You are on page 1of 390

FOREWORD

This wiring diagram manual has been prepared to provide


information on the electrical system of the 2004 PRIUS.

Applicable models: NHW20 Series

For service specifications and repair procedures of the above


models other than those listed in this manual, refer to the
following manuals;

Manual Name
 2004 PRIUS Repair Manual
Volume 1
Volume 2
Volume 3
 2004 PRIUS New Car Features

Pub. No.
RM1075U1
RM1075U2
RM1075U3
NCF255U

All information in this manual is based on the latest product


information at the time of publication. However, specifications
and procedures are subject to change without notice.

CAUTION
When repairing the hybrid vehicle (HV), always follow the direction given in
the repair manual listed above to prevent electrical shock, leakage or
explosion.

NOTICE
When handling supplemental restraint system components (removal,
installation or inspection, etc.), always follow the direction given in the repair
manuals listed above to prevent accidents and supplemental restraint
system malfunction.

2004 PRIUS
ELECTRICAL WIRING DIAGRAM
Section Code

Page

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . A . . . .

HOW TO USE THIS MANUAL . . . . . . . . . . . . . . B . . . .

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . C . . . .

12

ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . D . . . .

17

GLOSSARY OF TERMS AND SYMBOLS . . . . E . . . .

18

RELAY LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . F . . . .

20

ELECTRICAL WIRING ROUTING . . . . . . . . . . . G . . . .

44

SYSTEM CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . H . . . .

65

GROUND POINT . . . . . . . . . . . . . . . . . . . . . . . . . . . I . . . .

364

POWER SOURCE (Current Flow Chart) . . . . . J . . . .

370

CONNECTOR LIST . . . . . . . . . . . . . . . . . . . . . . . . K . . . .

378

PART NUMBER OF CONNECTORS . . . . . . . . . L . . . .

390

OVERALL ELECTRICAL WIRING DIAGRAM . M . . . .

394

2003
All rights reserved. This book may not be
reproduced or copied, in whole or in part, without
the written permission of Toyota Motor
Corporation.

1
2004 PRIUS (EWD555U)

A INTRODUCTION
This manual consists of the following 13 sections:
No.

Section

Description

INDEX

Index of the contents of this manual.

INTRODUCTION

Brief explanation of each section.

HOW TO USE THIS


MANUAL

Instructions on how to use this manual.

TROUBLE
SHOOTING

Describes the basic inspection procedures for electrical circuits.

ABBREVIATIONS

Defines the abbreviations used in this manual.

GLOSSARY OF
TERMS AND
SYMBOLS

Defines the symbols and functions of major parts.

RELAY LOCATIONS

Shows position of the Electronic Control Unit, Relays, Relay Block, etc.
This section is closely related to the system circuit.

ELECTRICAL
WIRING ROUTING

Describes position of Parts Connectors, Splice points, Ground points, etc.


This section is closely related to the system circuit.

INDEX

Index of the system circuits.

SYSTEM CIRCUITS

Electrical circuits of each system are shown from the power supply through ground
points. Wiring connections and their positions are shown and classified by code
according to the connection method. (Refer to the section, How to use this manual).
The System Outline and Service Hints useful for troubleshooting are also contained
in this section.

GROUND POINT

Shows ground positions of all parts described in this manual.

POWER SOURCE
(Current Flow Chart)

Describes power distribution from the power supply to various electrical loads.

CONNECTOR LIST

Describes the form of the connectors for the parts appeared in this book.
This section is closely related to the system circuit.

PART NUMBER OF
CONNECTORS

Indicates the part number of the connectors used in this manual.

OVERALL
ELECTRICAL
WIRING DIAGRAM

Provides circuit diagrams showing the circuit connections.

2
2004 PRIUS (EWD555U)

HOW TO USE THIS MANUAL B


This manual provides information on the electrical circuits installed on vehicles by
dividing them into a circuit for each system.
The actual wiring of each system circuit is shown from the point where the power
source is received from the battery as far as each ground point. (All circuit
diagrams are shown with the switches in the OFF position.)
When troubleshooting any problem, first understand the operation of the circuit
where the problem was detected (see System Circuit section), the power source
supplying power to that circuit (see Power Source section), and the ground points
(see Ground Point section). See the System Outline to understand the circuit
operation.
When the circuit operation is understood, begin troubleshooting of the problem
circuit to isolate the cause. Use Relay Location and Electrical Wiring Routing
sections to find each part, junction block and wiring harness connectors, wiring
harness and wiring harness connectors, splice points, and ground points of each
system circuit. Internal wiring for each junction block is also provided for better
understanding of connection within a junction block.
Wiring related to each system is indicated in each system circuit by arrows
(from__, to__). When overall connections are required, see the Overall Electrical
Wiring Diagram at the end of this manual.

3
2004 PRIUS (EWD555U)

B HOW TO USE THIS MANUAL


The system shown here is an EXAMPLE ONLY. It is different to the actual
circuit shown in the SYSTEM CIRCUITS SECTION.

[A]

Stop Light
From Power Source System (See Page 66)

15A
STOP

7.5A
GAUGE
4
IB

[B]

R L

3 IB
1 IB

[C]
2 IB

R L

L (S/D)

R (W/G)

W R

[G]

[E]

14 IE1

[D]

Rear
Lights

S6
Stop Light SW
1

I5

[F]

Y G

G W

L (S/D)

G W

13

G W

ABS ECU

C7
Combination
Meter

[J]

(Shielded)
R6
Rear Combination Light LH

2
H17
High Mounted
Stop Light

[K]

B18
W B

1
W B
BV1

W B

W B

BO

50

[L]

BL

[M]
2004 PRIUS (EWD555U)

W B

G R
3

W B

[I]

B18

Stop

Stop

R7
Rear Combination Light RH

G R

1
G R
BV1

11

G B

[H]

G R

L4
Light Failure Sensor

B
[A] : System Title

[H] : Indicates the wiring color.


Wire colors are indicated by an alphabetical code.

[B] : Indicates a Relay Block. No shading is used and


only the Relay Block No. is shown to distinguish it
from the J/B
Example:

Indicates Relay Block No.1

= Black

W = White

BR = Brown

= Blue

SB = Sky Blue

= Violet

R = Red

G = Green

LG = Light Green

[C] : (
) is used to indicate different wiring and
connector, etc. when the vehicle model, engine
type, or specification is different.

GR = Gray

[D] : Indicates related system.

The first letter indicates the basic wire color and the
second letter indicates the color of the stripe.

= Pink

= Yellow

O = Orange

[E] : Indicates the wiring harness and wiring harness


connector. The wiring harness with male terminal is
shown with arrows (
).
Outside numerals are pin numbers.

Example:

LY

L
(Blue)

[I]
Female

Male (

Y
(Yellow)

: Indicates a wiring Splice Point (Codes are E for the


Engine Room, I for the Instrument Panel, and B
for the Body).

The first letter of the code for each wiring harness


and wiring harness connector(s) indicates the
components location, e.g, E for the Engine
Compartment, I for the Instrument Panel and
Surrounding area, and B for the Body and
Surrounding area.
When more than one code has the first and second
letters in common, followed by numbers (e.g, IH1,
IH2), this indicates the same type of wiring harness
and wiring harness connector.
[F] : Represents a part (all parts are shown in sky blue).
The code is the same as the code used in parts
position.
[G] : Junction Block (The number in the circle is the J/B
No. and the connector code is shown beside it).
Junction Blocks are shaded to clearly separate
them from other parts.

Example:
3C indicates that
it is inside
Junction Block
No.3

The Location of splice Point I 5 is indicated by the


shaded section.
[J] : Indicates a shielded cable.

[K] : Indicates the pin number of the connector.


The numbering system is different for female and
male connectors.
Example: Numbered in order
from upper left to
lower right

Female

Numbered in order
from upper right to
lower left

Male

[L] : Indicates a ground point.


The first letter of the code for each ground point(s)
indicates the components location, e.g, E for the
Engine Compartment, I for the Instrument Panel
and Surrounding area, and B for the Body and
Surrounding area.
[M] : Page No.

5
2004 PRIUS (EWD555U)

B HOW TO USE THIS MANUAL


[N]

System Outline
Current is applied at all times through the STOP fuse to TERMINAL 2 of the stop light SW.
When the ignition SW is turned on, current flows from the GAUGE fuse to TERMINAL 8 of the light failure sensor, and also flows
through the rear lights warning light to TERMINAL 4 of the light failure sensor.
Stop Light Disconnection Warning
When the ignition SW is turned on and the brake pedal is pressed (Stop light SW on), if the stop light circuit is open, the current
flowing from TERMINAL 7 of the light failure sensor to TERMINALS 1, 2 changes, so the light failure sensor detects the
disconnection and the warning circuit of the light failure sensor is activated.
As a result, the current flows from TERMINAL 4 of the light failure sensor to TERMINAL 11 to GROUND and turns the rear lights
warning light on. By pressing the brake pedal, the current flowing to TERMINAL 8 of the light failure sensor keeps the warning
circuit on and holds the warning light on until the ignition SW is turned off.

[O]

Service Hints
S6 Stop Light SW
21 : Closed with the brake pedal depressed
L4 Light Failure Sensor
1, 2, 7Ground : Approx. 12 volts with the stop light SW on
4, 8Ground : Approx. 12 volts with the ignition SW at ON position
11Ground : Always continuity

: Parts Location

[P]
Code

See Page

Code

See Page

Code

See Page

C7

34

L4

36

R7

37

H17

36

R6

37

S6

35

: Relay Blocks

[Q]
Code

See Page
18

Relay Blocks (Relay Block Location)


R/B No.1 (Instrument Panel Brace LH)

: Junction Block and Wire Harness Connector

[R]
Code

See Page

Junction Block and Wire Harness (Connector Location)

IB

20

Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)

3C

22

Instrument Panel Wire and J/B No.3 (Instrument Panel Brace LH)

[S]

: Connector Joining Wire Harness and Wire Harness


Code

See Page

Joining Wire Harness and Wire Harness (Connector Location)

IE1

42

Floor Wire and Instrument Panel Wire (Left Kick Panel)

BV1

50

Luggage Room Wire and Floor Wire (Luggage Room Left)

[T]

: Ground Points
Code

See Page

Ground Points Location

BL

50

Under the Left Center Pillar

BO

50

Back Panel Center

[U]

: Splice Points
Code

I5

See Page
44

Wire Harness with Splice Points

Code

Cowl Wire

B18

6
2004 PRIUS (EWD555U)

See Page
50

Wire Harness with Splice Points


Luggage Room Wire

B
[N] : Explains the system outline.
[O] : Indicates values or explains the function for reference during troubleshooting.
[P] : Indicates the reference page showing the position on the vehicle of the parts in the system circuit.
Example : Part L4 (Light Failure Sensor) is on page 36 of the manual.
The letter in the code is from the first letter of the part, and the number indicates its order in parts
starting with that letter.
Example : L 4

Parts is 4th in order


Light Failure Sensor

[Q] : Indicates the reference page showing the position on the vehicle of Relay Block Connectors in the system circuit.
Example : Connector 1 is described on page 18 of this manual and is installed on the left side of the instrument
panel.
[R] : Indicates the reference page showing the position on the vehicle of J/B and Wire Harness in the system circuit.
Example : Connector 3C connects the Instrument Panel Wire and J/B No.3. It is described on page 22 of this
manual, and is installed on the instrument panel left side.
[S] : Indicates the reference page describing the wiring harness and wiring harness connector (the female wiring
harness is shown first, followed by the male wiring harness).
Example : Connector IE1 connects the floor wire (female) and Instrument panel wire (male). It is described on
page 42 of this manual, and is installed on the left side kick panel.
[T] : Indicates the reference page showing the position of the ground points on the vehicle.
Example : Ground point BO is described on page 50 of this manual and is installed on the back panel center.
[U] : Indicates the reference page showing the position of the splice points on the vehicle.
Example : Splice point I5 is on the Cowl Wire Harness and is described on page 44 of this manual.

7
2004 PRIUS (EWD555U)

B HOW TO USE THIS MANUAL


The ground points circuit diagram shows the connections from all major parts to the respective ground points. When
troubleshooting a faulty ground point, checking the system circuits which use a common ground may help you identify
the problem ground quickly. The relationship between ground points ( EA , IB and IC shown below) can also be
checked this way.

I GROUND POINT
WB
FAN MAIN Relay

A/C Relay No.2

A/C Relay No.3

WB

WB

WB

A/C Control Assembly

WB
FAN MAIN Relay

WB
Cigarette Lighter

E3

O/D Main SW

E3

Clock

Blower Motor

I6
WB

WB

A WB

WB
Blower SW

I6
A

WB

WB
Parking Brake SW

E3
J1
Junction
Connector

WB
Radiator Fan Motor

E3

7
3B

WB
Headlight Cleaner Relay

E2

WB
Combination Meter
WB

WB
Headlight LH

E4

E5
WB

WB
E4

WB
E5
WB
Front Turn Signal Light LH

WB
E4

WB

WB

Front Fog Light LH

3
3F
13
3G

WB

WB
E6

Brake Fluid Level SW

WB

WB
Door Lock Control SW

WB
B4

Cruise Control ECU

Remote Control Mirror SW

Turn Signal Flasher

5
3E

WB

Front Clearance Light LH


2
IA1

WB
I2

1
3D

WB

Front Clearance Light RH

WB

Front Fog Light RH

WB
E4

WB

Front Turn Signal Light RH

Combination SW

7
3C

WB
Headlight RH

WB

6
3E

WB
I4

WB
Defogger SW

I2
WB
I2

Combination SW

B4

WB

WB

WB

15 WB
WB
B5
ID1

WB

WB

WB

Unlock Warning SW

I5

10 EA2

Door Lock Control Relay

WB

I5

WB

B4

Door Lock Motor RH

WB

WB

WB
Door Courtesy SW RH

I5

WB
B5
EA

WB
I4

8 WB
I8
IB1

WB

WB
A/C Amplifier

Door Courtesy SW LH

B5
WB

Door Lock Control SW

B5
WB

WB

WB
IdleUp SW

Power Window Control


Relay

WB

WB

WB
Blower Resistor

Power Window Master SW

Door Lock Motor LH


WB (4AGZE)

4
4

3
IC3

WB

WB

BR
Radio and Player

Fuel Control SW

I5

I5

WB
Woofer Speaker Amplifier
BR

WB
4
BR

BR
I3

BR
Combination Meter

I3
BR

Fuel Sender

WB

BR

BR
Auto Antenna Motor

Combination Meter
5
BA1

WB

HEATER Relay

IB

IC

The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.

8
2004 PRIUS (EWD555U)

B
The Current Flow Chart section, describes which parts each power source (fuses, fusible links, and circuit breakers)
transmits current to. In the Power Source circuit diagram, the conditions when battery power is supplied to each system
are explained. Since all System Circuit diagrams start from the power source, the power source system must be fully
understood.

J POWER SOURCE (Current Flow Chart)


The chart below shows the route by which current flows from the battery to each electrical source
(Fusible Link, Circuit Breaker, Fuse, etc.) and other parts.
10A ECUB
Short Pin

2
7.5A DOME

15A EFI
30A AM2

Battery

Fusible Link Block

10A HAZARD
2
20A RADIO NO.1

S2

Starter

10A HORN
100A ALT

60A ABS

Engine Room R/B (See Page 20)


Fuse

20A

10A

System

Page

STOP

ABS
ABS and Traction Control
Cruise Control
Electronically Controlled Transmission
Multiplex Communication System

194
187
180
166
210

DOME

Cigarette Lighter
Combination Meter
Headlight
Interior Light
Key Reminder and Seat Belt Warning
Light Auto Turn Off
Theft Deterrent and Door Lock Control

214
230
112
122

Power Source
40A DOOR LOCK CB
1.25B FL MAIN

7.5A DOME

W
2

7
EB1

W
I2

W
1

I2

W
1

15A HAZRADIO

2
W

E7

4
AM1

6
EB1
WR

WR

AM2

7.5A AM2

1
TAIL
Relay

E7

B
2
B

STARTER Relay
1
3

I8
Ignition SW

BW
2

3
1

WB
2

BW

15A TAIL

G
1

20A DEFOG

BY

WR
1

WB
2

GW

INJECTION Relay
1
3

IG1

ACC

BO

IG2

R
1

I2
50A MAIN

E7

E7

WL
1

W
Battery

3 EA2 1 EA1

E6

15A RAD CIG

BY
1

PL
1

The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.

9
2004 PRIUS (EWD555U)

B HOW TO USE THIS MANUAL


K CONNECTOR LIST
I14

I15

Dark Gray

Gray

[A]

I16

J1

J2

Black

A
A

1 2

A
A

A B B
D D
A A B CC CD D

6 7 8

[B]

J3

J4

K1

K2

L1

1 2

1 2

Dark Gray
A
A A
A A A A A

A B B
DD
A A B CC CDD

L2

L3

L4

M1

M2

1 2 3
4 5
6 7 8 9 101112

1
2
3 45 6 78

M3

1
2

1 2
3 4

M4

[D]

N1
Gray

1 2 3

[C]

Black

Gray
1

1
7

2 3 4
8 9 10

N2

O1

O2

Gray

Black

Dark Gray

[A] : Indicates connector to be connected to a part. (The numeral indicates the pin No.)
[B] : Junction Connector
Indicates a connector which is connected to a short terminal.
Junction Connector

Junction connector in this manual include a short terminal which is


connected to a number of wire harnesses. Always perform
inspection with the short terminal installed. (When installing the
wire harnesses, the harnesses can be connected to any position
within the short terminal grouping. Accordingly, in other vehicles,
the same position in the short terminal may be connected to a wire
harness from a different part.)
Wire harness sharing the same short terminal grouping have the
same color.
Same Color

Short Terminal

[C] : Parts Code


The first letter of the code is taken from the first letter of part, and the numbers indicates its order in parts which
start with the same letter.
[D] : Connector Color
Connectors not indicated are milky white in color.

10
2004 PRIUS (EWD555U)

B
L PART NUMBER OF CONNECTORS
Code

Part Name

Part Number

Code
D4

Part Name
Diode (Courtesy)

Part Number

A1

A/C Ambient Temp. Sensor

9098011070

A2

A/C Condenser Fan Motor

9098011237

D5

Diode (Interior Light)

9098010962

A3

A/C Condenser Fan Relay

9098010940

D6

Diode (Moon Roof)

9098011608
9098010848

A4

A/C Condenser Fan Resistor

9098010928

D7

Door Lock Control Relay

A5

A/C Magnetic Clutch

9098011271

D8

Door Lock Control SW LH

A6

A/T Oil Temp. Sensor

9098011413

D9

Door Lock Control SW RH

9098011608

9098011148
ABS Actuator
[B]

9098011151
[C]

D10

Door Courtesy SW LH

A8

ABS Actuator

9098011009

D11

Door Courtesy SW RH

A9

ABS Speed Sensor Front LH

9098010941

D12

Door Courtesy SW Front LH

A10

ABS Speed Sensor Front RH

9098011002

D13

Door Courtesy SW Front RH

A11

Airbag Sensor Front LH

D14

Door Courtesy SW Rear LH

A12

Airbag Sensor Front RH

A13

Airbag Squib

A7
[A]

9098011097

9098011156
9098011856
D15

Door Courtesy SW Rear RH

9098011194

D16

Door Key Lock and Unlock SW LH

9098011070

D17

Door Key Lock and Unlock SW RH

9098011170

[A] : Part Code


[B] : Part Name
[C] : Part Number
Toyota Part Number are indicated.
Not all of the above part numbers of the connector are established for the supply.

11
2004 PRIUS (EWD555U)

C TROUBLESHOOTING
To Ignition SW
IG Terminal

Fuse
[A]

SW 1

Voltmeter
[B]

VOLTAGE CHECK
(a) Establish conditions in which voltage is present at the check
point.
Example:
[A] Ignition SW on
[B] Ignition SW and SW 1 on
[C] Ignition SW, SW 1 and Relay on (SW 2 off)
(b) Using a voltmeter, connect the negative lead to a good ground
point or negative battery terminal, and the positive lead to the
connector or component terminal.
This check can be done with a test light instead of a voltmeter.

Relay
[C]

Solenoid

SW 2

CONTINUITY AND RESISTANCE CHECK


(a) Disconnect the battery terminal or wire so there is no voltage
between the check points.
(b) Contact the two leads of an ohmmeter to each of the check
points.

Ohmmeter

SW

If the circuit has diodes, reverse the two leads and check
again.
When contacting the negative lead to the diode positive side
and the positive lead to the negative side, there should be
continuity.
When contacting the two leads in reverse, there should be no
continuity.

Ohmmeter

Diode

(c) Use a volt/ohmmeter with high impedance (10 k/V


minimum) for troubleshooting of the electrical circuit.
Digital Type

Analog Type

12
2004 PRIUS (EWD555U)

C
To Ignition SW
IG Terminal

Test Light

Fuse Case
Short [A]

SW 1
Short [B]
Disconnect
Disconnect
Light

(a) Remove the blown fuse and disconnect all loads of the fuse.
(b) Connect a test light in place of the fuse.
(c) Establish conditions in which the test light comes on.
Example:
[A] Ignition SW on
[B] Ignition SW and SW 1 on
[C] Ignition SW, SW 1 and Relay on (Connect the
Relay) and SW 2 off (or Disconnect SW 2)
(d) Disconnect and reconnect the connectors while watching the
test light.
The short lies between the connector where the test light
stays lit and the connector where the light goes out.
(e) Find the exact location of the short by lightly shaking the
problem wire along the body.

CAUTION:

Relay
Short [C]

Disconnect
SW 2

FINDING A SHORT CIRCUIT

(a) Do not open the cover or the case of the ECU unless
absolutely necessary. (If the IC terminals are touched,
the IC may be destroyed by static electricity.)
(b) When replacing the internal mechanism (ECU part) of
the digital meter, be careful that no part of your body or
clothing comes in contact with the terminals of leads
from the IC, etc. of the replacement part (spare part).

Solenoid

DISCONNECTION OF MALE AND FEMALE


CONNECTORS
To pull apart the connectors, pull on the connector itself, not
the wire harness.
HINT : Check to see what kind of connector you are
disconnecting before pulling apart.

Pull Up

Pull Up

Press Down

Press Down

13
2004 PRIUS (EWD555U)

C TROUBLESHOOTING
HOW TO REPLACE TERMINAL
(with terminal retainer or secondary locking device)

Reference:

1. PREPARE THE SPECIAL TOOL

10
3

HINT : To remove the terminal from the connector, please


construct and use the special tool or like object shown on
the left.
2. DISCONNECT CONNECTOR

1
Example:
(Case 1)

0.2
(mm)

Up

Tool

3. DISENGAGE THE SECONDARY LOCKING DEVICE OR


TERMINAL RETAINER.
(a) Locking device must be disengaged before the terminal
locking clip can be released and the terminal removed from
the connector.
(b) Use a special tool or the terminal pick to unlock the secondary
locking device or terminal retainer.
NOTICE:
Do not remove the terminal retainer from connector body.

Terminal Retainer

[A]
Terminal Retainer

For NonWaterproof Type Connector


HINT : The needle insertion position varies according to the
connectors shape (number of terminals etc.), so
check the position before inserting it.

[Retainer at Full Lock Position]

Stopper

Case 1
Raise the terminal retainer up to the temporary lock
position.

Terminal
Retainer

[Retainer at Temporary Lock Position]

Example:
(Case 2)

Secondary
Locking Device

Case 2
Open the secondary locking device.

14
2004 PRIUS (EWD555U)

C
Tool
Tab

Tab

Example:
(Case 1)

[B]

Terminal
Retainer

Tool
[Male]

Access Hole
(
Mark)

Tool

For Waterproof Type Connector


HINT : Terminal retainer color is different
according to connector body.
Example:
Terminal Retainer
Black or White
Black or White
Gray or White

: Connector Body
: Gray
: Dark Gray
: Black

[Female]

Case 1
Type where terminal retainer is pulled
up to the temporary lock position (Pull
Type).
Insert the special tool into the terminal
retainer access hole (Mark) and pull
the terminal retainer up to the
temporary lock position.
HINT : The needle insertion position varies
according to the connectors shape
(Number of terminals etc.), so check
the position before inserting it.

Retainer
at Full Lock Position

Retainer
at Temporary Lock Position
[Male]

Example:
(Case 2)

[Female]

Case 2
Type which cannot be pulled as far as
Power Lock insert the tool straight into
the access hole of terminal retainer as
shown.

Terminal Retainer

Tool

Tool

[Male]

Press Down

Press Down
[Female]

15
2004 PRIUS (EWD555U)

C TROUBLESHOOTING
Push the terminal retainer down to the temporary lock position.

Retainer at
Full Lock Position

Retainer at
Temporary Lock Position
[Male]

[Female]

(c) Release the locking lug from terminal and pull the terminal out
from rear.

Locking Lug

Tool

4. INSTALL TERMINAL TO CONNECTOR


(a) Insert the terminal.
HINT:
1. Make sure the terminal is positioned correctly.
2. Insert the terminal until the locking lug locks firmly.
3. Insert the terminal with terminal retainer in the temporary lock
position.

(b) Push the secondary locking device or terminal retainer in to


the full lock position.
5. CONNECT CONNECTOR

16
2004 PRIUS (EWD555U)

ABBREVIATIONS D
ABBREVIATIONS
The following abbreviations are used in this manual.
A/C
ABS
ACIS
BA
BEAN
CAN
CHS
DC
EB
ECU
EPS
ESA
EVAP
HID
HV
IC
J/B
LH
MPX
PTC
R/B
RH
SFI
SOC
SRS
SW
TEMP.
TRAC
VSC
VSV
VVTi
w/
w/o

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

Air Conditioning
AntiLock Brake System
Acoustic Control Induction System
Brake Assist
Body Electronics Area Network
Controller Area Network
Coolant Heat Storage System
Direct Current
Electrical Brake
Electronic Control Unit
Electric Motor Power Steering
Electronic Spark Advance
Evaporative Emission
High Intensity Discharge
Hybrid Vehicle
Integrated Circuit
Junction Block
LeftHand
Multiplex
Positive Temperature Coefficient
Relay Block
RightHand
Sequential Multiport Fuel Injection
State of Charge
Supplemental Restraint System
Switch
Temperature
Traction Control
Vehicle Stability Control
Vacuum Switching Valve
Variable Valve Timingintelligent
With
Without

The titles given inside the components are the names of the terminals (terminal codes) and are not treated as being
abbreviations.

17
2004 PRIUS (EWD555U)

E GLOSSARY OF TERMS AND SYMBOLS


GROUND
The point at which wiring attaches to
the Body, thereby providing a return
path for an electrical circuit; without a
ground, current cannot flow.

BATTERY
Stores chemical energy and
converts it into electrical energy.
Provides DC current for the autos
various electrical circuits.
CAPACITOR (Condenser)
A small holding unit for temporary
storage of electrical voltage.

CIGARETTE LIGHTER
An electric resistance heating
element.

HEADLIGHTS
Current flow causes a headlight
1. SINGLE
filament to heat up and emit light. A
FILAMENT
headlight may have either a single
(1) filament or a double (2) filament

2. DOUBLE
FILAMENT

CIRCUIT BREAKER
Basically a reusable fuse, a circuit
breaker will heat and open if too
much current flows through it.
Some units automatically reset when
cool, others must be manually reset.

HORN
An electric device which sounds a
loud audible signal.

DIODE
A semiconductor which allows
current flow in only one direction.

IGNITION COIL
Converts lowvoltage DC current
into highvoltage ignition current for
firing the spark plugs.

DIODE, ZENER

LIGHT
Current flow through a filament
causes the filament to heat up and
emit light.

A diode which allows current flow in one


direction but blocks reverse flow only up
to a specific voltage. Above that potential,
it passes the excess voltage. This acts as
a simple voltage regulator.

PHOTODIODE
The photodiode is a semiconductor
which controls the current flow
according to the amount of light.

LED (LIGHT EMITTING DIODE)


Upon current flow, these diodes emit
light without producing the heat of a
comparable light.

DISTRIBUTOR, IIA
Channels highvoltage current from
the ignition coil to the individual
spark plugs.

METER, ANALOG
Current flow activates a magnetic
coil which causes a needle to move,
thereby providing a relative display
against a background calibration.

FUSE

METER, DIGITAL
Current flow activates one or many
LEDs, LCDs, or fluorescent
displays, which provide a relative or
digital display.

A thin metal strip which burns through


when too much current flows through it,
thereby stopping current flow and
protecting a circuit from damage.

FUEL

FUSIBLE LINK
(for Medium Current Fuse)

(for High Current Fuse or


Fusible Link)

A heavygauge wire placed in high


amperage circuits which burns through on
overloads, thereby protecting the circuit.
The numbers indicate the crosssection
surface area of the wires.

18
2004 PRIUS (EWD555U)

MOTOR
A power unit which converts
electrical energy into mechanical
energy, especially rotary motion.

E
RELAY
Basically, an electrically operated
1. NORMALLY switch which may be normally
CLOSED closed (1) or open (2).
Current flow through a small coil
creates a magnetic field which either
opens or closes an attached switch.

SPEAKER
An electromechanical device which
creates sound waves from current
flow.

2. NORMALLY
OPEN

SWITCH, MANUAL
1. NORMALLY
OPEN

RELAY, DOUBLE THROW


A relay which passes current
through one set of contacts or the
other.

Opens and closes


circuits,
i it thereby
th b
stopping (1) or
allowing (2) current
flow.

2. NORMALLY
CLOSED

RESISTOR
An electrical component with a fixed
resistance, placed in a circuit to
reduce voltage to a specific value.

SWITCH, DOUBLE THROW


A switch which continuously passes
current through one set of contacts
or the other.

RESISTOR, TAPPED
A resistor which supplies two or
more different non adjustable
resistance values.

SWITCH, IGNITION
A key operated switch with several
positions which allows various
circuits, particularly the primary
ignition circuit, to become
operational.

RESISTOR, VARIABLE or RHEOSTAT


A controllable resistor with a variable
rate of resistance.
Also called a potentiometer or
rheostat.
SENSOR (Thermistor)
A resistor which varies its resistance
with temperature.

SWITCH, WIPER PARK


Automatically returns wipers to the
stop position when the wiper switch
is turned off.

SENSOR, SPEED
Uses magnetic impulses to open
and close a switch to create a signal
for activation of other components.

TRANSISTOR
A solidstate device typically used as
an electronic relay; stops or passes
current depending on the voltage
applied at base.

(Reed Switch Type)

SHORT PIN
Used to provide an unbroken
connection within a junction block.

SOLENOID
An electromagnetic coil which forms
a magnetic field when current flows,
to move a plunger, etc.

WIRES
Wires are always drawn as
(1) NOT
straight lines on wiring
CONNECTED diagrams.
Crossed wires (1) without a
black dot at the junction
are
j
nott joined;
j i d
crossed wires (2) with a
black dot or octagonal ( )
(2) SPLICED
mark at the junction are
spliced (joined)
connections.

19
2004 PRIUS (EWD555U)

F RELAY LOCATIONS
[Engine Compartment]

[Instrument Panel]

20
2004 PRIUS (EWD555U)

F
[Body]

21
2004 PRIUS (EWD555U)

F RELAY LOCATIONS
3

: Engine Room R/B


: Engine Room J/B

Engine Compartment Left (See Page 20)

22
2004 PRIUS (EWD555U)

Memo

23
2004 PRIUS (EWD555U)

F RELAY LOCATIONS
[Engine Room J/B Inner Circuit]

24
2004 PRIUS (EWD555U)

25
2004 PRIUS (EWD555U)

F RELAY LOCATIONS
2

: Engine Room R/B No.2 Right Side of Reserve Tank (See Page 20)

26
2004 PRIUS (EWD555U)

F
Fusible Link Block

Luggage Room Right (See Page 21)

27
2004 PRIUS (EWD555U)

F RELAY LOCATIONS
: Driver Side J/B

Lower Finish Panel (See Page 20)

28
2004 PRIUS (EWD555U)

29
2004 PRIUS (EWD555U)

F RELAY LOCATIONS
: Driver Side J/B

Lower Finish Panel (See Page 20)

30
2004 PRIUS (EWD555U)

Memo

31
2004 PRIUS (EWD555U)

F RELAY LOCATIONS
[Driver Side J/B Inner Circuit]

32
2004 PRIUS (EWD555U)

33
2004 PRIUS (EWD555U)

F RELAY LOCATIONS
[Driver Side J/B Inner Circuit]

34
2004 PRIUS (EWD555U)

35
2004 PRIUS (EWD555U)

F RELAY LOCATIONS
: Center Connector No.1 Behind the Combination Meter (See Page 20)

36
2004 PRIUS (EWD555U)

Memo

37
2004 PRIUS (EWD555U)

F RELAY LOCATIONS
[Center Connector No.1 Inner Circuit]

38
2004 PRIUS (EWD555U)

39
2004 PRIUS (EWD555U)

F RELAY LOCATIONS
: Center Connector No.2 Instrument Panel Brace RH (See Page 20)

40
2004 PRIUS (EWD555U)

F
[Center Connector No.2 Inner Circuit]

41
2004 PRIUS (EWD555U)

F RELAY LOCATIONS
[Center Connector No.2 Inner Circuit]

42
2004 PRIUS (EWD555U)

43
2004 PRIUS (EWD555U)

G ELECTRICAL WIRING ROUTING


Position of Parts in Engine Compartment

A
A
A
A
A
A

1
2
3
4
5
6

A/C Condenser Fan Motor


ABS & BA & TRAC & VSC Actuator
ABS Speed Sensor Front LH
ABS Speed Sensor Front RH
Air Fuel Ratio Sensor (Bank 1 Sensor 1)
Ambient Temp. Sensor

B 1 Brake Fluid Level Warning SW


B 17 Brake Master Stroke Simulator Cylinder Assembly
C 1
C 2
C 3
C 4
C 5
C 6
C 7
C19
C20

Camshaft Position Sensor


Camshaft Timing Oil Control Valve
Circuit Breaker Sensor
Compressor Assembly (Motor)
Converter
Converter
Crankshaft Position Sensor
Coolant Heat Storage Tank Outlet Temp. Sensor
Coolant Heat Storage Water Pump

E 1 Engine Coolant Temp. Sensor


E 3 Engine Hood Courtesy SW

F 1
F 2
F 3
F 4
F 5
F 6
F 7
F 8
F 9
F 10

Front Airbag Sensor LH


Front Airbag Sensor RH
Front Fog Light LH
Front Fog Light RH
Front Side Marker Light LH
Front Side Marker Light RH
Front Turn Signal Light LH
Front Turn Signal Light RH
Front Washer Motor
Front Wiper Motor

H 1
H 2
H 3
H 4
H 5
H 6
H 7
H 8
H 9
H10

Headlight Beam Level Control Actuator LH


Headlight Beam Level Control Actuator RH
Headlight Control ECU LH
Headlight Control ECU LH
Headlight Control ECU RH
Headlight Control ECU RH
Headlight LH
Headlight RH
Horn (High)
Horn (Lo)

44
2004 PRIUS (EWD555U)

G
Position of Parts in Engine Compartment

I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

J
J
J
J

1
2
3
4

Ignition Coil and Igniter No.1


Ignition Coil and Igniter No.2
Ignition Coil and Igniter No.3
Ignition Coil and Igniter No.4
Injector No.1
Injector No.2
Injector No.3
Injector No.4
Inverter
Inverter
Inverter
Inverter
Inverter
Inverter
Inverter
Inverter
Junction Connector
Junction Connector
Junction Connector
Junction Connector

M 8 Motor Generator No.2


M 9 Motor Generator No.2
M10 Motor Generator No.2
N 1 Noise Filter (Ignition)
O 1 Oil Pressure SW
P 1 Pressure SW
R 1 Radiator Fan Motor
R 2 Rear Washer Motor
S 1
S 2
S 3
S 27
S 28

Shift Control Actuator


Short Connector
Short Connector
Short Connector (Water Pump)
Short Connector (Water Pump)

T 1 Theft Deterrent Horn


T 2 Throttle Control Motor
T 3 Throttle Position Sensor

K 1 Knock Sensor
V 1 VSV (EVAP)
M
M
M
M
M
M
M

1
2
3
4
5
6
7

Mass Air Flow Meter


Motor Generator No.1
Motor Generator No.1
Motor Generator No.1
Motor Generator No.1
Motor Generator No.2
Motor Generator No.2

W
W
W
W
W

1
3
4
5
6

Water Pump Motor (A/C)


Water Pump Motor (Inverter)
Water Temp. SW
Water Valve
Wireless Door Lock Buzzer

45
2004 PRIUS (EWD555U)

