
same as domestic water.
PART 3 - INSTALLATION
3.01
3.02
INSTALLATION
A.
B.
Specify that "all plumbing piping and fixtures shall be installed under the direct,
on-site supervision of a journeyman plumber licensed by the State of Colorado.
The ratio of plumbing apprentice-helpers shall not exceed two apprentice-helpers
for each journeyman."
JULY 2012
10% bleach will be used to perform the sterilization. Bleach will be fed by
injecting it into the main water supply header feeding the facility. Below is the
sterilization procedure.
UCB STANDARDS
15410-4
B.
1.
Run all domestic water supply faucets at 1/2-1/4 gallon per minute.
2.
Begin pumping bleach and adjust bleach injection rate such that a 1.0-2.0
ppm free Cl2 residual is attained at all faucets.
3.
Maintain above flow rates and free chlorine residuals for a 4-6 hour
period.
4.
Cease bleach injection. Monitor free Cl2 residuals at faucets and observe
when free Cl2 residual drops below 02. ppm. Run all faucets for an
additional two hours at a 1/2-1/4 gallon per minute rate.
PART 4 - EXECUTION
4.01
TESTING
A.
Roof drains shall be tested with water from discharge of the building up to the
nearest roof drain. If there are roof drains higher than the nearest drain, the
section from between these drains shall be tested separately.
JULY 2012
UCB STANDARDS
15410-5
SECTION 15430
PLUMBING SPECIALTIES
PART 1 - GENERAL
1.01
1.02
1.03
SUMMARY
A.
B.
Related Sections:
1.
2.
3.
4.
5.
REFERENCE
A.
B.
SYSTEM DESCRIPTION
A.
JULY 2012
Design Requirements:
1.
Roof Drains:
a.
Carefully coordinate location and depth of drains to assure adequate
pitch of the drainage area to drain.
b.
Size drains in accordance with ASPE Data Book, Volume 1,
Fundamentals of Plumbing Design, Chapter 2, Storm Drainage
Systems.
c.
All roof drains connected to storm sewers shall have test-tee cleanouts, at the base on the exterior wall of the building or in the ground
immediately outside the building.
d.
Roof and overflow drains shall share the same pan.
e.
Strainer/dome shall be made of cast iron.
f.
Roof drain pans shall be secured to the structure.
2.
Floor Drains:
a.
Provide floor drains in shower, toilet rooms, mechanical rooms and
other areas as required by building design, such as near reducedpressure backflow preventers. Non-public toilet rooms with one or
two fixtures may not have a floor drain.
STANDARDS
15430-1
b.
JULY 2012
Floor sinks are required for indirect drains, and are preferred in
mechanical rooms.
3.
Downspouts:
a.
Minimum downspout size to be 4".
b.
Terminate with downspout nozzle.
c.
Coordinate required location of splash blocks under every downspout.
4.
Cleanouts:
a.
Select cleanout locations and access for minimum disturbance of
occupant functions and building systems operation during cleanout
servicing. Ascertain that Architect and University agree with location
and appearance.
b.
Specify cleanouts above each urinal (56" AFF on single-stack risers)
and multiple lavatories (42" AFF or at least above flood level of lav.)
If wall is partially covered with tile, the cleanouts shall be within the
tile field or above it, not partially in each.
c.
Specify cleanouts 6" above highest trap on that floor on the main vent
of each group of fixtures and in vent stacks for isolated fixtures on
each floor.
d.
Design cleanouts full size at base of each stack and at end of each
horizontal run. Do not exceed 100 ft. on horizontal runs.
e.
Specify cleanout plugs line-size up to 3", and 4" for line sizes 4"
through 6".
f.
Specify wall cleanouts where piping is concealed in walls or nonaccessible chases, 42" AFF. Main line shall be 18 AFF.
g.
Where cast iron pipe is used, specify cleanouts with cast iron bodies
and threaded "ABS" or "Delrin" plugs. Use Never-Seize on threads.
h.
Design locations for cleanouts where they will be easily accessible for
rodding. Provide sheet note that cleanouts shall be 2 from finished
surface of wall.
5.
Hose Bibbs:
a.
Provide hose bibbs with vacuum breakers as required by code and in
the following locations:
i. Each mechanical equipment room.
ii. Kitchen areas equipped with floor drainage systems.
iii. Within 20 feet of furthest point of cooling towers and
condensers.
b.
External hose bibbs shall be installed as required by code or to meet
landscaping or maintenance needs.
c.
Mounting height to be 42" above floor in equipment rooms.
d.
An isolation valve shall be provided near all hose bibs to minimize
system draining.
6.
STANDARDS
15430-2
c.
d.
e.
JULY 2012
7.
8.
h.
i.
j.
9.
10.
Trap Primers:
a.
When near a toilet room, provide Sloan trap primers where traps in
floor drains may dry out and allow sewer gas to escape into building
spaces; for example, toilet rooms and mechanical rooms or plenums.
When not near a toilet room, provide Proset Trap Guard.
11.
12.
Stop-valves:
a.
Standard brass-stem -turn stops with handle-(no plastic).
13.
Emergency showers
a.
Specify that installation shall meet American National Standard
Z358.1.
14.
JULY 2012
iv.
v.
c.
Flow Computer/Totalizer:
i.
Specify Kessler-Ellis Products (KEP) ST-1 panel mounted
flow computer to be installed and connected to all main water
meters. The KEP flow computer will receive the analog flow
signal (or pulse output) as an input from the meter and send
consumption (gallons) output via Modbus RTU Protocol to the
ModBus Gateway over RS485 communication trunk. All
wiring and terminations are to be completed by Temperature
Controls contractor or electrical contractor (pre-approval
required) including installation of KEP, wiring of meter to
KEP, wiring of KEP to ModBus Gateway, setup and KEP
programming. Commissioning shall be performed by Utility
Services. Refer to Division 15 section 950, 951, and 955 for
further information on BAS requirements
d.
e.
f.
JULY 2012
Remote Monitoring
a)
Unless exempted by the University, the meter shall be
connected to the Andover Controls system for remote
monitoring of water usage. A two-wire, non-powered,
STANDARDS
15430-5
15.
Backflow Prevention
a.
Humidifiers and Evaporative coolers shall have a potable water supply
and have an air gap or an ASSE 1012 or an ASSE 1022-listed device.
PART 2 - PRODUCTS
2.01
MANUFACTURERS
A.
B.
C.
Floor drains, floor sinks, planter drains, deck drains, garage drains, trench drains, roof
drains, downspout nozzles, storm drain expansion joints, cleanout fittings, sanitary
vent terminal, and air gap fittings:
1.
Josam
2.
J.R. Smith
3.
Wade
4.
Zurn
J-Mark Foundry
2.
3.
Neenah Foundry
Sillcocks:
1.
D.
E.
JULY 2012
Hose Bibbs:
1.
2.
Shock Arresters:
1.
2.
Zurn
STANDARDS
15430-6
F.
G.
3.
JR Smith
4.
Josam
5.
Wade
Febco 860 for 2-1/2 and larger for containment within buildings.
2.
3.
4.
Specify 2 RPBFP device as bypass around all new RPBFP devices on service
to buildings. (Sizing is dependant on building use: A larger size may be
required. Consult University for approval.)
5.
H.
I.
K.
L.
Mueller
2.
Watts
Kunkle
2.
Watts
Trap Primers:
1.
JULY 2012
Febco 765
Spill-Resistant Vacuum (For evap. coolers, cooling towers and fume hood clusters):
1.
J.
15430-7
2.
M.
N.
Water Meters:
1.
2.
3.
4.
Note: All meters must have pulse output for remote read-out, and be
compatible with Andover DDC.
2.
PART 3 - EXECUTION
3.01
INSTALLATION
A.
In general, for project specifications, remove "Design Requirements in Part 1, Subparagraph A, Paragraph 1.03 "System Description" of this Design Guide and use list
to expand on specific requirements of installation for each product specified.
JULY 2012
STANDARDS
15430-8
SECTION 15440
PLUMBING FIXTURES
PART 1 GENERAL
1.01
1.02
SUMMARY
A.
Section Includes: Plumbing fixtures and trim associated with plumbing systems.
B.
Related Sections:
1.
2.
3.
4.
5.
6.
SYSTEM DESCRIPTION
A.
JULY 2012
Design Requirements:
1.
Specify stop valves at all fixtures and equipment and at rough-in locations.
2.
3.
Specify rigid anchors behind walls for all supplies and stops to eliminate push or
pull movement.
4.
Specify carriers for all wall mounted fixtures. Do not allow wood or metal
mounting plates anchored to the wall framing or studs.
5.
Laboratory faucets and cocks shall have vacuum breakers, as well as all devices to
which hoses can be connected.
6.
Specify stainless steel edge protectors for janitor sinks. Provide fiber-glass
reinforced polyester (FRP) wall panels.
7.
Tub and tile caulk shall be applied under all self-rimming sinks.
UCB STANDARDS
15440 - 1
1.03
8.
9.
All 17 gauge P-traps shall have brass slip nuts. All tubular brass products shall be
12 gauge.
QUALITY ASSURANCE
A.
Specify all installations in accordance with jurisdictional code and health authorities
standards, restrictions and recommendations.
B.
Specify contractor to provide all fixtures and trim using a single manufacturer where
possible. Allow deviation only where specifications indicate otherwise.
PART 2 PRODUCTS
2.01
MANUFACTURERS
A.
General: Fixtures, manufacturers and catalog numbers specified are shown only to
establish type and quality of fixtures required. Other equal products may be selected from
the following lists of acceptable manufacturers.
B.
C.
D.
Molded Stone:
Fiat
Florestone
JULY 2012
UCB STANDARDS
15440 - 2
E.
Terrazzo:
Bradley
Fiat
Florestone
F.
Water Fountains:
One of each pair of water fountains shall have a water-bottle filler spout.
1.
Drinking Fountains:
Shall have trap outside wall.
Haws Model 1109 or approved equal.
2.
G.
Emergency Showers and Eye/Face Wash Equipment (Must Meet ANSI Z35.8.1):
Desert Assembly, Inc.
Haws
Sloan
Water-Saver Co.
Additional Manufacturers listed in UCB Standard Section 12349, 2.1 (A) Manufacturers.
H.
I.
JULY 2012
UCB STANDARDS
15440 - 3
J.
K.
L.
Automatic Flush Valves for Urinals: Shall not exceed 1/8-gallon per flush. Shall be
battery-operated.
Zurn
Sloan
M.
Shower Equipment: (Shall not exceed 2.5 gallons per minute). Single handle, pressurecompensating:
Delta (Preferred)
Kohler
Leonard
N.
Shower Equipment: (Shall not exceed 1.25 gallons per minute at 60-80 PSI). Single
handle, pressure-compensating:
Bricor (Preferred) Request UCB price
Delta*
Kohler*
Leonard*
Housing Bricor
*Once tested and approved
JULY 2012
UCB STANDARDS
15440 - 4
Garbage Disposers:
Insinkerator Evolution Pro Essential
Waste King
P.
Q.
R.
S.
T.
2.02
WATER CLOSETS
A.
JULY 2012
Wall Hung, Siphon Jet, Valve Operated, Water Saver, 5" rough with open front seat and no
lid. Shall be certified by an approved agency for operation not exceeding 1.6 gallons per
flush.
UCB STANDARDS
15440 - 5
Plane Code:
Make:
WC-2 (Handicapped)
Kohler/Crane
Color:
Set Floor To Rim:
Flush Valve Make:
Style:
Model:
WC-1
Kohler/Cran
e
K-4330/3446E
White
15"
Sloan
Regal
110-YB
White
18"
Sloan
Regal
110-YB
Chair Carrier:
Make:
Series:
Nipple:
Josam
12000
Cast Iron
Josam
12000
Cast Iron
-6
-6
-4
-4
Model:
Supply Pipe
Support:
Vandal Proof Trim:
K-4330/3-446E
LEED WEc3: Water Use Reduction and WEc2: Innovative Wastewater Technologies:
For projects pursuing LEED, use reduced gpf flush valves where feasible. Discuss this
option with University Facilities Maintenance.
2.03
B.
C.
URINALS
A.
White, vitreous china blow-out urinal with flushing rim, trap and 1 " top spud inlet, 2"
outlet and wall hangers. Shall be certified by an approved agency for operation not
exceeding 1/8-gallon per flush.
Zurn or pre-approved equal.
LEED WEc3: Water Use Reduction and WEc2: Innovative Wastewater Technologies:
For projects pursuing LEED, use reduced gpf flush valves.
B.
C.
JULY 2012
UCB STANDARDS
15440 - 6
2.04
LAVATORIES
A.
White, cast iron, self rimming countertop, 19" round lavatory. C.P. all brass 1-1/4" trap,
supply and waste fitting, vandal resistant aerator to limit flow to 0.5 GPM. Provide closedcell pipe insulation on the waste pipes and hot water pipes below each lavatory for the
handicapped.
Plane Code: L-1
Make: American Standard Model 3301-025
Style: Self Rimming
Size: 19" Dia.
Trap: 1-1/4"
Faucets:
See 2.01J
LEED WEc3: Water Use reduction:
For projects Pursuing LEED certification, use infrared faucets as listed in 2.01J.
Set the run-time to 5 seconds.
Design Note: Where tempered water is used, tempered water must flow within 5 cycles of
lavatory use.
B.
2.05
2.06
2.07
COFFEE-BAR SINKS
A.
PART 3 EXECUTION
3.01
INSTALLATION
A.
B.
Drinking Fountains and Water Coolers: 36" max. installation height to spout.
C.
Urinals - To meet ADA requirements, set one urinal per restroom with a rim height of 17
and the flushometer handle to 44.
JULY 2012
UCB STANDARDS
15440 - 7
D.
Water closets and urinals: Caulk wall-mounted fixtures along the top only.
E.
F.
Installation shall meet ANSI Z358.1 and UCB Standard Section 12349.
Mid-height supports within walls are to be installed for all pipes supplying plumbing
fixtures.
JULY 2012
UCB STANDARDS
15440 - 8
SECTION 15450
PLUMBING EQUIPMENT
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Water Heaters.
2. Circulating pumps.
3. Sump pumps.
4. Sewage ejectors.
5. General use air compressors.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15240 - Mechanical Sound and Vibration Control.
4. Section 15410 - Plumbing Piping.
5. Section 15430 - Plumbing Specialties.
6. Section 15460 - Special Plumbing Equipment Systems.
1.02
SYSTEM DESCRIPTION
A. Design Requirements:
1. General:
a. Energy conservation is an essential design consideration for all systems.
b. Design parameters for equipment selection shall conform with ASHRAE, ASPE,
ASME and IPC.
c. Hot water generators shall have two mixing valves; one shall be set at 140
degrees, and the second shall be set at 120 degrees.
d. There shall be a BAS-compliant alarm installed after the first mixing valve, set at
150 degrees, and a BAS-compliant alarm installed after the second valve, set at
130 degrees. Both alarms shall be connected to the BAS alarm system.
e. Hot water supplied to any fixtures (commercial or residential) used for washing
shall be limited to 120 degrees.
2. Domestic Hot Water Heat Exchanger:
SEPTEMBER 2012
UCB STANDARDS
15450-1
UCB STANDARDS
15450-2
2.01
MANUFACTURERS
A. Instantaneous or semi-instantaneous anticipating type steam-source water heater (with 10year warranty) with feed-forward control, admiralty tubing and provided with insulation
condensate cooler and supporting frame.
Ace-Boiler with feed-forward control
Armstrong "Flo-Rite-Temp"
Patterson-Kelley
Thermalflo
Housing Armstrong Flo-Rite-Temp
B. Copper-tube water heaters, fuel-fired semi-instantaneous, power burner.
Ace Boiler
Aerco
Ajax
A.O. Smith
Rite
Weil-McLain
C. Domestic hot water circulating pumps (connected to 24-hour timer), (Cartridge pumps
wherever possible):
Armstrong
Bell and Gossett
Grundfos
Laing (available with built-in timer)
Taco
Housing Grundfos
D. Sump pumps:
Storm sump pumps inside buildings shall have water-tight lids
Weil
Zoeller
E. Sewage ejectors:
Weil Pump Company
Federal Pump Corporation
F. General-Use Air Compressor:
Ingersoll Rand
Quincy
Atlas Copco
Gardner-Denver
Worthington
SEPTEMBER 2012
UCB STANDARDS
15450-3
PART 3 - EXECUTION
3.01
INSTALLATION
A. In general, for project specifications, remove "Design Requirements" in Part 1, subparagraph A, paragraph 1.02, "System Description" of this Design Guide and use list to
expand on specific requirements of installation for each product specified.
B. Vacuum pumps and air compressors need to be installed with limit switches and
alternating switches.
END OF SECTION
SEPTEMBER 2012
UCB STANDARDS
15450-4
SEPTEMBER 2012
UCB STANDARDS
15450-5
SEPTEMBER 2012
UCB STANDARDS
15450-6
SEPTEMBER 2012
UCB STANDARDS
15450-7
SEPTEMBER 2012
UCB STANDARDS
15450-8
SEPTEMBER 2012
UCB STANDARDS
15450-9
SEPTEMBER 2012
UCB STANDARDS
15450-1 0
SEPTEMBER 2012
UCB STANDARDS
15450-1 1
UCB STANDARDS
15450-1 2
SECTION 15455
WATER CONSERVATION
PART 1 - GENERAL
1.1
SUMMARY:
A.
B.
1.2
1.
2.
3.
Laboratory faucets
4.
Related Sections:
1.
2.
3.
4.
5.
6.
7.
INTENT:
A.
1.3
Section Includes:
The water conservation standards establish minimum standards for water saving
apparatuses and outlines LEED certification required for new construction at the
University.
JULY 2012
The most recent City of Boulder Design & Construction Standards are
incorporated by reference into the Universitys Standards. When there is a
conflict between standards, the more stringent requirement shall apply. The
UCB STANDARDS
15455 - 1
Universitys Civil Engineer must approve in writing any deviation from these
standards prior to construction.
1.3
B.
C.
QUALITY ASSURANCE:
A.
B.
PART 2 - PRODUCTS
2.1.
KITCHEN APPLIANCES:
A.
2.2.
All prerinse spray valves shall have a flow rate of less than or equal to 1.6
gpm.
No pressure specifications are required for prerinse spray valves
BATHROOM FIXTURES:
A.
Faucets:
1.
B.
Water closets:
1.
B.
Showers
1.
JULY 2012
New toilets shall not exceed 1.28 gpf and shall be equipped with dual
flush handles and signage.
Urinals:
1.
C.
All new faucets shall have a maximum flow rate of 0.5 gpm @ 60 psi
UCB STANDARDS
15455 - 2
2.3.
LABORATORY FIXTURES:
A.
Faucets:
1.
B.
Laboratory faucets shall not exceed 1.5 gpm, unless special circumstances
require greater flow.
Equipment cooling
1.
Once through cooling shall not be allowed unless approved by the UCB
Resource Conservation Officer.
PART 2 EXECUTION
3.1
Not used
JULY 2012
UCB STANDARDS
15455 - 3
SECTION 15460
SPECIAL PLUMBING EQUIPMENT SYSTEMS
PART 1 GENERAL
1.01
SUMMARY
A.
Section Includes:
1. Grease Interceptor.
2. Sand, Oil and Gas Trap.
3. Acid Neutralization Basin.
4. Kitchen Equipment.
5. Laboratory Equipment
6. Casework Equipment.
7.
HVAC Equipment
Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2.
REFERENCES
A. International Plumbing Code (IPC).
B. International Association of Plumbing and Mechanical Officials (IAPMO).
JULY 2012
UCB STANDARDS
15460-1
SYSTEM DESCRIPTION
A.
Design Requirements:
1.
JULY 2012
Grease Interceptors:
a. In accordance with jurisdictional authorities requirements,
IPC/IAPMO, and NSF for traps.
b. Bolts for interceptor lid access stainless steel type 316 only. Cast
iron, steel, or brass not acceptable.
2.
Sand-Oil-Gas Interceptor:
a. In accordance with jurisdictional authorities requirements, EPA and
IPC/IAPMO.
3.
4.
Kitchen Equipment:
a. In general, most items of kitchen furnishings will be provided under
Division 11.
b. Verify items of trim and fixtures not furnished by these suppliers and
specify all items necessary to complete the installation.
5.
Laboratory Equipment:
a. In general, most items of laboratory furnishings will be provided
under Division 11.
b. Verify items of trim and fixtures not furnished by these suppliers and
specify all items necessary to complete the installation.
c. Make sure that Orion cleanout above sink fits within ceiling-tobench chase.
6.
Casework Equipment:
a. In general, casework will be provided under Division 12.
b. Verify items of trim and fixtures not furnished by these suppliers and
specify all items necessary to complete the installation.
7.
HVAC Equipment:
a. See Part 3 - Execution portion of this Guideline Section for design
requirements.
8.
15460-2
a.
9.
10.
11.
PART 2 - PRODUCTS
2.01
MANUFACTURERS
A.
B.
2.
3.
R & G Sloan.
C.
Deionizer:
1.
D.
E.
2.02
Culligan
Culligan-Continental.
Filter Equipment:
1.
AMF CUNO
2.
Culligan
Culligan
2.
Osmonics, Inc.
MATERIALS
A.
Kitchen Equipment:
1.
JULY 2012
15460-3
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
B.
Laboratory Equipment:
1.
PART 3 - EXECUTION
3.01
INSTALLATION
A.
JULY 2012
15460-4
3.02
SCHEDULES
A.
Kitchen Equipment:
1.
2.
Schedule:
UCB
11
15
UCB
11
15
B.
JULY 2012
3.
Furnish and install all equipment and trim as scheduled above and under
Division 15 as hereinafter specified.
a.
Provide traps with clean-outs, tubing waste to wall including
escutcheons, of sizes as required.
b.
Chrome-plated water supplies and branches complete with
individual and branch -turn shut-off chrome-plated valves, and
chrome-plated brass escutcheons as required.
c.
Gas supplies, complete with isolation valves at point of entry
through walls or floors, flexible hose with armor shield from
branch to appliance, and connections to the appliance made with
"Hanson Gas-Mate" quick coupler type valves only.
d.
All extensions of chrome-plated brass indirect waste piping from
unit connection to air gaped connections to floor drains or waste
receptacles at termination point.
e.
All necessary solenoid or motorized valves not furnished as parts
of kitchen equipment.
f.
All necessary specialties not specifically mentioned, but necessary
for proper and complete operation of the unit, or for good
appearance and a clean finished contract.
4.
All trim and specialties, including valves and piping, shall be chrome
plated brass or chrome plated copper where components are not concealed
from view. Trim and specialties within cabinets will not be considered
concealed.
Laboratory Equipment:
UCB STANDARDS
15460-5
1.
2.
Schedule:
Existing Furniture or Equipment
Disconnected by:
Removed by:
Relocated by:
New Furniture or Equipment
Provide by
Uncrated by:
Set in place by:
Rough-in by:
Connected by:
Faucets by:
Service Cocks by:
Trap and Waste by:
UCB
UCB
11
11
15
15
3.
Furnish and install all equipment and trim as scheduled above and under
Division 15 as hereinafter specified.
a.
All traps and wastes shall conform to materials as specified under
soil waste and vent, acid resistant drain, waste and vent in Section
15410.
b.
All supplies, stops, and valves nickel-plated brass where installed
in areas subject to acid fumes.
c.
Provide -turn shut-off valves at each piece of laboratory
equipment and each piece of laboratory furniture for all services in
accordance with the following schedule and as specified in
"Valves" in Section 15050.
d.
Schedule:
Service
Valve Type
Water
Ball
Air
Ball
Vacuum
Ball
Gas
Plug or Ball certified for gas service.
Special
As noted on Drawings or as
specified
herein.
JULY 2012
4.
5.
All potable water supplies to water faucets provided with means for hose
or tubing connections shall be installed with branch vacuum breaker,
UCB STANDARDS
15460-6
atmospheric or pressure type, with the ASSE Seal affixed to each vacuum
breaker
C.
Casework Equipment:
1.
2.
Schedule:
Existing Casework
Disconnected by:
Removed by:
Relocated by:
New Casework
Provided by:
Uncrated by:
Set in place by:
Rough-in by:
Connected by:
Faucets by:
Service Cocks by:
Trap and Waste by:
UCB
UCB
12
12
15
15
JULY 2012
Furnish and install all equipment and trim as scheduled above and under
Division 15 as hereinafter specified.
a.
Traps with cleanouts, tubing waste to wall including escutcheons,
of sizes as required.
b.
Chrome-plated water supplies and branches complete with
individual -turn shut-off chrome-plated valves, and chromeplated brass escutcheons as required.
c.
Gas supplies, complete with isolation valve, flexible hose with
armor shield from branch to appliance, and connections to the
appliance made with "Hanson Gas-Mate" quick coupler type
valves only.
d.
All extensions of chrome-plated brass indirect waste piping from
unit connection to air-gapped connections to floor drains or waste
receptacles at termination point.
e.
All necessary solenoid or motorized valves not furnished as parts
of casework equipment.
f.
All necessary specialties not specifically mentioned but necessary
for proper and complete operation of the unit, or for good
appearance and a clean finished contract.
g.
Provide a minimum of one set of watersupply branch lines per
laboratory, each with shut-off ball valves.
UCB STANDARDS
15460-7
4.
All trim and specialties, including valves and piping, shall be chrome
plated brass or chrome plated copper where components are not concealed
from view. Trim and specialties within cabinets will not be considered
concealed.
a.
Schedule:
Service
Water
Air
Vacuum
Gas
Special
Valve Type
1/4-turn ball valve
Ball or globe.
Ball.
Plug or ball certified for gas service.
As noted on Drawings or as specified
herein.
b. All plumbing through walls for floors shall be provided with chromeplated brass escutcheons, set-screw type or screw-on type. Loose or split
type escutcheons will not be accepted in concealed or enclosed spaces.
c. All potable water supplies to water faucets provided with means for hose
or tubing connections shall be installed with branch vacuum breaker
atmospheric or pressure type with the ASSE Seal affixed to each spillresistant vacuum breaker.
D.
HVAC Equipment:
1.
List here all domestic water hook-ups to items such as Boilers, Chilled
and Hot Water Systems, Solar Fluid Systems, Glycol Systems,
Evaporative Coolers, Condensers, Cooling Towers, Computer Room
Units, Humidifiers, etc.
JULY 2012
UCB STANDARDS
15460-8
SECTION 15485
NATURAL GAS SYSTEM
PART 1 - GENERAL
1.01
SUMMARY
A.
B.
1.02
1.03
Section Includes:
1.
2.
3.
4.
5.
Related Sections:
1.
2.
3.
Section 15450 - Plumbing Equipment: Gas supply and run-out with drip
leg and gas cock or valve to water heater connection points.
4.
REFERENCES
A.
B.
C.
SYSTEM DESCRIPTION
A.
Design Requirements:
1.
JULY 2012
c.
d.
e.
2.
3.
4.
Provide in kitchens.
Kitchen valve de-energized when fire suppression system is
activated.
Reset of kitchen valve only possible after fire suppression system
has been reset, re-charged and in "ready" mode.
Not in plenums.
PART 2 - PRODUCTS
2.01
PIPING MATERIALS
A.
JULY 2012
15485-2
Unions: Black malleable iron ground joint, bronze to iron seat, 150 lb.
class, ANSI B2.1 and ASTM A197.
2.
B.
2.02
2.
Manufacturer:
1.
2.03
Manufacturer:
1.
B.
2.04
Cabinet:
1.
2.
Modify cabinets for 6" maximum depth for valve sizes 1/2" thru 1-1/2",
and 8" maximum depth for valve size 2" thru 3".
Manufacturers:
Flexible Connector: Thermo-Tech Products Co.
Quick Coupler: Hansen Manufacturing Co. "Gas Mate".
B.
Description:
Flexible Connector: Corrugated type 304 stainless steel flexible pipe with
stainless steel braid and heavy flexible armor shield.
C.
JULY 2012
Quick Coupler: One way quick coupler with gas rating in cubic feet per hour
equal to equivalent gas appliance rating.
UCB STANDARDS
15485-3
PART 3 - EXECUTION
3.01
INSTALLATION
A.
In general, for project specifications, remove "Design Requirements" subparagraph A in Part 1, paragraph 1.03 "System Description" of this Design Guide
and use list to expand on specific requirements of installation for each product
specified.
B.
3.02
QUALITY CONTROL
A.
Welder certification is required, and welder shall pass approval by local inspector
for visual quality.
JULY 2012
UCB STANDARDS
15485-4
SECTION 15511
HYDRONIC PIPING AND SPECIALTIES
PART 1 - GENERAL
1.01
SUMMARY
A.
B.
1.02
Section Includes:
1.
Pipe Materials
2.
Fittings
3.
Specialty Items
4.
5.
Process Cooling
Related Sections:
1.
2.
Section 15050 - Basic Mechanical Materials and Methods: Valve, pipe hangers,
supports and accessories, identification of piping, freeze protection systems,
welding, sleeves, plates and closures.
3.
4.
5.
6.
7.
8.
REFERENCES
A.
B.
JULY 2012
UCB STANDARDS
15511-1
1.03
C.
D.
E.
SYSTEM DESCRIPTION
A.
JULY 2012
Design Requirements:
1.
Specify Type K hard drawn copper tube for open-loops and Schedule 40 black
steel pipe or Type L for closed loops.
2.
3.
Design piping systems with drain valves at main shut-off valves, low points of
piping, bases of vertical risers and at equipment.
4.
5.
6.
7.
8.
9.
10.
For BBR, in order to achieve adequate heat transfer, turbulent flow is necessary.
Therefore, do not specify a flow rate below that which is necessary for turbulence
in the specified BBR pipe size. Specify flow (GPM) at all locations of balancing
devices.
UCB STANDARDS
15511-2
JULY 2012
11.
12.
13.
14.
For initial fill of glycol systems, specify and require metering of volume to
determine correct mix for specified concentration.
15.
For glycol-filled systems, specify that all components exposed to glycol shall be
compatible with the specified glycol (especially the seals and gaskets).
16.
17.
18.
System fill shall be performed by means of a temporary fill tank totally isolated
from domestic water system. Fill connection shall be a female hose-end ballvalve. Supply shall be with a removable hose which can be connected to a male
hose-end valve connected to a backflow prevention device.
19.
All pressure relief valves in glycol systems shall drain into feeder tank (if present)
or relief reservoir.
20.
Temperature gauges across coils and pressure gauges across pumps are required.
P&T taps are not sufficient. Use brass piping. Black iron is not acceptable
because it rusts and plugs up. Specify shut-off valves at gages.
21.
Specify that test and balance ports in chilled-water systems be long enough to
extend beyond insulation. Cutting-back the insulation or covering the ports is not
acceptable.
22.
23.
24.
15511-3
balancing valves has allowed freezing conditions because the valves are not linear
for all flow conditions.
25.
For outdoor underground chilled-water installations, it is acceptable to use uninsulated plastic piping, either C900 PVC with ductile-ion joints, or equivalent
polyethylene at least 4 feet deep.
PART 2 - PRODUCTS
2.01
PIPING MATERIALS
A.
B.
C.
2.02
Pipe:
1.
2.
3.
Tube:
1.
Type K, hard copper for open loops, Type L for closed loops. Solder fittings with
antimony-free and lead-free solder with shear strength not less than 7250 PSI.
Allstate, "Aquasafe" or equal. Pipe diameters of 2 and above shall be brazed
with filler material of no less than 15% silver.
2.
3.
Manufacturers:
a.
GRUVLOCK.
b.
Victaulic
c.
Central
2.
Grooved Pipe:
a.
Black steel, Schedule 40, standard square cut or roll grooved to coupling
manufacturer's specification and recommendations for the specified
application.
RELIEF VALVES
A.
Manufacturers:
1.
JULY 2012
Kunkle
UCB STANDARDS
15511-4
B.
2.03
Lonegren
3.
Lunkenheimer
4.
5.
Watts
Bronze body, teflon seat, stainless steel stem and springs, automatic, direct pressure
actuated, capacities ASME certified and labeled.
B.
2.04
2.
Manufacturers:
1.
Amtrol
2.
3.
4.
5.
Taco
AIR SEPARATORS
A.
Manufacturers:
1.
2.05
Spirovent only.
a.
Note: Contractor shall make arrangements through TM Sales to get air
separators with a 0.60 cost multiplier of list price when buying them from
local distributors for UCB Projects.
STRAINERS
A.
JULY 2012
Manufacturers:
1.
Armstrong
2.
AW Cash
3.
Boylston
4.
Hoffman
5.
ITT
6.
Keckley
UCB STANDARDS
15511-5
B.
2.06
7.
Mueller
8.
Plenty
B.
2.07
2.
Armstrong
3.
Aurora
4.
5.
Peerless
6.
Taco
7.
Weinman
Manufacturers:
1.
Armstrong
2.
2.09
Allis Chalmers
2.08
1.
Manufacturers:
1.
2.
Mueller
JULY 2012
Manual Balancing
a.
Not acceptable: Bell and Gossett Circuit Setters and other variableorifice ball-valve balancing valves
UCB STANDARDS
15511-6
b.
c.
d.
e.
f.
g.
B.
Design notes:
1. Mechanical Consultant shall add to specifications. "Mechanical contractor shall
obtain approval in writing from Balancing contractor for all balancing devices."
2. All specified balancing valves shall have test ports on one side of the valve.
2.10
2.11
INHIBITED GLYCOL
A.
B.
Product: Dowtherm 4000 Heat Transfer Fluid (Ethylene Glycol) for hot water systems;
Dowtherm SR-1 for chilled-water systems. Dowfrost HD (Propylene Glycol) may be
used if authorized or required due to concerns about cross-contamination or toxicity.
VALVES
A.
2.12
The University requires ball valves with stainless steel ball and trim, Teflon seats, seals
and gland nuts, or high-quality butterfly valves, instead of gate valves.
Project Engineer of Record shall submit to Utility Services the projected Maximum,
Minimum, and Normal operating conditions of each service.
B.
C.
Units
D.
1.
2.
Chilled water shall be in ton-h for peak and tons for consumption
3.
JULY 2012
All meter panels shall be in accordance with the University of Colorado Boulder
Utility Standard No. EO-100-A latest revision for integration into the Utility
Control System (UCS). Coordinate UMP with all other utility main meters (ie
steam, domestic work, and electric).
UCB STANDARDS
15511-7
E.
F.
JULY 2012
2.
Meter Panel shall house flow computers (totalizers) and Advanced Metering
Infrastructure (AMI) Gateways devices.
3.
The UCS gateway (Master) device shall reside in the meter panel.
4.
5.
Acceptable manufacturers:
a.
MOXA Mgate Model #3170 (or approved equal).
6.
All meters (chilled water, electrical, steam, domestic water) shall communicate
via a dedicated RS-485 network utilizing ModBus RTU Protocol.
7.
8.
2.
Outputs:
a.
KEP shall send consumption (ton-hr), supply and return temperatures (F),
differential temperature, and peak (tons) output via Modbus RTU Protocol
to the Utility Control System (UCS) Gateway device located in the UMP
over a dedicated RS485 communication trunk. All wiring and
terminations are to be completed by Temperature Control or Electrical
Contractor (approval required), including installation of KEP, wiring of
meter components to KEP, wiring of KEP to UCS, setup, and KEP
programming.
b.
All KEP installations shall be in accordance with the University of
Colorado Boulder Utility Standard No. EO-100-A latest revision
Meters
1.
2.
Acceptable Manufacturers:
a.
Onicon model F-3100 series
b.
Rosemount
c.
Yokogawa
d.
ABB
UCB STANDARDS
15511-8
3.
4.
5.
Meter Submittal
a.
All main (primary) service Chilled Water meters shall be approved by
Utility Services prior to purchase and installation.
PART 3 - EXECUTION
3.01
INSTALLATION
A.
JULY 2012
UCB STANDARDS
15511-9
SECTION 15511
HYDRONIC PIPING AND SPECIALTIES
PART 1 - GENERAL
1.01
SUMMARY
A.
Section Includes:
1.
2.
3.
4.
5.
B.
Related Sections:
1.
2.
3.
4.
5.
6.
7.
8.
1.02
Pipe Materials.
Fittings.
Specialty Items.
Glycol Antifreeze Protection.
Process Cooling
REFERENCES
A.
B.
C.
D.
E.
SEPTEMBDR 2010
UCB STANDARDS
15511-1
1.03
SYSTEM DESCRIPTION
A.
Design Requirements:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
SEPTEMBDR 2010
Specify Type K hard drawn copper tube for open-loops and Schedule 40 black
steel pipe or Type L for closed loops.
Obtain approval from UCB to allow Contractor's option to use mechanical
grooved pipe in accessible locations only for chilled and condenser water piping
and mechanical equipment piping connections.
Design piping systems with drain valves at main shut-off valves, low points of
piping, bases of vertical risers and at equipment.
We strongly encourage the installation of isolation valves. Specify and indicate
location of isolation valves for all zones, risers, branches and equipment.
Specify unions or flanges downstream of valves and at equipment and apparatus
connections. Unions are not required for reheat coils and terminal units, BBRs,
convectors, CUHs and UHs or 2-way valves associated with them.
Specify manual air vents at all changes in elevation downward in direction of
flow with full size air chamber and pipe down to accessible location with 1/4 inch
copper tubing to a petcock.
Specify diaphragm-type compression tanks, and where glycol is to be used in the
system, specify a diaphragm which is compatible with glycol.
Plain steel expansion tanks are unacceptable.
Specify flow measuring and balancing device combinations of orifices, venturis,
throttling valves and temperature and pressure taps to provide accurate flow
measurement for manual balancing of hydronic systems. Test ports shall be on
one side of the valve or be provided with a shut-off valve on the pressure side of
the balancing valve. Balancing valves shall have full shut-off capability and
memory stop. Valves shall be installed upstream of balancing ports to allow
cleaning of ports.
For BBR, in order to achieve adequate heat transfer, turbulent flow is necessary.
Therefore, do not specify a flow rate below that which is necessary for turbulence
in the specified BBR pipe size. Specify flow (GPM) at all locations of balancing
devices.
Automatic pressure-compensating variable-orifice type regulating valves to
balance flow are unacceptable as substitutes for manual balancing of hydronic
systems.
In hydronic systems subject to freezing, the University requires pumped coils.
Inhibited ethylene glycol antifreeze solution (See 2.10 below) may be used only
when approved by the University.
Glycol system expansion tanks should be sized per ASHRAE recommendations.
For initial fill of glycol systems, specify and require metering of volume to
determine correct mix for specified concentration.
For glycol-filled systems, specify that all components exposed to glycol shall be
compatible with the specified glycol (especially the seals and gaskets).
Provide the following system glycol concentrations:
Chilled Water System 35 percent
Hot Water System 40 percent
Reclaim Water System 40 percent
Solar Water System 40 percent
UCB STANDARDS
15511-2
17.
18.
19.
20.
21.
22.
23.
24.
25.
PART 2 - PRODUCTS
2.01
PIPING MATERIALS
A.
Pipe:
1.
2.
3.
B.
Tube:
1.
SEPTEMBDR 2010
Type K, hard copper for open loops, Type L for closed loops. Solder fittings with
antimony-free and lead-free solder with shear strength not less than 7250 PSI.
Allstate, "Aquasafe" or equal. Pipe diameters of 2 and above shall be brazed
with filler material of no less than 15% silver.
UCB STANDARDS
15511-3
2.
3.
C.
Manufacturers:
GRUVLOCK.
Victaulic
Central
2.
Grooved Pipe:
a.
2.02
Black steel, Schedule 40, standard square cut or roll grooved to coupling
manufacturer's specification and recommendations for the specified
application.
RELIEF VALVES
A.
Manufacturers:
Kunkle
Lonegren
Lunkenheimer
McDonnell and Miller
Watts
B.
2.03
Bronze body, teflon seat, stainless steel stem and springs, automatic, direct pressure
actuated, capacities ASME certified and labeled.
Manufacturers:
Amtrol
American Tube and Controls.
Bell and Gossett
John Wood Co.
Taco
B.
SEPTEMBDR 2010
UCB STANDARDS
15511-4
2.04
AIR SEPARATORS
A.
Manufacturers:
Spirovent only.
Note: Contractor shall make arrangements through TM Sales to get air separators with a
0.60 cost multiplier of list price when buying them from local distributors for UCB
Projects.
2.05
STRAINERS
A.
Manufacturers:
Armstrong
AW Cash
Boylston
Hoffman
ITT
Keckley
Mueller
Plenty
B.
2.06
Manufacturers:
Allis Chalmers
Armstrong
Aurora
Bell and Gossett
Peerless
Taco
Weinman
B.
2.07
Manufacturers:
Armstrong
Bell and Gossett
SEPTEMBDR 2010
UCB STANDARDS
15511-5
2.08
Manufacturer:
McDonnell and Miller
Mueller
2.09
Manufacturers:
1.
Manual Balancing
No longer acceptable: Bell and Gossett Circuit Setters
Flow Design Flowset
Gerand
Griswold Quickset
Nexus
Nibco globe-style with isolation valve
Presco
B.
Design notes:
1.
2.
2.10
2.11
INHIBITED GLYCOL
A.
B.
Product: Dowtherm 4000 Heat Transfer Fluid (Ethylene Glycol) for hot water systems;
Dowtherm SR-1 for chilled-water systems. Dowfrost HD (Propylene Glycol) may be
used if authorized or required due to concerns about cross-contamination or toxicity.
VALVES
A.
2.12
The University requires ball valves with stainless steel ball and trim, Teflon seats, seals
and gland nuts, or high-quality butterfly valves, instead of gate valves.
A. Flow Computer/Totalizer:
Specify Kessler-Ellis Products (KEP) ES-762 ST2 flow computer to be installed and connected
to all steam meters. The KEP flow computer will receive the analog flow signal as an input from
the steam meter and send compensated flow (#s/hr) and total (#s) output via Modbus to the
Building Automation System (BAS) over RS485 communication trunk. All wiring and
terminations are to be completed by Temperature Controls contractor, including installation of
KEP, wiring of meter to KEP, wiring of KEP to BAS, setup and commissioning of meter, KEP,
SEPTEMBDR 2010
UCB STANDARDS
15511-6
and BAS programming. Refer to Division 15 section 950, 951, and 955 for further information
on BAS requirements.
B. Inline Electromagnetic Flow Meter:
Specify Onicon model F-3100 series in-line electromagnetic meter for new installations or
existing installations below 3. Meter to be installed with temperature differential (delta T)
transmitters to calculate total BTUs. Meter size and installation shall be approved by UCB
Utility Services. Meter to have ANSI class 150 flanges.
C. Insertion Type Electromagnetic:
Chilled water meters shall be insertion type electromagnetic for 3 and larger existing
installations. Specify Onicon model F-3500. Meter to be installed with temperature differential
transmitters to calculate total BTUs.Meter size and installation shall be approved by UCB
Utility Services. Meter to be supplied with hot tap installation hardware.
PART 3 - EXECUTION
3.01
INSTALLATION
A.
SEPTEMBDR 2010
UCB STANDARDS
15511-7
SECTION 15511
HYDRONIC PIPING AND SPECIALTIES
PART 1 - GENERAL
1.01
SUMMARY
A.
Section Includes:
1.
2.
3.
4.
5.
B.
Related Sections:
1.
2.
3.
4.
5.
6.
7.
8.
1.02
1.03
Pipe Materials.
Fittings.
Specialty Items.
Glycol Antifreeze Protection.
Process Cooling
REFERENCES
A.
B.
C.
D.
E.
SYSTEM DESCRIPTION
AUGUST 2009
UCB STANDARDS
15511-1
A.
Design Requirements:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
AUGUST 2009
Specify Type K hard drawn copper tube for open-loops and Schedule 40 black
steel pipe or Type L for closed loops.
Obtain approval from UCB to allow Contractor's option to use mechanical
grooved pipe in accessible locations only for chilled and condenser water piping
and mechanical equipment piping connections.
Design piping systems with drain valves at main shut-off valves, low points of
piping, bases of vertical risers and at equipment.
We strongly encourage the installation of isolation valves. Specify and indicate
location of isolation valves for all zones, risers, branches and equipment.
Specify unions or flanges downstream of valves and at equipment and apparatus
connections. Unions are not required for reheat coils and terminal units, BBRs,
convectors, CUHs and UHs or 2-way valves associated with them.
Specify manual air vents at all changes in elevation downward in direction of
flow with full size air chamber and pipe down to accessible location with 1/4 inch
copper tubing to a petcock.
Specify diaphragm-type compression tanks, and where glycol is to be used in the
system, specify a diaphragm which is compatible with glycol.
Plain steel expansion tanks are unacceptable.
Specify flow measuring and balancing device combinations of orifices, venturis,
throttling valves and temperature and pressure taps to provide accurate flow
measurement for manual balancing of hydronic systems. Test ports shall be on
one side of the valve or be provided with a shut-off valve on the pressure side of
the balancing valve. Balancing valves shall have full shut-off capability and
memory stop. Valves shall be installed upstream of balancing ports to allow
cleaning of ports.
For BBR, in order to achieve adequate heat transfer, turbulent flow is necessary.
Therefore, do not specify a flow rate below that which is necessary for turbulence
in the specified BBR pipe size. Specify flow (GPM) at all locations of balancing
devices.
Automatic pressure-compensating variable-orifice type regulating valves to
balance flow are unacceptable as substitutes for manual balancing of hydronic
systems.
In hydronic systems subject to freezing, the University requires pumped coils.
Inhibited ethylene glycol antifreeze solution (See 2.10 below) may be used only
when approved by the University.
Glycol system expansion tanks should be sized per ASHRAE recommendations.
For initial fill of glycol systems, specify and require metering of volume to
determine correct mix for specified concentration.
For glycol-filled systems, specify that all components exposed to glycol shall be
compatible with the specified glycol (especially the seals and gaskets).
Provide the following system glycol concentrations:
Chilled Water System 35 percent
Hot Water System 40 percent
Reclaim Water System 40 percent
Solar Water System 40 percent
Automatic glycol/water feeder systems are typically not required in University
applications where antifreeze systems are used. Provide pressure sensor to alarm
through central DDC.
UCB STANDARDS
15511-2
18.
19.
20.
21.
22.
23.
24.
25.
System fill shall be performed by means of a temporary fill tank totally isolated
from domestic water system. Fill connection shall be a female hose-end ballvalve. Supply shall be with a removable hose which can be connected to a male
hose-end valve connected to a backflow prevention device.
All pressure relief valves in glycol systems shall drain into feeder tank (if present)
or relief reservoir.
Temperature gauges across coils and pressure gauges across pumps are required.
P&T taps are not sufficient. Use brass piping. Black iron is not acceptable
because it rusts and plugs up. Specify shut-off valves at gages.
Specify that test and balance ports in chilled-water systems be long enough to
extend beyond insulation. Cutting-back the insulation or covering the ports is not
acceptable.
Process cooling systems are required in order to avoid water-wasting cooling.
For process-cooling systems, specify hose-end drain cock between equipment
connector and return shut-off valve. (This is to purge air after connecting
equipment).
When multiple/stacked chilled-water coils are required, specify reverse-return
manifolds. This has proven to be necessary at low-flow conditions where using
balancing valves has allowed freezing conditions because the valves are not linear
for all flow conditions.
