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330C L & 330C LN Excavators CAP00001-UP (MACHINE) POWERED BY C-9 E...

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Arrter SIS
Ecran prcdent
Produit: EXCAVATOR
Modle : 330C L EXCAVATOR CAP00166
Configuration: 330C L & 330C LN Excavators CAP00001-UP (MACHINE) POWERED BY C-9 Engine

Les cahiers du technicien


2011/07/14

Numro d'imprim -SEPD1302-00

Date de publication -14/07/2011

Date de mise jour -14/07/2011

i04460943

New Software and a New Rotary Switch Improve the


Reliability of the Engine Speed Dial on Excavators {1408,
7332, 7610, 7620}
SMCS - 1408; 7332; 7610; 7620
Excavator:
All 300B Series Excavators
311C (S/N: PAD1-UP; CKE1-UP)
311D (S/N: CLA1-UP; DDW1-UP)
312C (S/N: CBA1-UP; BWH1-UP; BNN1-UP; DBN1-UP; FDS1-UP; CBT1-UP)
312D (S/N: JBC1-UP; KCD1-UP; HCW1-UP; HJX1-UP; TGY1-UP)
314C (S/N: KJA1-UP; PCA1-UP; KHB1-UP; SNY1-UP)
314D (S/N: BYJ1-UP; SBP1-UP)
315C (S/N: CFB1-UP; CJC1-UP; AKE1-UP; ANF1-UP; CFT1-UP)
315D (S/N: KBD1-UP; NCM1-UP; CJN1-UP)
318C (S/N: FAA1-UP; GPA1-UP; BTG1-UP; DAH1-UP; MDY1-UP)
319D (S/N: BZH1-UP; DAY1-UP)
320C (S/N: BEA1-UP; EGA1-UP; GLA1-UP; ANB1-UP; BCB1-UP; BDB1-UP; MAB1-UP;
PAB1-UP; AMC1-UP; BDC1-UP; HBC1-UP; MAC1-UP; PAC1-UP; CCD1-UP; BDE1-UP;
NAE1-UP; ALF1-UP; DBG1-UP; EAG1-UP; GNG1-UP; JTG1-UP; AKH1-UP; SAH1-UP;
AXK1-UP; BBL1-UP; EGL1-UP; JPL1-UP; CLM1-UP; BCN1-UP; SBN1-UP; BER1-UP;
BPR1-UP; TBR1-UP; HKT1-UP; RAW1-UP; BRX1-UP; BMZ1-UP; CLZ1-UP)
320D (S/N: FNA1-UP; ZGB1-UP; MDE1-UP; TAE1-UP; A6F1-UP; A8F1-UP; A9F1-UP;
BZF1-UP; KGF1-UP; MGG1-UP; MCH1-UP; DHK1-UP; FXK1-UP; XCK1-UP; FAL1-UP;
GKL1-UP; RBL1-UP; CWN1-UP; WBN1-UP; BWP1-UP; BZP1-UP; AMR1-UP; GKS1-