G ELECTRICAL WIRING ROUTING


Position of Parts in Instrument Panel

A 7
A 8
A 9
A 10
A 11
A 12
A 13
A 14
A 15
A 16
A 17
A 18
A 19
A 20
A 21
A 22
A 23
A 24

A/C Control Assembly


A/C Control Assembly
A/C Room Temp. Sensor
A/C Solar Sensor
A/C Thermistor
ACC Relay
Accel Position Sensor
Air Inlet Control Servo Motor
Air Mix Control Servo Motor
Air Vent Mode Control Servo Motor
Airbag Sensor Assembly
Airbag Sensor Assembly
Airbag Sensor Assembly
Airbag Squib (Front Passenger Airbag Assembly No.1)
Airbag Squib (Front Passenger Airbag Assembly No.2)
Airbag Squib (Steering Wheel Pad)
Antenna Amplifier
Automatic Light Control Sensor

B
B
B
B
B
B
B

2
3
4
5
6
7
8

Blower Motor
Blower Motor Controller
Blower Motor Controller
Body ECU
Body ECU
Body ECU
Brake Pedal Stroke Sensor

46
2004 PRIUS (EWD555U)

G
Position of Parts in Instrument Panel

C 8
C 9
C10
C 11
C12
C13
C14

Center Speaker
Clock
Combination Meter
Combination SW
Combination SW
Combination SW
Combination SW

D 1 Data Link Connector 3


D 2 Daytime Running Light Relay
D 3 Diode (Daytime Running Light)
E
E
E
E

4
5
6
7

Engine Control Module


Engine Control Module
Engine Control Module
Engine Control Module

F 11 Front Passenger Seat Belt Warning Light


F 17 Fuse Holder
G 1 Gateway ECU
G 2 Glove Box Light
H 11 Hazard SW
ODO/TRIP SW
H12 Headlight Beam Level Control ECU
H13 Heated Oxygen Sensor (Bank 1 Sensor 2)
H14 Hybrid Vehicle Control ECU
H15 Hybrid Vehicle Control ECU
H16 Hybrid Vehicle Control ECU
H17 Hybrid Vehicle Control ECU

47
2004 PRIUS (EWD555U)

G ELECTRICAL WIRING ROUTING


Position of Parts in Instrument Panel

J 5
J 6
J 7
J 8
J 9
J 10
J 11
J 12
J 13
J 14
J 15
J 16
J 17
J 18
J 19
J 20
J 21
J 22
J 23
J 24
J 25

Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector

K 2 Key Slot
K 3 Key Slot
M11
M12
M13
M14

Main SW
Mirror Heater Relay
MultiDisplay
MultiDisplay

N 2 Navigation ECU
N 3 Navigation ECU
N 4 Navigation ECU

48
2004 PRIUS (EWD555U)

G
Position of Parts in Instrument Panel

O 2 Option Connector (Glass Breakage Sensor)


P 2
P 3
P 4
P 5
P 6
P 7
P 8
P 9
P 10
P 11
P 12
P 13

Parking Brake SW
Power Outlet No.1
Power Outlet No.2
Power Outlet Relay
Power Source Control ECU
Power Steering ECU
Power Steering ECU
Power Steering Motor
Power Steering Torque Sensor
Power SW
PTC Heater
PTC Heater

R
R
R
R
R
R

Radio and Player


Radio and Player
Radio and Player
Radio and Player
Rheostat
Room Oscillator

3
4
5
6
7
8

S 4
S 5
S 6
S 7
S 8
S 9
S 10
S 11
S 12
S 13
S 14
S 15
S 16

Shift Lever Position Sensor


Shift Lever Position Sensor
Skid Control Buzzer
Skid Control ECU
Skid Control ECU
Skid Control ECU
Skid Control ECU
Smart Key ECU
Smart Key System Cancel SW
Steering Sensor
Stereo Component Amplifier
Stereo Component Amplifier
Stop Light SW

T 4 Transmission Control ECU


T 5 Transponder Key Computer
Y 1 Yaw Rate Sensor

49
2004 PRIUS (EWD555U)

G ELECTRICAL WIRING ROUTING


Position of Parts in Body

A 25 ABS Speed Sensor Rear LH


A 26 ABS Speed Sensor Rear RH
B 9
B 10
B 11
B 12
B 13
B 14
B 15
B 16
B 18

Battery Blower Motor


Battery Blower Motor Controller
Battery ECU
Battery ECU
Battery ECU
Battery Fan Relay
Buckle SW Front LH
Buckle SW Front RH
Brake Control Power Supply

C15
C16
C17
C18

Curtain Shield Airbag Sensor LH


Curtain Shield Airbag Sensor RH
Curtain Shield Airbag Squib LH
Curtain Shield Airbag Squib RH

D 4
D 5
D 6
D 7
D 8
D 9
D10
D 11
D12
D13
D14
D15
D16
D17

Door Control Receiver


Door Courtesy Light Front LH
Door Courtesy Light Front RH
Door Courtesy SW Front LH
Door Courtesy SW Front RH
Door Courtesy SW Rear LH
Door Courtesy SW Rear RH
Door Lock Control SW Front RH
Door Lock Motor Front LH
Door Unlock Detection SW Front LH
Door Lock Motor Front RH
Door Unlock Detection SW Front RH
Door Lock Motor Rear LH
Door Unlock Detection SW Rear LH
Door Lock Motor Rear RH
Door Unlock Detection SW Rear RH
Door Oscillator Front LH (w/ Sensor)
Door Oscillator Front RH (w/ Sensor)

50
2004 PRIUS (EWD555U)

G
Position of Parts in Body

E 8 Electrical Key Antenna (Drivers Side)


E 9 Electrical Key Antenna (Front Passengers Side)
E 10 Electrical Key Antenna (Luggage Compartment Door)
F 12 Front Door Speaker LH
F 13 Front Door Speaker RH
F 14 Fuel Pump
Fuel Sender
F 15 Fusible Link Block
F 16 Fusible Link Block
G 3 Garage Door Opener
Inner Mirror
H18
H19
H20
H21

Height Control Sensor


High Mounted Stop Light
Hybrid Vehicle Battery
Hybrid Vehicle Battery

J 26
J 27
J 28
J 29
J 30
J 31
J 32
J 33
J 34

Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector
Junction Connector

L 1 License Plate Light LH


L 2 License Plate Light RH
L 3 Luggage Compartment Courtesy SW
Luggage Compartment Door Opener Motor
L 4 Luggage Compartment Door Lock SW
Luggage Compartment Door Opener SW
L 5 Luggage Compartment Light
L 6 Luggage Oscillator (Inner)
L 7 Luggage Oscillator (Outer)

I 17 Inter Lock SW
I 18 Interior Light

51
2004 PRIUS (EWD555U)

G ELECTRICAL WIRING ROUTING


Position of Parts in Body

N 5 Noise Filter (High Mounted Stop Light)


N 6 Noise Filter (Rear Window Defogger)
N 7 Noise Filter (Rear Window Defogger)
O 3 Overhead J/B
P 14
P 15
P 16
P 17
P 18
P 19
P 20
P 21
P 22
P 23

Power Window Control SW Front RH


Power Window Control SW Rear LH
Power Window Control SW Rear RH
Power Window Master SW
Power Window Motor Front LH
Power Window Motor Front RH
Power Window Motor Rear LH
Power Window Motor Rear RH
Pretensioner LH
Pretensioner RH

R 9
R10
R 11
R12
R13
R14
R15
R16
R17
R18
R19

Rear Combination Light LH


Rear Combination Light RH
Rear Door Speaker LH
Rear Door Speaker RH
Rear Window Defogger
Rear Window Defogger
Rear Window Defogger
Rear Window Defogger
Rear Wiper Motor
Rear Wiper Relay
Mirror Heater LH
Remote Control Mirror LH
R20 Mirror Heater RH
Remote Control Mirror RH
R21 Remote Control Mirror SW

52
2004 PRIUS (EWD555U)

G
Position of Parts in Body

S 17
S 18
S 19
S 20
S 21
S 22
S 23
S 24
S 25
S 26

Seat Position Airbag Sensor


Side Airbag Sensor LH
Side Airbag Sensor RH
Side Airbag Squib LH
Side Airbag Squib RH
System Main Relay
System Main Relay
System Main Relay
System Main Relay
System Main Relay

T
T
T
T

6
7
8
9

Tweeter Front LH
Tweeter Front RH
Tweeter Rear LH
Tweeter Rear RH

V
V
V
V
V
V
V

2
3
4
5
6
7
8

Vanity Light LH
Vanity Light RH
Vanity Light SW LH
Vanity Light SW RH
Vapor Pressure Sensor
VSV (Canister Closed Valve)
VSV (Parge Flow Switching Valve)

53
2004 PRIUS (EWD555U)

G ELECTRICAL WIRING ROUTING


: Location of Connector Joining Wire Harness and Wire Harness
: Location of Ground Points

: Location of Splice Points

54
2004 PRIUS (EWD555U)

G
Connector Joining Wire Harness and Wire Harness
EA1

1 2

EB1

2 1
1 2 3
4 5
6 7 8 9 10 11 12 13

5 4
3 2 1
13 12 11 10 9 8 7 6

Code

Joining Wire Harness and Wire Harness (Connector Location)

EA1

Engine Wire and Engine No.4 Wire (Near the Radiator Fan)

EB1

Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)

55
2004 PRIUS (EWD555U)

G ELECTRICAL WIRING ROUTING


: Location of Connector Joining Wire Harness and Wire Harness

: Location of Ground Points

56
2004 PRIUS (EWD555U)

G
Connector Joining Wire Harness and Wire Harness

Code

Joining Wire Harness and Wire Harness (Connector Location)

IA1
IA2

Engine
g
Room Main Wire and Instrument Panel Wire (Upper
(
Parts of Front Bodyy Pillar LH))

IA3
IB1

Roof Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

IC1

Engine Room Main Wire and Floor Wire (Cowl Side Panel LH)

ID1
ID2
ID3

Instrument Panel Wire and Floor Wire (Left Kick Panel)

ID4
IE1
IE2

Front Door LH Wire and Instrument Panel Wire (Left


(
Kick Panel))

IE3
IF1

Floor Wire and Engine Room Main Wire (Left Kick Panel)

57
2004 PRIUS (EWD555U)

G ELECTRICAL WIRING ROUTING


: Location of Connector Joining Wire Harness and Wire Harness

: Location of Splice Points

58
2004 PRIUS (EWD555U)

G
Connector Joining Wire Harness and Wire Harness

Code
IG1
IG2

Joining Wire Harness and Wire Harness (Connector Location)


Instrument Panel Wire and Instrument Panel No
No.2
2 Wire (Behind the Combination Meter)

IH1

Instrument Panel Wire and Instrument Panel No.1 Wire (Behind the Glove Box)

II1

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

IJ1
IJ2

Engine
g
Room Main Wire and Instrument Panel Wire ((Behind the Glove Box))

IJ3
IK1
IL1
IL2
IM1
IM2

Engine Room Main Wire and Floor No.2 Wire (Cowl Side Panel RH)
Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)
Instrument Panel Wire and Floor No.2
No 2 Wire (Right Kick Panel)

IN1

Floor No.2 Wire and Engine Room Main Wire (Right Kick Panel)

IO1

Instrument Panel Wire and Instrument Panel No.4 Wire (Front Console Box LH)

IP1

Engine Room No.2 Wire and Engine Room Main Wire (Upper Parts of Front Body Pillar LH)

59
2004 PRIUS (EWD555U)

G ELECTRICAL WIRING ROUTING


: Location of Connector Joining Wire Harness and Wire Harness

: Location of Ground Points

60
2004 PRIUS (EWD555U)

G
Connector Joining Wire Harness and Wire Harness

Code

Joining Wire Harness and Wire Harness (Connector Location)

BA1

Front Door LH Wire and Electrical Key LH Wire (Near the Front Door Outside Handle LH)

BB1

Rear Door No.2 Wire and Floor Wire (Left Center Pillar)

BC1

Floor Wire and Seat Airbag No.1 Wire (Under the Drivers Seat)

BD1

Skid Control Sensor No.1 Wire and Floor Wire (Front Side of Left Quarter Panel)

BE1

Frame Wire and Floor No.2 Wire (Front Side of Left Quarter Panel)

BF1

Floor No.2 Wire and Fuel Tank Wire (Near the Fuel Tank)

BG1

Floor No.2 Wire and Seat Airbag No.2 Wire (Under the Front Passengers Seat)

61
2004 PRIUS (EWD555U)

G ELECTRICAL WIRING ROUTING


: Location of Connector Joining Wire Harness and Wire Harness

: Location of Splice Points

62
2004 PRIUS (EWD555U)

G
Connector Joining Wire Harness and Wire Harness

Code

Joining Wire Harness and Wire Harness (Connector Location)

BH1
BH2

Back Door No.1 Wire and Floor Wire (Rear


(
Side of Roof Panel))

BH3
BI1

Front Door RH Wire and Electrical Key RH Wire (Near the Front Door Outside Handle RH)

BJ1

Rear Door No.1 Wire and Floor No.2 Wire (Right Center Pillar)

BK1
BK2

Back Door No.1


No 1 Wire and Back Door No.2
No 2 Wire (Rear Side of Roof Panel)

BL1

Skid Control Sensor No.2 Wire and Floor No.2 Wire (Front Side of Right Quarter Panel)

BM1

Floor No.2 Wire and Floor Wire (Rear Side of Right Quarter Panel)

63
2004 PRIUS (EWD555U)

Memo

64
2004 PRIUS (EWD555U)

SYSTEM CIRCUITS H

2004 PRIUS
ELECTRICAL WIRING DIAGRAM
SYSTEM CIRCUITS
Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Audio System (Builtin Amplifier) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Audio System (Separate Amplifier) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic GlareResistant EC Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic Light Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BackUp Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combination Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Lock Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Fog Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Wiper and Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Garege Door Opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight Beam Level Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hybrid Vehicle Immobilizer System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Reminder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Light Auto Turn Off System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Compartment Door Opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mirror Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MultiDisplay (Builtin Amplifier) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MultiDisplay (Separate Amplifier) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multiplex Communication System (AVCLAN Bus) . . . . . . . . . . . . . . . . . . . . .
Multiplex Communication System (BEAN Bus) . . . . . . . . . . . . . . . . . . . . . . . . .
Multiplex Communication System (CAN Bus) . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Push Button Start System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator Fan and Condenser Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Defogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Wiper and Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Control Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Belt Waning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Smart Entry System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Theft Deterrent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOYOTA Hybrid System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn Signal and Hazard Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wireless Door Lock Control (w/ Smart Entry System) . . . . . . . . . . . . . . . . . . .
Wireless Door Lock Control (w/o Smart Entry System) . . . . . . . . . . . . . . . . . .

Page
352
336
326
322
160
186
290
312
342
270
210
132
284
162
198
324
148
156
310
82
128
178
170
190
164
242
318
336
326
78
70
74
314
66
206
82
348
318
202
316
194
256
216
303
184
178
246
96
166
216
234

65
2004 PRIUS (EWD555U)

Multiplex Communication System BEAN Bus


From Power Source System (See Page 66)
G1
Gateway ECU

7. 5A
ACC

7. 5A
ECUIG

15A
ECUB
BATT

14 5C

12 5C

10 5C

10 5K

7 5L

12 5H

5 1K

ACC

7 1L

IG
1

4 1L

10

D
J19
Junction
Connector

8 5L

15 5H

70
2004 PRIUS (EWD555U)

* 1 : w/ Smart Entry System


* 2 : w/o Smart Entry System

G1
Gateway ECU

MPD1

MPD2

GND

SIL

24

12

WB

14 4I

4 5C

16 5C

10 5C

2 4D

13 5J

2 5L

11 5K

GR

GR

8 5C
9

II1

MPX1
19

MPX2

MPX1
17

MPX2+

3
MPX+

7 1E

11

GR

GR
16

MPX2

A8
A/C Control Assembly

MPX1

18

T5
Transponder
Key Computer

MPX2

T4
Transmission
Control ECU

24

P6
Power Source Control ECU

8 5G

GR

11 4D

8 5J

LG

II1

GR

GR

3 1L

13 5G

7 4I

11 5H
13 5D

11 4F

7 4L

8 5K

7
SIL

24

MPX1

MPX2

B 5(A)
Body ECU

WB

9 1G

17
B

MPX+

MPX2
32

(* 1)

MPX

C10
Combination Meter

25

(* 2)

GR

MPX1

S11
Smart Key ECU

31

GR

GR

3 IG2

(*1)

8 5M

D1
Data Link
Connector 3

15 A
A

16 4L

J24
Junction
Connector

2 4C
WB

2 IG1

W
IH

71
2004 PRIUS (EWD555U)

Multiplex Communication System BEAN Bus


System Outline
BEAN consists of body electrical systems such as body ECU, A/C control assembly, power source control ECU, combination
meter, smart key ECU, transmission control ECU, transponder key computer and gateway ECU. Gateway ECU has
communication circuit to correspond with different types of communication data. Different types of communication data can
be shared among communication parts after it goes through gateway ECU. Vehicle information is input to body ECU at an
assembling plant as a representative ECU which delivers the information to other ECUs through multiplex communication.
Optional equipment
This system is working for the following systems:
Air Conditioning
Audio System
Brake Control System
Combination Meter
Cruise Control
Engine Control
EPS
Headlight
Hybrid Vehicle Immobilizer System
Illumination
Interior Light
Key Reminder
Luggage Compartment Door Opener
Mirror Heater
MultiDisplay
Push Button Start System
Rear Window Defogger
Shift Control System
Smart Entry System
Taillight
TOYOTA Hybrid System
Service Hints
G1 Gateway ECU
10Ground : Always approx. 12 volts
1Ground : Approx. 12 volts with the power SW at IG ON position
2Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
24Ground : Always continuity
: Parts Location
Code

See Page

A8

Code

See Page

Code

See Page

46

G1

47

S11

49

46

J19

48

T4

49

C10

47

J24

48

T5

49

D1

47

P6

49

B5

72
2004 PRIUS (EWD555U)

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

1E
1G
1K

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

36

Instrument Panel Wire and Center Connector No.1 (Behind


(
the Combination Meter))

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

1L
4C
4D
4F
4I
4L
5C
5D
5G
5H
5J
5K
5L
5M

: Connector Joining Wire Harness and Wire Harness


Code
IG1
IG2
II1

See Page

Joining Wire Harness and Wire Harness (Connector Location)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

: Ground Points
Code
IH

See Page
56

Ground Points Location


Cowl Side Panel LH

73
2004 PRIUS (EWD555U)

Multiplex Communication System CAN Bus


From Power Source System (See Page 66)
G1
Gateway ECU

7. 5A
ECUIG

15A
ECUB
BATT

IG

12 5C

10 5C

10 5K

7 5L

12 5H

CA1L

GND

18

24

14 5C

17

CA1H

ACC

5 1K

7 1L

4 1L

10

WB

7. 5A
ACC

16 5C

D
J19
Junction
Connector

2 5L
8 5L

15 5H

E6
Engine Control Module

CANL

J18
Junction Connector

WB

8
CANH

WB

(Shielded)

(Shielded)

W
A

B
A

(Shielded)

(Shielded)

CANH

CANL
30

CANH
31

J17
Junction
Connector

Y1
Yaw Rate Sensor

9
CANL

J25
Junction
Connector
A

H14
Hybrid Vehicle Control ECU

WB

A
WB

WB

J24
Junction Connector

IH

74
2004 PRIUS (EWD555U)

G1
Gateway ECU

SIL
7

CANH

CANL

CANH

18

18

19

4 ID4

5 ID4

11 5K

CANL
19

(Shielded)

CANH

(Shielded)

CANL

13 5C

S8
Skid Control ECU

B11
Battery ECU

P8
Power Steering ECU

(Shielded)
W

B
B

(Shielded)
W
A

IA1

13

IA1

LG

3 1L

(Shielded)

7 1E

11

12 IA1

13 ID4

11 5H
J15
Junction
Connector

10

14

CANL

CANH

CANL

(Shielded)

(Shielded)

(Shielded)

8 5M

6
CANH

A
WB

(Shielded)

(Shielded)

D1
Data Link
Connector 3

(Shielded)

(Shielded)

(Shielded)

S13
Steering Sensor

(Shielded)

SIL
W

A
J16
Junction Connector

75
2004 PRIUS (EWD555U)

Multiplex Communication System CAN Bus


System Outline
CAN has two lines as a pair which make communication with operating voltage. CAN has excellent data speed and error
detecting capacity. It consists of vehicle control systems such as hybrid vehicle control ECU, engine control module, yaw
rate sensor, battery ECU, power steering ECU, skid control ECU, power steering torque sensor, data link connector 3 and
gateway ECU. Gateway ECU has communication circuit to correspond with different types of communication data. Different
types of communication data can be shared among communication parts after it goes through gateway ECU.
This system is working for the following systems:
Air Conditioning
Audio System
BackUp Light
Brake Control System
Combination Meter
Cruise Control
Engine Control
EPS
Headlight
Hybrid Vehicle Immobilizer System
MultiDisplay
Push Button Start System
Shift Control System
Smart Entry System
Theft Deterrent
TOYOTA Hybrid System
Service Hints
G1 Gateway ECU
10Ground : Always approx. 12 volts
1Ground : Approx. 12 volts with the power SW at IG ON position
2Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
24Ground : Always continuity
: Parts Location
Code

See Page

Code

See Page

Code

See Page

B11

50

J16

48

P8

49

D1

47

J17

48

S8

49

E6

47

J18

48

S13

49

G1

47

J19

48

Y1

49

H14

47

J24

48

J15

48

J25

48

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

1E
1K

28

Instrument Panel Wire and Driver Side J/B (Lower


(
Finish Panel))

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

1L
5C
5H
5K
5L
5M

: Connector Joining Wire Harness and Wire Harness


Code

See Page

Joining Wire Harness and Wire Harness (Connector Location)

IA1

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

ID4

56

Instrument Panel Wire and Floor Wire (Left Kick Panel)

76
2004 PRIUS (EWD555U)

: Ground Points
Code
IH

See Page
56

Ground Points Location


Cowl Side Panel LH

77
2004 PRIUS (EWD555U)

Multiplex Communication System AVCLAN Bus


From Power Source System (See Page 66)
G1
Gateway ECU

7. 5A
ACC

7. 5A
ECUIG

15A
ECUB
BATT

14 5C

12 5C

10 5C

10 5K

7 5L

12 5H

5 1K

ACC

7 1L

IG
1

4 1L

10

D
J19
Junction
Connector

8 5L

15 5H

78
2004 PRIUS (EWD555U)

* 1 : w/ Navigation System
* 2 : w/ Separate Amplifier

GTX+

GTX

21

G1
Gateway ECU

SIL

GND

7 5E

6 5E

16 5C

13 5C

2 5L

11 5K

7 5C

WB
6 5C

24

7 1E

4 A

TX2+

9 B

10 B

8 5M

ATX+

ATX
15 A

5 A

TX
WB

TX+

7
8

TX+

TX

S15
Stereo Component
Amplifier

SIL

D1
Data Link
Connector 3
A

J24
Junction
Connector

WB

TX

TX2
19 A

11 5H

N3
Navigation ECU

10

R 5(B), R 6(A)
Radio and Player

TX+

(*1)

(*1)

18 A

(* 2)

TX
14 B

LG

TX1

TX+
13 B

3 1L

(* 2)

TX1+

M13(A), M14(B)
MultiDisplay

5 A

IH

79
2004 PRIUS (EWD555U)

Multiplex Communication System AVCLAN Bus


System Outline
AVCLAN consists of audio visual systems such as multidisplay, navigation ECU, radio and player, stereo component
amplifier and gateway ECU. Gateway ECU has communication circuit to correspond with different types of communication
data. Different types of communication data can be shared among communication parts after it goes through gateway ECU.
Optional equipment
This system is working for the following systems:
Air Conditioning
Audio System
Brake Control System
Combination Meter
Engine Control
EPS
Hybrid Vehicle Immobilizer System
Mirror Heater
MultiDisplay
Push Button Start System
Rear Wiper and Washer
Shift Control System
TOYOTA Hybrid System
Service Hints
G1 Gateway ECU
10Ground : Always approx. 12 volts
1Ground : Approx. 12 volts with the power SW at IG ON position
2Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
24Ground : Always continuity
: Parts Location
Code

See Page

Code

See Page

D1

47

M13

48

G1

47

M14

48

J19

48

J24

48

N3
R5

Code
R6

See Page
B

S15

48
A

49

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

1E
1K

28

Instrument Panel Wire and Driver Side J/B (Lower


(
Finish Panel))

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

1L
5C
5E
5H
5K
5L
5M

: Ground Points
Code
IH

See Page
56

Ground Points Location


Cowl Side Panel LH

80
2004 PRIUS (EWD555U)

49
49

Memo

81
2004 PRIUS (EWD555U)

Push Button Start System and Hybrid Vehicle Immobilizer System


From Power Source System (See Page 66)
1
15A AM2

1
20A HEV

100A
DC/DC

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

MREL
4 C

4 3J

2 3J

3 3J

WB

3I

2 3I

1 3I
W

1 3J

WB

1 3D

IG2 Relay

IGCT
Relay

1 4I

3 4I

1 4J

5 4J
W

IA1

1 IA3

WB

W
V
Y
L

EE

EF

82
2004 PRIUS (EWD555U)

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

G
G
B

1 1B

3 1J

From Power Source


System (See Page 66)
P
1

11 IG2

9 IG2

15A DOME

1 4C
2

13 1A

11 5D

5 5D

6 4F

22

21

1 IG1

Security

A12
ACC Relay

J6
Junction Connector

Buzzer

(VFD)

Power
Supply
Circuit

WB

8 1L

WB

16 5H

17 1E

9 1K

16 5L

B
G

10A GAUGE

25A ACCB

IG1 Relay

1 1M

4
4C

BR

WB

15
4H

4
IG1

14

25

24

GR

WB

BEAN
IC

BR

5 4H

C10
Combination Meter

13 4D
WB

3 4G

2
IG1
3
IG2

W
P

L
WB
WB

IH

II

83
2004 PRIUS (EWD555U)

Push Button Start System and Hybrid Vehicle Immobilizer System

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

R
GR
V

7 4I

13 5J

8 5J

7 4L
14 1G

8 A
W

MPX1

MPX2

A8
A/C Control
Assembly

32

GR

31

IA3

SIND

17

MPX1

SIG

ACC

DCTY

KSW
9

21 1D

26 1E

B
S 7(A), S 8(B), S 9(C), S10(D)
Skid Control ECU

(* 1)
16 4L

22 B

21

26

MPX2
15 A

C10
Combination Meter

11
MPX2+

(* 2)

3
MPX+

GR

9 1G

B 5(A)
Body ECU

16 4I

II1

(* 1)

S11
Smart Key ECU

13

GR

7. 5A ACC

8 5K

7. 5A ECUIG

GR

4 5C

5 1J

GR

GR

GR

9 4C

9 IG1

BR

From Power Source System


(See Page 66)

2 4C
11 4F

3 4H

11 4D

1
14 4D
B

RR
23 C

RR+
31 C

RL
27 B

RL+
35 B
W

FR
22 A
L

FR+
32 A
P

FL
22 D
G

FL+
28 D

D7
Door Courtesy SW
Front LH

SP1

3 4J

Y
B

ABS Speed Sensors


W

GR

WB

WB

WB

WB
B

84
2004 PRIUS (EWD555U)

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

SPD1

ST2

19 A

5 A

RDY

STP

28 A

ST1
2 B

3 B

P
G

GR
From Power Source System
(See Page 66)

From Power
Source System
(See Page 66)

7 5K
W

C
7. 5A
AM1

8 1G

C
L

7. 5A
STOP

J9
Junction
Connector

C
L

GR

9 5F

18 1A
B

14 IG2

8 1F

IA3

9 4J

9 5K

L
7 4J

12 5D

9 4G

7 4G

6 4E

5 4E

4 4I

8 4J

10 4J

11 4J

6 4J

8 4G

S16
Stop Light SW

1 1J

5 5G

34

11

19

33

39

22

ACCD

35
V

IG2D

12
W

AM2

7
GR

MPX1

SPD

AM1

STSW

RDY

STP

MPX2
P6
Power Source Control ECU

24
B

IG1D

13 5G

8 5G

13 5D

8 5C

* 1 : w/ Smart Entry System


* 2 : w/o Smart Entry System

GR

GR

B
Y

GR

GR

WB

WB

WB

WB

85
2004 PRIUS (EWD555U)

Push Button Start System and Hybrid Vehicle Immobilizer System

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

PPOS
10 D
P

GR

GR

O
W

J14
Junction
Connector

GR
B
B

W
P

3 A
II1

30
P

LIN1

20

25

14

37

13

SOL2

SOL1

CDSW

SSW1

SSW2

INDW

INDS

GND2
6

11 5G

9 5G

10 5G

5 5L

J25
Junction Connector

WB

WB

WB

WB

P6
Power Source Control ECU

COM
2 A

WB

GND

P11
Power SW

WB

INDS

WB

INDW

WB

SS2

5
L

SS1

4 4J

GR

2 4I

K 2(A), K 3(B)
Key Slot

KSW2

12

GR

GR

GR

GR

WB

WB

WB

WB

B
IH

86
2004 PRIUS (EWD555U)

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

IMI

IMO

18 A

26 A

IGSW
7 A

P
GR

GR

GR

W
P

5 A

K 2(A), K 3(B)
Key Slot

1 A
SOL1

SOL2

* 3 : Shielded

Transponder Key Coil

Transponder Key
Amplifier

14

CPUB

MPX1

MPX2

17

16

WB

GR

(* 3)

VC5

LIN1

(* 3)

12

19

18

HEV0

HEV1

ACC

J17
Junction Connector

9 4D 10 4D 12 4D

4 4G

IG

T5
Transponder Key Computer

3
4D

13
4I

15
IA3

GR

2
4D

14
4I

9
II1

Y
B

WB

20

CODE

1 4D

21

TXCT

AGND

4 4D

11 4E 13 4E

5 4D

6 4D

13 4G 10 4E

7 4D

8 4D

16 4J

LG

15 4J

LG

14 4J

22

(* 3)

1 B

13 4J

CUWS

4 B

A
VC5

12 4J

GND

5 B

CODE

7 B

4 A

TXCT

GND

KSW1

GR

GR

GR

GR

WB
WB
B

87
2004 PRIUS (EWD555U)

Push Button Start System and Hybrid Vehicle Immobilizer System

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

GO
13 C

NEO
12 C

CANH

CANL

8 A

9 A

GR

* 3 : Shielded

O
G1
Gateway ECU

12

CA1H

LG

MPD2

17

CA1L

MPD1

18

(* 3)

(* 3)

(* 3)
B
B

J18
Junction
Connector

A
W

(* 3)

(* 3)

A
14

1 D
NEO

31 C

30 C

CANH

CANL

SIL

NE+

NE

33 A

34 A

6
CANH

TC

13
P

GO

CANL

WB

2 D

E 4(A), E 6(C), E 7(D)


Engine Control Module

(* 3)

D1
Data Link Connector 3

J15
Junction
Connector

J16
Junction
Connector

W
(* 3)

GR

(* 3)

C7
Crankshaft Position
Sensor

11 5H

J14
Junction Connector

BR

LG

I3

(* 3)

P
8 5M

GR
GR

GR

L
A A

LG

J12(A)
Junction
Connector

WB

BR

A A

EC

88
2004 PRIUS (EWD555U)

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

+B2

+B1

6 C

7 C

BATT
6 B

TC
6 A

O
W
O

21
W

From Power Source


System (See Page 66)
1

10 5F
6 5C

7 5C

7. 5A
P CON MAIN

GTX

GTX+

G1
Gateway ECU

7. 5A
IGN

2
7 5M

TX1

A
A

J3
Junction
Connector

TX1+

W
5

B
4

27 1A 15 1F

7 5E
P

6 5E

M13
MultiDisplay

A
Y

J6
Junction
Connector

J10
Junction
Connector

W
P

GR

GR

Y
L
LG

LG

WB

WB

89
2004 PRIUS (EWD555U)

Push Button Start System and Hybrid Vehicle Immobilizer System

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

WB

From Power Source System (See Page 66)

GND2
4 A
WB

GND1
1 A

30A
P CON MTR

2
S1
Shift Control Actuator

3
3

GR

LG

MVA

MGNA

MUA

RB

RA

RVC

12

16

17

RZ1
4

MWA

3
B

12 EB1
R

W
11 EB1

10

SIL

MUA

E02

E2

RZ1

E1

RB

RA

VC

E01

20

15

3
WB

MPX1
19

MVA

WB

MPX2
18

GR

PPOS

11

MWA

WB

BMA

14

T4
Transmission Control ECU
WB

WB

WB

RE2
8

P CON MTR
Relay

13 5F

12 5F

W
II1

B B

B B

3 5I

B A

2 5L

B A

7 1E

WB

WB

11 5K

J12(A), J13(B)
Junction
Connector

GR

A
J24
Junction
Connector

8 EB1
A

WB

WB

WB

LG

LG

WB

3 1L

WB

EF

EF

90
2004 PRIUS (EWD555U)

IH

System Outline
This is the system to change power supply mode by pushing power SW and to start hybrid system by operating power SW
and brake pedal simultaneously. It also has function to hold the electrical key in the key slot and not to release the key from it
unless the power supply condition and shift range position are met. If there is abnormality in the system, amber portion of
power SW blinks to warn the driver.
1. ACC ON Operation
When the electrical key turns on halfinserted SW and deepinserted SW after inserting in the key slot, transponder key
computer activates transponder key amplifier incorporated in key slot to identify ID. After the identification, if power SW is
pushed without depressing brake pedal, power source control ECU starts. The ECU confirms that the brake pedal is not
depressed from signal of stop light SW and also requests transponder key computer for ID identification result. If the ID
identification is normal, power source control ECU turns on ACC relay and changes indicator of power SW to green lighting.
In consequence, power supply is set to ACC ON condition.
2. IG ON Operation
If power SW is pushed without depressing brake pedal when ACC ON, power source control ECU confirms that the brake
pedal is not depressed, and then turns on IG1 relay and IG2 relay as well as change indicator of power SW to amber
lighting. Power supply is IG ON condition then.
3. Hybrid StartUp Operation (READY)
When the electrical key turns on halfinserted SW and deepinserted SW after inserting in the key slot, transponder key
computer activates transponder key amplifier incorporated in key slot to identify ID. After the identification, if power SW is
pushed with depressing brake pedal, power source control ECU starts. The ECU confirms that the brake pedal is depressed
from signal of stop light SW and also requests transponder key computer for ID identification result. If the ID identification is
normal, the ECU turns on ACC relay, IG1 relay and IG2 relay, and changes indicator of power SW to amber lighting. Power
supply is IG ON condition then.
After that, power source control ECU sends startup signal to hybrid vehicle control ECU. Hybrid vehicle control ECU and
transponder key computer make communication for startup permission. Hybrid vehicle control ECU controls to startup
hybrid system (READY).
At starting up hybrid system, power source control ECU controls to light off indicator of power SW.
4. Power Supply Off Operation
When shift range is in P range
If power SW is pushed with power supply at READY condition while the vehicle is stationary, power source control ECU
confirms that shift range is in P range, and then turns off ACC relay, IG1 relay and IG2 relay to put power supply in OFF
condition. The ECU also controls to light off indicator of power SW.
If power SW is pushed with power supply at IG ON condition and without depressing brake pedal while the vehicle is
stationary, power source control ECU confirms that shift range is in P range, and then turns off ACC relay, IG1 relay and
IG2 relay to put power supply in OFF condition. The ECU also controls to light off indicator of power SW.
If electrical key is taken off from key slot with power supply at ACC ON condition while the vehicle is stationary, power
source control ECU controls to put power supply in OFF condition automatically, which lights off indicator of power SW.
When shift range is in other than P range
If power SW is pushed with power supply at IG ON (Including READY) condition while the vehicle is stationary, parking
lock operation is carried out. After that, power source control ECU confirms that shift range is in P range and then turns off
ACC relay, IG1 relay and IG2 relay to put power supply in OFF condition. The ECU controls to light off indicator of power
SW.
5. Key Interlock Operation
Power source control ECU controls to hold the electrical key in the key slot and not to release the key from it unless the
power supply condition and shift range position are met. Power supply condition and shift range position during the key
interlock in operation are as follows;
At startingup hybrid system
At power supply at IG ON
At power supply at ACC ON and shift range at other than P range
6. Emergency Stop Operation of Hybrid System
If power SW is kept pushed more than three seconds during driving, hybrid system stops and power supply is changed to
ACC ON.
7. Power Supply Resuming Control
Power source control ECU always stores power supply condition (OFF, ACC ON, IG ON)
When power supply is resumed after shutting off power supply by disconnecting battery terminal, original power supply
condition returns due to control of power source control ECU.