For outdoor underground chilled-water installations, it is acceptable to use uninsulated plastic piping, either C900 PVC with ductile-ion joints, or equivalent
polyethylene at least 4 feet deep.
PART 2 - PRODUCTS
2.01
PIPING MATERIALS
A.
Pipe:
1.
2.
3.
B.
Tube:
1.
AUGUST 2009
Type K, hard copper for open loops, Type L for closed loops. Solder fittings with
antimony-free and lead-free solder with shear strength not less than 7250 PSI.
Allstate, "Aquasafe" or equal. Pipe diameters of 2 and above shall be brazed
with filler material of no less than 15% silver.
UCB STANDARDS
15511-3
2.
3.
C.
Manufacturers:
GRUVLOCK.
Victaulic
Central
2.
Grooved Pipe:
a.
2.02
Black steel, Schedule 40, standard square cut or roll grooved to coupling
manufacturer's specification and recommendations for the specified
application.
RELIEF VALVES
A.
Manufacturers:
Kunkle
Lonegren
Lunkenheimer
McDonnell and Miller
Watts
B.
2.03
Bronze body, teflon seat, stainless steel stem and springs, automatic, direct pressure
actuated, capacities ASME certified and labeled.
Manufacturers:
Amtrol
American Tube and Controls.
Bell and Gossett
John Wood Co.
Taco
B.
AUGUST 2009
UCB STANDARDS
15511-4
2.04
AIR SEPARATORS
A.
Manufacturers:
Spirovent (Preferred) *
Amtrol
Armstrong
Bell and Gossett
Taco
*Housing wants only this manufacturer.
2.05
STRAINERS
A.
Manufacturers:
Armstrong
AW Cash
Boylston
Hoffman
ITT
Keckley
Mueller
Plenty
B.
2.06
Manufacturers:
Allis Chalmers
Armstrong
Aurora
Bell and Gossett
Peerless
Taco
Weinman
B.
2.07
Manufacturers:
Armstrong
Bell and Gossett
AUGUST 2009
UCB STANDARDS
15511-5
2.08
2.09
Manufacturer:
Manufacturers:
1.
Manual Balancing
No longer acceptable: Bell and Gossett Circuit Setters
Flow Design Flowset
Gerand
Griswold Quickset
Nexus
Nibco globe-style with isolation valve
Presco
B.
Design notes:
1.
2.
2.10
2.11
INHIBITED GLYCOL
A.
B.
Product: Dowtherm 4000 Heat Transfer Fluid (Ethylene Glycol) for hot water systems;
Dowtherm SR-1 for chilled-water systems. Dowfrost HD (Propylene Glycol) may be
used if authorized or required due to concerns about cross-contamination or toxicity.
VALVES
A.
2.12
The University requires ball valves with stainless steel ball and trim, Teflon seats, seals
and gland nuts, or high-quality butterfly valves, instead of gate valves.
PART 3 - EXECUTION
AUGUST 2009
UCB STANDARDS
15511-6
3.01
INSTALLATION
A.
AUGUST 2009
UCB STANDARDS
15511-7
SECTION 15521
STEAM AND CONDENSATE PIPING SPECIALTIES
PART 1 GENERAL
1.01
SUMMARY
A.
B.
1.02
Section Includes:
1.
2.
3.
4.
5.
Related Sections:
1.
2.
3.
4.
5.
6.
7.
8.
9.
SYSTEM DESCRIPTION
A.
JULY 2012
15521-1
pressure is reduced for consumer use, we use valves, fittings, pipe, and flanges
that are designed to safely carry pressures of at least 250 psig steam at 406F.
B.
Steam pressure is generally regulated in each individual building and may include
multiple pressure reductions, depending on the equipment being serviced. Typical
reduced pressures vary from 65 to 5 psig. Steam uses in buildings include direct
radiant heating, forced air heating using steam fan coils, heating hot water
generation, domestic hot water generation, autoclaving and sterilization, chilled
water generation, humidification, food service preparation and clean-up, laundry
processes, filter cleaning, drying, and other miscellaneous processes. In addition,
the Central Power Plant uses high-pressure steam to generate all campus electrical
needs.
C.
D.
Space in tunnels and mechanical rooms has become extremely limited and it is a
University requirement that pipe routing and equipment location be reviewed by a
Utility Services representative, ideally during the design phase but definitely
before installation begins. This is not limited to only steam piping and equipment,
but all mechanical installations that impact accessibility to, and maintainability of,
steam equipment. It is also critical that mechanical work performed on any system
[plumbing, electrical, telecommunication, etc.] that involves the abandonment
of any equipment, wiring, cabling, piping, etc. include the removal of these items
to allow for the future use of the space.
E.
The campus steam system and all steam sub-systems are under the direct control
of the Facilities Management Utility Services Group. Steam and condensate
valves are to be operated by Facilities Operations Steam personnel only. This is a
serious rule and is regarded as such by the University. Any work that either
directly or indirectly impacts the system must be approved by, and coordinated
with, a Utility Services representative. Meetings scheduled with Facilities
Management personnel for site visits, inspections, spec/print reviews, etc. must be
made 72 hours in advance and attended in a timely manner. Failure to show for an
appointment may result in lost time being charged to the job. The 72-hour
notification requirement may be waived as urgency dictates and time permits.
AIR VENTS
A.
2.02
ANTI-SEIZE
A.
2.03
Specify air vent for high point in any system controlled by a modulating control
valve (i.e. fan coils, heat exchangers).
CONDENSATE COOLERS
JULY 2012
UCB STANDARDS
15521-2
A.
2.04
Due to the use of pressure-powered condensate pumps and the desire to return
condensate to the Central Power Plant at as high a temperature as possible,
condensate coolers are no longer approved for use on the CU Boulder campus.
CONDENSATE PUMPS
A.
JULY 2012
2.
3.
4.
5.
The pumps shall sense level and activate via an electrode probe-style
mechanism (no mechanical float mechanism), utilizing a pin-style Warrick
relay.
6.
The probe mechanism shall have a third probe for high level alarm,
utilizing a two position switch.
7.
8.
Each panel shall incorporate a electronic cycle counter and a high level
alarm contact. Signal for cycle count and high level alarm shall be sent to
a Andover control system.
10.
Each pump shall utilize a 3-way pneumatic actuated ball valve for the
motive force. Ball valve shall be carbon steel body x stainless steel trim.
11.
Each pump shall have an isolation valve on the condensate inlet and
outlet.
a.
3 and above 150# lugged style high performance gear operated
steam rated butterfly valve.
b.
2 and below full port forged steel ball valve with stainless steel
ball and stem, rated for 250 psig WSP.
12.
Each pump shall have a check valve on the condensate inlet and outlet.
UCB STANDARDS
15521-3
a.
b.
JULY 2012
13.
Each pump shall have a rising-stem, class 800, forged steel gate valve with
a steel strainer and steam regulator for the steam supply. The strainer must
also have a forged steel ball valve for blowdown, all ball valves, if
utilized, shall be full port carbon steel body x stainless steel ball and stem.
14.
Pump tanks shall be Armstrong 300 or 400 series tanks ASME rated at
150#.
15.
16.
Each pump trap must have high pressure gauge glass assembly and
pressure gauge assembly (gauge, siphon and carbon steel isolation ball
valve.
17.
All pipe 2 and smaller shall be threaded ASTM type A106 seamless
black steel schedule 80.
18.
All steam pipe 2 and larger shall be welded ASTM type A106
seamless black steel schedule 40.
19.
20.
250 lb malleable iron unions with brass seats and 2000 psig forged steel
fittings shall be used in all threaded applications.
21.
150 psig raised face, steel weld neck flanged and steel butt weld fittings
shall be used in all welded applications.
22.
23.
All threaded fittings will be assembled with 100% virgin Teflon tape. No
pipe joint compound will be permitted.
24.
25.
All components, pieces and parts, whether or not the are specifically
shown or indicated on the submittal, shall be in accordance with all
University of Colorado Boulder standard mechanical specifications.
UCB STANDARDS
15521-4
Acceptable Manufactures:
a.
Armstrong
b.
or prior approval equivalent
2.05
EXPANSION JOINTS
A.
B.
JULY 2012
Design
1.
The expansion joint shall be designed for ANSI 300 rating for steam
(250 psig at 406F) and ANSI 150 for condensate.
2.
3.
The stuffing box shall have integral and external guide surfaces. The
guide shall have low friction, non-metallic inserts.
4.
5.
The packing friction force of the expansion joint shall not exceed 1,000
Lbs. Per inch of expansion joint nominal diameter.
6.
7.
8.
Materials
1.
The stuffing box and body shall be machined form A106 or equivalent
heavy wall mechanical tubing, of seamless pipe.
2.
The slip shall be machined from ASME A106 schedule 80 seamless pipe.
All slips are to be machined and ground to achieve a 16RMS finish before
plating. Plating shall consist of 1 mil minimum of industrial hard chrome
over 1 mil minimum of crack free hard chrome.
3.
Expansion joint shall be factory packed for the intended service with Flake
Graphite Injectable Packing. The stuffing box packing area in contact
with the slip shall be at least 15 times the nominal diameter of the
expansion joint. Spare packing plugs are to be furnished with each
expansion order.
UCB STANDARDS
15521-5
C.
Insulation Blankets
1.
2.
The inner and outer covers are to be made from Silicone Impregnated
Nomex Cloth. An Inconel wire mesh liner is to be attached to the inner
cover.
Approved Manufacturers
a.
Advanced Thermal Systems
b.
Or approved equal
D.
Guides
1.
2.
Pipe guides shall utilize thick low friction graphite on both the upper
and lower backing plates of each assembly. The guides shall have
sufficient contact surface between the upper and lower assemblies to
ensure the loading does not exceed 300 psi.
3.
4.
5.
6.
7.
The graphite shall be epoxy bonded to the backing plate for all
applications. If service conditions exceed 350 degree F the graphite shall
be both epoxy bonded and mechanically attached.
Approved Manufactures:
a.
Advanced Thermal Systems
b.
Or approved equal
2.06
FITTINGS
A.
JULY 2012
UCB STANDARDS
15521-6
B.
C.
2.07
2.
Unions:
1.
Specify 300 lb malleable iron with brass seats, ground-joint, unions for all
pipe sizes 2 and below. Specify flanges for pipe sizes 2 1/2 and above.
2.
3.
Pipe lengths need to be cut correctly, so that pipe-fittings are not in a bind.
Flanges:
1.
2.
Flanges must match in ratings and when assembled, they must be aligned
correctly.
Specify spiral-wound gaskets where the windings are manufactured with Type
304 stainless steel with non-asbestos filler and the outer ring [gauge ring] is
manufactured with carbon steel. No other gaskets will be permitted.
GAUGES, PRESSURE
A.
2.09
Specify forged steel threaded for 2 and below. All 2 1/2 and above shall
be schedule 40 seamless, butt-welded steel conforming to ASTM A234
standard, rated for 2000 psig.
GASKETS
A.
2.08
1.
Specify a 4 dry gage with 1/4 MPT connection. Use 0-15 gage for operating
pressures of 7 psig or less, 0-30 gage for pressures of 8-15 psig, 0-60 gage for
pressures of 16-30 psig, 0-100 gage for pressures of 31-50 psig, and 0-200 gage
for pressures greater than 50 psig. Gage must be supplied with an anti-siphon tube
[pigtail] and an approved ball valve for isolation. Isolation valve must go before
anti-siphon tube.
JULY 2012
UCB STANDARDS
15521-7
JULY 2012
1.
2.
The water controlling valve of the unit shall be mounted integral to the
heat exchanger without the use of connecting piping.
3.
The instantaneous water heater shall be pre-piped with only steam, water,
and condensate hookups necessary.
4.
The controlling valve of the instantaneous water heater shall fail in the
closed position, to prevent overheating and scalding.
5.
The instantaneous water heater shall have easy access to the individual
tubes without moving the heater from its installed position.
6.
The shell of the heat exchanger shall be carbon steel, and designed for a
maximum allowable pressure of 150 psig.
7.
8.
The water controlling valve body shall be bronze with stainless steel
internals.
9.
10.
11.
12.
13.
14.
15.
All pipe 2 and smaller, shall be threaded ASTM A106 seamless black
steel, schedule 80.
16.
All steam pipe 2 and larger, shall be welded ASTM A106 seamless
black steel, schedule 40.
17.
All condensate pipe 2 and larger, shall be welded ASTM A106 Grade B
seamless black steel, schedule 80.
18.
15521-8
19.
250 lb malleable iron unions with brass seats, and 2000 lb. forged steel
fittings shall be used in all threaded applications.
20.
150 psig. raised face, steel weld neck flanged, and steel butt weld fittings
shall be used in all welded applications.
21.
22.
All threaded fittings will be assembled with 100% virgin Teflon tape. No
pipe joint compound will be permitted.
23.
All gate valves shall be class 800 Forged steel with rising stem.
24.
All ball valves shall be Apollo full port, with stainless steel trim.
25.
26.
27.
28.
All components, pieces, and parts, whether or not they are specifically
shown or indicated on the submittal, shall be in accordance with all
University of Colorado, Boulder, standard mechanical specifications.
29.
The instantaneous water heater shall have a one year guarantee against
defective material, or faulty workmanship.
Acceptable Manufacturers
a.
Armstrong Flo-rite
b.
Leslie Constantemp
B.
2.10
Specify tube and shell design where water circulates in the tubes and
steam in the jacket. The design need not require double-wall tubes for
heating hot water.
JULY 2012
Removable insulation jackets are to be specified for use on the following: all
pressure-powered condensate pumps, all pressure regulators, traps 1 and larger,
gate/globe/butterfly valves 2 and larger, and strainers 2 and larger.
UCB STANDARDS
15521-9
2.11
2.12
GENERAL
A.
B.
All main (primary) meter applications shall be on the high pressure side (before
the PRV station of the building).
C.
D.
Units
1.
2.13
All meter panels shall be in accordance with the University of Colorado Boulder
Utility Standard No. EO-100-A latest revision for integration into the Utility
Control System (UCS). Coordinate UMP with all other utility main meters (ie
chilled water, domestic work, and electric).
B.
Meter Panel shall house flow computers (totalizers) and Advanced Metering
Infrastructure (AMI) Gateways devices.
C.
The UCS gateway (Master) device shall reside in the meter panel.
1.
2.
D.
E.
JULY 2012
UCB STANDARDS
15521-10
ES-769 is an acceptable alternate when auxiliary inputs are required for the
application (such as net metering or trap monitoring).
B.
C.
D.
2.15
The KEP flow computer will receive the analog flow signal as an input from the
steam meter
Outputs: The KEP will send a temperature or pressure compensated steam peak
demand (klbs/hr) and total consumption (klbs) output via Modbus RTU Protocol
to the UCS Gateway device (Master) located in the UMP over a dedicated RS485
communication trunk. All wiring and terminations are to be completed by
Temperature Control or Electrical Contractor (approval required), including
installation of KEP, wiring of meter components to KEP, wiring of KEP to UCS,
setup, and KEP programming.
No substitutions
METERS
A.
B.
JULY 2012
2.
3.
Meter flow rate range and size shall be verified by UCB Facilities
Operations, Utility Services. Meter shall have 300 psi rated flanges.
4.
5.
Approved Manufacturers:
a.
Veris, Inc. Accelabar
b.
McCrometer Vcone
c.
UCB Utility Services Approved Equal
2.
UCB STANDARDS
15521-11
C.
3.
4.
5.
Manufacturers
a.
Rosemount or approved equal.
Vortex Meter:
1.
D.
E.
JULY 2012
Specify inline vortex meter for constant flow steam services (Approval
required by Utility Services). Meter flow rate range and size shall be
verified by UCB Facilities Operations, Utility Services. Meter shall have
300 psi rated flanges. Vortex meters are not acceptable for main steam
service without Utility Services pre-approval.
Condensate Meter:
1.
2.
3.
4.
Meter shall be supplied with pulse and analog (4-20 mA) outputs.
5.
6.
7.
The piping and flow tube of the meter must be full at all times. The meter
shall be mounted in such a way to provide a wet leg as required.
Meter Submittals
UCB STANDARDS
15521-12
1.
2.12
2.13
2.17
1.
2.
3.
When winter seasonal steam load exceeds summer seasonal steam load by 10
times, specify a 25%-100% automatic switchover system. See Appendix A for
details.
SEALS, MECHANICAL
A.
2.16
Pipe size: Size to allow not greater than 8.000 FPM (feet/minute) based on
maximum load.
REGULATORS / PRVs
A.
2.15
PIPING
A.
2.14
STRAINERS
A.
Specify a cast iron #250 Y-type strainer with stainless steel mesh or screen basket
for all screwed applications [2 and below]. Strainer must have a threaded fitting
for use as a blowdown. All strainer blowdowns shall be ball valves with a short
pipe nipple-sch 80 on the outlet side.
B.
Specify a cast steel Y-type strainer with stainless steel mesh or screen basket for
all flanged applications. Strainer must have a threaded fitting for use as a
blowdown. All strainer blowdowns shall be ball valves with a short pipe nipplesch 80 on the outlet side.
1.
Cast Steel
HPS
15 psi + Above
2.
Cast Iron
LPS
15 psi + Below
TRAPS
JULY 2012
UCB STANDARDS
15521-13
A.
Inverted Bucket: All Applications that are fed by a modulating control valve
must use the LV (large vent) model. Sizing shall be as follows:
2 to l @ .5 psi for 0-15 psi
2 to l @ 2 psi for 16-30 psi
3 to l @ 1/2 of maximum pressure drop above 30 psi
3 to 1 at operating pressure differential on constant pressure
B.
Thermostatic traps used only for air vents and direct steam radiation.
3.01
3.02
3.03
AIR VENTS
A.
Use balanced-pressure type with stainless steel bellows, valve, and seat.
B.
Acceptable Manufacturers:
1.
Spirax/Sarco
2.
Armstrong
3.
Hoffman ITT
4.
Approved equal
ANTI-SEIZE
A.
Use only 100% virgin teflon tape for all threaded pipe fittings. No thread sealing
compound or pipe dope will be permitted.
B.
Use a metal-based [typically nickel] anti-seize with a 2000-degree rating for all
flange bolts.
C.
Permatex
2.
Approved equal
CONDENSATE COOLERS
JULY 2012
UCB STANDARDS
15521-14
A.
3.04
3.05
3.06
CONDENSATE PUMPS
A.
Use probe style, pressure-powered pump with compressed air as the motive
medium.
B.
Acceptable Manufacturers:
1.
Johnson Liqui-Mover
2.
Armstrong
EXPANSION JOINTS
A.
Use bellows style expansion joints where the bellows are designed in accordance
with sections C1-C8 of the Standards of Expansion Joint Manufacturers
Association.
B.
Acceptable Manufacturers:
1.
Pathway CTU
2.
Approved equal
FITTINGS
A.
B.
2.
Unions:
1.
C.
JULY 2012
Flanges:
1.
2.
Acceptable Manufacturers:
a.
Ladish
b.
Grinnel
c.
Bonney Forge
d.
Approved equal
UCB STANDARDS
15521-15
3.07
3.08
3.09
GASKETS
A.
Use spiral-wound gaskets where the windings are manufactured with Type 304
stainless steel with non-asbestos filler and the outer ring [gauge ring] is
manufactured with carbon steel. No other gaskets will be permitted.
B.
Acceptable Manufacturers:
1.
Flexitallic
2.
Garlock
3.
Lamons
4.
Approved equal
GAUGES, PRESSURE
A.
Use 4 dry gage with 1/4 MPT connection. Rated for steam with stainless steel
intervals.
B.
Acceptable Manufacturers:
1.
U.S. Gauge
2.
Winters LF
3.
4.
B.
C.
JULY 2012
Use tube and shell style with single-wall tube construction where steam is
in the tube bundle and water in the jacket.
UCB STANDARDS
15521-16
3.10
3.11
3.
Use jacket with teflon-coated fiberglass cloth, #6 density fiberglass, stainless steel
hardware, Velcro tabs, and Nomex drawcords.
B.
Acceptable Manufacturers:
1.
2.
Approved equal
METERS
A.
B.
3.12
2.
Steam Meters:
1.
2.
Condensate Meters:
1.
2.
PIPING
A.
Steam Piping:
1.
B.
JULY 2012
Use only ASTM type A106 seamless black steel pipe. All welded
applications shall be schedule 40 and all threaded applications must be
schedule 80.
Condensate Piping:
1.
Use only ASTM type A106 seamless black steel pipe. All condensate
piping must be schedule 80.
UCB STANDARDS
15521-17
2.
C.
3.13
3.15
3.16
REGULATORS / PRVs
A.
3.14
Stainless steel pipe may be substituted with prior approval by the USB,
Facilities Management, Steam Shop only, no exceptions.
Use Leslie Model GPK air-loaded steam regulator with Leslie Airmate Model
AG-2 air pressure reducing valve with filter and gauge for actuation. Due to the
critical nature of regulators and the goal of reducing spare parts inventory, this is
the only allowable manufacturer and model. Use screwed connections for 1
and below, flanged connections for 1 and above.
SEALS, MECHANICAL
A.
B.
Acceptable Manufacturers:
1.
2.
Approved equal
STRAINERS
A.
Use cast steam rated steel, 250 lb. Y-type strainer with stainless steel mesh or
screen basket for all screwed applications. Strainer must have a threaded fitting
for use as a blowdown.
B.
Use a cast steel Y-type strainer with stainless steel mesh or screen basket for all
flanged applications. Strainer must have a threaded fitting for use as a blowdown.
C.
Acceptable Manufacturers:
1.
Spirax/Sarco
2.
Leslie
3.
Armstrong
4.
Approved equal
TRAPS
A.
JULY 2012
15521-18
1.
B.
C.
3.17
Trap must be fully modulating type suitable for continuous operation with
a cast iron body and cover. Internal parts must be fully accessible without
disturbing piping. Float, air vent, head, seat, and valve mechanism shall be
manufactured of stainless steel. An integral vacuum breaker is required.
For design loads exceeding 600 lbs./hr. of condensate, use a trap with a
cast iron body and cover where internal parts are fully accessible without
disturbing piping.
2.
The bucket and lever mechanism shall be stainless steel and the valve and
seat must be chromed steel that has been hardened, ground, and lapped.
3.
For design loads of 600 lbs./hr. or less of condensate, use a trap with a
stainless steel body and separate inline swivel connector. All other
components shall be made of stainless steel as well.
Due to the goal of reducing spare parts inventory, only three thermostatic
radiator trap models are utilized on campus.
2.
3.
4.
5.
VACUUM BREAKERS
A.
Use hardened ball check valve design with all working parts manufactured from
stainless steel.
B.
Acceptable Manufacturers:
JULY 2012
1.
2.
Armstrong
UCB STANDARDS
15521-19
3.18
3.
Johnson
4.
Approved equal
VALVES
A.
Butterfly Valves:
1.
2.
3.
Acceptable Manufacturers, Gate Valves / Class 800: [no Nibco, RedWhite, or Toyo]
a.
Vogt
b.
Bonney Forge
c.
Anvil
d.
Approved equal
4.
a.
b.
c.
d.
JULY 2012
Vogt
Bonney Forge
Anvil
Approved equal
5.
6.
7.
8.
15521-20
a.
b.
c.
d.
e.
9.
10.
B.
F.
JULY 2012
Use only a valve with forged steel body, full-port construction, MTFE
seats and packing, stainless steel ball and, stainless steel blowout-proof
stem. The valve must be rated to 150 psig saturated steam.
Check Valves:
1.
Swing check valves must be bronze-bodied, Class 300 [300 psi WSP]
with bronze disc and stainless steel hinge pin.
2.
Spring check valves must be stainless steel construction and rated at 300
psi WSP or better.
3.
Wafer check valves are designed to fit between two flanges. They must
be
manufactured stainless construction [body, disc, spring, and spring
retainer] and have an opening rate of 1/2 psi or less.
G.
Use rising-stem Class 800 forged steel [A105] valve with spiral-wound
top gasket.
Ball Valves:
1.
E.
Globe Valves:
1.
D.
Gate Valves:
1.
C.
Durabla
Spirax/Sarco Model DCV 4
Mueller
Marlin
Approved equal
15521-21
1.
H.
Use a steam-rated safety relief valve that has a cast iron body, a bolted
bonnet design, seats lapped to optical flatness, and dual control rings. The
valve must have bronze semi-nozzle trim. Due to the varying steam
pressure reducing valve manufacturers safety relief valve requirements,
the safety relief valve shall be of the same manufacture brand as the steam
PRV.
If piping run is longer than 10, the pipe size must be increased one pipe size
larger.
AIR VENTS
A.
4.02
ANTI-SEIZE
A.
4.03
4.04
CONDENSATE PUMP
A.
B.
Threads on pipe must be cut correctly. Not allowing more then 3 turn
by hand and a minimum of 2 turns.
C.
D.
E.
Vent piping to be taken to an outside location. 1st Choice would be the roof.
F.
G.
H.
EXPANSION JOINTS
A.
B.
C.
JULY 2012
UCB STANDARDS
15521-22
4.05
4.06
B.
C.
D.
Feed forward units with recirc must have a diverting valve installed.
E.
F.
G.
Support piping on each side of reducing valve using pipe saddles (for full wrap of
insulation).
B.
Install drip traps on the high and low sides of reducing station (see detail on drips for
proper piping).
C.
Install strainers with blowdown valves before all regulating valves and traps.
D.
Install gauges, isolation valve, and pigtail on high and low side of station.
D.
Use a high performance butterfly valve with gear operator (lug style) on 2.5 pipe
and larger. Use a forged steel gate valve on 1 1/2 and smaller pipe.
E.
F.
Use pipe for the control piping between GPK and low pressure steam main.
G.
Mount Leslie AF-2 air mate where it is accessible. Use rigid copper to pipe from the
air mate to the GPK.
H.
I.
Mount drip pan elbow as close to safety relief as possible. Use a flange or a union
(depending on size) for ease of replacing valve if needed.
J.
Drain from drip pan shall be run to a floor drain with a union at the drip pan for ease
of removal if necessary.
K.
JULY 2012
UCB STANDARDS
15521-23
4.07
4.08
L.
M.
N.
O.
Use 250# steam rated ball valves on all blowdowns. See standards for required
valve.
P.
Pilot lines need to be run with slope down away from GPK.
Q.
All pressure reducing valves to have unions or flanges on each side for ease of
removal.
R.
TESTING
A.
All new steam and condensate piping shall be hydrostatically tested to 1 times the
operating pressure of the system, or 100 psig, whichever is higher. The test must
hold TEST pressure for a minimum time period of two hours.
B.
Must inspect all piping welded, threaded and any type of soldering before piping
can be insulated. Systems must be inspected by UCB Steam Shop before operation.
TRAPS
A.
All traps to be installed with unions and isolation valves for ease of removal.
B.
C.
D.
E.
QUALIFICATION
A.
5.02
JULY 2012
UCB STANDARDS
15521-24
A.
5.03
5.04
B.
WELD INSPECTION
A.
Weld will be visually inspected by UCB personnel. If weld does not meet UCB
Standards (visually), then Contractor may be required to X-ray weld or cut out
weld for further inspection. Contractor will be responsible for costs associated
with X-raying or removal and re-welding.
JULY 2012
UCB STANDARDS
15521-25
SECTION 15521
STEAM AND CONDENSATE PIPING SPECIALTIES
PART 1 GENERAL
1.01
SUMMARY
A.
B.
1.02
Section Includes:
1.
2.
3.
4.
5.
Related Sections:
1.
2.
3.
4.
5.
6.
7.
8.
9.
SYSTEM DESCRIPTION
A.
JULY 2012
15521-1
pressure is reduced for consumer use, we use valves, fittings, pipe, and flanges
that are designed to safely carry pressures of at least 250 psig steam at 406F.
B.
Steam pressure is generally regulated in each individual building and may include
multiple pressure reductions, depending on the equipment being serviced. Typical
reduced pressures vary from 65 to 5 psig. Steam uses in buildings include direct
radiant heating, forced air heating using steam fan coils, heating hot water
generation, domestic hot water generation, autoclaving and sterilization, chilled
water generation, humidification, food service preparation and clean-up, laundry
processes, filter cleaning, drying, and other miscellaneous processes. In addition,
the Central Power Plant uses high-pressure steam to generate all campus electrical
needs.
C.
D.
Space in tunnels and mechanical rooms has become extremely limited and it is a
University requirement that pipe routing and equipment location be reviewed by a
Utility Services representative, ideally during the design phase but definitely
before installation begins. This is not limited to only steam piping and equipment,
but all mechanical installations that impact accessibility to, and maintainability of,
steam equipment. It is also critical that mechanical work performed on any system
[plumbing, electrical, telecommunication, etc.] that involves the abandonment
of any equipment, wiring, cabling, piping, etc. include the removal of these items
to allow for the future use of the space.
E.
The campus steam system and all steam sub-systems are under the direct control
of the Facilities Management Utility Services Group. Steam and condensate
valves are to be operated by Facilities Operations Steam personnel only. This is a
serious rule and is regarded as such by the University. Any work that either
directly or indirectly impacts the system must be approved by, and coordinated
with, a Utility Services representative. Meetings scheduled with Facilities
Management personnel for site visits, inspections, spec/print reviews, etc. must be
made 72 hours in advance and attended in a timely manner. Failure to show for an
appointment may result in lost time being charged to the job. The 72-hour
notification requirement may be waived as urgency dictates and time permits.
AIR VENTS
A.
2.02
ANTI-SEIZE
A.
2.03
Specify air vent for high point in any system controlled by a modulating control
valve (i.e. fan coils, heat exchangers).
CONDENSATE COOLERS
JULY 2012
UCB STANDARDS
15521-2
A.
2.04
Due to the use of pressure-powered condensate pumps and the desire to return
condensate to the Central Power Plant at as high a temperature as possible,
condensate coolers are no longer approved for use on the CU Boulder campus.
CONDENSATE PUMPS
A.
JULY 2012
2.
3.
4.
5.
The pumps shall sense level and activate via an electrode probe-style
mechanism (no mechanical float mechanism), utilizing a pin-style Warrick
relay.
6.
The probe mechanism shall have a third probe for high level alarm,
utilizing a two position switch.
7.
8.
Each panel shall incorporate a electronic cycle counter and a high level
alarm contact. Signal for cycle count and high level alarm shall be sent to
a Andover control system.
10.
Each pump shall utilize a 3-way pneumatic actuated ball valve for the
motive force. Ball valve shall be carbon steel body x stainless steel trim.
11.
Each pump shall have an isolation valve on the condensate inlet and
outlet.
a.
3 and above 150# lugged style high performance gear operated
steam rated butterfly valve.
b.
2 and below full port forged steel ball valve with stainless steel
ball and stem, rated for 250 psig WSP.
12.
Each pump shall have a check valve on the condensate inlet and outlet.
UCB STANDARDS
15521-3
a.
b.
JULY 2012
13.
Each pump shall have a rising-stem, class 800, forged steel gate valve with
a steel strainer and steam regulator for the steam supply. The strainer must
also have a forged steel ball valve for blowdown, all ball valves, if
utilized, shall be full port carbon steel body x stainless steel ball and stem.
14.
Pump tanks shall be Armstrong 300 or 400 series tanks ASME rated at
150#.
15.
16.
Each pump trap must have high pressure gauge glass assembly and
pressure gauge assembly (gauge, siphon and carbon steel isolation ball
valve.
17.
All pipe 2 and smaller shall be threaded ASTM type A106 seamless
black steel schedule 80.
18.
All steam pipe 2 and larger shall be welded ASTM type A106
seamless black steel schedule 40.
19.
20.
250 lb malleable iron unions with brass seats and 2000 psig forged steel
fittings shall be used in all threaded applications.
21.
150 psig raised face, steel weld neck flanged and steel butt weld fittings
shall be used in all welded applications.
22.
23.
All threaded fittings will be assembled with 100% virgin Teflon tape. No
pipe joint compound will be permitted.
24.
25.
All components, pieces and parts, whether or not the are specifically
shown or indicated on the submittal, shall be in accordance with all
University of Colorado Boulder standard mechanical specifications.
UCB STANDARDS
15521-4
Acceptable Manufactures:
a.
Armstrong
b.
or prior approval equivalent
2.05
EXPANSION JOINTS
A.
B.
JULY 2012
Design
1.
The expansion joint shall be designed for ANSI 300 rating for steam
(250 psig at 406F) and ANSI 150 for condensate.
2.
3.
The stuffing box shall have integral and external guide surfaces. The
guide shall have low friction, non-metallic inserts.
4.
5.
The packing friction force of the expansion joint shall not exceed 1,000
Lbs. Per inch of expansion joint nominal diameter.
6.
7.
8.
Materials
1.
The stuffing box and body shall be machined form A106 or equivalent
heavy wall mechanical tubing, of seamless pipe.
2.
The slip shall be machined from ASME A106 schedule 80 seamless pipe.
All slips are to be machined and ground to achieve a 16RMS finish before
plating. Plating shall consist of 1 mil minimum of industrial hard chrome
over 1 mil minimum of crack free hard chrome.
3.
Expansion joint shall be factory packed for the intended service with Flake
Graphite Injectable Packing. The stuffing box packing area in contact
with the slip shall be at least 15 times the nominal diameter of the
expansion joint. Spare packing plugs are to be furnished with each
expansion order.
UCB STANDARDS
15521-5
C.
Insulation Blankets
1.
2.
The inner and outer covers are to be made from Silicone Impregnated
Nomex Cloth. An Inconel wire mesh liner is to be attached to the inner
cover.
Approved Manufacturers
a.
Advanced Thermal Systems
b.
Or approved equal
D.
Guides
1.
2.
Pipe guides shall utilize thick low friction graphite on both the upper
and lower backing plates of each assembly. The guides shall have
sufficient contact surface between the upper and lower assemblies to
ensure the loading does not exceed 300 psi.
3.
4.
5.
6.
7.
The graphite shall be epoxy bonded to the backing plate for all
applications. If service conditions exceed 350 degree F the graphite shall
be both epoxy bonded and mechanically attached.
Approved Manufactures:
a.
Advanced Thermal Systems
b.
Or approved equal
2.06
FITTINGS
A.
JULY 2012
UCB STANDARDS
15521-6
B.
C.
2.07
2.
Unions:
1.
Specify 300 lb malleable iron with brass seats, ground-joint, unions for all
pipe sizes 2 and below. Specify flanges for pipe sizes 2 1/2 and above.
2.
3.
Pipe lengths need to be cut correctly, so that pipe-fittings are not in a bind.
Flanges:
1.
2.
Flanges must match in ratings and when assembled, they must be aligned
correctly.
Specify spiral-wound gaskets where the windings are manufactured with Type
304 stainless steel with non-asbestos filler and the outer ring [gauge ring] is
manufactured with carbon steel. No other gaskets will be permitted.
GAUGES, PRESSURE
A.
2.09
Specify forged steel threaded for 2 and below. All 2 1/2 and above shall
be schedule 40 seamless, butt-welded steel conforming to ASTM A234
standard, rated for 2000 psig.
GASKETS
A.
2.08
1.
Specify a 4 dry gage with 1/4 MPT connection. Use 0-15 gage for operating
pressures of 7 psig or less, 0-30 gage for pressures of 8-15 psig, 0-60 gage for
pressures of 16-30 psig, 0-100 gage for pressures of 31-50 psig, and 0-200 gage
for pressures greater than 50 psig. Gage must be supplied with an anti-siphon tube
[pigtail] and an approved ball valve for isolation. Isolation valve must go before
anti-siphon tube.
JULY 2012
UCB STANDARDS
15521-7
JULY 2012
1.
2.
The water controlling valve of the unit shall be mounted integral to the
heat exchanger without the use of connecting piping.
3.
The instantaneous water heater shall be pre-piped with only steam, water,
and condensate hookups necessary.
4.
The controlling valve of the instantaneous water heater shall fail in the
closed position, to prevent overheating and scalding.
5.
The instantaneous water heater shall have easy access to the individual
tubes without moving the heater from its installed position.
6.
The shell of the heat exchanger shall be carbon steel, and designed for a
maximum allowable pressure of 150 psig.
7.
8.
The water controlling valve body shall be bronze with stainless steel
internals.
9.
10.
11.
12.
13.
14.
15.
All pipe 2 and smaller, shall be threaded ASTM A106 seamless black
steel, schedule 80.
16.
All steam pipe 2 and larger, shall be welded ASTM A106 seamless
black steel, schedule 40.
17.
All condensate pipe 2 and larger, shall be welded ASTM A106 Grade B
seamless black steel, schedule 80.
18.
15521-8
19.
250 lb malleable iron unions with brass seats, and 2000 lb. forged steel
fittings shall be used in all threaded applications.
20.
150 psig. raised face, steel weld neck flanged, and steel butt weld fittings
shall be used in all welded applications.
21.
22.
All threaded fittings will be assembled with 100% virgin Teflon tape. No
pipe joint compound will be permitted.
23.
All gate valves shall be class 800 Forged steel with rising stem.
24.
All ball valves shall be Apollo full port, with stainless steel trim.
25.
26.
27.
28.
All components, pieces, and parts, whether or not they are specifically
shown or indicated on the submittal, shall be in accordance with all
University of Colorado, Boulder, standard mechanical specifications.
29.
The instantaneous water heater shall have a one year guarantee against
defective material, or faulty workmanship.
Acceptable Manufacturers
a.
Armstrong Flo-rite
b.
Leslie Constantemp
B.
2.10
Specify tube and shell design where water circulates in the tubes and
steam in the jacket. The design need not require double-wall tubes for
heating hot water.
JULY 2012
Removable insulation jackets are to be specified for use on the following: all
pressure-powered condensate pumps, all pressure regulators, traps 1 and larger,
gate/globe/butterfly valves 2 and larger, and strainers 2 and larger.
UCB STANDARDS
15521-9
2.11
2.12
GENERAL
A.
B.
All main (primary) meter applications shall be on the high pressure side (before
the PRV station of the building).
C.
D.
Units
1.
2.13
All meter panels shall be in accordance with the University of Colorado Boulder
Utility Standard No. EO-100-A latest revision for integration into the Utility
Control System (UCS). Coordinate UMP with all other utility main meters (ie
chilled water, domestic work, and electric).
B.
Meter Panel shall house flow computers (totalizers) and Advanced Metering
Infrastructure (AMI) Gateways devices.
C.
The UCS gateway (Master) device shall reside in the meter panel.
1.
2.
D.
E.
JULY 2012
UCB STANDARDS
15521-10
ES-769 is an acceptable alternate when auxiliary inputs are required for the
application (such as net metering or trap monitoring).
B.
C.
D.
2.15
The KEP flow computer will receive the analog flow signal as an input from the
steam meter
Outputs: The KEP will send a temperature or pressure compensated steam peak
demand (klbs/hr) and total consumption (klbs) output via Modbus RTU Protocol
to the UCS Gateway device (Master) located in the UMP over a dedicated RS485
communication trunk. All wiring and terminations are to be completed by
Temperature Control or Electrical Contractor (approval required), including
installation of KEP, wiring of meter components to KEP, wiring of KEP to UCS,
setup, and KEP programming.
No substitutions
METERS
A.
B.
JULY 2012
2.
3.
Meter flow rate range and size shall be verified by UCB Facilities
Operations, Utility Services. Meter shall have 300 psi rated flanges.
4.
5.
Approved Manufacturers:
a.
Veris, Inc. Accelabar
b.
McCrometer Vcone
c.
UCB Utility Services Approved Equal
2.
UCB STANDARDS
15521-11
C.
3.
4.
5.
Manufacturers
a.
Rosemount or approved equal.
Vortex Meter:
1.
D.
E.
JULY 2012
Specify inline vortex meter for constant flow steam services (Approval
required by Utility Services). Meter flow rate range and size shall be
verified by UCB Facilities Operations, Utility Services. Meter shall have
300 psi rated flanges. Vortex meters are not acceptable for main steam
service without Utility Services pre-approval.
Condensate Meter:
1.
2.
3.
4.
Meter shall be supplied with pulse and analog (4-20 mA) outputs.
5.
6.
7.
The piping and flow tube of the meter must be full at all times. The meter
shall be mounted in such a way to provide a wet leg as required.
Meter Submittals
UCB STANDARDS
15521-12
1.
2.12
2.13
2.17
1.
2.
3.
When winter seasonal steam load exceeds summer seasonal steam load by 10
times, specify a 25%-100% automatic switchover system. See Appendix A for
details.
SEALS, MECHANICAL
A.
2.16
Pipe size: Size to allow not greater than 8.000 FPM (feet/minute) based on
maximum load.
REGULATORS / PRVs
A.
2.15
PIPING
A.
2.14
STRAINERS
A.
Specify a cast iron #250 Y-type strainer with stainless steel mesh or screen basket
for all screwed applications [2 and below]. Strainer must have a threaded fitting
for use as a blowdown. All strainer blowdowns shall be ball valves with a short
pipe nipple-sch 80 on the outlet side.
B.
Specify a cast steel Y-type strainer with stainless steel mesh or screen basket for
all flanged applications. Strainer must have a threaded fitting for use as a
blowdown. All strainer blowdowns shall be ball valves with a short pipe nipplesch 80 on the outlet side.
1.
Cast Steel
HPS
15 psi + Above
2.
Cast Iron
LPS
15 psi + Below
TRAPS
JULY 2012
UCB STANDARDS
15521-13
A.
Inverted Bucket: All Applications that are fed by a modulating control valve
must use the LV (large vent) model. Sizing shall be as follows:
2 to l @ .5 psi for 0-15 psi
2 to l @ 2 psi for 16-30 psi
3 to l @ 1/2 of maximum pressure drop above 30 psi
3 to 1 at operating pressure differential on constant pressure
B.
Thermostatic traps used only for air vents and direct steam radiation.
3.01
3.02
3.03
AIR VENTS
A.
Use balanced-pressure type with stainless steel bellows, valve, and seat.
B.
Acceptable Manufacturers:
1.
Spirax/Sarco
2.
Armstrong
3.
Hoffman ITT
4.
Approved equal
ANTI-SEIZE
A.
Use only 100% virgin teflon tape for all threaded pipe fittings. No thread sealing
compound or pipe dope will be permitted.
B.
Use a metal-based [typically nickel] anti-seize with a 2000-degree rating for all
flange bolts.
C.
Permatex
2.
Approved equal
CONDENSATE COOLERS
JULY 2012
UCB STANDARDS
15521-14
A.
3.04
3.05
3.06
CONDENSATE PUMPS
A.
Use probe style, pressure-powered pump with compressed air as the motive
medium.
B.
Acceptable Manufacturers:
1.
Johnson Liqui-Mover
2.
Armstrong
EXPANSION JOINTS
A.
Use bellows style expansion joints where the bellows are designed in accordance
with sections C1-C8 of the Standards of Expansion Joint Manufacturers
Association.
B.
Acceptable Manufacturers:
1.
Pathway CTU
2.
Approved equal
FITTINGS
A.
B.
2.
Unions:
1.
C.
JULY 2012
Flanges:
1.
2.
Acceptable Manufacturers:
a.
Ladish
b.
Grinnel
c.
Bonney Forge
d.
Approved equal
UCB STANDARDS
15521-15
3.07
3.08
3.09
GASKETS
A.
Use spiral-wound gaskets where the windings are manufactured with Type 304
stainless steel with non-asbestos filler and the outer ring [gauge ring] is
manufactured with carbon steel. No other gaskets will be permitted.
B.
Acceptable Manufacturers:
1.
Flexitallic
2.
Garlock
3.
Lamons
4.
Approved equal
GAUGES, PRESSURE
A.
Use 4 dry gage with 1/4 MPT connection. Rated for steam with stainless steel
intervals.
B.
Acceptable Manufacturers:
1.
U.S. Gauge
2.
Winters LF
3.
4.
B.
C.
JULY 2012
Use tube and shell style with single-wall tube construction where steam is
in the tube bundle and water in the jacket.
UCB STANDARDS
15521-16
3.10
3.11
3.
Use jacket with teflon-coated fiberglass cloth, #6 density fiberglass, stainless steel
hardware, Velcro tabs, and Nomex drawcords.
B.
Acceptable Manufacturers:
1.
2.
Approved equal
METERS
A.
B.
3.12
2.
Steam Meters:
1.
2.
Condensate Meters:
1.
2.
PIPING
A.
Steam Piping:
1.
B.
JULY 2012
Use only ASTM type A106 seamless black steel pipe. All welded
applications shall be schedule 40 and all threaded applications must be
schedule 80.
Condensate Piping:
1.
Use only ASTM type A106 seamless black steel pipe. All condensate
piping must be schedule 80.
UCB STANDARDS
15521-17
2.
C.
3.13
3.15
3.16
REGULATORS / PRVs
A.
3.14
Stainless steel pipe may be substituted with prior approval by the USB,
Facilities Management, Steam Shop only, no exceptions.
Use Leslie Model GPK air-loaded steam regulator with Leslie Airmate Model
AG-2 air pressure reducing valve with filter and gauge for actuation. Due to the
critical nature of regulators and the goal of reducing spare parts inventory, this is
the only allowable manufacturer and model. Use screwed connections for 1
and below, flanged connections for 1 and above.
SEALS, MECHANICAL
A.
B.
Acceptable Manufacturers:
1.
2.
Approved equal
STRAINERS
A.
Use cast steam rated steel, 250 lb. Y-type strainer with stainless steel mesh or
screen basket for all screwed applications. Strainer must have a threaded fitting
for use as a blowdown.
B.
Use a cast steel Y-type strainer with stainless steel mesh or screen basket for all
flanged applications. Strainer must have a threaded fitting for use as a blowdown.
C.
Acceptable Manufacturers:
1.
Spirax/Sarco
2.
Leslie
3.
Armstrong
4.
Approved equal
TRAPS
A.
JULY 2012
15521-18
1.
B.
C.
3.17
Trap must be fully modulating type suitable for continuous operation with
a cast iron body and cover. Internal parts must be fully accessible without
disturbing piping. Float, air vent, head, seat, and valve mechanism shall be
manufactured of stainless steel. An integral vacuum breaker is required.
For design loads exceeding 600 lbs./hr. of condensate, use a trap with a
cast iron body and cover where internal parts are fully accessible without
disturbing piping.
2.
The bucket and lever mechanism shall be stainless steel and the valve and
seat must be chromed steel that has been hardened, ground, and lapped.
3.
For design loads of 600 lbs./hr. or less of condensate, use a trap with a
stainless steel body and separate inline swivel connector. All other
components shall be made of stainless steel as well.
Due to the goal of reducing spare parts inventory, only three thermostatic
radiator trap models are utilized on campus.
2.
3.
4.
5.
VACUUM BREAKERS
A.
Use hardened ball check valve design with all working parts manufactured from
stainless steel.
B.
Acceptable Manufacturers:
JULY 2012
1.
2.
Armstrong
UCB STANDARDS
15521-19
3.18
3.
Johnson
4.
Approved equal
VALVES
A.
Butterfly Valves:
1.
2.
3.
Acceptable Manufacturers, Gate Valves / Class 800: [no Nibco, RedWhite, or Toyo]
a.