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UP; YDS1-UP; DFT1-UP; EBT1-UP; BWW1-UP; SCW1-UP; EAX1-UP; CXY1-UP; EBY1UP; JFZ1-UP; JGZ1-UP)
321C (S/N: MCF1-UP; KCR1-UP)
321D (S/N: PBD1-UP; KBH1-UP; NAS1-UP; MDT1-UP; JCX1-UP)
322C (S/N: DAA1-UP; FED1-UP; BPH1-UP; M2H1-UP; BKJ1-UP; BFK1-UP; HEK1-UP;
BYL1-UP; BKM1-UP; CAM1-UP; BLP1-UP; BGR1-UP; C3R1-UP; EMR1-UP; LAR1-UP;
MAR1-UP; SLX1-UP; CBY1-UP)
323D (S/N: RAC1-UP; SDC1-UP; CYD1-UP; SED1-UP; NDE1-UP; JLG1-UP; BYM1-UP;
PBM1-UP; DKW1-UP)
324D (S/N: LAB1-UP; EJC1-UP; T2D1-UP; BYE1-UP; JJG1-UP; ECH1-UP; JGK1-UP;
SYM1-UP; AWN1-UP; DFP1-UP; JKR1-UP; JLS1-UP; CJX1-UP)
325C (S/N: CRB1-UP; JLC1-UP; S2C1-UP; BTD1-UP; JLD1-UP; BFE1-UP; DTF1-UP;
AMH1-UP; CSJ1-UP; M2K1-UP; G1L1-UP; BMM1-UP; S3M1-UP; Y4P1-UP; BKW1-UP)
325D (S/N: GPB1-UP; NAC1-UP; KBE1-UP; PKE1-UP; KDG1-UP; C4H1-UP; DBH1-UP;
PEH1-UP; C7K1-UP; ERK1-UP; RJK1-UP; C8L1-UP; LAL1-UP; MCL1-UP; PAL1-UP;
CJM1-UP; C9M1-UP; AZP1-UP; DAP1-UP; A3R1-UP; GBR1-UP; SCR1-UP; T2S1-UP;
CYW1-UP)
328D (S/N: BYH1-UP; GTN1-UP; MKR1-UP)
329D (S/N: BFC1-UP; TPM1-UP; SCY1-UP)
330C (S/N: CYA1-UP; MCA1-UP; JAB1-UP; D3C1-UP; JCD1-UP; KDD1-UP; B1K1-UP;
B2L1-UP; B3M1-UP; MKM1-UP; B4N1-UP; CAP1-UP; GKX1-UP; DKY1-UP; CGZ1-UP)
330D (S/N: RDA1-UP; KAB1-UP; GBC1-UP; PFC1-UP; NBD1-UP; R2D1-UP; GGE1-UP;
NEF1-UP; B6H1-UP; EAH1-UP; LCJ1-UP; THJ1-UP; C5K1-UP; E4K1-UP; FFK1-UP;
H3K1-UP; L2K1-UP; PCK1-UP; PEL1-UP; JJM1-UP; LEM1-UP; LRM1-UP; ERN1-UP;
JLP1-UP; MWP1-UP; LDR1-UP; HAS1-UP; RAS1-UP; EDX1-UP; MEY1-UP; T2Y1-UP)
336D (S/N: KDJ1-UP; DTS1-UP; WET1-UP)
345C (S/N: TBA1-UP; FPC1-UP; MDC1-UP; SPC1-UP; ESD1-UP; WDE1-UP; TDG1-UP;
GBH1-UP; GPH1-UP; TAJ1-UP; A3L1-UP; GCL1-UP; S5M1-UP; RFN1-UP; SCN1-UP;
DHP1-UP; JAR1-UP; M2R1-UP; D3S1-UP; ELS1-UP; LYS1-UP; PJW1-UP; BWY1-UP)
345D (S/N: DPA1-UP; RGD1-UP; YEE1-UP; NEG1-UP; RGG1-UP; EEH1-UP; RAJ1-UP;
MLK1-UP; JKN1-UP; FES1-UP)
365C (S/N: ELC1-UP; GWC1-UP; MEM1-UP; FEN1-UP; PAR1-UP; MCS1-UP; MCY1UP)
385C (S/N: EDA1-UP; MMA1-UP; KGB1-UP; KBC1-UP; SBE1-UP; T2E1-UP; T2F1-UP;
KKK1-UP; EAM1-UP; JCM1-UP; WAW1-UP; MNZ1-UP)
M316C (S/N: H2C1-UP; BDX1-UP)
M318C (S/N: BEB1-UP; H2D1-UP; H2F1-UP; BCZ1-UP)
M322C (S/N: H2E1-UP; H2G1-UP; BDK1-UP; BDY1-UP)

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M325D (S/N: EDF1-UP; KGG1-UP; KAY1-UP)