91
2004 PRIUS (EWD555U)

Push Button Start System and Hybrid Vehicle Immobilizer System


Service Hints
P6 Power Source Control ECU
12, 33Ground : Always approx. 12 volts
34, 35Ground : Approx. 12 volts with the power SW at IG ON position
11Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
6Ground : Always continuity
1Ground : Approx. 12 volts with the brake pedal depressed
: Parts Location
Code

See Page

A8

46

A12

Code
H17

See Page
D

Code

47

K2
K3

See Page
A

48

48

46

J3

45

46

J6

48

M13

48

C7

44

J9

48

P6

49

C10

47

48

P11

49

D1

47

J12

48

S1

D7

50

J13

48

S7

49

B5

J10

45

E4

47

J14

48

S8

49

E6

47

J15

48

S9

49

E7

47

J16

48

S10

49

47

J17

48

S11

49

G1
H14

47

J18

48

S16

49

H15

47

J24

48

T4

49

H16

47

J25

48

T5

49

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

92
2004 PRIUS (EWD555U)

: Junction Block and Wire Harness Connector


Code
1A
1B
1D

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Floor Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower


(
Finish Panel))

22

Engine
g
Room Main Wire and Engine
g
Room J/B (Engine
( g
Compartment Left))

36

Instrument Panel Wire and Center Connector No.1 (Behind


(
the Combination Meter))

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

1E
1F
1G
1J
1K
1L
1M
3D
3I
3J
4C
4D
4E
4F
4G
4H
4I
4J
4L
5C
5D
5E
5F
5G
5H
5I
5J
5K
5L
5M

: Connector Joining Wire Harness and Wire Harness


Code
EB1
IA1
IA3
IG1
IG2
II1

See Page

Joining Wire Harness and Wire Harness (Connector Location)

54

Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

: Ground Points
Code
EC

See Page

Ground Points Location

54

Engine Block

54

Left Side of the Suspension Tower

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

EE
EF

93
2004 PRIUS (EWD555U)

Push Button Start System and Hybrid Vehicle Immobilizer System


: Splice Points
Code
I3

See Page
58

Wire Harness with Splice Points

Code

Engine Wire

94
2004 PRIUS (EWD555U)

See Page

Wire Harness with Splice Points

Memo

95
2004 PRIUS (EWD555U)

TOYOTA Hybrid System

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

NODD
24 C

VLO

MREL

31 C

4 C
W

From Power Source System (See Page 66)

20A HEV

15A AM2

1 3E
L

1 3C

1 3D

1 B

4 A

5 A

ID1

IGCT
Relay
4 3J

2 3J

3 3J

1 3I

1 3M

4 5H

IA2

WB

100A
DC/DC

1 3J

2 A

IGCT
1 A

S
3 A

VLO

NODD

C 5(A), C 6(B)
Converter

AMD

40A HTR

4 IA1

W
10 1A

V
B
1 A

2 B

1 1G

INV W/P Relay

6 5J

11 1A

5A
DC/DCS

17 1E

3 4K

3 4I

1 4J

5 4J

4 IN1

1 BE1

WB

WB

F15(A), F16(B)
Fusible Link Block

W3
Water Pump
Motor (Inverter)

120A
MAIN

2
W

V
1
Y
L

WB

EE

E3

WB

1
B

1
A

WB

S27(A), S28(B)
Short Connector
(Water Pump)

96
2004 PRIUS (EWD555U)

WB

Battery

IH

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

GR
GR
From Power Source
System (See Page 66)

From Power Source System (See Page 66)


V

1
8 1L

5 5D

11 5D

13 1A
R

11 IG2

9 IG2

10 5J
B

8 5J
GR

13 5J
B

11 5L

3 B

11 B

7 B

Y
21

GND

VO

S5

25

24

A9
A/C Room Temp. Sensor

4
4C

BR

15
4H
W

14

1
THR

BEAN
IC

GR

S5RM
10 A

Power
Supply
Circuit

BR

RH
9 A

Buzzer

C10
Combination Meter

SGTR
22 A

A 7(A), A 8(B)
A/C Control Assembly

TR
8 A

V
V

HR

MPX2+

IDH
18 B

22

J6
Junction Connector

(VFD)

MPX+

GR

GR

5 1N

1 1M

8 5K

2
3

4 5C

15A
DOME

Master

16 5H

16 5L
10A
GAUGE

2
HTR Relay

1 1C

4
IG1

2
IG1
3
IG2

W
P

L
L

II

97
2004 PRIUS (EWD555U)

TOYOTA Hybrid System

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

W
GR

GR

GR

1 1B

9 1G

MPX2
15 A

IA3

DCTY

26

21 1D
V

11 4F
7

TRLY

GR

W
MPX2
32
B

19

MPX1

16 4L

1
11 4D
2 4C
W

26

B 5(A)
Body ECU

17

II1

MPX1

D7
Door Courtesy SW
Front LH

TLP
Relay

GR

31
(* 2)

S11
Smart Key ECU

V
C10
Combination Meter

GR

GR
7 4L

GR

16 4I

(* 1)

7 4I

(*1)

BR

13

9 4C

Malfunction
Indicator Lamp

7 IG1

9 IG1

* 1 : w/ Smart Entry System


* 2 : w/o Smart Entry System

GR
13
5D

13
5G

GR

L
V
10
IG1

98
2004 PRIUS (EWD555U)

LG

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

SPD1

ST2
5 A

RDY
28 A

STP

ST1
2 B

3 B

19 A

GR

GR
From Power Source
System (See Page 66)

9 5F

7. 5A
STOP

7 5K

From Power Source


System (See Page 66)

7. 5A
AM1

8 1G

18 1A
14 IG2

8 1F

8 4G

6 4E

5 4E

8 4J

10 4J

11 4J

S16
Stop Light SW

9 5K

12 5D

1 1J

33

39

22

AM1

C
J9
Junction
Connector

RDY

24
B

MPX2

35
V

IG2D

12
W

AM2

7
GR

MPX1

STSW

P6
Power Source Control ECU

8
5G

8
5C

GR

L
B

GR

GR

GR

LG

L
V
LG

99
2004 PRIUS (EWD555U)

TOYOTA Hybrid System

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

IMI
18 A

IMO

IGSW
7 A

26 A

GR

GR

O
O
GR

GND

INDW

INDS

GND2

5 5L

6
WB

P6
Power Source Control ECU

WB

10 5G

WB

GR

J25
Junction
Connector

MPX1

MPX2

17

16

HEV1
7 4C

A
WB

SSW2

18

HEV0

4 4G

J17
Junction Connector

SSW1

19

13 4E

T5
Transponder
Key Computer

13

WB

37

9 4D 10 4D

11 5G

14

GR

INDS

INDW

SS2

10 4E 11 4E

WB

SS1

P11
Power SW

(* 3)

(* 3)

(* 3)

WB
R

L
B

WB

GR

GR

LG

IH

100
2004 PRIUS (EWD555U)

LG

10
4C

9
4E

LG

GR

2
4D

14
4I

LG

9
II1

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

GO
13 C

NEO
12 C

CANH

CANL

8 A

9 A

GR

* 3 : Shielded

GR

GR
3

CA1H

MPD2

CA1L
18

J15
Junction Connector

A
A

1 D
NEO

TC

18 C

14 C

31 C

30 C

CANH

CANL

IA1

11

IA1
(* 3)

(* 3)

J16
Junction
Connector

J18
Junction Connector
A

Please refer
to page 113
for details

12

(* 3)

Please refer
to page 118
for details

18 B
CANL

STP
14 B

E 6(C), E 7(D)
Engine Control Module

(* 3)

IA1

13
A

SP1
22 B

CANH

TS
32 B

A
WB

J24
Junction
Connector
A

LG

D/G
28 B

19 B
S 8(B)
Skid Control
ECU

GO

A
W

2 D

(* 3)

WB

W
W

(* 3)

(*3)

(* 3)

(* 3)

(* 3)

(*3)

(* 3)

LG

MPD1

17

G1
Gateway ECU

12

W
WB

WB

GR

GR

V
LG

WB

B
IH

101
2004 PRIUS (EWD555U)

TOYOTA Hybrid System

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

O
From Power Source
System (See Page 66)

21

6 5C

7 5C

6 5E

7 5E

7. 5A
OBD

5 1L

B
G

GTX

GTX+

J15
Junction
Connector

G1
Gateway ECU

4 ID4
14
(*3)

16

BAT

CANH

(* 3)
W

(* 3)

CANL

TS

L
W

2
IA2
7
IA2

1
CANH

P8
Power
Steering ECU

SG

SIL

12

CANL

12 5M

TC

4
CG

D1
Data Link
Connector 3

5 ID4

WB

BR

13 ID4

5
TX1

(* 3)

4
TX1+

M13
MultiDisplay

(* 3)

(* 3)

13 5H
(*3)

13
P
B
W

1
5H
6
5H

B
Y

2
5I
8
5M

WB

WB

GR

GR

L
BR

4
II1

BR

10
5N

10
5M

WB

WB

B
EC

102
2004 PRIUS (EWD555U)

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

WB

GND2
4 A

WB

GND1
1 A

TC
6 A

From Power Source


System (See Page 66)
GR

10 5F

LG

+B

GND
1

12 5F

VM
4

M
1

BR
V

A
WB

J32
Junction
Connector

A
2 5L

13 5F

WB

3 5M

SI

3
B9
Battery
Blower Motor

B10
Battery Blower
Motor Controller

WB

WB

WB

11 5F
P

7 5M

5
GR

BR

11 IN1

3
B14
Battery Fan
Relay

10A
BATT
FAN

LG

GR

Y
B
W

WB
P
GR
Y

L
GR

WB

WB

B
BQ

103
2004 PRIUS (EWD555U)

TOYOTA Hybrid System

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

O(* 4)

(* 4)

O(* 4)

H20(A), H21(B)
Hybrid Vehicle Battery

1 A

1 B
Service Plug

Hybrid Vehicle Battery

Hybrid Vehicle Battery

LO

LGR

YB

LW

GR

GR

LGB

GW

LB

Busber Module 2

GRB

Busber Module 1

15 B

5 B

16 B

6 B

17 B

7 B

18 B

8 B

19 B

9 B

20 B

10 B

21 B

11 B

22 B

VM

VBB9

S1

24 A

BR

9 A

VBB10

6 BM1

5 BM1

4 BM1

CANH

VBB8

VBB7

VBB6

VBB5

VBB4

VBB3

CANL

18 A

19 A

VBB2

VBB1

GBB0

GND
B11(A), B12(B), B13(C)
Battery ECU

12 A

BR
V
Y

B
A
WB

J30
Junction Connector

FCTL1
10 A

VBB11

WB

VBB12

VBB13

VBB14

Y
L
Y

GR

L
WB
GR
WB

B
BL

104
2004 PRIUS (EWD555U)

* 4 : High Voltage

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

BATT
6 B
O(*4)

O(* 4)

O(*4)

O(* 4)

O
O

H20(A), H21(B)
Hybrid Vehicle Battery
From Power Source
System (See Page 66)

Current
Sensor

7. 5A
IGN

1 C

2 C

3 C

4 C

5 C

6 C

9 C

10 C

TB2

GB2

TB3

GB3

TC1

AM

IGCT

1 A

2 A

14 C
GIB

15 C

16 C

VIB

IB

IG2

21 1E 27 1A 15 1F

13 A
O

B11(A), B12(B), B13(C)


Battery ECU

GC1

GB1

TB1

IF1

IF1

22 ID3

5 4K
O

1 4G

A
G

J6
Junction
Connector

GR

GR

WB

WB

105
2004 PRIUS (EWD555U)

TOYOTA Hybrid System

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

+B2

+B1

PPOS

7 C

6 C

CON3

10 D

3 C

CON2
2 C

CON1
1 C

O(*4)

22 IC1

1 IC1

2 IC1

3 A

2 A

1 A

1 C

1 D

S22(A), S23(B), S24(C), S25(D), S26(E)


System Main Relay

J14
Junction Connector

1 E

(*4)

(*4)

O(*4)

1 B

O
(* 4)
O
(* 4)

A
A

J3
Junction
Connector

S1
Shift Control Actuator
A
A

L
L

RZ1
4

GR

LG

16

17

PPOS

E2

MPX1

MPX2

19

18

RZ1

RB

RA

RB

RA

RVG
9

VC

T4
Transmission Control ECU
L

GR

RE2
8
W

WB

WB

106
2004 PRIUS (EWD555U)

* 3 : Shielded
* 4 : High Voltage

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

MIVT

MSDN

8 B

19 B

GIMV
23 B

MWU
11 B

MVU
10 B

MUU
9 B

VCP1
25 C

VPA1
26 C

VCP2
33 C

VPA2
34 C

EP2
35 C

(*3)

EP1
27 C

EPA

EPA2

VPA2

VCP2

VPA

4
VCPA

A13
Accel Position Sensor
(* 3)
(* 3)
(* 3)

(*3)

O
(* 4)

(* 3)

11 B

16 B

18

19

20

28

MUU

MVU

MWU

26 B
GIMV

BW

MWU

YB

MVU

GIMV

25 B
MIVT

3
MIVT

MSDN

BR

10 B
MUU

9 B

LY

1
MSDN

Inverter
IGCT
14

GND
15
R

B
IGCT

1 A

LB

1 D

1 E

I 9(A), I10(B), I12(D), I13(E), I14(G), I15(H), I16(I)


Inverter

(* 3)

(* 3)

(* 3)

(* 3)

(* 3)

(* 3)

(* 4)

B
GND1

2 A

WB
WB

WB

J5
Junction
Connector

E3

WB

WB

IK

EF

107
2004 PRIUS (EWD555U)

TOYOTA Hybrid System


* 3 : Shielded

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

35 B

GR

GFIV

16 B

GSDN

27 B

GIVT

13 B

GWU

14 B

GVU

15 B

GUU

(* 3)

26 B

VN

20 B

MIWB

29 B

MIWA

21 B

MIVB

30 B

MIVA

(* 3)

BR

OVH
22 B

MFIV
18 B

(* 3)
(* 3)

28 B

7 B
OVH

8 B
MIVA

24 B
MIWA

12 B
MIWB

4 B

5 B
GUU

VH

6 B

21 B
GWU

GVU

GR

23 B
MIVB

20 B
GIVT

22 B
GFIV

GSDN

MFIV

G
27 B

(* 3)

(* 3)

(* 3)

BR

(* 3)

17

MIWB

VH

GUU

GVU

GWU

GIVT

4
GSDN

WG

26

MIWA

BRB

27

MIVB

GB

GRR

24

MIVA

GRG

25

OVH

LR

VY

16

LGB

2
MFIV

5
GFIV

Inverter

I 9(A), I10(B), I12(D), I13(E), I14(G), I15(H), I16(I)


Inverter

WB

WB

WB

WB

108
2004 PRIUS (EWD555U)

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

GIVA

GIVB
33 B

GIWA
32 B

GIWB

OVL

31 B

22 C

FCV

VL

20 C

CPWM

30 C

CSDN

10 C

9 C

CT
21 C

GCNV

ILK

8 C

1 B

34 B

IC1

I17
Inter Lock SW

1
ILK

IRTN

(*3)

(* 3)
(* 3)

32 B
CT

1 I
GCNV

15

14

CVSW

13

12

14 B
CSDN

BR

GIWA

GIWB

OVH

OVL

Inverter

FCV

VL

CPWM

CSDN

CT

GCNV
Inter Lock SW

GRB
11

29 B
CPWM

GR

GR
10

GIVB

13 B
VL

BRW

VR
13

15 B
FCV

LG

GIVA

30 B
OVL

31 B
GIWB

12

19 B
GIWA

VW

18 B
GIVB

WR

3 B
GIVA

PL

2 B

(* 3)

21 IC1

Converter
IGCT

GND

I 9(A), I10(B), I12(D), I13(E), I14(G), I15(H), I16(I)


Inverter

WB

WB

WB

WB

109
2004 PRIUS (EWD555U)

TOYOTA Hybrid System


* 3 : Shielded
* 4 : High Voltage

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

GRF
27 D

GRFG

GSN

26 D

22 D

GSNG
21 D
(* 3)

(* 3)

I3

(* 3)

I3

(* 3)

I3

(* 3)
G

(* 3)

J12(A)
Junction
Connector

B A B A B A B A

WB

WB

WB

WB

I3

1 A

1 G

2 G

3 G

WB

WB

1 B

1 C

3 H

B
O(*4)

2 H

3 D

6 D

2 D

5 D

O(*4)

O(*4)

1 H

I 9(A), I10(B), I12(D), I13(E), I14(G), I15(H), I16(I)


Inverter

O(*4)

O(*4)

O(*4)

B A

GRF

GRFG

GSN

GSNG

M 2(A), M 3(B), M 4(C), M 5(D)


Motor Generator No. 1

WB

8
EB1

O(*4)

O(* 4)

O(*4)

O(* 4)

O(*4)

O(* 4)

WB

110
2004 PRIUS (EWD555U)

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

MSNG

MCS
32 D

OMT
30 D

OMTG
29 D

(* 3)

(*3)

MMTG
28 D

BR

(* 3)

MMT
18 D

BR

BR

MCSG
31 D

19 D

MSN
20 D

MRFG
33 D

MRF
34 D

(* 3)

GCSG
24 D

BR

GCS
23 D

1 D

4 D

1 D

4 D

2 D

5 D

3 D

6 D

1 E

4 E

3 E

6 E

MRFG

MSN

1 C

1 B

1 A
O(* 4)

M 2(A), M 3(B), M 4(C), M 5(D)


Motor Generator No. 1

MRF

O(* 4)

GCSG

O(* 4)

GCS

MSNG

MCS

MCSG

MMT

MMTG

OMT

OMTG

M 6(A), M 7(B), M 8(C), M 9(D), M10(E)


Motor Generator No. 2

WB

WB

O(*4)

O(*4)
O(*4)

111
2004 PRIUS (EWD555U)

TOYOTA Hybrid System


* 3 : Shielded

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

VSX4

VCX4
31 A

VSX3
23 A

VCX3

VSX2

21 A

24 A

E2X2
14 A

VCX2
16 A

VSX1
25 A

E2X1
15 A

VCX1

ABFS

17 A

ASIG

20 A

16 C

AS1
15 C

30 A

14 5L

(*3)

BR

SB

2 5F

I2
3 1E

VCX4

5 A
VSX3

3 A
VCX3

4 B
VSX2

5 B
E2X2

6 B
VCX2

1 B
VSX1

2 B
E2X1

3 B
VCX1

22

14 4E

S 4(A), S 5(B)
Shift Lever Position Sensor

WB

4 4H

WB

112
2004 PRIUS (EWD555U)

1
A18
Airbag Sensor Assembly

6 A

GSW2

VSX4

8 A

WB

15 1E
2
SIF

C3
Circuit Breaker
Sensor

SIF+

[Details of Engine Control Module Section]

From Power Source System (See Page 66)


1
B
15A
EFI

G
R
2

From Power Source System (See Page 66)

O
7. 5A
IGN
15 1F
6 3I

5 3I

EFI M
Relay

21 1E

C/OPN
Relay

7 3I

8 3G

7 3G

5 3G

6 3G

WB

1 4G

11

IF1

IA3

3I

IA3

4 4K

B
1 BM1

14 4H

1 4E

BR

M
5
WB

F14
Fuel Pump

EE

WB

WB

BQ

113
2004 PRIUS (EWD555U)

TOYOTA Hybrid System


[Details of Engine Control Module Section]

B
G
R

O
B

E2

E2

E2

2 A

3 A

4 A

5 A

9 C

6 D

7 D

12 4E

4 4G

IG2 Relay

1
I8
Injector No. 4

1
I7
Injector No. 3

1
I6
Injector No. 2

1
I5
Injector No. 1

15A AM2

From Power Source System (See Page 66)

3I

3 3I

2 3I

# 20

WB

# 10

#30

# 40

IGSW

BATT

MREL

E 4(A), E 5(B), E 6(C), E 7(D)


Engine Control Module

A
1 4I

J1
Junction
Connector

FC
10 C

+B
4 D
V

J2
Junction
Connector

1 IA3

1 4J

35
B

2 EB1

IG2D

4 EB1

P6
Power Source Control ECU

WB

EF

114
2004 PRIUS (EWD555U)

From Power Source System (See Page 66)

* 3 : Shielded

10A
ETCS

2
3

T2
Throttle Control
Motor

2
I4
Ignition Coil and
Igniter No. 4

I3
Ignition Coil and
Igniter No. 3

5 D

GE01

4 B

5 B

M+

6 B

GR

I2
Ignition Coil and
Igniter No. 2

I1
Ignition Coil and
Igniter No. 1

(*3)

E2

E2

M+
2

E2

8 A

9 A

10 A

11 A

23 A

IGT1

+BM

IGT2

IGT3

IGT4

IGF

E 4(A), E 5(B), E 6(C), E 7(D)


Engine Control Module

E2G

VG

3
VTA1

VTA2

BR

3 EB1
BR

E2
5

(* 3)

4
BR

+B
1

BR

BR

VC

28 A

BR

(* 3)

E2

TAM
21 D

THA

J14
Junction
Connector

(* 3)

T3
Throttle Position Sensor

M1
Mass Air Flow Meter

THW
19 A

A6
Ambient Temp.
Sensor

VTA2
31 A

VTA
32 A

E1
Engine Coolant
Temp. Sensor

VC
18 A

VG
33 B

EVG
32 B

THA
20 A

(* 3)

B
I3

BR

I3

BR

I3

BR

115
2004 PRIUS (EWD555U)

TOYOTA Hybrid System


From Power Source System (See Page 66)

[Details of Engine Control Module Section]

30A
RDI

7. 5A
ECUIG

2
24 1A
B

2 3B

B
1 3G

2 3G

3
3

FAN NO. 2
Relay

FAN NO. 1
Relay

LG

3
WB

3 3G

LG

4 3G
L

3
L

J4
Junction
Connector

E
J9
Junction
Connector

LG

8 D
FAN

E1

NE+

28 B

NE

33 A

G2

34 A

26 A

BR

E 4(A), E 5(B), E 6(C), E 7(D)


Engine Control Module

(* 3)

C1
Camshaft
Position Sensor

BR

(* 3)

BR

2
A A

(* 3)

A A

C7
Crankshaft
Position Sensor

A A

J14
Junction
Connector

A A

A B

(* 3)

A B

J12(A), J13(B)
Junction
Connector

BR

I3
I3

BR

116
2004 PRIUS (EWD555U)

LG

LG

2 D

1 D

31 C

30 C

18 C

14 C

E01

E02

BR

BR
BR

6 A

BR

7 A

BR

ME01
3 B

E03

NEO

CANH

CANL

TC

E04
1 A

BR

GO

7 C

Data Link
Connector 3

Y
E 4(A), E 5(B), E 6(C), E 7(D)
Engine Control Module

Combination
Meter

Hybrid Vehicle
Control ECU

* 3 : Shielded

3 4E

BR

11 4I

BR

II1

BR

13

BR

EC

ED

117
2004 PRIUS (EWD555U)

TOYOTA Hybrid System


From Power Source System (See Page 66)

[Details of Skid Control ECU Section]

J 7(A)
Junction
Connector

J6
Junction Connector

3 3C

4 3C
L

30A
ABS2

30A
ABS1

C
A

Y
L

C A

30 D

2 B

1 B

GR

B
B

BR

25 A
MR1

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

ABS MTR 2 Relay

1 A

2 A

ABS MTR Relay

MR2
ABS NO. 2 Relay

BSR

BR

BCSS

ABS NO. 1 Relay

S 2(A), S 3(B)
Short Connector

B17
Brake Master Stroke Simulator
Cylinder Assembly

MR2+
25 D

MR1+
11 A

3
R
GR

P
B

B
B

J1
Junction Connector

BR

J 7(A), J 8(B)
Junction
Connector

D B

F A

F A
G

P
B

118
2004 PRIUS (EWD555U)

From Power Source System (See Page 66)


1

1
10A
ABS
MAIN1

7. 5A
IGN

10A
ABS
MAIN2

2
3

9 1A

* 3 : Shielded

B8
Brake Pedal Stroke Sensor
W

Y
VCSK
L

SKG

SKS2

SKS1

SR2

SR1

+BO1

5 C

+BI1

+BI2

3 B

IG2

5 D

+BO2

4 C

5 B

12 A

15 D

(*3)

6 C

8 C

21 C

22 C

VCSK

SKG

SKS1

MTT

SKS2

7 C
SSK

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

6 A

SLRFR+
17 A

SLAFR

7 A

SLAFR+

29 A

SCSS
13 A

BS1
3 A

BR

R1+
2 A

BS2
7 D

R2+
17 D

33

22

MTT

FR+

FR

BM2

BM1

BS2

P
P

BR
1 IP1

IP1

A2
ABS & BA & TRAC & VSC Actuator

F17
Fuse Holder

30A ABS

FR+

BS1
19

119
2004 PRIUS (EWD555U)

TOYOTA Hybrid System


[Details of Skid Control ECU Section]

IF1

IF1

8 IN1

9 IN1

10 IN1

BR

I1

(* 3)

(*3)

IF1

W
2

2 BL1

1 BL1

2 BD1

(*3)

1 BD1

(*3)

A26
ABS Speed Sensor
Rear RH
1
2

A25
ABS Speed Sensor
Rear LH
1
2

BR

I1
35 B

27 B

RL+

31 C

RL

23 C

RR+

RR

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU
SLRFL

SLARR+

SLARL+

SLARL

SLRRL+

SLRRL

SMC1

3 D

21

13

14

27

28

12

11

26

25

10

24

23

20

FR

FL+

FL

FL+

FL

RR+

RR

RR+

RR

A2
ABS & BA & TRAC & VSC Actuator

120
2004 PRIUS (EWD555U)

RL+

RL

RL+

RL

SMC2

4 A

26 A

16 A

27 A

LG

15 A

18 D

BR

SLRRR

20 D

SLRRR+

9 D

SLARR

19 D

26 D

8 D

SLRFL+

2 D

SLAFL

1 D

SLAFL+

LG

SLRFR
34 A

SMC1

6
SMC2

* 3 : Shielded

A4
ABS Speed Sensor
Front RH
2
1

(* 3)

J9
Junction
Connector

(* 3)

A3
ABS Speed Sensor
Front LH
2
1

J9
Junction Connector
BR

BR

I1
D

BR

BR A

I1

10 B

28 D

RSS

22 D

FL+

BR A

32 A

FL

22 A

FR+

BR

13 D

FR

FSS

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU
PCK2
21 D

VCM2
14 D

PMC2
27 D

PFL
23 D

PRR
31 D

E2
29 D

SG2

VCM1

12 D

9 A

SG1

8 A

20 A

B
A

42

40

43

PCK2

VCM2

PMC2

39
PFL

41
PRR

44
E2

35
VCM1

BR

(* 3)

(* 3)

J 7(A), J 8(B)
Junction Connector
B
B
B
A

(* 3)

45
E1

A2
ABS & BA & TRAC & VSC Actuator

121
2004 PRIUS (EWD555U)

TOYOTA Hybrid System


From Power Source System (See Page 66)

[Details of Skid Control ECU Section]

* 3 : Shielded

7. 5A
ECUIG

Hybrid Vehicle
Control ECU

Combination
Meter

Stop Light SW

Data Link
Connector 3

24 1A

B
J4
Junction
Connector

32 B

28 B

14 B

22 B

18 B

19 B

7 B

TS

D/G

STP

SP1

CANL

IG1

CANH

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

PMC1

34
PFR

A2
ABS & BA & TRAC & VSC
Actuator

WB

E3

36
PRL

GND2

GND1

32

31

WB

38

PACC

WB

46

PCK1

GND6
4 D

E3

37

GND5
1 C

WB

GND4
2 C

WB

GND3
1 B

GND2
2 B

GND
1 A

W
G

PRL
18 A

PFR
23 A

PMC1
30 A

PACC
21 A

(* 3)

PCK1
31 A

WB
WB

EF

122
2004 PRIUS (EWD555U)

EE

System Outline
This system controls the following modes in order to achieve the most efficient operations to match the driving conditions.
1. Motor Generator Condition
(1) Supply of electrical power from the HV battery to motor generator no.2 provides force to drive the wheels.
(2) While the tires are driven by the engine via the planetary gears, motor generator no.1 activates to supply electricity via
the planetary gears to motor generator no.2 to drive the wheels.
(3) When the vehicle is decelerating, kinetic energy from the wheels is recovered into electrical energy and used to
recharge the HV battery by motor generator no.2.
The hybrid vehicle control ECU switches between these modes (1, 2, 1+2, or 3) according to the driving conditions.
However, when the state of charge of the HV battery is low, the HV battery is charged by the engine turning motor generator
no.1.
2. Inverter
The inverter converts highvoltage direct current of HV battery to threephase alternating current for driving motor
generator no.1 and motor generator no.2.
The activation of the power transistors is controlled by the HV ECU. In addition, the inverter transmits necessary
information for current control, such as the output amperage or voltage, to the HV ECU.
Along with motor generator no.1 and motor generator no.2, the inverter is cooled by the exclusive radiator of the coolant
system that is separated from that of the engine.
In vehicle collision, circuit breaker sensor installed in the inverter outputs collision signal to stop the system.
Boost converter has been adopted in the inverter, which increases rated voltage output from HV battery of DC 201.6V to
DC 500V. After increasing voltage, the inverter converts direct current to alternating current.
3. Converter
The power source for auxiliary equipment of the vehicle such as the lights, audio system, and the air conditioning system, as
well as the ECUs, is based on a rated voltage of DC 12V system. Because the generator outputs at DC 201.6V, the
converter is used to transform the voltage from rated voltage of DC 201.6V to DC 12V in order to recharge the auxiliary
battery. The converter is installed on the underside of the inverter.
4. HV Battery
In Prius, the sealed nickel hydride (NiMH) battery has been adopted. This HV battery has high power density, lightweight
and longevity to match characteristics of TOYOTA hybrid system. Because TOYOTA hybrid system controls
charge/discharge to maintain charge/discharge control to maintain SOC (State of charge) at constant level while the
vehicle is operating normally, it does not have to rely on the use of external recharges.
The HV battery, battery ECU, system main relay and the cooling fan are put in a signal case which is placed in the luggage
compartment behind the rear seat to make more effective use of vehicle space.
A service plug that shuts off circuit is provided in the middle of the 28 modules (Rated battery capacity = 201.6V). Before
servicing any portion of the highvoltage circuits, make sure to remove the service plug.
Please do not READY ON when you remove the service plug. There is a possibility that battery ECU breaks down.
To ensure the HV batterys performance, the battery ECU controls the operation of the cooling fan to avoid the heat that is
generated in the HV battery during charging and discharging.
5. Regenerative System Operation
This system operates the motor as a generator to change the kinetic energy of the vehicle into the electricity when accel
pedal is released or foot braking decelerates the vehicle speed, and store the electricity in the battery.
Service Hints
H14 (A), H15 (B), H16 (C) Hybrid Vehicle Control ECU
(B) 6Ground : Always approx. 12 volts
(C) 6, (C) 7Ground : Approx. 12 volts with the hybrid system at ON (READY) position
(A) 7Ground : Approx. 12 volts with the power SW at IG ON position
(B) 3Ground : Approx. 12 volts with the brake pedal depressed
(A) 1, (A) 4Ground : Always continuity

123
2004 PRIUS (EWD555U)

TOYOTA Hybrid System


: Parts Location
Code

See Page

Code

See Page

Code

See Page

A2

44

H15

47

J30

51

A3

44

H16

47

J32

51

A4

44

H17

47

M1

A6

44

H20

51

M2

45

H21

51

M3

45

45

A7

46

A8

46

I1

45

M4

45

A9

46

I2

45

M5

45

A13

46

I3

45

M6

45

A18

46

I4

45

M7

45

A25

50

I5

45

M8

45

A26

50

I6

45

M9

45

46

I7

45

M10

45

B8

46

I8

45

M13

48

B9

50

I9

45

P6

49

B10

50

I10

45

P8

49
49

B5

B11

50

I12

45

P11

B12

50

I13

45

S1

B13

50

I14

45

S2

45

B14

50

I15

45

S3

45

B17

44

I16

45

S4

49

C1

44

I17

51

S5

49

C3

44

J1

45

S7

49

45

C5

44

J2

45

S8

49

C6

44

J3

45

S9

49

C7

44

J4

45

S10

49

C10

47

J5

48

S11

D1

47

J6

48

S16

D7

50

J7

44

J8

E1

48

S22

48
48

49
A

53

S23

53

S24

53

E4

47

E5

47

J12

48

S25

53

E6

47

J13

48

S26

53

E7

47

J14

48

S27

45

51

J15

48

S28

45

51

J16

48

T2

45

F14
F15
F16

J9

49

51

J17

48

T3

45

F17

47

J18

48

T4

49

G1

47

J24

48

T5

49

47

J25

48

W3

45

H14

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

124
2004 PRIUS (EWD555U)

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

1A
1B

28

Engine
g
Room Main Wire and Driver Side J/B ((Lower Finish Panel))

28

Floor Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower


(
Finish Panel))

22

Engine
g
Room Main Wire and Engine
g
Room J/B (Engine
( g
Compartment Left))

22

Frame Wire and Engine Room J/B (Engine Compartment Left)

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

1C
1D
1E
1F
1G
1J
1L
1M
1N
3B
3C
3D
3E
3G
3I
3J
3M
4C
4D
4E
4F
4G
4H
4I
4J
4K
4L
5C
5D
5E
5F
5G
5H
5I
5J
5K
5L
5M
5N

125
2004 PRIUS (EWD555U)

TOYOTA Hybrid System


: Connector Joining Wire Harness and Wire Harness
Code
EB1

See Page

Joining Wire Harness and Wire Harness (Connector Location)

54

Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)

56

Engine
g
Room Main Wire and Instrument Panel Wire (Upper
(
Parts of Front Bodyy Pillar LH))

56

Engine Room Main Wire and Floor Wire (Cowl Side Panel LH)

56

Instrument Panel Wire and Floor Wire (Left Kick Panel)

56

Floor Wire and Engine Room Main Wire (Left Kick Panel)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

IA1
IA2
IA3
IC1
ID3
ID4
IF1
IG1
IG2
II1

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

IN1

58

Floor No.2 Wire and Engine Room Main Wire (Right Kick Panel)

IP1

58

Engine Room No.2 Wire and Engine Room Main Wire (Upper Parts of Front Body Pillar LH)

BD1

60

Skid Control Sensor No.1 Wire and Floor Wire (Front Side of Left Quarter Panel)

BE1

60

Frame Wire and Floor No.2 Wire (Front Side of Left Quarter Panel)

BL1

62

Skid Control Sensor No.2 Wire and Floor No.2 Wire (Front Side of Right Quarter Panel)

BM1

62

Floor No.2 Wire and Floor Wire (Rear Side of Right Quarter Panel)

: Ground Points
Code
EC

See Page

Ground Points Location

54

Engine Block

54

Left Side of the Suspension Tower

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

IK

56

Cowl Side Panel RH

BL

60

Rear Side of Left Quarter Panel

BQ

60

Rear Side of Right Quarter Panel

ED
EE
EF

: Splice Points
Code

See Page

Wire Harness with Splice Points

Code

See Page

Wire Harness with Splice Points

E2

54

Engine Wire

I2

58

Instrument Panel Wire

E3

54

Engine Room Main Wire

I3

58

Engine Wire

I1

58

Instrument Panel Wire

126
2004 PRIUS (EWD555U)

Memo

127
2004 PRIUS (EWD555U)

Ignition

AM2

IG2D

25

5 4J

1 4J

3 4I

1 4I
V

P6
Power Source
Control ECU

12

4 IA1

J2
Junction
Connector

IA3

A
2 EB1

15A
AM2

IG2
Relay

2 3I

3I

1 3M

3 3I

1 BE1

WB

F15
Fusible Link Block

1
120A MAIN

E2

Battery

EF

128
2004 PRIUS (EWD555U)

N1
Noise Filter (Ignition)

1 3I

1 3K

60A P/I

1 3A

I3
2
3

B
B

I3
4
1

10

11

IGT1

IGT2

IGT3

2004 PRIUS (EWD555U)


WB

1
4

3
2
3

WB

WB

E2

WB

WB

E2

I4
Ignition Coil and
Igniter No. 4

WB

E2

I3
Ignition Coil and
Igniter No. 3

I2
Ignition Coil and
Igniter No. 2

2
WB

B
E2

WB

IGF
W

23
Y

I1
Ignition Coil and
Igniter No. 1
B
E2

E2

I3

IGT4

E4
Engine Control Module

ED

129

Ignition
Service Hints
I1, I2, I3, I4 Ignition Coil and Igniter No.1, No.2, No.3, No.4
1Ground : Approx. 12 volts with the power SW at IG ON position
4Ground : Always continuity
: Parts Location
Code