Vogt
b.
Bonney Forge
c.
Anvil
d.
Approved equal
4.
a.
b.
c.
d.
JULY 2012
Vogt
Bonney Forge
Anvil
Approved equal
5.
6.
7.
8.
15521-20
a.
b.
c.
d.
e.
9.
10.
B.
F.
JULY 2012
Use only a valve with forged steel body, full-port construction, MTFE
seats and packing, stainless steel ball and, stainless steel blowout-proof
stem. The valve must be rated to 150 psig saturated steam.
Check Valves:
1.
Swing check valves must be bronze-bodied, Class 300 [300 psi WSP]
with bronze disc and stainless steel hinge pin.
2.
Spring check valves must be stainless steel construction and rated at 300
psi WSP or better.
3.
Wafer check valves are designed to fit between two flanges. They must
be
manufactured stainless construction [body, disc, spring, and spring
retainer] and have an opening rate of 1/2 psi or less.
G.
Use rising-stem Class 800 forged steel [A105] valve with spiral-wound
top gasket.
Ball Valves:
1.
E.
Globe Valves:
1.
D.
Gate Valves:
1.
C.
Durabla
Spirax/Sarco Model DCV 4
Mueller
Marlin
Approved equal
15521-21
1.
H.
Use a steam-rated safety relief valve that has a cast iron body, a bolted
bonnet design, seats lapped to optical flatness, and dual control rings. The
valve must have bronze semi-nozzle trim. Due to the varying steam
pressure reducing valve manufacturers safety relief valve requirements,
the safety relief valve shall be of the same manufacture brand as the steam
PRV.
If piping run is longer than 10, the pipe size must be increased one pipe size
larger.
AIR VENTS
A.
4.02
ANTI-SEIZE
A.
4.03
4.04
CONDENSATE PUMP
A.
B.
Threads on pipe must be cut correctly. Not allowing more then 3 turn
by hand and a minimum of 2 turns.
C.
D.
E.
Vent piping to be taken to an outside location. 1st Choice would be the roof.
F.
G.
H.
EXPANSION JOINTS
A.
B.
C.
JULY 2012
UCB STANDARDS
15521-22
4.05
4.06
B.
C.
D.
Feed forward units with recirc must have a diverting valve installed.
E.
F.
G.
Support piping on each side of reducing valve using pipe saddles (for full wrap of
insulation).
B.
Install drip traps on the high and low sides of reducing station (see detail on drips for
proper piping).
C.
Install strainers with blowdown valves before all regulating valves and traps.
D.
Install gauges, isolation valve, and pigtail on high and low side of station.
D.
Use a high performance butterfly valve with gear operator (lug style) on 2.5 pipe
and larger. Use a forged steel gate valve on 1 1/2 and smaller pipe.
E.
F.
Use pipe for the control piping between GPK and low pressure steam main.
G.
Mount Leslie AF-2 air mate where it is accessible. Use rigid copper to pipe from the
air mate to the GPK.
H.
I.
Mount drip pan elbow as close to safety relief as possible. Use a flange or a union
(depending on size) for ease of replacing valve if needed.
J.
Drain from drip pan shall be run to a floor drain with a union at the drip pan for ease
of removal if necessary.
K.
JULY 2012
UCB STANDARDS
15521-23
4.07
4.08
L.
M.
N.
O.
Use 250# steam rated ball valves on all blowdowns. See standards for required
valve.
P.
Pilot lines need to be run with slope down away from GPK.
Q.
All pressure reducing valves to have unions or flanges on each side for ease of
removal.
R.
TESTING
A.
All new steam and condensate piping shall be hydrostatically tested to 1 times the
operating pressure of the system, or 100 psig, whichever is higher. The test must
hold TEST pressure for a minimum time period of two hours.
B.
Must inspect all piping welded, threaded and any type of soldering before piping
can be insulated. Systems must be inspected by UCB Steam Shop before operation.
TRAPS
A.
All traps to be installed with unions and isolation valves for ease of removal.
B.
C.
D.
E.
QUALIFICATION
A.
5.02
JULY 2012
UCB STANDARDS
15521-24
A.
5.03
5.04
B.
WELD INSPECTION
A.
Weld will be visually inspected by UCB personnel. If weld does not meet UCB
Standards (visually), then Contractor may be required to X-ray weld or cut out
weld for further inspection. Contractor will be responsible for costs associated
with X-raying or removal and re-welding.
JULY 2012
UCB STANDARDS
15521-25
SECTION 15521
STEAM AND CONDENSATE PIPING SPECIALTIES
PART 1 GENERAL
1.01
SUMMARY
A.
B.
1.02
Section Includes:
1.
2.
3.
4.
5.
Related Sections:
1.
2.
3.
4.
5.
6.
7.
8.
9.
SYSTEM DESCRIPTION
A.
AUGUST 2011
UCB STANDARDS
15521-1
pressure is reduced for consumer use, we use valves, fittings, pipe, and flanges
that are designed to safely carry pressures of at least 250 psig steam at 406F.
B.
Steam pressure is generally regulated in each individual building and may include
multiple pressure reductions, depending on the equipment being serviced. Typical
reduced pressures vary from 65 to 5 psig. Steam uses in buildings include direct
radiant heating, forced air heating using steam fan coils, heating hot water
generation, domestic hot water generation, autoclaving and sterilization, chilled
water generation, humidification, food service preparation and clean-up, laundry
processes, filter cleaning, drying, and other miscellaneous processes. In addition,
the Central Power Plant uses high-pressure steam to generate all campus electrical
needs.
C.
D.
Space in tunnels and mechanical rooms has become extremely limited and it is a
University requirement that pipe routing and equipment location be reviewed by a
Utility Services representative, ideally during the design phase but definitely
before installation begins. This is not limited to only steam piping and equipment,
but all mechanical installations that impact accessibility to, and maintainability of,
steam equipment. It is also critical that mechanical work performed on any system
[plumbing, electrical, telecommunication, etc.] that involves the abandonment
of any equipment, wiring, cabling, piping, etc. include the removal of these items
to allow for the future use of the space.
E.
The campus steam system and all steam sub-systems are under the direct control
of the Facilities Management Utility Services Group. Steam and condensate
valves are to be operated by Facilities Operations Steam personnel only. This is a
serious rule and is regarded as such by the University. Any work that either
directly or indirectly impacts the system must be approved by, and coordinated
with, a Utility Services representative. Meetings scheduled with Facilities
Management personnel for site visits, inspections, spec/print reviews, etc. must be
made 72 hours in advance and attended in a timely manner. Failure to show for an
appointment may result in lost time being charged to the job. The 72-hour
notification requirement may be waived as urgency dictates and time permits.
AIR VENTS
A.
2.02
Specify air vent for high point in any system controlled by a modulating control
valve (i.e. fan coils, heat exchangers).
ANTI-SEIZE
A.
AUGUST 2011
UCB STANDARDS
15521-2
2.03
CONDENSATE COOLERS
A.
2.04
Due to the use of pressure-powered condensate pumps and the desire to return
condensate to the Central Power Plant at as high a temperature as possible,
condensate coolers are no longer approved for use on the CU Boulder campus.
CONDENSATE PUMPS
A.
2.
3.
4.
5.
The pumps shall sense level and activate via an electrode probe-style
mechanism (no mechanical float mechanism), utilizing a pin-style Warrick
relay.
6.
The probe mechanism shall have a third probe for high level alarm,
utilizing a two position switch.
7.
8.
Each panel shall incorporate a electronic cycle counter and a high level
alarm contact. Signal for cycle count and high level alarm shall be sent to
a Andover control system.
10.
Each pump shall utilize a 3-way pneumatic actuated ball valve for the
motive force. Ball valve shall be carbon steel body x stainless steel trim.
11.
Each pump shall have an isolation valve on the condensate inlet and
outlet.
a.
3 and above 150# lugged style high performance gear operated
steam rated butterfly valve.
b.
2 and below full port forged steel ball valve with stainless steel
ball and stem, rated for 250 psig WSP.
AUGUST 2011
UCB STANDARDS
15521-3
12.
Each pump shall have a check valve on the condensate inlet and outlet.
a.
3 and above Durabla model WLC CI/BR wafer body check.
b.
2 and below Durabla model WLC wafer style, stainless steel
construction. Check valves shall be Durabla wafer style (no
substitutes).
13.
Each pump shall have a rising-stem, class 800, forged steel gate valve with
a steel strainer and steam regulator for the steam supply. The strainer must
also have a forged steel ball valve for blowdown, all ball valves, if
utilized, shall be full port carbon steel body x stainless steel ball and stem.
14.
Pump tanks shall be Armstrong 300 or 400 series tanks ASME rated at
150#.
15.
16.
Each pump trap must have high pressure gauge glass assembly and
pressure gauge assembly (gauge, siphon and carbon steel isolation ball
valve.
17.
All pipe 2 and smaller shall be threaded ASTM type A106 seamless
black steel schedule 80.
18.
All steam pipe 2 and larger shall be welded ASTM type A106
seamless black steel schedule 40.
19.
20.
250 lb malleable iron unions with brass seats and 2000 psig forged steel
fittings shall be used in all threaded applications.
21.
150 psig raised face, steel weld neck flanged and steel butt weld fittings
shall be used in all welded applications.
22.
23.
All threaded fittings will be assembled with 100% virgin Teflon tape. No
pipe joint compound will be permitted.
24.
25.
All components, pieces and parts, whether or not the are specifically
shown or indicated on the submittal, shall be in accordance with all
University of Colorado Boulder standard mechanical specifications.
AUGUST 2011
UCB STANDARDS
15521-4
Acceptable Manufactures:
a.
Armstrong
b.
or prior approval equivalent
2.05
EXPANSION JOINTS
A.
B.
Design
1.
The expansion joint shall be designed for ANSI 300 rating for steam
(250 psig at 406F) and ANSI 150 for condensate.
2.
3.
The stuffing box shall have integral and external guide surfaces. The
guide shall have low friction, non-metallic inserts.
4.
5.
The packing friction force of the expansion joint shall not exceed 1,000
Lbs. Per inch of expansion joint nominal diameter.
6.
7.
8.
Materials
1.
The stuffing box and body shall be machined form A106 or equivalent
heavy wall mechanical tubing, of seamless pipe.
2.
The slip shall be machined from ASME A106 schedule 80 seamless pipe.
All slips are to be machined and ground to achieve a 16RMS finish before
plating. Plating shall consist of 1 mil minimum of industrial hard chrome
over 1 mil minimum of crack free hard chrome.
3.
Expansion joint shall be factory packed for the intended service with Flake
Graphite Injectable Packing. The stuffing box packing area in contact
with the slip shall be at least 15 times the nominal diameter of the
expansion joint. Spare packing plugs are to be furnished with each
expansion order.
AUGUST 2011
UCB STANDARDS
15521-5
C.
Insulation Blankets
1.
2.
The inner and outer covers are to be made from Silicone Impregnated
Nomex Cloth. An Inconel wire mesh liner is to be attached to the inner
cover.
Approved Manufacturers
a.
Advanced Thermal Systems
b.
Or approved equal
D.
Guides
1.
2.
Pipe guides shall utilize thick low friction graphite on both the upper
and lower backing plates of each assembly. The guides shall have
sufficient contact surface between the upper and lower assemblies to
ensure the loading does not exceed 300 psi.
3.
4.
5.
6.
7.
The graphite shall be epoxy bonded to the backing plate for all
applications. If service conditions exceed 350 degree F the graphite shall
be both epoxy bonded and mechanically attached.
Approved Manufactures:
a.
Advanced Thermal Systems
b.
Or approved equal
2.06
FITTINGS
A.
AUGUST 2011
UCB STANDARDS
15521-6
B.
C.
2.07
2.
Unions:
1.
Specify 300 lb malleable iron with brass seats, ground-joint, unions for all
pipe sizes 2 and below. Specify flanges for pipe sizes 2 1/2 and above.
2.
3.
Pipe lengths need to be cut correctly, so that pipe-fittings are not in a bind.
Flanges:
1.
2.
Flanges must match in ratings and when assembled, they must be aligned
correctly.
Specify spiral-wound gaskets where the windings are manufactured with Type
304 stainless steel with non-asbestos filler and the outer ring [gauge ring] is
manufactured with carbon steel. No other gaskets will be permitted.
GAUGES, PRESSURE
A.
2.09
Specify forged steel threaded for 2 and below. All 2 1/2 and above shall
be schedule 40 seamless, butt-welded steel conforming to ASTM A234
standard, rated for 2000 psig.
GASKETS
A.
2.08
1.
Specify a 4 dry gage with 1/4 MPT connection. Use 0-15 gage for operating
pressures of 7 psig or less, 0-30 gage for pressures of 8-15 psig, 0-60 gage for
pressures of 16-30 psig, 0-100 gage for pressures of 31-50 psig, and 0-200 gage
for pressures greater than 50 psig. Gage must be supplied with an anti-siphon tube
[pigtail] and an approved ball valve for isolation. Isolation valve must go before
anti-siphon tube.
AUGUST 2011
UCB STANDARDS
15521-7
1.
2.
The water controlling valve of the unit shall be mounted integral to the
heat exchanger without the use of connecting piping.
3.
The instantaneous water heater shall be pre-piped with only steam, water,
and condensate hookups necessary.
4.
The controlling valve of the instantaneous water heater shall fail in the
closed position, to prevent overheating and scalding.
5.
The instantaneous water heater shall have easy access to the individual
tubes without moving the heater from its installed position.
6.
The shell of the heat exchanger shall be carbon steel, and designed for a
maximum allowable pressure of 150 psig.
7.
8.
The water controlling valve body shall be bronze with stainless steel
internals.
9.
10.
11.
12.
13.
14.
15.
All pipe 2 and smaller, shall be threaded ASTM A106 seamless black
steel, schedule 80.
16.
All steam pipe 2 and larger, shall be welded ASTM A106 seamless
black steel, schedule 40.
17.
All condensate pipe 2 and larger, shall be welded ASTM A106 Grade B
seamless black steel, schedule 80.
18.
AUGUST 2011
UCB STANDARDS
15521-8
19.
250 lb malleable iron unions with brass seats, and 2000 lb. forged steel
fittings shall be used in all threaded applications.
20.
150 psig. raised face, steel weld neck flanged, and steel butt weld fittings
shall be used in all welded applications.
21.
22.
All threaded fittings will be assembled with 100% virgin Teflon tape. No
pipe joint compound will be permitted.
23.
All gate valves shall be class 800 Forged steel with rising stem.
24.
All ball valves shall be Apollo full port, with stainless steel trim.
25.
26.
27.
28.
All components, pieces, and parts, whether or not they are specifically
shown or indicated on the submittal, shall be in accordance with all
University of Colorado, Boulder, standard mechanical specifications.
29.
The instantaneous water heater shall have a one year guarantee against
defective material, or faulty workmanship.
Acceptable Manufacturers
a.
Armstrong Flo-rite
b.
Leslie Constantemp
B.
2.10
Specify tube and shell design where water circulates in the tubes and
steam in the jacket. The design need not require double-wall tubes for
heating hot water.
Removable insulation jackets are to be specified for use on the following: all
pressure-powered condensate pumps, all pressure regulators, traps 1 and larger,
gate/globe/butterfly valves 2 and larger, and strainers 2 and larger.
AUGUST 2011
UCB STANDARDS
15521-9
2.11
2.12
GENERAL
A.
B.
All main (primary) meter applications shall be on the high pressure side (before
the PRV station of the building).
C.
D.
Units
1.
2.13
All meter panels shall be in accordance with the University of Colorado Boulder
Utility Standard No. EO-100-A latest revision for integration into the Utility
Control System (UCS). Coordinate UMP with all other utility main meters (ie
chilled water, domestic work, and electric).
B.
Meter Panel shall house flow computers (totalizers) and Advanced Metering
Infrastructure (AMI) Gateways devices.
C.
The UCS gateway (Master) device shall reside in the meter panel.
1.
2.
D.
E.
AUGUST 2011
UCB STANDARDS
15521-10
ES-769 is an acceptable alternate when auxiliary inputs are required for the
application (such as net metering or trap monitoring).
B.
C.
D.
2.15
The KEP flow computer will receive the analog flow signal as an input from the
steam meter
Outputs: The KEP will send a temperature or pressure compensated steam peak
demand (klbs/hr) and total consumption (klbs) output via Modbus RTU Protocol
to the UCS Gateway device (Master) located in the UMP over a dedicated RS485
communication trunk. All wiring and terminations are to be completed by
Temperature Control or Electrical Contractor (approval required), including
installation of KEP, wiring of meter components to KEP, wiring of KEP to UCS,
setup, and KEP programming.
No substitutions
METERS
A.
B.
2.
3.
Meter flow rate range and size shall be verified by UCB Facilities
Operations, Utility Services. Meter shall have 300 psi rated flanges.
4.
5.
Approved Manufacturers:
a.
Veris, Inc. Accelabar
b.
McCrometer Vcone
c.
UCB Utility Services Approved Equal
2.
AUGUST 2011
UCB STANDARDS
15521-11
C.
3.
4.
5.
Manufacturers
a.
Rosemount or approved equal.
Vortex Meter:
1.
D.
Specify inline vortex meter for constant flow steam services (Approval
required by Utility Services). Meter flow rate range and size shall be
verified by UCB Facilities Operations, Utility Services. Meter shall have
300 psi rated flanges. Vortex meters are not acceptable for main steam
service without Utility Services pre-approval.
Condensate Meter:
1.
2.
3.
4.
Meter shall be supplied with pulse and analog (4-20 mA) outputs.
5.
6.
7.
The piping and flow tube of the meter must be full at all times. The meter
shall be mounted in such a way to provide a wet leg as required.
AUGUST 2011
UCB STANDARDS
15521-12
E.
Meter Submittals
1.
2.12
2.13
1.
2.
3.
When winter seasonal steam load exceeds summer seasonal steam load by 10
times, specify a 25%-100% automatic switchover system. See Appendix A for
details.
SEALS, MECHANICAL
A.
2.16
Pipe size: Size to allow not greater than 8.000 FPM (feet/minute) based on
maximum load.
REGULATORS / PRVs
A.
2.15
PIPING
A.
2.14
STRAINERS
A.
Specify a cast iron #250 Y-type strainer with stainless steel mesh or screen basket
for all screwed applications [2 and below]. Strainer must have a threaded fitting
for use as a blowdown. All strainer blowdowns shall be ball valves with a short
pipe nipple-sch 80 on the outlet side.
B.
Specify a cast steel Y-type strainer with stainless steel mesh or screen basket for
all flanged applications. Strainer must have a threaded fitting for use as a
blowdown. All strainer blowdowns shall be ball valves with a short pipe nipplesch 80 on the outlet side.
1.
Cast Steel
HPS
15 psi + Above
2.
Cast Iron
LPS
15 psi + Below
AUGUST 2011
UCB STANDARDS
15521-13
2.17
TRAPS
A.
Inverted Bucket: All Applications that are fed by a modulating control valve
must use the LV (large vent) model. Sizing shall be as follows:
2 to l @ .5 psi for 0-15 psi
2 to l @ 2 psi for 16-30 psi
3 to l @ 1/2 of maximum pressure drop above 30 psi
3 to 1 at operating pressure differential on constant pressure
B.
Thermostatic traps used only for air vents and direct steam radiation.
3.01
3.02
AIR VENTS
A.
Use balanced-pressure type with stainless steel bellows, valve, and seat.
B.
Acceptable Manufacturers:
1.
Spirax/Sarco
2.
Armstrong
3.
Hoffman ITT
4.
Approved equal
ANTI-SEIZE
A.
Use only 100% virgin teflon tape for all threaded pipe fittings. No thread sealing
compound or pipe dope will be permitted.
B.
Use a metal-based [typically nickel] anti-seize with a 2000-degree rating for all
flange bolts.
C.
AUGUST 2011
Permatex
UCB STANDARDS
15521-14
2.
3.03
CONDENSATE COOLERS
A.
3.04
3.05
3.06
Approved equal
CONDENSATE PUMPS
A.
Use probe style, pressure-powered pump with compressed air as the motive
medium.
B.
Acceptable Manufacturers:
1.
Johnson Liqui-Mover
2.
Armstrong
EXPANSION JOINTS
A.
Use bellows style expansion joints where the bellows are designed in accordance
with sections C1-C8 of the Standards of Expansion Joint Manufacturers
Association.
B.
Acceptable Manufacturers:
1.
Pathway CTU
2.
Approved equal
FITTINGS
A.
B.
2.
Unions:
1.
C.
Flanges:
1.
2.
Acceptable Manufacturers:
a.
Ladish
AUGUST 2011
UCB STANDARDS
15521-15
b.
c.
d.
3.07
3.08
3.09
Grinnel
Bonney Forge
Approved equal
GASKETS
A.
Use spiral-wound gaskets where the windings are manufactured with Type 304
stainless steel with non-asbestos filler and the outer ring [gauge ring] is
manufactured with carbon steel. No other gaskets will be permitted.
B.
Acceptable Manufacturers:
1.
Flexitallic
2.
Garlock
3.
Lamons
4.
Approved equal
GAUGES, PRESSURE
A.
Use 4 dry gage with 1/4 MPT connection. Rated for steam with stainless steel
intervals.
B.
Acceptable Manufacturers:
1.
U.S. Gauge
2.
Winters LF
3.
4.
B.
C.
AUGUST 2011
UCB STANDARDS
15521-16
3.10
3.11
Use tube and shell style with single-wall tube construction where steam is
in the tube bundle and water in the jacket.
2.
3.
Use jacket with teflon-coated fiberglass cloth, #6 density fiberglass, stainless steel
hardware, Velcro tabs, and Nomex drawcords.
B.
Acceptable Manufacturers:
1.
2.
Approved equal
METERS
A.
B.
3.12
1.
Steam Meters:
1.
2.
Condensate Meters:
1.
2.
PIPING
A.
Steam Piping:
1.
B.
Use only ASTM type A106 seamless black steel pipe. All welded
applications shall be schedule 40 and all threaded applications must be
schedule 80.
Condensate Piping:
AUGUST 2011
UCB STANDARDS
15521-17
C.
1.
Use only ASTM type A106 seamless black steel pipe. All condensate
piping must be schedule 80.
2.
Stainless steel pipe may be substituted with prior approval by the USB,
Facilities Management, Steam Shop only, no exceptions.
3.13
REGULATORS / PRVs
A.
3.14
3.15
Use Leslie Model GPK air-loaded steam regulator with Leslie Airmate Model
AG-2 air pressure reducing valve with filter and gauge for actuation. Due to the
critical nature of regulators and the goal of reducing spare parts inventory, this is
the only allowable manufacturer and model. Use screwed connections for 1
and below, flanged connections for 1 and above.
SEALS, MECHANICAL
A.
B.
Acceptable Manufacturers:
1.
2.
Approved equal
STRAINERS
A.
Use cast steam rated steel, 250 lb. Y-type strainer with stainless steel mesh or
screen basket for all screwed applications. Strainer must have a threaded fitting
for use as a blowdown.
B.
Use a cast steel Y-type strainer with stainless steel mesh or screen basket for all
flanged applications. Strainer must have a threaded fitting for use as a blowdown.
C.
Acceptable Manufacturers:
1.
Spirax/Sarco
2.
Leslie
3.
Armstrong
4.
Approved equal
AUGUST 2011
UCB STANDARDS
15521-18
3.16
TRAPS
A.
B.
C.
3.17
Trap must be fully modulating type suitable for continuous operation with
a cast iron body and cover. Internal parts must be fully accessible without
disturbing piping. Float, air vent, head, seat, and valve mechanism shall be
manufactured of stainless steel. An integral vacuum breaker is required.
For design loads exceeding 600 lbs./hr. of condensate, use a trap with a
cast iron body and cover where internal parts are fully accessible without
disturbing piping.
2.
The bucket and lever mechanism shall be stainless steel and the valve and
seat must be chromed steel that has been hardened, ground, and lapped.
3.
For design loads of 600 lbs./hr. or less of condensate, use a trap with a
stainless steel body and separate inline swivel connector. All other
components shall be made of stainless steel as well.
Due to the goal of reducing spare parts inventory, only three thermostatic
radiator trap models are utilized on campus.
2.
3.
4.
5.
VACUUM BREAKERS
A.
Use hardened ball check valve design with all working parts manufactured from
stainless steel.
B.
Acceptable Manufacturers:
1.
AUGUST 2011
15521-19
3.18
2.
Armstrong
3.
Johnson
4.
Approved equal
VALVES
A.
Butterfly Valves:
1.
2.
3.
Acceptable Manufacturers, Gate Valves / Class 800: [no Nibco, RedWhite, or Toyo]
a.
Vogt
b.
Bonney Forge
c.
Anvil
d.
Approved equal
4.
a.
b.
c.
d.
Vogt
Bonney Forge
Anvil
Approved equal
5.
6.
7.
AUGUST 2011
UCB STANDARDS
15521-20
c.
8.
9.
10.
B.
F.
Ball Valves:
1.
E.
Use rising-stem Class 800 forged steel [A105] valve with spiral-wound
top gasket.
Globe Valves:
1.
D.
Gate Valves:
1.
C.
Approved equal
Use only a valve with forged steel body, full-port construction, MTFE
seats and packing, stainless steel ball and, stainless steel blowout-proof
stem. The valve must be rated to 150 psig saturated steam.
Check Valves:
1.
Swing check valves must be bronze-bodied, Class 300 [300 psi WSP]
with bronze disc and stainless steel hinge pin.
2.
Spring check valves must be stainless steel construction and rated at 300
psi WSP or better.
3.
Wafer check valves are designed to fit between two flanges. They must
be
manufactured stainless construction [body, disc, spring, and spring
retainer] and have an opening rate of 1/2 psi or less.
AUGUST 2011
UCB STANDARDS
15521-21
1.
G.
H.
Use a steam-rated safety relief valve that has a cast iron body, a bolted
bonnet design, seats lapped to optical flatness, and dual control rings. The
valve must have bronze semi-nozzle trim. Due to the varying steam
pressure reducing valve manufacturers safety relief valve requirements,
the safety relief valve shall be of the same manufacture brand as the steam
PRV.
If piping run is longer than 10, the pipe size must be increased one pipe size
larger.
AIR VENTS
A.
4.02
4.04
Pipe relief
ANTI-SEIZE
A.
4.03
CONDENSATE PUMP
A.
B.
Threads on pipe must be cut correctly. Not allowing more then 3 turn
by hand and a minimum of 2 turns.
C.
D.
E.
Vent piping to be taken to an outside location. 1st Choice would be the roof.
F.
G.
H.
EXPANSION JOINTS
AUGUST 2011
UCB STANDARDS
15521-22
4.05
4.06
A.
B.
C.
B.
C.
D.
Feed forward units with recirc must have a diverting valve installed.
E.
F.
G.
Support piping on each side of reducing valve using pipe saddles (for full wrap of
insulation).
B.
Install drip traps on the high and low sides of reducing station (see detail on drips for
proper piping).
C.
Install strainers with blowdown valves before all regulating valves and traps.
D.
Install gauges, isolation valve, and pigtail on high and low side of station.
D.
Use a high performance butterfly valve with gear operator (lug style) on 2.5 pipe
and larger. Use a forged steel gate valve on 1 1/2 and smaller pipe.
E.
F.
Use pipe for the control piping between GPK and low pressure steam main.
G.
Mount Leslie AF-2 air mate where it is accessible. Use rigid copper to pipe from the
air mate to the GPK.
H.
I.
Mount drip pan elbow as close to safety relief as possible. Use a flange or a union
(depending on size) for ease of replacing valve if needed.
AUGUST 2011
UCB STANDARDS
15521-23
4.07
4.08
J.
Drain from drip pan shall be run to a floor drain with a union at the drip pan for ease
of removal if necessary.
K.
L.
M.
N.
O.
Use 250# steam rated ball valves on all blowdowns. See standards for required
valve.
P.
Pilot lines need to be run with slope down away from GPK.
Q.
All pressure reducing valves to have unions or flanges on each side for ease of
removal.
R.
TESTING
A.
All new steam and condensate piping shall be hydrostatically tested to 1 times the
operating pressure of the system, or 100 psig, whichever is higher. The test must
hold TEST pressure for a minimum time period of two hours.
B.
Must inspect all piping welded, threaded and any type of soldering before piping
can be insulated. Systems must be inspected by UCB Steam Shop before operation.
TRAPS
A.
All traps to be installed with unions and isolation valves for ease of removal.
B.
C.
D.
E.
QUALIFICATION
A.
AUGUST 2011
UCB STANDARDS
15521-24
5.02
5.03
5.04
B.
WELD INSPECTION
A.
Weld will be visually inspected by UCB personnel. If weld does not meet UCB
Standards (visually), then Contractor may be required to X-ray weld or cut out
weld for further inspection. Contractor will be responsible for costs associated
with X-raying or removal and re-welding.
AUGUST 2011
UCB STANDARDS
15521-25
SECTION 15531
REFRIGERANT PIPING AND SPECIALTIES
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Tube, Fittings and Joints.
2. Refrigeration Specialties.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15650 - Refrigeration.
4. Section 15790 - Air Coils: Refrigeration Coils.
1.02
REFERENCES
SYSTEM DESCRIPTION
A. Design Requirements:
1. Refrigerants:
a. This refrigerant piping guide section is written for the typical small project using
Group I Refrigerants which are negligibly toxic and non-flammable. The use of
HCFC refrigerants is discouraged and the use of CFC refrigerants is unacceptable.
Specify refrigerants such as R134a, R410A, and R407C when possible.
LEED EAp3: CFC Reduction in HVAC&R Equipment and EAc4: Ozone Depletion:
Meet requirements.
JULY 2012
UCB STANDARDS
15531-1
2. Piping:
a. Specify Type ACR Copper Tube with brazed joints as applicable. Use 15% silver
solder.
3. Oil Traps:
a. Ascertain that oil traps are not required and design piping to avoid their use
whenever possible.
4. Accessory Equipment to include:
a. Sight glass moisture indicator installed in the liquid line at a convenient and
accessible location.
b. Liquid solenoid valve located near the expansion valve on systems using coil
pump-down.
c. Service hand valves shall be required on small and extensive or large refrigerant
systems. They shall be located for component isolation purposes during normal
maintenance.
d. Liquid charging port and service valve installed in the liquid line on large
systems.
e. Oil separators required if evaporator is below 0 degree F and located below
condensing unit.
1.04
QUALITY ASSURANCE
PIPING MATERIALS
UCB STANDARDS
15531-2
4. Joints: Brazed or soldered with material having shear strength of 10,000 PSI or
greater.
2.02
REFRIGERANT VALVES
COMPRESSORS
INSTALLATION
A. Specify that it is not acceptable to vent to atmosphere when using refrigerant for testing
systems.
B. In general for project specifications, remove "Design Requirements" sub-paragraph A in
Part 1, paragraph 1.02 "System Description" of this Design Guide and use list to expand
on specific requirements of installation for each product specified.
C. Specify condensate pans which slope toward drain.
D. Pressure Test System shall hold 300 psi nitrogen charge for a 24-hour period, and be
inspected by HVAC representative.
E. Evacuation System shall be evacuated to 250 microns, and inspected by HVAC
representative.
JULY 2012
UCB STANDARDS
15531-3
F. Suction line pipe shall be insulated and pipe hangers and pipe supports shall be on
outside of insulation. Insulation should carry the hangers.
G. All pipe on the outside of building to Condenser shall have a metal cover.
END OF SECTION 15531
JULY 2012
UCB STANDARDS
15531-4
SECTION 15540
PUMPS
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Base Mounted Pumps.
2. Horizontal Split Case Pumps.
3. In-line Pumps.
4. Steam Condensate Return Pumps.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15240 - Mechanical Sound and Vibration Control.
4. Section 15250 - Mechanical Insulation.
5. Section 15511 - Hydronic Piping and Specialties.
6. Section 15521 - Steam and Condensate Piping and Specialties.
7. Section 15548 - HVAC Water Treatment.
8. Section 15990 - Testing, Adjusting and Balancing.
1.02
REFERENCES
SYSTEM DESCRIPTION
A. Design Requirements:
1. Pumping System Design:
a. A primary-secondary pumping system is preferred, where practical.
b. Design pumping systems so that the available positive head at the pump intake
will be larger than the required net positive suction head at the highest possible
water temperature at the pump intake.
JULY 2012
UCB STANDARDS
15540-1
c. The pump curve representing flow-head relationship shall intersect the system
curve at design operating point.
d. Select pumps to operate at optimum efficiency as the primary selection criteria.
LEED EAp2: Minimum Energy performance and EAc1:
Optimize Energy Performance
e. Base friction head calculations on Hydraulic Institute Standards for:
1). Chilled water systems: New Pipe.
2). Hot water systems: 15 year old pipe.
3). Steam condensate: 15 year old pipe.
f. When pump redundancy is necessary, provide parallel pumping (with check
valves) instead of two pumps with automatic change-over.
g. Select pump motor as non-overloading over the entire pump curve shown by the
manufacturer. Consider option of pump operation reset based on reference
temperature.
h. Specify pumps with separate pump and motor shafts and replaceable couplings
for all but cartridge pumps.
i. Mechanical shaft seals shall be specified. Gland seals are not acceptable.
j. LEED EAp2: Minimum Energy Performance and EAc1: Optimize Energy
Performance
Pump motors with nominal horsepower in excess of HP shall be premium
efficiency.
2. Base-Mounted Water Pumps:
a. For primary pumping applications, split case centrifugal pumps are preferred over
end-suction pumps.
b. Mechanical seals are required. Gland seals are not acceptable.
c. Specify complete flushing arrangement for mechanical seals and packing.
d. Specify double row outboard ball bearings on horizontal split case pumps.
e. Specify vent and drain plugs and pressure gage tappings on pump casings.
f. Specify guard on coupling.
JULY 2012
UCB STANDARDS
15540-2
SUBMITTALS
BASE-MOUNTED PUMPS
A. Manufacturers:
Armstrong
Aurora
Bell and Gossett
ITT-AC
Paco
Peerless
Taco
Weinman
Wilo
2.02
A. Manufacturers:
Aurora
Bell & Gossett
ITT-AC
Peerless
Weinman
Wilo
2.03
IN-LINE PUMPS
A. Manufacturers:
Armstrong
Bell and Gossett
Grundfos*
Taco
Wilo
*Housing wants only this manufacturer
JULY 2012
UCB STANDARDS
15540-3
2.04
A. Manufacturers:
Johnson LiquiMover
Armstrong
PART 3 - EXECUTION
3.01
INSTALLATION
JULY 2012
UCB STANDARDS
15540-4
SECTION 15548
WATER TREATMENT
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Pre-Start Cleaning of HVAC Piping Systems
2. Chemical Feeders
3. Treatment for Closed Systems
4. Treatment for Open Systems
5. Corrosion Coupons
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements
2. Section 15050 - Basic Mechanical Materials and Methods
3. Section 15511 - Hydronic Piping and Specialties
1.02
SYSTEM DESCRIPTION
A. Design Requirements:
1. Spill containment requirement for each chemical treatment station will be determined by
University of Colorado at Boulders Facilities Management, Refrigeration Shop water
treatment technician. Chemical containers will vary from 5 gallons to 55 gallons.
Containments of concrete or polyethylene, holding drums 30 gallons or larger, must have
a ramp to the platform level. Concrete containments must have a ramp outside and inside
the containment to wheel drums into pit area.
B. Specify the following procedures.
1. Pre-Cleaning
a. Closed Systems
JULY 2012
Hot and chilled water systems must be cleaned in the same manner prior to being
ready for operation. The chemical cleaning must be alkaline material containing
Dispersants, Detergent and Organic Corrosion inhibitors. Required system cleaner is
Ashland Flushout 624L or UCB prior approved equivalent. Once system is properly
dosed with chemical, circulate for 24 hours and, if possible, heating system water up
to 140-180F. Following circulation, drain down and flush. Fill, circulate 30
minutes and flush system until the water is clear and TDS of system water is +/- 50
UCB STANDARDS
15548-1
mhos that of city water. Once system has been properly flushed, add closed-system
inhibitor (Nitrate based) to boost chilled water levels to 400-600 ppm as N02. Hot
systems should be dosed with inhibitor to boost nitrite levels to 600-800 ppm.
Required closed-system inhibitor is Ashlands Drewgard 2808 unless prior approval
is obtained by UCB.
Note: If glycol is specified in the system, and it is not pre-inhibited, (such as
Dowtherm & Dowfrost as required in Section 15511) proper glycol levels are added
to the system prior to adding inhibitor. Report system volume and glycol/water
mixture added.
b. Open Recirculating System (Cooling-Tower Water)
With system circulating, add a phosphate-based cleaner/passivation chemical.
Liquid chemical should be a blend of inorganic phosphate, organic corrosion
inhibitor, dispersant and an oil emulsifier. Ashland Flushout 2624 L, Ashland
equivalent or prior approved equivalent by UCB is the required product. In order for
optimum passivation and cleaning system, pH must be maintained in The 6.5-7.5
range. Sulfuric acid may be gradually added to adjust pH if it increases above 7.5.
Soda ash may be added if pH drops below 6.5. Sufficient Ashland Enviroplus 2503,
Enviroplus 2499 should be added to raise total inorganic phosphate levels to 500
ppm minimum. Circulate for a minimum of 48 hours. Circulate and flush the
system until TDS is +/- 50 mhos that of city water. Verify all pump strainers are
clean and functioning. Lay up the system dry until ready for use or begin
recommended treatment program.
c. Steam Boiler
Fill the boiler and add an alkaline cleaner containing detergents, emulsifiers and
organic inhibitors. Ashland L.A.C. or prior approved equivalent by UCB is the
required cleaner in sufficient amount to boost system pH to 11.0 - 12.0. Fire the
boiler at normal operating levels and allow system pressure to build to 1/3 normal
operating pressure. Fire for 4 - 6 hours then drain to 1/2 normal operating level in
site glass. Add sufficient water to refill to normal operating level. Blowdown again
to 1/2 normal operating level. Repeat this procedure at least 4 times allowing system
pressure to drop during each flush. Allow the boiler to cool, then drain and flush.
Begin normal treatment program or layup dry.
2. Chemical- Feed Equipment
a. Inhibitor Feed and TDS Control for Cooling Towers
Provide a proportional make-up chemical feed system where chemical feed is fed in
proportion to the quantity of make-up water fed to the cooling tower. A certified
contacting water meter shall be provided and installed in the make-up water line.
The water meter will sense the quantity of make-up water in 10 gallon increments.
Send an electrical signal to a cooling tower controller. The tower control device will
accept and accumulate the electrical signals from the water meter. The correct
contacting water meter may be specified by the chart below:
JULY 2012
UCB STANDARDS
15548-2
TOWER
CONDENSER
TONNAGE
0-200
300-400
500-800
900-1600
1600-3000
CIRC. RATE
0-6000
900-1200
1500-2400
2700-4800
4800-9000
RECOMMENDED WATER
METER
SIZE
GALLON COUNT
5/8"
10
3/4"
10
1"
10
1 1/2"
10
2"
10
The controller must have the capability to actuate a variable timer when a
predetermined number of signals is accepted from the water meter. The controller
will be capable of activating the timer when 1 to 99 pulse-signals are sent to the
controller. The timer circuit will activate a 110V circuit to energize a chemical
pump for feeding scale inhibitor.
Tower bleed will be controlled via a flow through TDS/conductivity sensor. The
controller will read conductivity of the cooling water the 0-2000 microohms/cm
range in a digital format on the front of the control device. The controller will be
designed to energize a 110V circuit to open a solenoid bleed valve any time a preset
conductivity is exceeded.
The controller will also include a 28-day programmable biocide time clock for
feeding 2 (two) liquid biocides. The time clock shall be capable of energizing a
110V electrical outlet that can be used to energize a chemical feed pump for biocide,
in 15-minute increments.
The controller will have a mounted flow assembly TDS sensor. Flow assembly will
de-energize the controller when a loss of flow is sensed.
The required tower control unit is a LMI DC4500-111A, with LMI manifold
(manifold contains flow switch and conductivity probe) or prior approved equivalent
by UCB.
b. Inhibitor Feed and TDS Control for Cooling Towers 100 Tons and Smaller.
Provide a bleed-and-feed tower control system. Tower bleed will be controlled via a
flow-through TDS/conductivity sensor. The control unit will read out in the 0-2000
micro mho/cm range in a digital format on the front of the control device. The
controller will be designed to energize a 110V circuit to open a solenoid bleed valve
any time preset conductivity is exceeded. While the solenoid bleed valve is open,
and additional 110V circuit will energize to provide power to a chemical feed pump.
Although the system will be designed to operate in the bleed-and-feed mode, the
system should have the capability of accepting pulses from a contacting water meter.
The control unit should be capable of energizing a 110V circuit for 0-300 seconds
following receipt of a pulse from a contacting water meter. The controller will have
a mounted flow assembly/TDS sensor. Flow assembly will de-energize the
controller when a loss of flow is sensed. The required tower controller is a LMI
DC4500-111A controller or prior approved equivalent by UCB. See attached parts
list for required controller options for each tower configuration.
JULY 2012
UCB STANDARDS
15548-3
UCB STANDARDS
15548-4
JULY 2012
When installing a rack in the condenser water system, the warmest water in the
system should be the supply water to the coupon rack. Usually, the water exiting the
condenser would be considered supply to the coupon rack.
UCB STANDARDS
15548-5
1.03
QUALITY ASSURANCE
A. The Water Treatment, Chemical and Service Company shall be recognized specialist,
active in the field of industrial water treatment for at least ten years, whose major business is
in the field of water treatment, and shall have regional water analysis laboratories,
development facilities and service department, plus full-time service personnel within the
locale of the job site.
B. All products shall be provided by a single subcontractor to ensure there is a single source of
responsibility. Sub-contractor shall be on State approved list.
C. Firms must submit a list of satisfied customer service references and evidence of
qualifications and experience for acceptance to execute the work on the project.
1.04
MAINTENANCE
A. Provide the services of a fully-qualified Field Engineer and laboratory and technical
assistance form a fully-qualified laboratory staff for one year warranty period. Services and
assistance shall include the following:
1. A training course for the University's operating personnel, instructing them clearly and
fully on the installation care, maintenance, testing, and operation of the water treatment
systems length of training shall be given as needed, per system size and complexity.
2. A periodic technical service visit to the job site to perform field inspections and to make
water analysis on site, in order to evaluate the condition of the treated systems.
3. The Field Engineer shall report findings to the University's operating personnel in
writing on proper practices, chemical treating requirements, and any corrective actions
needed to protect the water systems from scale, corrosion, and fouling.
PART 2 - PRODUCTS
2.01
A. Supplier:
Ashland Water Technologies
2.02
A. Manufacturer:
LMI
2.03
A. Manufacturer:
LMI, Badger or Seametrics
JULY 2012
UCB STANDARDS
15548-6
2.04
CONDUCTIVITY METERS
A. Manufacturer:
LMI, DC4500-111A or approved LMI equivalent, with manifold (34752)
2.05
WYE STRAINERS
Threaded wye strainers shall have screens of 20 mesh maximum, watts preferred or prior
approved equivalent.
2.06
SPILL CONTAINMENT
Spill containment made of polypropylene (or equivalent) or concrete shall be provided.
Total volume of containment shall exceed total volume of chemical containers by 50%.
Concrete containments must have ramp inside and outside. Containments using 30 drums or
greater mush have ramp to drum platform level.
PART 3 - EXECUTION
3.01
INSTALLATION/APPLICATION
JULY 2012
UCB STANDARDS
15548-7
7. All chemical pumps must be secured to shelf or support to prevent any movement due to
pump action or normal contact.
8. All chemical pumps and conductivity controllers must be 110 volt, 60 Hz.
END OF SECTION 15548
JULY 2012
UCB STANDARDS
15548-8
NO.
DESCRIPTION
WT-A
WT-B
WT-C
WT-D
WT-E
WT-F
JULY 2012
PAGE
UCB STANDARDS
15548-9
QUANTITY
REQUIRED
MANUFACTURER/MODEL
TOWER
CONTROLLER
CERTIFIED
CONTACTING
WATER METER
SOLENOID VALVE
1
INJECTION CHECK
VALVES
CHEMICAL PUMPS
LMI-A151-392SI
CORROSION
COUPON RACK
Drew #6029-01-2
WYE STRAINERS
FLOW METER
Drew #9922-28-8
ISOLATION BALL
VALVES
JULY 2012
UCB STANDARDS
15548-10
QUANTITY
REQUIRED
MANUFACTURER/MODEL
TOWER
CONTROLLER
SOLENOID VALVE
INJECTION CHECK
VALVE
CHEMICAL PUMPS
LMI-A151-392SI
CORROSION
COUPON RACK
Drew #6029-01-2
WYE STRAINERS
FLOW METER
Drew #9922-28-8
CERTIFIED
CONTRACTING
WATER METER
(PULSE)
ISOLATION BALL
VALVES
JULY 2012
UCB STANDARDS
15548-11
QUANTITY
REQUIRED
MANUFACTURER/MODEL
BOILER
CONTROLLER
LMI DC4500
CHEMICAL FEED
PUMPS
LMI #A141-392SI
VALVE PACKAGE
CRANE VP-300
INJECTION QUILLS
RACK
WATER SOFTENER
SIZED BY WATER
SOFTENER SUPPLIER OR
DESIGN ENGINEER
MAKEUP WATER
VALVE
BY DESIGN ENGINEER
CONTACTING
WATER METER
15548-12
WT-D
ITEM
QUANTITY
REQUIRED
MANUFACTURER/MODEL
BYPASS FEEDER
FILTERED 2 OR 5 GALLON
FEEDER WINGERT
BALL VALVES
CHECK VALVE
UCB STANDARDS
15548-13
Water treatment Specification for cooling towers using non-chemical microbiological control
systems.
Provide complete chemical treatment program including corrosion inhibitor and non-chemical
mechanical system for microbiological control.
The biocide system will be Ashland Water Technologies SONOXIDE ultrasonic treatment.
No other non-mechanical devices will be accepted.
1. The Biocide equipment for the tower water treatment shall be a complete
packaged, pre-piped, pre-wired, automatic system.
2. Installation will require piping the inlet and outlet of the SONOXIDE system to
the cooling tower system. Installation also requires wiring the power supply to
the SONOXIDE system. Installation will be provided by others.
3. The biocide unit shall have a fail safe back up control and warning alarm in the
event of operational malfunction such as loss of water flow. This output will be
wired to the Andover building management system.
4. The Biocide equipment will be run independently of the bulk water inhibitor and
not be connected to the conductivity control equipment.
5. All maintenance of the unit shall be the responsibility of the vendor. Any and all
replacement parts to keep the unit operational will remain the responsibility of
the vendor for the life of the contract.
6. 24 hour emergency response to be provided to keep unit operational.
7. The contractor is to abide by the following terms and conditions.
8. The contractor is to fill out and submit with the shop drawing submittals the
following signed documents and agreements regarding terms of use/contractor
acknowledgement and terms of use.