Large Excavators 345B-385B, and 5090B
Mobile Hydraulic Power Unit:
323D MHPU (S/N: DCJ1-UP; GRL1-UP; GRN1-UP)
324D MHPU (S/N: KJR1-UP)
325D MHPU (S/N: SRC1-UP; C3N1-UP)
330D MHPU (S/N: D3D1-UP; GMN1-UP)
345D MHPU (S/N: P5D1-UP)
365C MHPU (S/N: GSZ1-UP)
385C MHPU (S/N: MSF1-UP)
Service Magazine SEPD1252, 11 March 2011, "New Software and a New Rotary Switch Improve
the Reliability of the Engine Speed Dial". Disregard this article. See the article that follows.
ReferenceRefer to Service Magazine, SEPD0954, 18 August 2008, "Troubleshooting the Rotary
Switch Assembly for the Engine Speed" if a difference exists between the selected engine speed
and the actual engine speed.
Description of Change: A new rotary switch assembly has a new receptacle connector on the
wiring harness. The new receptacle connector provides a more secure connection with the
connector plug on the wiring harness for the console.
New software eliminates the diagnostic code FMI 12 from the display on the monitor. The
diagnostic code FMI 05 will be displayed in order to more accurately troubleshoot the rotary
switch. The new software with the new switch assembly will increase the reliability of the rotary
switch for the engine speed dial.
Note: The new software is only applicable to the 345C, 365C, 385C and D-Series models.
Adaptable To: The new 319-4420 Rotary Switch Gp replaces the former 106-0107 Rotary Switch
Gp. The new rotary switch includes a new 243-4508 Connector Receptacle As. The former rotary
switch used a 3E-3382 Connector Receptacle As. The new receptacle connector is an AMP
connector. The former receptacle connector was a DT connector.
If a faulty connection is found after troubleshooting the former switch, replace the former rotary
switch with a new rotary switch. If the new 319-4420 Rotary Switch Gp is installed, new software
must also be installed. The new software and the former software are listed in Table 1. The new
software is available in the form of a flash file through Caterpillar Service Information System
(SIS).
The 155-2273 Connector Plug As on the wiring harness in the console must also be replaced by a
new 230-5010 Connector Plug As. The 155-2273 Connector Plug As on the wiring harness in the
console is a DT connector. The new 230-5010 Connector Plug As is an AMP connector. The new
AMP connector plug is needed in order to connect with the new AMP receptacle connector.
Table 1
New Software For The Machine ECM (1)

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Model

Machine Configuration

New Part Number

Former Part Number

Standard Ambient Air

327-7391

319-4431

327-7397

319-4433

327-7448

319-4341

311D
High Ambient
Standard Ambient Air
327-7516

319-4424

312D
327-7407

High Ambient
327-7514
327-7559

319-4426
290-9459

Standard Ambient Air


279-7559

314D
327-7561

290-9439

High Ambient
290-9462
Standard Ambient Air
315D

327-7436

319-4306

327-7434

319-4304

High Ambient
327-7438
Standard Ambient Air
319D

319-4308

319-4401

319-4310

319-4403

319-4312

High Ambient
319-4405
320D
323D

STD Power

320D FM
320D LN

319-4314

327-7416

319-4261

327-7418

319-4263

High Power

327-7420

279-7583

STD Power

327-7571

319-4349

STD Power

327-7428

309-5766

327-7430

279-7685

327-7488

319-4360

327-7490

319-4372

327-7492

319-4358

327-7494

319-4265

327-7496

319-4362

327-7498

319-4364

327-7422

319-4292

327-7424

319-4294

319-4408

279-7654

High Power

321D
High Power
STD Power
324D
High Power
STD Power
325D
High Power
STD Power
328D
High Power
STD Power
330D
High Power
345C

STD Power

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High Power

319-4410

279-7656

365C
365C FS

319-4412

319-4279

365C MH

319-4414

319-4281

385C

319-4416

319-4283

385C MH

319-4418

319-4285

Tier II Emission

338-6829

319-4320

338-6831

319-4322

385C FS
Tier III Emission
(1)

New software is only applicable to the 345C, 365C, 385C and D-Series models.