See Page

Code

See Page

Code

See Page

E4

47

I2

45

J2

45

F15

51

I3

45

N1

45

I1

45

I4

45

P6

49

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

3A
3I

22

Engine
g
Room Main Wire and Engine
g
Room J/B (Engine
( g
Compartment Left))

22

Frame Wire and Engine Room J/B (Engine Compartment Left)

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

3K
3M
4I
4J

: Connector Joining Wire Harness and Wire Harness


Code
EB1
IA1
IA3
BE1

See Page

Joining Wire Harness and Wire Harness (Connector Location)

54

Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

60

Frame Wire and Floor No.2 Wire (Front Side of Left Quarter Panel)

: Ground Points
Code

See Page

Ground Points Location

ED

54

Engine Block

EF

54

Left Side of the Suspension Tower

: Splice Points
Code
E2

See Page
54

Wire Harness with Splice Points


Engine Wire

Code
I3

130
2004 PRIUS (EWD555U)

See Page
58

Wire Harness with Splice Points


Engine Wire

Memo

131
2004 PRIUS (EWD555U)

Engine Control

GR
GR
GR
B
8 5C
G

GR

24

MPX1

AM2
12

IG2D

B
B

35

5 4J

1 4J

3 4I

1 4I

1 3K
2 EB1

15A
AM2

1
2

A
4

IA1

1 IA3
A

1 3M

1 3I

2 3I

8 3I

6 3I

5 3I

4 3I

1 BE1

IG2
Relay

EFI M
Relay

3 3I

7 3I

WB

F15
Fusible
Link Block

WB

120A MAIN

Battery

EF

132
2004 PRIUS (EWD555U)

EE

J2
Junction
Connector

15A
EFI

60A P/I

1
10A
ETCS

1 3A

W
3

GR

MPX2

P6
Power Source Control ECU

R
8 5G

GR

GR

GR

GR

GR

GR

J32
Junction Connector

From Power Source System (See Page 66)

5 3G

7. 5A
IGN

C/OPN
Relay

10A
CHS W/P

B
B

2
B

21 1E 15 1F

6 3G

7 3G

3
8 3G

4 IN1

IF1

11

14 4H

1 4G

3
1 4E

IA3

J1
Junction Connector

R
2

4 4K

CHS W/P
Relay

4 IA3

1 BM1
5

4
2

IJ1

4 EB1

BR

WB

C20
Coolant Heat Storage
Water Pump
L

B
B

WB

WB

F14
Fuel Pump

G
B
O

BQ

EE

133
2004 PRIUS (EWD555U)

Engine Control

GR

GR

GR

GR

GR

GR

B
G

L
6 BF1

2 BF1

E 4(A), E 5(B), E 6(C), E 7(D)


Engine Control Module

THA

EVG

VG

20 A

32 B

33 B

EVP1
14 B

FC
10 C

WPL
15 D

IK1

THA

E2G

VG

M1
Mass Air Flow Meter

V1
VSV (EVAP)

+B
4 D

IK1
L

CCV
13 D

TBP
18 D

V7
VSV
(Canister Closed Valve)

V8
VSV
(Parge Flow Switching Valve)

B
5 BF1
B

1 BF1
B

+B

E2
5
BR

B
B

I3
B

I3

BR
(* 1)
BR

134
2004 PRIUS (EWD555U)

GR
GR

GR

GR

GR

G
R
B

* 1 : Shielded

2 A

3 A

4 A

5 A

# 10

# 20

# 30

E 4(A), E 5(B), E 6(C), E 7(D)


Engine Control Module

#40

PTNK

6 D

7 D

5 D

BATT

WSL1

30 D

GR

1
I7
Injector No. 3

1
I6
Injector No. 2

1
I5
Injector No. 1

E2

E2

I8
Injector No. 4

E2

WSL2

24 D

23 D

MREL

+BM

WBAD
20 D

PTNK

BR

4
VC

6
5 EB1

E2

BR

7 BF1

4 BF1

3 BF1
R

BR

10
IM1

BR

IK1

Y
6
II1

5
WSAD

BR

6 EB1

BR

VCC

E2

2
WSL2

1
WSL1

V6
Vapor Pressure Sensor

W5
Water Valve
9
IM1

(* 1)

(* 1)

BR

BR

I3

BR

135
2004 PRIUS (EWD555U)

Engine Control

GR

GR

GR

GR

GE01

OCV+

(* 1)

E 4(A), E 5(B), E 6(C), E 7(D)


Engine Control Module

OCV

VTA2
31 A

VTA
32 A

VC
18 A

14 A

THW

33 D

BR

7 EB1
BR

R
II1

VTA2

BR

3
VTA1

(* 1)

BR

(* 1)

2
VC

BR

T3
Throttle Position
Sensor

J14
Junction
Connector

THW2

19 A

C19
Coolant Heat Storage
Tank Outlet Temp. Sensor

15 A

M+

4 B

E1
Engine Coolant
Temp. Sensor

5 B

6 B

(*1)

M+

C2
Camshaft Timing
Oil Control Valve

T2
Throttle Control Motor

I3

(* 1)
BR

I3

BR

I3

BR

136
2004 PRIUS (EWD555U)

* 1 : Shielded
GR

GR

GR

GR

I3
Ignition Coil and
Igniter No. 3

2
I2
Ignition Coil and
Igniter No. 2

2
I1
Ignition Coil and
Igniter No. 1

E2

E2

I4
Ignition Coil and
Igniter No. 4

E2

8 A

9 A

10 A

11 A

23 A

IGT1

E2
28 A

IGT2

HA1A

A1A+

7 B

23 B

IGT3

IGT4

A1A

IGF

HT1B

22 B

E 4(A), E 5(B), E 6(C), E 7(D)


Engine Control Module

OX1B

6 C

22 C
BR

(* 1)

BR

(* 1)

BR

I2

AF+

AF

HT

+B
2

HT

OX

+B

12 4I

10 4I
BR

4
2

II1
BR

BR

II1

4 4E
1

BR

BR

H13
Heated Oxygen Sensor
(Bank 1 Sensor 2)

A5
Air Fuel Ratio Sensor
(Bank 1 Sensor 1)

2 4E

I3

BR

(* 1)

(* 1)

(* 1)

(* 1)

BR

I3

BR

B
B
O

137
2004 PRIUS (EWD555U)

Engine Control

P
GR

GR

GR

GR
From Power Source System (See Page 66)
1
B
30A
RDI

7. 5A
ECUIG

B
B

R
B
R

J4
Junction Connector

1 3G

2 3G

3
3

FAN NO. 2
Relay

FAN NO. 1
Relay

LG

3
WB

3 3G

LG

4 3G
L

3
L

24 1A

B
3 3B

E
J9
Junction
Connector

LG

14 C

8 D
FAN

E1

NE+

28 B

NE

33 A

26 A

BR

G2

34 A

BR

E 4(A), E 5(B), E 6(C), E 7(D)


Engine Control Module

TC

BR

(* 1)
(* 1)

BR

A A

C1
Camshaft
Position Sensor

A A

A A

(* 1)

A A

C7
Crankshaft
Position Sensor

A A

J14
Junction
Connector

A A

A B

(* 1)

A B

BR

BR

A B

J12(A), J13(B)
Junction Connector

BR

I3
I3
BR
BR

138
2004 PRIUS (EWD555U)

GR

GR

GR

GR

* 1 : Shielded

33 C

26 C

25 C

VCP2

VPA1

(* 1)

34 C
VPA2

35 C
EP2

VCPA

27 C
EP1

8 A

9 A

CANH

VCP1

GO

NEO

2 D

1 D

GO

12 C
LG

E 4(A), E 5(B), E 6(C), E 7(D)


Engine Control Module

CANL

13 C

H14(A), H16(C)
Hybrid Vehicle Control ECU

VPA

VCP2

(* 1)

VPA2

EP2
2

BPA
5

G1
Gateway ECU

J18
Junction Connector

(* 1)

A13
Accel Position Sensor

CA1L
18

(*1)

CA1H
17

31 C

30 C

NEO

CANH

CANL

A
J17
Junction
Connector

7 A

6 A

1 A

15 B

9 C

18 C

WB

3 B

LG

7 C

IGSW

MOPS

E04

BR

E02

BR

W
1 EA1

E01

BR

B
2 EA1

ME01

E03

2 B

(* 1)

1 B

EKNK

BR

KNK1

3 4E

BR

O1
Oil Pressure SW

11 4I

A
J25
Junction
Connector

K1
Knock Sensor

I3

WB
13

II1

BR

LG

BR

BR

BR

BR

O
O

BR
A
J5
Junction
Connector

EC

ED

IK

139
2004 PRIUS (EWD555U)

Engine Control

P
B

GR
GR
14 4I
3

MPD1

21

12

16

MPX2

MPX1

18
MPX2

MPX1

17
7 5C

6 5E

7 5E

19

GR

6 5C

T4
Transmission
Control ECU

T5
Transponder
Key Computer

MPD2

GR

G1
Gateway ECU

GTX

2 4D
GTX+

II1

11 4D

GR
7 4I

15 A

9 1G

GR

MPX1

MPX2

8 5K

8 5J

(* 1)

(*2)

32

J15
Junction
Connector

31
(* 3)

13 5D

13 5J

(*1)

17

GR

MPX1

13 5G

(* 2)

4 5C

7 4L

MPX2

M13
MultiDisplay

S11
Smart Key ECU

TX1

11 4F

B 5(A)
Body ECU

TX1+

II1

GR

GR

GR

16 4L
A

11
MPX2+

W
B
W
P

WB

WB

WB

J24
Junction Connector

WB

MPX+

2 4C
A8
A/C Control
Assembly

J16
Junction
Connector

LG

LG

O
WB

IH

140
2004 PRIUS (EWD555U)

From Power Source System (See Page 66)

From Power Source System (See Page 66)

* 1 : Shielded
* 2 : w/ Smart Entry System
* 3 : w/o Smart Entry System

7. 5A
OBD

10A
GAUGE

15A
DOME
5 1L
2
3

J6
Junction
Connector

1 1M

B
16 5L
B

16 5H

8 1L

13 1A

11 5F

13 5H

7 5M

12 5M

9 IG2

11 IG2

11 5D

7 5D

22

21

C10
Combination Meter

BR

CG

14

SG
5
BR

GR

CANL

WB

14

BAT

D1
Data Link
Connector 3

26

CANH

25

16

TC

BEAN IC

24

13

Malfunction
Indicator Lamp

Power
Supply
Circuit

Master

(VFD)

3 IG2

10 IG1

7 IG1

4 IG1

LG

10 4C

7 4C

4 4C

BR

2 IG1
W

9 4C
3 5M 10 5M
9 IG1

16 4I

IA3

WB

LG

4 4G 15 4H

12 4E

BR

7
W
9 4E

10 5N

2 5L

LG
22 B
O

II1

RR+

RR

31 C

23 C
B

RL
27 B

RL+
35 B

FR
22 A

FR+
32 A

WB

FL
22 D

FL+
28 D

BR

SP1
BR

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

EC

II
ABS Speed Sensors

141
2004 PRIUS (EWD555U)

Engine Control
System Outline
The engine control system utilizes a microcomputer and maintains overall control of the engine, transmission etc. An outline
of the engine control is given here.
1. Input Signals
(1) Engine coolant temp. signal circuit
The engine coolant temp. sensor detects the engine coolant temp. and has a builtin thermistor with a resistance which
varies according to the engine coolant temp. The engine coolant temp. is input into TERMINAL THW of the engine
control module as a control signal.
(2) Intake air temp. signal circuit
The intake air temp. sensor is installed in the mass air flow meter and detects the intake air temp., which is input to
TERMINAL THA of the engine control module as a control signal.
(3) Oxygen sensor signal circuit
The oxygen density in the exhaust emission is detected and is input from the heated oxygen sensors to TERMINAL
OX1B of the engine control module as a control signal.
(4) RPM signal circuit
The camshaft position is detected by the camshaft position sensor, and is input into TERMINAL G2 of the engine control
module as a control signal. Also, the engine RPM is detected by the crankshaft position sensor and the signal is input
into TERMINAL NE+ of the engine control module.
(5) Throttle position sensor signal circuit
The throttle position sensor detects the throttle valve opening angle as a control signal, which is input into TERMINALS
VTA and VTA2 of the engine control module.
(6) Vehicle speed signal circuit
ABS speed sensor detects vehicle speed and the speed signal is input from skid control ECU to engine control module.
(7) Battery signal circuit
Voltage is constantly applied to TERMINAL BATT of the engine control module. When the power SW is pushed on, the
voltage for engine control module starts up power supply which is applied through the EFI M relay, to TERMINAL +B of
the engine control module. The current from the IGN fuse flows to TERMINAL IGSW of the engine control module, and
voltage is constantly applied to TERMINAL +BM.
(8) Intake air volume signal circuit
The intake air volume is detected by the mass air flow meter, and is input to TERMINAL VG of the engine control module
as a control signal.
(9) Water temp. (CHS) signal circuit
The water temp. (CHS) sensor detects the water temp. (CHS) and has a builtin thermistor with a resistance which
varies according to the water temp. (CHS). The water temp. (CHS) is input into TERMINAL THW2 of the engine control
module as a control signal.
(10) Engine knock signal circuit
Engine knocking is detected by the knock sensor, and is input into TERMINAL KNK1 of the engine control module as a
control signal.
(11) Air fuel ratio signal circuit
The air fuel ratio is detected and input into TERMINAL A1A+ of the engine control module as a control signal.

142
2004 PRIUS (EWD555U)

2. Control System
SFI system
The SFI system monitors the engine condition through the signals input from each sensors to the engine control module.
The control signal is sent to the engine control module TERMINALS #10, #20, #30 and #40 to operate the injector (Fuel
injection). The SFI system controls the fuel injection with the engine control module according to the driving conditions.
ESA system
The ESA system monitors the engine condition through the signals input from each sensors to the engine control module.
The best ignition timing is decided according to this data and the data stored in the engine control module. The control
signal is output to TERMINALS IGT1, IGT2, IGT3 and IGT4, and these signals control the igniter to provide the best
ignition timing.
Heater control system of heated oxygen sensor
The heater control system of heated oxygen sensor turns the heater on when the intake air volume is low (Temp. of
exhaust emission is low), and warms up the heated oxygen sensors to improve their detecting performance. The engine
control module evaluates the signals from each sensors, and outputs current to TERMINAL HT1B to control the heater.
Heater control system of air fuel ratio sensor
The heater control system of air fuel ratio sensor turns the heater on when the intake air volume is low (Temp. of exhaust
emission is low), and warms up the air fuel ratio sensor to improve detecting performance of the sensor.
The engine control module evaluates the signals from each sensor, current is output to TERMINAL HA1A, controlling the
heater.
Fuel pump control system
The engine control module supplies current to TERMINAL FC, and controls the operation of the fuel pump with the C/OPN
relay.
VVTi
VVTi controls the intake camshaft to optimal valve timing in accordance with the engine condition.
CHS system
Engine control module controls CHS W/P relay to run electric pump to supply heated water stored in CHS tank to engine
head. The electric pump stops when the water reaches certain temperature or certain time goes by. Warming engine head
optimizes combustion conditions at engine start to reduce emission of incomplete combustion gas.
3. Diagnosis System
When there is malfunction in the engine control module signal system, the malfunctioning system is recorded in the memory.
The system can be found by reading the code displayed on the malfunction indicator lamp.
4. FailSafe System
When malfunction has occurred in any system, there is possibility of engine trouble due to continuous control based on that
system. In such a case, the failsafe system either controls the system using the data (Standard values) recorded in the
engine control module memory, or stops the engine.

143
2004 PRIUS (EWD555U)

Engine Control
Service Hints
E4 (A), E5 (B), E6 (C), E7 (D) Engine Control Module
BATTE1 : Always approx. 914 volts
+BE1 : 914 volts with the power SW at IG ON position
VCE2 : 4.55.5 volts with the power SW at IG ON position
IGFE1 : Pulse generation with the engine idling
THAE2 : 0.53.4 volts with the engine idling and the intake air temp. 0~80C (32~176F)
THWE2 : 0.21.0 volts with the engine idling and the engine coolant temp. 60~120C (140~248F)
WE1 : 914 volts with the engine idling and malfunction indicator lamp off
FCE1 : 914 volts with the power SW at IG ON position and the engine stopping
: 03 volts with the engine idling
+BME1 : Always approx. 914 volts
MRELE1 : 914 volts with the power SW at IG ON position
EVP1E1 : 914 volts with the power SW at IG ON position and the engine not running
TCE1 : 914 volts with the power SW at IG ON position and the engine not running
KNK1EKNK : Pulse generation with the engine idling
NE+, G2NE : Pulse generation with the engine idling
IGT1, IGT2, IGT3, IGT4E1 : Pulse generation with the engine idling
E01, E02, E03, E04, E1, E2, ME01Ground : Always continuity
: Parts Location
Code

See Page

Code

See Page

Code

See Page

A5

44

I1

45

J25

48

A8

46

I2

45

J32

51

A13

46

I3

45

K1

45

46

I4

45

M1

45

C1

44

I5

45

M13

48

C2

44

I6

45

O1

45

C7

44

I7

45

P6

C10

47

I8

45

S7

49

C19

44

J1

45

S8

49

C20

44

J2

45

S9

49

D1

47

J4

45

S10

49

E1

44

J5

48

S11

49

B5

49

E4

47

J6

48

T2

45

E5

47

J9

48

T3

45

E6

47

J12

48

T4

49

E7

47

J13

48

T5

49

F14

51

J14

48

V1

45

F15

51

J15

48

V6

53

G1

47

J16

48

V7

53

H13

47

J17

48

V8

53

W5

45

H14

47

J18

48

H16

47

J24

48

: Relay Blocks
Code

See Page

Relay Blocks (Relay Block Location)

26

Engine Room R/B No.2 (Right Side of Reserve Tank)

22

Engine Room R/B (Engine Compartment Left)

144
2004 PRIUS (EWD555U)

: Junction Block and Wire Harness Connector


Code
1A

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower


(
Finish Panel))

22

Engine
g
Room Main Wire and Engine
g
Room J/B (Engine
( g
Compartment Left))

22

Frame Wire and Engine Room J/B (Engine Compartment Left)

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

1E
1F
1G
1L
1M
3A
3B
3G
3I
3K
3M
4C
4D
4E
4F
4G
4H
4I
4J
4K
4L
5C
5D
5E
5F
5G
5H
5J
5K
5L
5M
5N

: Connector Joining Wire Harness and Wire Harness


Code

See Page

Joining Wire Harness and Wire Harness (Connector Location)

EA1

54

Engine Wire and Engine No.4 Wire (Near the Radiator Fan)

EB1

54

Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

56

Floor Wire and Engine Room Main Wire (Left Kick Panel)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

IA1
IA3
IF1
IG1
IG2
II1

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

IJ1

58

Engine Room Main Wire and Instrument Panel Wire (Behind the Glove Box)

IK1

58

Engine Room Main Wire and Floor No.2 Wire (Cowl Side Panel RH)

IM1

58

Instrument Panel Wire and Floor No.2 Wire (Right Kick Panel)

IN1

58

Floor No.2 Wire and Engine Room Main Wire (Right Kick Panel)

BE1

60

Frame Wire and Floor No.2 Wire (Front Side of Left Quarter Panel)

BF1

60

Floor No.2 Wire and Fuel Tank Wire (Near the Fuel Tank)

BM1

62

Floor No.2 Wire and Floor Wire (Rear Side of Right Quarter Panel)

145
2004 PRIUS (EWD555U)

Engine Control
: Ground Points
Code
EC

See Page

Ground Points Location

54

Engine Block

54

Left Side of the Suspension Tower

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

IK

56

Cowl Side Panel RH

BQ

60

Rear Side of Right Quarter Panel

ED
EE
EF

: Splice Points
Code

See Page

Wire Harness with Splice Points

E2

54

Engine Wire

I2

58

Instrument Panel Wire

Code
I3

146
2004 PRIUS (EWD555U)

See Page
58

Wire Harness with Splice Points


Engine Wire

Memo

147
2004 PRIUS (EWD555U)

WB

1 B
2 A

2 B
H 5(A), H 6(B)
Headlight
Control ECU RH
3
3

3
3

3
3

2
1

EA

148

2004 PRIUS (EWD555U)


1

3
1

BR

(* 1 *4)

WB

3
3

(* 1 * 4)

3
3

(*1)

B(* 1)

W(* 1)

DIM
Relay

L(*4)

P(* 3)

B(* 3)

15A HLP LO LH (*3)


10A HLP LO LH (*4)

L(*4)

L(* 4)

3 3B

15A HLP LO RH (*3)


10A HLP LO RH (*4)

Y
W

L(*3)

1
10A HLP HI LH

40A
HEAD
MAIN

V(* 4)

O(* 3)

IJ3

(*3)

HLP
Relay

WB

(* 3)

IJ3
10A HLP HI RH

E B

(*3)

WB

2
(* 1)

(* 4)

E A
J 7(A), J 8(B)
Junction
Connector
G

G
(*2)

G
(* 2)

Headlight
From Power Source System (See Page 66)
1

B(* 1)

B(* 3)
(*1 * 4)

BR

4
7. 5A
DRL

2
3

3
DRL NO. 4
Relay

2
5
2

L(*3)
W(*1)

L(* 4)

P(* 3)

1 A
L(* 4)

V(* 4)

O(*3)

V(* 4)

E3

EE

WB

WB

(* 3)

From Power Source System (See Page 66)

D2
Daytime Running Light Relay

15A
ECUB

BR
(*1 * 4)
+B

5 1K

SB

(* 1)

WB

(* 1)

BR

IG
12

(* 1)

E
2

(* 1)

DRL
1

IA1
J19
Junction
Connector

BR

J11
Junction
Connector

A
Y

IA1
(* 1)

BR

(*1 * 4)

BR

10 5K

(* 1 * 4)

BR

(* 1 * 4)

H8
Headlight RH

7 5A
3

WB

(* 1)

*
*
*
*

(* 2 * 4)

V(* 4)

L(*4)

WB

SB(* 1)
1

WB

(* 2 * 4)

L(*4)

V(* 4)

H7
Headlight LH

1
2
3
4

: w/ Daytime Running Light


: w/o Daytime Running Light
: w/ HID
: w/o HID

11
IA3

W(*1)

W(* 1)

L(* 4)
P(* 3)

P(*3)

L(* 4)

O(* 3)

1 B

2 A

2 B

1 A

O(*3)
V(* 4)
WB

E3

WB

E3

H 3(A), H 4(B)
Headlight
Control ECU LH

V(* 4)

WB(* 3)
WB(* 3)
Y

WB
(* 3)
EB

149
2004 PRIUS (EWD555U)

Headlight

B 5(A), B 6(B), B 7(C)


Body ECU

HU

HF
22 C

4 1I

(* 1)

AUTO
18 A

CLTE
14 B

CLTS
15 B

28 1E

17 1E

BR

WB

P
B

2 4B

3
CLTE

(* 1)

4
CLTS

(* 1)

1
CLTB

3 4F

10 4F

9 4F

10 4B

4 4B
V

(*1)

8 4I

A24
Automatic Light
Control Sensor

18 IG2

7 4F

R
9 4I

17 IG2

(* 1)

16 IG2

2 4F

GND

SB

(* 1)

CLTB
16 B

(* 1)

HEAD
3 C

HON
12 B

(* 1)

HRLY
20 C

2 C

DRL/DIM

(* 1)

PWM1
3 B

19

20

11

17

1 4B

SB(* 1)

Dimmer SW

High
Flash
12

Low

D3
Diode
(Daytime Running Light)

J19
Junction Connector

W
W(*1)

Head
AUTO

5 4G

Tail

C11
Combination SW

14 4F

Light
Control SW

OFF

9 4B

BR

14 4G

* 1 : w/ Daytime Running Light


WB

Y
G

IH

150
2004 PRIUS (EWD555U)

B 5(A), B 6(B), B 7(C)


Body ECU

SIG

ECUB

From Power Source System (See Page 66)

From Power Source System (See Page 66)


1

10A
GAUGE

7. 5A
ECUIG

15A
DOME

2
1 1M

30 1A

11 5D

13 1A

8 1L

16 5H
L

16 5L

7 5D
V

B
R

22

21

J6
Junction
Connector

Beam

9 IG2

11 IG2

Power Supply
Circuit

C10
Combination
Meter

(VFD)

BEAN IC

2 IG1

3 IG2

4 IG1
G

GR

25

24

BR

14

13 5D

15 4H

13 5G

BR

4 4C

GR
W

II

151
2004 PRIUS (EWD555U)

Headlight
* 5 : w/ Smart Entry System
* 6 : w/o Smart Entry System

B 5(A), B 6(B), B 7(C)


Body ECU
MPX1

MPX2
15 A

17

7 4I

II1

7 4L

MPX1

18

GR

16 4L

12
2 4C

MPD2

MPD1

CA1H

CA1L
W

18

J17
Junction
Connector

(Shielded)

W
A

J25
Junction
Connector

MPX1

(Shielded)

J18
Junction
Connector

MPX2
WB

P6
Power Source Control ECU

24

GR

IH

WB

A
J16
Junction
Connector

WB

A
8 5G

(Shielded)

J15
Junction
Connector

8 5C

17

GR

G1
Gateway ECU

II1

14 4I

P2
Parking Brake SW

4 5C

MPX2
32

WB

J24
Junction Connector

152
2004 PRIUS (EWD555U)

S11
Smart Key ECU

GR

J9
Junction
Connector

IA1

(* 5)

2 4D

13 5J

13

GR

16

MPX2

11 IA1

31

(Shielded)

MPX2

T4
Transmission
Control ECU

T5
Transponder
Key Computer

MPX+

MPX1

IA1

MPX1

(*6)

MPX2+

12
19

17

11
A8
A/C Control
Assembly

GR

11 4D

GR

8 5J

(* 5)

CANH
19 B

11 4F

CANL
18 B

(Shielded)

8 5K

GR

GR

PKB
14 C

S 8(B), S 9(C)
Skid
Control ECU

9 1G

System Outline
Daytime Running Light Function
When power SW is at IG ON position and the vehicle is ready to drive (READY lamp on the display in combination meter is
on), releasing parking brake makes signal go into TERMINAL PKB of body ECU. In this condition, when light control SW is at
Off/Tail/AUTO position (Headlight is not lit), body ECU sends daytime operation request from TERMINAL DRL/DIM to
daytime running light relay. As a result, daytime running light relay dutyoperates headlights (Dimmer than regular lighting)
Service Hints
C11 Combination SW
2012 : Continuity with the light control SW at HEAD position
1712 : Continuity with the dimmer SW at FLASH position
1112 : Continuity with the dimmer SW at HIGH position
: Parts Location
Code

See Page

Code

See Page

Code

See Page

A8

46

H5

44

J18

48

A24

46

H6

44

J19

48

B5

46

H7

44

J24

48

B6

46

H8

44

J25

48

B7

46

J6

48

P2

49

P6

C10

47

J7

48

C11

47

J8

48

S8

49

D2

47

J9

48

S9

49

D3

47

J11

48

S11

49

G1

47

J15

48

T4

49

T5

49

H3

44

J16

48

H4

44

J17

48

49

: Relay Blocks
Code

See Page

Relay Blocks (Relay Block Location)

26

Engine Room R/B No.2 (Right Side of Reserve Tank)

22

Engine Room R/B (Engine Compartment Left)

153
2004 PRIUS (EWD555U)

Headlight
: Junction Block and Wire Harness Connector
Code
1A

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

22

Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

1E
1G
1I
1K
1L
1M
3B
4B
4C
4D
4F
4G
4H
4I
4L
5A
5C
5D
5G
5H
5J
5K
5L

: Connector Joining Wire Harness and Wire Harness


Code
IA1

See Page

Joining Wire Harness and Wire Harness (Connector Location)

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

II1

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

IJ3

58

Engine Room Main Wire and Instrument Panel Wire (Behind the Glove Box)

IA3
IG1
IG2

: Ground Points
Code
EA

See Page

Ground Points Location

54

Right Side of the Fender Apron

EE

54

Left Side of the Suspension Tower

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

EB

: Splice Points
Code
E3

See Page
54

Wire Harness with Splice Points

Code

Engine Room Main Wire

154
2004 PRIUS (EWD555U)

See Page

Wire Harness with Splice Points

Memo

155
2004 PRIUS (EWD555U)

Headlight Beam Level Control


From Power Source System (See Page 66)
1
B 7(C)
Body ECU

40A
HEAD
MAIN

HEAD

3 C

HRLY

3 3B

20 C

GND

17 1E

28 1E

D1
Data Link
Connector 3

BR

P
8 1F

3
14 4G

14 4F

3 4F

8 4I

8 1G

1 4B

1
HLP Relay

9 4B
G

OP3
5

7 5K
11 5M

IJ3

3
7 5N
11 5N
E
A

Head

E
A

C11
Combination SW

J10
Junction
Connector

E
B

Tail

OFF

2
H

12 IA3

D
7

IJ3

17

IJ3

D
J 7(A), J 8(B)
Junction
Connector

Light
Control SW

EL

20

12

10

12

11

HDLP

PRST

IG

SPDR

WNG

H12
Headlight Beam Level Control ECU

18 IC1

LH 3

LH 4

RH 1

RH 3

RH 4

H1
Headlight Beam
Level Control
Actuator LH

2
SHG

3
SHRL

SHB

H18
Height Control Sensor
WB

E1
24

WB

19 IC1

SBR

SHR

20 IC1

LH 1

H2
Headlight Beam
Level Control
Actuator RH

SGR
20

RH
22

RH+
13

BR

RHT
3

LH
23

WB

LH+
14

LG

LHT
4

IK

IH

156
2004 PRIUS (EWD555U)

J5
Junction
Connector

From Power Source System (See Page 66)


1

10A
GAUGE

15A
DOME

19
1A

2
3
1 1M
R

V
P
V

P
B

9 5K

16 5L

16 5H

9 5D

12 5D

7 5D

11 5D

B
R

16 5N

J6
Junction
Connector

13 1A

5 IG2

14 IG2

11 IG2

9 IG2

8 1L

10

13

22

21

Master

(VFD)

Buzzer

Power
Supply
Circuit

C10
Combination Meter

14
BR

9 IG1

BR

4 IG1

9 4C

4 4C
S 7(A), S 8(B), S 9(C), S10(D)
Skid Control ECU

22 B

15 4H

SP1
RR
23 C
B

RR+
31 C
W

RL
27 B
B

RL+
35 B
W

FR
22 A
L

FR+
32 A
P

FL
22 D
G

FL+
28 D
R

7 IA3

ABS Speed Sensors

BR

16 4I

II

157
2004 PRIUS (EWD555U)

Headlight Beam Level Control


System Outline
This system adjusts the illuminating angle from changes in the vehicle height and axle distance, based on the information of
the vehicle height detected by the height sensors installed at the rear of the vehicle and on information of the vehicle speed
and acceleration output from the VSC system which operates the reflector with the obtained illuminating angle through
actuators in order to always keep the beam axis constant.
If an error occurs in this system, the headlight beam level control warning light in the combination meter lights up and
warning buzzer goes on to warn the driver.
Service Hints
H12 Headlight Beam Level Control ECU
1Ground : Approx. 12 volts with the power SW at IG ON position
24Ground : Always continuity
10Ground : Always Approx. 12 volts
C11 Combination SW
2012 : Continuity with the light control SW at HEAD position
: Parts Location
Code
B7

See Page
C

Code

See Page

Code

See Page

46

H12

47

J10

48

C10

47

H18

51

S7

49

C11

47

J5

48

S8

49

D1

47

J6

48

S9

49

H1

44

J7

48

S10

49

H2

44

J8

48

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code
1A

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower


(
Finish Panel))

22

Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

1E
1F
1G
1L
1M
3B
4B
4C
4F
4G
4H
4I
5D
5H
5K
5L
5M
5N

158
2004 PRIUS (EWD555U)

: Connector Joining Wire Harness and Wire Harness


Code

See Page

Joining Wire Harness and Wire Harness (Connector Location)

IA3

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

IC1

56

Engine Room Main Wire and Floor Wire (Cowl Side Panel LH)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

58

Engine Room Main Wire and Instrument Panel Wire (Behind the Glove Box)

IG1
IG2
IJ3

: Ground Points
Code

See Page

Ground Points Location

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

IK

56

Cowl Side Panel RH

159
2004 PRIUS (EWD555U)

Automatic Light Control


From Power Source System (See Page 66)
1

1
40A
HEAD
MAIN

15A
DOME

100A
DC/DC

7. 5A
ECUIG

2
3

1 3D

3 3B

W
B
3
B

TLP Relay

3
1

1 1B

J6
Junction
Connector

HLP
Relay
2

3
3
30 1A

19

ECUB

TRLY

SIG

B 5(A), B 6(B), B 7(C)


Body ECU

28 1E

17 1E

WB

3 1L

7 4F

14 4G

11 5H

8 4I

2 4B

9 4B

8 5M

LG

3 4F

A24
Automatic Light
Control Sensor

18

BR

3
CLTE

DBD2

4
CLTS

GND

1
CLTB

AUTO
18 A

B
B

18 IG2

17 IG2

HRLY
20 C

CLTE
14 B

16 IG2

IJ3

CLTS
15 B

CLTB
16 B

7
19

SIL

12

D1
Data Link
Connector 3

Tail
Head

WB

Light
Control SW

OFF

AUTO
C11
Combination SW

IH

160
2004 PRIUS (EWD555U)

System Outline
The automatic light control system works when the light control SW is turned to AUTO. The automatic light control sensor
detects the brightness around the vehicle. By this function, the system automatically turns on the taillight and headlight if the
brightness is below the certain level and turns off the taillight and headlight when the surroundings become brighter than the
certain level.
Service Hints
C11 Combination SW
1912 : Continuity with the light control SW at AUTO position
Body ECU
5Ground : Approx. 12 volts with the power SW at IG ON position
6Ground : Always approx. 12 volts
1Ground : Always continuity
: Parts Location
Code

See Page

A24

46

Code
B7

See Page
C

46

B5

46

C11

47

B6

46

D1

47

Code
J6

See Page
48

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code
1A
1B
1E
1L
3B
3D

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

22

Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

4B
4F
4G
4I
5H
5M

: Connector Joining Wire Harness and Wire Harness


Code

See Page

Joining Wire Harness and Wire Harness (Connector Location)

IG2

58

Instrument Panel Wire and Instrument Panel No.2 Wire (Behind the Combination Meter)

IJ3

58

Engine Room Main Wire and Instrument Panel Wire (Behind the Glove Box)

: Ground Points
Code
IH

See Page
56

Ground Points Location


Cowl Side Panel LH

161
2004 PRIUS (EWD555U)

Front Fog Light


From Power Source System (See Page 66)
1

15A
FR FOG

10A
TAIL

2
33 1A
BR

B
BR

17
FFOG

B5
Body ECU

J11
Junction
Connector

Y
B

LIB1
2

13
SB

1
FR FOG
Relay

12 4F

10

IA3
14 4B

SB
Y

Fog SW

LG

Dimmer SW

C11
Combination SW

High
Flash
Off
On

9 4B

5 4B

14 4G

15 4B
O

16

BR

12

D A
J 7(A), J 8(B)
Junction
Connector

D A

Low

F4
Front Fog
Light RH

LG

F3
Front Fog
Light LH

LG

F B

28 1E

EE

WB

WB

WB

17 1E

EA

IH

162
2004 PRIUS (EWD555U)

Service Hints
FR FOG Relay
35 : Closed with the light control SW at TAIL position, dimmer SW at LOW position and fog light SW at ON position
: Parts Location
Code

See Page

Code

See Page

B5

46

F4

44

C11

47

J7

48

F3

44

J8

48

Code
J11

See Page
48

: Relay Blocks
Code

See Page

Relay Blocks (Relay Block Location)

26

Engine Room R/B No.2 (Right Side of Reserve Tank)

22

Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

1A

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

1E

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

36

Instrument Panel Wire and Center Connector No.1 (Behind


(
the Combination Meter))

4B
4F
4G

: Connector Joining Wire Harness and Wire Harness


Code
IA3

See Page
56

Joining Wire Harness and Wire Harness (Connector Location)


Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

: Ground Points
Code

See Page

Ground Points Location

EA

54

Right Side of the Fender Apron

EE

54

Left Side of the Suspension Tower

IH

56

Cowl Side Panel LH

163
2004 PRIUS (EWD555U)

Light Auto Turn Off System


From Power Source System (See Page 66)
1

1
40A
HEAD
MAIN

15A
DOME

7. 5A
ACC

2
3

1 3D

3 3B

7. 5A
ECUIG

100A
DC/DC

B
3

1 1B

TLP Relay

3
1

J6
Junction
Connector

HLP
Relay
2

3
3
30 1A

19

AUTO

HEAD

18 A

3 C

TAIL
21 C

OBD2

26

18

BR

7 4F

14 4F

8 4F

14 4G

8 4I

2 4B

1 4B

3 4B

9 4B

17 1E

28 1E

(* 1)