JULY 2012
UCB STANDARDS
15548-14
The SONOXIDE equipment provided is to be kept in good condition, normal wear and tear
excepted. Additionally, an Ashland representative or an outside designee of Ashland may
periodically perform an inspection or otherwise need access to the equipment. You will do
everything is your power to prevent damage and reimburse Ashland for any damages that may
occur while the equipment is under your control. Pricing to include all necessary items for the
initial 12 moth warranty period.
The SONOXIDE ultrasonic water treatment system is patented and proprietary. Therefore,
embodied within the equipment is certain information of a confidential and proprietary nature, and
you agree not to reverse engineer, disassemble or create an equivalent of the equipment or allow
others to do so. You will also keep information not in the public domain relating to the equipment
and the procedures associated with the operation thereof confidential. You further agree that you
will use said information only in connection with your receipt of Ashlands performance, and for no
other reason.
The obligations contained in this section shall be binding to Ashland, the University and their legal
successors.
JULY 2012
UCB STANDARDS
15548-15
SECTION 15555
BOILERS
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Inclined Water Tube, Hot Water, Forced Draft
2. Flexible Tube, Hot Water, Forced Draft
3. Section Cast Iron, Hot Water, Forced Draft
4. High-Efficiency Compact Boiler
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15190 - Mechanical Identification.
4. Section 15575 - Breechings, Chimneys, Stacks and Flues.
1.02
REFERENCES
SYSTEM DESCRIPTION
A. Design Requirements:
1. General:
a. This Section will be expanded to include central steam plant boilers at such time
as an expansion or rehabilitation of the existing central plant is required.
b. Boilers included at this time in this Design Guide Section are intended for
structures which are constructed outside the practical limits of the campus central
steam distribution system and have access to natural gas from Public Service
Company utility distribution system.
c. Design these systems as simple hot water hydronics systems to meet building
heating requirements.
JULY 2012
UCB STANDARDS
15555-1
A. Manufacturers:
Ajax
Rite
B. Type:
Forced Draft inclined water tube boiler. Factory-assembled and tested. Non-condensing
design to operate at 80% efficiency.
C. Construction:
1. Tube bundle assembly to consist of steel tubes, 2" diameter supported by steel frame
with expansion joints at each corner. Headers to be 5/8" pressure vessel steel.
2. Tubes to be sloped upward at 1/2" per linear foot from rear to front to eliminate air
bubbles.
3. Tube bundle assembly to be free-floating to prevent thermal shock damage.
4. Head gaskets to be full-face fabric reinforced neoprene, 3/16" thick.
5. Jacket to be 18 gauge galvanized or painted steel.
6. Larger models to be mounted on I-beam skids.
D. Pressure rating:
1. 125 psi working pressure, ASME stamped.
E. Burner: Forced Draft
1. U.L. Listed forced draft automatic burner for operation with pressurized vent stack
without barometric damper or induced draft fan.
2. Burner to be designed to burn natural gas
3. Electronic supervised spark ignition
4. Burner operation to be Modulating Firing
JULY 2012
UCB STANDARDS
15555-2
UCB STANDARDS
15555-3
7. Low and High gas pressure gas switches above 2500 MBH
I. Warranty:
1. Boiler to be guaranteed to operate at a minimum fuel to water efficiency of 80%.
2. Pressure vessel to have 20 year warranty from damage to thermal shock.
2.02
A. Manufacturers:
Bryan
Superior Combustion
B. Type:
1. Flexible watertube
2. Forced-draft flame retention gas burner
C. Construction: Each boiler shall be ASME-Stamped and shall conform to applicable State
and Local Codes. The boiler shall be constructed and assembled as a complete packaged
unit with the following features:
1. Shell:
Welded steel boiler plate. Boiler shall be constructed with adequately sized upper
drums, water legs and tube headers, providing proper thermal internal water
circulation, not requiring an external circulation source.
2. Water Tubes:
1" O.C., 13 gauge steel, flexible serpentine bend design, not subject to thermal shock
damage. Individual water tubes shall be easily removable and replaceable without
either welding or rolling. The entire tube area shall be easily accessible for fireside
cleaning.
3. Insulation:
Complete with a metal jack, consisting of not less than 1 1/2" fiberglass insulation
and heavy gauge rust-resistant, zinc coated steel casing, painted with a suitable heat
resisting primer and lacquer. Complete jacket and insulation shall be easily
removable where access is required.
4. Thermal Shock:
The boiler shall be warranted for 20 years against thermal shock damage on a nonprorated basis.
5. Forced Draft:
Forced draft units shall be furnished with a refractory tube combustion chamber to be
constructed of high temperature insulating firebrick or insulating wool and properly
insulated from steel base. Front and rear observation ports shall be furnished for
flame observation.
JULY 2012
UCB STANDARDS
15555-4
D. Burner:
Power burner arranged for High-Low fire or Modulating (above 80 HP) with the
following trim and controls:
1. Combination thermometer and pressure gauge
2. Water temperature control operator
3. High limit safety control
4. Low water cutoff
5. ASME safety relief valve
6. Automatic gas valve operator
7. Auxiliary safety shut-off valve
8. Pilot solenoid valve
9. Pilot ignition assembly
10. Ignition transformer
11. Manual gas shut-off valve
12. Pilot cock
13. Pilot and main gas pressure regulation
14. Air safety switch
15. Electronic combustion safety control with UV sensor
16. Specify positive pressure at flue collar
E. Pressure Rating: 30 psig at 250o F
F. Fuel:
1. Natural gas
2. Pressure 11" w.c.
G. Control:
Boiler shall be suitable for on/off control by outdoor-compensated thermostat furnished
under Automatic Temperature Control Division.
H. Trim and Accessories:
1. Suitable for use with 50% propylene or ethylene glycol and water heating fluid.
JULY 2012
UCB STANDARDS
15555-5
2.03
A. Manufacturers:
Buderus
Burnham
H.B. Smith
Peerless
Weil-McLain
*Housing wants only this manufacturer, with high-efficiency models
B. Type:
1. Sectional cast iron
2. Pressurized firebox, positive pressure outlet
C. Burner:
Forced Draft burner for operation with pressurized vent stack. Operation:
1. Modulation firing
2. Prepurge
3. Low fire start
4. High fire run
5. Modulating position air control
6. Post-purge
7. Specify positive pressure at flue collar
D. Burner Safety Controls:
1. Ultraviolet flame detector
2. Dual automatic gas valves
3. Proven gas pilot
4. Air flow switch
E. Pressure Rating:
1. 30 psig
JULY 2012
UCB STANDARDS
15555-6
2. Boiler with 40 psig pressure may be considered if larger expansion tank is provided,
and complete calculations confirming expansion tank selection are submitted with
boiler submittal.
F. Smoke Venting:
1. Burner/Boiler shall be design tested for forced draft firing
2. Double wall positive pressure stack shall be used for venting per NFPA 211
G. Fuel
1. Natural gas [840 BTU/CF @ 5200 ft. elevation]
2. Inlet gas pressure: [12" to 14" w.c.]
H. Control:
1. Boiler shall be suitable for temperature control by outdoor-compensated thermostat
furnished under Automatic Temperature Control Division.
I. Trim and Accessories
1. ASME rated relief valve, set at boiler pressure rating
2. Low water cutoff
3. High limit control
4. Operating control
5. Manual main gas shut-off valves
6. High pressure gas switches
7. Electronic pilot ignition
8. Safety pilot switches, 100% shut-off
9. Gas pressure regulator
10. Pilot shut-off valves
11. Combination pressure temperature altitude gauge
12. Built-in air eliminator
J. Burner start-up and Combustion Test:
1. Start-up shall be performed by a factory authorized technician. A complete
combustion test report shall be submitted to Engineered Products Company indicating
JULY 2012
UCB STANDARDS
15555-7
CO2 percent, CO percent, stack temperature and pressure, room temperature, and
manifold gas pressure.
2.04
A. Manufacturers:
1. Lochinvar Copper-Fin II
2. Patterson-Kelley Thermific
B. Type:
Radial fired, vertical hot water boiler with gas fired power burner. Non-condensing
design to operate at AGA certified efficiency of 85%.
C. Construction:
1. Combustion chamber to be a minimum of 16 gauge corrosion resistant aluminized
steel or cast iron.
2. Heating surface to be 7/8" I.D. intermeshed finned copper tubes. "V" baffles between
tubes are NOT acceptable.
3. Outer cabinet to be minimum 16 gauge steel, air tight, with an insulating air space
between the combustion chamber and outer cabinet.
4. Cabinet to be finished, both inside and out, with baked epoxy coating.
5. Boiler controls to be top mounted and readily accessible.
6. Control panel to be furnished with 10-point diagnostic annunciator with visual
displays.
7. The entire boiler shall be factory assembled and fire-tested. Complete operating and
start-up instructions are to be furnished in booklet form.
D. Pressure rating:
1. 160 psi working pressure
2. Boiler shall be constructed and stamped in accordance with Section IV of ASME
Code with maximum water working pressure of 160 psi.
E. Burner:
1. Gas power burner, radial fired
2. Screen type diffuser to provide 360 degree flame pattern
3. Fuel-air mixture shall be controlled by multiple brass orifices and venturi core
equipped to measure air flow rate to the burner.
JULY 2012
UCB STANDARDS
15555-8
F. Burner Controls:
1. Electric spark ignition with interrupted type pilot.
2. Flame rod pilot and main flame control
3. AGA-Approved electronic flame safeguard programmer with pilot failure and lockout with manual reset.
G. Gas Manifold:
1. AGA lubricated plug cock
2. Pressure regulator
3. Low gas pressure switch
4. (2) solenoid operated diaphragm valves
5. Pilot gas manifold with cock, pressure regulator, gas filter and solenoid valve.
6. Bot gas manifolds (main and pilot) to be accessible without removing cabinet.
7. Boiler shall be capable of operating at 4" W.G. gas pressure.
H. Smoke Venting:
1. Boiler shall be AGA-certified as "Category 1" for venting, requiring either a double
wall or an insulated type "B" vent pipe.
I. Trim & Accessories:
1. Combination temperature/pressure gauge
2. ASME relief valve set at 100 psi. [30, 60, 75, and 125 psi also available]
3. Manual reset high-limit temperature control with field adjustable4 ranges of 100
degrees F to 240 degrees F.
4. Water flow switch
5. Auxiliary low water cut off.
J. Warranty:
1. Boiler shall carry a 10 year guarantee against thermal shock.
K. Start-Up:
1. Boiler price shall include complete start-up services by a factory authorized service
agent.
JULY 2012
UCB STANDARDS
15555-9
2.07
A. Manufacturers:
Burnham
Kewanee
Superior
B. General Boiler Requirements:
1. 3 Pass Wet-back Scotch Marine boiler/burner units. Each unit to be supplied with
840 B.T.U.H. per C.F.H. natural gas at 7"-11" W.G., and 14 W.G. for forced-draft
boilers. The boiler/burner units to be complete and factory tested.
C. Low Pressure Construction Requirements for 15# S.W.P.
[High Pressure Construction Requirements for 150# S.W.P.]
ASME boiler shell with:
1. Skid base
2. Insulated metal jacket
3. Insulated front flue doors
4. 16" diameter refractory filled rear access with observation port
5. Lifting loops
6. [Roller expanded and beaded tubes for 150# S.W.P.]
7. 5" Diameter flue gas thermometer
8. ASME relief valves
9. Flanged rear smoke outlet with damper and locking quadrant
10. 6" diameter steam gauge
11. McDonnell Miller safety low water cut-off, water column with gauge glass and cocks
12. 2nd McDonnell Miller safety low water cut-off
13. Magnetrol (No. APM-W-131L) modulating pneumatic feed water controller to
control pneumatic modulating boiler feed valves provided for field mounting. The
valve and controller require 15 to 20 psi control air.
14. Side feed water connection with internal baffle
15. Bottom blowdown connections [with slow opening and quick opening valves]
16. Safety high limit control
JULY 2012
UCB STANDARDS
15555-10
UCB STANDARDS
15555-11
2. Gas regulator
3. Motorized gas valve with proof of closure switch
4. Safety gas valve
5. Normally open vent valve
6. Gas checking cock
7. High and low gas pressure switches
8. Pilot cock
9. Pilot regulator
10. Pilot solenoid valve
G. Start-up, testing, adjusting, instruction of owners operating personnel and 90 days free
service by representatives in-house factory authorized start-up personnel who are on 24
hour call.
H. Boiler to provide 80% plus efficiency of either fuel and shall have 10 year unlimited
warranty on all refractory within the boiler.
2.08
A. Manufacturers
Bryan
Burnham
Coates
Lochinvar
Weil-McLain Electric Boiler
B. Type:
1. Electric resistance element, cast iron packaged boiler
2. Factory assembled tested
C. Construction:
1. One piece cast iron boiler section built in compliance with ASME Boiler and
Pressure Vessel Code
2. Incoloy sheathed, low watt density elements
3. Individual fuses for each element leg
4. Heavy duty steel jacket with fiberglass insulation and wall mountain brackets
JULY 2012
UCB STANDARDS
15555-12
5. 24 volt control system with heavy duty contactors and electronic time-delay relays
D. Pressure Rating:
1. Boiler to be tested at 50 psi working pressure
E. Electrical Requirements:
1. [
] KW, [
INSTALLATION
JULY 2012
UCB STANDARDS
15555-13
SECTION 15575
BREECHINGS, CHIMNEYS, STACKS AND FLUES
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Type B Flue Vents.
2. Positive Pressure Chimney and Manifold System.
3. All Fuel Chimney.
4. Barometric Damper.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15450 - Plumbing Equipment.
4. Section 15555 - Boilers.
5. Section 15620 - Fuel Fired Heaters.
6. Section 09900 - Painting
1.02
REFERENCES
A. Underwriters Laboratories, Inc. (UL).
B. National Fire Protection Association (NFPA).
1.02
SYSTEM DESCRIPTION
A. Design Requirements:
1. Design breechings, chimneys, stacks and flues consistent with the requirements of the
appliance and Architectural design as determined by UCB staff.
PART 2 - PRODUCTS
2.01
A. Manufacturers:
Ameri-Vent, American Metal Products Co.
JULY 2012
UCB STANDARDS
15575-1
Dura-Vent Corporation.
Metal Fab, Inc.
Metlvent, Hart and Cooley Division of Clevepak Corporation.
Selkirk Metalbestos (No asbestos acceptable)
B. General: Double wall gas vents, UL-Listed for Type B, consisting of double wall metal
construction pipe sections and fittings and accessories required for complete installation.
2.02
A. Manufacturers:
Ampco
Metal Fab
Selkirk Metalbestos Model PS.
Van-Packer
Venting Systems Inc. Trip-L-Wall.
B. General: Double wall metal chimney, UL-Listed for use with building heating equipment
burning gas, solid or liquid fuels as described in NFPA (304 stainless steel liner for gas
and No. 2 oil).
2.03
A. Manufacturers:
Ampco
Dura-Vent Corporation Dura-Chimney
Hart and Cooley Metlvent.
Selkirk Metalbestos Model SS
Metal Fab
Van-Packer
B. General: Stainless steel double-walled, pre-insulated chimney sections, fittings, and
accessories required for a complete installation in compliance with UL Standard 103.
2.04
BAROMETRIC DAMPER
A. Manufacturers:
Field Control Division of Conco Engineering Works.
B. Construction: Heavy duty design with stainless steel knife-edge bearing and precision
balanced gate.
C. Control: Adjustable wide range of draft settings from .002 inches to .5 inches.
PART 3 - EXECUTION
3.01
INSTALLATION
JULY 2012
UCB STANDARDS
15575-2
JULY 2012
UCB STANDARDS
15575-3
SECTION 15620
FUEL-FIRED HEATERS
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Gas Fired Unit Heaters.
2. Gas Fired Furnaces.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15190 - Mechanical Identification.
4. Section 15240 - Mechanical Sound and Vibration Control.
5. Section 15485 - Natural Gas System.
6. Section 15575 - Breechings, Chimneys, Stacks and Flues.
1.02
REFERENCES
SYSTEM DESCRIPTION
A. Design Requirements:
1. General:
a. Requirement for gas fired equipment is limited to structures which are constructed
outside the practical limits of the campus central steam distribution system and
have access to natural gas from Public Service Company utility distribution
system.
PART 2 - PRODUCTS
2.01
A. Manufacturers:
Hastings
ITT Reznor
Lennox
JULY 2012
UCB STANDARDS
15620-1
Modine
Trane
B. Units AGA approved.
C. Heat exchanger 18 gage aluminized steel.
D. Following trim and controls furnished as a minimum:
1. 24-volt gas valve and transformer.
2. Fan control.
3. Summer-Winter switch.
4. Gas cock.
5. Pressure regulator.
6. Spark ignition.
7. Limit control.
8. Draft diverter.
9. Adjustable horizontal and vertical louvers.
2.02
GAS-FIRED FURNACES
A. Manufacturers:
Carrier
Command Air
Day and Night
Fedders
Lennox
Trane
York
B. Furnaces AGA approved.
C. Heat exchangers of 18 gage aluminized steel or stainless steel.
D. Factory-installed controls furnished as a minimum:
1. Fan control.
2. Limit control.
3. 24-volt automatic main gas control valve.
4. Main gas and pilot gas shut-off valves.
JULY 2012
UCB STANDARDS
15620-2
INSTALLATION
JULY 2012
UCB STANDARDS
15620-3
SECTION 15631
SOLAR ENERGY SYSTEMS
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Solar Fluid Heat Exchanger (Shell and Tube).
2. Solar Fluid Heat Exchanger (Double Wall Tube).
3. Solar Collectors.
4. Thermal Storage Tanks (Domestic Hot Water).
5. Thermal Storage Tank (Underground).
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15250 - Mechanical Insulation.
4. Section 15511 - Hydronic Piping and Specialties.
5. Section 15540 - HVAC Pumps.
6. Section 15950 - Controls.
7. Section 15985 - Control Sequence of Operation.
1.02
REFERENCES
SYSTEM DESCRIPTION
A. Design Requirements:
1. General:
JULY 2012
UCB STANDARDS
15631-1
a. For potable water systems, comply with latest Edition of IAPMO Uniform Solar
Energy Code.
2. Solar Collectors:
a. Specify manufacturer to furnish all supports, bracing and cross-bracing to
withstand 55 PSF wind (146 mph) loading from any direction.
b. Specify manufacturer to submit F-Chart data indicating energy output using the
ASHRAE 93-77 efficiency curve and the net aperture area of the total array of the
collector.
c. Run F-Chart for a full year by months.
d. Specify compliance with ASHRAE 93-77 (ANSI B198.1) Methods of Testing to
Determine the Thermal Performance of Solar Collectors.
1.04
QUALITY ASSURANCE
WARRANTIES
A. Manufacturers:
Ace-Buehler
Adamson
A. O. Smith
Carlson
ITT Bell and Gossett
Noranda
Weben-Jarco
B. Unit National Board Certified, ASME Certified and Labeled.
JULY 2012
UCB STANDARDS
15631-2
2.02
A. Manufacturers:
Ace-Buehler
Novan/Noranda
B. Description:
1. Heat exchanger with double wall copper tubes and manifolds with leak detection
feature.
2.03
SOLAR COLLECTORS
A. Manufacturers:
Gulf Thermal
Lennox
Novan
Raypak
Solaron
U.S. Solar Corporation
B. Description:
1. Manufacturer's standard or custom fabricated liquid solar collector units.
2.04
A. Manufacturers:
Ace-Buehler
Adamson
A. O. Smith
Lochinvar
Rheem
Weben-Jarco
Wessels
B. NSF Approved, ASME Certified and Labeled and National Board Certified.
2.05
A. Manufacturers:
Eaton Metal Products/American Steel and Iron Works, Inc.
B. Tanks complete with "Stip 3" corrosion protection.
PART 3 - EXECUTION
3.01
APPLICATION/INSTALLATION
JULY 2012
UCB STANDARDS
15631-3
JULY 2012
UCB STANDARDS
15631-4
SECTION 15650
REFRIGERATION
PART 1 - GENERAL
1.01
SUMMARY
A.
B.
JULY 2012
Section Includes:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Related Sections:
1.
2.
3.
4.
5.
6.
7.
8.
15650-1
1.02
1.03
9.
10.
REFERENCES
A.
B.
C.
D.
E.
F.
G.
SYSTEM DESCRIPTION
A.
Design Requirements:
1.
General:
a.
b.
JULY 2012
c.
d.
e.
15650-2
2.
f.
g.
ii.
iii.
iv.
b.
c.
JULY 2012
Full-running protection:
i.
ii.
Manual reset type safeties which cause an electrical lockout of the starting circuit when it has tripped, with an
indication of which safety device has operated.
ii.
15650-3
d.
e.
Heaters:
i.
ii.
Purge:
i.
f.
Refrigerant Transfer:
i.
g.
JULY 2012
Ethernet Interface:
i.
3.
Unit should have provisions for pump out/down into unitmounted receiver if application warrants it. (University
authorization required.)
Pressure Relief:
i.
h.
b.
c.
Crankcase heaters.
d.
e.
f.
g.
h.
15650-4
4.
5.
i.
j.
k.
l.
b.
c.
Crankcase heaters.
d.
e.
f.
g.
h.
i.
j.
k.
l.
6.
JULY 2012
15650-5
a.
7.
8.
Condensers:
a.
b.
c.
Cooling Towers:
a.
b.
JULY 2012
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
x.
Extended lube and oil fill lines with sight glass or dipstick.
xi.
xii.
Vibration switch.
15650-6
9.
ii.
iii.
JULY 2012
i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
x.
xi.
xii.
15650-7
10.
11.
b.
DX Condensers:
a.
PART 2 - PRODUCTS
2.01
Manufacturer:
Bohn
Bristol
Carrier
Copeland
Tecumseh
Trane
York
2.02
B.
Unit performance certified in accordance with latest edition of ARI Standard 520.
C.
D.
Manufacturer:
Bohn
Carrier
Trane
York
2.03
Manufacturer:
Bohn
Carrier
McQuay
Trane
JULY 2012
UCB STANDARDS
15650-8
York
2.04
2.05
2.06
B.
Unit performance certified in accordance with latest edition of ARI Standard 520.
C.
Unit construction in accordance with ANSI B9.1 Safety Code and ASME Code.
D.
Manufacturer:
Submit recommendation
B.
Unit performance certified in accordance with latest edition of ARI Standards 210
and 270.
C.
Unit construction in accordance with ANSI B9.1 Safety Code and ASME Code.
D.
Manufacturer:
Submit recommendation
B.
Unit performance certified in accordance with latest edition of ARI Standard 590.
C.
Unit construction in accordance with ANSI B9.1 Safety Code and ASME Code.
D.
E.
WATER-COOLED CONDENSERS
A.
Manufacturers:
Bohn
Carrier
Refrigeration Services
Trane
York
2.07
B.
Unit performance certified in accordance with latest edition of ARI Standard 450.
C.
Unit construction in accordance with ANSI B9.1 Safety Code and ASME Code.
AIR-COOLED CONDENSERS
A.
JULY 2012
Manufacturers:
Submit recommendation
UCB STANDARDS
15650-9
2.08
B.
Unit performance certified in accordance with latest edition ARI Standard 460.
C.
D.
E.
F.
Manufacturers:
Carrier
McQuay (with sound abatement kit)
Trane
York
B.
2.09
Chiller performance rated in accordance with latest edition of ARI Standard 550.
Manufacturers:
Tower-Tech
Baltimore Aircoil
Marley
CCT
B.
2.10
2.11
Furnish and install welded stainless-steel or fiberglass sump tank of size and
capacity shown on Drawings.
Manufacturer:
Submit recommendation.
B.
Description: Pumped recirculation of water from cooling tower sump or draindown sump through filter and back to sump as shown on drawings. Include use
of distribution piping to sweep floor of tower sump towards the outlet.
PART 3 - EXECUTION
3.01
INSTALLATION
JULY 2012
UCB STANDARDS
15650-10
A.
JULY 2012
UCB STANDARDS
15650-11
SECTION 15651
COMPUTER ROOM AIR CONDITIONING
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Computer Room Air Conditioning Units.
2. Air Cooled Condenser Package.
3. Water Cooled Condenser Package.
4. Glycol Cooled Condenser Package.
5. Glycol Pump Package.
6. Glycol Drycooler.
7. Glycol Free Cooling System.
8. Control Package.
9. Recessed Ceiling Units.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15511 - Hydronic Piping and Specialties.
3. Section 15885 - Air Cleaning.
4. Section 15900 - Ductwork and Accessories.
5. Section 15936 - Air Inlets and Outlets.
1.02
SYSTEM DESCRIPTION
A. Design Requirements:
1. General:
a. Computer room air conditioning systems shall be self-contained factory
assembled units with matching accessories.
b. Depending on location and user condition, designer may use any of the following
types of heat rejection:
JULY 2012
UCB STANDARDS
15651-1
1)
2)
3)
4)
JULY 2012
UCB STANDARDS
15651-2
QUALITY ASSURANCE
A. Provide factory assembled, package type computer room air conditioning units; product
of manufacturer regularly engaged in production of size and type of unit specified and
issuing complete catalog data on such products.
JULY 2012
UCB STANDARDS
15651-3
A. Manufacturer:
Airflow
Carrier
Liebert
Trane
PART 3 - EXECUTION
3.01
INSTALLATION
JULY 2012
UCB STANDARDS
15651-4
SECTION 15755
HEAT EXCHANGERS
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Shell and Tube Type Heat Exchangers.
2. Condensate Coolers.
3. Flat-plate Heat Exchangers.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15450 - Plumbing Equipment: Hot Water Generators.
4. Section 15521 - Steam and Condensate Piping and Specialties.
5. Section 15950 - Controls.
1.02
REFERENCES
SYSTEM DESCRIPTION
A. Design Requirements:
1. This section does not apply to domestic hot water. Refer to Section 15450.
2. Shell and Tube Heat Exchangers:
a. Central steam campus distribution system shall be used for heating buildings.
b. Redundant heat exchanges with 75% capacity shall be provided.
c. Use steam in shell and water in tubes to convert steam heat to hot water for
hydronic heating systems.
d. In steam supply to shell, provide, in line, an isolation valve, strainer, union,
automatic control valve, union, and isolation valve with a globe valve by-pass
around assembly. Provide a plugged or capped valve at strainer for blowdown.
Use a ball valve for this application.
e. In condensate return from shell, provide dripleg, isolation valve, strainer, union,
steam trap, union, test tee, check valve and rising-stem gate valve.
JULY 2012
UCB STANDARDS
15755-1
f. At hot water outlet, provide ASME-rated pressure relief valve. Pipe the relief
valve discharge to the floor
g. Specify pressure gages and thermometers at water inlet(s) and outlet(s), and oilfilled pressure gage at inlet and outlet of steam control valve.
h. Design heat exchanger piping with isolation valves and unions or flanges at all
unit connections to allow for both the removal of entire unit and for tube pull
without dismantling the connected piping. Locate heat exchanger so adjacent
equipment does not interfere with exchangers tube-pull.
i. Specify a vacuum breaker, steam air vent, and a compound pressure/vacuum
gauge with pigtail siphon and 1/4" ball valve to be installed at factory-provided
tappings in shell.
j. Specify fouling factor for tubes and shell as required.
k. Allow for any glycol in water
l. Specify the appropriate construction for heat exchangers, including pressure and
temperature ratings.
m. Specify that the heat exchanger shall bear the ASME U symbol for unfired
pressure vessels.
n. Provide a valved shell drain.
o. Specify insulation.
3. Flat-Plate Heat Exchanger
a. Allow for glycol if used.
b. Specify insulation for both hot and chilled-water applications.
1.04
QUALITY ASSURANCE
A. Conform to Sections 8D of the ANSI/ASME Boilers and Pressure Vessels Code for
manufacture of tubular heat exchangers and heat exchanger shells.
PART 2 - PRODUCTS
2.01
A. Manufacturers:
Ace Boiler
Armstrong
Bell and Gossett
DHT
Dunham-Bush
Patterson-Kelley
Taco
2.02
A. Manufacturers:
No preference.
PART 3 - EXECUTION
3.01 INSTALLATION
JULY 2012
UCB STANDARDS
15755-2
JULY 2012
UCB STANDARDS
15755-3
SECTION 15790
AIR COILS
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Hydronic Coils.
2. Steam Coils.
3. Direct-Expansion Refrigerant Coils.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15511 - Hydronic Piping and Specialties.
3. Section 15521 - Steam and Condensate Piping and Specialties.
4. Section 15531 - Refrigerant Piping and Specialties
5. Section 15548 - HVAC Water Treatment
6. Section 15650 - Refrigeration
7. Section 15835 - Electric Heat: Electric Heating Coils in Ductwork.
8. Section 15855 - Air Handling Unit with Coils.
1.02
REFERENCES
SYSTEM DESCRIPTION
A. Design Requirements:
1. General:
a. Except where special design requirements might dictate, coils shall have copper
tubes with aluminum fins, permanently bonded.
b. Provide access areas on inlet and discharge sides of coils for maintenance
purposes.
c. Provide for coil pull space and specify full track support for easy installation and
service.
JULY 2012
UCB STANDARDS
15790-1
15790-2
5. Steam Coils:
1. All steam coils to be of the Centri-Feed type
2. All steam coils to be horizontal flow with sloped tubes
3. Tubes to be a minimum of 12 gauge carbon steel
4. Fins to be a minimum .020 thick aluminum (imbedded type)
5. Header to be a minimum schedule 40 carbon steel pipe
6. Connections to be a minimum schedule 80 carbon steel pipe
7. Casing to be a minimum 14 gauge galvanized steel
8. Tubes, headers, and connections shall be welded together to form monometallic
joints.
Approved Manufactures:
1. Need pre-approval
6. Where coils are exposed to all outside air, use steam preheat coils, with face and by
pass dampers to allow full flow of heating medium at or below freezing conditions
(with modulation of steam flow above freezing). Downstream coils, if required, can
then be modulated to provide desired supply air temperature.
7. Coils in built-up plenums:
a. When cooling coils are stacked one above the other, design and specify drip
troughs on the downstream side of each of the upper coils to eliminate drip into
the air stream of the bottom coil. Drip troughs shall slope to drain as noted above.
b. Condensate drain piping should incorporate a P-trap with the height of its water
seal correctly sized to prevent trap from being sucked or blown dry by the static
pressure differential between the inside and outside of air handling unit.
1.04
QUALITY ASSURANCE
A. All coils shall be certified by the manufacturer to comply with all requirements of ARI
Standard 410.
PART 2 - PRODUCTS
2.01
MANUFACTURERS
Aerofin
Airtherm
Carrier
Dunham-Bush
JULY 2012
UCB STANDARDS
15790-3
Heatcraft
McQuay
Pace
Precision Coils
Rosemex
Temtrol
Trane
Wing
York
PART 3 - EXECUTION
3.01
INSTALLATION
15790-4
JULY 2012
UCB STANDARDS
15790-5
SECTION 15810
HUMIDIFIERS
PART 1 - GENERAL
1.01
SUMMARY
A.
Section Includes:
1.
B.
1.02
Related Sections:
1.
2.
3.
4.
5.
SYSTEM DESCRIPTION
A.
Design Requirements:
1.
2.
3.
4.
PART 2 - PRODUCTS
JULY 2012
UCB STANDARDS
15810-1
2.01
B.
2.02
Product Requirements
1.
2.
3.
Self-draining manifolds
4.
5.
Manufacturer:
1.
MeeFog
2.
Nortec (Preferred)
Manufacturer:
1.
Armstrong
2.
Dri-Steem
3.
Nortec
4.
Pure
B. Completely assembled with steam separator, control valve which discharges through a
drying chamber, silencing chamber, steam-jacketed distribution manifold, steam trap and
strainer upstream.
C. We strongly prefer systems with steam humidifier grid or panel similar to Dri-Steem
Ultra-Sorb or Pure Insty-Pac.
D. Manifold full duct width and furnished with mounting flange.
E. Provide integral warm-up control to prevent liquid discharge at start-up.
PART 3 - EXECUTION
JULY 2012
UCB STANDARDS
15810-2
3.01
INSTALLATION
A.
In general, for project specifications, remove "Design Requirements" subparagraph A in Part 1, paragraph 1.02 "System Description" of this Design Guide
and use list to expand on specific requirements of installation.
JULY 2012
UCB STANDARDS
15810-3
SECTION 15830
HEATING TERMINAL UNITS
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Baseboard or Fin-Tube Radiation.
2. Convectors.
3. Cabinet Unit Heaters.
4. Unit Heaters - Hot Water.
5. Hydronic Radiant Ceiling Panels.
6. Unit Ventilators
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15511 - Hydronic Piping and Specialties.
4. Section 15521 - Steam and Condensate Piping and Specialties.
5. Section 15835 - Electric Heat.
6. Section 15950 - Controls.
1.02
REFERENCES
SYSTEM DESCRIPTION
A. Design Requirements:
1. General:
a. Expand Part 2 Product specification minimums to include specific project
requirements.
JULY 2012
UCB STANDARDS
15830-1
b. Baseboard radiation is preferred for heating the exterior wall of all perimeter
rooms. Use radiant ceiling panels only as a last choice.
c. Use convectors where architectural features cause greater capacity requirements
than baseboard radiation can provide in the available space.
d. Use cabinet unit heaters at building entrances where greater capacity and quick
response is necessary to adequately handle rapid changes in space temperature.
e. Select cabinet unit heaters and unit heaters on low speed capacity of three speeds
to provide quiet operation under normal conditions and have extra capacity at
higher speeds for extreme conditions. Specify a fan-speed switch.
f. For all the product types listed in this standard, specify the appropriate pressure
and temperature ratings.
g. When providing any of the product types listed in this standard, allow for thermal
expansion and contraction as required.
1.04
QUALITY ASSURANCE
A. Radiation capacities shall be in accordance with HYDI Standard for "Testing and Rating
Code for Finned-Tube Commercial Radiation".
PART 2 - PRODUCTS
2.01
FIN-TUBE RADIATION
A. Manufacturer:
Dunham-Busch
Rittling
Rosemex
Sterling
Trane
Vulcan
B. Heating Element:
1. Copper tubes with aluminum fins.
C. Enclosures:
1. Fabricated from 16 gage steel.
2. Manual control dampers with knob actuators.
3. Enclosure to be readily removable between each mullion bracket and support
enclosure for access to manual valves, balance cocks and air vents.
JULY 2012
UCB STANDARDS
15830-2
4. Enclosures shall be furnished less access panels. Provide hinged access panels
separately, to be installed after piping and radiation covers are in place, to all manual
valves, balance cocks, and air vents.
5. Enclosures shall have sloped top with manual damper or flat top with front outlet and
manual damper.
2.02
CONVECTORS
A. Manufacturers:
Airtherm
Dunham-Bush
Rittling
Rosemex
Sterling
Trane
Vulcan
B. Heating Element:
1. Copper tubes with aluminum fins.
C. Enclosure:
1. Minimum 16 gage steel fronts and tops, 18 gage on backs.
2. Manual control damper with knob actuator.
3. Non-recessed types shall have sloping tops.
4. End caps where butted to wall, and on exposed ends.
2.03
A. Manufacturers:
Airtherm
McQuay
Modine
Rittling
Rosemex
Sterling
Trane
Vulcan
B. Heating Element:
1. Copper tubes with aluminum fins.
JULY 2012
UCB STANDARDS
15830-3
C. Cabinet:
1. Minimum 16 gage furniture grade steel.
2. Non-recessed types shall have sloping tops.
D. Fans:
1. Statically and dynamically balanced to eliminate vibrations.
E. Motors:
1. Three speed.
F. Filters:
1. One inch thick, disposable, located in a frame in the return air stream, easily
removable for service by removing front access panel.
G. Control:
1. Internal unit mounted, pre-wired 3-speed switch and "off" in addition to automatic
temperature controls as specified in Section 15950 - Controls.
2.04
A. Manufacturers:
Airtherm
McQuay
Modine
Rittling
Rosemex
Sterling
Trane
Vulcan
B. Heating Element:
1. Copper tubes with aluminum fins.
C. Cabinet:
1. Heavy gage steel.
D. Fans:
1. Horizontal or vertical propeller type.
E. Control:
JULY 2012
UCB STANDARDS
15830-4
A. Manufacturer:
Rittling
Runtal
B. Performance:
1. Panel performance and water pressure drops shall be certified by an independent
certified testing laboratory.
C. Finishes:
1. Baked enamel
PART 3 - EXECUTION
3.01
INSTALLATION
JULY 2012
UCB STANDARDS
15830-5
SECTION 15835
ELECTRIC HEAT
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Electric Cabinet Heaters and Unit Heaters.
2. Electric Baseboard Heaters.
3. Electric Heating Coils in Ductwork.
4. Electric Wall Insert Heaters.
5. Electric Radiant Heater Panels.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15900 - Ductwork and Accessories.
4. Section 15950 - Controls.
1.02
REFERENCES
SYSTEM DESCRIPTION
A. Design Requirements:
1. General:
a. Electric heat shall not be used unless authorized by the University.
b. Specify that all contactors, relays, terminal boxes, thermostats and other electrical
appurtenances for electric heat to be in accordance with "Electric Wiring"
paragraph in Section 15050 - Basic Mechanical Materials and Methods.
2. Electric Cabinet Heaters and Unit Heaters:
a. Specify entire unit UL listed.
b. Provide summer-winter switch to allow operation without heat when desired.
3. Electric Baseboard Heaters:
JULY 2012
UCB STANDARDS
15835-1
A. Manufacturers:
Carrier
Chromalox
Electromode
Indeeco
Markel
Modine
2.02
A. Manufacturers:
Chromalox
Electromode
Markel
Modine
Thermador
2.03
A. Manufacturers:
Brasch
Carrier
Chromalox
Indeeco
Markel
JULY 2012
UCB STANDARDS
15835-2
2.04
A. Manufacturers:
Chromalox
Electromode
Markel
Thermador
2.05
A. Manufacturers:
Aztec International Ltd.
Markel
PART 3 - EXECUTIION
3.01
INSTALLATION
JULY 2012
UCB STANDARDS
15835-3
SECTION 15850
AIR HANDLING
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Utility Set Fans
2. Central Centrifugal Fans.
3. In-Line Tubular Centrifugal Fans.
4. Variable-Pitch Vane Axial Fans.
5. Propeller-Type Ventilation Fans.
6. Power Roof Ventilators.
7. Ceiling Type Exhaust Fans.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15240 - Mechanical Sound and Vibration Control.
4. Section 15855 - Air Handling Units with Coils: Cabinet Fans.
5. Section 15990 - Testing, Adjusting and Balancing.
1.02
REFERENCES
SYSTEM DESCRIPTION
A. Design Requirements:
1. General:
a. Placement within a mechanical room is required for all major mechanical
equipment. Only small units may be roof-mounted, and shall be made as
JULY 2012
UCB STANDARDS
15850-1
maximum safe fan RPM as listed by the manufacturer for that class of fan, specify
a more heavy-duty class of fan. This will provide a safety margin to allow for
adverse field conditions which can increase the fan system pressure. This margin
of safety can also perhaps allow for some possible future changes.
JULY 2012
UCB STANDARDS
15850-2
p. Specify fan inlet and outlet screens as required for personnel protection.
2. Drives:
a. Single belt drives shall not be used on equipment with 1 HP motor and above.
b. Drives shall always be installed with provisions for center distance adjustment.
c. Motors shall be located on their respective motor bases allowing for 1/6 of the
total motor base travel for installation of new belts with remaining 5/6 of the
travel available for belt tightening.
d. Arc of contact on the smaller sheave should not be less than 120 degrees.
e. Ratios of sheaves should not exceed 8 to 1.
f. Belt speed should not exceed 5000 feet per minute.
g. A full and free circulation of air should be around the drive at all times.
h. Drives operating in explosive atmosphere or potentially explosive should be well
grounded and be equipped with static conducting non-sparking belts.
i. Specify OSHA-approved belt-drive covers with tachometer access, with side
made of expanded metal.
j. Specify belt covers.
k. Rated for 150 percent (minimum) of fan motor power.
l. Before allowing or specifying synchronous drives such as the Gates Poly Chain,
verify that all associated equipment (fan, motor, fan mountings, etc.) is designed
to handle the stress of starting up with this type of drive where there is absolutely
no slippage.
3. Utility Set Fans:
a. When only design solution requires exposure to weather, specify weather covers
with quick release fasteners for ease of access to belts and bearings.
b. Greaseable ball bearings for all accessible fans.
4. Central Centrifugal Fans:
a. Motors 5HP or over shall have bearings of the split pillow block, double row
roller or ball, grease lubricated type with pedestal-type supports.
5. Variable-Pitch Vane Axial Fans:
JULY 2012
UCB STANDARDS
15850-3
a. University approval for use of these fans will require careful acoustical design
treatment to the barrel casing, flexible connections and inlet and discharge
conditions.
6. Power Roof Ventilators:
a. The use of power roof ventilators is acceptable only if fan can be screened from
view and is not used to exhaust toxic fumes.
b. Wall-mounted power ventilators are strongly discouraged.
7. Ceiling Type Exhaust Fans:
a. Specify motor speed not to exceed 1150 RPM.
b. Specify housing of heavy gage steel completely insulated internally with
acoustical material to deaden sound.
1.04
QUALITY ASSURANCE
A. Manufacturers:
Acme
Barry Blower
Cook
Greenheck
New York Blower
Twin City
Trane
2.02
A. Manufacturers:
JULY 2012
UCB STANDARDS
15850-4
Acme
Barry Blower
Buffalo
Cook
Greenheck
New York Blower
Pace
Twin City
Trane
2.03
A. Manufacturers:
Acme
Barry Blower
Chicago Blower
Cook
Greenheck
New York Blower
Twin City
2.04
A. Manufacturers, FRP:
MK Plastics
B. Manufacturers, Non-FRP:
Strobic
Greenheck
C. Manufacturers, FRP Perchloric Exhaust:
MK Plastics
2.05
A. Manufacturers:
Chicago Blower
Flakt
Greenheck
Joy
Trane "Variax Fan"
Woods
2.06
A. Manufacturers:
Acme
Aerovent
JULY 2012
UCB STANDARDS
15850-5
Carnes
Cook
Greenheck
Penn
2.07
A. Manufacturers:
Acme
Carnes
Cook
Greenheck
Jenn-Air
Penn
2.08
A. Manufacturers:
Acme
Carnes
Cook
Greenheck
Jenn-Air
Pace
Penn Co. (Zephyr Model)
PART 3 - EXECUTION
3.01
INSTALLATION
JULY 2012
UCB STANDARDS
15850-6
SECTION 15852
SPECIAL EXHAUST SYSTEMS
PART 1 GENERAL
1.01
SUMMARY
A.
Pre-Design Considerations
2.
3.
4.
5.
6.
Dust Collectors
7.
Gas Cabinets
B.
Dust Collectors
C.
Gas Cabinets
D.
E.
Demolition
F.
Related Sections:
JULY 2012
1.
2.
3.
4.
5.
6.
7.
15852 - 1
1.02
1.03
8.
9.
10.
REFERENCES
A.
B.
C.
D.
E.
F.
G.
H.
I.
SYSTEM DESCRIPTION:
A.
*Pre-Design Considerations*
Other safety cabinets and enclosures for highly-reactive or toxic gases, and other
specialized operations such as Dark RoomsPhotographic, Spray Painting Rooms
Booths, Animal Quarters-Vivariums, glove boxes, Food Preparation and Serving
Areas, Chemical or Gas Storage Rooms, etc. will have different and/or additional
requirements than those listed below. EH&S must be consulted before planning
such installations.
Any deviation from these design criteria must be reviewed and approved by EH&S.
JULY 2012
a.
b.
Early in the design process, the HVAC Design Engineer responsible for the
fume hood exhaust system shall obtain a complete list of the chemicals,
biological and radiological materials, and gases to be used and stored in the
lab and submit to the University Environmental Health and Safety
UCB STANDARDS
15852 - 2
compliance group through the University Project Manager. This list shall
be used to analyze fume hood exhaust for flammability, toxicity,
corrosiveness, and explosion hazards. In selecting and analyzing fume
hazard control techniques, the HVAC Design Engineer shall work closely
with University EH&S personnel.
2.
c.
d.
e.
JULY 2012
Laboratory modules in which hazardous chemicals and gases are being used
shall be maintained at an air pressure of at least 0.03" wg* that is negative
to the corridors or adjacent non-laboratory areas. Laboratory modules in
which hazardous biological materials are being used shall be maintained at
an air pressure of at least 0.03" wg* that is negative to the corridors or
adjacent non-laboratory areas for all new construction and whenever
UCB STANDARDS
15852 - 3
JULY 2012
b.
c.
d.
Hazardous exhaust systems are not typically equipped with filters to capture
contaminants. In some cases, however, prefilters may be installed to protect
heat exchange coils or other HVAC equipment from accumulating debris.
Consult with EH&S regarding filters specifications for hazardous exhaust
systems. Ductless (filtered) fume hoods may be used in place of ducted
fume hoods only on a limited case by case basis and after review by EH&S
and meets compliance with Building and Fire Codes.
e.
f.
Make-up air shall be provided to compensate for the air being exhausted.
The location and volume of make-up air is critical to assuring proper fume
hood operation and worker protection. Air distribution around fume hoods
shall be such that cross drafts, dead air pockets, and reverse air currents are
to be avoided. Care shall be exercised in the selection and placement of air
supply diffusion devices to avoid air currents that would adversely affect
the performance of laboratory hoods, exhaust systems, and fire detection or
extinguishing systems. Unless otherwise specified, supply air velocities
shall be no more than 35 fpm at work stations and fume hoods.
UCB STANDARDS
15852 - 4
3.
JULY 2012
b.
Fume hoods must be equipped with audible and visual low air flow alarm
which shall be field calibrated to alarm at 75 fpm face velocity. Provide one
2-gang duplex, 20A, 125V receptacle for electrical service to alarm.
Receptacle shall be located on top panel of hood to accommodate alarm. A
removable strap or cover shall be located over the power adapter plug to
assure its fixed placement in the receptacle. Alarm shall be located on fume
hood and installed per manufacturer specifications. Special
equipment/systems such as Fume Extractor Arms, Drop Canopy and Slot
exhausts, used for capturing hazardous vapors shall have an audible and
visual low air flow or duct static pressure indicator.
c.
Chemical fume ducts are generally not equipped with fire sprinklers or fire
dampers, but whenever code requires, ducts shall be in fire-rated or fireprotected shafts. Where fume hood exhaust contains flammable vapor, UCB
Standards compliance with the requirements of Building and Fire Codes for
automatic fire suppression systems protecting the fume hood and/or the
exhaust duct. However, this requirement shall be carefully addressed on a
case-by-case basis, since it may result in a variety of other potential hazards
associated with fume hood operation.
d.
Class I Division I interior lighting and other electrical utilities are required
where internal utilities are desired.
UCB STANDARDS
15852 - 5
4.
e.
Sinks inside fume hoods must have a minimum 3/8 raised edge around cup
sink cut out, i.e., provide a 3/8 lip above work surface. Do not install sinks
inside hoods unless they are specifically requested and needed.
f.