Table 2
DT Connector
Wire Color And Size

Circuit And Wire Name Terminal Position

Connector Socket

BK-18

235-M3

126-1766

PK-18

A755-M4

126-1766

BU-18

A756-M5

126-1766

GY-18

A757-M6

126-1766

BR-18

A758-M7

126-1766

8T-8737 (1)

Accessories

(1)

Qty

Part Number

Description

155-2273

Connector Plug As

155-2263

Plug Lock Wedge

Seal Plug

Table 3
AMP Connector
Wire Color And Size

Circuit And Wire Name Terminal Position

Connector Socket

BK-18

235-M3

126-1766

PK-18

A755-M4

126-1766

BU-18

A756-M5

126-1766

GY-18

A757-M6

126-1766

BR-18

A758-M7

126-1766

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8T-8737 (1)

6
Accessories

(1)

Qty

Part Number

Description

230-5010

Connector Plug As

Seal Plug

Illustration 1

g01715882

Former 106-0107 Rotary Switch Gp


(1) 3E-3382 Connector Receptacle As

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Illustration 2

g01715886

New 319-4420 Rotary Switch Gp


(2) 243-4508 Connector Receptacle As

Installation Procedure For A New Rotary Switch


Use the information that follows for the installation of a new 319-4420 Rotary Switch Gp .

Illustration 3

g01716273

Disassembly Of The Former Rotary Switch


(3) 106-0107 Rotary Switch Gp
(4) 3E-3382 Connector Receptacle As
(5) 155-2273 Connector Plug As

1. Disconnect the plug connector on the wiring harness in the console from the receptacle
connector on the rotary switch.

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Illustration 4

g01716276

Assembly Of The New Rotary Switch


(6) 319-4420 Rotary Switch Gp
(7) 243-4508 Connector Receptacle As
(8) 230-5010 Connector Plug As

2. Replace the former 106-0107 Rotary Switch Gp with the new 319-4420 Rotary Switch Gp
on the console.

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Illustration 5

g01716278

DT Plug Connector

3. Replace the 155-2273 Connector Plug As on the wiring harness in the console with the new
230-5010 Connector Plug As. Refer to Table 2 and Table 3. Use the information that
follows for the installation of the new plug connector.

Illustration 6

g01717473

a. Use a hook or wire with a bent tip and remove the green plug lock wedge.

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Illustration 7

g01717475

b. Use a small screwdriver and loosen the hook inside the connector in order to remove
the grommet from the connector. Pull backward gently on the wires.

Illustration 8

g01717476

c. Remove the wire by holding down the connector and the grommet. Pull the contact
from the grommet. The grommet should remain in the connector.

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Illustration 9

g01716314

230-5010 Connector Plug As


(9) Key 1

Illustration 10

g01716298

Insertion Of The Contacts

d. Insert the contacts in the housing.

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Illustration 11

g01716313

e. Pull gently on the wires in order to make sure that contacts are securely assembled in
the housing.

Illustration 12

g01718054

f. Push the connector into the housing after all of the contacts have been inserted.

Illustration 13

g01718057

Correct Assembly

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(A) No gap

Illustration 14

g01718059

Incorrect Assembly
(B) The gap exists.

g. Make sure that the connector is fully inserted into the housing. Refer to Illustration 13
and Illustration 14.

Illustration 15

g01718060

h. Use a driver and push the connector into the housing in order to complete the
assembly. You will hear a click when the connector is fully inserted.
4. Connect the receptacle connector on the switch assembly with the new plug connector on
the wiring harness in the console.
5. Install the new software that is appropriate for your machine. Refer to Table 1.
Copyright 1993 - 2014 Caterpillar Inc.

Sun Dec 14 12:14:44 UTC 2014

Tous droits rservs.


Rseau priv pour utilisateurs autoriss de SIS.

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