DCTY

3 4F

IJ3

21 1D

3 1L

11 5H

19

18

OFF
Tail
Head

WB

Light
Control SW

* 1 : w/ Daytime Running Light


* 2 : w/o Daytime Running Light

20

AUTO
C11
Combination SW

12

IH

164
2004 PRIUS (EWD555U)

7
SIL

D1
Data Link Connector 3

8 5M

D7
Door Courtesy SW Front LH

(* 1)

GND

HRLY

(* 2)

ACC

B 5(A), B 7(C)
Body ECU

20 C

E B

21

SIG

LG

E A

TRLY

(*1)

J 7(A), J 8(B)
Junction
Connector
G

ECUB

WB

(* 2)

System Outline
The light auto turn off system automatically turns off the taillights or headlights when the drivers side door is opened, which
prevents the lights from being left on.
If the power SW is pushed to OFF from IG ON with the headlights or taillights on, signal is input to the TERMINAL SIG of the
body ECU. If the drivers side door is opened at that time, the signal from the door courtesy SW front LH is sent to the
TERMINAL DCTY of the body ECU. The signal turns off the headlights, front fog lights or taillights.
Service Hints
Body ECU
6Ground : Always approx. 12 volts
5Ground : Approx. 12 volts with the power SW at IG ON position
1Ground : Always continuity
: Parts Location
Code
B5
B7

See Page

Code

See Page

Code

See Page

46

D1

47

J7

48

46

D7

50

J8

48

47

J6

48

C11

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code
1A
1B
1D
1E
1L
3B
3D

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Floor Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

22

Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

4B
4F
4G
4I
5H
5M

: Connector Joining Wire Harness and Wire Harness


Code
IJ3

See Page
58

Joining Wire Harness and Wire Harness (Connector Location)


Engine Room Main Wire and Instrument Panel Wire (Behind the Glove Box)

: Ground Points
Code
IH

See Page
56

Ground Points Location


Cowl Side Panel LH

165
2004 PRIUS (EWD555U)

Turn Signal and Hazard Warning Light


From Power Source System (See Page 66)
1

10A
HAZ

10A
GAUGE

32 1A

+B

IG

17 1L

11 1L

12 1L

14 1A

31 1A

15

13

H11
Hazard SW

TL
Turn SW

EL

TR

LH
1

RH

BR

11 4A

9 4B

WB

WB
15 4G

WB

14 4G

IH

EE

166
2004 PRIUS (EWD555U)

J2
Junction
Connector

12

BR

C11
Combination SW

WB

8 8B

LG

6 4B

LG

12 4A

GR

EA

F8
Front Turn Signal Light RH

2 4A

1 4A

J4
Junction
Connector

7 4A

LR

F7
Front Turn Signal Light LH

12 1E

LL

28 1E

ER

17 1E

EL

WB

BR

EHW

WB

GND

Flasher Relay

LG

3 4A
6 4A

11 4C
14 4C

11 IG1
12 IG1

19
18

4 4C

15 4H

BN

2004 PRIUS (EWD555U)

C10
Combination Meter

13 1L

Turn RH

Turn LH

BR

3
R10
Rear Combination Light RH

Turn

28 1D

BR

5
R9
Rear Combination Light LH

Turn

WB

WB

27 1D
16 1L

14

4 IG1

II

167

Turn Signal and Hazard Warning Light


Service Hints
Flasher Relay
1Ground : Approx. 12 volts with the power SW at IG ON position
7Ground : Always continuity
4Ground : Always approx. 12 volts
: Parts Location
Code

See Page

Code

See Page

C10

47

F8

44

C11

47

H11

F7

44

J2

Code

See Page

J4

45

47

R9

52

45

R10

52

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

1A

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

1D

28

Floor Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

36

Instrument Panel Wire and Center Connector No.1 (Behind


(
the Combination Meter))

1E
1L
4A
4B
4C
4G
4H

: Connector Joining Wire Harness and Wire Harness


Code
IG1

See Page
58

Joining Wire Harness and Wire Harness (Connector Location)


Instrument Panel Wire and Instrument Panel No.2 Wire (Behind the Combination Meter)

: Ground Points
Code

See Page

Ground Points Location

EA

54

Right Side of the Fender Apron

EE

54

Left Side of the Suspension Tower

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

BN

60

Lower Back Panel Center

168
2004 PRIUS (EWD555U)

Memo

169
2004 PRIUS (EWD555U)

Interior Light
From Power Source System (See Page 66)

SIG
5

ACC
21

TRLY
19

R
1 1J

SWIL

MPX1

MPX2

GR

8 4J

5 4J

13 5G

8 5G

8 4G

3 4I

13 5D

8 5C

GR

24

36

7. 5A
AM1

TLP
Relay

AM2
12

AM1
33

P6
Power Source Control ECU

7. 5A ECUIG

7. 5A ACC

B 5(A), B 7(C)
Body ECU

1 1B

1 3K

100A
DC/DC

4 IA1
W

1 3A

60A P/I

1 3D

15A
AM2

1 3I
GR

1 3M
B

P11
Power SW

1 BE1

1
F15
Fusible Link Block

WB

120A MAIN

P
Battery

WB

170
2004 PRIUS (EWD555U)

16 4L

2 4C

2004 PRIUS (EWD555U)

2 4D
9 4B
8

II1
14 4I

7 4I
II1

7 4L

MPX1

MPX2

28 1E

IH
7

5 IE2

17 1E

W
4

10
7

A
A

D13
Door Unlock Detection SW Front RH

IL1

J26
Junction Connector

15 IE1
Y

LG

LSWD

J25
Junction Connector

9
14 4G

WB

4 5C
12

WB

13 5J
C11
Combination SW

WB

19
25 C

WB

MPX2
T

D12
Door Unlock Detection SW Front LH

MPX1

TAIL

J27
Junction Connector

17

LG

18
21 C

WB

MPX2

8 5J

Light
Control SW

9 1G

T5
Transponder
Key Computer

8 5K

GR

T4
Transmission
Control ECU

15 A

J24
Junction Connector

31

WB

3
B

8
B

GR

GR
MPX1

WB

GR
GR

GR

17

WB

BR

MPD1
MPX1

(* 2)

MPD2

GR

(* 1)

12
MPX2

WB

MPX+
A8
A/C Control Assembly

MPX2+

G1
Gateway ECU

11

(*1)

S11
Smart Key ECU

GR

B 5(A), B 7(C)
Body ECU

10 C

LSWP

9 4F

11 4F
3 4B

11 4D
18

EL

OFF
Tail

16
Head

32
IL2

WB

WB

IH

171

WB

WB

BL
O

17 BB1
17 BJ1

BQ
2

A
7

SIL
1

BL

172

2004 PRIUS (EWD555U)


1

D8
Door Courtesy SW Front RH

BR

D7
Door Courtesy SW Front LH

PCTY
RCTY

20
22

3 1L
21 1D
24 1D
5 1D

11 5H
5 ID2
4 ID2

3 IM1

1
1

D10
Door Courtesy SW Rear RH

DCTY

26

BR

OBD2

18

BR

BCTY

23

D9
Door Courtesy SW Rear LH

8 5M
V

6 4K
LG

7 1D

D1
Data Link Connector 3

4 BJ1

L3
Luggage Compartment Courtesy SW

LSWR

WB

4 BB1

D15
Door Unlock Detection SW Rear RH

WB

10 A

J30
Junction
Connector

14 IM1

J29
Junction
Connector

D14
Door Unlock Detection SW Rear LH

J28
Junction
Connector

WB

16 ID3

WB

WB

7 4K

J32
Junction Connector

WB

WB

Interior Light

B 5(A), B 7(C)
Body ECU

15 4F
20 1D

4 IM1

WB

WB

B 5(A), B 7(C)
Body ECU

CYLD

CYLP

19 A

14 A

CYLB
7 A

ECUB

GND
1

From Power Source System


(See Page 66)
1

30 1A

17 1E

1 1O
R

15A
DOME

WB

2
3
17

8 1L

7 1F

1
L5
Luggage
Compartment Light
R

Door

16 5H

R
5 1O

D6
Door Courtesy Light
Front RH

R
13 1A

C10
Combination
Meter

WB

J31
Junction Connector
R

21 ID3

D5
Door Courtesy Light
Front LH

16 4K

9 IG2

11 5D

IL1

Y
J6
Junction
Connector

21

17

4 4F

R
B
B

IE1

WB

1 5G
BEAN
IC

18

IE1

18

IL1

5 IB1

14

2 IG1

3 IG2

4 IG1

BR

3 ID3

GR

25

24

J23
Junction Connector
R

4 4C

WB

W
15 4H
BR

P
WB

WB

II

IH

173
2004 PRIUS (EWD555U)

Interior Light

B 5(A), B 7(C)
Body ECU

ILL
7

2 1O

J33
Junction Connector

27 1E

B
B

2
W

V3
Vanity Light RH

V2
Vanity Light LH

2 4G

IB1

WB

8 4K

WB

4 4H

R
A
A
A

WB

WB

IH

174
2004 PRIUS (EWD555U)

J33
Junction Connector

WB

WB

J25
Junction
Connector

V5
Vanity Light SW RH

WB

K3
Key Slot

DOOR

WB

I18
Interior Light

ON
OFF
3

IB1

WB

7
1

O3
Overhead J/B

DOOR

6 4L

2 4J

V4
Vanity Light SW LH

System Outline
Interior light operates with control of body ECU.
Illumination Control
Lighting function of interior light, overhead J/B, power SW, electrical key holder
When any door is opened, signal is sent from door courtesy SW to body ECU. Interior light, overhead J/B, power SW, and
key slot light on gradually from unlit condition to fully lit condition within 1.5 seconds if lighting SW of interior light and
overhead J/B is set for door.
After that, when all the doors are shut and any one of the door is unlocked, interior light, overhead J/B, power SW, and key
slot are lit up for about 15 seconds (Timer lighting) and then are lit off gradually.
Under conditions that power SW is set at OFF position and all the doors are closed, when any one of the door is unlocked,
interior light, overhead J/B, power SW, and key slot light on gradually from unlit condition to fully lit condition within 1.5
seconds, stay on for the certain time (Timer lighting) and then light off gradually. If power SW is turned from OFF position to
ACC ON or IG ON position during timer lighting, the timer lighting function is cut off immediately and the light goes off
gradually.
Even though timer lighting conditions are satisfied when power SW is at ACC ON or IG ON position, the light does not stay
on for certain time (For 15 sec.) after lighting, but goes off gradually.
All the doors are locked during timer lighting, the timer lighting function is cut off immediately and the light goes off gradually.
Service Hints
Body ECU
5Ground : Approx. 12 volts with the power SW at IG ON position
21Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
6Ground : Always approx. 12 volts
1Ground : Always continuity
26Ground : Continuity with the drivers door open
20Ground : Continuity with the front passengers door open
22Ground : Continuity with the rear LH and/or RH door open
: Parts Location
Code

See Page

A8

Code

See Page

Code

See Page

46

D15

50

J33

51

B5

46

F15

51

K3

48

B7

46

G1

47

L3

51

C10

47

I18

51

L5

51

C11

47

J6

48

O3

52

D1

47

J23

48

P6

49

D5

50

J24

48

P11

49

D6

50

J25

48

S11

49

D7

50

J26

51

T4

49

D8

50

J27

51

T5

49

D9

50

J28

51

V2

53

D10

50

J29

51

V3

53

D12

50

J30

51

V4

53

D13

50

J31

51

V5

53

D14

50

J32

51

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

175
2004 PRIUS (EWD555U)

Interior Light
: Junction Block and Wire Harness Connector
Code
1A
1B
1D

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Floor Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower


(
Finish Panel))

28

Roof Wire and Driver Side J/B (Lower Finish Panel)

22

Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

22

Frame Wire and Engine Room J/B (Engine Compartment Left)

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

1E
1F
1G
1J
1L
1O
3A
3D
3I
3K
3M
4B
4C
4D
4F
4G
4H
4I
4J
4K
4L
5C
5D
5G
5H
5J
5K
5M

: Connector Joining Wire Harness and Wire Harness


Code

See Page

Joining Wire Harness and Wire Harness (Connector Location)

IA1

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

IB1

56

Roof Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

56

Instrument Panel Wire and Floor Wire (Left Kick Panel)

56

Front Door LH Wire and Instrument Panel Wire (Left Kick Panel)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

58

Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)

ID2
ID3
IE1
IE2
IG1
IG2
II1
IL1
IL2
IM1

58

Instrument Panel Wire and Floor No.2 Wire (Right Kick Panel)

BB1

60

Rear Door No.2 Wire and Floor Wire (Left Center Pillar)

BE1

60

Frame Wire and Floor No.2 Wire (Front Side of Left Quarter Panel)

BJ1

62

Rear Door No.1 Wire and Floor No.2 Wire (Right Center Pillar)

176
2004 PRIUS (EWD555U)

: Ground Points
Code

See Page

Ground Points Location

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

BL

60

Rear Side of Left Quarter Panel

BQ

60

Rear Side of Right Quarter Panel

177
2004 PRIUS (EWD555U)

Taillight and Illumination


From Power Source System (See Page 66)

GR
10A
GAUGE

15A
DOME
16
2 4D

2
1 1M

MPX2

3
MPX1

MPX2

11 5D

MPX1

8 1L

G1
Gateway ECU
15 A
MPX2

MPD1
GR

9 IG2

GR

8 5C

4 5C

8 5K

7 4L

8 5G

13 5J

8 5J

(* 2)

MPX2
W

24

MPX1

MPX2

29

25

24

SB

GR

3 IG2

GR
MPX+

16 4L

13 5G

2 4C

13 5D

3
B

2 IG1

2 IG2
R

15 IG2
B

4 IG1

28

MPX1

MPX2+

7
(* 1)

14
BR

32

11

P6
Power Source
Control ECU

GR

(* 1)

31

GR

BEAN IC

S11
Smart Key ECU

C10
Combination Meter

Power
Supply
Circuit

GR

GR

7 4I

GR

II1
9 1G

Head (* 5)
Tail (* 6)

21

MPX1

12

17
8

22

MPD2

19

11 IG2

B 5(A)
Body ECU

A8
A/C Control Assembly

7 5D

11 4F

13 1A

18

T4
Transmission Control ECU

16 5H

II1

R
16 5L

11 4D
9

J6
Junction
Connector

17

14 4I

T5
Transponder Key Computer

W
4 4C

R
B

BR

15 4H

II

178
2004 PRIUS (EWD555U)

From Power Source System (See Page 66)


L
1
G
100A
DC/DC

G
GR

BR

GR

BR

1 3D

1 1B

6 1M

8 1M

9 1M

7 1N

10 1E

TLP
Relay

*
*
*
*

1 : w/ Smart Entry System


2 : w/o Smart Entry System
5 : USA
6 : Canada

10A
TAIL

7. 5A
PANEL

19
TRLY
33 1A

15 1A

29 1D

10 1D

J31
Junction
Connector

BR

8 4F

BR

J11
Junction
Connector

21 C

B 5(A)
Body ECU

BR

BR
BR

TAIL

1 BH1

2 BH1

BR

BR

BR

BR

BR

BR

3 4B

8 BK2

9 BK2

18
H

EL

OFF

14 4G

17 1E

BR
2

L2
License Plate Light RH

WB

Tail
5

J34
Junction
Connector

BR

28 1E

R10
Rear Combination Light RH

9 4B

R9
Rear Combination Light LH

Tail

F6
Front Side Marker Light RH

12

F5
Front Side Marker Light LH

Head
C11
Combination SW

L1
License Plate Light LH

BR

Tail

WB

Light
Control SW

A
A

WB

WB

WB

WB

WB

WB

IH

EF

EA

BN

BO

179
2004 PRIUS (EWD555U)

Taillight and Illumination

GR

GR
BR
GR
6 5M

2 5A

1 5F

8 5A

12 5B

GR

LG

12

G
4 5K

4
ILL+

EAU

M11
Main SW

S4
Shift Lever
Position Sensor

GR
13 5K

G2
Glove Box Light

16 5K

6 5L

15 5D

1 5L

WB

C12
Combination SW

WB
9 5A

Illumination

WB
14 5F

WB
5 5A

WB

J24
Junction
Connector

R
B

WB

WB

IH

180
2004 PRIUS (EWD555U)

L
G
C

J19
Junction
Connector

GR

3 5B

16 4G

5 5E

13 4A

H11
Hazard SW

R 5(C), R 6(A)
Radio and Player

(* 3)

(* 3)

(* 4)

BR

(* 3)

WB

BR

GR
16 4H

BR

4 5L

(* 3)

3 5L

(* 3)

10 4A

(* 4)

WB

5 5E

BR

14 5E

(* 4)

5 5L

GND
20 A

WB

8 5D

ILL
12 A

ILL+

WB

R
4 5M

GND
7 A

2 A

GND

WB

WB
5 5M

ILL
5 B

6 C

SB
16 5M

ILL
2

ILL+

WB

ILL
6

10 A

GND

R 3(A), R 4(B), R 5(C)


Radio and Player

E
5

(* 4)

6 C

(* 4)

TC
7

1
ILL+
R7
Rheostat

M13
MultiDisplay

GR

* 3 : Separate Amplifier
* 4 : Builtin Amplifier

D
BR

J20
Junction
Connector

WB

J25
Junction
Connector

WB

II

181
2004 PRIUS (EWD555U)

Taillight and Illumination


Service Hints
C11 Combination SW
1812 : Continuity with the light control SW at TAIL or HEAD position
: Parts Location
Code

See Page

A8
B5

Code

See Page

Code

See Page

46

J19

48

R4

49

46

J20

48

R5

49

C10

47

J24

48

R6

49

C11

47

J25

48

R7

49

C12

47

J31

51

R9

52

F5

44

J34

51

R10

52

F6

44

L1

51

S4

49

G1

47

L2

51

S11

49

G2

47

M11

48

T4

49

H11

47

M13

48

T5

49

J6

48

J11

48

P6
R3

49
A

49

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

182
2004 PRIUS (EWD555U)

: Junction Block and Wire Harness Connector


Code
1A
1B
1D

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Floor Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower


(
Finish Panel))

22

Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

36

Instrument Panel Wire and Center Connector No.1 (Behind


(
the Combination Meter))

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

1E
1G
1L
1M
1N
3D
4A
4B
4C
4D
4F
4G
4H
4I
4L
5A
5B
5C
5D
5E
5F
5G
5H
5J
5K
5L
5M

: Connector Joining Wire Harness and Wire Harness


Code
IG1
IG2

See Page

Joining Wire Harness and Wire Harness (Connector Location)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

II1

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

BH1

62

Back Door No.1 Wire and Floor Wire (Rear Side of Roof Panel)

BK2

62

Back Door No.1 Wire and Back Door No.2 Wire (Rear Side of Roof Panel)

: Ground Points
Code

See Page

Ground Points Location

EA

54

Right Side of the Fender Apron

EF

54

Left Side of the Suspension Tower

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

BN

60

Lower Back Panel Center

BO

60

Center of the Back Door Panel

183
2004 PRIUS (EWD555U)

Stop Light
From Power Source System (See Page 66)

7. 5A
STOP

18 1A

2
S16
Stop Light SW

J9
Junction
Connector

IF1

N5
Noise Filter
(High Mounted Stop Light)

J31
Junction
Connector

3 BH1

10 BK2

R10
Rear Combination
Light RH

Stop
5

H19
High Mounted
Stop Light
2
WB

R9
Rear Combination
Light LH

Stop

J34
Junction
Connector
A

WB

WB

WB

BN

BO

184
2004 PRIUS (EWD555U)

Service Hints
S16 Stop Light SW
21 : Closed with the brake pedal depressed
: Parts Location
Code

See Page

Code

See Page

Code

See Page

H19

51

J34

51

R10

52

J9

48

N5

52

S16

49

J31

51

R9

52

: Junction Block and Wire Harness Connector


Code
1A

See Page
28

Junction Block and Wire Harness (Connector Location)


Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

: Connector Joining Wire Harness and Wire Harness


Code

See Page

Joining Wire Harness and Wire Harness (Connector Location)

IF1

56

Floor Wire and Engine Room Main Wire (Left Kick Panel)

BH1

62

Back Door No.1 Wire and Floor Wire (Rear Side of Roof Panel)

BK2

62

Back Door No.1 Wire and Back Door No.2 Wire (Rear Side of Roof Panel)

: Ground Points
Code

See Page

Ground Points Location

BN

60

Lower Back Panel Center

BO

60

Center of the Back Door Panel

185
2004 PRIUS (EWD555U)

BackUp Light
From Power Source System (See Page 66)
1

15A
DOME

10A
GAUGE

2
3
1 1M

J10
Junction
Connector

P
B

16 5L

16 5H

8 1L

15 4I

7 5D

11 5D

15 4C

11 IG2

9 IG2

13 IG1

13 1A

BK/UP LP
Relay

6 3H

22

21

23

(VFD)
7 3H

4 IG1

3 IG2

4 4C

13 5D

15 4H

13 5G

GR
BR

R10
Rear Combination
Light RH

R
5
WB

BackUp

R9
Rear Combination
Light LH

R
5
WB

BackUp

25

J31
Junction
Connector

14

GR

BR

A
A

Buzzer

14 IA3

IF1

BEAN IC

BN

C10
Combination Meter

J10
Junction
Connector

Power
Supply
Circuit

8 3H

II

186
2004 PRIUS (EWD555U)

J6
Junction
Connector

19 1A

VSX2

23

21

24

8 5C

J18
Junction
Connector

E2X1

VCX1

17

15

3 A

VSX3

VSX1
25

5 A

VCX4

VCX2
16

6 A

VSX4

E2X2
14

8 A

(Shielded)

VCX3

31

VSX3

30

BR

VCX4

VSX4

SB

CANLCANH

17

(Shielded)

(Shielded)

GR

18

CA1L CA1H

MPD1

H14
Hybrid Vehicle Control ECU

G1
Gateway ECU

4 B

5 B

6 B

1 B

2 B

3 B

VCX3

VSX2

E2X2

VCX2

VSX1

E2X1

VCX1

S 4(A), S 5(B)
Shift Lever Position Sensor
A

8 5G

WB

J17
Junction
Connector

I2

A
B

14 4E

4 4H

P6
Power Source Control ECU

WB

MPX2

WB

24

MPX1

J25
Junction
Connector

WB

GR

IH

187
2004 PRIUS (EWD555U)

BackUp Light
Service Hints
C10 Combination Meter
22Ground : Approx. 12 volts with the power SW at IG ON position
21Ground : Always approx. 12 volts
14Ground : Always continuity
: Parts Location
Code

See Page

Code

See Page

C10

47

J17

48

Code

See Page

R9

52

G1

47

J18

48

H14

47

J25

48

S4

R10
A

52
49

J6

48

J31

51

S5

49

J10

48

P6

49

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code
1A
1L
1M
3H

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

22

Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

4C
4E
4H
4I
5C
5D
5G
5H
5L

: Connector Joining Wire Harness and Wire Harness


Code

See Page

Joining Wire Harness and Wire Harness (Connector Location)

IA3

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

IF1

56

Floor Wire and Engine Room Main Wire (Left Kick Panel)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

IG1
IG2

: Ground Points
Code

See Page

Ground Points Location

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

BN

60

Lower Back Panel Center

: Splice Points
Code
I2

See Page
58

Wire Harness with Splice Points

Code

Instrument Panel Wire

188
2004 PRIUS (EWD555U)

See Page

Wire Harness with Splice Points

Memo

189
2004 PRIUS (EWD555U)

Key Reminder
From Power Source System (See Page 66)
B 5(A)
Body ECU

7. 5A
ACC

7. 5A
ECUIG
SIG
5

ACC

ECUB

21

MPX1

From Power Source System


(See Page 66)
1

17

9 1G

15A
DOME

GR

10A
GAUGE

2
8 5K
1 1M

30 1A

P
8 5J

13 1A

GR

11 5D

8 1L

16 5H
L

16 5L

MPX2+

B
R

B
MPX+

9 IG2
Y

22

21

J6
Junction
Connector

3
B

11 IG2

A8
A/C Control
Assembly

11

7 5D

13 5J

G1
Gateway ECU

GR

4 5C

MPD1
3

MPD2
12
GR

BEAN IC

GR

Power
Supply
Circuit

C10
Combination Meter

Buzzer

2 IG1

3 IG2

B
24

GR

4 IG1

25

24

14
BR

8 5C

8 5G

MPX2
4 4C

13 5D

P6
Power Source Control ECU

MPX1
7
13 5G

BR

GR

15 4H

GR

II

190
2004 PRIUS (EWD555U)

B 5(A)
Body ECU

MPX2

KSW

GND

21 1D

26 1E

17 1E

II1

MPX2

4
K2
Key Slot

W
8

(* 2)

T5
Transponder Key
Computer

MPX2

MPX1

31

B
MPX1

3 4J

GR

GR

11 4D

17

3 4H

7 4L

S11
Smart Key ECU

7 4I

(*1)

11 4F

32

WB

(* 1)

2
GR

16
GR

WB

DCTY
26

15 A

2 4D

MPX2

16 4L

18

9 5G

5 5L

2 4C

D7
Door Courtesy SW
Front LH

MPX1
14 4I

T4
Transmission
Control ECU

19

A
* 1 : w/ Smart Entry System
* 2 : w/o Smart Entry System

J25
Junction
Connector

WB

II1
W

WB

WB

IH

IH

191
2004 PRIUS (EWD555U)

Key Reminder
System Outline
Key Reminder System
If the drivers side door is opened with the power supply set at ACC or OFF position and with the electrical key remained in
the key slot, signal from key slot is input to TERMINAL KSW of body ECU and that from courtesy SW at drivers side is input
to TERMINAL DCTY of body ECU. The signal from body ECU to combination meter activates warning buzzer to send a
message to the driver that electrical key remains in the key slot.
Service Hints
Body ECU
21Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
5Ground : Approx. 12 volts with the power SW at IG ON position
6Ground : Always approx. 12 volts
1Ground : Always continuity
26Ground : Continuity with the drivers door open
: Parts Location
Code

See Page

A8

Code

See Page

Code

See Page

46

G1

47

P6

49

46

J6

48

S11

49

C10

47

J25

48

T4

49

D7

50

K2

48

T5

49

B5

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

1A

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

1D

28

Floor Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

36

Instrument Panel Wire and Center Connector No.1 (Behind


(
the Combination Meter))

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

1E
1G
1L
1M
4C
4D
4F
4H
4I
4J
4L
5C
5D
5G
5H
5J
5K
5L

: Connector Joining Wire Harness and Wire Harness


Code
IG1
IG2
II1

See Page

Joining Wire Harness and Wire Harness (Connector Location)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

192
2004 PRIUS (EWD555U)

: Ground Points
Code

See Page

Ground Points Location

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

193
2004 PRIUS (EWD555U)

Seat Belt Warning


From Power Source System (See Page 66)
1
O
10A
GAUGE

15A
DOME

F11
Front Passenger
Seat Belt
Warning Light

L
1 1M

6 1G

9 IG2

PASSENGER

6
2

22

21

J6
Junction
Connector

3
B

C10
Combination Meter

30

13 1A

11 5D

Seat
Belt

6 5K

16 5L

Power
Supply
Circuit
14 5D

8 1L

16 5H

7 5D

(VFD)

Buzzer

11 IG2

1 IG2
14

LG

BR

4 IG1

9 IG1

4 IG2

3 IG1

BR

4 4C

9 4C

10 5D

3 4C

15 4H

16 4I

15 5N

9 4K

LG

BR

12 IM1

15 ID3

15 IA3

BR

RR
23 C

RR+
31 C

RL
27 B

RL+
35 B

FR
22 A

FR+
32 A

FL
22 D

FL+
28 D

II

194
2004 PRIUS (EWD555U)

A
WB

WB

J32
Junction
Connector

A
ABS Speed Sensors

WB

WB

BQ

B15
Buckle SW Front LH

SP1

BL

J30
Junction
Connector

22 B

LG

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

B16
Buckle SW Front RH

System Outline
If the driver does not have seat belt fastened when power SW is turned to IG ON position, the indicator in combination meter
lights up. Buzzer sound for 6 seconds reminds the driver of seat belt fastening. After that, if seat belt has not been fastened
yet, another buzzer sound goes on for 30 seconds when vehicle speed is 15 km/h or more. The buzzer sound also goes on
when the driver unfastens seat belt from fastening condition with vehicle speed over 15 km/h.
Sensor installed in front passenger seat detects whether passenger(s) is(are) seated on front passenger seat(s). If a
passenger does not have seat belt fastened in front seat, passenger seat belt warning light blinks.
Service Hints
C10 Combination Meter
22Ground : Approx. 12 volts with the power SW at IG ON position
21Ground : Always approx. 12 volts
14Ground : Always continuity
6Ground : Continuity with the drivers seat belt not in use
7Ground : Continuity with front passenger sitting on front passenger seat and front passengers seat belt not in use
: Parts Location
Code

See Page

Code

See Page

B15

50

J6

48

Code

See Page

S8

49

B16

50

J30

51

S9

49

C10

47

J32

51

S10

49

F11

47

S7

49

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code
1A

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower


(
Finish Panel))

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

1G
1L
1M
4C
4H
4I
4K
5D
5H
5K
5L
5N

: Connector Joining Wire Harness and Wire Harness


Code

See Page

Joining Wire Harness and Wire Harness (Connector Location)

IA3

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

ID3

56

Instrument Panel Wire and Floor Wire (Left Kick Panel)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

58

Instrument Panel Wire and Floor No.2 Wire (Right Kick Panel)

IG1
IG2
IM1

195
2004 PRIUS (EWD555U)

Seat Belt Warning


: Ground Points
Code

See Page

Ground Points Location

II

56

Instrument Panel Brace LH

BL

60

Rear Side of Left Quarter Panel

BQ

60

Rear Side of Right Quarter Panel

196
2004 PRIUS (EWD555U)

Memo

197
2004 PRIUS (EWD555U)

Front Wiper and Washer


From Power Source System (See Page 66)

2 1A

+1

+S

INT1

INT2

B1

Front
Washer SW

+2

MIST

Front Wiper SW

2 1I

+B

20A WSH

30A WIP
36 1A

C13(A), C14(B)
Combination SW

OFF

EW

OFF
ON

INT
LO

LG

LG

HI

Wiper Relay

WF

J7
Junction
Connector

+2

+1

4 B

+S

3 B

EW

1 B

2 A

15 5C

8 5N

2 5J
WB

F9
Front Washer Motor
LG

IA1
B

+B
2 B

3 A

L
4
6 IA1

IA1
G

IA1

LG

+2

+1

WIP

A8
A/C Control
Assembly

1 1I

WB

EA

198
2004 PRIUS (EWD555U)

WB

F10
Front Wiper Motor

17 1E

IH

System Outline
With the power SW pushed to IG ON position, the current flows to TERMINAL (B) 2 of the wiper and washer SW, and
TERMINAL 2 of the front wiper motor through the WIP fuse.
1. Low Speed Position
With the wiper and washer SW turned to LO position, the current flows from TERMINAL (B) 2 of the wiper and washer SW to
TERMINAL (B) 3 to TERMINAL 5 of the front wiper motor to TERMINAL 4 to GROUND, which runs the front wiper motor at
low speed.
2. High Speed Position
With the wiper and washer SW turned to HI position, the current flows from TERMINAL (B) 2 of the wiper and washer SW to
TERMINAL (B) 4 to TERMINAL 3 of the front wiper motor to TERMINAL 4 to GROUND, which runs the front wiper motor at
high speed.
3. INT Position
With the wiper and washer SW turned to INT position, the wiper relay operates and current flows from TERMINAL (B) 2 of
the wiper and washer SW to TERMINAL (A) 2 to GROUND. This activates the intermittent circuit and the current flows from
TERMINAL (B) 2 of the wiper and washer SW to TERMINAL (B) 3 to TERMINAL 5 of the front wiper motor to TERMINAL 4
to GROUND and then the wiper operates. Intermittent operation is controlled by a condensers charge and discharge
function in the relay.
4. Washer Interlocking Operation
With the wiper and washer SW pulled to washer position (Washer SW ON position), the current flows from the WSH fuse to
TERMINAL 1 of the front washer motor to TERMINAL 2 to TERMINAL (A) 3 of the wiper and washer SW to TERMINAL (A) 2
to GROUND and runs the washer motor and the window washer to spray. Simultaneously, current flows from the WIP fuse to
TERMINAL (B) 2 of the wiper and washer SW to TERMINAL (B) 3 to TERMINAL 5 of the front wiper motor to TERMINAL 4
to GROUND, which activates the wiper.
Service Hints
C13 (A), C14 (B) Combination SW
(A) 2Ground : Always continuity
(B) 2Ground : Approx. 12 volts with the power SW at IG ON position
(B) 3Ground : Approx. 12 volts with the power SW at IG ON position and the wiper and washer SW at LO position
Approx. 12 volts every 1 to 10 seconds intermittently with the power SW at IG ON position
and the wiper and washer SW at INT position
(B) 1Ground : Approx. 12 volts with the power SW at IG ON position and unless the front wiper motor at STOP position
(B) 4Ground : Approx. 12 volts with the power SW at IG ON position and the wiper and washer SW at HI position
F10 Front Wiper Motor
21 : Closed unless the front wiper motor at STOP position
: Parts Location
Code

See Page

A8
C13

46
A

47

Code
C14

See Page
B

F9

Code

See Page

47

F10

44

44

J7

48

: Junction Block and Wire Harness Connector


Code
1A
1E
1I

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

5C
5J
5N

: Connector Joining Wire Harness and Wire Harness


Code
IA1

See Page
56

Joining Wire Harness and Wire Harness (Connector Location)


Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

199
2004 PRIUS (EWD555U)

Front Wiper and Washer


: Ground Points
Code

See Page

Ground Points Location

EA

54

Right Side of the Fender Apron

IH

56

Cowl Side Panel LH

200
2004 PRIUS (EWD555U)

Memo

201
2004 PRIUS (EWD555U)

Rear Wiper and Washer


From Power Source System (See Page 66)

15A
RR WIP

20A
WSH
C13(A), C14(B)
Combination SW

INT
ON
On and
Washer
5 B

6 A

7 A

1 5C

3 5C

2 5C

7 5H

14 5I

15 5I

IA2

10 ID3

11 ID3

7 BK2

1 BK2

5 BK2

2 BK2

4
+B

3
S

4
+B

5
LM

LG

L
L

L
LG

6
SM

2 BH3

3 BH3

L
L

WB

4 BH3

R2
Rear Washer Motor

+1

2 A

EW

OFF

C B

1 BH3

CIR

A A

+1R

Washer

Rear Wiper SW
Rear Washer SW

L
J31
Junction
Connector

J 7(A), J 8(B)
Junction Connector

WR

2 1A

25 1D

2
LS

C1

R17
Rear Wiper Motor

1 1I

J34
Junction
Connector

WB

R18
Rear Wiper Relay

WB

WB

17 1E

BO

IH

202
2004 PRIUS (EWD555U)

System Outline
When the power SW is pushed to IG ON position, the current flows from the WSH fuse to rear washer motor TERMINAL 1,
and the current flows from the RR WIP fuse to rear wiper relay TERMINAL 3, and to the rear wiper motor TERMINAL 1
respectively.
1. Rear Wiper Normal Operation
When the power SW is pushed to IG ON position, and the rear wiper and washer SW is turned to ON position, the current
flows from the rear wiper relay TERMINAL 3 to TERMINAL 6 to the rear wiper and washer SW TERMINAL (A) 7 to
TERMINAL (A) 2 to GROUND, and turns on the rear wiper relay. As a result, the current flows from the rear wiper relay
TERMINAL 3 to TERMINAL 4 to the rear wiper motor TERMINAL 3 to TERMINAL 2 to GROUND, and operates the rear
wiper.
2. Rear Wiper Intermittent Operation
When the power SW is pushed to IG ON position, and the rear wiper and washer SW is turned to INT position, the current
flows from the rear wiper relay TERMINAL 3 to TERMINAL 2 to the rear wiper and washer SW TERMINAL (A) 6 to
TERMINAL (A) 2 to GROUND, and the intermittent circuit in the rear wiper relay is controlled to operate the wiper
intermittently.
3. Washer Operation
When the power SW is pushed to IG ON position, and the rear wiper and washer SW is turned from OFF to WASHER
position, the current flows from the WSH fuse to the rear washer motor TERMINAL 1 to TERMINAL 2 to the rear wiper and
washer SW TERMINAL (B) 5 to TERMINAL (A) 2 to GROUND. This activates the rear washer motor, and the window
washer sprays washer liquid. When the rear wiper and washer SW is turned to ON position, the window washer sprays
washer liquid during normal operation of rear wiper.
Service Hints
R2 Rear Washer Motor
1Ground : Approx. 12 volts with the power SW at IG ON position
2Ground : Continuity with the rear wiper and washer SW at WASHER position
R17 Rear Wiper Motor
1Ground : Approx. 12 volts with the power SW at IG ON position
2Ground : Always continuity
: Parts Location
Code