Chemical fume hoods shall include base chemical storage cabinets which
meet UCB Standard, Sections 12345 or 12356. Stand-alone chemical
storage cabinets should be located in close proximity to where chemicals will
be used, preferably adjacent to fume hoods. Chemical storage cabinets
should be vented per UCB Standard, section 12345, 12346 or manufacturers
instructions and provide a minimum of 10 air changes per hour.
g.
h.
i.
Exhaust fan, ON/OFF switches are not permitted on fume hoods or other
special hazardous exhaust equipment/systems without expressed approval
from CU EH&S. ON/OFF switches may be considered for special
operations and situations, EH&S shall be consulted for review. Hazardous
exhaust systems should be provided with emergency backup power and not
shut down upon activation of any alarm, however, dedicated switches may
be provided in the building fire alarm panel to allow capability for manual
fan shut-down by the fire department.
JULY 2012
15852 - 6
JULY 2012
b.
c.
d.
Duct work shall be installed with a minimum of elbows, using round ducts
and sweep ells wherever possible. To further minimize friction loss and
turbulence, the interior of ducts shall be smooth and free from obstructions,
especially at joints. Rectangular elbows shall not be used unless there is no
other choice. If used, turning vanes and inspection doors upstream of the
vanes shall be required.
e.
f.
Ducts for venting flammable storage cabinets must be metal or PVC duct.
Materials used for venting must meet an NFPA Flame Spread Rating of 25
or less and be of rigid construction. Metal duct should be PVC coated or
resistant to corrosive or reactive materials. PVC piping may be used to vent
corrosive and other non-flammable storage cabinets.
g.
h.
The fan housing and components shall be corrosion resistant and meet the
AMCA standard for spark-resistant construction. The motor must be vapor
tight (Class I, Division I) if it is located in the air stream. All fans, ducts,
and power supplies shall be clearly labeled to indicate exactly which areas
they serve.
i.
Ducts for ventilating flammable storage cabinets shall be tied into the
hazardous exhaust as far down steam from the fume hood as practical to
prevent fire-flashback.
j.
UCB STANDARDS
15852 - 7
5.
B.
k.
Fans used for hazardous exhaust and are located in enclosed areas, such as
attics, penthouses, and mechanical rooms, shall comply with ASHREA.
l.
Internal fans or blowers are not permitted on or within fume hoods. Fans or
blowers must not be located inside any duct that is used to vent hazardous
exhaust.
b.
Testing procedures shall conform to UCB Section 15890 and sections 4.7,
4.8, 5 (excluding 5.5.4 and 5.5.5) and 6 of the ANSI/ASHRAE 110-1995
Standard: Method of Testing Performance of Laboratory Fume Hoods.
Calibrated air velocity measuring devices as specified in Chapter 9 of the
ACGIH Industrial Ventilation, a Manual of Recommended Practice
shall be used in testing procedures. EH&S will use a calibrated, directreading air velocity measuring device for certification and inspection
purposes. If a meter has not been calibrated at, or adjusted for 5,000 feet
above sea level, a density-correction factor must be used when measuring
air velocities. EH&S shall certify that the fume hood is in safe operating
condition and meets applicable UCB Standards.
Dust Collectors
1.
C.
Gas Cabinets
1.
JULY 2012
Continuously mechanically ventilated gas cabinets are required for the storage of
cylinders of all gases that are greater than lecture bottle size and have an NFPA
Health Hazard Rating of 3 or 4. Lecture bottles of these gases must be used and
stored inside a chemical fume hood (NFPA 45 8.1.4.2 Special Ventilation
Requirements of Gas Cylinders). (Examples of NFPA Health Hazard Rating 4:
UCB STANDARDS
15852 - 8
D.
JULY 2012
2.
Continuously mechanically ventilated, sprinklered gas cabinets are required for all
cylinders larger than lecture bottle size that contain pyrophoric gases (NFPA 45
8.1.4.3 Special Ventilation Requirements of Gas Cylinders).
3.
All gas cabinets must comply with 2000 current Uniform Fire Code 8003.1.3.2
4.
Duct for venting gas cabinet must be stainless steel or PVC coated galvanized steel
and of rigid construction.
5.
Compatibility of the gases and other chemicals being vented must be taken into
account when determining the proper ventilation materials, mixing distance, etc.
6.
The maximum allowable amount of flammable gases in any one area is determined
by the square footage of the area, the types and concentrations of gas being used
and stored, and whether or not the gases are stored in gas cabinets. Using NFPA 45
and 2000 UFC 8001.15A as guidelines, the maximum allowable amount of
flammable gases stored outside of flammable gas cabinets is 0.012 cu ft (internal
volume)/ ft2 area. This equates to about four full size cylinders per 500-ft2 area.
The maximum allowable amount may be doubled if the gases are stored in
ventilated flammable gas cabinets.
7.
A gas detecting system is required when a cylinder larger than lecture bottle size
containing a gas with a Health Hazard Rating of 4 is being used or stored in the
laboratory (NFPA 55, Chapter 3 Toxic Gases).
8.
A gas detecting system may also be required if a cylinder larger than lecture bottle
size containing a gas with a Health Hazard Rating of 3 has been approved by
EH&S to be stored outside of a gas cabinet.
9.
EH&S will determine if a gas detecting system is required based on gas types,
volumes, concentrations, toxicity, physiological warning properties and how the
gases are to be used.
10.
Dryer vents providing shared exhaust of multiple dryers shall have an exhaust fan
designed for this purpose. The fans shall be easily accessible for service and easily
cleanable.
2.
The shared exhaust vent shall have a Lint Collection Box installed inline,
upstream from the exhaust fan. It shall be easily accessible for maintenance, and
made of corrosive resistant materials with an in-line filter material and a
differential-pressure sensor with contacts for remote alarming.
UCB STANDARDS
15852 - 9
E.
Demolition
1.
If a project's scope includes or will affect either supply or exhaust ventilation, the
design team shall verify if there are fume hoods or other special exhaust systems
that could be affected.
2.
3.
Interior room duct(s) that serviced disposed fume hood(s) should be removed and
capped at the wall or ceiling so lab /room occupants cannot access the ducts for
unauthorized use. All remaining hoods or special exhaust equipment must be
balanced to conform to Section 15852 or Manufacturers specifications
immediately following the removal of hood from exhaust ventilation system.
JULY 2012
UCB STANDARDS
15852 - 10
SECTION 15855
AIR HANDLING UNITS WITH COILS
PART 1 - GENERAL
1.01
SUMMARY
A.
Section Includes:
1.
B.
1.02
1.03
Related Sections:
1.
2.
3.
4.
5.
6.
7.
REFERENCES
A.
B.
C.
D.
E.
F.
G.
SYSTEM DESCRIPTION
A.
Design Requirements:
1.
JULY 2012
General:
UCB STANDARDS
15855-1
2.
a.
b.
c.
d.
e.
f.
g.
h.
Variable Volume:
a.
3.
JULY 2012
Casings:
a.
Specify access doors that are easily openable for inspection and
access to internal parts.
b.
c.
d.
Condensate lines from drain pan must have deep traps to prevent
either draw or blow through conditions. Specify proper depth
dimension.
e.
UCB STANDARDS
15855-2
4.
5.
JULY 2012
f.
g.
h.
i.
Fan Section:
a.
b.
c.
d.
e.
f.
g.
h.
b.
15855-3
6.
7.
8.
9.
Coil Sections:
a.
Provide for removal of coils and space coils to allow for cleaning
them without removal.
b.
c.
d.
Damper Sections:
a.
b.
c.
d.
Filter Section:
a.
b.
c.
10.
Mixing Boxes:
a.
11.
JULY 2012
12.
15855-4
Not acceptable.
13.
14.
15.
JULY 2012
b.
c.
d.
e.
Specify quick-fill valve within the unit, upstream of the fill float
valve. The quick-fill shall have a ball valve with stainless-steel
ball, stem and handle, and a brass male hose connection. The
discharge of the float valve shall be above the level of the overflow
drain. On design drawing, specify P-trap for sump drain.
f.
g.
h.
b.
Humidifiers:
UCB STANDARDS
15855-5
a.
1.04
When required, specify steam grid type to inject steam into air
stream. Do not use steam from Central Plant.
QUALITY ASSURANCE
A.
B.
ARI Compliance: Test and rate air handling units in accordance with ARI
430 "Standard for Central-Station Air Handling Units", display
certification symbol on units of certified models.
2.
3.
4.
5.
6.
PART 2 - PRODUCTS
2.01
MANUFACTURERS:
(Specify only those units with similar quality.)
Aerosonics
Alliance
Annexair
ClimateCraft
Dunham-Bush
Energy Labs
Engineered Air
Governair
Haakon
Mammoth
McQuay
Pace
Scott-Springfield
Team Air
JULY 2012
UCB STANDARDS
15855-6
Temtrol
Trane
York
PART 3 - EXECUTION
3.01
APPLICATION/INSTALLATION
A.
In general, for project specifications, remove "Design Requirements" subparagraph A in Part 1, paragraph 1.03 "System Description" of this Design Guide
and use list to expand on specific project applications in Part 2 - Products and
specific installation requirements in this Part 3 for each unit specified.
B.
Specify that AHUs shall be started only when authorized by UCB staff.
JULY 2012
UCB STANDARDS
15855-7
SECTION 15855
AIR HANDLING UNITS WITH COILS
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Central Station Air Handling Units.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15240 - Mechanical Sound and Vibration Control.
4. Section 15790 - Air Coils.
5. Section 15885 - Air Cleaning.
6. Section 15990 - Testing, Adjusting and Balancing.
7. Section 09900 - Painting
1.02
REFERENCES
SYSTEM DESCRIPTION
A. Design Requirements:
1. General:
December 2010
UCB STANDARDS
15855-1
c. Specify stainless-steel drain pans for cooling coils and humidifiers to be extensive
enough to catch condensate leaving coil at highest catalogued face velocity.
Bottom shall be designed to slope to drain to minimize standing water.
d. Condensate lines from drain pan must have deep traps to prevent either draw or
blow through conditions. Specify proper depth dimension.
e. Specify lights with wire guards in accessible sections, factory wired to one switch
mounted on casing exterior. Switch shall have pilot light in handle.
f. Downstream of evap. or humidifier sections, specify marine lights with sealed
wire-and-glass.
g. Specify viewports in evap-pad, filter, fan, damper and humidifier sections.
December 2010
UCB STANDARDS
15855-2
UCB STANDARDS
15855-3
UCB STANDARDS
15855-4
d. Pump shall be stainless steel with low-water pump cut-off switch in other than
residential-type evaporative-cooling systems. Specify a means to disconnect the
pump within the unit and an external J-box.
e. Specify quick-fill valve within the unit, upstream of the fill float valve. The
quick-fill shall have a ball valve with stainless-steel ball, stem and handle, and a
brass male hose connection. The discharge of the float valve shall be above the
level of the overflow drain. On design drawing, specify P-trap for sump drain.
f. Specify copper water-distribution header with flushing valve(s) at each end.
Valve shall be full-port with stainless-steel ball, stem and handle and a brass male
hose connection. Header supply shall have a flow-control valve with locking
handle. Provision for water bleed-off is necessary only if sump automatic draindown is not used.
g. Specify automatic controls to schedule daily drying-out of evaporative media and
weekly sump drain-down. In exterior applications, specify automatic drain-down
to avoid freezing.
QUALITY ASSURANCE
UCB STANDARDS
15855-5
MANUFACTURERS:
(Specify only those units with similar quality.)
Aerosonics
Alliance
ClimateCraft
Dunham-Bush
Energy Labs
Engineered Air
Governair
Haakon
Mammoth
McQuay
Pace
Scott-Springfield
Temtrol
Trane
United Metal
York
PART 3 - EXECUTION
3.01
APPLICATION/INSTALLATION
December 2010
UCB STANDARDS
15855-6
SECTION 15855
AIR HANDLING UNITS WITH COILS
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Central Station Air Handling Units.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15240 - Mechanical Sound and Vibration Control.
4. Section 15790 - Air Coils.
5. Section 15885 - Air Cleaning.
6. Section 15990 - Testing, Adjusting and Balancing.
7. Section 09900 - Painting
1.02
REFERENCES
AUGUST 2010
UCB STANDARDS
15855-1
1.03
SYSTEM DESCRIPTION
A. Design Requirements:
1. General:
a. Factory-fabricated and factory-tested air handling units consisting of sections with
fan, coils, pre-heat, filters, plenums, dampers and mixing box as required for
project design conditions.
b. Unit performance shall be certified in accordance with ARI Standard 430 for
central station air handling units.
c. Provide adequate clearances for servicing or removal of motors, drives, bearings,
coils, filters and dampers.
d. Medium and high velocity draw-through and built-up systems shall have
transitions to achieve velocity energy recovery.
e. Specify P-traps for condensate drains.
f. Specify full NEMA rating of electrical components.
g. Specify maximum sound levels at the discharge, return and from casing.
h. Transport rails in coil and motor sections are required where access or
replacement is not a viable due to weight or size of components. Exceptions
permitted with UCB written approval only.
2. Variable Volume:
a. Select variable-speed drive control to best suit design conditions of air flows and
static pressure.
3. Casings:
a. Specify stainless-steel drain pans for cooling coils and humidifiers to be extensive
enough to catch condensate leaving coil at highest catalogued face velocity.
Bottom shall be designed to triple slope to drain to minimize standing water.
b. Condensate lines from drain pan must have deep-enough traps to prevent either
draw or blow through conditions. Specify proper depth dimension.
c. Specify fluorescent or LED lights with wire guards in accessible sections, factory
wired to one switch mounted on casing exterior. The light switch shall be located
nearest to access of unit.
AUGUST 2010
UCB STANDARDS
15855-2
UCB STANDARDS
15855-3
AUGUST 2010
UCB STANDARDS
15855-4
AUGUST 2010
UCB STANDARDS
15855-5
e. Specify quick-fill valve within the unit, upstream of the fill float valve. The
quick-fill shall have a ball valve with stainless-steel ball, stem and handle, and a
brass male hose connection. The discharge of the float valve shall be above the
level of the sump, and shall have an air deflector. On design drawing, specify Ptrap for sump drain, downstream of where the overflow drain connects to common
drain.
f. Specify copper water-distribution header with flushing valve(s) at each end.
Valve shall be full-port with stainless-steel ball, stem and handle and a brass male
hose connection. Header supply shall have a flow-control valve with locking
handle. Water bleed-off is not necessary unless sump automatic drain-down is not
used.
g. Specify automatic controls by controls contractor to schedule daily drying-out of
evaporative media and weekly sump drain-down. In exterior applications, specify
automatic drain-down to avoid freezing.
h. Specify one-third, two thirds staging by dividing the pad surface into three
sections, with the middle one being first stage (with one pump) and the two other
sections being second stage (with one or two pumps). Face-and-bypass dampers
for control do not work acceptably.
14. Indirect Evaporative Cooling
Is encouraged, either with a dedicated cooling tower and an AHU coil or waterside
economizer by using chilled water in the CHW coil.
15. Humidifiers:
Using evaporative humidification provided by the evaporative-cooling section is
preferred.
1.04
QUALITY ASSURANCE
AUGUST 2010
UCB STANDARDS
15855-6
PART 2 - PRODUCTS
2.01
MANUFACTURERS:
(Specify only those units with similar quality.)
a. Custom:
Aerosonics
Air Flow
Alliance
ClimateCraft
Dunham-Bush
Energy Labs
Governair
Haakon
Mammoth
McQuay
Pace
Scott-Springfield
Temtrol
Trane
United Metal
York
b. Modular/Packaged:
Carrier
McQuay
Trane
York
PART 3 - EXECUTION
3.01
APPLICATION/INSTALLATION
UCB STANDARDS
15855-7
B. Specify that AHUs shall be started only when authorized by UCB staff.
END OF SECTION 15855
AUGUST 2010
UCB STANDARDS
15855-8
SECTION 15856
PACKAGED ROOF-TOP HEATING/COOLING UNITS
(Information only. Not allowed without specific UCB authorization.)
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Single Zone Packaged Roof-Top HVAC Units.
2. Central System Packaged Roof-Top HVAC Units.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15885 - Air Cleaning.
4. Section 15990 - Testing, Adjusting and Balancing.
5. Section 09900 - Painting
1.02
REFERENCES
SYSTEM DESCRIPTION
A. Design Requirements:
1. General:
a. Because of problems with appearance, packaged roof-top units are not to be used
without special authorization from the University staff.
b. See UCB Standards 15010-1.05/3.
c. Units UL Listed and carry UL Label.
d. Gas units AGA approved specifically for outdoor installation.
Note: RTU manufacturer-specific (e.g., Carrier) gas trains and controls are not
acceptable.
JULY 2012
UCB STANDARDS
15856-1
QUALITY ASSURANCE
A. Manufacturers:
McQuay
Trane
JULY 2012
UCB STANDARDS
15856-2
York
2.02
A. Manufacturers:
Energy Labs
Engineered Air
Mammoth
McQuay
Pace
Temtrol
Trane
York
PART 3 - EXECUTION
3.01
APPLICATION/INSTALLATION
JULY 2012
UCB STANDARDS
15856-3
SECTION 15885
AIR CLEANING
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Disposable Panel Pre-Filters.
2. Extended Surface Retained Media Filters.
3. Extended Surface High Efficiency Media Filters.
4. High Efficiency Particulate Air (HEPA) Filters.
5. Activated Carbon Filters.
6. Filter Frames.
7. Filter Gages.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15855 - Air Handling Units with Coils.
3. Section 15900 - Ductwork and Accessories.
1.02
REFERENCES
A. ASHRAE 52 - Method of Testing Air Cleaning Devices Used in General Ventilation for
Removing Particulate Matter.
B. ANSI/UL 586 - Test Performance of High Efficiency Particulate, Air Filter Units.
C. ANSI/UL 900 - Test Performance of Air Filter Units.
D. MIL-STD-282 - Filter Units, Protective Clothing, Gas-Mask Components and Related
Products: Performance-Test Methods.
1.03
QUALITY ASSURANCE
A. Filter media shall be ANSI/UL 900 listed, Class 1 or Class 2, as approved by local
authorities.
B. Provide all filters as product of one manufacturer.
C. Assemble filter components to form filter banks from products of one manufacturer.
JULY 2012
UCB STANDARDS
15885-1
1.04
SYSTEM DESCRIPTION
A. Design Requirements:
1. All air supplied by a forced air type unit or system shall be filtered.
2. Single filter installation or a pre-filter-intermediate filter combination shall be
upstream from the coils and blow-through fans, as well as exhaust energy-recovery
units.
3. After-filter, where required, shall be on the discharge side of the fan and downstream
from all coils.
4. Adequate clearances must be allowed for cleaning or changing filters.
5. In general, air filtration systems shall utilize replaceable, dry type extended surface
media having an efficiency of 60 percent (MERV 11), based on ASHRAE Standard
No. 52 Atmospheric Dust Spot Test.
LEED EQc3: Construction IAQ Management Plan:
Minimum Efficiency Reporting Value (MERV) of 13 is required. This is
approximately an 85% dust spot efficiency.
6. Where space allows, a pre-filter (MERV 7) and primary filter (MERV 11) shall be
provided.
7. Media shall be supported to minimize flexing during start-stop fan cycles.
8. Pre-Filters shall be included during the construction phase and shall be considered for
permanent installation where necessary.
LEED EQc3: Construction IAQ Management Plan:
MERV 8 rating or better
9. Each filter bank shall be equipped with a Magnehelic or similar gage that indicates
static pressure drop across the filters. One gage for two-stage filter banks is
acceptable.
10. The design change-out pressure drop, in inches water gage, shall be indicated on the
gauge.
11. Built-up filter frames shall be specified to accommodate the replacement media of not
less than three filter manufacturers.
12. Air filtration systems for clean rooms and special clean areas shall be designed for
ease of filter maintenance and minimum interruption of operation.
13. Specify extended surface high efficiency media filters where the filtering of
biological organisms is required.
14. Specify HEPA filters where very high efficiency filtering is required.
JULY 2012
UCB STANDARDS
15885-2
15. Consider activated carbon filters where odor control is required, or other odor-control
systems such as Cosatron (TM).
16. Specify "Extra Stock" to be provided to insure that a completely clean set of filter
media is available at project completion.
17. The initial set of filter media is to be used for testing and trial use and may not
necessarily be replaced at project completion.
18. For LEED 3.1: Provide MERV 13 (85%) filters during occupancy.
PART 2 - PRODUCTS
2.01
A. Manufacturers:
American Air Filter
Farr
Flanders
Grainger
B. Media: 2 inch minimum (4 inch preferred) fiber blanket, factory sprayed with
flameproof, non-drip, non-volatile adhesive, nominal size 24 by 24 inches.
C. Rating: 500 FPM Face velocity, 0.15 inch WG initial resistance, 0.50 inches WG
recommended final resistance.
D. Casing: Cardboard frame with perforated metal retainer.
E. Holding Frames: 20 gage minimum galvanized steel frame with expanded metal grid on
outlet side and steel rod grid on inlet side, hinged with pull and retaining handles.
2.O2
A. Manufacturers:
American Air Filter
Farr
ULOK Fiberbond
B. Media: Pleated, non-woven cotton fabric, scrim reinforced; supported by welded steel
retainer; in 16 gage steel holding frame with corrosion resistant coating; effective media
area 50 sq. ft. per 1000 CFM capacity rating. Nominal size 24 by 24 by 12 inches deep.
C. Rating: ASHRAE 52: 60 percent dust spot efficiency (MERV 11), 96 percent average
weight arrestance; 500 FPM face velocity, initial resistance, 0.50 inch WG,
recommended final resistance 1.2 inch WG above initial resistance.
2.03 EXTENDED-SURFACE HIGH EFFICIENCY MEDIA FILTERS
JULY 2012
UCB STANDARDS
15885-3
A. Manufacturers:
American Air Filter
Farr
ULOK Fiberbond
B. Media: Pleated, water-resistant glass fiber with aluminum or kraft separators; in 16 gage
steel holding frame with corrosion resistant coating. Nominal size 24 by 24 by 12 inches
deep.
C. Rating: ASHRAE 52: 95 percent dust spot efficiency; effective media are 50 sq. ft. per
1000 CFM capacity rating, 0.65 inch w.q. initial resistance, 1.0 inch w.q. recommended
final resistance.
2.04
A. Manufacturers:
American Air Filter
Farr
Flanders
MSA
Weber
B. Media: Pleated, water-resistant glass fiber with aluminum separators; ANSI/UL 586; in
16 gage zinc coated steel holding frame; nominal size 24 by 24 by 12 inches deep.
C. Rating: 0.3 micron dioctyl phthalate smoke (DOP) to 99.97 percent efficiency, in
accordance with MIL-STD-282 thermal (DOP) penetration test method; 250 FPM face
velocity, 1.0 inch WG initial resistance, 3.0 inch WG recommended final resistance.
2.05
A. Manufacturers:
American Air Filter
Barneby-Sutcliffe
Farr
B. Assembly: Galvanized steel unit incorporating extruded aluminum tracks to
accommodate filter servicing trays in deep V arrangement arranged for upstream
downstream side servicing with disposable panel pre-filter.
C. Media: Activated carbon density 34 lb/cu ft pelletized or granular to 6 by 10 Tyler mesh
screen; minimum carbon tetrachloride activity of 60 percent; in thin bed trays, nominal
size 24 by 24 by 1 inch thick; 9 lbs. of carbon per 2000 CFM air flow capacity.
D. Rating: 500 FPM face velocity, 0.45 inch WG initial resistance.
2.06
FILTER FRAMES
JULY 2012
UCB STANDARDS
15885-4
A. General: Fabricate filter frames and supporting structures of 16 gage galvanized steel or
extruded aluminum T-section construction with necessary gasketing between frames and
walls. Corners of frames shall be welded.
B. Standard Sizes: Provide for interchangeability of filter media of other manufacturers; for
panel filters, size for 24 by 24 inches filter media, minimum 2 inches thick; for extended
surface and high efficiency particulate air filters, provide for upstream mounting of panel
filters.
C. Side Servicing Housings: Flanged for insertion into ductwork, or reinforced 16 gage
galvanized steel; access doors with continuous gasketing and positive locking devices on
both sides; extruded aluminum tracks or channels for primary <and
secondary>,<secondary and tertiary> filters with positive sealing gaskets.
2.07
FILTER GAGES
A. Manufacturer:
Dwyer
B. Direct Reading Dial: 4-3/4 inch OD diaphragm actuated dial in metal case, vent valves,
black figures on white background, front recalibration adjustment, appropriate ranges of
0.05, 0-1.0, 0-2.0, 0-3.0 or 0-4.0 inch WG, 2 percent of full scale accuracy; Magnehelic
Series 2000 manufactured by Dwyer.
C. Accessories: Static pressure tips with integral compression fittings, 1/4 inch aluminum
tubing, 2-way or 3-way vent valves.
D. Inclined manometer: Not acceptable.
PART 3 - EXECUTION
3.01
JULY 2012
UCB STANDARDS
15885-5
SECTION 15900
DUCTWORK AND ACCESSORIES
PART 1 - GENERAL
1.01
SUMMARY
A.
B.
JULY 2012
Section Includes:
1.
Ductwork.
2.
3.
Casings.
4.
5.
6.
7.
Fire dampers.
8.
9.
Smoke dampers.
10.
Backdraft dampers.
11.
12.
13.
14.
15.
16.
Related Sections:
1.
2.
3.
4.
1.02
1.03
5.
6.
REFERENCES
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
R.
SYSTEM DESCRIPTION
A.
JULY 2012
Design Requirements:
UCB STANDARDS
15900-2
1.
2.
Ductwork:
a.
b.
c.
Specify that all duct construction, including sheet metal gage and
reinforcement, shall follow the SMACNA HVAC Duct
Construction Standards, latest edition, unless otherwise noted.
SMACNAs duct construction is based on Duct Pressure Classes,
which correspond to the maximum operating static pressure for the
portion of the system receiving the classification from the
designer. The designer needs to be aware of possible static
pressure changes in system due to abnormal or emergency
conditions, and account for these when selecting the Duct Pressure
Classes for the various parts of the system. The designer may want
to install pressure or vacuum relief devices in the ductwork to
account for unusual pressure fluctuations instead of going with
more heavy-duty sheet metal construction. Review with
University before deciding.
d.
With larger duct systems, sheet metal cost savings can be realized
if the designer specifies different Duct Pressure Classes for the
portions of the system that do not experience as much static
pressure due to being farther away from the fan. (Do not specify
just one Duct Pressure Class for the entire system if it is a large
system with static pressures that are significantly less in parts of
the system than the pressures seen close to the fan. But, for
personnel and equipment protection, design should allow for
abnormal or emergency pressure changes as noted in the item
above.) Using the SMACNA symbol for Point of Change in Duct
Construction (by the Static Pressure Class), the designer should
indicate on Drawings the points in the ductwork system where duct
construction should change because of change in Duct Pressure
Class.
e.
f.
Plenums:
a.
JULY 2012
If masonry plenums or air shafts are used to handle air flow, they
shall be checked for structural design strength which takes into
account the maximum design pressure or vacuum, and be coated
UCB STANDARDS
15900-3
with special materials or lined with sheet metal to make them air
tight.
3.
b.
c.
Sound Attenuation:
a.
4.
5.
6.
Air Leakage:
a.
b.
b.
c.
Take-offs:
a.
JULY 2012
15900-4
b.
7.
JULY 2012
b.
c.
d.
e.
Specify that the contractor shall install all fire and smoke dampers
in strict accordance with their UL listing, NFPA 90A, 90B, 92A,
Uniform Building code, Uniform Mechanical Code, and the
manufacturers installation instructions.
f.
g.
h.
i.
j.
15900-5
8.
9.
10.
11.
12.
Back-Draft Dampers:
a.
b.
Flexible Duct:
a.
b.
b.
Access Doors:
a.
b.
Specify access panels (sheet metal covers with hemmed edges and
gaskets) upstream of duct turning vanes in return air and exhaust,
and before all booster (heating, reheat, cooling) coils. Panels shall
be sheet metal covers with hemmed edges and gaskets screwed
over the opening (do not seal).
Elbows:
State that:
Radius elbows with throat radius (measured at inside surface) equal to
duct depth should be used wherever possible. Rectangular elbows are
discouraged. If rectangular elbows are needed, they shall have single-wall
turning vanes, with intermediate support rails if the length of the vanes
exceeds 36. Edges of the turning vanes shall be parallel with the sides of
the elbow. Rails shall be 2 wide for elbows up to 12, and 4 wide for
elbows above 24 in the dimension perpendicular to the vanes.
13.
JULY 2012
UCB STANDARDS
15900-6
14.
General Exhaust:
Galvanized metal shall be used for general exhaust.
PART 2 - PRODUCTS
2.01
MATERIALS
LEED EQc4.1: Low-Emitting Materials:
All interior adhesives and sealants must meet or exceed VOC limit requirements of South
Coast Air Quality Management District Rule #1168 and sealants used as fillers must meet
requirements of the Bay Area Air Quality Management District Regulation 8, Rule 51.
2.02
2.03
A.
B.
Steel Ducts: ASTM A525 or ASTM A527 galvanized steel sheet, lock-forming
quality, having zinc coating of 1.25 oz. per sq. ft. for each side in conformance
with ASTM A90.
C.
D.
E.
For many applications, PVC-coated exhaust duct for chemicals may be used or
even preferred in place of stainless steel.
F.
G.
B.
Transverse duct joints may be made with the Ductmate System, or approved
equal, components of standard catalog manufacture.
CASINGS
A.
15900-7
A.
2.05
Not allowed.
DAMPER-OPERATOR HARDWARE
A.
Manufacturers:
Duro Dyne
Ventfabrics Ventlok Regulators
2.06
2.07
2.08
2.09
FIRE DAMPERS
A.
Manufacturers:
Only manufacturers who meet the codes standards and codes listed below.
B.
Specify that fire dampers shall be constructed, tested, and labeled in accordance
with UL555 Standard and shall also be in compliance with NFPA 90A.
C.
Specify that fire dampers shall be installed in accordance with their UL listing,
NFPA 90A, and the manufacturers installation instructions.
Manufacturers:
Only manufacturers who meet the standards and codes listed below.
B.
C.
D.
SMOKE DAMPERS
A.
Manufacturers:
Only manufacturers who meet the standards and codes listed below.
B.
The smoke dampers shall be constructed, tested, and labeled in accordance with
UL555S Standard and shall also be in compliance with NFPA 90A.
C.
The smoke dampers shall be installed in accordance with their UL listing, NFPA
90A, and the manufacturers installation instructions.
JULY 2012
UCB STANDARDS
15900-8
D.
2.10
BACKDRAFT DAMPERS
A.
Manufacturers:
Air Balance
Airstream
American Warming/Air Balance
Arrow United
C.E. Sparrow
Louvers and Dampers, Inc.
Prefco
Ruskin
B.
2.11
Backdraft dampers furnished with air moving equipment, may be air moving
equipment manufacturer's standard construction.
Manufacturers:
Flexmaster Triple Lock Type NITL Flexible Aluminum Air Duct.
Hercules
Omni-Air
Thermaire
2.12
Manufacturers:
Flexmaster Triple Lock Type TL-M Alum. Duct Insulated.
Hercules
Omni-Air
Thermaire
2.13
JULY 2012
Manufacturers:
Cleva-Flex
Flexmaster Type 5
Flexmaster Type 8M
Genflex
Hercules
H.K. Porter Co.
Omni-Air
Owens-Corning
Schuller
Thermaflex
Wiremold
UCB STANDARDS
15900-9
2.14
2.15
B.
UL Listed fire-resistant neoprene coated woven glass fiber fabric to NFPA 90A,
minimum density 30 oz. per sq. yd, crimped into metal edging strip.
Manufacturers:
Duro Dyne
Ventfabrics Ventlok Series
2.16
2.17
B.
Access doors with sheet metal screw fasteners are not acceptable.
TRANSITIONS
Diverging transitions shall not exceed 15 per side. Converging transitions shall not
exceed 30 per side.
PART 3 - EXECUTION
3.01
3.02
INSTALLATION
A.
Specify: All flexible ductwork shall be secured to collars with metal bands.
Plastic bands are not allowed. Length shall not exceed 6 feet, and shall be
supported at least every 3 feet.
B.
TESTING
Specify the following:
A.
Fire and smoke dampers shall be tested under the supervision and approval of the
University's testing staff.
B.
Fire dampers shall be activated and reset under the supervision of the University's
representative.
UCB STANDARDS
15900-10
SECTION 15930
AIR TERMINAL UNITS
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Variable Air Volume Terminal Units.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15240 - Mechanical Sound and Vibration Control.
4. Section 15900 - Ductwork and Accessories.
5. Section 15936 - Air Inlets and Outlets.
6. Section 15950 - Controls.
7. Section 15990 - Testing, Adjusting and Balancing.
1.02
REFERENCES
UCB STANDARDS
15930-1
JULY 2012
UCB STANDARDS
15930-2
g. Specify that terminal unit performance and sound rating shall be tested and rated
in accordance with ARI 880 Industry Standard for Air Terminals and shall bear
the ARI certification seal.
h. Specify that VAV unit shall be in full compliance with UL 181 and NFPA 90A
and shall meet bacteriological standards of ASTM C665.
i. If VAV unit is to be used in a healthcare, clean room, or lab facility, specify a
special VAV unit liner as required to minimize the amount of liner erosion.
Follow healthcare facility standards as required.
j. VAV units shall be selected so required RC sound levels in various spaces are not
exceeded at 1.5 w.g. inlet pressure. Both unit-casing radiated sound levels (as
attenuated by ceilings when present) and discharge sound levels shall be
considered in terminal unit selection.
PART 2 - PRODUCTS
2.01
A. Manufacturer:
Anemostat
Carnes
Carrier
Environmental Technologies
Krueger
Metal-Aire
Tempmaster
Titus
Tuttle and Baily
Trane
PART 3 - EXECUTION
3.01
INSTALLATION
JULY 2012
UCB STANDARDS
15930-3
SECTION 15936
AIR INLETS AND OUTLETS
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Diffusers.
2. Registers.
3. Grilles.
4. Louvers.
5. Lowered Penthouses.
6. Gravity Roof Hoods.
7. Gravity Roof Ventilators.
8. Goosenecks.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15050 - Basic Mechanical Materials and Methods.
3. Section 15900 - Ductwork and Accessories.
4. Section 15930 - Air Terminal Units.
5. Section 15990 - Testing, Adjusting and Balancing.
1.02
REFERENCES
A. Air Diffusion Council (ADC) 1062 - Certification, Rating and Test Manual.
B. Air Movement and Control Association (AMCA) 500 - Test Method for Louvers,
Dampers and Shutters.
C. American Society of Heating, Refrigerating and Air Conditioning Engineers (ASHRAE)
70 - Methods of Testing for Rating the Air Flow Performance of Outlets and Inlets.
D. Sheet Metal and Air Conditioning Contractor's National Association (SMACNA) HVAC Duct Construction Standards.
JULY 2012
UCB STANDARDS
15936-1
JULY 2012
UCB STANDARDS
15936-2
Where the design solution requires roof type intakes or reliefs, design and specify
hoods with hinges and quick-release fasteners for ease of access to dampers.
e. Use ingenuity in the preliminary design stages to achieve pleasing Architectural
solutions to avoid any unnecessary roof openings.
1.04 QUALITY ASSURANCE
A. Test and rate performance of air outlets and inlets in accordance with ADC Equipment
Test Code 1062 and ASHRAE 70.
B. Test and rate performance of louvers in accordance with AMCA 500.
PART 2 - PRODUCTS
2.01
CEILING DIFFUSERS
Notes:
We have a strong preference for louver-faced diffusers. In offices and other small
spaces, we want diffusers with adjustable louvers on the face, such as Metal-Aire DCD
9000 or equivalent by others
A. Manufacturers:
Anemostat
Carnes
Krueger
Metal-Aire
Price
Titus
Tuttle-Bailey
B. Round Ceiling Diffusers (SD-).
C. Rectangular Louvered Ceiling Diffuser (SD-).
D. Perforated-Face Ceiling Diffuser (SD-)
Note: Do not use unless approved by the University Engineer.
2.02
Note: These are generally devices with built-in dampers, which can cause a fair amount of
noise. They should be used only where strictly necessary
A. Manufacturers:
Anemostat
Carnes
Krueger
JULY 2012
UCB STANDARDS
15936-3
Metal-Aire
Price
Titus
Tuttle-Bailey
B. Ceiling Supply Registers and Grilles (Adjustable Curved Blades) (SR-) (SG-)
C. Ceiling Exhaust and Return Registers and Grilles (Louvered Rectangular) (ER-) (RR-)
(EG-) (RG-).
D. Ceiling Exhaust and Return Registers and Grilles (Perforated Face) (ER-) (RR-) (EG-)
(RG-).
E. Ceiling Grid Core Exhaust and Return Registers and Grilles (Egg Crate) (ER-) (RR-)
(EG-) (RG-).
2.03 CEILING SLOT DIFFUSERS (SD-)
Note: We have found these to be unreliable in VAV systems due to their tendency to dump,
so we prefer not having them
A. Manufacturers:
Anemostat
Carnes
Carrier
Donco
Krueger
Metal-Aire
Price
Tempmaster
Titus
2.04
A. Manufacturers:
Anemostat
Carnes
Krueger
Metal-Aire
Price
Titus
2.05
A. Manufacturers:
Anemostat
JULY 2012
UCB STANDARDS
15936-4
Carnes
Krueger
Metal-Aire
Price
Titus
2.06 WALL EXHAUST AND RETURN REGISTERS AND GRILLES (ER-) (RR-) (EG-)
(RG-)
A. Manufacturers:
Anemostat
Carnes
Krueger
Metal-Aire
Price
Titus
2.07
A. Manufacturers:
Anemostat
Carnes
Metal-Aire
Krueger
Price
Titus
2.08
A. Manufacturers:
Anemostat
Carnes
Krueger
Metal-Aire
Price
Titus
2.09
A. Manufacturers:
Anemostat
Krueger
Metal-Aire
Price
JULY 2012
UCB STANDARDS
15936-5
Titus
2.10
LOUVERS
A. Manufacturers:
Airstream
American Warming/Air Balance
Arrow
C.E.Sparrow
Dowco
Greenheck
Krueger
Louvers and Dampers, Inc.
Penn Ventilator
Ruskin
2.11
LOUVERED PENTHOUSES
A. Manufacturers:
American Warming
Arrow
Dowco
Greenheck
Louvers and Dampers, Inc.
Penn Ventilator
Ruskin
2.12
A. Manufacturers:
Acme
C.E. Sparrow
Carnes
Greenheck
Louvers and Dampers, Inc.
Loren Cook
Mallory
Penn Ventilator
B. Fabricate air inlet or exhaust hoods in accordance with SMACNA HVAC Duct
Construction Standards.
2.13
A. Manufacturers:
JULY 2012
UCB STANDARDS
15936-6
Acme
Carnes
Greenheck
Loren Cook
Mallory
Louvers and Dampers, Inc.
Penn Ventilator
2.14
GOOSENECKS
RETURN-AIR GRILLES
A. Perforated-face R.A. grilles are preferred for ceiling applications. Any other type of
grille requires UCB approval.
PART 3 - EXECUTION
3.01
INSTALLATION
JULY 2012
UCB STANDARDS
15936-7
SECTION 15950
{23 0900}
BUILDING AUTOMATION SYSTEM (BAS) GENERAL
(THIS SECTION MUST BE REVIEWED PRIOR TO EACH PROJECT)
PART I.
1.01
1.02
1.03
GENERAL
SECTION INCLUDES
A.
General Requirements
B.
Description of Work
C.
Quality Assurance
D.
System Architecture
E.
F.
G.
Sequence of Work
RELATED DOCUMENTS
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
DESCRIPTION OF WORK
A.
JULY 2012
Contractor shall furnish and install a direct digital control and building
automation system (BAS). The new BAS shall utilize electronic sensing,
UCB STANDARDS
15950-1
1.04
B.
The distributed digital control (DDC) and building automation system (BAS)
defined in this specification shall interface with the University private VLAN, and
shall utilize open communications. Towards this end, contractor shall provide a
router/gateway(s) as necessary to facilitate all specified objects and services and
have them configured/mapped as applicable.
C.
D.
All control work shall be installed by the BAS contractor, unless specified
otherwise. Certain mechanical systems such as chillers, boilers, cooling towers,
and energy recovery units are equipped with manufacturer furnished controls. All
labor, materials, equipment, software, and services necessary for the installation
of a complete integrated system shall be provided.
1.05
QUALITY ASSURANCE
The following requirement is relative to the demonstrated history of the product line
they are proposing. Edit to suit project.
A.
Product Line Demonstrated History: The product line being proposed for the
project must have an installed history of demonstrated satisfactory operation for a
length of [5] years since date of final completion in at least [20] installations of
comparative size and complexity. Documentation of this requirement with
references shall be available upon request.
JULY 2012
UCB STANDARDS
15950-2
The following requirements relate to the key individuals who will be working on the
project.
D.
E.
F.
G.
JULY 2012
UCB STANDARDS
15950-3
1.06
The following codes and standard intended to apply as applicable as not all will
apply to all installations
B.
C.
D.
Underwriters Laboratories
1. UL 916: Energy Management Systems.
The following rating is required only for devices used for smoke control purposes. If
these are not intended, delete.
2. UUKL 864: UL Supervised Smoke Control
E.
NEMA Compliance
1. NEMA 250: Enclosure for Electrical Equipment
2. NEMA ICS 1: General Standards for Industrial Controls.
F.
NFPA Compliance
1. NFPA 90A "Standard for the Installation of Air Conditioning and Ventilating
Systems" where applicable to controls and control sequences.
2. NFPA 70 National Electrical Code (NEC)
G.
JULY 2012
UCB STANDARDS
15950-4
3.
DEFINITIONS
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
Client: A device that is the requestor of services from a server. A client device
makes requests of and receives responses from a server device.
L.
M.
JULY 2012
UCB STANDARDS
15950-5
N.
Control Systems Server (CSS): This shall be a computer (or computers) that
maintains the systems configuration and programming database. This may double
as an operator workstation.
O.
P.
Q.
R.
S.
T.
U.
Local Area Network (LAN): General term for a network segment within the
architecture. Various types and functions of LANs are defined herein.
V.
W.
X.
Open Database Connectivity (ODBC): An open standard applicationprogramming interface (API) for accessing a database developed. ODBC
compliant systems make it possible to access any data from any application,
regardless of which database management system (DBMS) is handling the data.
Y.
Operator Interface (OI): A device used by the operator to manage the BAS
including OWSs, POTs, and HHDs.
Z.
Operator Workstation (OWS): The users interface with the BAS system. As
the BAS network devices are stand-alone, the OWS is not required for
communications to occur.
AA.
BB.
CC.
JULY 2012
UCB STANDARDS
15950-6
1.08
DD.
EE.
Router: A device that connects two or more networks at the network layer.
FF.
GG.
HH.
II.
Smart Device: A control I/O device such as a sensor or actuator that can directly
communicate with the controller network to which it is connected. This differs
from an ASC in that it typically deals only with one variable.
JJ.
KK.
LL.
FUNCTIONAL INTENT
A.
1.09
Throughout Sections 15950 {23 0900} through 15955 {23 0905}, the Sequences of
Operation, and Section 15959 {23 0801} detailed requirements are specified, some
of which indicate a means, method or configuration acceptable to meet that
requirement. Contractor may submit products that utilize alternate means,
methods, and configurations that meet the functional intent. However these will
only be allowed with prior approval by the University.
SUBMITTALS
A.
B.
C.
JULY 2012
UCB STANDARDS
15950-7
D.
Product Data: Submit manufacturer's technical product data for each control
device, panel, and accessory furnished, indicating dimensions, capacities,
performance and electrical characteristics, and material finishes. Also include
installation and start-up instructions.
Shop Drawings: Submit shop drawings for each control system, including a
complete drawing for each air handling unit, system, pump, device, etc. with all
point descriptors, addresses and point names indicated. Each shop drawing shall
contain the following information:
Designer shall provide general panel locations on bid set mechanical floor plan documents.
1. System Architecture and System Layout:
a) One-line diagram indicating schematic locations of all control units,
workstations, LAN interface devices, gateways, etc. Indicate network
number, device ID, drawing reference number, and controller type for
each control unit. All optical isolators, repeaters, end-of-line resistors,
junctions, ground locations etc. shall be located on the diagram.
{Edit the following for the level of detail required, particularly with
regard to open protocol application. (i.e. Campus wide
implementations of BACnet require higher levels of coordination)}
Indicate device instance and MAC address for each CU. Indicate media,
protocol, baud rate, and type of each LAN.
b) Provide floor plans on Adobe PDF software locating all control units,
LAN interface devices, gateways, etc. Include all WAN and LAN
communication wiring routing, power wiring, power originating sources,
and low voltage power wiring. Wiring routing as-built conditions shall
be maintained accurately throughout the construction period and the
drawing shall be updated to accurately reflect accurate, actual installed
conditions.
{Edit the following for the level of detail required, particularly with
regard to open protocol application. (i.e. Campus wide
implementations of BACnet require higher levels of coordination)}
Indicate network number, device ID, address, device instance, MAC
address, drawing reference number, and controller type for each control
unit. Indicate media, protocol, baud rate, and type of each LAN. All
optical isolators, repeaters, end-of-line resistors, junctions, ground
locations etc. shall be located on the floor plans.
2. Schematic flow diagram of each air and water system showing fans, coils,
dampers, valves, pumps, heat exchange equipment and control devices.
Include verbal description of sequence of operation.
3. All physical points on the schematic flow diagram shall be indicated with
names, descriptors, and point addresses identified as listed in the point
summary table.
4. With each schematic, provide a point summary table listing building number
and abbreviation, system type, equipment type, full point name, point
description, Ethernet backbone network number, network number, device ID,
object ID (object type, instance number). See Section 15955 {23 0905} - Part
III for additional requirements.
E.
JULY 2012
UCB STANDARDS
15950-8
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Include the following whenever third party open applications will be accessing the control
system.
F.
G.
JULY 2012
UCB STANDARDS
15950-9
2.
3.
4.
1.10
H.
I.
Controls contractor shall provide University with all product line technical
manuals and technical bulletins, to include new and upgraded products, by the
same distribution channel as to dealers or branches throughout the warranty
period of the project.
J.
K.
Product Warranty Certificates: UCB shall approve all warranty start dates.
Coordinate and submit manufacturers product warranty certificates covering the
hardware provided once approved.
B.
Record copies of product data and control shop drawings updated to reflect the
final installed condition.
C.
D.
JULY 2012
UCB STANDARDS
15950-10
1.11
E.
Record copies shall include individual floor plans with controller locations with
all interconnecting wiring routing including space sensors, LAN wiring, power
wiring, low voltage power wiring.
F.
SYSTEM ARCHITECTURE
A.
The system provided shall incorporate hardware resources sufficient to meet the
functional requirements of these Specifications. The Contractor shall include all
items not specifically itemized in these Specifications that are necessary to
implement, maintain, and operate the system in compliance with the functional
intent of these Specifications.
B.
C.
3.
4.
JULY 2012
15950-11
Dynamic Data Access: Any data throughout any level of the network shall be
available to and accessible by all other devices, Controllers and OWS, whether
directly connected or connected remotely.