See Page

C13

47

C14

47

J7

48

Code
J8

See Page
B

Code

See Page

48

R2

45

J31

51

R17

52

J34

51

R18

52

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

1A

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

1D

28

Floor Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

1E
1I
5C
5H
5I

: Connector Joining Wire Harness and Wire Harness


Code

See Page

Joining Wire Harness and Wire Harness (Connector Location)

IA2

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

ID3

56

Instrument Panel Wire and Floor Wire (Left Kick Panel)

BH3

62

Back Door No.1 Wire and Floor Wire (Rear Side of Roof Panel)

BK2

62

Back Door No.1 Wire and Back Door No.2 Wire (Rear Side of Roof Panel)

203
2004 PRIUS (EWD555U)

Rear Wiper and Washer


: Ground Points
Code

See Page

Ground Points Location

IH

56

Cowl Side Panel LH

BO

60

Center of the Back Door Panel

204
2004 PRIUS (EWD555U)

Memo

205
2004 PRIUS (EWD555U)

Power Window
From Power Source System (See Page 66)

7. 5A
ECUIG

7. 5A ACC

1
100A DC/DC

1
15A DOME

From Power Source System (See Page 66)

30A
POWER

20A
FR DOOR

1 3D

17 1D 11 1H

2 1H

6 1G

10 1H

6 5K
W

J6
Junction Connector

10A
GAUGE

6 5N

16 IE1

3 IE2

11

30 1A

21
B

ACC

5
SIG

BDR

BW

Body ECU

26

GND
1

P17
Power Window Master SW

KOF
1 1B

13

PU

PWR
Relay

PD

13

15

DCTY

IE3

IE3

2 IE3

J22
Junction
Connector

A
21 1D

17 1E

IL2

IL2

IL2

Down

Up
3

1
G

P14
Power Window Control SW
Front RH

D7
Door Courtesy SW
Front LH

WB

P19
Power Window Motor Front RH

IH

206
2004 PRIUS (EWD555U)

P18
Power Window Motor Front LH

GR

17

14

PLS

RRU

B
7

DU

RRD

18

IE3

DD

IE2

16

6 IE2

J27
Junction
Connector

PLS2

WB

GND

IE3

VCC

10

O
4

PLS

RLD

12

PLS2

RLU

P17
Power Window Master SW

SSRB

P20
Power Window Motor Rear LH

Down

WB

J24
Junction
Connector

W
W
2

5 IE2

WB

B
B
5

G
2

Up

P15
Power Window Control SW
Rear LH

1 BJ1

7 BJ1

Up

2 BJ1

P16
Power Window Control SW
Rear RH

1 BB1

2 BB1

Down

7 BB1

WB

8 IM2

9 IM2

6 IM2

6 ID4

7 ID4

P21
Power Window Motor Rear RH

IH

207
2004 PRIUS (EWD555U)

Power Window
System Outline
1. Manual Up and Down Function
This function operates the window to open or close while the power window switch is being pulled up or pushed down
(Drivers SW should be pulled up and down halfway for manual operation.). The window stops as soon as the switch is
released.
2. Drivers Door OneTouch Auto Up and Down Function
The drivers door onetouch auto up and down function enables the window of front doors to be fully opened or closed with
a touch of the power window switch.
3. Jam Protection Function (Drivers Door)
The jam protection function automatically stops the power window and moves it downward if a foreign object gets jammed in
the course of the window during onetouch autoup operation.
4. Remote Control Function
The up and down operation of the front passenger door windows and the rear door windows can be controlled by operating
the power window master switch.
5. KeyOff Operation Function
For about 45 seconds after pushing OFF the power SW or opening the drivers side door, this function enables the power
window master switch to operate all the door windows and enables the switch of each passengers door to operate each
window manually. Please note that the function becomes unavailable if the drivers side door is shut. (The onetouch auto
up and down operation of the drivers side door is included as well)
When the battery terminal or fuse is disconnected, the glass position of all door windows have to be reset to the initial
positions, one by one, with the power window control switch by following the procedure below:
A) Reconnect the battery terminal or fuse.
B) Push the power SW to IG ON position
C) Lower the window of each door halfway or more with the power window switch.
D) Then close the window fully with the power window switch.
Do not release the switch for at least one second after the window is fully closed.
Service Hints
P17 Power Window Master SW
7Ground : Always approx. 12 volts
11Ground : Approx. 12 volts with the push start SW at IG ON position
1Ground : Always continuity
Body ECU
6Ground : Always approx. 12 volts
5Ground : Approx. 12 volts with the push start SW at IG ON position
21Ground : Approx. 12 volts with the push start SW at ACC ON or IG ON position
26Ground : Continuity with the drivers door open
1Ground : Always continuity
13Ground : Approx. 12 volts with the key off operation
: Parts Location
Code

See Page

Code

See Page

Code

See Page

D7

50

P14

52

P19

52

J6

48

P15

52

P20

52

J22

48

P16

52

P21

52

J24

48

P17

52

J27

51

P18

52

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

208
2004 PRIUS (EWD555U)

: Junction Block and Wire Harness Connector


Code
1A
1B
1D

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Floor Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower


(
Finish Panel))

22

Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

1E
1G
1H
3D
5K
5N

: Connector Joining Wire Harness and Wire Harness


Code
ID4

See Page

Joining Wire Harness and Wire Harness (Connector Location)

56

Instrument Panel Wire and Floor Wire (Left Kick Panel)

56

Front Door LH Wire and Instrument Panel Wire (Left


(
Kick Panel))

IE1
IE2
IE3
IL2

58

Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)

IM2

58

Instrument Panel Wire and Floor No.2 Wire (Right Kick Panel)

BB1

60

Rear Door No.2 Wire and Floor Wire (Left Center Pillar)

BJ1

62

Rear Door No.1 Wire and Floor No.2 Wire (Right Center Pillar)

: Ground Points
Code
IH

See Page
56

Ground Points Location


Cowl Side Panel LH

209
2004 PRIUS (EWD555U)

Door Lock Control


From Power Source System (See Page 66)
B 5(A), B 7(C)
Body ECU

15A
DOME

7. 5A
ECUIG

25A
DOOR
ALTB

SIG

OBD2

DCTY

GND

18

26

30 1A

3 1L

21 1D

17 1E

LG

WB

11 5H
B
R
V

B
J6
Junction
Connector

WB

SIL

D7
Door Courtesy SW Front LH

D1
Data Link Connector 3

8 5M

IH

210
2004 PRIUS (EWD555U)

B 5(A), B 7(C)
Body ECU

8
L

UL

13

D12
Door Lock Motor Front LH
Door Unlock Detection SW Front LH

IL1

15

IL1

WB

A
J27
Junction
Connector

A
A

WB

WB

WB

WB

IE2

10

IL2

A
WB

J24
Junction
Connector

J25
Junction
Connector

WB

WB

WB

J26
Junction
Connector

WB

WB

IE3

D11
Door Lock Control SW Front RH

14 1H

10

13 1H

Unlock

10

Lock

IE3

UL1

12

BR

5 1H

P17
Power Window Master SW

LG

IE2

10 IE2

14 IE1

IE1

4 1H

LG

13

L1

8 1H

LG

16 1H

15 IE1

ACT+

ACTD
5 C

BR

L2
14

LG

UL3
9 C

LSWD
25 C

IH

211
2004 PRIUS (EWD555U)

Door Lock Control

B 5(A), B 7(C)
Body ECU

ACT

LSWP

LSWR
10 A

10 C

15 4F
O

6 4K
A

5 BJ1

4 BJ1

6 BJ1
G

14 IM1

O
O

4 IM2

4 BB1

WB

WB

6 BB1

5 IM2

D14
Door Lock Motor Rear LH
Door Unlock Detection SW Rear LH

5 BB1

D13
Door Lock Motor Front RH
Door Unlock Detection SW Front RH

IL1

Y
4

IL2
Y

IL2

16 ID3

7
4K

A
J28
Junction
Connector

WB

D15
Door Lock Motor Rear RH
Door Unlock Detection SW Rear RH

4 1D
G

3 1D
Y

17 1H

G
J22
Junction Connector

9 1H

17 BB1

17 BJ1

WB

WB

WB

J29
Junction
Connector

WB

WB

J32
Junction
Connector
A
WB

WB

BL

212
2004 PRIUS (EWD555U)

BQ

B 5(A), B 7(C)
Body ECU

BCTY

23

BACT

DBKL

1 C

26 C
LG

KSW

26 1E

7 1D

13 4F

9 4K
12 ID4

LG

3 4H

15 ID3

B15
Buckle SW
Front LH

M
1
1

WB

5 5L

WB

9 5G

WB

WB

WB

K2
Key Slot

L3
Luggage Compartment Courtesy SW
Luggage Compartment Door Opener Motor

LG

3 4J

A
J30
Junction
Connector

WB

WB

BL

213
2004 PRIUS (EWD555U)

Door Lock Control


System Outline
The door lock control is a system controlled by various signals input into the body ECU through communication control of the
body ECU etc.
1. Manual Unlock Operation
When the door lock control SW of the drivers or passengers side door is pushed to UNLOCK, the door unlocks.
2. Manual Lock Operation
When the door lock control SW of the drivers or passengers side door is pushed to LOCK, the door locks.
3. Door Key Unlock Operation
Unlock operation from drivers side door
When the drivers side door is unlocked once using the mechanical key, only the drivers side door unlocks. If this
operation is repeated within 3 seconds, all the other doors also unlock.
4. Ignition Key Reminder Operation
Under condition that the electrical key remains inserted in the key slot and drivers side door is open, locking operation with
door knob of drivers door is not effective but automatically unlocks the door. When the door is locked with the manual door
lock SW of drivers door or door key SW of drivers door, the door locks once but right after that, the door unlocks
automatically.
Service Hints
Body ECU
4, 6Ground : Always approx. 12 volts
5Ground : Approx. 12 volts with the power SW at IG ON position
1Ground : Always continuity
: Parts Location
Code
B5
B7

See Page

Code

See Page

Code

See Page

46

D14

50

J28

51

46

D15

50

J29

51

B15

50

J6

48

J30

51

D1

47

J22

48

J32

51

D7

50

J24

48

K2

48

D11

50

J25

48

L3

51

D12

50

J26

51

P17

52

D13

50

J27

51

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

1A

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

1D

28

Floor Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower


(
Finish Panel))

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

1E
1H
1L
4F
4H
4J
4K
5G
5H
5L
5M

214
2004 PRIUS (EWD555U)

: Connector Joining Wire Harness and Wire Harness


Code
ID3

See Page

Joining Wire Harness and Wire Harness (Connector Location)

56

Instrument Panel Wire and Floor Wire (Left Kick Panel)

56

Front Door LH Wire and Instrument Panel Wire (Left


(
Kick Panel))

58

Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)

58

Instrument Panel Wire and Floor No.2


No 2 Wire (Right Kick Panel)

BB1

60

Rear Door No.2 Wire and Floor Wire (Left Center Pillar)

BJ1

62

Rear Door No.1 Wire and Floor No.2 Wire (Right Center Pillar)

ID4
IE1
IE2
IE3
IL1
IL2
IM1
IM2

: Ground Points
Code

See Page

Ground Points Location

IH

56

Cowl Side Panel LH

BL

60

Rear Side of Left Quarter Panel

BQ

60

Rear Side of Right Quarter Panel

215
2004 PRIUS (EWD555U)

Smart Entry System and Wireless Door Lock Control


From Power Source System (See Page 66)
1

1
40A
HEAD
MAIN

B 5(A), B 6(B), B 7(C)


Body ECU

100A
DC/DC

25A
DOOR

7. 5A
ACC

ACC

3 3B

1 3D

ALTB
4

TRLY
19

HRLY
20 C

21

W
1 1B
3

3
3 4F
5
HLP
Relay

8 4I

E A

(* 2)

J 7(A), J 8(B)
Junction Connector

(*1)

TLP Relay

(* 1)

E B

IJ3

* 1 : w/ HID
* 2 : w/o HID

216
2004 PRIUS (EWD555U)

B 5(A), B 6(B), B 7(C)


Body ECU

SIG

GND

OBD2

18

SEC
1 B

DCTY

PCTY

RCTY

26

20

22

21 1D

24 1D

From Power Source System


(See Page 66)
20 1D

5 1D

1 1O

3 1L

17 1E

5 ID2

4 ID2

IA1

BR

R
1

R
1

7
SIL

D1
Data Link Connector 3

6 5I

D10
Door Courtesy SW Rear RH

D9
Door Courtesy SW Rear LH

8 5M

4 IM1

D8
Door Courtesy SW Front RH

7 5L

BR

1
11 5H

3 IM1

D7
Door Courtesy SW Front LH

8 5L

T1
Theft Deterrent Horn

LG

WB

15 5H

WB

7 1L

BR

7. 5A
ECUIG

WB

WB
B

IH

217
2004 PRIUS (EWD555U)

Smart Entry System and Wireless Door Lock Control

BCTY
23

LSWD

BACT
1 C

UL3

25 C

9 C

ACTD

L2

5 C

14

ACT+

ACT

8 1H

9 1H

17 1H

BUZ
13 B

B 5(A), B 6(B), B 7(C)


Body ECU

7 1D

IE1

13

IE1

14 IE1

10

IE2

9 IE2

IL1

WB

WB

D12
Door Lock Motor Front LH
Door Unlock Detection SW Front LH

8
WB

IL2

D13
Door Lock Motor Front RH
Door Unlock Detection SW Front RH

10

IL2

LG
2

WB

L3
Luggage Compartment Courtesy SW
Luggage Compartment Door Opener Motor

Buzzer

WB

W6
Wireless Door Lock Buzzer

15

IJ3

J22
Junction Connector

12 ID4
LG

16 1H

J30
Junction
Connector

WB

WB
WB

WB

B
WB
EE

BL

218
2004 PRIUS (EWD555U)

B 5(A), B 6(B), B 7(C)


Body ECU

LSWP

LSWR

L1

10 A

UL1

12

10

13 1H

14 1H

10 C

3 1D

4 1D

4 1H

5 1H

7
4K

15 4F

Y
6 4K
V

LG
5 IM2

4 IM2

14 IM1

3
WB

P17
Power Window Master SW

A
J28
Junction
Connector

J29
Junction
Connector

17 BB1

17 BJ1

WB

WB

WB

UL

WB

WB

8
L

WB

IL1

D11
Door Lock Control SW Front RH

O
6

15

Y
4

IL1

Unlock

LG

G
1

13

O
4 BJ1

IE3

Lock

Y
5 BJ1

BR

G
6 BJ1

6 BB1

D15
Door Lock Motor Rear RH
Door Unlock Detection SW Rear RH

4 BB1

5 BB1

6 IE3

16 ID3

D14
Door Lock Motor Rear LH
Door Unlock Detection SW Rear LH

BR

J32
Junction
Connector
A
WB

WB

WB
WB

WB

WB

WB

WB

WB

WB
BL

BQ

219
2004 PRIUS (EWD555U)

Smart Entry System and Wireless Door Lock Control

B 5(A), B 6(B), B 7(C)


Body ECU

HORN

ECUB
6

15

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

From Power Source System


(See Page 66)
28 1A

30 1A

1
R

SP1

10A
GAUGE

22 B

10A
HORN
Y

7
IA3

V
From Power Source System
(See Page 66)

2
1 1M

16 5L

HORN Relay

15A
DOME

16 4I

R
R

2
9 4C
3

9 IG1

9 IG2

7 3J

8 3J

BR

7 5D

11 IG2

5 1O

7 1F

8 1L

11 5D

16 5H

25

24

1 5G

BR

14

13 1A

BEAN IC

Power
Supply
Circuit

GR

Buzzer

Smart
Entry

(VFD)

21

J6
Junction
Connector

22

C10
Combination Meter

B
B

4 IG1

3 IG2 2 IG1
W

R
G

BR

W
15 4H

4 4C
P

WB

WB

WB

WB

WB

WB

WB

WB

WB

WB
II

220
2004 PRIUS (EWD555U)

B 5(A), B 6(B), B 7(C)


Body ECU

HAZ

ILL
7

25

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

EHW

RR
23 C

RR+
31 C

RL
27 B

RL+
35 B

FR
22 A

FR+
32 A

FL
22 D

FL+
28 D

27 1E

Flasher Relay

2 1O

B
R

B
6 4L

IB1

O3
Overhead J/B

B
2 4J

2 4G

DOOR

D
R

D
R

DOOR

ON
OFF

5 IB1

I18
Interior Light

J31
Junction Connector

J33
Junction
Connector

ABS Speed Sensors

A
WB

J23
Junction Connector
R

J33
Junction
Connector

WB

R
A

WB

3 ID3

R
R
R

R
R
R

R
W

WB

WB

WB

WB

WB

WB
WB

WB

6
IB1

WB

WB

WB

221
2004 PRIUS (EWD555U)

Smart Entry System and Wireless Door Lock Control

B 5(A), B 6(B), B 7(C)


Body ECU

MPX2
15 A

KSW

MPX1

17

B
23 1E

26 1E

9 1G
B

B
R

B
GR

GR
R

14 4D

8 5K

4 5C

8 5J

13 5J
B

3 4H

GR

P
Y

L4
Luggage Compartment
Door Lock SW

MPX1

4
WB

11
MPX2+

A8
A/C Control Assembly

3 4J

6 BK2

J34
Junction Connector
WB

Y
R

R
R
W

W
P
WB

WB

WB

WB

WB

WB

WB

WB

WB

WB
BO

222
2004 PRIUS (EWD555U)

B 5(A), B 6(B), B 7(C)


Body ECU

5
BH1

3
ID2

PRG
24 C

RDA
23 C

GR

GR

Y
B

29

11

7 BA1

TRG+

SGT

ANT1

ANT2

TRG

1 BA1
B

SEL

SENS

CLG

SGT

ANT1

ANT2

2 4C

10 BA1

IE1

10 IE1

E8
Electrical Key Antenna (Driver s Side)

9 BA1

TSW1

16 4L

IE1
R

IE1

CLG1
13

SEN1
21

SEL1
23

IG
18

PRG

KSW

+B1
1

MPX2
32

RDA3

TSW6

S11
Smart Key ECU

28

9
IE1

8
W

GND

BR

D16
Door Oscillator Front LH (w/ Sensor)

+B
R

6
BA1

W
WB

WB

WB

8 BA1

5 BA1
WB

WB

WB

WB

WB
WB

WB
B
A
WB

WB

A
A

WB

J27
Junction
Connector

223
2004 PRIUS (EWD555U)

Smart Entry System and Wireless Door Lock Control

GR

GR

IL1

IL1

10

IL1

E9
Electrical Key Antenna
(Front Passenger s Side)

IL1

ANT2

TRG

R
1 BI1
B

CLG

SGT

ANT1

ANT2

SENS

12 4L

5 4H

WB

WB

WB

8
BR

13 4D

GND

12
IL1

BI1

WB

4 4H

D17
Door Oscillator Front RH
(w/ Sensor)

8 4K

WB

+B

BI1

ANT1

6
R

SGT

6
BI1

BI1
WB

10 4L

SEL

10 BI1

TRG+

11 4L

TSW2

B
BI1
O

WB

+B

CLG2
14

WB

SEN2
22

WB

S12
Smart Key System
Cancel SW

CLG

SEL2
24

R8
Room Oscillator

17

CNSL
25

CLG5
36

WB

S11
Smart Key ECU

R
WB
WB

WB
A
WB

WB

WB

10
IL2

WB

J26
Junction
Connector

WB

WB

WB

WB

WB

WB

WB

WB

WB

5
IE2

A
WB

WB

WB

A
J24
Junction
Connector

IH

J25
Junction Connector

224
2004 PRIUS (EWD555U)

GR

GR

B
GR

S11
Smart Key ECU

RDA

CLG8

MPX1

39

31

14 ID2

13 ID2

12 ID2

WB

+B

+B

GND

ANT1

ANT2

ANT1

ANT2

WB

11 ID2

GND

CLG

SB

GND

CLG

L7
Luggage Oscillator
(Outer)

WB

GND

RSS1

WB

DATA

+5

2 ID2

BR

V
3

1 ID2

GR
4

L6
Luggage Oscillator (Inner)

R
5

WB

D4
Door Control Receiver

BR

CLG7
38

GR

RSS1
11

10

GR

RCO
12

R
E10
Electrical Key Antenna
(Luggage Compartment Door)

R
WB
A
WB

WB

J30
Junction
Connector

WB

WB

WB

WB

WB

WB
BL

225
2004 PRIUS (EWD555U)

Smart Entry System and Wireless Door Lock Control


From Power Source System (See Page 66)

H17(D), H14(E)
Hybrid Vehicle Control ECU

7. 5A
P CON MAIN

26 E
R

IMO

18 E
W

IMI
2

B
B
R
GR
P

GR
L

GR

GR
B
WB

L
P

ILL

COM

4 A
KSW1

3 A
KSW2

Transponder Key Coil

II1

2 A

6 B
ILL+

J10
Junction Connector

2 B

D
L

WB

Transponder Key Amplifier

15 IA3

GND

TXCT

CODE

VC5

LG

1 B

4 B

11 4F

13 4I

12 4J

13 4J

14 4J

15 4J

11 4D

3 4D

8 4D

7 4D

6 4D

5 4D

5 B

7 B

K 2(A), K 3(B)
Key Slot

VC5

20

CODE

4 4D

GR

21

2 4D

6
TXCT

9 4D 10 4D

16 4J

7
AGND

10 4E 11 4E 14 4I

L
3
CPUB

MPX1

17

LG

WB

10 5G 11 5G

WB

WB

5 5L

9 5G

19

18

18

14

HEV0

HEV1

MPX2

CUWS

LIN1

GND
T5
Transponder Key Computer

22
WB
WB

WB

WB

WB

WB

WB

226
2004 PRIUS (EWD555U)

H17(D), H14(E)
Hybrid Vehicle Control ECU

From Power Source System


(See Page 66)

7. 5A
STOP

18 1A
GR

GR

GR

GR

GR

S16
Stop Light SW

GR

P11
Power SW

13 5D

8 5C

13 5G

8 5G

WB

37

13

36

SSW1

SSW2

INDW

INDS

24

L
14

GR

J9
Junction Connector
L

SWIL
P

INDS

INDW

SS2

SS1

ILL

GND

WB

30

SWIL

LIN1

GND2
6

25

CDSW

STP

4
4J

2
4I

MPX1

MPX2

P
P6
Power Source Control ECU

12
II1

WB
WB

WB

227
2004 PRIUS (EWD555U)

Smart Entry System and Wireless Door Lock Control

CANH

CANL

MPD2

W
W

9 E

8 E

12

MPD1
3

CANH

CANL

17

18

PPOS
10 D

G1
Gateway ECU

H17(D), H14(E)
Hybrid Vehicle Control ECU

GR
GR
GR
B
J17
Junction
Connector

7 4L

(Shielded)

GR

7 4I

B
W

J14
Junction
Connector
B

II1

J18
Junction Connector

MPX2

MPX1

RB

RA

RVC

17

LG

GR

16

RE2

RZ1

30 C

CANH

NE+
RVG

34 A

I3

IH

R
J12
Junction
Connector

BR

WB

RA

NE

33 A

J25
Junction
Connector
S1
Shift Control Actuator

E 4(A), E 6(C)
Engine Control Module

CANL

BR

RB

31 C

EC

228
2004 PRIUS (EWD555U)

2
C7
Crankshaft
Position Sensor

A
J14
Junction
Connector

(Shielded)

PPOS

(Shielded)

19

18

WB

RZ1

GR

RE2

T4
Transmission
Control ECU

(Shielded)

GR

System Outline
Smart entry system is a system to enable, without operating the key, to lock/unlock doors, to unlatch luggage compartment
door, to start engine (Motor). It owes interactive communication function of electrical key, which makes the vehicle to
recognize where the key is. All that driver has to do is to have the key with him or her. If the electrical key runs out of dry
battery, the key operates as normal key without the smart key system.
1. Smart Door Unlock Function
When all the doors are locked, oscillator of each door sends signal regularly and forms detecting area outside of passenger
room around 0.7 to 1m from each door handle. After forming the area, driver goes in the area with the electrical key, the key
sends ID code signal. Smart key ECU receives the signal through electrical key antenna and identifies ID code. After
identifying ID code, doors in the area get into unlock standby condition. At this time, sensors installed in door handles
activate. Touching back of door handles unlocks the door locks, lights up hazard lamp and sounds wireless door lock buzzer
(Except European vehicles). If any door is not opened within 30 seconds after unlocking the door lock, the doors lock again.
2. Smart Door Lock Function
If driver gets off the vehicle with the electrical key and pushes lock SW of door handles when all doors are locked, smart key
ECU sends signal to inside and outside of passenger room to identify the electrical key. In case identification with inside of
the passenger room is NG and that with outside of it is OK, doors lock. Door ajar alarm sounds to tell a door is not shut
properly when lock SW of door handle is pushed with any door opened.
3. Smart Luggage Compartment Door Unlatch Function
If the driver stands in front of luggage compartment door with the electrical key and pushes unlock SW of luggage
compartment door, ID code of the electrical key is identified with smart key ECU through luggage oscillator (Outer). After the
ID code is identified, luggage compartment door is unlocked. To keep pushing luggage compartment door opener SW
unlatches luggage compartment door.
4. Smart Ignition (READY) Function
When the driver pushes the power SW with the electrical key with him or her, ID code of the electrical key is identified with
smart key ECU by room oscillator in passenger room. After the ID code is identified, hybrid vehicle immobilizer is released
and electric power is set at ACC ON to enable to start engine. Then pushing the power SW sets power supply at IG ON and
another pushing sets it at OFF. Condition circulates from ACC ON to/from IG ON to/from OFF and to ACC ON. The vehicle
gets READY to drive when the driver pushes power SW with applying brake pedal at any power supply condition.
5. Smart Alarm Function
If any door is opened and then shut with shift at P range and the power SW at other than OFF position, smart key ECU
identifies ID code with inside of passenger room twice. In case the identification result is NG, buzzer in combination meter
alarms (Once) and wireless door lock buzzer alarms (Three times), and smart warning light in combination meter lights up.
If power supply is pushed OFF with power SW or identification of the electrical key with inside of passenger room is
confirmed at the second time, the warning stops.
If all the doors are closed with shift at P range and power SW at other than OFF position, pushing lock SW of door handle
starts smart key ECU to identify ID code with inside and outside of passenger room. In case result of identification with
inside is NG and that with outside is confirmed, wireless door lock buzzer alarms (For two seconds) and doors do not lock.
If drivers side door is opened and then shut with shift at other than P range and power SW at other than OFF position,
smart key ECU identifies ID code with inside of passenger room twice. In case the identification result is NG, buzzer in
combination meter and wireless door lock buzzer alarm continuously as well as smart warning light in combination meter
lights up. Then, if shift is put into P range or the identification with inside is confirmed at the second time, the continuos
alarming stops. If the driver turns electric power OFF with power SW or the identification with inside is confirmed at the
second time, smart warning light goes off.
If other doors than drivers side door is opened and then shut with shift at other than P range and power SW at other than
OFF position, smart key ECU identifies ID code with inside of passenger room twice. In case the identification result is NG,
buzzer in combination meter alarms (Once) and wireless door lock buzzer alarms (Three times), and smart warning light in
combination meter lights up. If power supply is pushed OFF with power SW or identification with inside of passenger room
is confirmed at the second time, the warning stops.
If lock SW of door handle is pushed with all the doors shut and power SW at OFF position, smart key ECU identifies ID
code with inside of passenger room twice. In case the identification is confirmed then, wireless door lock buzzer alarms
(For two seconds) but doors do not lock.
If power supply is turned OFF with power SW after READY to drive condition are kept for about 20 minutes, smart key
ECU identifies ID code of the electrical key with inside of passenger room. In case the ECU recognizes code of battery
voltage decrease, buzzer in combination meter alarms once.
If power SW is pushed ON, smart key ECU identifies ID code with inside of passenger room twice. In case the
identification result is NG, buzzer in combination meter alarms once and smart warning light lights up for about five
seconds. Then, drivers operation of power SW is cancelled.

229
2004 PRIUS (EWD555U)

Smart Entry System and Wireless Door Lock Control


6. Smart Door Unlock Mode Change Function
If lock button and PANIC button of electrical key are pushed simultaneously for about five seconds with power SW at off
position and electrical key not in key holder, smart door unlock mode changes to all door unlock mode or to each door
unlock mode (At front passenger door, it changes only to all door unlock condition). The unlock modes circulate. Wireless
door lock buzzer and buzzer in combination meter sound to inform mode change.
7. Power Saving Function for Battery
In case the electrical key does not send signal for five days or longer, interval between identification time is extended from
about 300 ms to 600 ms.
In case the electrical key does not send signal for 14 days or longer, or the key is in detected area outside of vehicle for ten
minutes or longer, smart function stops its operation. Smart function resumes under following conditions.
When lock and unlock signal of wireless function of the key is input and its ID code is identified.
When doors are locked with lock SW ON.
When doors are locked or unlocked with door key SW operation.
8. Manual Operation Function
Electrical key has lock, unlock, and PANIC buttons. It can operate wireless door locking manually. Its operation is the same
as one without smart key system.
9. Smart Illumination Function
When driver goes in detected area outside of passenger room with electrical key with him or her and its ID code is identified,
interior light, overhead J/B, power SW and key slot light up for about 15 seconds by timer.
10. Smart Entry System Cancelled
Smart key system is cancelled under following conditions.
When smart key system cancel SW is turned on.
When electrical key is inserted in key slot.
When battery of electrical key is dead.
Service Hints
S11 Smart Key ECU
1Ground : Always approx. 12 volts
18Ground : Approx. 12 volts with the power SW at IG ON position
17Ground : Always continuity
25Ground : Continuity with the smart key system cancel SW at ON position

230
2004 PRIUS (EWD555U)

: Parts Location
Code

See Page

A8

Code

46

H14
H17

See Page

Code

47

K2

47

K3

See Page
A

48

48

B5

46

B6

46

I18

51

L3

51

B7

46

J6

48

L4

51

C7

44

J7

48

L6

51

C10

47

J8

48

L7

51

D1

47

J9

48

O3

52

D4

50

J10

48

P6

49

D7

50

J12

48

P11

49

D8

50

J14

48

P17

52

D9

50

J17

48

R8

49

D10

50

J18

48

S1

D11

50

J22

48

S7

D12

50

J23

48

D13

50

J24

48

D14

50

J25

48

D15

50

J26

51

S11

49

D16

50

J27

51

S12

49

D17

50

J28

51

S16

49

47

J29

51

T1

45

E4
E6

45
A

49

S8

49

S9

49

S10

49

47

J30

51

T4

49

E8

51

J31

51

T5

49

E9

51

J32

51

W6

45

E10

51

J33

51

G1

47

J34

51

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

231
2004 PRIUS (EWD555U)

Smart Entry System and Wireless Door Lock Control


: Junction Block and Wire Harness Connector
Code
1A
1B
1D

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Floor Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

28

Roof Wire and Driver Side J/B (Lower Finish Panel)

22

Engine
g
Room Main Wire and Engine
g
Room J/B (Engine
( g
Compartment Left))

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

1E
1F
1G
1H
1L
1M
1O
3B
3D
3J
4C
4D
4E
4F
4G
4H
4I
4J
4K
4L
5C
5D
5G
5H
5I
5J
5K
5L
5M

232
2004 PRIUS (EWD555U)

: Connector Joining Wire Harness and Wire Harness


Code
IA1

See Page

Joining Wire Harness and Wire Harness (Connector Location)

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

56

Roof Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

56

Instrument Panel Wire and Floor Wire ((Left Kick Panel))

56

Front Door LH Wire and Instrument Panel Wire (Left


(
Kick Panel))

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

II1

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

IJ3

58

Engine Room Main Wire and Instrument Panel Wire (Behind the Glove Box)

58

Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)

58

Instrument Panel Wire and Floor No.2


No 2 Wire (Right Kick Panel)

BA1

60

Front Door LH Wire and Electrical Key LH Wire (Near the Front Door Outside Handle LH)

BB1

60

Rear Door No.2 Wire and Floor Wire (Left Center Pillar)

BH1

62

Back Door No.1 Wire and Floor Wire (Rear Side of Roof Panel)

BI1

62

Front Door RH Wire and Electrical Key RH Wire (Near the Front Door Outside Handle RH)

BJ1

62

Rear Door No.1 Wire and Floor No.2 Wire (Right Center Pillar)

BK2

62

Back Door No.1 Wire and Back Door No.2 Wire (Rear Side of Roof Panel)

IA3
IB1
ID2
ID3
ID4
IE1
IE2
IE3
IG1
IG2

IL1
IL2
IM1
IM2

: Ground Points
Code

See Page

Ground Points Location

EC

54

Engine Block

EE

54

Left Side of the Suspension Tower

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

BL

60

Rear Side of Left Quarter Panel

BO

60

Center of the Back Door Panel

BQ

60

Rear Side of Right Quarter Panel

: Splice Points
Code
I3

See Page
58

Wire Harness with Splice Points

Code

See Page

Wire Harness with Splice Points

Engine Wire

233
2004 PRIUS (EWD555U)

Wireless Door Lock Control without Smart Entry System


From Power Source System (See Page 66)
B 5(A), B 6(B), B 7(C)
Body ECU

TRLY
19

HRLY

SEC

20 C

1 B

1 3D

SIG

3 3B

ALTB

25A DOOR

40A
HEAD
MAIN

100A
DC/DC

7. 5A
ECUIG

OBD2
18

3 1L

W
1 1B
3
3 4F

8 4I

T1
Theft Deterrent Horn

8 5M

(* 2)

(*1)

J 7(A), J 8(B)
Junction
Connector
G

11 5H

3
B

IA1

TLP Relay

E A

5
HLP Relay

LG

D1
Data Link Connector 3

(* 1)

E B

IJ3

* 1 : w/ HID
* 2 : w/o HID

234
2004 PRIUS (EWD555U)

7
SIL

B 5(A), B 6(B), B 7(C)


Body ECU

DCTY

PCTY

RCTY

GND

26

20

22

HAZ

LSWD
25 C

25

ACTD

ACT+

5 C

8 1H

Y
IE2

10 IE2

WB

D12
Door Lock Motor Front LH
Door Unlock Detection SW Front LH

A
J27
Junction
Connector

WB

IE2

WB

A
J24
Junction
Connector

WB

WB

R
1

D10
Door Courtesy SW Rear RH

D9
Door Courtesy SW Rear LH

4 IM1

D8
Door Courtesy SW Front RH

BR

D7
Door Courtesy SW Front LH

IE1

LG

BR

3 IM1

15

4 ID2

1 1O

LG
5 ID2

17 1E

WB

20 1D

WB

5 1D

24 1D

BR

21 1D

Flasher Relay

8
EHW

WB
WB
IH

IH

235
2004 PRIUS (EWD555U)

Wireless Door Lock Control without Smart Entry System

B 5(A), B 6(B), B 7(C)


Body ECU

ACT

LSWP

LSWR
10 A

10 C

15 4F
O

6 4K
A

6 BJ1

5 BJ1

4 BJ1

D14
Door Lock Motor Rear LH
Door Unlock Detection SW Rear LH

14 IM1

4 IM2

O
O

5 IM2

4 BB1

WB

WB

A
J28
Junction
Connector

WB
WB

17 BJ1

A
J25
Junction
Connector

J32
Junction
Connector
A
WB

WB

WB

17 BB1

WB

IL2

J29
Junction
Connector

WB

WB

10

6 BB1

WB
J26
Junction
Connector

5 BB1

D13
Door Lock Motor Front RH
Door Unlock Detection SW Front RH

IL1

Y
4

IL2
Y

IL2

16 ID3

7
4K

D15
Door Lock Motor Rear RH
Door Unlock Detection SW Rear RH

4 1D
G

3 1D
Y

17 1H

G
J22
Junction Connector

9 1H

WB

WB

WB
BL

236
2004 PRIUS (EWD555U)

BQ

B 5(A), B 6(B), B 7(C)


Body ECU

CYLP
14 A

ILL
7

30 1A

2 1O

27 1E
R

15A
DOME

J33
Junction
Connector

19 A

From Power Source System


(See Page 66)
1

CYLD

ECUB

2
3
17

IL1

IE1

17

2 4G

IL1

O3
Overhead J/B

DOOR
B

WB

K3
Key Slot

J33
Junction Connector

18

WB

IE1

18

2 4J

DOOR

IB1

IB1
1

I18
Interior Light

D6
Door Courtesy Light Front RH
R

7 1F

ON
OFF

8 1L

5 1O

13 1A

J6
Junction Connector

D5
Door Courtesy Light Front LH

6 4L

A
9 5I

1 5G

IB1

8 4K

J23
Junction Connector

WB

WB

16 5H

4 4H

WB

WB

237
2004 PRIUS (EWD555U)

Wireless Door Lock Control without Smart Entry System

B 5(A), B 6(B), B 7(C)


Body ECU

KSW

BCTY

23

BACT

PRG

1 C

24 C

RDA

HORN

23 C

15

BUZ
13 B

From Power Source System


(See Page 66)
26 1E

7 1D

28 1A
R

10A
HORN

3 4H
11 ID2

14 ID2

WB

IJ3

+B
7 3J

8 3J

GND
1

1
Buzzer

D4
Door Control Receiver

2
RDA

W6
Wireless Door Lock Buzzer

5 5L

3
PRG

WB

9 5G

WB

WB

WB

K2
Key Slot

L3
Luggage Compartment Courtesy SW
Luggage Compartment Door Opener Motor

3 4J

12 ID2

HORN Relay

2
12 ID4

WB

J30
Junction
Connector

WB

WB

A
J25
Junction
Connector

WB A

WB

IH

BL

EE

238
2004 PRIUS (EWD555U)

System Outline
Door lock control (Lock and unlock) and panic control (Theft alarm and flash) is performed by remote control, without the key
inserted in the door key cylinder, using lowpower electrical waves emitted from a transmitter.
1. Normal Operation
Lock operation
When the lock SW on the transmitter is pressed, all the doors will lock.
Unlock operation
When the unlock SW on the transmitter is pressed once, only the driver door will unlocks. When the unlock SW is pressed
again within 3 seconds, all the doors will unlock.
2. Auto Lock Function
When the door is not actually opened within 30 seconds after the door has been unlocked by the unlock SW on the
transmitter, all the doors will automatically lock. If any one of the following conditions is detected, the wireless door lock does
not function.
Any door is opened.
The electrical key is inserted in the key slot.
Power SW is on
3. Wireless Door Lock Stop Function
If any one of the following conditions is detected, the wireless door lock does not function.
Lock operation
When any door is open (Door courtesy SW on)
The electrical key is inserted in the key slot (Unlock warning SW on)
Power SW is on
Unlock operation
Power SW is on
The electrical key is inserted in the key slot
4. Visual Confirmation of Lock or Unlock
During lock operation, when the body ECU receives a lock signal from the door lock detection SW, the turn signal light
flashes once. During unlock operation, when the body ECU receives an unlock signal from the door lock detection SW, the
turn signal light flashes twice.
5. Remote Panic Operation
Panic will function when doors are locked or unlocked, open or closed. When the panic button (Transmitter) is pushed once,
interior lights light up, and theft alarm and horn sounds and turn signal lights, headlights and taillights flash. Then, any one of
the button (Transmitter) is pushed once again, interior lights turn off, sounding and flashing will stop. Panic will not function
when power SW is on.
6. Repeat Function
If the lock detection signal is not received in response to the output signal after the body ECU has output the lock signal, the
lock signal is output again.
7. Illuminated Entry Function
When the body ECU detects the unlock state after the unlock operation has been made, it lights up the key slot, overhead
J/B, power SW and interior light for approx. 15 sec. If all the doors are locked during this operation, lighting is cancelled and
the lights immediately fade out.
Service Hints
Body ECU
4, 6Ground : Always approx. 12 volts
5Ground : Approx. 12 volts with the power SW at IG ON position
1Ground : Always continuity
D4 Door Control Receiver
5Ground : Always approx. 12 volts
1Ground : Always continuity

239
2004 PRIUS (EWD555U)

Wireless Door Lock Control without Smart Entry System


: Parts Location
Code
B5

See Page

Code

See Page

Code

See Page

46

D13

50

J27

51

B6

46

D14

50

J28

51

B7

46

D15

50

J29

51

D1

47

I18

51

J30

51

D4

50

J6

48

J32

51

D5

50

J7

48

J33

51

D6

50

J8

48

K2

48

D7

50

J22

48

K3

48

D8

50

J23

48

L3

51

D9

50

J24

48

O3

52

D10

50

J25

48

T1

45

D12

50

J26

51

W6

45

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code
1A
1B
1D

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Floor Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

28

Roof Wire and Driver Side J/B (Lower Finish Panel)

22

Engine
g
Room Main Wire and Engine
g
Room J/B (Engine
( g
Compartment Left))

36

Instrument Panel Wire and Center Connector No.1 (Behind


(
the Combination Meter))

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

1E
1F
1H
1L
1O
3B
3D
3J
4F
4G
4H
4I
4J
4K
4L
5G
5H
5I
5L
5M

240
2004 PRIUS (EWD555U)

: Connector Joining Wire Harness and Wire Harness


Code

See Page

Joining Wire Harness and Wire Harness (Connector Location)

IA1

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

IB1

56

Roof Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

56

Instrument Panel Wire and Floor Wire ((Left Kick Panel))

56

Front Door LH Wire and Instrument Panel Wire (Left Kick Panel)

58

Engine Room Main Wire and Instrument Panel Wire (Behind the Glove Box)

58

Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)

58

Instrument Panel Wire and Floor No.2


No 2 Wire (Right Kick Panel)

BB1

60

Rear Door No.2 Wire and Floor Wire (Left Center Pillar)

BJ1

62

Rear Door No.1 Wire and Floor No.2 Wire (Right Center Pillar)

ID2
ID3
ID4
IE1
IE2
IJ3
IL1
IL2
IM1
IM2

: Ground Points
Code

See Page

Ground Points Location

EE

54

Left Side of the Suspension Tower

IH

56

Cowl Side Panel LH

BL

60

Rear Side of Left Quarter Panel

BQ

60

Rear Side of Right Quarter Panel

241
2004 PRIUS (EWD555U)

Luggage Compartment Door Opener


From Power Source System (See Page 66)
B 5(A), B 7(C)
Body ECU

7. 5A
ECUIG
ALTB

BCTY

23

BACT

BDSU

1 C

12 C
P

SIG
5

25A
DOOR

GND
1

17 1E
WB

7 1D
5 4F

15 4K

17 ID3

12 ID4

4 BH1

WB

L4
Luggage Compartment Door Opener SW

3 BK2

L3
Luggage Compartment Courtesy SW
Luggage Compartment Door Opener Motor
WB
R

* 1 : w/ Smart Entry System


* 2 : w/o Smart Entry System

WB

J30
Junction
Connector

A
A

J34
Junction
Connector

WB

WB

WB

BL

242
2004 PRIUS (EWD555U)

BO

IH

B 5(A), B 7(C)
Body ECU

ECUB

MPX1

From Power Source System


(See Page 66)

MPX2

11 4F

15 A

17

11 4D

30 1A

17
GR

MPX2

8 5K

GR

GR

13 1A

24
MPX2

4 5C

MPX1

8 1L

9 IG2

A8
A/C Control Assembly

II1
B
18
MPX2

13 5D
MPX1

B
L

GR

MPX+

MPX2+
11 IG2

GR

GR

13 5G

3
11 5D

13 5J

16 5H

7 5D

14 4I

8 5J
16 5L

2 4D

12

8 5G

P6
Power Source Control ECU

MPD2

MPD1

16

G1
Gateway ECU

8 5C

1 1M

J6
Junction
Connector

B
B

MPX1

15A
DOME

10A
GAUGE

T5
Transponder
Key Computer

9 1G

T4
Transmission
Control ECU

19
3 IG2

GR

GR

11

21

25

II1
GR

22

7 4I

BEAN
IC

(VFD)

Power Supply
Circuit

MPX1
(*2)

24
B

BR

9
V

31
C10
Combination Meter

14

MPX2

S11
Smart Key ECU

GR

(* 1)

7 4L

32

RR+
31 C

RR

(* 1)

23 C
B

RL
27 B

RL+
35 B
W

FR
22 A
L

FR+
32 A

16 4I

2 4C

BR

15 4H

FL
22 D

16 4L
W

SP1
FL+

9 4C

22 B

4 4C

28 D

2 IG1
B

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

9 IG1
BR

IA3
V

4 IG1

II
ABS Speed Sensors

243
2004 PRIUS (EWD555U)

Luggage Compartment Door Opener


System Outline
If the vehicle is stationary (Slower than 5 km/h) and luggage compartment door is unlocked, the luggage compartment door
opener motor activates with control of body ECU when luggage compartment door opener SW is pushed. It results in
releasing latch of luggage compartment door to open luggage compartment door.
Service Hints
Body ECU
4, 6Ground : Always approx. 12 volts
1Ground : Always continuity
5Ground : Approx. 12 volts with the power SW at IG ON position
23Ground : Continuity with the luggage compartment door open
: Parts Location
Code

See Page

A8

Code

See Page

46

J30

51

Code

See Page

S8

49

B5

46

J34

51

S9

49

B7

46

L3

51

S10

49

C10

47

L4

51

S11

49

G1

47

P6

49

T4

49

J6

48

49

T5

49

S7

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

1A

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

1D

28

Floor Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

36

Instrument Panel Wire and Center Connector No.1 (Behind


(
the Combination Meter))

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

1E
1G
1L
1M
4C
4D
4F
4H
4I
4K
4L
5C
5D
5G
5H
5J
5K
5L

244
2004 PRIUS (EWD555U)

: Connector Joining Wire Harness and Wire Harness


Code
IA3

See Page

Joining Wire Harness and Wire Harness (Connector Location)

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

56

Instrument Panel Wire and Floor Wire (Left Kick Panel)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

II1

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

BH1

62

Back Door No.1 Wire and Floor Wire (Rear Side of Roof Panel)

BK2

62

Back Door No.1 Wire and Back Door No.2 Wire (Rear Side of Roof Panel)

ID3
ID4
IG1
IG2

: Ground Points
Code

See Page

Ground Points Location

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

BL

60

Rear Side of Left Quarter Panel

BO

60

Center of the Back Door Panel

245
2004 PRIUS (EWD555U)

Theft Deterrent
From Power Source System (See Page 66)

40A
HEAD
MAIN

B 5(A), B 6(B), B 7(C)


Body ECU

100A
DC/DC

25A
DOOR

7. 5A
ACC
ACC

3 3B

1 3D

ALTB
4

TRLY
19

HRLY
20 C

21

W
1 1B
3

3
3 4F
5
HLP
Relay

8 4I

E A

(* 2)

J 7(A), J 8(B)
Junction
Connector
G

(*1)

TLP Relay

(* 1)

E B

IJ3

* 1 : w/ HID
* 2 : w/o HID

246
2004 PRIUS (EWD555U)

B 5(A), B 6(B), B 7(C)


Body ECU

SEC

HCTY
5 B

1 B

OBD2

SIG

18

From Power Source System


(See Page 66)

GND

GBS
6 B

HAZ
25

BR

Flasher Relay

7 1L

Y
Y

GB+B

J20(A), J21(B)
Junction Connector

E A

GBIG

D B

WB

SIL

D1
Data Link Connector 3

W
7

9 5E

1
GBS1

8 5M

J19
Junction Connector

O2
Option Connector
(Glass Breakage Sensor)

15 5H
T1
Theft Deterrent Horn

E3
Engine Hood Courtesy SW

1 1O

11 5H

WB

17 1E

5 1K

7. 5A
ECUIG

LG

3 IA1

13 IA3

15A
ECUB

WB

3 1L

WB

8
EHW

WB

IH

EF

247
2004 PRIUS (EWD555U)

Theft Deterrent

B 5(A), B 6(B), B 7(C)


Body ECU

PCTY

RCTY

20

22

21 1D

24 1D

LSWD

SIND

5 1D

20 1D

ACTD

25 C

8 A

5 C

ACT+
2

DCTY
26

BR

8 1H

5 ID2

4 ID2

LG

6 4F

BR

1 4C

15

IE1

10

IE2

9 IE2

C10
Combination Meter

24

25
GR

7
WB

14

Security

BEAN
IC

BR

R
1

D10
Door Courtesy SW Rear RH

D9
Door Courtesy SW Rear LH

D8
Door Courtesy SW Front RH

BR

D7
Door Courtesy SW Front LH

D12
Door Lock Motor Front LH
Door Unlock Detection SW Front LH

4 IM1
R

3 IM1

LG

1 IG1

A
J27
Junction
Connector

WB

IE2

WB

4 IG1

A
J24
Junction
Connector

4 4C

WB

A
15 4H
BR

GR
B

WB

WB
WB
II

248
2004 PRIUS (EWD555U)

IH

B 5(A), B 6(B), B 7(C)


Body ECU

ACT

LSWP

LSWR
10 A

10 C

15 4F
O

6 4K
A

5 BJ1

4 BJ1

6 BJ1
G

A
J28
Junction
Connector

WB

17 BB1

17 BJ1

WB

J32
Junction
Connector
A
WB

J25
Junction
Connector

WB

WB

IL2

J29
Junction
Connector

WB

WB

WB

10

WB

A
J26
Junction
Connector

WB

14 IM1

O
O

4 IM2

4 BB1

WB

6 BB1

5 IM2

D14
Door Lock Motor Rear LH
Door Unlock Detection SW Rear LH

5 BB1

D13
Door Lock Motor Front RH
Door Unlock Detection SW Front RH

IL1

Y
4

IL2
Y

IL2

16 ID3

7
4K

D15
Door Lock Motor Rear RH
Door Unlock Detection SW Rear RH

4 1D
G

3 1D
Y

17 1H

G
J22
Junction Connector

9 1H

GR

GR

WB

WB

WB
BL

BQ

249
2004 PRIUS (EWD555U)

Theft Deterrent

B 5(A), B 6(B), B 7(C)


Body ECU

30 1A

2 1O

27 1E
B

R
15A
DOME

J33
Junction
Connector

From Power Source System


(See Page 66)
1

ILL

B
R

2 4G

6 4L

B
B

7 IB1
1

J6
Junction Connector

7 1F

8 1L

K3
Key Slot

A
WB

16 5H

DOOR

ON
OFF

5 IB1

I18
Interior Light

WB

J33
Junction
Connector

R
5 1O

R
13 1A

O3
Overhead J/B

DOOR

2 4J
R

IB1

A
9 5I

WB

WB

1 5G

4 4H

(* 3)

(* 4)

8 4K
J23
Junction
Connector

WB

(* 3)

R
(* 4)

J25
Junction
Connector

GR

WB
(* 3)

GR
B

WB

WB

IH

250
2004 PRIUS (EWD555U)

B 5(A), B 6(B), B 7(C)


Body ECU

RDA
23 C

PRG

BCTY

24 C

23

BACT

HORN

1 C

15
From Power Source System
(See Page 66)

7 1D

28 1A

10A
HORN

(*4)

(*4)

HORN Relay

(* 4)

WB

4
8 3J

7 3J

WB

GND

12 ID4

WB

+B
5

(*4)

(*4)

WB

3
PRG

(* 4)

(* 3)

2
RDA

L3
Luggage Compartment Courtesy SW
Luggage Compartment Door Opener Motor

E
17

D4
Door Control Receiver

PRG

+B1
1

(* 3)

28

RDA3

WB

S11
Smart Key ECU

29

12 ID2

(* 3)

(* 3)

2
11 ID2

* 3 : w/ Smart Entry System


* 4 : w/o Smart Entry System
A

14 ID2

(*4)

J30
Junction Connector

12 4L

5 4H
R

WB

(* 3)

WB

(* 3)

(* 4)
WB
(* 3)
GR

GR

BL

251
2004 PRIUS (EWD555U)

Theft Deterrent

B 5(A), B 6(B), B 7(C)


Body ECU

MPD2
12

MPD1
3

MPX1
17

CANH

CANL

17

18

8 5J

13 5J

8 5G

2 4D

MPX2

MPX+
3

MPX1

18

MPX2

MPX1

MPX2

MPX1

17

19

(Shielded)

II1

GR

GR

GR

II1

16

T5
Transponder
Key Computer

24
A8
A/C Control
Assembly

11
MPX2+

14 4I

GR

8 5C

P6
Power Source Control ECU

GR
4 5C

GR
8 5K

GR

GR

9 1G

T4
Transmission
Control ECU

MPX2
15 A

* 3 : w/ Smart Entry System


* 4 : w/o Smart Entry System

G1
Gateway ECU

11 4D

GR

11 4F

(* 3)

13 5D

7 4L

J18
Junction
Connector

13 5G

J17
Junction Connector

7 4I

MPX2

(Shielded)

31 C

(*3)

32

(* 4)

MPX1

S11
Smart Key ECU

31

WB

E 4(A), E 6(C)
30 C Engine Control Module

CANH

CANL

3 IG2

IH

252
2004 PRIUS (EWD555U)

EC

(Shielded)
J14
Junction Connector

BR
A

C7
Crankshaft
Position Sensor

WB

J12
Junction
Connector

BR

J25
Junction Connector

2 4C
2
IG1

I3

GR
GR

16 4L

NE
34 A

NE+
33 A

Service Hints
Body ECU
1Ground : Always continuity
4, 6Ground : Always approx. 12 volts
21Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
5Ground : Approx. 12 volts with the power SW at IG ON position
: Parts Location
Code

See Page

A8

Code

See Page

Code

See Page

46

E4

47

J25

48

46

E6

47

J26

51

B6

46

G1

47

J27

51

B7

46

I18

51

J28

51

C7

44

J6

48

J29

51

C10

47

J7

48

J30

51

D1

47

J8

48

J32

51

D4

50

J12

48

J33

51

D7

50

J14

48

K3

48

D8

50

J17

48

L3

51

D9

50

J18

48

O2

49

D10

50

J19

48

O3

52

D12

50

J20

48

P6

49

D13

50

J21

48

S11

49

D14

50

J22

48

T1

45

D15

50

J23

48

T4

49

E3

44

J24

48

T5

49

B5

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

253
2004 PRIUS (EWD555U)

Theft Deterrent
: Junction Block and Wire Harness Connector
Code
1A
1B
1D

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Floor Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

28

Roof Wire and Driver Side J/B (Lower Finish Panel)

22

Engine
g
Room Main Wire and Engine
g
Room J/B (Engine
( g
Compartment Left))

36

Instrument Panel Wire and Center Connector No.1 (Behind


(
the Combination Meter))

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

1E
1F
1G
1H
1K
1L
1O
3B
3D
3J
4C
4D
4F
4G
4H
4I
4J
4K
4L
5C
5D
5E
5G
5H
5I
5J
5K
5M

: Connector Joining Wire Harness and Wire Harness


Code
IA1

See Page

Joining Wire Harness and Wire Harness (Connector Location)

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

56

Roof Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

56

Instrument Panel Wire and Floor Wire ((Left Kick Panel))

56

Front Door LH Wire and Instrument Panel Wire (Left Kick Panel)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

II1

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

IJ3

58

Engine Room Main Wire and Instrument Panel Wire (Behind the Glove Box)

58

Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)

58

Instrument Panel Wire and Floor No.2


No 2 Wire (Right Kick Panel)

BB1

60

Rear Door No.2 Wire and Floor Wire (Left Center Pillar)

BJ1

62

Rear Door No.1 Wire and Floor No.2 Wire (Right Center Pillar)

IA3
IB1
ID2
ID3
ID4
IE1
IE2
IG1
IG2

IL1
IL2
IM1
IM2

254
2004 PRIUS (EWD555U)

: Ground Points
Code

See Page

Ground Points Location

EC

54

Engine Block

EF

54

Left Side of the Suspension Tower

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

BL

60

Rear Side of Left Quarter Panel

BQ

60

Rear Side of Right Quarter Panel

: Splice Points
Code
I3

See Page
58

Wire Harness with Splice Points

Code

See Page

Wire Harness with Splice Points

Engine Wire

255
2004 PRIUS (EWD555U)

Shift Control System


From Power Source System (See Page 66)
1

20A HEV

15A
AM2

10A
GAUGE

15A
DOME

2
1 1M

3
P

7 5D

11 5D

13 1A

9 IG2

11 IG2

9 IG1

BR

8 1L

16 5H

3 3J

16 5L

2 3J

WB

4 3J

4 IA1
1 3J

IGCT
Relay

1 3I

9 4C

3 4I

13

J6
Junction Connector
22

21

16 4I

(VFD)

Master

5 4J

7 IA3

Power
Supply
Circuit

BEAN
IC

GR

4 IG1

3 IG2

2 IG1

24

BR

25

14

Buzzer

C10
Combination Meter

V
4 4C

W
15 4H
BR

P
W
Y
L
O

EE

II

256
2004 PRIUS (EWD555U)

* 1 : w/ Smart Entry System


* 2 : w/o Smart Entry System

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

MREL

SPD1

4 C

19 A

GR
V

From Power Source


System (See Page 66)
O

GR

GR

GR

9 5F
From Power Source
System (See Page 66)
7 5K

II1

MPX+

8 1F

1 1J

11

17

MPX2+

MPX1

21
ACC

5
SIG

12 5D

9 5K

14 IG2

7. 5A
AM1

9 1G

GR

GR

(* 1)

GR

8 4G
B 5(A)
Body ECU
5 5G

8 4J
R

11 4F
V

15 A

A8
A/C Control
Assembly

(* 1)

32

MPX2

IDH

MPX2

GR

MPX1
(* 2)

S11
Smart Key ECU

3
31

8 1G

8 5J

7 4L

V
13 5J

7. 5A
ECU
IG

7. 5A
ACC

8 5K
GR

4 5C

7 4I

19

33

MPX1

MPX1

AM2

12

MPX2
24
B

17

AM1

T5
Transponder
Key Computer

2 4C

SPD

GR

11 4D

P6
Power Source
Control ECU

16 4L

MPX2
13 5G

8 5G

13 5D

8 5C

GR

GR

16

2 4D

14 4I
V

V
B

GR

P
W

GR

257
2004 PRIUS (EWD555U)

Shift Control System

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

STP

ST1

PPOS

2 B

3 B

10 D

GR

GR
From Power Source
System (See Page 66)

J14
Junction
Connector

7. 5A
STOP

B
B
B

18 1A

P11
Power SW

4I
GND
6

4 4J

11 5G

STP

5
P

14

37

SSW1

SSW2

GND2
P6
Power Source Control ECU

5 5L

J25
Junction
Connector

WB

WB

WB

10 5G

WB

WB

J9
Junction
Connector

SS2

WB

C
C

SS1

II1

S16
Stop Light SW

12
2

WB
V

GR

GR

GR

GR

IH

258
2004 PRIUS (EWD555U)

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

CANH
8 A

CANL
9 A

GR

* 3 : Shielded

G1
Gateway ECU

12
MPD2

CA1H
17

CA1L
18

(* 3)

WB

J18
Junction
Connector

(*3)

A
A

(* 3)

(* 3)

(*3)

A
J15
Junction
Connector

(* 3)

J17
Junction Connector

(*3)

A
13 IA1

12

IA1

11 IA1

19 B

31 C

23 C

22 B

WB
V

ABS Speed Sensors


V

PKB

SIL

14 C

6
CANH

TC

13
P

27 B

35 B

J9
Junction Connector

22 A

CANH

SP1

CANL

RR

RR+
W

RL

32 A

RL+
W

22 D

FR

28 D

FR+

J24
Junction Connector
WB

FL

D1
Data Link
Connector 3

CANL
FL+

(* 3)

18 B

14

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

J16
Junction
Connector

B
W
B

B
GR

GR

GR

GR

L
1
WB

P2
Parking Brake SW

IH

259
2004 PRIUS (EWD555U)

Shift Control System

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

BATT
6 B

IGSW
7 A

TC
6 A

O
W

6 5E

7 5E

7 5M
P

B
4

TX1+

TX1

7. 5A
IGN

13 4E

4 4G
27 1A

15 1F

M13
MultiDisplay

J6
Junction Connector

10 5F

7 5C

6 5C

21

From Power Source


System (See Page 66)

MPD1

GTX

GTX+

GR

G1
Gateway ECU

P
W

GR

GR

GR
Y
L

260
2004 PRIUS (EWD555U)

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

+B1
7 C

+B2
6 C

From Power Source System (See Page 66)


1

30A
P CON MTR

2
S1
Shift Control Actuator

GR

LG

MGNA

MUA

RB

RVC

12

16

17

12 EB1
R

11 EB1
B

14

1 EB1

RA

RZ1
4

MVA

MWA

RE2
8

P CON MTR
Relay

WB

A
A

J3
Junction Connector

10

11

MWA

MVA

MUA

E2

RZ1

RB

RA

VC

MPX1

18

19

GR

+B

SIL
T4
Transmission Control ECU

20

MPX2

BMA

II1

LG
W

7
9
II1

WB

GR

11 5H

3 1L

8 5M

7 1E

5I

11 5K
W

L
WB

WB

WB

E3

EF

261
2004 PRIUS (EWD555U)

Shift Control System

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

P1

GND1

17 B

1 A

WB

From Power Source System (See Page 66)

GND2
4 A
WB

PCON
9 D

7. 5A
P CON MAIN

2
3

M11
Main SW

IJ1

6 5L

8 5H
13 5F

12 5F

BATT

IND

13

7
PCON

1 5A

WB

II1

14

LG

9 EB1

PPOS

6 5A

WB

WB

J10
Junction
Connector

4
Y

WB

2 5L

B A

B A

B A

B A

B A

J24
Junction
Connector

A
A

WB

B B

A
WB

WB

B A

J12(A), J13(B)
Junction
Connector

WB
B B

E01

15

WB

E1
T4
Transmission
Control ECU

WB

E02
2

WB

9 IA2

WB

8 EB1

WB
WB

WB
WB
WB

IH

262
2004 PRIUS (EWD555U)

* 3 : Shielded

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

17 A

VCX1

15 A

E2X1

25 A

VSX1

16 A

VCX2

14 A

E2X2

24 A

VSX2

(*3)

VCX3
21 A

BR

VSX3
23 A

VCX4
31 A

SB

VSX4
30 A

8 A
VSX4

6 A
VCX4

5 A
VSX3

3 A
VCX3

4 B
VSX2

5 B
E2X2

6 B
VCX2

1 B
VSX1

2 B
E2X1

3 B

WB

I2

VCX1

14 4E

S 4(A), S 5(B)
Shift Lever Position Sensor

J25
Junction Connector

WB

4 4H

WB

WB

WB

WB

WB

WB

WB

WB

WB

263
2004 PRIUS (EWD555U)

Shift Control System

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

GSNG
21 D

GSN
22 D

GRFG
26 D

GRF
27 D

(* 3)

(* 3)

I3

(* 3)

I3

(* 3)

I3

GRF

GRFG

M5
Motor Generator No. 1

WB
WB
WB
WB

264
2004 PRIUS (EWD555U)

2
GSN

(*3)

(* 3)

I3

5
GSNG

* 3 : Shielded

MMTG
28 D

OMT
30 D

OMTG
29 D

MMT
18 D

MCSG
31 D

MCS
32 D

BR

MSNG
19 D

MSN
20 D

MRFG
33 D

MRF
34 D

GCSG
24 D

BR

GCS
23 D

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

(* 3)

(* 3)

(* 3)

(* 3)

(*3)

(* 3)

BR

1
GCS

BR

(* 3)

(* 3)

1 D

4 D

2 D

5 D

3 D

6 D

1 E

4 E

3 E

6 E

GCSG

M5
Motor Generator No. 1

MRF

MRFG

MSN

MSNG

MCS

MCSG

MMT

MMTG

OMT

OMTG

M 9(D), M10(E)
Motor Generator No. 2

265
2004 PRIUS (EWD555U)

Shift Control System


System Outline
Under this system, operating signal of shift lever is sent to hybrid vehicle control ECU to control hybrid motor, which changes
shift ranges (R, N, D, B) electrically. When shift is put in P range, transmission control ECU receives operating signal from
hybrid vehicle control ECU and activates parking lock electrically.
1. Shift Range Change Function
Gear can be shifted to any shift range under condition when vehicle can drive except when reject function is in operation.
When vehicle cannot drive with power SW at IG ON position, gear can be shifted only to P and N range.
When vehicle cannot drive with power SW at ACC ON position, gear can be shifted only to P range.
When power SW is at OFF position, gear cannot be shifted to any range.
When main SW is operated at vehicle stop after starting hybrid system, gear is automatically changed to P range from any
other gear range and turns off power supply.
2. Reject Function
Changing gear may not effect to change range under certain vehicle condition. Under such condition, warning buzzer of
combination meter sounds to show the rejection and call for drivers attention. Followings are shift operations and shift range
conditions under which reject function is activated.
When gear is shifted from P range to other range without applying brake pedal, gear stays in P range.
Main SW cannot put gear in P range during driving but changes to N range.
Shift change to forward or backward during driving changes gear to N range.
When gear is changed from other range than D range to B range, gear is changed to N range automatically.
3. Combination Meter Indication
The combination meter shows present shift range position. Other shift range positions than D or B range are not shown in
lighting in the combination meter. This is to avoid unnecessary shifting operation to B range from other shift position except D
range.
4. Operation of Parking Lock
Operation signal from/to P range is sent from main SW or power SW to transmission control ECU through hybrid vehicle
control ECU. At that time the transmission control ECU operates P CON MTR relay, activates parking lock actuator with
appropriate control of electric current, and lights up main SW when shift is at P range. If the system has abnormality on
parking lock operation, it tells the system abnormality to the driver by lighting up master warning light on combination meter,
displaying warning of the system abnormality on the multidisplay, and blinking indicator light of main SW.
5. Operation at Electric Power OFF
Under electric power OFF, transmission control ECU receives signal from power source control ECU by
multicommunication, and sends shift range position information to hybrid vehicle control ECU. The hybrid vehicle control
ECU sends signal to power source control ECU to tell whether it is right or wrong condition to turn off electric power.
Accepted conditions for electric power OFF are as follows;
When hybrid vehicle control ECU is not sending request signal for parking lock release with shift range in P range position.
With shift range is at other range than P range, when hybrid vehicle control ECU is outputting signal that hybrid system is
not running or request signal for parking lock.
When there is abnormal motors not running condition with paring lock in operation, and hybrid system is not running and
parking brake is being applied.
Service Hints
T4 Transmission Control ECU
1Ground : Approx. 12 volts with the power SW at IG ON position
13Ground : Always approx. 12 volts
2, 3, 15Ground : Always continuity

266
2004 PRIUS (EWD555U)

: Parts Location
Code

See Page

A8
B5

46
A

Code
J13

See Page
B

Code

See Page

48

P6

49
49

46

J14

48

P11

C10

47

J15

48

S1

D1

47

J16

48

S4

49

G1

47

J17

48

S5

49

47

J18

48

S7

49

H15

47

J24

48

S8

49

H16

47

J25

48

S9

49

H17

47

M5

45

S10

49

H14

45

J3

45

M9

45

S11

49

J6

48

M10

45

S16

49

J9

48

M11

48

T4

49

J10

48

M13

48

T5

49

48

P2

49

J12

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code
1A

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

22

Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

36

Instrument Panel Wire and Center Connector No.1 (Behind


(
the Combination Meter))

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

1E
1F
1G
1J
1L
1M
3I
3J
4C
4D
4E
4F
4G
4H
4I
4J
4L
5A
5C
5D
5E
5F
5G
5H
5I
5J
5K
5L
5M

267
2004 PRIUS (EWD555U)

Shift Control System


: Connector Joining Wire Harness and Wire Harness
Code
EB1

See Page

Joining Wire Harness and Wire Harness (Connector Location)

54

Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)

56

Engine
g
Room Main Wire and Instrument Panel Wire (Upper
(
Parts of Front Bodyy Pillar LH))

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

II1

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

IJ1

58

Engine Room Main Wire and Instrument Panel Wire (Behind the Glove Box)

IA1
IA2
IA3
IG1
IG2

: Ground Points
Code
EE

See Page

Ground Points Location

54

Left Side of the Suspension Tower

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

EF

: Splice Points
Code

See Page

Wire Harness with Splice Points

E3

54

Engine Room Main Wire

I2

58

Instrument Panel Wire

Code
I3

268
2004 PRIUS (EWD555U)

See Page
58

Wire Harness with Splice Points


Engine Wire

Memo

269
2004 PRIUS (EWD555U)

Cruise Control
From Power Source System (See Page 66)
1

20A HEV

10A
GAUGE

15A
DOME

B
G

2 3J

3 3J

WB

3I

4 3J

1 3J

IGCT
Relay

1 1M

15A
EFI

6 3I

5 3I

B
J6
Junction
Connector

16 5L

EFI M
Relay

7 5D

13 1A

WB

7 3I

8 1L

16 5H

WB

11 5D

L
Y
O
L

WB

EE

EE

270
2004 PRIUS (EWD555U)

From Power Source System (See Page 66)

* 1 : Shielded

10A
ETCS

T2
Throttle Control Motor

C2
Camshaft Timing
Oil Control Valve

M+

GR

7 D

4 D

5 D

BATT

MREL

+B

+BM

5 B

M+

VTA

VC

VTA2

32 A

4 B

GE01

15 A

14 A

OCV+

OCV

E2

31 A

28 A

E 4(A), E 5(B), E 6(C), E 7(D)


Engine Control Module

L
3
VTA1

VTA2

4
BR

VC
1
R

P
2

D
T3
Throttle Position Sensor

J14
Junction
Connector

(* 1)

BR

18 A

6 B

6 D

(*1)

J1
Junction
Connector

271
2004 PRIUS (EWD555U)

Cruise Control
* 1 : Shielded

E 4(A), E 5(B), E 6(C), E 7(D)


Engine Control Module

9 C

14 C

IGSW

CANL

2 D

GO

1 D

LG

NEO

31 C

CANH

30 C

E04
1 A

BR

E02
6 A

BR

E01
7 A

BR

BR
(* 1)

ME01
3 B

E03
7 C

BR

E1
28 B

TC

J12(A), J13(B)
Junction Connector

3 4E

A B

BR

A A

BR

A A

11 4I

Y
LG
BR

BR

BR

II1
BR

13

B
W

EC

ED

272
2004 PRIUS (EWD555U)

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

MREL

SPD1

4 C

19 A
O

9 5F

7 5K

8 1G

Buzzer

CRUISE

8 1F

(VFD)

9 5K

Power
Supply
Circuit

C10
Combination Meter

12 5D

BEAN
IC

14
BR

GR

9 IG2

11 IG2

4 IG1

3 IG2

2 IG1

14 IG2

9 IG1

BR

13

24

25

22

21

LG

LG

4 4C

Y
O

W
P

15 4H

BR
L

BR

II

273
2004 PRIUS (EWD555U)

Cruise Control

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

GO
13 C

NEO
12 C

CANH

CANL

8 A

9 A

II1

4 5C

8 5K

13 5J

8 5J
GR
11

MPX2

MPX2

(* 1)

LG

(* 1)
B

11 4D

(* 1)

WB

A
(*1)

J18
Junction
Connector

17
MPX1

MPX2
16

J25
Junction
Connector

T5
Transponder
Key Computer

14 4I

2 4D

B
A

2 4C

11 4F
II1

16 4L
9

(* 1)

15 A

A8
A/C Control
Assembly

18

MPX1

MPX2+

B 5(A)
Body ECU

MPX+

17

J17
Junction Connector

T4
Transmission
Control ECU

(*3)

W
B

MPX1

(* 2)

32

19

9 1G
(*1)

MPX1

MPX2

31

GR

GR
S11
Smart Key ECU

(* 2)

GR

7 4L

GR

GR

7 4I

GR

GR

GR

GR
Y
LG
B
W
W
P
BR

P
9
4C

16
4I

Y
WB

274
2004 PRIUS (EWD555U)

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

TC
6 A
O

P
* 1 : Shielded
* 2 : w/ Smart Entry System
* 3 : w/o Smart Entry System

GR

G1
Gateway ECU

12
MPD2

CA1L

MPD1

18

(* 1)

A
(*1)

8 5G

7 5M

10 5F

11 5F

8 5C

(* 1)

J16
Junction
Connector

(*1)

(*1)

J15
Junction Connector

3
GR

CA1H
17

12 IA1

J24
Junction
Connector

CANL

MPX2

TC

MPX1

13

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

19 B

18 B

CANH

13 5G

RR
23 C

13 5D

31 C

RR+

27 B

RL

35 B

RL+

22 A

FR

CANL

FR+
32 A

FL
22 D

FL+
28 D

WB

SP1
22 B

24

CANH

(*1)

14

P6
Power Source Control ECU

IA1

11

WB

13 IA1

GR

D1
Data Link Connector 3

J18
Junction Connector

7 IA3

ABS Speed Sensors

P
V
L

WB

IH

275
2004 PRIUS (EWD555U)