F.
The communication speed between the controllers, LAN interface devices, and
operator interface devices shall be sufficient to ensure fast system response time
under any loading condition. In no case shall delay times between an event,
request, or command initiation and its completion be greater than those listed
herein. Contractor shall reconfigure LAN as necessary to accomplish these
performance requirements. Generally requirements do not apply when a remote
connection must be established via modem:
1. 5 seconds between a Level 1 (critical) alarm occurrence and enunciation at
operator workstation.
2. 10 seconds between a Level 2 alarm occurrence and enunciation at operator
workstation.
3. 20 seconds between and a Level 3-5 alarm occurrence and enunciation at
operator workstation.
4. 10 seconds between an operator command via the operator interface to
change a setpoint and the subsequent change in the controller.
5. 5 seconds between an operator command via the operator interface to
start/stop a device and the subsequent command to be received at the
controller.
6. 10 seconds between a change of value or state of an input and it being
updated on the operator interface.
7. 10 seconds between an operator selection of a graphic and it completely
painting the screen and updating at least 10 points.
G.
Control Systems Server (CSS): This shall be a computer (or computers) that
maintain the systems configuration and programming database. This server may
JULY 2012
UCB STANDARDS
15950-12
operate virtually under the supervision of FMIT. It shall hold the backup files of
the information downloaded into the individual controllers and as such support
uploading and downloading that information directly to/from the controllers. It
shall also act as a control information server to non-control system based
programs. It shall allow secure multiple-access to the control information. Refer
to Section 15952 {23 0902} - BAS Operator Interfaces for its requirements.
1.12
H.
The Operator Interface shall provide for overall system supervision, graphical
user interface, management report generation, alarm annunciation, and remote
monitoring. Refer to Section 15952 {23 0902} BAS Operator Interfaces.
I.
The BCs, AACs, ASCs, and SDs shall monitor, control, and provide the field
interface for all points specified. Each BC, AAC, or ASC shall be capable of
performing all specified energy management functions, and all DDC functions,
independent of other BCs, AACs, or ASCs and operator interface devices as more
fully specified in Section 15953 {23 0903} - BAS Field Panels.
J.
Interruptions or fault at any point on any Primary Controller LAN shall not
interrupt communications between other nodes on the network. If a LAN is
severed, two separate networks shall be formed and communications within each
network shall continue uninterrupted.
K.
All line drivers, signal boosters, and signal conditioners etc. shall be provided as
necessary for proper data communication.
WARRANTY MAINTENANCE
A.
Contractor shall warrant all products and labor for a period of two years after
Final Acceptance by UCB. Provide unit pricing for additional warranty years at
discretion of UCB
B.
The University reserves the right to make changes to the BAS during the warranty
period. Such changes do not constitute a waiver of warranty. The Contractor
shall warrant parts and installation work regardless of any such changes made by
the University, unless the Contractor provides clear and convincing evidence that
a specific problem is the result of such changes to the BAS. Any disagreement
between the University and the Contractor on such matters shall be subject to
resolution through the contract Disputes clause.
C.
At no cost to the University, during the warranty period, the Contractor shall
provide maintenance services for software and hardware components as specified
below:
1. Maintenance services shall be provided for all devices and hardware
specified in sections 15951 {23 0913} through 15954 {23 0904}. Service all
equipment per the manufacturers recommendations. All devices shall be
calibrated within the last month of the warranty period.
2. Emergency Service: Any malfunction, failure, or defect in any hardware
component or failure of any control programming that would result in
property damage or loss of comfort control shall be corrected and repaired
following notification by the University to the Contractor.
JULY 2012
UCB STANDARDS
15950-13
a)
3.
4.
5.
6.
1.13
1.14
Provide factory-shipping cartons for each piece of equipment and control device.
Maintain cartons during shipping, storage and handling as required to prevent
equipment damage, and to eliminate dirt and moisture from equipment. Store
equipment and materials inside and protect from construction work and weather.
The BAS and components shall be listed by Underwriters Laboratories (UL 916)
as an Energy Management System.
The following should only be included when it is applicable, namely when the system is
part of an engineered smoke control system. Smoke control and fire alarm systems
should be segregated from the BAS in any new installations. Modify the applicability
of this listing as appropriate.
JULY 2012
UCB STANDARDS
15950-14
B.
JULY 2012
The BAS shall be listed by Underwriters Laboratories (UUKL 864) for supervised
smoke control.
UCB STANDARDS
15950-15
PART II.
2.01
2.02
PART 2 - PRODUCTS
Materials shall be new, the best of their respective kinds without imperfections or
blemishes and shall not be damaged in any way. Used equipment shall not be
used in any way for the permanent installation except where drawings or specs
specifically allow existing materials to remain in place.
UNIFORMITY
A.
JULY 2012
To the extent practical, all equipment of the same type serving the same function
shall be identical and from the same manufacturer
UCB STANDARDS
15950-16
PART III.
3.01
INSPECTION
A.
3.02
3.03
PART 3 - EXECUTION
Examine areas and conditions under which control systems are to be installed.
Do not proceed with work until unsatisfactory conditions have been corrected in
manner acceptable to Installer.
B.
B.
C.
D.
For rooftop AHUs and ERUs, controllers rated for use outside the building
envelope shall be mounted inside the unit casings. If adequate space is not
available for installation of the controllers per the manufacturers
recommendations, they shall be installed in NEMA4X enclosures adjacent to
the unit served. For all other controllers serving rooftop equipment coordinate
with UCB for control panel location, typically within the building envelope
directly below equipment served in an accessible location.
E.
JULY 2012
UCB STANDARDS
15950-17
2.
F.
3.04
SURGE PROTECTION
A.
3.05
the drop ceiling, inside the room, as close to the room space sensor as
possible. Coordinate with UCB to clarify acceptable mounting locations.
For equipment located above the drop ceiling, controllers shall be unit
mounted. (Notify UCB if 36 clearance in front of control panel has not or
cannot be provided.) Provide adhesive backed ceiling labels, affixed to
ceiling grid below all ceiling concealed controllers, affix to ceiling panel
access door for solid ceilings.
The Contractor shall furnish and install any power supply surge protection,
filters, etc. as necessary for proper operation and protection of all BCs,
AAC/ASCS operator interfaces, printers, routers, gateways and other hardware
and interface devices. All equipment shall be capable of handling voltage
variations 10% above or below measured nominal value, with no affect on
hardware, software, communications, and data storage.
B.
Existing wire, conduit, and control panel cabinets may be reused at the
University Project Engineers discretion, but only if such materials or
equipment comply with the applicable specification for new materials and
equipment. Such materials shall not be reused if visibly damaged or otherwise
unsuitable for the intended service.
C.
Where such materials are reused, the contractors shop drawings shall reflect the
existing wiring designation. If existing labeling is illegible or otherwise does
not comply with the applicable specification for labeling, wiring runs shall be
relabeled in accordance with the requirements specified elsewhere.
D.
Existing pneumatic tubing and tubing conduit located between the existing BAS
panels and the pneumatic operators may be reused as long as such materials
comply with the applicable specification for new materials. Materials shall not
be reused if visibly damaged or otherwise unsuitable for the intended service.
All pneumatic tubing to be reused shall be pressure tested and all leaks shall be
repaired. All reused pneumatic tubing shall be purged with dry air or nitrogen.
JULY 2012
UCB STANDARDS
15950-18
E.
The existing pneumatic main air supply system shall be modified as required
and reused to serve existing pneumatic controls that are to remain, and shall be
extended as necessary to serve new pneumatic controls. Where existing
pneumatic controls are removed, main air piping shall be removed back to the
point of connection to the main air supply which remains in use, and shall be
capped or plugged.
F.
Existing valves and dampers and their operators may be reused only when
preapproved by University. Contractor shall lubricate all damper linkages of
dampers being controlled under this project.
G.
Other materials and equipment not specifically mentioned herein may be reused
only if specifically allowed by indications on the drawings and approved by
UCB.
H.
For HVAC systems which are indicated to receive a new BAS, all existing
materials and equipment associated with the existing pneumatic controls and
EMCS shall be removed unless otherwise specified or indicated to remain, or
unless reused in accordance with the above requirements, except for the
following:
1. Conduit and electrical boxes (but not wiring within conduit) may remain in
place if not reused (leave a pull line);
2. Inaccessible pneumatic tubing may remain in place if not reused. Tubing
must be sealed and permanently labeled as Abandoned in Place.
Existing materials and equipment to be removed shall be removed subject to the
requirements in paragraph Sequence of Work. For HVAC systems, which are
not to receive a new DDC BAS, the existing pneumatic control system shall
remain fully functional.
B.
C.
Work which requires shutting down a pump motor, fan motor, or chiller shall be
considered a utility shutdown and shall be subject to the restrictions specified in
UCBs power outage protocol UCB Outage Notification Protocol.
D.
JULY 2012
UCB STANDARDS
15950-19
1.
2.
3.
4.
5.
6.
7.
3.07
Section 15950 {23 0900} Contractor shall extend all power source wiring
required for operation of all equipment and devices provided under Sections
15950 {23 0900} through 15955 {23 0905} and Sequences of Operation.
JULY 2012
UCB STANDARDS
15950-20
5.
3.08
3.09
SEQUENCE OF OPERATION
A.
JULY 2012
UCB STANDARDS
15950-21
SECTION 15951
{23 0913}
BAS BASIC MATERIALS, INTERFACE DEVICES, AND SENSORS
Refresh the table of contents after editing section. Unless specifically required for a
repair/renovation project all pneumatic sections will be removed.
PART I.
1.01
1.02
1.03
1.04
PART II.
2.00
2.01
2.02
2.03
2.04
2.05
2.06
2.07
2.08
2.09
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
2.18
2.19
2.20
2.21
2.22
2.23
2.24
2.25
2.26
2.27
2.28
2.29
PART III.
JULY 2012
UCB STANDARDS
15951-1
PART I.
1.01
SECTION INCLUDES
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
1.02
[Pneumatic Tubing]
Wiring
Control Valves and Actuators
Control Dampers and Actuators
Control Panels
Sensors
Flow Meter
[Pneumatic Control Components (Gauges, switches, relays, etc.)]
Electric Control Components (Switches, EP Valves, Thermostats, Relays, Smoke
Detectors, etc.)
Transducers
Air Flow Measuring Stations
Current Switches
Nameplates
Testing Equipment
RELATED DOCUMENTS
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
1.03
PART 1 - GENERAL
DESCRIPTION OF WORK
A.
B.
C.
JULY 2012
UCB STANDARDS
15951-2
1.
2.
3.
4.
1.04
WORK BY OTHERS
A.
B.
C.
D.
PART II.
2.00
2.01
Control wiring between field-installed controls, indicating devices, and unit control
panels.
Interlock wiring between electrically interlocked devices, sensors, and between a
hand or auto position of motor starters as indicated for all mechanical and controls.
Wiring associated with indicating and alarm panels (remote alarm panels) and
connections to their associated field devices.
All other necessary wiring for fully complete and functional control system as
specified.
Control Valves furnished under this section shall be installed under the applicable piping
section under the direction of Section 15951 {23 0913} Contractor who will be fully
responsible for the proper operation of the valve.
Control Dampers furnished under this section shall be installed under the applicable air
distribution or air handling equipment section under the direction of Section 15951 {23
0913} Contractor who will be fully responsible for the proper operation of the damper
Water Pressure Taps, Thermal Wells, Flow Switches, Flow Meters, etc. that will have wet
surfaces, shall be installed under the applicable piping Section under the direction of
Section 15951 {23 0913} Contractor who will be fully responsible for the proper
installation and application.
Controlled Equipment Power Wiring shall be furnished and installed under Division 16.
Where control involves 120V control devices controlling 120V equipment, Division 16
Contractor shall extend power wiring to the equipment and control panel. Section 15951
{23 0913} Contractor shall extend it from the equipment to the control device and provide
transformers as necessary to step the voltage down.
PART 2 PRODUCTS
Approved Vendors
A.
The approved vendors are:
1.
Andover
2.
Automated Logic (ALC)
MATERIALS AND EQUIPMENT
A.
B.
JULY 2012
General: Provide electronic [pneumatic,] [and] [electric] control products in sizes and
capacities indicated, consisting of valves, dampers, thermostats, clocks, controllers,
sensors, and other components as required for complete installation and reviewed and
approved by UC. Except as otherwise indicated, provide manufacturer's standard materials
and components as published in their product information; designed and constructed as
recommended by manufacturer, and as required for application indicated.
Instrument Pipe and Tube
1. Hydronic and Instruments
a) Connection to Main Piping: Pipe fitter to provide inch minimum size
threadolet, x 2 inch brass nipple, and ball valve for connection to welded
steel piping. Provide tee fitting for other types of piping.
b) Remote Instruments: Adapt from ball valve to specified tubing and extend to
remote instruments. Provide a union or otherwise removable fitting at ball
valve so that connection to main can be cleaned with straight rod. Where
UCB STANDARDS
15951-3
C.
D.
E.
JULY 2012
manifolds with test ports are not provided for instrument, provide tees with
FPT branch with plug for use as test port. Adapt from tubing size to instrument
connection.
c) Line Mounted Instruments: Extend rigid piping from ball valve to
instrument. Do not use close or running thread nipples. Adapt from ball valve
outlet to instrument connection size. Provide a plugged tee if pipe makes 90
degree bend at outlet of valve to allow cleaning of connection to main with
straight rod without removing instrument.
d) Instrument Tubing: Seamless copper tubing, Type K or L, ASTM B 88; with
cast-bronze solder joint fittings, ANSI B1.18; or wrought-copper solder-joint
fittings, ANSI B16.22; or brass compression-type fittings. Solder shall be 95/5
tin antimony, or other suitable lead free composition solder. Tubing OD size
shall be not less than the larger of or the instrument connection size.
e) Rigid Piping for Line Mounted Instruments: Schedule 40 threaded brass,
with threaded brass fittings.
2. Low Pressure Air Instrument Sensing Lines
a) Connections: Use suitable bulkhead type fitting and static sensing tip for static
pressure connections. Adapt tubing to instrument connection.
b) Tubing: Virgin polyethylene non-metallic tubing type FR, ASTM D 2737, and
with flame-retardant harness for multiple tubing. Use compression or push-on
brass fittings.
Communication Wiring: All wiring shall be in accordance with manufacturers
requirements, National Electrical Codes and Division 16 of this specification. All wire
insulation shall be color-coded and labeled for ease of identification.
1. Contractor shall supply all communication wiring between Building Controllers,
Routers, Gateways, AACs, ASCs and local and remote peripherals (e.g., operator
workstations, printers, and modems).
2. Local Supervisory LAN: For any portions of this network required under this
section of the specification, contractor shall use Fiber or Category 5e of standard
TIA/EIA (100/1000BaseT). Network shall be run with no splices and in separate
conduit from any other wiring.
3. Primary and Secondary Controller LANs: Communication wiring shall be
individually 100% shielded pairs per manufacturers recommendations for distances
installed, with overall PVC cover, Class 2, plenum-rated run with no splices and
separate from any other wiring. Shield shall be terminated and wiring shall be
grounded as recommended by BC manufacturer.
Signal Wiring: Contractor shall run all signal wiring in accordance with National Electric
Codes, Division 16 of this Specification and within the allowances of UCBs wiring
guideline. All wire insulation shall be color-coded and labeled for ease of identification.
1. Signal wiring to all field devices, including, but not limited to, all sensors,
transducers, transmitters, switches, etc. shall be per manufacturers requirements.
Signal wiring shall be run with no splices and separate from all other wiring above
thirty (30) volts.
2. Signal wiring shield shall be grounded at controller end only unless otherwise
recommended by the controller manufacturer.
Low Voltage Analog Output Wiring: Contractor shall run all low voltage control wiring
in accordance with National Electric Codes and Division 16 of this Specification. All wire
insulation shall be color-coded and labeled for ease of identification.
UCB STANDARDS
15951-4
1.
F.
2.02
Low voltage control wiring shall be per manufacturers requirements. Low voltage
control wiring shall be run with no splices separate from any wiring above thirty
(30) volts.
Control Panels: Provide control panels with suitable brackets for wall mounting for each
control system. Locate panel adjacent to systems served.
1. Fabricate panels of 16-gage furniture-grade steel, or 6063-T5 extruded aluminum
alloy, totally enclosed on four sides, with hinged door and keyed lock, with
manufacturer's standard shop- painted finish and color.
2. Provide UL-listed cabinets for use with line voltage devices.
3. Control panel shall be completely wired prior to delivery and all electrical
connections made to a labeled terminal strip. Control panel shall have standard
manufacturer's color.
4. All gauges and control components shall be identified by means of nameplates.
5. All control tubing and wiring shall be run neatly and orderly in open slot wiring duct
with cover.
6. Complete wiring and tubing termination drawings shall be mounted in or adjacent to
panel.
CONTROL VALVES
A.
B.
C.
JULY 2012
General: Provide factory fabricated control valves of type, body material and pressure
class indicated. They shall be two-way or three-way type for two-position or modulating
service as scheduled, shown on drawings, or as specified in Sequence of Operation.
Close-Off (differential) Pressure Rating: Valve actuator and trim shall be furnished to
provide the following minimum close-off pressure ratings:
1. Water Valves:
a) Two-way - 150% of total system (pump) head.
b) Three-way - 300% of pressure differential between ports A and B at design
flow or 100% of total system (pump) head.
2. Steam Valves:
a) 150% of operating (inlet) pressure.
Water Valves: [The designer shall provide a schedule for the Controls Contractor
listing the available pressure drop to be used for valve sizing for each control valve in
the project, unless it is a reverse-return system. It is not acceptable to list a single
pressure drop to be used for all valves. For a piping system in which modulated twoway valves are used, for example, the valves nearest the pump will have a larger
available pressure drop than those farther away from the pump.]
1. Body and trim style and materials shall be per manufacturer's recommendations for
design conditions and service shown, with equal percentage ports for modulating
service, except where stated otherwise.
2. Sizing Criteria:
a) Two-position service: Full port line size.
b) Two-way modulating service: Pressure drop across the valve in a wide-open
position, with full flow through the valve, shall be equal to 50% of the available
pressure differential between the mains, with a minimum of 4 psi.
c) Three-way Modulating Service: Pressure drop across the valve in a wide-open
position, with full flow through the valve, shall be equal to twice the pressure
drop through the heat exchanger (load), with a 3 psi minimum..
3. Construction:
UCB STANDARDS
15951-5
a)
Valves through globe style serving terminal units, AHU coils and
baseboard radiation shall be:
1)
Honeywell VP-525A or C series:
i. 2-way, N.O., VP-526A OR 2-way, N.O., VP-531A
ii. 3-way, VP-527A
iii. C series, 2-way, N.O. OR preapproved equal (Siemens Powermite599
Series (electric) or Siemens Powermite 599 (pneumatic))
b)
c)
D.
E.
JULY 2012
Valves 1" through 8 globe style for control of differential pressure shall be:
1)
Siemens 200 series electric actuators or pre-approved equal.
d) Valves 2" through 12 butterfly style for control of condenser water
temperature (cooling tower bypass) shall be:
1)
Siemens 2-way butterfly assemblies with Siemens electric actuators or
pre-approved equal.
e) Valves 2" through 12 single butterfly style two-position or modulated
applications shall be:
1)
Johnson VF Series Powers/Siemens BV2W Series with electric actuator
or pre-approved equal.
4. Water valves shall fail as specified in the Control Sequences section.
5. Evaporative Cooler Drain and Fill Valves:
a) Valve normal position shall be as shown on the drawings.
6. For systems with glycol solutions, provide documentation that the valve components
in contact with the fluid are compatible with it.
Water Valves Pressure Independent:
1. Acceptable brands:
a) Delta-P
b) Belimo
c) Danfoss
Steam Valves:
1. Body and trim materials shall be per manufacturer's recommendations for design
conditions and service, except stainless steel seats are required for all applications.
Equal percentage ports for modulating service.
2. Sizing Criteria:
a) Two-position Service - pressure drop 10 to 20% of inlet psig.
b) Modulating Service - 15 psig or less. Pressure drop 80% of inlet psig.
c) Modulating Service - 16 to 50 psig. Pressure drop 50% of inlet psig.
d) Modulating Service - over 50 psig. Pressure drop as scheduled on plans.
3. Steam valves shall fail normally open or closed as scheduled on plans or as follows:
a) Low pressure heating - normally open.
b) Heating coils in air handlers - normally open.
c) Steam-to-water converters for heating water - normally closed.
d) Steam-to-water converters for domestic hot water - normally closed.
e) High-pressure applications - as scheduled.
4. Acceptable manufacturers as follows:
UCB STANDARDS
15951-6
a)
b)
c)
2.03
CONTROL DAMPERS
A.
B.
C.
JULY 2012
General: Provide factory fabricated automatic control dampers of sizes, velocity and
pressure classes as required for smooth, stable, and controllable air flow. Provide parallel
or opposed blade dampers as recommended by manufacturers sizing techniques. For
dampers located near fan outlets, provide dampers rated for fan outlet velocity and closeoff pressure, and recommended by damper manufacturer for fan discharge damper service.
Control dampers used for smoke dampers shall comply with UL 555S. Control Dampers
used for fire dampers shall comply with UL 555.
For general isolation and modulating control service in rectangular ducts at velocities not
greater than 1500 fpm (7.62 m/s), differential pressure not greater than 2.5 w.c. (622 Pa):
1. Performance: Test in accordance with AMCA 500.
2. Frames: Galvanized steel, 16-gauge minimum thickness, welded or riveted with
corner reinforcement.
3. Blades: Stainless steel in lab exhausts and galvanized steel elsewhere, maximum
blade size 8 inches (200 mm) wide by 48 inches (1219 mm) long, attached to
minimum 1/2 inch (12.7 mm) shafts with set screws, 16 gauge minimum thickness.
4. Blade Seals: Synthetic elastomer, mechanically attached, field replaceable.
5. Jamb Seals: Stainless steel.
6. Shaft Bearings: Oil impregnated sintered bronze, graphite impregnated nylon
sleeve or other molded synthetic sleeve, with thrust washers at bearings.
7. Linkage: Concealed in frame.
8. Linkage Bearings: Oil impregnated sintered bronze or graphite impregnated nylon.
9. Leakage: Less than one percent based on approach velocity of 1500 ft./min. (7.62
m/s) and 1 inches wg. (249Pa).
10. Maximum Pressure Differential: 2.5 inches wg. (622 Pa)
11. Temperature Limits: -40 to 200 F (-40 to 93 C).
12. Where opening size is larger than 48 inches (1219 mm) wide, or 72 inches (1829
mm) high, provide dampers in multiple sections, with intermediate frames
appropriate for installation.
For general isolation and modulating control service in rectangular ducts at velocities not
greater than 4000 fpm (20.3 m/s), differential pressure not greater than 6 w.c. (1493 Pa):
1. Performance: Test in accordance with AMCA 500.
2. Frames: Galvanized steel, 16-gauge minimum thickness, welded or riveted with
corner reinforcement.
UCB STANDARDS
15951-7
3.
Blades: extruded aluminum hollow airfoil shape, maximum blade size 8 inches
(200 mm) wide by 48 inches (1219 mm) long, attached to minimum 1/2 inch (12.7
mm) shafts, 14 gauge minimum extrusion thickness.
4. Blade Seals: Synthetic elastomeric, mechanically attached, field replaceable.
5. Jamb Seals: Stainless steel.
6. Shaft Bearings: Oil impregnated sintered bronze sleeve, graphite impregnated
nylon sleeve, molded synthetic sleeve, or stainless steel sleeve, with thrust washers
at bearings.
7. Linkage: Concealed in frame.
8. Linkage Bearings: Oil impregnated sintered bronze or graphite impregnated nylon.
9. Leakage: Less than 0.1 percent based on approach velocity of 4000 ft./min. (20.3
m/s) and 1 inches wg. (249Pa).
10. Maximum Pressure Differential: 6 inches wg. (622 Pa)
11. Temperature Limits: -40 to 200 F (-40 to 93 C).
D.
E.
JULY 2012
12. Where opening size is larger than 48 inches (1219 mm) wide, or 72 inches (1829
mm) high, provide dampers in multiple sections, with appropriately intermediate
frames.
For general isolation and modulating control service in rectangular ducts at velocities not
greater than 4000 fpm, differential pressure not greater than 12 w.c.:
1. Performance: Test in accordance with AMCA 500.
2. Frames: Galvanized steel, 12-gauge minimum thickness, welded or riveted with
corner reinforcement.
3. Blades: Extruded aluminum hollow airfoil shape, maximum blade size 8 inches
(200 mm) wide by 48 inches (1219 mm) long, attached to minimum 3/4 inch (19
mm) shafts with set screws
4. Shaft Bearings: Oil impregnated sintered bronze or stainless steel, pressed into
frame, with thrust washers at bearings.
5. Linkage: 10-gauge minimum thickness galvanized steel clevis type crank arms,
3/16 x3/4 (4.76 mm x 19 mm) minimum thickness tie rods.
6. Linkage Bearings: Oil impregnated sintered bronze or graphite impregnated nylon.
7. Leakage: Less than 0.2 percent based on approach velocity of 4000 ft./min. (20.3
m/s) and 1 inches wg. (249Pa) differential pressure.
8. Maximum Pressure Differential: 12 inches wg. (2984 Pa)
9. Temperature Limits: -40 to 300 F (-40 to 149 C).
10. Where opening size is larger than 48 inches (1219 mm) wide, or 72 inches (1829
mm) high, provide dampers in multiple sections, with appropriately intermediate
frames, and jackshafts.
For general isolation and modulating control service in round ducts up to 40 inches in size
at velocities not greater than 2500 fpm (12.7 m/s), differential pressure not greater than 4
w.c. (994 Pa):
1. Performance: Test in accordance with AMCA 500.
2. Frames: rolled 12 gauge steel strip for sizes 6 inch and smaller, rolled 14 gauge
steel channel for larger sizes, galvanized or aluminum finish.
3. Blades: Steel construction, 12 gauge minimum thickness for dampers less than 18
inches (457 mm) in size, 10 gauge minimum thickness for larger dampers.
4. Blade Seals: Full circumference neoprene.
UCB STANDARDS
15951-8
5.
6.
7.
8.
F.
2.04
ACTUATORS
A.
B.
JULY 2012
General: Size actuators and linkages to operate their appropriate dampers or valves with a
single actuator with sufficient reserve torque or force to provide smooth modulating action
or 2-position action as specified. Multiple actuators for any single application must be
preapproved by UCB. Select spring-return actuators with manual override to provide
positive shut-off of devices as they are applied. Actuators relying on batteries for any
operation are not acceptable.
Damper Actuators
1. Ambient Operating Temperature Limits: -10 to 150F (-12.2 to 66 C)
2. Two Position Electric Actuators: Low voltage or line voltage with spring return.
a) Acceptable Manufacturers:
1)
Siemens
2)
Belimo
3)
Honeywell
4)
Johnson Controls
5)
Snyder Electric
6)
Substitutions: or approved equal
3. Electronic Actuators: Provide actuators with spring return for two-position (24v),
0-5 Vdc, 0-10 Vdc, 2-10Vdc, 4-20 mA, or PWM input (subject to restrictions) as
required. Actuators shall travel full stroke in less than [90] seconds. Actuators shall
be designed for a minimum of 60,000 full cycles at full torque and be UL 873 listed.
UCB STANDARDS
15951-9
C.
JULY 2012
Provide stroke indicator. Actuators shall have positive positioning circuit. Where
two actuators are required in parallel or in sequence provide an auxiliary actuator
driver. Actuators shall have current limiting motor protection. Actuators shall have
manual override where indicated.
a) Close-Off Pressure: Provide the minimum torque required, and spring return
for fail positioning (unless otherwise specifically indicated) sized for required
close-off pressure. Required close-off pressure for two-way water valve
applications shall be the shutoff head of associated pump. Required close-off
rating of steam valve applications shall be design inlet steam pressure plus 50
percent for low pressure steam, and 10 percent for high pressure steam.
Required close-off rating of air damper applications shall be shutoff pressure of
associated fan, plus 10 percent.
b) Acceptable Manufacturers: Subject to compliance with requirements
approved manufacturers are as follows:
1)
Belimo
2)
Honeywell
3)
Invensys
4)
Johnson Controls
5)
Snyder Electric
6)
Substitutions: Must be pre-approved by UCB
Quarter-Turn Actuators (for ball and butterfly valves):
1. Electric
a) Motor: Suitable for 120 or 240 Volt single-phase power supply. Insulation
shall be NEMA Class F or better. Motor shall be rated for 100 percent duty
cycle. Motors shall have inherent overload protection.
b) Gear Train. Motor output shall be directed to a self locking gear drive
mechanism. Gears shall be rated for torque input exceeding motor locked rotor
torque.
c) Wiring: Power and control wiring shall be wired to a terminal strip in the
actuator enclosure
d) Failsafe Positioning: Actuators shall be spring return type for failsafe
positioning.
e) Enclosure: Actuator enclosure shall be NEMA-4 rated, and shall have a
minimum of two threaded conduit entries. Provide an enclosure heater for
actuators located outside of buildings.
f) Limit Switches: Travel limit switches shall be UL and CSA approved.
Switches shall limit actuator in both open and closed positions.
g) Mechanical Travel Stops: The actuator shall include mechanical travel stops
of stainless steel construction to limit actuator to specific degrees of rotation.
h) Manual Override: Actuators shall have manual actuator override to allow
operation of the valve when power is off. For valves 4 inches and smaller the
override may be a removable wrench or lever or geared handwheel type. For
larger valves, the override shall be a fixed geared handwheel type. An
automatic power cut-off switch shall be provided to disconnect power from the
motor when the handwheel is engaged for manual operation.
i) Valve Position Indicator: A valve position indicator with arrow and open and
closed position marks shall be provided to indicate valve position.
UCB STANDARDS
15951-10
j)
2.
2.05
B.
C.
JULY 2012
Provide field devices for input and output of digital (binary) and analog signals into
controllers (BCs, AACs, ASCs). Provide signal conditioning for all field devices as
recommended by field device manufacturers, and as required for proper operation in the
system.
It shall be the Contractor's responsibility to assure that all field devices are compatible
with controller hardware and software.
Field devices specified herein are generally two-wire type transmitters, with power for
the device to be supplied from the respective controller. If the controller provided is not
equipped to provide this power, or is not designed to work with two-wire type
transmitters, or if field device is to serve as input to more than one controller, or where the
UCB STANDARDS
15951-11
D.
E.
2.06
length of wire to the controller will unacceptably affect the accuracy, the Contractor shall
provide four-wire type equal transmitter and necessary regulated DC power supply or
120 VAC power supply, as required.
For field devices specified hereinafter that require signal conditioners, signal boosters,
signal repeaters, or other devices for proper interface to controllers, Contractor shall
furnish and install proper device, including 120V power as required. Such devices shall
have accuracy equal to, or better than, the accuracy listed for respective field devices.
Accuracy: As stated in this Section, accuracy shall include combined effects of
nonlinearity, non-repeatability and hysteresis.
Sensor range: When matched with A/D converter of BC, AAC/ASC, or SD, sensor range
shall provide a resolution of no worse than 0.3F (0.16 C) (unless noted otherwise).
Where thermistors are used, the stability shall be better than 0.25F over 5 years.
Include and edit where matched sensors are required for the specific project.
B.
Matched Sensors: The following applications shall require matched sensors:
1. Building Loop Connections: Provide matched loop and building supply sensors
where control sequence requires controlling to a temperature rise (differential).
2. Hydronic Temperature Difference Calculations: Provide matched supply and
return temperature sensors where the pair is used for calculating temperature
difference for use in load calculations or sequencing such as across chillers and
plants.
3. Air Handling Unit Sequencing: Provide matched pair for the cooling and heating
coil leaving sensors where the sequence includes calculating an offset from the
supply air setpoint to maintain a leaving heating coil temperature.
C.
Room Temperature Sensor: Shall be an element contained within a ventilated cover,
suitable for wall mounting. Provide insulated base. Following sensing elements are
acceptable:
1. Sensing element shall be platinum RTD, thermistor, or integrated circuit, +/- 0.4F
accuracy at calibration point.
2. Provide setpoint adjustment where indicated. The setpoint adjustment shall be a
warmer/cooler indication that shall be scalable via the BAS (initial range of +/- 2F).
3. Provide an occupancy override button on the room sensor enclosure where
indicated. This shall be a momentary contact closure
4. Provide current temperature indication via an LCD readout where indicated.
D.
Single-Point Duct Temperature Sensor: Shall consist of sensing element, junction box
for wiring connections and gasket to prevent air leakage or vibration noise. Temperature
range as required for resolution indicated in paragraph A. Sensor probe shall be 316
stainless steel.
1. Sensing element shall be platinum RTD, thermistor, or integrated circuit, +/- 0.2F
accuracy at calibration point
E.
Averaging Duct Temperature Sensor: Shall consist of an averaging element, junction
box for wiring connections and gasket to prevent air leakage. Provide sensor lengths and
quantities to result in one lineal foot of sensing element for each three square feet of
cooling coil/duct face area. Temperature range as required for resolution indicated in
paragraph A.
1. Sensing element shall be platinum RTD, or thermistor, +/- 0.2F accuracy at
calibration point.
JULY 2012
UCB STANDARDS
15951-12
F.
Liquid immersion temperature sensor shall include brass thermowell, sensor and
connection head for wiring connections. Temperature range shall be as required for
resolution of 0.15F.
1. Sensing element shall be platinum RTD, thermistor, or integrated circuit, +/- 0.4F
accuracy at calibration point. Temperature range shall be as required for resolution
of 0.3F.
Include and edit where surface-mount may be allowed in the project with prior approval by UCB
G.
[Pipe Surface-Mount Temperature Sensor: Shall include metal junction box and
clamps and shall be suitable for sensing pipe surface temperature and installation under
insulation. Provide thermally conductive paste at pipe contact point. Temperature range
shall be as require for resolution indicated in paragraph A.
1. Sensing element shall be platinum RTD, thermistor, or integrated circuit, +/- 0.4F
accuracy at calibration point.]
H.
Outside air sensors shall consist of a sensor, sun shield, utility box, and watertight gasket
to prevent water seepage. Temperature range shall be as require for resolution indicated in
Paragraph A
1. Sensing element shall be platinum RTD, thermistor, or integrated circuit, +/- 0.4F
accuracy at calibration point.
2.07
HUMIDITY TRANSMITTERS
A.
B.
2.08
Units shall be suitable for duct, wall (room) or outdoor mounting. Unit shall be two-wire
transmitter utilizing bulk polymer resistance change or thin film capacitance change
humidity sensor. Unit shall produce linear continuous output of 4-20 mA for percent
relative humidity (% RH). A combination temperature and humidity sensor may be used
for zone level monitoring. Sensors shall have the following minimum performance and
application criteria:
1. Input Range: 0 to 100% RH.
2. Accuracy(% RH): +/- 2% (when used for enthalpy calculation, dewpoint calculation
or humidifier control) or +/- 3% (monitoring only) between 20-90% RH at 77F,
including hysteresis, linearity, and repeatability.
3. Sensor Operating Range: As required by application
4. Long Term Stability: Less than 1% drift per year.
Acceptable Manufacturers: Units shall be Vaisala HM Series. Substitutions shall be
allowed per Division 1.
B.
General Purpose - Water: Two-wire transmitter, 4-20 mA output with zero and span
adjustments. Plus or minus 0.5% overall accuracy, 450 psig (3103 KPa) maximum static
pressure rating, 200 psid maximum overpressure rating for 6 through 60 psid range, 450
psid for 100 through 300 psid range.
Industrial Application, Liquid, Steam and Gas:
1. General: Two-wire smart DP cell type transmitter, 4-20 mA or 1-5 Vdc userselectable linear or square root output, adjustable span and zero, stainless steel
wetted parts.
2.
3.
4.
JULY 2012
UCB STANDARDS
15951-13
Vibration Effect: Less than 0.1% of upper range limit from 15 to 2000 Hz in any
axis relative to pipe mounted process conditions.
6. Electrical Enclosure: NEMA-4, -4X, -7, -9.
7. Approvals: FM, CSA.
8. Acceptable Manufacturers: Rosemount Inc. 3051 Series, Foxboro, JohnsonYokagawa, Setra, or Mamac. Substitutions shall be allowed per Division 1.
General Purpose Low Pressure Air: Generally for use in static measurement of duct
pressure or constant volume air velocity pressure measurement where the range is
applicable.
1. General: Loop powered two-wire differential capacitance cell-type transmitter.
2. Output: two wire 4-20 mA output with zero adjustment.
3. Overall Accuracy: Plus or minus 1%.
4. Minimum Range: 0.1 in. w.c.
5. Maximum Range: 10 inches w.c.
6. Housing: Polymer housing suitable for surface mounting.
7. Acceptable Manufacturers: Ashcroft, Modus T30. Substitutions shall be allowed
per Division 1.
8. Static Sensing Element: Pitot-type static pressure sensing tips similar to Dwyer
model A-301 and connecting tubing.
9. Range: Select for specified setpoint to be between 25% and 75% full-scale.
General Purpose Low Pressure/Low Differential Air: Generally for use in static
measurement of space pressure or constant volume air velocity pressure measurement
where the range is applicable.
1. General: Loop powered, two-wire differential capacitance cell type transmitter.
2. Output: Two-wire 4-20 mA output with zero adjustment.
3. Overall Accuracy: Plus or minus 1%.
4. Minimum Range: 0 in. w.c.
5. Maximum Range: 0.1, 0.25, or 0.5 inches w.c.
6. Housing: Polymer housing suitable for surface mounting.
7. Acceptable Manufacturers: Ashcroft, Modus T30. Substitutions shall be allowed
per Division 1.
8. Static Sensing Element: Pitot-type static pressure sensing tips similar to Dwyer
model A-301 and connecting tubing.
9. Range: Select for specified setpoint to be between 25% and 75% full-scale.
VAV Velocity Pressure: Generally for use in variable volume air velocity pressure
measurement where the range is applicable.
1. General: Loop powered two-wire differential capacitance cell type transmitter.
2. Output: Two-wire, 4-20 mA output with zero adjustment.
3. Overall Accuracy: Plus or minus 0.25%
4. Minimum Range: 0 in. w.c.
5. Maximum Range: 1 inch w.c.
6. Housing: Polymer housing suitable for surface mounting.
7. Acceptable Manufacturers:
a) Ashcroft
b) Modus
5.
C.
D.
E.
JULY 2012
UCB STANDARDS
15951-14
8.
2.09
2.10
B.
B.
Diaphragm or bourdon tube with adjustable setpoint and differential and snap-acting Form
C contacts rated for the application. Pressure switches shall be capable of withstanding
150% of rated pressure.
Acceptable Manufacturers: Square D, ITT Neo-Dyn, ASCO, Penn, Honeywell, and
Johnson Controls. Substitutions shall be allowed per Division 1.
TRANSDUCERS
A.
2.13
General Service - Air: Diaphragm with adjustable setpoint and differential and snap
acting form C contacts rated for the application. Provide manufacturer's recommended
static pressure sensing tips and connecting tubing
General Service - Water: Diaphragm with adjustable setpoint, 2 psig or adjustable
differential, and snap-acting Form C contacts rated for the application. 60 psid minimum
pressure differential range. 0F to 160F operating temperature range.
2.12
Provide a three or five valve bypass kit for protection of DP sensors where the static on the
pipe can cause on over pressure when connected to one port with the other at atmospheric
pressure. Kit shall include high and low pressure isolation valves, high and low pressure
vent valves (five valve kit) and a bypass valve contained in a NEMA-1 enclosure.
Enclosure shall be mounted no higher than 6 feet above floor level.
2.11
c) Setra.
d) Substitutions shall be allowed per Division 1.
Range: Select for minimum range that will accept the maximum velocity pressure
expected.
PHASE-VOLTAGE-FREQUENCY MONITOR
JULY 2012
UCB STANDARDS
15951-15
B.
2.14
UCB prefers using current transducers; unless there is a specific application for current switches.
A.
Clamp-On Design Current Operated Switch (for Constant Speed Motor Status
Indication)
1. Range: 1.5 to 150 amps.
2. Trip Point: Adjustable.
3. Switch: Solid state, normally open, 1 to 135 Vac or Vdc, 0.3 Amps. Zero off state
leakage.
4. Lower Frequency Limit: 6 Hz.
5. Trip Indication: LED
6. Approvals: UL, CSA
7. Max. Cable Size: 350 MCM
8. Acceptable Manufacturers: Veris Industries H-708/908; Inc., RE Technologies
SCS1150A-LED. Substitutions shall be allowed per Division 1.
B.
Clamp-on Wire Through Current Switch (CS/CR) (for Constant Speed Motors):
Same as CS with 24v command relay rated at 5A @ 240 Vac resistive, 3A @ 240 Vac
inductive, load control contact power shall be induced from monitored conductor
(minimum conductor current required to energize relay 5A, max. rating of 135A).
Acceptable Manufacturers shall be Veris Industries, Inc., Model # H938/735; or RE
Technologies RCS 1150. Substitutions shall be allowed per Division 1.
1. Where used for single-phase devices, provide the CS/CR in a self-contained unit in a
housing similar with override switch to Kele RIBX. Substitutions shall be allowed
per Division 1.
C.
Clamp-On Design Current Operated Switch for Variable Speed Motor Status
Indication
1. Range: 1.5 to 135 Amps.
2. Trip Point: Self-calibrating based on VA memory associated with frequency to
detect loss of belt with subsequent increase of control output to 60 Hz.
3. Switch: Solid state, normally open, 1 to 135 Vac or Vdc, 0.3 Amps. Zero off state
leakage.
4. Frequency Range: 5-75 Hz
5. Trip Indication: LED
6. Approvals: UL, CSA
7. Max. Cable Size: 350 MCM
8. Acceptable Manufacturers: Veris Industries, Inc. H-904. Substitutions shall be
allowed per Division 1.
D.
Clamp-On Wire Through Current Switch (CS/CR) (for Variable Speed Motors):
Same as CS with 24v command relay rated at 5A @ 240 Vac resistive, 3A @ 240 Vac
inductive, load control contact power shall be induced from monitored conductor
(minimum conductor current required to energize relay 5A, max. rating of 135A).
Acceptable manufacturer shall be Veris Industries, Inc., Model # H934. Substitutions shall
be allowed per Division 1.
JULY 2012
UCB STANDARDS
15951-16
E.
2.15
2.16
B.
2.17
Variable Speed Status: Where current switches are used to sense the status for variable
speed devices, the CT shall include on-board VA/Hz memory to allow distinction between
a belt break and subsequent ramp up to 60 Hz, versus operation at low speed. The belt
break scenario shall be indicated as a loss of status and the operation at low speed shall
indicate normal status.
Pressure sensor: Pressure sensing tip shall be designed to minimize the effects of wind
and resulting velocity pressure up to 80 mph. Acceptable manufacturers shall be Dwyer
A-306. Substitutions shall be allowed per Division 1.
Low Air Pressure Surge Dampener: 30-second time constant. Acceptable manufacturer
shall be Modus SD030. Substitutions shall be allowed per Division 1.
Ultrasonic Type
1. Provide a non-contacting, temperature compensating, narrow beam, ultrasonic type
level transmitter with adjustable span and zero.
2. Output: 4-20 mA.
3. Transducer Materials: PC/ABS, Polypropylene, PVC and/or Teflon.
4. Electrical Enclosure: NEMA-4X, -6.
5. Approvals: UL, CE or CSA.
Accuracy: .5% of calibrated span.
Acceptable Manufacturers: Flowline EchoSpan, Princo Instruments, & Greyline.
Substitutions shall be allowed per Division 1.
Capacitance Type
1. Provide a loop powered, continuous capacitance type level transmitter with
adjustable span and zero.
2. Output: 4-20 mA.
3. Probe: Fluoropolymer coated stainless steel rod or cable. Provide cable probe with
end attachment hardware or weight.
4. Electrical Enclosure: NEMA-4, -7.
5. Approvals: UL or CSA.
6.
7.
B.
6.
7.
8.
JULY 2012
UCB STANDARDS
15951-17
2.18
2.19
2.20
2.21
Turbine Insertion Flow Meter sensing method shall be impedance sensing (iron magnetic
and non-photoelectric), with volumetric accuracy of +/- 2% of reading over middle 80% of
operating range, and +/- 4% of reading over the entire operating range. Turbine Insertion
Flow Meter shall have maximum operating pressure of 400 psi and maximum operating
temperature of 200F continuous (220F peak). All wetted metal parts shall be
constructed of 316 stainless steel. Flow meter shall meet or exceed all of the accuracy,
head loss, flow limits, pressure and material requirements of the AWWA standard C70470 for the respective pipe or tube size. Analog outputs shall consist of non-interactive
zero and span adjustments, a DC linearly of 0.1% of span, voltage output of 0-10 V, and
current output of 4-20 mA.
1. Install in water systems with a minimum of 10 pipe diameters unobstructed flow.
2. Acceptable Manufacturers: Onicon Corp. and Hersey. Substitutions shall be
allowed per Division 1.
B.
C.
D.
E.
F.
G.
H.
B.
C.
D.
E.
F.
G.
H.
B.
JULY 2012
Pitot Tube Grids: Provide an array of velocity pressure sensing elements with averaging
manifolds and air straightening vanes packaged in a sheet metal casing. Distribute sensing
elements in accordance with ASHRAE for traversing ducts. Provide taps to connect
tubing from instrumentation. Label AFM with drawing number designation, design flow,
velocity pressure, and pressure drop. Application of pitot grids shall be allowed only
where minimum expected flow is greater than 30% or maximum flow
Vortex Shedding Grid: Provide an array of vortex shedding elements designed to
produce stable Karmen Vortices that are linear with air velocity. Provide the electronics
UCB STANDARDS
15951-18
to totalize the pulses and output average velocity proportional to an output signal of 420ma.
1. Sensor Accuracy: 1.5%
2. Electronics Accuracy: 0.5%
3. Range: Select minimum range to accommodate the expected flow range of the
project
4.
5.
2.22
2.23
Single or Multi-Point Averaging (as indicated): Sensing tip shall be for insertion into
duct with mounting flange and push on tube connections. Material shall be suitable to the
application.
CO2 sensors shall use silicon based, diffusion aspirated, infrared single beam, dualwavelength sensor.
B.
C.
D.
E.
F.
B.
C.
2.25
Analog Pressure Gauges: Gauges shall be pneumatic type, minimum 1-1/2" in (38 mm)
diameter, with white face and black numerals. Surface-mounted gauges shall have chrome
plated trim and be a minimum of 2-1/2" in (64 mm ) diameter.
Pneumatic Actuated Pressure Switches (PE) (for 30 psig max pressure control
systems): Pressure ranges and sensitivity of PEs shall match control system sequence of
operation. Switch operation shall be externally adjustable over the operating pressure
range (nominal 0-20 psig, 0 to 138 KPa ). PE switches shall be SPDT type, rated for the
particular application, and shall be UL listed. PE shall be as manufactured by Penn.
Substitutions shall be allowed as per Division 1
Pilot Positioners: Operating span adjustment range is from 3 to 13 psi (21 to 91 kPa).
Positioner shall be furnished with a mounting bracket for attachment directly to the
actuator.]
B.
JULY 2012
Limit Switches (LS): Limit switches shall be UL listed, SPDT or DPDT type, with
adjustable trim arm. Limit switches shall be as manufactured by Square D, Allen Bradley.
Substitutions shall be allowed per Division 1.
[Electric Solenoid-Operated Pneumatic Valves (EP): EP valves shall be rated for a
minimum of 1.5 times their maximum operating static and differential pressure.. Valves
shall be ported 2-way, 3-way, or 4-way and shall be normally closed or open as required
by the application. EPs shall be sized for minimum pressure drop, and shall be UL and
UCB STANDARDS
15951-19
C.
D.
E.
F.
G.
H.
JULY 2012
CSA listed. Furnish and install gauges on all inputs of EPs. Furnish an adjustable air
pressure regulator on input side of solenoid valves serving actuators operating at greater
than 30 psig.
1. Coil Enclosure: Indoors shall be NEMA-1, Outdoors and NEMA-3, 4, 7, 9.
2. Fluid Temperature Rating: Valves for compressed air and cold water service shall
have 150 F (66 C) minimum rating. Valves for hot water or steam service shall
have fluid temperature rating higher than the maximum expected fluid temperature.
3. Acceptable Manufacturers: EP valves shall be as manufactured by ASCO or
Parker. Substitutions shall be allowed per Division 1.
4. Coil Rating: EP valves shall have appropriate voltage coil rated for the application
(i.e., 24 VAC, 120 VAC, 24 VDC, etc.).]
Low Temperature Detector (Freezestat) (FZ): Low temperature detector shall consist
of a cold spot element which responds only to the lowest temperature along any one foot
of entire element, minimum bulb size of 1/8" x 20' (3.2mm x 6.1m), junction box for
wiring connections and gasket to prevent air leakage or vibration noise, DPST ( 4 wire, 2
circuit) with manual reset. Temperature range 15 to 55F (-9.4 to 12.8C), factory set at
38F.
Surface-Mounted Thermostat: Surface-mounted thermostat shall consist of SPDT
contacts, operating temperature range of 50 to 150 F (10 to 65C) , and a minimum 10F
fixed setpoint differential.
Low Voltage Wall Thermostat: Wall-mounted thermostat shall consist of SPDT sealed
mercury contacts, operating temperature range of 50 to 90F (10 to 32C), switch rating of
24 Vac (30 Vac max.), and both manual and automatic fan operation in both the heat and
cool modes.
Control Relays: All control relays shall be UL listed, with contacts rated for the
application, and mounted in minimum NEMA-1 enclosure for indoor locations, NEMA-4
for outdoor locations.
1. Control relays for use on electrical systems of 120 volts or less shall have, as a
minimum, the following:
a) AC coil pull-in voltage range of +10%, -15% or nominal voltage.
b) Coil sealed volt-amperes (VA) not greater than four (4) VA.
c) Silver cadmium Form C (SPDT) contacts in a dustproof enclosure, with 8 or 11
pin type plug.
d) LED pilot light indication of power-to-coil and coil retainer clips.
e) Coil rated for 50 and 60 Hz service.
f) Acceptable Manufacturers: Relays shall be Potter Brumfield, Model KRPA.
Substitutions shall be allowed per Division 1.
2. Relays used for across-the-line control (start/stop) of 120V motors, 1/4 HP, and 1/3
HP, shall be rated to break minimum 10 Amps inductive load. Relays shall be
IDEC. Substitutions shall be allowed per Division 1.
3. Relays used for stop/start control shall have low voltage coils (30 VAC or less), and
shall be provided with transient and surge suppression devices at the controller
interface.
General Purpose Power Contactors: NEMA ICS 2, AC general-purpose magnetic
contactor. ANSI/NEMA ICS 6, NEMA type 1enclosure. Manufacturer shall be Square
'D', Cutler-Hammer or Westinghouse.
Control Transformers: Furnish and install control transformers as required. Control
transformers shall be machine tool type, and shall be US and CSA listed. Primary and
UCB STANDARDS
15951-20
I.
J.
K.
L.
2.26
secondary sides shall be fused in accordance with the NEC. Transformer shall be proper
size for application, and mounted in minimum NEMA-1 enclosure.
1. Transformers shall be manufactured by:
a) Westinghouse
b) Square D
c) Jefferson
d) Veris x100, x040, x020
e) Substitutions shall be allowed per Division 1.
Time Delay Relays (TDR): TDRs shall be capable of on or off delayed functions, with
adjustable timing periods, and cycle timing light. Contacts shall be rated for the
application with a minimum of two (2) sets of Form C contacts, enclosed in a dustproof
enclosure.
1. TDRs shall have silver cadmium contacts with a minimum life span rating of one
million operations. TDRs shall have solid state, plug-in type coils with transient
suppression devices.
2. TDRs shall be UL and CSA listed, Crouzet type. Substitutions shall be allowed per
Division 1.
Electric Push Button Switch: Switch shall be momentary contact, oil tight, push button,
with number of N.O. and/or N.C. contacts as required. Contacts shall be snap-action type,
and rated for minimum 120 Vac operation. Switch shall be 800T type, as manufactured by
Allen Bradley. Substitutions shall be allowed per Division 1.
Pilot Light: Panel-mounted pilot light shall be NEMA ICS 2 oil tight, transformer type,
with screw terminals, push-to-test unit, LED type, rated for 120 VAC. Unit shall be 800T
type, as manufactured by Allen-Bradley. Substitutions shall be allowed per Division 1.
Electric Selector Switch (SS): Switch shall be maintained contact, NEMA ICS 2, oiltight selector switch with contact arrangement, as required. Contacts shall be rated for
minimum 120 Vac operation. Switch shall be 800T type, as manufactured by AllenBradley. Substitutions shall be allowed per Division 1.
REFRIGERANT MONITOR
A.
B.
C.
JULY 2012
UCB STANDARDS
15951-21
D.
E.
F.
G.
JULY 2012
method of tube support and hangers must be identified on the shop drawings. Each of the
sampling tubes shall have end of line filters.
The analyzer will be based on infrared detection technology, and will be factory tested and
calibrated for the specified refrigerant or refrigerants. Factory certification of the
calibrations shall be provided with the O&M manuals. . The analyzer shall provide a
menu driven or automatic method of checking both zero, span calibration for each sensor,
and allow for adjustment.
The monitor shall be equipped with 4 outputs. Three relays shall energize at an adjustable
user defined set point based on refrigerant concentration levels. The relay threshold
adjustment shall be protected by keyed or password access controls. Adjustments and
observations shall be made at the front panel operator interface. The relay threshold
values can be viewed without a password. The digital display will continuously display
the refrigerant concentration level and alarm status. The fourth output shall indicate a
monitor malfunction alarm. The monitor shall also have an analog output that will provide
a liner scaled reference to the refrigerant concentration in parts per million. The analog
output signal shall be an industry standard DC voltage, or mA current signal.
The monitor shall have a NEMA-4 moisture resistant enclosure with a gasketed, hinged
front cover. Conduits and tube connections shall be located on the bottom of the
enclosure. The enclosure shall have a rust and corrosion resistant finish.
The following alarm modes will be provided by the refrigerant monitor:
1. ALARM LEVEL ONE Low level of refrigerant concentration at one of the
sampling points has detected the presence of a possible refrigerant leak. The initial
alarm threshold shall be set to 5 PPM (adj.) and increased if there are nuisance
alarms. This alarm level shall be displayed on the refrigerant monitor interface
panel, indicating which sensor has triggered the alarm, and the associated
concentration of refrigerant in PPM. This event will also send an Alarm Level One
signal to the BAS through a digital output from the monitor relay. This alarm will
remain active until the refrigerant concentration is reduced below set point.
2. ALARM LEVEL TWO This alarm shall indicate that one of the sensors has
detected a refrigerant concentration that is approaching dangerous levels in the area
being monitored. This alarm shall be set to 25% below the maximum calculated
refrigerant level specified in ANSI/ASHRAE 15-1994 and ASHRAE 34-1992. This
alarm will be displayed on the monitor interface, and will indicate which of the
sensors has caused the alarm, and the highest concentration in PPM. This event will
also activate the beacon and audible alarm mounted on the refrigerant monitoring
enclosure. This alarm will also be sent to the BAS through the digital output of the
relay. In this mode the audible alarm can be silenced, but the beacon shall remain
active until the fault is cleared
3. ALARM LEVEL THREE This alarm shall be set at the maximum calculated
refrigerant level specified in ANSI/ASHRAE 15-1994 and ASHRAE 34-1992
whichever is the lowest concentration. The refrigerant monitor interface will display
which sensor has caused the alarm, and the associated concentration in PPM. This
event will also activate the beacon and audible alarm mounted on the refrigerant
monitoring enclosure. If the audible alarm had been silenced by an earlier alarm, the
activation of this level three alarm will cause the audible alarm to be activated again.
The relay in the refrigerant monitoring panel shall activate the space ventilation
system, and will disable all combustion or flame-producing equipment via hardwired
control interlocks. In addition, this event and will de-energize the energy source for
any hot surface (850F or 454C) located in the space. Interlocks must also be
provided to close any normally open doors or openings to the space for proper
ventilation and isolation during this alarm condition. This alarm level will also
UCB STANDARDS
15951-22
H.
signal the BAS through the digital output through the same relay. In this mode, the
audible alarm can be silenced, but the beacon shall remain active until the fault is
cleared.
All alarm conditions shall be report to the BAS system as follows:
1. ALARM LEVEL ONE - The lowest refrigerant alarm level shall detect the presence
of refrigerant in low concentrations and energize a relay to signal a low level alarm
to the BAS operator terminal(s). The alarm shall display an alarm message stating
that there is a potential refrigerant leak in the designated area.
2. ALARM LEVEL TWO - The second refrigerant level alarm shall be a high
refrigerant alarm alert. This alarm shall energize a relay to signal the BAS system
indicating a high level alarm on the BAS operator terminal(s). This BAS alarm shall
state that high levels of refrigerant have been detected in the designated area.
3. FAULT ALARM Reports a high level alarm to the BAS operator terminal(s) that
there is a fault in the refrigerant monitoring alarm system.
The following only applies for smoke control applications. UCB will provide details for interface to
Simplex system.
2.27
C.
2.28
NAMEPLATES
A.
B.
C.
2.29
Integral enunciator/control panel part of complete engineered and UUKL 864 listed
system.
Provide clear, laminated graphic schematically representing the building air systems.
Status LEDs shall be associated with graphic representations of fans. Override switches
shall be provided as required by NFPA 110 to allow override of the fans and dampers
applicable to the code requirements.
Interface with Fire Alarm System (Simplex) as required to implement the requirements
specified in the Sequence of Operations.]
Provide engraved phenolic or micarta nameplates for all equipment, components, and field
devices furnished. Nameplates shall be 1/8 thick, black, with white center core, and shall
be minimum 1" x 3", with minimum 1/4" high block lettering. Nameplates for devices
smaller than 1" x 3" shall be attached to adjacent surface.
Each nameplate shall identify the function for each device.
For pump Variable Speed Drives (VSDs), provide an engraved nameplate at the VSD
indicating the location of the controlling Remote Differential Pressure (RDP)
transmitter(s). Location shall include the Plan room number as well as the actual
Building room number.
TESTING EQUIPMENT
A.
JULY 2012
Contractor shall test and calibrate all signaling circuits of all field devices to ascertain that
required digital and accurate analog signals are transmitted, received, and displayed at
system operator terminals, and make all repairs and recalibrations required to complete
test. Contractor shall be responsible for test equipment required to perform these tests and
calibrations. Test equipment used for testing and calibration of field devices shall be at
least twice as accurate as respective field device (e.g., if field device is +/-0.5% accurate,
test equipment shall be +/-0.25% accurate over same range).
UCB STANDARDS
15951-23
PART III.
3.01
INSPECTION
A.
3.02
PART 3 - EXECUTION
Examine areas and conditions under which control systems are to be installed. Do not
proceed with work until unsatisfactory conditions have been corrected in manner
acceptable to Installer.
B.
C.
D.
JULY 2012
UCB STANDARDS
15951-24
E.
F.
G.
JULY 2012
manner, securely fastened. Install in accordance with National Electrical Code and
Division 16 of this Specification.
3. Communication wiring shall be run in separate conduit from all other wiring.
Signal wiring and low voltage control wiring shall be installed separate from any
wiring over thirty (30) volts. Signal wiring shield shall be grounded at controller
end only, unless otherwise recommended by the controller manufacturer.
4. All WAN and LAN Communication wiring shield shall be terminated as
recommended by controller manufacturer. All WAN and LAN Communication
wiring shall be orange jacketed and labeled with a network number, device ID at
each termination and shall correspond with the WAN and LAN system architecture
and floor plan submittals.
5. All communications wiring shall be in conduit unless pre-approved by UCB.
6. All low-voltage wiring external to control panels shall be in conduit, unless preapproved. Conduit type, sizing, and installation requirements shall conform to
NEC and Division 16.
The following only applies when a pre-approved exception to conduit has been
granted.
Installation of wiring shall generally follow building lines. Run in a neat and
orderly fashion, bundled where applicable, and completely suspended (strapped to
rigid elements or routed through wiring rings) away from areas of normal access.
Tie and support conductors neatly with suitable nylon ties. Conductors shall not be
supported by the ceiling system or ceiling support system. Conductors shall be
pulled tight and be installed as high as practically possible in ceiling cavities.
Wiring shall not be laid on the ceiling or duct. Conductors shall not be installed
between the top cord of a joist or beam and the bottom of roof decking. Contractor
shall be fully responsible for noise immunity and rewire in conduit if electrical or
RF noise affects performance.
7. Number-code or color-code conductors appropriately for future identification and
servicing of control system. Code shall be as indicated on approved installation
drawings. Preferred identification system: BRADY
Control Valves: Install so that actuators, wiring, [and tubing] connections are accessible
for maintenance. Where possible, install with valve stem axis vertical, with operator side
up. Where vertical stem position is not possible, or would result in poor access, valves
may be installed with stem horizontal. Do not install valves with stem below horizontal,
or down.
Freezestats: Install freezestats in a serpentine fashion where shown on drawing. Provide
one foot of element for each square foot of coil face area. Where coil face area exceeds
required length of element, provide multiple devices, wired in parallel for normally open
close on trip application, wired in series for normally closed, open on trip application.
Adequately support with coil clips.
Space Temperature Sensors: Sensors shall be located as indicated on drawings.
1. Mount non-adjustable sensors with centerline 60" above finished floor. Sensors
with adjustable setpoints and/or override switches must be mounted 36 to 48
above finished floor; coordinate with UCB.
2. Coordinate location of sensor with work of other trades so sensor does not conflict
with or is obstructed by such items as blackboards, bleachers, bookcases, etc.
3. Conceal all control wiring to sensors located in new finished spaces; the use of
wiremold is prohibited.
UCB STANDARDS
15951-25
4.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
R.
JULY 2012
UCB STANDARDS
15951-26
SECTION 15952
{23 0902}
BAS OPERATOR INTERFACES
PART I.
1.01
SECTION INCLUDES
A.
B.
C.
1.02
Operator Workstations
Control System Servers
Portable Operator Terminal
RELATED DOCUMENTS
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
1.03
PART 1 - GENERAL
DESCRIPTION OF WORK
A.
B.
JULY 2012
Furnish and install software for Operator Interfaces and Control System Servers as
required for the BAS functions specified. All installed software shall be supported by the
manufacturer for a period of two years after Substantial Completion at no additional cost
to the University.
Refer to Section 15950 {23 0900} for general requirements.
UCB STANDARDS
15952-1
PART II.
2.01
PART 2 - PRODUCTS
Operator Workstation hardware and operating system will be provided and maintained
by the University. Contractor shall coordinate hardware and operating system
requirements with FMIT to meet software and specification requirements.
Control System Server hardware and operating system will be provided and maintained
by the University. Contractor shall coordinate hardware and operating system
requirements with FMIT to meet software and specification requirements.
PART III.
3.01
Portable Operators Terminal hardware and operating system will be provided and
maintained by the University. Contractor shall coordinate hardware and operating
system requirements with FMIT to meet software and specification requirements.
PART 3 - EXECUTION
INSTALLATION
A.
B.
C.
D.
E.
Install all software on the provided workstations and verify that the systems are fully
operational. Ensure licensing is provided for all software.
No license, software component, key, etc or any piece of information required to
install, configure, operate, diagnose and maintain the system shall be withheld from the
University.
Install electronic control system Operation and Maintenance Manuals, programming
guides, network configuration tools, control shop drawings etc on each OWS and CSS.
Provide interface or shortcuts to guide user to the appropriate information.
Set up portable operator terminal and configure it as a remote workstation. Install all
software and verify that the system is fully operational.
Install systems and materials in accordance with manufacturers instructions.
JULY 2012
UCB STANDARDS
15952-2
SECTION 15953
{23 0903}
BAS FIELD PANELS
PART I.
1.01
SECTION INCLUDES:
A.
B.
C.
1.02
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
DESCRIPTION OF WORK:
A.
B.
PART II.
2.01
RELATED DOCUMENTS:
A.
B.
1.03
PART 1 - GENERAL
Furnish and install DDC Control units and/or Smart Devices required to support
specified building automation system functions.
Refer to Section 15950 {23 0900} for general requirements.
PART 2 - PRODUCTS
STAND-ALONE FUNCTIONALITY
A.
B.
JULY 2012
UCB STANDARDS
15953-1
C.
D.
2.02
JULY 2012
General Requirements:
1. The BC(s) shall provide fully distributed control independent of the operational
status of the OWSs and CSS. All necessary calculations required to achieve
control shall be executed within the BC independent of any other device. All
control strategies performed by the BC(s) shall be both operator definable and
modifiable through the Operator Interfaces.
2. BCs shall perform overall system coordination, accept control programs, perform
automated HVAC functions, control peripheral devices and perform all necessary
mathematical and logical functions. BCs shall share information with the entire
network of BCs and AACs/ASCs for full global control. Each controller shall
permit multi-user operation from multiple workstations and portable operator
terminals connected either locally or over the Primary Controller LAN. Each unit
shall have its own internal RAM, non-volatile memory, microprocessor, battery
backup, regulated power supply, power conditioning equipment, ports for
connection of operating interface devices, and control enclosure. BCs shall be
programmable from an operator workstation, portable operators terminal, or hand
held operating device. BC shall contain sufficient memory for all specified global
control strategies, user defined reports and trending, communication programs,
and central alarming.
3. BCs shall be connected to a controller network that qualifies as a Primary
Controlling LAN.
4. All BCs shall be protected from any memory loss due to a loss of power by one or
a combination of the following:
UCB STANDARDS
15953-2
a)
5.
6.
7.
8.
9.
10.
11.
12.
13.
JULY 2012
Volatile RAM shall have a battery backup using a lithium battery with a rated
service life of fifty (50) hours, and a rated shelf life of at least five years.
Self-diagnostic routine shall report an alarm for a low battery condition.
b) EEPROM, EPROM, or NOVROM non-volatile memory
In addition BCs may provide intelligent, standalone control of HVAC functions.
Each BC may be capable of standalone direct digital operation utilizing its own
processor, non-volatile memory, input/output, wiring terminal strips, A/D
converters, real-time clock/calendar and voltage transient and lightning protection
devices. Refer to standalone functionality specified above.
The BC may provide for point mix flexibility and expandability. This requirement
may be met via either a family of expander boards, modular input/output
configuration, or a combination thereof. Refer to stand alone functionality
specified above.
All BC point data, algorithms and application software shall be modifiable from
the Operator Workstation.
Each BC shall execute application programs, calculations, and commands via a
microprocessor resident in the BC. The database and all application programs for
each BC shall be stored in non-volatile or battery backed volatile memory within
the BC and will be able to upload/download to/from the OWS and/or CSS.
BC shall provide buffer for holding alarms, messages, trends etc.
Each BC shall include self-test diagnostics, which allow the BC to automatically
alarm any malfunctions, or alarm conditions that exceed desired parameters as
determined by programming input.
Each BC shall contain software to perform full DDC/PID control loops.
For systems requiring end-of-line resistors those resistors shall be located in the
BC.
Input-Output Processing
a) Digital Outputs (DO): Outputs shall be rated for a minimum 24 Vac or Vdc,
1 amp maximum current. Each shall be configurable as normally open or
normally closed. Each output shall have an LED to indicate the operating
mode of the output and [a manual hand off or auto switch to allow for
override]. [If these HOA switches are not provided on the main board they
shall be provided via isolation relays within the control enclosure.] Each DO
shall be discrete outputs from the BCs board (multiplexing to a separate
manufacturers board is unacceptable). Provide suppression to limit
transients to acceptable levels.
b) Analog Inputs (AI): AI shall be 0-5 Vdc, 0-10 Vdc, and 0-20 mA. Provide
signal conditioning, and zero and span calibration for each input. Each input
shall be a discrete input to the BCs board (multiplexing to a separate
manufacturers board is unacceptable unless specifically indicated otherwise).
A/D converters shall have a minimum resolution of 12 bits.
c) Digital Inputs (DI): Monitor dry contact closures. Accept pulsed inputs of at
least one per second. Source voltage for sensing shall be supplied by the BC
and shall be isolated from the main board.
d) Universal Inputs (UI-AI or DI): To serve as either AI or DI as specified
above.
e) Electronic Analog Outputs (AO): Voltage mode: 0-5 Vdc and 0-10 Vdc;
Current mode: 4-20 mA. Provide zero and span calibration and circuit
protection. Pulse Width Modulated (PWM) analog via a DO [and
transducer] is acceptable only with University approval (Generally these will
UCB STANDARDS
15953-3
14.
15.
16.
17.
18.
19.
JULY 2012
UCB STANDARDS
15953-4
along with the time of the event. All control functions shall continue with the
global values programmable to either last value or a specified value. Peer
BCs shall recognize the loss, report alarm and reconfigure the LAN.
b) BC Hardware Failure: BC shall cease operation and terminate
communication with other devices. All outputs shall go to their specified fail
position.
20. Each BC shall be equipped with firmware resident self-diagnostics for sensors and
be capable of assessing an open or shorted sensor circuit and taking an appropriate
control action (close valve, damper, etc.).
21. BCs may include LAN communications interface functions for controlling
secondary controlling LANs Refer to Section 15954 {23 0904} - BAS System
Communications Devices for requirements if this function is packaged with the
BC.
22. BCs shall be mounted on equipment, in packaged equipment enclosures, or
locking wall mounted in a NEMA 1 enclosure, as specified elsewhere.
The following only applies to strict BACnet projects; coordinate with UCB
B.
2.03
JULY 2012
General Requirements:
1. AACs and ASCs shall provide intelligent, standalone control of HVAC
equipment. Each unit shall have its own internal RAM, non-volatile memory and
will continue to operate all local control functions in the event of a loss of
communications on the ASC LAN or sub-LAN. Refer to standalone requirements
by application specified in Part 3 of this section. In addition, it shall be able to
share information with every other BC and AAC /ASC on the entire network.
2. Each AAC and ASC shall include self-test diagnostics that allow the AAC /ASC
to automatically relay to the BC, LAN Interface Device or workstation, any
malfunctions or abnormal conditions within the AAC /ASC or alarm conditions of
inputs that exceed desired parameters as determined by programming input.
3. AACs and ASCs shall include sufficient memory to perform the specific control
functions required for its application and to communicate with other devices.
4. Each AAC and ASC must be capable of stand-alone direct digital operation
utilizing its own processor, non-volatile memory, input/output, minimum 8 bit A
to D conversion, voltage transient and lightning protection devices. All volatile
memory shall have a battery backup of at least fifty- (50) hrs with a battery life of
five years.
5. All point data; algorithms and application software within an AAC /ASC shall be
modifiable from the Operator Workstation.
6. AAC and ASC Input-Output Processing
a) Digital Outputs (DO): Outputs shall be rated for a minimum 24 VAC or
VDC, 1 amp maximum current. Each shall be configurable as normally open
or normally closed. Each output shall have an LED to indicate the operating
mode of the output and [a manual hand off or auto switch to allow for
UCB STANDARDS
15953-5
b)
c)
d)
e)
f)
override]. [If these HOA switches are not provided on the main board they
shall be provided via isolation relays within the control enclosure.] Each DO
shall be discrete outputs from the AAC/ASCs board (multiplexing to a
separate manufacturers board is unacceptable). Provide suppression to limit
transients to acceptable levels.
Analog Inputs (AI): AI shall be O-5 Vdc, 0-10Vdc, 0-20Vdc, and 0-20 mA.
Provide signal conditioning, and zero and span calibration for each input.
Each input shall be a discrete input to the BCs board (multiplexing to a
separate manufacturers board is unacceptable unless specifically indicated
otherwise). A/D converters shall have a minimum resolution of 8-10 bits
depending on application.
Digital Inputs (DI): Monitor dry contact closures. Accept pulsed inputs of at
least one per second. Source voltage for sensing shall be supplied by the BC
and shall be isolated from the main board. Software multiplexing of an AI
and resistors may only be done in non-critical applications and only with
prior approval of Architect/Engineer
Universal Inputs (UI-AI or DI): To serve as either AI or DI as specified
above.
Electronic Analog Outputs (AO) as required by application: voltage mode, 05VDC and 0-10VDC; current mode (4-20 mA). Provide zero and span
calibration and circuit protection. D/A converters shall have a minimum
resolution of 8 bits.
[Analog Output Pneumatic (AOP), 0-20 psi: Pneumatic outputs via an I/P
transducer or 0-10vdc to pneumatic transducer are acceptable. Multiplexed
pneumatic outputs of a separate manufacturer are unacceptable.]
The following only applies to strict BACnet projects; coordinate with UCB
B.
C.
JULY 2012
UCB STANDARDS
15953-6
PART III.
3.01
INSPECTION:
A.
3.02
Examine areas and conditions under which control systems are to be installed. Do not
proceed with work until unsatisfactory conditions have been corrected in manner
acceptable to Installer.
3.03
PART 3 - EXECUTION
B.
C.
D.
E.
JULY 2012
UCB STANDARDS
15953-7
e)
f)
2.
3.
Induction Units
Variable Speed Drive (VSD) controllers not requiring safety shutdowns of
the controlled device.
ASCs may be used in these applications.
Standalone Capability: Provide capability to execute control functions for the
application for a given setpoint or mode, which shall generally be occupied mode
control. Only the following data (as applicable) may be acquired from other
controllers via LANs. In the event of a loss of communications with any other
controller, or any fault in any system hardware that interrupts the acquisition of
any of these values, the ASC shall use the last value obtained before the fault
occurred. If such fault has not been corrected after the specified default delay
time, specified default value(s) shall then be substituted until such fault has been
corrected.
Physical/Virtual Point
Scheduling Period
Morning Warm-Up
Load Shed
Summer/Winter
Default Value
Normal
Off (cold discharge air)
Off (no shedding)
Winter
4.
F.
JULY 2012
Mounting:
a) ASCs that control equipment located above accessible ceilings shall be
mounted on the equipment in an accessible enclosure (36 clearance
required) and shall be rated for plenum use.
b) ASCs that control equipment mounted in a mechanical room may either be
mounted in, on the equipment, or on the wall of the mechanical room at an
adjacent, accessible location.
c) ASCs that control equipment mounted outside or in occupied spaces shall
either be located in the unit or in a proximate mechanical space.
d) Section 15953 {23 0913} contractor may furnish ASCs to the terminal unit
manufacturer for factory mounting.
5. Programmability: Operator shall be able to modify all setpoints (temperature
and airflow), scheduling parameters associated with the unit, tuning and set up
parameters, interstage timing parameters, and mode settings. Application-specific
block control algorithms may be used to meet the sequence of operations. The
ability to customize the control algorithm is not required unless specifically
indicated otherwise.
6. Network Restrictions: Limit the number of nodes on the network to the
maximum recommended by the manufacturer.
Application Category 2 (General Purpose Terminal Controller)
1. Applications in this category include the following:
a) Unitary Equipment >= 15 tons (Air Conditioners, Heat Pumps, Packaged
Heating/Cooling Units, and the like)
b) Small, Constant Volume Single Zone Air Handling Units
c) Constant Volume Pump Start/Stop
d) Misc. Equipment (Exhaust Fan) Start/Stop
e) Misc. Monitoring (not directly associated with a control sequence and where
trending is not critical)
f) Steam Converter Control
2. BCs may be used in these applications.
UCB STANDARDS
15953-8
3.
G.
JULY 2012
ASCs may be used in these applications provided the ASC meets all requirements
specified below. This category requires a general-purpose ASC to which
application-specific control algorithms can be attached.
4. Standalone Capability: Only the following data (as applicable) may be acquired
from other ASCs via LANs. In the event of a loss of communications with any
other ASCs, or any fault in any system hardware that interrupts the acquisition of
any of these values, the AAC/ASC shall use the last value obtained before the
fault occurred.
5. Mounting:
a) ASCs that control equipment located above accessible (36 clearance
required) ceilings shall be mounted on the equipment and shall be rated for
plenum use.
b) ASCs that control equipment located in occupied spaces or outside shall
either be mounted within the equipment enclosure (responsibility for physical
fit remains with the contractor) or in a near by mechanical/utility room in
which case it shall be enclosed in a NEMA 1, locking enclosure.
6. Programmability: Operator shall be able to modify all setpoints (temperature
and airflow), scheduling parameters associated with the unit, tuning and set up
parameters, interstage timing parameters, and mode settings. Operator shall be
able to address and configure spare inputs for monitoring. [Operator shall be able
to address and configure spare outputs for simple single loop control actions or
event initiated actions.] Application-specific block control algorithms may be used
to meet the sequence of operations.
7. Network Restrictions: Limit the number of nodes servicing any one of these
applications on the AAC/ASC LAN to 32.
Application Category 3 (Advanced Application Controller)
1. Applications in this category include the following:
a) Large Constant Volume Air Handlers
b) VAV Air Handlers {generally >5,000 and <10,000cfm}
c) Dual Duct Air Handlers {generally >5000 and < 10,000 cfm}
d) Multizone Air Handlers
e) Self Contained VAV Units
2. BCs may be used in these applications.
3. AACs may be used in these applications provided:
a) The AACs meets all requirements specified below.
b) All control functions and physical I/O associated with a given unit resides in
one AAC.
c) Input A/D is 10-bit. Exception: 8-bit input A/D can be used when matched
with high accuracy sensors, the range of which meets the resolution
requirements specified for the applicable sensor in Section 15951 {23 0900}.
d) Pulsed inputs required for the application can be monitored and accumulated
effectively.
4. Standalone Capability: Only the following data (as applicable) may be acquired
from other AACs via LANs. In the event of a loss of communications with any
other AACs, or any fault in any system hardware that interrupts the acquisition of
any of these values, the AAC shall use the last value obtained before the fault
occurred.
5. Mounting:
UCB STANDARDS
15953-9
a)
H.
The following does not apply to all projects; coordinate with UCB
3.04
B.
3.05
This section is designed to address the MS/TP networks within the DDC systems.
Information passed within the MS/TP network will greatly affect the overall
performance of the building systems. Scan times from the first controller to the last
controller within the building network that exceed 2 seconds are not acceptable. If scan
times of 2 seconds or less cannot be achieved, contact UCB.
Once the network is properly configured the contractor shall provide a network
bandwidth analysis of the controller network. The analysis shall document network
bandwidth utilization does not exceed the requirements stated above for a continuous
one hour period.
JULY 2012
Refer to Section 15950 {23 0900} for requirements pertaining to control unit quantity
and location.
UCB STANDARDS
15953-10
JULY 2012
UCB STANDARDS
15953-11
SECTION 15954
{23 0904}
BAS COMMUNICATION DEVICES
PART I.
1.01
SECTION INCLUDES
A.
B.
C.
1.02
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
DESCRIPTION OF WORK
A.
PART II.
2.01
Network Connection
Local Supervisory LAN Gateways/Routers
Chiller Controls Interface Device (CID)
RELATED DOCUMENTS:
A.
1.03
PART 1 - GENERAL
Contractor shall provide all interface devices and software to provide an integrated
system connecting BCs, AACs, ASCs and Gateways to the University network.
PART 2 - PRODUCTS
NETWORK CONNECTION
A.
JULY 2012
UCB Private VLAN: Internet-based network connecting the BAS across multiple
facilities with a central data warehouse and server, accessible via standard webbrowser. This is an existing infrastructure and Contractor is not required to configure
any components of this VLAN.
The following ONLY applies to strict BACnet systems and will typically be deleted.
UCB STANDARDS
15954-1
Contractor is however required to provide BACnet Objects and services at the Local
Supervisory LAN via BACnet over IP.
2.02
B.
C.
D.
E.
F.
2.03
Edit the following list as necessary to meet the needs of UCB based on chiller size and application.
D.
JULY 2012
UCB STANDARDS
15954-2
5.
6.
7.
8.
9.
10.
11.
12.
JULY 2012
Bearing Temperature
Suction and Head Pressures
Suction and Head Temperatures
All available alarms; common alarm as minimum
Chiller Status
Enable/Disable
Current Limit Percent
CHW Setpoint and Setpoint Reset
UCB STANDARDS
15954-3
PART III.
3.01
INSPECTION:
A.
3.02
PART 3 - EXECUTION
Examine areas and conditions under which control systems are to be installed. Do not
proceed with work until unsatisfactory conditions have been corrected in manner
acceptable to Installer.
JULY 2012
UCB STANDARDS
15954-4
SECTION 15955
{23 0905}
BAS SOFTWARE AND PROGRAMMING
PART I.
1.01
SECTION INCLUDES
A.
B.
C.
D.
E.
F.
G.
H.
I.
1.02
System Software
Programming Description
Control Algorithms
Energy Management Applications
Password Protection
Alarm Reporting
Trending
Data Acquisition and Storage
Dynamic Color Graphics
RELATED DOCUMENTS:
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
1.03
PART 1 - GENERAL
DESCRIPTION OF WORK:
A.
B.
JULY 2012
Fully configure systems and furnish and install all software, programming and dynamic
color graphics for a complete and fully functioning system as specified.
Refer to Section 15950 {23 0900} - Building Automation System (BAS) for general
requirements
UCB STANDARDS
15954-1
C.
1.04
LICENSING
A.
B.
C.
D.
E.
F.
G.
PART II.
2.01
PART 2 - PRODUCTS
SYSTEM SOFTWARE-GENERAL
A.
B.
2.02
Refer to 15958 {23 0993} - Sequence of Operation for general sequence of operation
requirements.
Functionality and Completeness: The Contractor shall furnish and install all software
and programming necessary to provide a complete and functioning system as specified.
The Contractor shall include all software and programming not specifically itemized in
these Specifications, which is necessary to implement, maintain, operate, and diagnose
the system in compliance with these Specifications.
Configuration: The software shall support the system as a distributed processing
network configuration.
CONTROLLER SOFTWARE
A.
JULY 2012
UCB STANDARDS
15954-2
B.
C.
D.
E.
F.
G.
H.
JULY 2012
UCB STANDARDS
15954-3
1.
I.
J.
K.
L.
M.
N.
O.
2.03
All Direct Digital Control software, Energy Management Control software, and
functional block application programming software templates shall be provided in
a ready-to-use state, and shall not require (but shall allow) Owner programming.
Security: Controller software shall support multiple level password access restriction
as more fully specified below.
Direct Digital Control: Controller shall support application of Direct Digital Control
Logic. All logic modules shall be provided pre-programmed with written
documentation to support their application. Provide the following logic modules as a
minimum:
1. Proportional-Integral-Derivative (PID) control with analog, PWM and floating
output
2. Two Position control (Hi or Low crossing with deadband)
3. Single-Pole Double-Throw relay
4. Delay Timer (delay-on-make, delay-on-break, and interval)
5. Hi/Low Selection
6. Reset or Scaling Module
7. Logical Operators (AND, OR, NOT, XOR)
Psychrometric Parameters: Controller software shall provide preprogrammed
functions to calculate and present psychrometric parameters (given temperature and
relative humidity) including the following as a minimum: Enthalpy, Wet Bulb
Temperature.
Updating/Storing Application Data: Site-specific programming residing in volatile
memory shall be uploadable/downloadable from an OWS or CSS connected locally, to
the Primary LAN, to the Local Supervisory LAN and remotely via the internet.
Initiation of an upload or download shall include the following methods; Manually and
Automatically upon detection of a loss or change.
Restart: System software shall provide for orderly shutdown upon loss of power and
automatic restart upon power restoration. Volatile memory shall be retained; outputs
shall go to programmed fail (open, closed, or last) position. Equipment restart shall
include a user definable time delay on each piece of equipment to stagger the restart.
Loss of power shall be alarmed at operator interface indicating date and time.
Time Synchronization: Operators shall be able to set the time and date in any device
on the network that supports time-of-day functionality. The operator shall be able to
select to set the time and date for an individual device, devices on a single network, or
all devices simultaneously. Automatic time synchronization shall be provided.
Misc. Calculations: System software shall automate calculation of psychometric
functions, calendar functions, kWh/kW, and flow determination and totalization from
pulsed or analog inputs, curve-fitting, look-up table, input/output scaling, time
averaging of inputs and A/D conversion coefficients.
JULY 2012
UCB STANDARDS
15954-4
2.
C.
2.04
2.05
System shall have the ability to perform all of the following energy management
routines via preprogrammed function blocks or template programs. As a minimum
provide the following whether or not required in the software:
1. Time-of-Day Scheduling
2. Calendar-Based Scheduling
3. Holiday Scheduling
4. Temporary Schedule Overrides
5. Optimal Start/Optimal Stop-based on space temperature offset, outdoor air
temperature, and building heating and cooling capacitance factors as a minimum
6. Night Setback and Morning Recovery Control, with ventilation only during
occupancy
7. Economizer Control (enthalpy or dry-bulb)
8. Economizer Control (hydronic)
9. Peak Demand Limiting / Load Shedding
10. Lighting/Occupancy Control
11. Dead Band Control
B.
All programs shall be executed automatically without the need for operator
intervention, and shall be flexible enough to allow operator customization. Programs
shall be applied to building equipment as described in Section 15958 {23 0993} Sequence of Operation.
PASSWORD PROTECTION
A.
B.
C.
D.
JULY 2012
UCB STANDARDS
15954-5
E.
F.
G.
2.06
A minimum of 50 user names shall be supported and programmed per the Universitys
direction.
Operators shall be able to perform only those commands available for the access level
assigned to their user name.
User-definable, automatic log-off timers of from 1 to 60 minutes shall be provided to
prevent operators from inadvertently leaving interface device software on-line.
B.
JULY 2012
Alarm management shall be provided to monitor, buffer, and direct alarms and
messages to operator devices and memory files. The CSS shall perform distributed,
independent alarm analysis and filtering to minimize operator interruptions due to noncritical alarms, minimize network traffic, and prevent alarms from being lost. At no
time shall a BCs ability to report alarms be affected by either operator activity at an
Operator Workstation or local handheld device, or by communications with other
panels on the network.
1. Alarm Descriptor: Each alarm or point change shall include that points English
language description, and the time and date of occurrence. In addition to the
alarms descriptor and the time and date, the user shall be able to print, display and
store an alarm message to more fully describe the alarm condition or direct
operator response.
2. Alarm Prioritization: The software shall allow users to define the handling and
routing of each alarm by their assignment to discrete priority levels. A minimum
of five priority levels shall be provided. For each priority level, users shall have
the ability to enable or disable an audible tone whenever an alarm is reported and
whenever an alarm returns to normal condition. Users shall have the ability to
manually inhibit alarm reporting for each individual alarm and for each priority
level. Contractor shall coordinate with the University on establishing alarm
priority definitions. Alarm Level 1 Life Safety (i.e. smoke detector), Level 2
Critical (i.e. controller failure), Level 3 Abnormal (i.e. out-of-range temperature),
Level 4 Energy Waste (i.e. fighting valves), Level 5 Maintenance Message (i.e.
runtime monitor, filter status).
3. Alarm Report Routing: Each alarm priority level shall be associated with a
unique user-defined list of operator devices including any combination of local or
remote workstations, printers, email accounts, SMS accounts and workstation disk
files. All alarms associated with a given priority level shall be routed to all
operator devices on the user-defined list associated with that priority level. For
each priority level, alarms shall be automatically routed to a default operator
device in the event that alarms are unable to be routed to any operator device
assigned to the priority level.
4. Alarm Acknowledgment: For alarm priority levels that are directed to a
workstation screen, an indication of alarm receipt shall be displayed immediately
regardless of the application in use at the workstation, and shall remain on the
screen until acknowledged by a user having a password that allows alarm
acknowledgment. Upon acknowledgment, the complete alarm message string
(including date, time, and user name of acknowledging operator) shall be stored in
the CSS database.
It shall be possible for any operator to receive a summary of all alarms regardless of
acknowledgement status; for which a particular recipient is enrolled for notification;
UCB STANDARDS
15954-6
based on current event state; based on the particular event algorithm (e.g., change of
value, change of state, out of range, and so on); alarm priority; and notification class.
Include the following only if you are trying to mandate strict BACnet Interoperability.
C.
BACnet Alarming Services: All alarms and events shall be implemented using
standard BACnet event detection and notification mechanisms. The workstation shall
receive BACnet alarm and event notifications from any gateway or BACnet controller
in the system and display them to an operator. The workstation shall also log alarms
and events, provide a way for an operator with sufficient privilege to acknowledge
alarms, and log acknowledgements of alarms. It shall be possible for an operator to
receive, at any time, a summary of all alarms that are currently in effect at any site
whether or not they have been acknowledged. Operators shall also be able to view and
change alarm limits for any alarm at the appropriate password level.
D.
Alarm Historical Database: The database shall store all alarms and events object
occurrences in an ODBC or an OLE database-compliant relational database. Provide a
commercially available ODBC driver or OLE database data provider, which would
allow applications to access the data using standard Microsoft Windows Data Services.
2.07
TRENDING
A.
The software shall display historical data in both a tabular and graphical format. The
requirements of this trending shall include the following:
1. Provide trends for all physical points, virtual points and calculated variables.
2. The sample rate and data selection shall be selectable by the operator.
3. The trended value range shall be selectable by the operator.
4. Workstations shall be able to display up to four simultaneous trend graphs with up
to four data points per graph.
5. The data points must be exportable from any operator interface in CSV or MS
Excel format.
B.
C.
D.
2.08
TOTALIZATION
A.
JULY 2012
The software shall support totalizing analog, digital, and pulsed inputs and be capable
of accumulating, storing, and converting these totals to engineering units used in the
documents. These values shall generally be accessible to the Operator Interfaces to
support management-reporting functions.
UCB STANDARDS
15954-7
B.
C.
2.09
SCHEDULING
A.
B.
C.
D.
E.
2.10
Provide a graphic utility for user-friendly operator interface to adjust equipmentoperating schedules.
Scheduling feature shall include multiple seven-day master schedules, holiday
schedules and override schedules, each with start time and stop time. Master schedules
shall be individually editable for each day and holiday.
Scheduling feature shall allow for each individual equipment unit to be assigned to one
of the master schedules.
Timed override feature shall allow an operator to temporarily change the state of
scheduled equipment. An override command shall be selectable to apply to an
individual unit, all units assigned to a given master schedule, or to all units in a
building. Timed override shall terminate at the end of an operator selectable time, or at
the end of the scheduled occupied/unoccupied period, whichever comes first. A
password level that does not allow assignment of master schedules shall allow a timed
override feature.
A yearly calendar feature shall allow assignment of holidays, and automatic reset of
system real time clocks for transitions between daylight savings time and standard
time.
OVERRIDES
A.
B.
C.
D.
JULY 2012
BAS shall provide an audit log report of all overrides currently active, historical
overrides along with the user who initiated the override.
Provide a screen graphic for manual override of the "OFF" for all Scheduled Start/Stop
Zones. Provide the necessary software to start any desired zone's equipment by touch
screen. The program shall permit operator selection of zones and shall enable all
related equipment for that particular zone. The program shall index the selected zone
to an "ON" mode in a minimum of one-hour increments for a period of up to six hours
in the override condition. Once overridden, the zone equipment shall operate in the
occupied mode, including exhaust fan interlocks.
Timed override feature shall allow an operator to temporarily change the state of
scheduled equipment. An override command shall be selectable to apply to an
individual unit, all units assigned to a given master schedule, or to all units in a
building. Timed override shall terminate at the end of an operator selectable time, or at
the end of the scheduled occupied/unoccupied period, whichever comes first. A
password level that does not allow assignment of master schedules shall allow a timed
override feature.
Provide equipment override programs for all energy recovery units, air handling units,
and heating and ventilating units. Program shall allow operator to override ERU,
AHU, or HVU Off command to enable individual units for operation without
overriding Zone command. Duration of override shall be for 3 hours. Intent is to allow
ERUs, AHUs, or HVUs to run for maintenance servicing without requiring other
equipment in the zone to operate as would be required if the Zone were overridden on.
UCB STANDARDS
15954-8
E.
F.
G.
2.11
Provide a single point outdoor air damper override. Intent is to allow the BAS operator
to command all outdoor air intake dampers controlled by BAS to be closed by a single
command.
Provide a single point Zones override. Intent is to allow the BAS operator to command
all Zones to the unoccupied mode, effectively closing all outdoor air dampers and
shutting down exhaust fans.
Override shall be possible for analog or time clock values for a given period of time,
until a given time or permanently. Overrides may be cleared at the keyboard or
through programmable user functions.
B.
C.
D.
E.
F.
G.
H.
JULY 2012
Graphic software shall facilitate user-friendly interface to all aspects of the System
Software specified above. The intent of this specification is to require a graphic
package that provides for intuitive operation of the systems without extensive training
and experience. It shall facilitate logical and simple system interrogation,
modification, configuration, and diagnosis.
Graphic software shall support multiple simultaneous screens to be displayed and
resizable in a Windows-like environment. All functions excepting text entry
functions shall be executable with a mouse.
Graphic software shall provide for multitasking such that third-party programs can be
used while the OWS software is on line. Software shall provide the ability to alarm
graphically even when operator is in another software package.
Operating system software shall be Microsoft Windows XP Professional, or latest
version of Windows supported by the BAS manufacturer and approved by UC.
The software shall allow for the Universitys creation of user-defined, color graphic
displays of geographic maps, building plans, floor plans, and mechanical and electrical
system schematics. These graphics shall be capable of displaying all point information
from the database including any attributes associated with each point (i.e., engineering
units, etc.). In addition, operators shall be able to command equipment or change
setpoints from a graphic through the use of the mouse
Screen Penetration: The operator interface shall allow users to access the various
system graphic screens via a graphical penetration scheme by using the mouse to select
from menus or button icons. Each graphic screen shall be capable of having a unique
list of other graphic screens that are directly linked through the selection of a menu
item or button icon.
Dynamic Data Displays: Dynamic physical point values shall automatically updated
at a minimum frequency of 6 updates per minute without operator intervention. Point
value fields shall be displayed with a color code depicting normal, abnormal, override
and alarm conditions.
Point Override Feature: Each displayed point shall be individually enabled/disabled
to allow mouse-driven override of digital points or changing of analog points. Such
overrides or changes shall occur in the control unit, not just in the workstation
software. The graphic point override feature shall be subject to password level
protection. Points that are overridden shall be reported as an alarm, and shall be
displayed in a coded color. The alarm message shall include the operators user name.
A list of points that are currently in an override state shall be available through menu
selection.
UCB STANDARDS
15954-9
I.
J.
2.12
JULY 2012
UCB STANDARDS
15954-10
PART III.
3.01
SYSTEM CONFIGURATION
A.
3.02
B.
C.
3.03
PART 3 - EXECUTION
PASSWORD SETUP
A.
JULY 2012
UCB STANDARDS
15954-11
4.
B.
3.04
POINT PARAMETERS
A.
B.
C.
JULY 2012
UCB STANDARDS
15954-12
6.
D.
3.05
TRENDS
A.
B.
C.
3.06
Reporting of each change of state, and memory storage of the time of the last
change of state
7. Totalization of on-time (for all motorized equipment status points), and
accumulated number of off-to-on transitions.
Provide the following minimum programming for each digital output:
1. Name
2. Address
3. Output updating frequency
4. Engineering units (on/off, open/closed, freeze/normal, etc.)
5. Direct or Reverse action selection
6. Minimum on-time
7. Minimum off-time
8. Status association with a DI and failure alarming (as applicable)
9. Reporting of each change of state, and memory storage of the time of the last
change of state.
10. Totalization of on-time (for all motorized equipment status points), and
accumulated number of off-to-on transitions.
11. Default value to be used when the normal controlling value is not reporting.
Contractor shall establish and store trend logs. Trend logs shall be prepared for each
physical input and output point, and all dynamic virtual points such as setpoints subject
to a reset schedule, intermediate setpoint values for cascaded control loops, and the like
as directed by the University.
The University will analyze trend logs of the system operating parameters to evaluate
normal system functionality. Contractor shall establish these trends and ensure they are
being stored properly.
1. Data shall include a single row of field headings and the data thereafter shall be
contiguous. Each record shall include a date and time field or single date stamp.
Recorded parameters for a given piece of equipment or component shall be
trended at the same intervals and be presented in a maximum of two separate 2dimensional formats with time being the row heading and field name being the
column heading.
The Contractor shall demonstrate functional trends as specified for a period of 30 days
after successful system demonstration before Substantial Completion of the system.
ALARMS
A.
B.
C.
JULY 2012
General: Contractor will be responsible for setting initial alarm parameters. Reporting
actions will be setup by UCB. No reporting actions will be initiated unless directed by
UCB.
Override Alarms: Any point that is overridden through the override feature of the
graphic workstation software shall be reported as a Level 3 alarm.
Analog Input Alarms: For each analog input, program an alarm message for
reporting whenever the analog value is outside of the programmed alarm limits. Report
a Return-to-Normal message after the analog value returns to the normal range, using
a programmed alarm differential. The alarm limits shall be individually selected by
UCB STANDARDS
15954-13
UCB. Contractor shall coordinate with UCB for final values based on the following
parameters:
1. Space temperature, except as otherwise stated in sequence of operation: Level 3
a) Low alarm: 64F
b)
2.
3.
D.
3.07
b)
c)
b)
c)
GRAPHIC SCREENS
A.
JULY 2012
Floor Plan Screens: The contract document drawings will be made available to the
Contractor in AutoCAD format upon request. These drawings may be used only for
developing backgrounds for specified graphic screens; however the University does not
guarantee the suitability of these drawings for the Contractors purpose.
1. Provide graphic floor plan screens for each floor, wing, or tower of the building.
Indicate the location of all equipment that is not located on the equipment room
screens. Indicate all equipment zones with corresponding ON/OFF status.
Indicate the location of temperature sensors associated with each temperature-
UCB STANDARDS
15954-14
B.
C.
JULY 2012
controlled zone (i.e., VAV terminals, fan-coils, single-zone AHUs, etc.) on the
floor plan screens. Display the space temperature point adjacent to each
temperature sensor symbol. Use a distinct line symbol to demarcate each terminal
unit zone boundary. Use distinct colors to demarcate each air handling unit zone.
Mechanical floor plan drawings will be made available to the contractor upon
request for the purpose of determining zone boundaries. Indicate room numbers
as provided by the Owner. Provide a drawing link from each space temperature
sensor symbol and equipment symbol shown on the graphic floor plan screens to
each corresponding equipment schematic graphic screen.
2. Provide graphic floor plan screens for each mechanical equipment room and a
plan screen of the roof. Indicate the location of each item of mechanical
equipment. Provide a drawing link from each equipment symbol shown on the
graphic plan view screen to each corresponding mechanical system schematic
graphic screen.
3. If multiple floor plans are necessary to show all areas, provide a graphic building
key plan. Use elevation views and/or plan views as necessary to graphically
indicate the location of all of the larger scale floor plans. Link graphic building
key plan to larger scale partial floor plans. Provide links from each larger scale
graphic floor plan screen to the building key plan and to each of the other graphic
floor plan screens.
4. Provide a graphic site plan with links to and from each building plan.
System Schematic Screens: Provide graphic system schematic screen for each HVAC
subsystem controlled with each I/O point in the project appearing on at least one
graphic screen. System graphics shall include flow diagrams with status, setpoints,
current analog input and output values, operator commands, etc. as applicable. General
layout of the system shall be schematically correct. Input/output devices shall be
shown in their schematically correct locations. Include appropriate engineering units
for each displayed point value. Verbose names (English language descriptors) shall be
included for each point on all graphics; this may be accomplished by the use of a popup window accessed by selecting the displayed point with the mouse. Indicate all
adjustable setpoints on the applicable system schematic graphic screen or, if space does
not allow, on a supplemental linked-setpoint screen.
1. Provide graphic screens for each air handling system. Indicate outside air
temperature and enthalpy, and mode of operation as applicable (i.e., occupied,
unoccupied, warm-up, cool-down). Link screens for air handlers to the heating
system and cooling system graphics. Link screens for supply and exhaust systems
if they are not combined onto one screen.
2. Provide a graphic screen for each zone. Provide links to graphic system schematic
screens of air handling units that serve the corresponding zone.
3. Provide a cooling system graphic screen showing all points associated with the
chillers, cooling towers and pumps. Indicate outside air dry-bulb temperature and
calculated wet-bulb temperature. Link screens for chilled water and condenser
water systems if they cannot fit onto one cooling plant graphic screen.
4. Link screens for heating and cooling system graphics to utility history reports
showing current and monthly electric uses, demands, peak values, and other
pertinent values.
Alarms: Each programmed alarm shall appear on at least one graphic screen. In
general, alarms shall be displayed on the graphic system schematic screen for the
system that the alarm is associated with (for example, chiller alarm shall be shown on
UCB STANDARDS
15954-15
graphic cooling system schematic screen). For all graphic screens, display analog and
digital values that are in a alarm condition in a red color.
JULY 2012
UCB STANDARDS
15954-16
SECTION 15958
{23 0993}
SEQUENCE OF OPERATION
PART I.
GENERAL............................................................................................................................................ 1
1.01
1.02
1.03
1.04
PART II.
PRODUCTS ..................................................................................................................................... 2
PART III.
3.01
3.02
3.03
3.04
3.05
3.06
3.07
3.08
EXECUTION ................................................................................................................................... 3
GENERAL ......................................................................................................................................................................................... 3
DEMAND LIMITING CONTROL: ........................................................................................................................................................... 5
AIR HANDLING UNITS - GENERAL ..................................................................................................................................................... 6
AIR HANDLING UNIT DIAGNOSTICS - GENERAL ............................................................................................................................. 10
AIR HANDLER MONITORING AND MANAGEMENT ................................................................................................................ 11
GLYCOL HEAT RECOVERY RUN AROUND LOOP ................................................................................................................ 11
STEAM TO HW CONVERTERS WITH VV PUMPS .............................................................................................................................. 12
CENTRAL PLANT MONITORING AND MANAGEMENT ............................................................................................................ 13
JULY 2012
UCB STANDARDS
15958-i
PART I.
1.01
SECTION INCLUDES
A.
B.
C.
D.
1.02
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
Drawings and general provisions of Contract, including the General Conditions and
Supplementary Conditions and other Division-1 Specification Sections, apply to this
Section.
Section 15010 - Basic Mechanical Requirements
Section 23 0500 Common Work Results for HVAC
Section 15950 - Building Automation System (BAS) General
Section 23 0900 - Building Automation System (BAS) General
Section 15951 - BAS Basic Materials, Interface Devices, and Sensors
Section 23 0913 BAS Basic Materials, Interface Devices, and Sensors
Section 15953 - BAS Field Panels
Section 23 0903 BAS Field Panels
Section 15954 - BAS Communications Devices
Section 23 0904 - BAS Communication Devices
Section 15955 - BAS Software
Section 23 0905 - BAS Software and Programming
Section 15959 BAS Commissioning
Section 23 0801 - BAS Commissioning
SYSTEM DESCRIPTION
A.
B.
1.04
RELATED DOCUMENTS:
A.
1.03
GENERAL
This Section defines the manner and method by which controls operate and sequence the
controlled equipment. Included in this section are general requirements and logic
strategies that expand on the specific sequences shown on the drawings. Specific
drawing sequences refer to this section and reference the logic strategies as required.
Refer to the control drawings for specific sequences for individual systems.
SUBMITTALS
A.
JULY 2012
Refer to Section 15950 {23 0900} and Division 1 for requirements for control shop
drawings, product data, Users Manual, etc.
UCB STANDARDS
15958-1
PART II.
PRODUCTS
Not Used
JULY 2012
UCB STANDARDS
15958-2
PART III.
3.01
EXECUTION
GENERAL
A.
B.
Sequences specified herein indicate the functional intent of the systems operation
and may not fully detail every aspect of the programming that may be required to
obtain the indicated operation. Contractor shall provide all programming
necessary to obtain the sequences/system operation indicated.
When an air handling unit is not in operation, control devices shall remain in
their off positions. Off positions may differ from the normal (meaning
failed) position. Except as specified otherwise, off and normal positions of
control devices shall be as follows:
Device
Heating coil valves
Cooling coil valves
Outside air damper
Return air damper
Exhaust/relief air damper
Var. Freq. Drive
C.
D.
Off Position
closed
closed
closed
open
closed
Off
Normal Position
open
closed
closed
open
closed
Min. Speed
1.
2.
3.
4.
JULY 2012
Occupied Period: period of time when the building is in use and occupied.
Unless indicated otherwise, this period is defined as X:XX AM - X:XX PM
weekdays and X:XX AM to XX:XX PM weekends. Exclude all national
holidays. Generally systems will be fully operational throughout this period
and ventilation air shall be continuously introduced. Space temperature
setpoints will generally be in the normal range of 69-77F.
Unoccupied period: period of time when the building or zone is not in use
and unoccupied. Ventilation air shall not be introduced.
Preoccupancy Period: Time prior to the Occupied period when the
systems are returning the space temperatures from setback to normal or
occupied setpoints (warm-up and cool-down). Ventilation air shall not be
introduced unless outside air conditions permit free-cooling. Time period
shall be determined by an optimum start strategy unless otherwise specified.
Setback Period: Setback will typically coincide start with the end of the
occupied period and end with the start of the preoccupacy period, however it
shall be provided with its own schedule. Generally systems will be off
except to maintain a setback temperature.
UCB STANDARDS
15958-3
E.
F.
G.
H.
I.
J.
JULY 2012
Where any sequence or occupancy schedule calls for more than one motorized
unit to start simultaneously, the BAS start commands shall be staggered by 5
second (adj.) intervals to minimize inrush current.
Alarm messages specified throughout the sequences are assigned to discrete
priority levels. Priority levels dictate the handling and destination of alarm
reports, and are defined in Section 15955 {23 0905} - ATC System Software and
Programming.
Wherever a value is indicated as adjustable (adj.), it shall be modifiable, with the
proper password level, from the operator interface or via a function block menu.
For these points, it is unacceptable to have to modify programming statements to
change the setpoint.
When a power failure is detected in any phase, the BAS start commands shall be
retracted immediately from all electrically powered units served by the failed
power source. If the associated primary control unit (PCU) is powered by normal
or emergency power, it may monitor its own power source as an indication of
power status. If the PCU is powered by uninterruptable power supply (UPS), or
if PCU is not capable of monitoring its own power for use in sequences,
Contractor shall provide at least one voltage monitor (three phase when
applicable) per building. When the BAS detects that power has been restored, all
equipment for which the BAS start command had been retracted shall be
automatically restarted on staggered 5 second intervals to minimize inrush
current. When loss of equipment status coincides with a power failure, system
shall not alarm individual equipment failures. Instead, only a single Level 2
alarm shall be enunciated.
Where reset action is specified in a sequence of operation, but a reset schedule is
not indicated on the drawings, one of the following methods shall be employed:
1. Contractor shall determine a fixed reset schedule which shall result in stable
operation and shall maintain the primary variable within the specified
maximum allowable variance.
2. A floating reset algorithm shall be used which increments the secondary
variable setpoint (setpoint of control loop being reset) on a periodic basis to
maintain primary variable setpoint. The recalculation time and reset
increment shall be chosen to maintain the primary variable within the
specified maximum allowable variance.
Where a supply air temperature or duct pressure setpoint is specified to be reset
by the space temperature of the zones calling for the most cooling/heating, the
following method shall be employed:
1. A floating reset algorithm shall be used which increments the secondary
variable (e.g., supply air temperature or duct pressure) setpoint on a periodic
basis to maintain primary variable (e.g. space temperature) setpoint. The
reset increment shall be determined by the quantity of need heat or need
cool requests from individual SCUs. A SCUs need heat virtual point
shall activate whenever the zones space temperature falls below the
currently applicable (occupied or unoccupied) heating setpoint throttling
range. A SCUs need cool virtual point shall activate whenever the zones
space temperature rises above the currently applicable (occupied,
unoccupied, or economy) cooling setpoint throttling range. The
recalculation time and reset increment shall be chosen to maintain the
primary variable within the specified maximum allowable variance while
UCB STANDARDS
15958-4
K.
L.
M.
N.
3.02
JULY 2012
UCB STANDARDS
15958-5
B.
C.
D.
E.
3.03
Demand limiting shall be disabled during the winter billing period. When
demand limiting is enabled, it shall be possible for the operator to disable it on a
daily basis during, but it shall be automatically re-enabled each day at 12
midnight.
On a rise in kW to within 200 kW (adj.) of setpoint, a Level 4 alarm shall be
enunciated and BAS shall begin to make one load shed command every 3
minutes (adj.). On a fall in kW to 200 kW less than the demand setpoint, BAS
shall begin to broadcast one load restore command every 3 (adj.) minutes on a
first shed, first restored basis. If demand exceeds the demand setpoint and there
are no more loads left to shed, the demand setpoint shall be increased to the
maximum demand experienced. Demand setpoint shall be automatically reset to
an adjustable value at the beginning of each billing period.
Loads available for shedding are defined elsewhere in this specification
section.
On a rise in kW to within 50 kW (adj.) of setpoint, a Level 3 and Level 4 alarm
shall be enunciated.
JULY 2012
Logic Strategies: The BAS shall fully control the air handlers. Generally the
BAS shall energize the AH (start the fans and activate control loops) as dictated
for each air handle. The following indicates when and how the BAS shall
energize the AHs and control various common aspects of them. The following
logic strategies shall be included by reference, if required, from each AHU
sequence of operation:
1. Scheduled Occupancy: BAS shall determine the occupancy periods
(occupied, unoccupied, preoccupancy, and setback) as defined above. The
following details the common control aspects related to the scheduled
occupancy.
a) Occupied Period: BAS shall energize the AH during all occupied
periods. Note that the beginning of the occupancy period shall be set
sufficiently before the actual start of occupancy to obtain the required
building component of ventilation per ASHREA 62. Minimum OA
flow setpoint shall be as scheduled on the drawings. Normal
setpoints shall apply.
b) Unoccupied Period: Minimum OA flow shall be 0 CFM or the
minimum OA damper position shall be 0%. If during the unoccupied
period there is a request for occupancy override, the occupancy mode
shall become active for an adjustable period. The unoccupied period
and the preoccupancy period will typically overlap.
c) Setback Period: the BAS shall deenergize the unit except as required
to maintain a setback temperature as indicated in the individual
sequences with a 5F cycle differential. Generally, where setback
temperatures apply in multiple zones, the worst zone shall control the
system. Setback setpoints generally apply except during preoccupancy
[and night purge]. If during the unoccupied period there is a request for
occupancy override, the occupancy mode shall become active for an
adjustable period.
UCB STANDARDS
15958-6
d)
2.
3.
JULY 2012
UCB STANDARDS
15958-7
4.
JULY 2012
UCB STANDARDS
15958-8
5.
6.
7.
8.
JULY 2012
UCB STANDARDS
15958-9
a)
b)
c)
d)
e)
The unit fans shall be deenergized. Typically supply and return fans
where applicable shall be deenergized via a hardwired interlock, and an
indication of the operation shall be displayed by the BAS.
All hot water valves and chilled water valves will be commanded to
100% open.
All hot water coil pumps and chilled water coil pumps will be
commanded to run.
Outside air dampers shall fully close and return air dampers shall fully
open.
BAS shall enunciate appropriate alarm and remove and lock out the
start command, which shall initiate "fan failure" alarms.
9.
B.
3.04
JULY 2012
Diagnostic Strategies: In addition to the standard alarm limits specified for all
sensed variables the BAS monitor and diagnose anomalies in the operation of the
air handlers. The following diagnostic strategies shall be included by reference
with each air handler with any specific clarifications required:
1. Run Time Limit: BAS shall accumulate the runtime of the status of
associated rotating equipment and enunciate a level 5 alarm to indicate that
the unit is in need of service.
2. Filter Monitoring: BAS shall monitor the differential pressure transmitter
across the filter bank(s). A level 5 alarm shall be reported when pressure
drop exceeds the transmitters setting.
3. Start Monitoring: BAS shall accumulate the starts of cycling equipment.
BAS shall further enunciate a level 5 alarm when the number of starts
exceeds the specified value within the specified time period. (ie: more than
3 starts in a 30 min period)
UCB STANDARDS
15958-10
3.05
3.06
General: The BAS shall monitor various aspects of the air handling systems and
calculate parameters as specified below to facilitate operations and management.
1. Trending: The BAS shall continuously monitor, calculate and display the
following parameters at the intervals indicated. These values shall be stored
initially in the buffer of the controlling control unit, and then be uploaded
periodically and stored on a specified hard disc.
2. Parameters to be trended:
a) All temperature sensors at 1 hour intervals
b) All relative humidity sensors at 1 hour intervals
c) All pressure sensors at 1 hour intervals
d) All run requests and statuses on a change in value
e) All analog loop outputs on 1 hour intervals
f) Calculated enthalpies in 2 hour intervals
g) Summed cooling and heating requests on 2 hour intervals
General: BAS shall control the glycol heat recovery system and equipment and
provide monitoring and diagnostic information for management purposes.
a)
B.
C.
JULY 2012
UCB STANDARDS
15958-11
3.07
C.
D.
JULY 2012
General: BAS shall control the hot water systems and equipment and provide
monitoring and diagnostic information for management purposes.
Heating Enable: Heating shall be enabled when:
1. Any hot water valve opens to more than 50% continuously for 10 min.
(adj.).
2. OR, the Outside Air temperature is below 55F
3. OR, whenever manually enabled by the operator at the operator interface.
Once enabled, the Heating Water System shall run for a minimum of 1 hour.
HW Pump Control:
1. Whenever the system is enabled, a minimum of one heating water pump
shall run continuously.
2. BAS shall use a PID loop to maintain the differential pressure setpoint
across the remote differential pressure sensor. The differential pressure
setpoint shall initially be set at 15 psi (adj. as determined by the balance
contractor).
3. The output of this loop shall control the starting, stopping, and speed of the
pumps as follows:
a) On a PID output of greater than 95% for 5 min (adj.), the BAS shall
start an additional pump. The new pump shall ramp to speed per
adjustable acceleration rates.
b) If more that one pump is running, on a PID output of less than 40% for
5 min (adj.), the BAS shall stop a pump.
4. The output of the PID loop shall control the VSDs of all operating pumps at
the same speed.
5. BAS shall prove operation of each pump individually. Upon failure of a
pump, the standby shall be started (if not already running) and an alarm
shall be enunciated.
6. BAS shall monitor pump status and accumulate runtime of the pumps. The
BAS shall rotate the lead and lag pumps as follows:
a) Whenever a pump is started, the BAS shall start the pump with the least
runtime.
7. Whenever a pump is stopped, the BAS shall stop the pump with the highest
runtime.
Heating Water Temperature Control: BAS shall reset the hot water supply
temperature setpoint via linear reset from 180F (adj.) to 110F (adj.) as the OA
temperature rises from 20F (adj.) to 60F (adj.)
1. The BAS shall modulate the 1/3 [and 2/3 steam] valves to the Heat
Exchanger in sequence via a PID loop to maintain the HW supply
temperature setpoint.
2. The valves shall remain closed until pump status is proven.
3. Steam supply pressure to the Heat Exchanger shall be monitored by the
BAS and enunciate an alarm if it falls below 5 psi (adj.)
UCB STANDARDS
15958-12
3.08
B.
C.
General: The BAS shall monitor various aspects of the heating and cooling
systems and calculate parameters as specified below to facilitate plant operations
and management.
Trending: The BAS shall continuously monitor, calculate and display the
following parameters at the intervals indicated. These values shall be stored
initially in the buffer of the controlling control unit, and then be uploaded
periodically and stored on a specified hard disc. Contractor shall format reports
from this data to support one of the following data formats:
1. Quote (text strings) and Comma delimited
2. Microsoft EXCEL
Parameters to be Trended:
1. Load on the secondary systems in MBH per the following equation: (Return
Temp-Supply Temp) * (GPM) / .5. This shows cooling as a positive heat
load and heating as a negative heat load. Note that multipliers on this value
to accommodate the BAS processors are acceptable as long as they are
clearly indicated. This value shall be trended and stored every two hours.
2. All temperature sensors at 1 hour intervals.
3. All relative humidity sensors at 1 hour intervals.
4. All pressure sensors at 1 hour intervals.
5. All run requests and statuses on a change in value.
6. All analog loop outputs on 1 hour intervals.
7. Calculated enthalpies in 2 hour intervals.
8. Summed cooling and heating requests on 2 hour intervals.
JULY 2012
UCB STANDARDS
15958-13
SECTION 15959
{23 0801}
BAS SYSTEM COMMISSIONING
PART I.
1.01
SECTION INCLUDES
A.
B.
C.
D.
E.
F.
1.02
RELATED SECTIONS:
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
1.03
GENERAL
GENERAL DESCRIPTION
A.
This section defines responsibilities of the Controls Contractor to commission the BAS.
Edit this to clarify whether there is a formal Cx process and indicate responsibilities.
B.
Refer to Section 01800 for an overview of the commissioning process, entities involved
in the process, training requirements, start-up requirements, and requirements for
functional performance testing.
The following is written based on the use of a separate Commissioning Authority (CA). If
that is not the case on the project, the Contractor must still start up and commission the BAS.
Therefore edit the responsibilities as appropriate for the project commissioning
requirements.
JULY 2012
UCB STANDARDS
15959-1
1.04
CONTRACTOR RESPONSIBILITIES
A.
B.
Completely install and thoroughly inspect, startup, test, adjust, balance, and document
all systems and equipment.
[Assist Commissioning Authority in] Perform verification and performance testing.
This will generally include the following:
1. [Attend Commissioning (Cx) progress and coordination meetings.]
2. [Prepare and submit required draft forms and systems information.]
3. Establish trend logs of system operation as specified herein.
4. Demonstrate system operation.
5. Manipulate systems and equipment to facilitate testing.
6. Provide instrumentation necessary for verification and performance testing.
7. Manipulate control systems to facilitate verification and performance testing.
8. Train Universitys Representatives as specified in Part III of this section.
The following two items only apply to formal commissioning processes. Edit as applicable.
C.
Provide a BAS Technician to work at the direction of Commissioning Authority for
software optimization assistance for a minimum of [80] hours for Scope 1 and [40]
hours for Scope 2. Refer to Part 3 for a description of the software optimization.
Edit the following to suit the program and application.
1.05
SUBMITTALS
A.
B.
PART II.
2.01
PART 2 - PRODUCTS
INSTRUMENTATION
A.
JULY 2012
Instrumentation required to verify readings and test the system and equipment
performance shall be provided by Contractor [and made available to Commissioning
Authority]. Generally, no testing equipment will be required beyond that required to
perform Contractors work under these Contract Documents. All equipment used for
testing and calibration shall be NIST/NBS traceable and calibrated within the preceding
12-month period. Certificates of calibration shall be made available when requested.
UCB STANDARDS
15959-2
PART III.
PART 3 EXECUTION
JULY 2012
Work and/or systems installed under this Division shall be fully functioning prior to
Demonstration and Acceptance Phase. Contractor shall start, test, adjust, and calibrate
all work and/or systems under this Contract, as described below:
1. Inspect the installation of all devices. Review the manufacturers installation
instructions and validate that the device is installed in accordance with them.
2. Verify proper electrical voltages and amperages, and verify that all circuits are
free from faults.
3. Verify integrity/safety of all electrical connections.
4. Coordinate with TAB subcontractor to obtain control settings that are determined
from balancing procedures. Record the following control settings as obtained
from TAB contractor, and note any TAB deficiencies in the BAS Start-Up Report:
a) Optimum duct static pressure setpoints for VAV air handling units.
b) Minimum outside air damper settings for air handling units.
c) Optimum differential pressure setpoints for variable speed pumping systems.
d) Calibration parameters for flow control devices such as VAV boxes and flow
measuring stations.
1)
BAS contractor shall provide portable device as a minimum to the
TAB [and CA] to facilitate calibration. Connection for any given
device shall be local to it (i.e. at the VAV box, wireless, or at the
thermostat). Portable operators terminal shall allow querying and
editing of parameters required for proper calibration and start-up.
5. Test, calibrate, and set all digital and analog sensing and actuating devices.
Calibrate each instrumentation device by making a comparison between the BAS
display and the reading at the device. Record the measured value and displayed
value for each device in the BAS Start Up Report.
6. Check and set zero and span adjustments for all transducers and transmitters.
Excessive signal buffering is not acceptable, span adjustments must be within 2%
of their respective end points. (i.e. Do not control a 2-10vdc actuator with a 010vdc signal; worst case signal should be 1.8-10.2vdc.)
7. For dampers and valves:
a) Check for adequate installation including free travel throughout range and
adequate seal.
b) Where loops are sequenced, check for proper control without overlap.
8. For actuators:
a) Check to insure that device seals tightly when the appropriate signal is
applied to the operator.
b) Check for appropriate fail position, and that the stroke and range is as
required.
UCB STANDARDS
15959-3
c)
c)
Chilled Water: 1F
d)
e)
f)
g)
h)
i)
JULY 2012
UCB STANDARDS
15959-4
d)
B.
3.02
Ensure that wiring and tubing are run in a neat and workman-like manner,
either bound or enclosed in trough.
e) Check for adequate signal strength on communication networks.
f) Check for standalone performance of controllers by disconnecting the
controller from the LAN. Verify the event is annunciated at Operator
Interfaces. Verify that the controlling LAN reconfigures as specified in the
event of a LAN disconnection.
g) Ensure that all outputs and devices fail to their proper positions/states.
h) Ensure that buffered and/or volatile information is held through power
outage.
i) With all system and communications operating normally, sample and record
update/annunciation times for critical alarms fed from the panel to the
Operator Interface.
j) Check for adequate grounding of all DDC panels and devices.
k) Thoroughly clean interior and exterior of control panel per manufacturers
instructions.
15. For Operator Interfaces:
a) Verify that all elements on the graphics are functional and are properly bound
to physical devices and/or virtual points, and that hot links or page jumps are
functional and logical.
b) Output all specified BAS reports for review and approval.
c) Verify that the alarm printing and logging is functional and per requirements.
d) Verify that trends are archiving to disk and provide a sample to the
[Commissioning Authority and] University for review.
e) Verify that paging/dial-out alarm annunciation is functional.
f) Verify the functionality of remote Operator Interfaces and that a robust
connection can be established consistently.
g) Verify that required third party software applications required with the bid are
installed and are functional.
16. Start-up and check out control air compressors, air drying, and filtering systems in
accordance with the appropriate section and with manufacturers instructions.
17. Verify proper interface with fire alarm system.
Submit Start-Up Test Report: Report shall be completed, submitted, and approved
prior to Substantial Completion.
B.
JULY 2012
General Checkout: Verify that all sensor locations are appropriate and are away from
causes of erratic operation. Verify that sensors with shielded cable are grounded only at
one end. For sensor pairs that are used to determine a temperature or pressure
difference, make sure they are reading within 0.2F of each other for temperature and
within a tolerance equal to 2% of the reading of each other for pressure. Tolerances for
critical applications may be tighter.
Calibration: Calibrate all sensors using one of the following procedures:
1. Sensors Without Transmitters - Standard Application: Make a reading with a
calibrated test instrument within 6 inches of the site sensor at various points across
the range. Verify that the sensor reading (via the permanent thermostat, gage or
UCB STANDARDS
15959-5
C.
3.03
3.04
Verify proper close-off of the valves. Ensure the valve seats properly by simulating the
maximum anticipated pressure difference across the circuit. Calibrate air temperature
sensors on each side of coil to be within 0.5F of each other. Via the Operator
Interface, command the valve to close. Energize fans. After 5 minutes observe air
temperature difference across coil. If a temperature difference is indicated, and the
piping surface temperature entering the coil is within 3F of the water supply temp,
leakage is probably occurring. If it appears that it is occurring, close the isolation
valves to the coil to ensure the conditions change. If they do, this validates the valve is
not closing. Remedy the condition by adjusting the stroke and range, increasing the
actuator size/torque, replacing the seat, or replacing the valve as applicable.
3.05
BAS) is within the tolerances specified for the sensor. If not, adjust offset and
range, or replace sensor. Where sensors are subject to wide variations in the
sensed variable, calibrate sensor within the highest and lowest 20% of the
expected range.
2. Sensors With Transmitters - Standard Application: Disconnect sensor. Connect a
signal generator in place of sensor. Connect ammeter in series between
transmitter and BAS control panel. Using manufacturers resistance-temperature
data, simulate minimum desired temperature. Adjust transmitter potentiometer
zero until the ammeter reads 4 mA. Repeat for the maximum temperature
matching 20 mA to the potentiometer span or maximum and verify at the OI.
Record all values and recalibrate controller as necessary to conform to tolerances.
Reconnect sensor. Make a reading with a calibrated test instrument within 6
inches of the site sensor. Verify that the sensor reading (via the permanent
thermostat, gage or BAS) is within the tolerances specified. If not, replace sensor
and repeat. For pressure sensors, perform a similar process with a suitable signal
generator.
Sensor Tolerance: Sensors shall be within the tolerances specified for the device.
Refer to Section 15951.
For all valve and actuator positions checked, verify the actual position against the
Operator Interface readout.
Set pumps to normal operating mode. Command valve closed, verify that valve is
closed, and adjust output zero signal as required. Command valve open, verify position
is full open and adjust output signal as required. Command the valve to various few
intermediate positions. If actual valve position doesnt reasonably correspond, replace
actuator or add pilot positioner (for pneumatics).
BAS DEMONSTRATION
A.
JULY 2012
Demonstrate the operation of the BAS hardware, software, and all related components
and systems to the satisfaction of the [Commissioning Authority and] University.
Schedule the demonstration with the Universitys representative 1 week in advance.
Demonstration shall not be scheduled until all hardware and software submittals, and
the Start-Up Test Report are approved. If the Work fails to be demonstrated to
conform with Contract specifications, so as to require scheduling of additional site
visits by the [Commissioning Authority] University for re-demonstration, Contractor
UCB STANDARDS
15959-6
B.
C.
D.
E.
F.
JULY 2012
UCB STANDARDS
15959-7
3.06
TREND LOGS
A.
Contractor shall configure and analyze all trends required under Section 15955.
WARRANTY PERIOD:
A.
B.
C.
D.
3.08
B.
3.09
Warranty Period shall not commence until successful completion of the BAS
Demonstration.
Trending: Throughout the Warranty Period, trend logs shall be maintained.
Contractor shall forward archive trend logs to the Commissioning Authority/University
for review upon Commissioning Authority/University request. Commissioning
Authority/University will review these and notify contractor of any warranty work
required.
Opposite Season Testing: Within 6 months of completion of the Acceptance Phase,
Commissioning Authority/University shall schedule and conduct Opposite Season
functional performance testing. Contractor shall participate in this testing and remedy
any deficiencies identified
End of Warranty Visit: Commissioning Authority/University will conduct an End of
Warranty walkthrough prior to the end of the Warranty Period. Contractor shall
participate in this walkthrough and remedy any deficiencies identified.
The Contractor shall provide the services of a BAS Technician as specified above at the
project site to be at the disposal of the [Commissioning Authority/] University. The
purpose of this requirement is to make changes, enhancements and additions to control
unit and/or workstation software that have been identified by the [Commissioning
Authority/] University during the construction and commissioning of the project and
that are beyond the specified Contract requirements. The cost for this service shall be
included with the bid. Requests for assistance shall be for contiguous or noncontiguous 8-hour days, unless otherwise mutually agreed upon by Contractor,
[Commissioning Authority,] and University. The Universitys representative shall
notify contractor 2 days in advance of each day of requested assistance.
The BAS Technician provided shall be thoroughly trained in the programming and
operation of the controller and workstation software. If the BAS Technician provided
cannot perform every software task requested by the [Commissioning Authority/]
University in a timely fashion, contractor shall provide additional qualified personnel at
the project site as requested by the [Commissioning Authority/] University, to meet the
total specified requirement on-site.
B.
JULY 2012
Contractor shall submit a Training Plan for the scope of training for which they are
responsible. Training Plan shall be forwarded to the Division 15 Contractor who will
compile, organize, format, and forward to the Engineer for review.
On-Site Training: Provide services of controls contractors qualified technical
personnel for [five] 8-hour days to instruct University's personnel in operation and
maintenance of BAS. Instruction shall be in classroom setting at the project site for
appropriate portions of the training. Training may be in non-contiguous days at the
request of the University. The Universitys representative shall notify contractor 1
UCB STANDARDS
15959-8
JULY 2012
UCB STANDARDS
15959-9
JULY 2012
UCB STANDARDS
15959-10
Part 1 - General
1.01 Summary
1.02 System Description
II.
III.
Part 3 - Execution
3.01 VAV Air Handler
3.02 Hot Water Heating
3.03 Elevator Shaft Venting
JULY 2012
UCB STANDARDS
15985-1
SECTION 15985
CONTROL SEQUENCE OF OPERATION
PART 1 - GENERAL
1.01
SUMMARY
A. Section Includes:
1. Hot Water Heating.
B. Related Sections:
1. Section 15010 - Basic Mechanical Requirements.
2. Section 15190 - Mechanical Identification.
3. Section 15950 - Controls.
4. Section 15990 - Testing, Adjusting and Balancing.
1.02
SYSTEM DESCRIPTION
A. Design Requirements:
1. General:
a. The intent of this design guide Section is to provide representative control
sequences that the University has found satisfactory to use as an example in the
final design of typical projects.
b. The typical systems described are simple solutions to typical control designs.
Before using them, be sure the control design for the project system is typical. Be
aware that the final design is the responsibility of the Design Consultant.
c. The University requires functional performance testing of the complete control
system prior to Owner acceptance.
PART 2 - PRODUCTS
Not Used
PART 3 - EXECUTION
3.01
SEQUENCE OF OPERATION
A. VAV AIR HANDLER
[Note to Consultant: Customize, edit, and include control sequences for each
piece of equipment on the project to be controlled.]
1.
JULY 2012
15985-2
2.
Occupied Mode:
a. The supply fan shall be energized. The supply fan speed shall modulate to
maintain duct static pressure setpoint of 1 w.g. initially (adjustable). The
final setpoint shall be determined in consultation with the balancing
contractor.
b. Whenever the supply fan is energized, the return fan shall be energized.
The return fan speed shall modulate to maintain the return air plenum
pressure setpoint of 0.10 w.g. (adjustable).
c. The outdoor air fan shall be energized and its damper shall be open.
d. The exhaust air damper shall modulate to maintain the space static pressure
setpoint of 0.05 w.g.
e. Discharge air temperature setpoint shall be reset based upon outdoor air
temperature according to the following reset schedule:
Discharge Air
Temperature Setpoint
55F
65F
Outdoor Temperature
70F
30F
UCB STANDARDS
15985-3
b.
The heating coil valve and pump shall cycle to maintain mixed-air
temperature of 45F (adjustable).
4. Safety Shutdowns:
a.
Duct smoke detection, high pressure safeties and low temperature limit trips
shall de-energize the air-handling unit and close the outdoor air and exhaust
air dampers.
5. Freeze-Protection
B.
a.
When the outdoor air temperature is below 40F (adjustable) the HW and
CHW pumps shall be energized continuously for freeze protection. The
heating coil valve shall cycle as described elsewhere.
b.
If the unit has shutdown on the low temperature limit switch, energize the
return fan until the condition has been resolved.
The chiller shall be enabled whenever the outside air temperature is above 55F for
30 minutes (both adjustable). The chiller shall be disabled when the OAT drops
below 54F for 30 minutes (both adjustable).
2.
The chiller shall not be enabled unless the cooling tower sump is filled.
3.
The chiller shall start and stop the chilled water and condenser water pumps through
its internal controls.
JULY 2012
UCB STANDARDS
15985-4
4.
The cooling tower fan shall sequence off-low-high to maintain condenser water
supply temperature setpoint of 74F (adjustable). The fan shall be locked out
whenever the chiller is de-energized.
5.
The cooling tower sump drain and fill lines shall drain whenever the outdoor air
temperature is less than 35F for 30 minutes (both adjustable). The tower sump shall
be filled whenever the OAT 54F for 30 minutes (both adjustable).
6.
The chilled water supply temperature shall be reset from 45 to 52F. The chilled
water supply temperature shall be as warm as possible while attaining the discharge
air temperature setpoint for the air handling unit.
Chilled Water Supply
Temperature Setpoint
52F
45F
7.
Outdoor Temperature
55F
80F
Activation of any emergency-stop switches or refrigerant-detection alarms shall deenergize all central plant equipment except makeup-air units and exhaust fans.
The space thermostat shall modulate the control valve and cycle the unit fan to maintain space temperature at setpoint of 68F. For steam heating, when steam is not
available, as sensed by the aquastat, the fan shall be de-energized.
For heating systems operating in winter only (no reheat), the space thermostat shall
cycle the unit fan to maintain space temperature at setpoint of 68F. For year-round
heating/reheating, operate same as cabinet unit heater. For steam heating, when
steam is not available as sensed by the aquastat the fan shall be de-energized.
Fintube radiation shall be sequenced with the associated VAV box. Heating with
fintube and cooling with the VAV box shall not occur simultaneously. For
pneumatic controls, use non-overlapping spring ranges or sequencing relays on the
fintube control valve and VAV damper actuator. For DDC, avoid overlap between
heating and cooling unless needed to compensate for ventilation load. For DDC,
actuator shall fail in position (no spring return).
JULY 2012
A space thermostat varies the airflow from maximum to minimum and modulates the
heating valve in sequence to maintain space temperature setpoint. The heating valve
shall not begin to open until the airflow has reached its minimum setting. Pneumatic
VAV controller compensates for variation in system pressure. Set minimum and
maximum CFM as shown on the drawings. For DDC, actuator shall fail in
position (no spring return).
UCB STANDARDS
15985-5
Two-position preheat coil valve shall open full when outside air temperature is below
35F. Face and bypass dampers shall modulate to maintain 50F (adjustable) preheat
coil discharge air temperature.
I. ANIMAL-HOLDING AREAS
1.
Safety Shutdowns:
a. AHU heating coil will fail with heat on.
b. AHU fan will turn off when hard-wired space sensor detects high temperature or
low temperature at (adjustable) settings agreed to with UCB Controls Shop.
Alarm contacts will connect to DDC system for remote alarming.
3.02
3.03
JULY 2012
UCB STANDARDS
15985-6
1. The vent for the elevator shaft shall have a motorized damper. This damper
shall be normally-closed (energized to open). The damper operator shall be
electric only. pneumatic if control air is available in the building, electric
otherwise. The damper shall be opened by a manually-operated remote
switch. The switch shall be located in fire-alarm panel, or in or next to the
elevator-recall panel if the building does not have a fire-alarm panel.
END OF SECTION 15985
JULY 2012
UCB STANDARDS
15985-7
SECTION 15990
TESTING, ADJUSTING, AND BALANCING
PART 1 - GENERAL
1.01
SUMMARY
A.
Section Includes: Requirements for balancing the air and hydronic heating,
ventilating and cooling systems to satisfy the project building design conditions.
B.
This contractor shall do the work under the General Contractor, not the
mechanical contractor.
C.
Approved Contractors:
Checkpoint
Finn & Associates
Griffith Engineering Services
JEDI Balancing
JPG Engineering
1.02
1.03
REFERENCES
A.
B.
C.
SYSTEM DESCRIPTION
A.
JULY 2012
Performance Requirements:
1.
2.
3.
UCB STANDARDS
15990-1
4.
5.
Allowable Tolerances:
6.
1.04
a.
b.
Final Testing, Adjusting and Balancing of all hydronic and air systems
performed by an professional Testing, Adjusting and Balancing subcontractor meeting the following Quality Assurance requirements.
QUALITY ASSURANCE
A.
Qualifications:
The consultants specifications shall state that:
1.
The Testing, Adjusting and Balancing (TAB) contractor shall perform the
work with personnel certified by the National Environmental Balancing
Bureau (NEBB). No other certification is acceptable.
Depending on the level of experience of the TAB contractor and proven
quality of work at the University, the University may require that the work
be executed under the direct supervision of a Registered Professional
Engineer having an established professional office in the State of
Colorado, and having an experience record of not less than five (5) years
in testing, balancing and adjusting of air and hydronic mechanical
systems.
1.05
2.
3.
STATUS OF SYSTEMS
A.
JULY 2012
Air and water testing and balancing shall not begin until the system to be tested
has been cleaned and flushed, and is in full working order. Where glycol is used,
it shall be installed prior to hydronic balancing.
UCB STANDARDS
15990-2
1.
2.
B.
Review available plans and specifications for the project and make visual
observations during construction to determine that required balancing devices are
being installed properly, and access is provided for.
C.
Before any air balance work is done, systems shall be checked for:
D.
JULY 2012
1.
2.
3.
4.
5.
6.
Excessive vibration
7.
Equipment lubrication
8.
9.
Manual control dampers, fire dampers, and air outlet dampers are wide
open
10.
11.
Before any hydronic balancing work is done, the system shall be checked for:
1.
2.
Dirty strainers
3.
4.
5.
15990-3
E.
6.
7.
8.
Put heating, ventilating, and air conditioning systems and equipment into full
operation and continue operation of same during each working day of testing and
balancing.
PART 2 - PRODUCTS
2.01
EQUIPMENT
A.
Provide all instruments, tools, scaffolding, and ladders necessary to perform the
work.
PART 3 - EXECUTION
3.01
PERFORMANCE OF WORK
A.
Air Balance:
1.
Balance air supply, return, and exhaust systems and record air quantities
for each air device.
a.
JULY 2012
The pilot tube traverse method for determining main duct CFM
shall be used and recorded wherever possible; flow hood
measurements at registers and diffusers may be totalized for
branch duct quantities.
2.
3.
The supply, return, and exhaust fan static pressures shall be set by the
balancing firm (and the Controls Contractor if the systems have fan
volume control.)
a.
b.
Fan RPMs shall not be increased by more than 10% without prior
authorization from the Engineer.
UCB STANDARDS
15990-4
c.
4.
B.
JULY 2012
b.
5.
6.
When air balancing is done and manual dampers are set, all test holes shall
be plugged and all manual damper positions shall be marked.
Hydronic Balance:
1.
Converters: Record all steam and/or water inlet and leaving temperatures,
pressure drops, and flows.
2.
Record inlet and outlet water temperatures of all air handling unit coils,
unit heaters, convectors, finned tube radiation, and other heat release
equipment, as well as the corresponding media flows and pressure drops.
3.
4.
Chilled Water Systems: Measure and record chilled and condenser inlet
and leaving fluid temperatures, evaporator and condenser fluid pressure
drops and flows, full load motor running voltage and amperage, chiller
refrigerant pressures and temperatures.
5.
15990-5
C.
D.
E.
3.02
6.
7.
When all hydronic balancing is done, all balancing valve positions shall be
markede and the locking devices set. Control valve bypass loops (where
used) shall be set with the balancing valve to provide equal flow in either
mode.
Electric Heat:
1.
Record full-load and part-load (when staged) amperage and voltage of all
electric heating elements.
2.
Verify that electric heat is locked out when the flow rate drops below
minimum requirements.
Smoke Systems:
1.
Test all smoke management systems per Chapter 4 of the latest version of
NFPA 92A.
2.
Refer to Division 15, Section 15950, Basic Control Material and Methods,
for smoke management sequences.
Leave systems in proper working order, replacing belt guards, closing access
doors, closing doors to electrical switch boxes, and restoring thermostats to
specified settings.
TAB REPORT
A.
JULY 2012
The report shall include all test and balance data as well as information on any
discrepancy from specifications or performance standards. All discrepancies shall
be included in a separate section. As a minimum, the following items shall be
included:
1.
Belt and drive sheave information (as installed and as changed), fan
nameplate information, motor nameplate information, and amperage and
voltage to all motors (in various operating modes where applicable).
Also, maximum and minimum RPM settings on VFD units.
2.
Static pressure drops across all components of the air systems. Static
pressure profile for each air handling unit system.
3.
Required and final balanced CFM at each system terminal unit. Include
the terminal size, inlet static pressure, temperature, and velocities read to
attain the required CFM.
UCB STANDARDS
15990-6
4.
5.
3.03
B.
A reduced set of drawing (11 x 17) shall be included in the report with all
terminals (VAV boxes, air outlets, inlets, coils, unit heaters, fin tube loops,
radiant panel loops, etc.) clearly marked, al equipment designated, and all
referenced to the device test reports. The contract drawings may be reduced and
used for this purpose, if they remain legible. Otherwise, CAD reduced size
drawings shall be obtained from the engineer.
C.
The TAB Contractor shall submit bound copies of the final testing and balancing
report to the Owner or his representative at least 15 days prior to the Mechanical
Contractors request for final inspection. The report shall include all operating
data as previously listed, a list of all equipment us4ed in the testing and balancing
work, and shall be signed by the supervising registered engineer or certified TAB
supervisor and certified TAB technician, and affixed with his certification seal.
Final acceptance of this project will not take place until a satisfactory report is
received.
FIELD VERIFICATION
A.
B.
When deemed necessary by the Owner or Engineer, the balancing firm shall run
temperature, pressure, and/or humidity recordings, and shall be prepared to verify
any of the report test results in the presence of the Owner and/or Engineer when
requested.
JULY 2012
UCB STANDARDS
15990-7