Cruise Control

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

BATT
6 B

+B1
7 C

+B2
6 C

STP

IGSW

ST1

3 B

7 A

2 B

From Power Source


System (See Page 66)

7. 5A
STOP

From Power Source


System (See Page 66)

7. 5A
IGN
12 4E 13 4E

J3
Junction
Connector

A
A

C
C

J9
Junction
Connector

J6
Junction
Connector

L
Y

276
2004 PRIUS (EWD555U)

15 1F

4 4G
O

27 1A

S16
Stop Light SW

18 1A

* 1 : Shielded

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

17 A

VCX1

15 A

E2X1

25 A

VSX1

16 A

VCR2

14 A

E2X2

24 A

VSX2

(*1)

VCX3
21 A

BR

VSX3
23 A

VCK4
31 A

SB

VSK4
30 A

VSX4

6 A
VCX4

5 A
VSX3

3 A
VCX3

4 B
VSX2

5 B
E2X2

6 B
VCX2

1 B
VSX1

2 B
E2X1

3 B
VCX1

14 4E

S 4(A), S 5(B)
Shift Lever Position Sensor

WB

4 4H

J25
Junction Connector

8 A

WB

I2

WB

277
2004 PRIUS (EWD555U)

Cruise Control

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

GCSG
24 D

BR

GCS
23 D

GCNG
21 D

GSN
22 D

GRFG
26 D

GRF
27 D

CCS
13 A
V

WB

GND2
4 A

WB

GND1
1 A

6 5F

6 5B

C12
Combination SW

CCS

CANCEL

SET

+RES

ONOFF

ECC

WB

WB

13 5F

12 5F

5 5B

(* 1)

(* 1)
2 5L

BR

WB

(* 1)

GRF

GRFG

A
J24
Junction
Connector
A

WB

M5
Motor Generator No. 1

WB

IH

278
2004 PRIUS (EWD555U)

2
GSN

5
GSNG

1
GCS

4
GCSG

* 1 : Shielded

H14(A), H15(B), H16(C), H17(D)


Hybrid Vehicle Control ECU

OMTG
29 D

OMT
30 D

MMTG
28 D

MMT
18 D

BR

MCSG
31 D

MCS
32 D

MSNG
19 D

MSN
20 D

MRFG
33 D

MRF
34 D

(* 1)

I3

(* 1)

2 D

5 D

3 D

6 D

1 E

4 E

3 E

6 E

MRFG

MSN

MSNG

MCS

MCSG

MMT

MMTG

OMT

B A

B A

B A

B A

OMTG
B A
WB

J12(A)
Junction Connector

M 9(D), M10(E)
Motor Generator No. 2

8 EB1

WB

MRF

WB

4 D

I3
WB

1 D

I3

WB

BR

(* 1)

(* 1)

(* 1)

(* 1)

(* 1)

(* 1)

I3

WB

(* 1)

EF

279
2004 PRIUS (EWD555U)

Cruise Control
System Outline
Cruise control is the speed control device, which can set desired speed by just operating the switch on the control panel
without applying the accelerator pedal. The device can be used when driver would like to drive the vehicle at fixed speed.
1. Set Control
If the cruise control switch is pushed to SET side and hand is released from the switch during driving, (The available range
of set speed: between 40 and 200 km/h) with the ONOFF switch at ON (Power indicator comes on), the device stores
vehicle speed at that time and controls it constantly at the set speed.
2. Set Speed Control
The device compares the actual vehicle speed with the set speed, and controls the driving power of the motor and the
engine by calculating the cruise control requirements to drive it constantly at the set speed.
3. Coast Control
If the cruise control switch is kept pushed to the SET side during driving in the cruise control mode, the device recognizes
the cruise control requirement is at zero and decelerates the vehicle speed. When hand is released from the cruise control
switch, the device stores the vehicle speed while the vehicle speed is decelerating. From then on, vehicle speed is
controlled to stay at that speed.
Every time the switch is operated to SET side momentarily (For about 0.5 seconds), the set speed is decreased by about
1.6 km/h. However, in case of tapdown operation to make more than 5 km/h gap between the set speed and the actual
vehicle speed, the device recalls the original set speed and controls it at the speed constantly.
4. Accel Control
If the cruise control switch is kept pushed to the + RES side during driving in the cruise control mode, the device recognizes
the cruise control is on the acceleration side and accelerates the vehicle speed. When hand is released from the cruise
control switch, the device stores the vehicle speed at that time and controls it with the set speed constantly.
Every time the switch is operated to + RES side momentarily (For about 0.5 seconds), the set speed is increased by about
1.6 km/h. However, in case of tapup operation to make more than 5 km/h gap between the set speed and the actual vehicle
speed, the device does not change the set speed. (Tapup operation is not available.)
5. Resume Control
After the cruise control mode is cancelled by any one the cancel switches, the mode can be resumed and controlled at the
set speed by operating the cruise control switch in the + RES direction providing that the vehicle speed has not dropped
below the low speed limit [Approx. 40 km/h (25 mph)].
The mode cannot be resumed if the vehicle speed once drops below the low speed limit, because the speed in the memory
is cleared.
6. Manual Cancel Control
If any of the following signals is sent to the device while the vehicle is running in the cruise control, the cruise control is
cancelled accordingly.
Stop light switch: ON (Depressing the brake pedal)
CANCEL switch of control switch: ON
ONOFF switch: OFF
7. Auto Cancel Function
A) The set speed is cleared and the cruise control is canceled under the following conditions. The cruise main indicator
blinks until the main switch is turned OFF. The speed control is unavailable unless the main switch is turned ON again.
When the stop light switch open or shortcircuits.
When signal of sudden change in the vehicle speed is sent.
B) The set speed is cleared and the cruise control is canceled under the following conditions.
When there is malfunction of the stop light switch input circuit.
When the vehicle speed becomes lower than 40 km/h.
When the vehicle speed becomes lower than the speed that 16 km/h is subtracted from the set speed.
Service Hints
C12 Combination SW
12 : Approx. 1540 with the CANCEL SW on
Approx. 240 with the + RES SW on
Approx. 630 with the SET SW on

280
2004 PRIUS (EWD555U)

: Parts Location
Code

See Page

A8
B5

Code

See Page

46

J1

45

Code
M10

See Page
E

P6

45

46

J3

45

C2

44

J6

48

S4

49
49

C10

47

J9

48

S5

49

C12

47

J12

48

S7

49

D1

47

J13

48

S8

49

E4

47

J14

48

S9

49

E5

47

J15

48

S10

49

E6

47

J16

48

S11

49

E7

47

J17

48

S16

49

47

J18

48

T2

45

G1
H14

47

J24

48

T3

45

H15

47

J25

48

T4

49

H16

47

45

T5

49

H17

47

M5
M9

45

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code
1A

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

22

Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

1F
1G
1L
1M
3I
3J
4C
4D
4E
4F
4G
4H
4I
4L
5B
5C
5D
5F
5G
5H
5J
5K
5L
5M

281
2004 PRIUS (EWD555U)

Cruise Control
: Connector Joining Wire Harness and Wire Harness
Code
EB1
IA1
IA3
IG1
IG2
II1

See Page

Joining Wire Harness and Wire Harness (Connector Location)

54

Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

: Ground Points
Code
EC

See Page

Ground Points Location

54

Engine Block

54

Left Side of the Suspension Tower

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

ED
EE
EF

: Splice Points
Code
I2

See Page
58

Wire Harness with Splice Points


Instrument Panel Wire

Code
I3

282
2004 PRIUS (EWD555U)

See Page
58

Wire Harness with Splice Points


Engine Wire

Memo

283
2004 PRIUS (EWD555U)

EPS
From Power Source System (See Page 66)

From Power Source System (See Page 66)

10A
GAUGE

15A
DOME

7. 5A
ECUIG

50A
EPS

2
3

7 1L

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

2 3C

1 1M

RR
23 C
B

RR+
31 C
W

RL
27 B
B

RL+
35 B
W

FR
22 A
L

32 A
P

FR+

22 D
G

FL

28 D
R

FL+

J6
Junction
Connector

13 1A

ABS Speed Sensors


15 5H

8 1L
9 5C

7 5D

11 5D

11 IG2

9 IG2

P 9(D)
Power Steering Motor

16 5H

16 5L

22

21

W
B

Master

24

GR

4 IG1

9 IG1

PGND
2 A

1 D

M2

TRQ1
P 7(A), P 8(B)
Power Steering ECU

7 B

2 D

M1

1 B

CANL

TRQV

2 B

CANH

TRQ2

SIL

TRQG

5 C

6 C

7 C

8 C

25

14

Buzzer

PIG

BR

WB

BR

BEAN IC

C10
Combination Meter

(VFD)

1 A

IG

6 B

Power
Supply
Circuit

4 4C

9 4C

P10(C)
Power Steering Torque Sensor
B

15 4H

GR

16 4I

BR

II

IG

284
2004 PRIUS (EWD555U)

From Power Source System (See Page 66)

7. 5A
STOP

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

J15
Junction Connector

J17
Junction
Connector
A

(Shielded)

A
A

(Shielded)

IA1

11

12 IA1

STP

J9
Junction
Connector

13 IA1

27 1A

14 B

19 B

S16
Stop Light SW

18 B
(Shielded)

CANH

CANL

22 B

SP1

18 1A

7. 5A
IGN

(Shielded)

(Shielded)

W
14
CANL

SIL

CANH
WB

D1
Data Link
Connector 3

(Shielded)

7
11
5C

8
5M

J16
Junction
Connector

A
7

IA3

WB

WB

J25
Junction
Connector

J24
Junction
Connector

A
B

GR

GR

WB

WB

IH

285
2004 PRIUS (EWD555U)

EPS

* 1 : w/ Smart Entry System


* 2 : w/o Smart Entry System

G1
Gateway ECU

CA1H

B
B

J18
Junction
Connector

W
A

17
(Shielded)

CA1L
18

VCX2

VSX1

E2X1

VCX1

16 A

25 A

15 A

17 A

E2X2
14 A

VSX2
24 A

21 A

23 A

31 A

VCX3

30 A

BR

VSX3

CANL

VCK4

H14(A), H15(B)
Hybrid Vehicle Control ECU

CANH

(Shielded)

9 A

SB

VSK4

8 A

(Shielded)

ST1

2 B

I2

VSX4

6 A
VCX4

5 A
VSX3

3 A
VCX3

4 B
VSX2

5 B
E2X2

6 B
VCX2

1 B
VSX1

2 B
E2X1

3 B
VCX1

WB

8 A

14 4E
S 4(A), S 5(B)
Shift Lever Position Sensor

WB

4 4H

B
GR

WB

GR

J25
Junction
Connector

IH

286
2004 PRIUS (EWD555U)

G1
Gateway ECU

MPD2

MPD1

GR

6 5C

7 5C

13 5J

8 5G

6 5E

7 5E

24

MPX+
II1

MPX2

MPX1

11

8 5J

13 5G

8 5K

13 5D

32

GR

TX1+

TX1

(* 1)

2 4D

M13
MultiDisplay

MPX2

14 4I

GR

(* 2)

MPX1

GR

31

S11
Smart Key ECU

GR

(*1)

MPX2+

A8
A/C Control
Assembly

4I

P6
Power Source Control ECU

MPX2

21

8 5C

18

7 4L

GTX

4 5C

MPX1

T4
Transmission
Control ECU

19

GTX+

II1

GR

GR

GR

12

2 4C
MPX1

MPX2

T5
Transponder
Key Computer

16

GR

16 4L

9 1G
3 IG2

17

11 4D

MPX1
GR

2 IG1

B 5(A)
Body ECU

17

MPX2

15 A

11 4F

GR

287
2004 PRIUS (EWD555U)

EPS
System Outline
This is a system to assist the driver to steer the vehicle with easy steering force. Based on torque signal of steering from
power steering torque sensor, and vehicle speed and other vehicle information from skid control ECU, power steering ECU
calculates assisting current to control power steering motor.
Under the system in abnormality, power source relay and motor relay in power steering ECU is shut down and master
warning lamp on combination meter blinks as well as P/S warning is indicated, resulting to stop the assistance.
Service Hints
P7 (A), P8 (B) Power Steering ECU
(B) 6Ground : Approx. 12 volts with the power SW at IG ON position
(A) 1Ground : Always approx. 12 volts
(A) 2Ground : Always continuity
: Parts Location
Code

See Page

A8
B5

Code

See Page

Code

See Page

46

J17

48

S5

49

46

J18

48

S7

49

C10

47

J24

48

S8

49

D1

47

J25

48

S9

49

S10

49

47

M13

48

H14

G1
A

47

P6

49

S11

49

H15

47

P7

49

S16

49

J6

48

P8

49

T4

49

J9

48

P9

49

T5

49

J15

48

P10

49

J16

48

S4

49

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code
1A

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower


(
Finish Panel))

22

Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

36

Instrument Panel Wire and Center Connector No.1 (Behind


(
the Combination Meter))

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

1G
1L
1M
3C
4C
4D
4E
4F
4H
4I
4L
5C
5D
5E
5G
5H
5J
5K
5L
5M

288
2004 PRIUS (EWD555U)

: Connector Joining Wire Harness and Wire Harness


Code
IA1
IA3
IG1
IG2
II1

See Page

Joining Wire Harness and Wire Harness (Connector Location)

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

: Ground Points
Code
IG
IH
II

See Page

Ground Points Location

56

Cowl Side Panel LH

56

Instrument Panel Brace LH

: Splice Points
Code
I2

See Page
58

Wire Harness with Splice Points

Code

See Page

Wire Harness with Splice Points

Instrument Panel Wire

289
2004 PRIUS (EWD555U)

Brake Control System


From Power Source System (See Page 66)
1
15A
ABS
MAIN3
2
3
L

B
W
Y

BCSS

BSR

ENA

13

BCTY

12

BR

1
OUT

2 A

1 A

2 B

1 B

J 7(A), J 8(B)
Junction
Connector
Y

D7
Door Courtesy SW Front LH

21 1D

6 1F

P
B
BR
V
B
P

WB

IK1

J1
Junction
Connector

IK1

B
P

10 IK1

2 IM1

BR

10

7
OUT2

S 2(A), S 3(B)
Short Connector

FAIL

WB

14

DCTY

GND

IG

B18
Brake Control Power Supply

BC

C A

ABS NO. 1
Relay

7 IN1

C A

6 IN1

7 IM1

B17
Brake Master Stroke
Simulator Cylinder Assembly

5 IN1

A B

BQ

290
2004 PRIUS (EWD555U)

From Power Source System (See Page 66)


1

3 3C

4 3C
L

30A
ABS2

30A
ABS1

J6
Junction
Connector

C
C

L
V

P
3

30 D

MR2
1

MR2+
25 D

MR1+
11 A

GR

MR1

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

ABS MTR 2
Relay

ABS MTR
Relay

F A

ABS NO. 2
Relay

F A

J 7(A), J 8(B)
Junction Connector

D B

25 A

3
R
GR
Y
P

BR

BR

P
R
G
P

291
2004 PRIUS (EWD555U)

Brake Control System


From Power Source System (See Page 66)
1

1
10A
ABS
MAIN1

10A
ABS
MAIN2

2
3

B8
Brake Pedal Stroke Sensor
W

Y
VCSK
L

SKG

SKS1

SKS2

+BO1

+BI2

5 C

+BI1

3 B

+BO2

4 C

5 B

SR1

12 A

SR2

15 D

(*1)

6 C

8 C

21 C

22 C

VCSK

SKG

SKS1

7 C

SKS2

SSK

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU
SLAFR

7 A

6 A

SLRFR+
17 A

MTT

SLAFR+

29 A

FAIL
20 B

ENA
30 B

+BCTY
5 A

SCSS
13 A

BS1
3 A

BR

R1+
2 A

BS2
7 D

R2+
17 D

33

22

MTT

FR+

FR

BM2

BM1

BS2

P
P

BR
2 IP1

IP1

A2
ABS & BA & TRAC & VSC Actuator

F17
Fuse Holder

30A ABS

292
2004 PRIUS (EWD555U)

FR+

BS1
19

* 1 : Shielded

A26
ABS Speed Sensor Rear RH
1
2
L

A25
ABS Speed Sensor Rear LH
1
2

1 BD1

2 BD1

1 BL1

2 BL1

(*1)
4

IF1

IF1

8 IN1

9 IN1

IF1

10 IN1

BR

I1

(* 1)

(*1)

VBZ

BR

BZ

(*1)

S6
Skid Control Buzzer

BR

I1
12 B
BZ

33 B

35 B

VBZ

27 B

RL+

31 C

RL

33 C

RR+

RR

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU
SLRFL

SLARR+

SLARL+

SLARL

SLRRL+

SLRRL

SMC1

3 D

21

13

14

27

28

12

11

26

25

10

24

23

20

FR

FL+

FL

FL+

FL

RR+

RR

RR+

RR

RL+

RL

RL+

RL

SMC2

4 A

26 A

16 A

27 A

LG

15 A

18 D

BR

SLRRR

20 D

SLRRR+

9 D

SLARR

19 D

26 D

8 D

SLRFL+

2 D

SLAFL

1 D

SLAFL+

LG

SLRFR
34 A

SMC1

6
SMC2

A2
ABS & BA & TRAC & VSC Actuator

293
2004 PRIUS (EWD555U)

Brake Control System

BR

BR

J9
Junction
Connector

J9
Junction
Connector

(* 1)

A4
ABS Speed Sensor Front RH
2
1

(* 1)

A3
ABS Speed Sensor Front LH
2
1

I1
D

BR

BR A

I1

10 B

28 D

RSS

22 D

FL+

BR A

32 A

FL

22 A

FR+

13 D

FR

FSS

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU
PCK2
21 D

VCM2
14 D

PMC2
27 D

PFL
23 D

PRR
31 D

E2
29 D

SG2

VCM1

12 D

9 A

SG1

8 A

20 A

B
A

40

43

PCK2

VCM2

PMC2

39
PFL

41
PRR

44
E2

35
VCM1

BR

(* 1)

(* 1)

J 7(A), J 8(B)
Junction
Connector
B
B
B
A

42

45
E1

A2
ABS & BA & TRAC & VSC Actuator

294
2004 PRIUS (EWD555U)

BR

(* 1)

From Power Source System (See Page 66)

7. 5A
IGN

7. 5A
STOP

7. 5A
ECUIG

18 1A

9 1A

7 1L
O

24 1A

B
2

* 1 : Shielded
S16
Stop
Light SW

B
J9
Junction
Connector

J4
Junction
Connector
B

5 D

14 B

7 B

IG2

STP

IG1

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

PACC

PMC1

PFR

WB

WB

WB

R
B

E3

36
PRL

J9
Junction Connector

14 C

PKB

6 D

P2
Parking Brake SW

PCK1

34

LBL

4 D

38

GND6

1 C

B1
Brake Fluid Level Warning SW

46

GND5

2 C

E3

37

GND4

1 B

GND3

2 B

(* 1)

GND2

1 A

GND

PRL
18 A

PFR
23 A

PMC1
30 A

PACC
21 A

PCK1
31 A

GND2

GND1

32

31

P
E1

WB
WB

A2
ABS & BA & TRAC & VSC
Actuator

WB

WB

WB

EF

EE

EA

295
2004 PRIUS (EWD555U)

Brake Control System


From Power Source System (See Page 66)
P
1
W
15A
DOME

J6
Junction
Connector

8 5I

15 5H

8 5L

9 5E

(* 1)

R
IA2

IG

19 B
ESS

CANL

CANH

10

S13
Steering Sensor

BAT

18 B

CANH

2
CANL

3
CANH

GND
1

Y1
Yaw Rate Sensor

WB

CANL

32 B

28 B

22 B

TS

5
IG

3
D/G

5 5I

SP1

(* 1)

J23
Junction
Connector

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

7 5L

J20
Junction
Connector

7 1F

8 1L

13 1A

(*1)

IA2

6 5H

1 5H

WB

B
W
B
W
B
8 5M

2 5M

D1
Data Link Connector 3

CANL

WB

14

WB

6
CANH

WB
A

A
A

WB

J25
Junction
Connector

TS

J24
Junction Connector

12

SIL

WB

WB

IH

IK

296
2004 PRIUS (EWD555U)

J5
Junction
Connector

WB

* 1 : Shielded
P

W
B

G1
Gateway ECU

J18
Junction Connector

2
(* 1)

A6
Ambient Temp. Sensor
(* 1)

J17
Junction Connector

BR
BR

3 EB1

31 C

28
W

CANH

(* 1)

CANL
30 C

TAM
21 D

E2
28 A

CA1L

17
B

CA1H

E 4(A), E 6(C), E 7(D)


Engine Control Module

VCPA

26 C

25 C

VPA1

VCP1

9 A

CANH

CANL
(* 1)

VCP2

WB

33 C

VPA2

34 C

EP2

35 C

EP1

8 A

(* 1)

27 A

(* 1)

VPA

BPA
5

(* 1)

A13
Accel Position Sensor
EP2
VPA2
VCP2

H14(A), H16(C)
Hybrid Vehicle Control ECU
A

J15
Junction
Connector

IA1

13

12 IA1

A
(* 1)

IA1

(* 1)
11

1 B

7 B

(* 1)

M1

CANL

M2

1 D

2 D
B

CANH

P 8(B)
Power Steering ECU

J16
Junction Connector

(*1)

B
W

A
A

(* 1)

P 9(D)
Power Steering Motor
WB

WB

297
2004 PRIUS (EWD555U)

Brake Control System

4 5C

14 4I
9

2 4D

B
24

MPX2

MPX1

17

19

MPX2

MPX1

7 5C

6 5E

7 5E

TX1+

TX1

GR

B
11 4D

7 4I

13 5G

8 5K

11 4F

7 4L

13 5D

GR

M13
MultiDisplay

8 5J

II1

31

W
9 1G

(* 2)

B
B 5(A)
Body ECU

MPX2

MPX2
32

17
MPX1

(*3)

MPX1

S11
Smart Key ECU

GR

(* 2)

GR

GR

P6
Power Source Control ECU

MPX1

18

GR

11

6 5C

8 5G

T4
Transmission
Control ECU

MPX2+

MPX2

T5
Transponder
Key Computer

GR
16
A8
A/C Control
Assembly

B
3
MPX+

21

8 5C

13 5J

II1

GTX

GR

GR

GTX+

MPD1

12

MPD2
G1
Gateway ECU

16 4L

15 A

2 4C

298
2004 PRIUS (EWD555U)

From Power Source System (See Page 66)

* 2 : w/ Smart Entry System


* 3 : w/o Smart Entry System

10A
GAUGE

1 1M

16 5L

7 5D
P
16 5H

Brake

VSC

Brake
Control

21

Slip

22

ABS

L
9 IG2

11 IG2

11 5D

Power
Supply
Circuit

BEAN IC

(VFD)

C10
Combination Meter

BR

2 IG1

9 IG1

4 IG1
G

3 IG2

BR

14

GR
P

24

25

9 4C

4 4C

16 4I

15 4H

BR

II

299
2004 PRIUS (EWD555U)

Brake Control System


System Outline
1. ABS Operation
If the brake pedal is depressed suddenly, the ABS controls the hydraulic pressure of all the four wheel cylinders to
automatically avoid wheel locking and to ensure the directional and steering stability of the vehicle. Under the situation, the
skid control ECU controls the solenoids in the actuators, using the signals from the sensors to move the brake fluid to the
reservoir in order to release the braking pressure applied to the wheel cylinder. If the skid control ECU detects that the fluid
pressure in the wheel cylinder is insufficient, the ECU controls the solenoids in the actuators to increase the braking
pressure.
2. Electronic BrakeForce Distribution
Skid control ECU distributes appropriate brakeforce to front and rear wheels (Control of brakeforce distribution to front and
rear wheels) corresponding to the vehicle driving conditions. It also makes effective use of rear wheel brakeforce to match
loading condition and decelerating of the vehicle, resulting to reduce depressing of brake pedal and to ensure effective
braking. In braking during making a turn, the ECU controls appropriate brakeforce distribution to right and left wheels
(Control of brakeforce distribution to right and left wheels) to ensure stability and braking of the vehicle.
3. Brake Assist System
Skid control ECU recognizes emergency braking from detecting applying speed of brake pedal and brake travel, and
controls braking effectiveness to supply strong brakeforce for the emergency braking.
4. VSC Operation (w/ VSC)
Unexpected road conditions, emergency situation, and any other external factors may cause large under or oversteering
of the vehicle. If they occur, the VSC system automatically controls the driving power and wheel brakes to reduce the under
or oversteering.
To reduce large oversteering :
If the VSC system determines that the oversteering is large, it activates the brakes for the outer turning wheels depending
on the degree of the oversteering to produce the moment toward the outside of the vehicle and reduce the oversteering.
To reduce large understeering :
If the VSC system determines that the understeering is large, it controls the driving power and activates the front wheel
brakes and rear inner side wheel brake to reduce the understeering.
If there is malfunction in the VSC system, the VSC indicator lights up to warn the driver.
5. Mutual System Control
Due to cooperative control with hybrid vehicle control ECU, skid control ECU controls hydraulic brake to collect much
electrical energy by making the most use of regenerative brake.
Skid control ECU also improves stability of the vehicle, performing cooperative control with power steering ECU to give
steering torque assistance, corresponding to driving conditions. (w/ VSC)
6. Electric Source Backup Function
Electric charge is stored in brake control power supply. If voltage of vehicle electricity is declined, electric charge is released
to cover electric supply to the system.
7. Fail Safe Function
Skid control ECU monitors the system component parts electrically. In case there is abnormality in ECU, sensor signal and
actuator, normal parts except parts with abnormality continue braking operation.
Even in case braking is shut off due to malfunction of oil pressure source, braking is secured as master cylinder pressure
made by manpower works on wheel cylinder.
In case only regenerative brake is not effective due to abnormality in communication with hybrid vehicle control ECU, control
will be changed to have oil pressure brake generate all the braking force
Service Hints
S7 (A), S8 (B), S9 (C), S10 (D) Skid Control ECU
(B) 3, (C) 5Ground : Always approx. 12 volts
(B) 7, (D) 5Ground : Approx. 12 volts with the power SW at IG ON position
(B)14Ground : Approx. 12 volts with the brake pedal depressed
(A) 1, (B) 1, (B) 2, (C) 1, (C) 2, (D) 4Ground : Always continuity

300
2004 PRIUS (EWD555U)

: Parts Location
Code

See Page

Code

See Page

See Page

44

A3

44

A4

44

H14

A6

44

H16

47

P8

49

A8

46

J1

45

P9

49

A13

46

J4

45

S2

45

A25

50

J5

48

S3

45

A26

50

J6

48

B1

44

J7

48

S7

49

46

J8

48

S8

49

B5

F17

Code

A2

G1

47

M13

48

47

P2

49

47

P6

49

S6

49

B8

46

J9

48

S9

49

B17

44

J15

48

S10

49

B18

50

J16

48

S11

49

C10

47

J17

48

S13

49

D1

47

J18

48

S16

49

D7

50

J20

48

T4

49

E4

47

J23

48

T5

49

E6

47

J24

48

Y1

49

E7

47

J25

48

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

1A

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

1D

28

Floor Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

22

Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

1F
1G
1L
1M
3C
4C
4D
4F
4H
4I
4L
5C
5D
5E
5G
5H
5I
5J
5K
5L
5M

301
2004 PRIUS (EWD555U)

Brake Control System


: Connector Joining Wire Harness and Wire Harness
Code
EB1
IA1
IA2
IF1
IG1
IG2

See Page

Joining Wire Harness and Wire Harness (Connector Location)

54

Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

56

Floor Wire and Engine Room Main Wire (Left Kick Panel)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

II1

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

IK1

58

Engine Room Main Wire and Floor No.2 Wire (Cowl Side Panel RH)

IM1

58

Instrument Panel Wire and Floor No.2 Wire (Right Kick Panel)

IN1

58

Floor No.2 Wire and Engine Room Main Wire (Right Kick Panel)

IP1

58

Engine Room No.2 Wire and Engine Room Main Wire (Upper Parts of Front Body Pillar LH)

BD1

60

Skid Control Sensor No.1 Wire and Floor Wire (Front Side of Left Quarter Panel)

BL1

62

Skid Control Sensor No.2 Wire and Floor No.2 Wire (Front Side of Right Quarter Panel)

: Ground Points
Code
EA

See Page

Ground Points Location

54

Right Side of the Fender Apron

54

Left Side of the Suspension Tower

IH

56

Cowl Side Panel LH

EE
EF
II

56

Instrument Panel Brace LH

IK

56

Cowl Side Panel RH

BQ

60

Rear Side of Right Quarter Panel

: Splice Points
Code
E1
E3

See Page
54

Wire Harness with Splice Points


Engine Room Main Wire

Code
I1

302
2004 PRIUS (EWD555U)

See Page
58

Wire Harness with Splice Points


Instrument Panel Wire

SRS
NOTICE: When inspecting or repairing the SRS, perform service in accordance with the following precautionary instructions
and the procedure, and precautions in the Repair Manual applicable for the model year.
 Malfunction symptoms of the SRS are difficult to confirm, so the DTCs become the most important source of information
when troubleshooting. When troubleshooting the SRS, always inspect the DTCs before disconnecting the battery.
 Work must be started more than 90 seconds after the power SW is pushed to the OFF position and the
negative () terminal cable is disconnected from the battery.
(The SRS is equipped with a backup power source so that if work is started within 90 seconds from
disconnecting the negative () terminal cable of the battery, the SRS may deploy.)
 When the negative () terminal cable is disconnected from the battery, the memory of the clock and audio system will be
cleared. So before starting work, make a record of the contents in the audio memory system. When work is finished,
reset the audio systems as they were before and adjust the clock. Some vehicles have power tilt steering, power
telescopic steering, power seat and power outside rear view mirror which are all equipped with memory function.
However, it is not possible to make a record of these memory contents. So when the work is finished, it will be
necessary to explain it to your customer, and ask the customer to adjust the features and reset the memory. To avoid
erasing the memory in each system, never use a backup power supply from outside the vehicle.
 Before repair, remove the airbag sensor if shocks are likely to be applied to the sensor during repair.
 Do not expose the following parts directly to hot air or flame;
 Even in cases of a minor collision where the SRS does not deploy, the following parts should be inspected;
 Never use SRS parts from another vehicle. When replacing parts, replace with new parts.
 For the purpose of reuse, never disassemble and repair the following parts.
 If the following parts have been dropped, or have cracks, dents and other defects in their case, bracket, and connector,
replace with new one.
 Use a volt/ohmmeter with high impedance (10 k/V minimum) for troubleshooting electrical circuits of the system.
 Information labels are attached to the periphery of the SRS components. Follow the instructions of the notice.
 After work on the SRS is completed, check the SRS warning light.
 If the vehicle is equipped with a mobile communication system, refer to the precaution in the IN section of the Repair
Manual.

Steering wheel pad


Front Passenger airbag assembly
Side airbag assembly
Curtain shield airbag assembly
Seat belt pretensioner
Airbag sensor assembly
Front airbag sensor assembly
Curtain shield airbag sensor assembly
Side airbag sensor assembly

303
2004 PRIUS (EWD555U)

SRS
From Power Source System (See Page 66)

7. 5A
IGN

16 1E

1 BG1

2 BG1

YB

1 A

2 A

8 C

7 C

22 C

D+

5 B

6 B

D2
7 B

ESP

4 IH1

P+

P2+

P2

D+

D2

D2+

A20
Airbag Squib
(Front Passenger Airbag
Assembly No. 1)

A21
Airbag Squib
(Front Passenger Airbag
Assembly No. 2)

A22
Airbag Squib (Steering Wheel Pad)

304
2004 PRIUS (EWD555U)

VUPP

D2+
8 B

YR

IH1

20 C

VUPD

YG

P2
2 B

VUPR

19 A

ESD

YR

Y
2 IH1

YG

YB
1 IH1

YR

P2+
1 B

21 A

SFP

YB

P
3 B

SFP+

ESR

YG

P+
4 B

SFD

VUPL

YP

SFD+

YGR

IG2

YB
21 B

ESL
1

2 BC1

1 BC1

S19
Side Airbag Sensor RH

1
Y

SFR

2
YB

SFR+

1
Y

SFL

2
YB

SFL+

S18
Side Airbag Sensor LH

S21
Side Airbag Squib RH

S20
Side Airbag Squib LH

A17(A), A18(B), A19(C)


Airbag Sensor Assembly

ESCR

VUCR

IGL+

IGL

IGR+

IGR

YB

YB

VUCL

C18
Curtain Shield
Airbag Squib RH

ESCL

C17
Curtain Shield
Airbag Squib LH

22 A

20 A

19 C

21 C

4 A

3 A

5 C

6 C

IJ2

SR
27 B

IJ2

+SR
29 B
W

+SL
30 B

ICP

SL
28 B

IJ2

3 C

ICP+

4 C

6 A

ICD

E1

E2

25 B

26 B

14 1E

30 1E

IJ2

ICD+

PP

5 A

YB

PP+

VUCP

PD

ESCP

YB

PD+

VUCD

ESCD

A17(A), A18(B), A19(C)


Airbag Sensor Assembly

WB

C16
Curtain Shield
Airbag Sensor RH

WB

C15
Curtain Shield
Airbag Sensor LH

17 1E

P22
Pretensioner LH

2
L

R+

P23
Pretensioner RH

SL

+SL

SR

+SR

F1
Front Airbag Sensor LH

F2
Front Airbag Sensor RH
WB

1
L+

IH

305
2004 PRIUS (EWD555U)

SRS
From Power Source System (See Page 66)
1

10A
GAUGE

15A
DOME

S17
Seat Position Airbag Sensor

16 5L

13 1A

7 5D

8 1L
P

VS GND

J6
Junction
Connector

1 1M

16 5H

18 A

10 A

9 A

17 A

11 5D
L

11 IG2

GSW2

TC

SIL

15 1E

13 1E

31 1E

32 1E

3 1E

8 1E

3 1L

10 1G

LG

14 5L

5 5K

11 5H

9 5L

ABFS

J32
Junction
Connector

H14
Hybrid Vehicle
Control ECU

WB

TC

7
SIL

11
A/B

BR

14 IG1

4 IG1
G

9 5M

14

8 5M

11

B16
Buckle SW Front RH

14 1L

D1
Data Link Connector 3

7 5M

WB

2 5F

13

Power
Supply
Circuit

20

21

C10
Combination Meter

LA

22

14 B

16 B

15 B

22 B

15 C

DSP

SRS

PBE+

DSP+

16 4C

4 4C

4 4A

15 4H
BR

DBE+

9 IG2

DBE

A17(A), A18(B), A19(C)


Airbag Sensor Assembly

II

BQ

306
2004 PRIUS (EWD555U)

System Outline
The SRS is a protection device for a driver and front passenger which has a supplemental role to the seat belts.
When the power SW is pushed to IG ON position, the current from the IGN fuse flows to TERMINAL (B) 21 of the airbag
sensor assembly.
If an accident occurs while driving, when the frontal impact exceeds set level, the current from the IGN fuse flows to
TERMINALS (B) 5, (B) 8, (B) 4, (B) 1, (A) 5 and (C) 4 of the airbag sensor assembly to the airbag squibs and the
pretensioners to TERMINALS (B) 6, (B) 7, (B) 3, (B) 2, (A) 6 and (C) 3 of the airbag sensor assembly to TERMINAL (B) 25,
(B) 26 or BODY GROUND to GROUND. The flowing current activates the airbag squibs and the pretensioners.
When the side impact exceeds set level, the current from the SRS fuse flows to TERMINALS (A) 1, (C) 8, (A) 4 and (C) 5 of
the airbag sensor assembly to the side airbag squibs and the curtain shield airbag squibs TERMINALS (A) 2, (C) 7, (A) 3
and (C) 6 of the airbag sensor assembly to TERMINAL (B) 25, (B) 26 or BODY GROUND to GROUND, which activates side
airbag squibs and curtain shield airbag squibs.
The airbag stored inside the steering wheel pad is instantaneously expanded to reduce the shock to the driver.
The airbag stored inside the passengers instrument panel expands instantaneously to reduce shock to the front passenger.
Side airbags expand instantaneously to reduce side shock to the driver and front passenger.
The curtain shield airbag can reduce impact on the head of the front and rear passengers and reduce risk of injury.
The pretensioner helps to maximize the seat belt restraint.
: Parts Location
Code
A17

See Page

Code

See Page

Code

See Page

46

C16

50

P22

52

A18

46

C17

50

P23

52

A19

46

C18

50

S17

53

A20

46

D1

47

S18

53

A21

46

F1

44

S19

53

A22

46

F2

44

S20

53

B16

50

H14

47

S21

53

C10

47

J6

48

C15

50

J32

51

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code
1A

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

36

Instrument Panel Wire and Center Connector No.1 (Behind


(
the Combination Meter))

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

1E
1G
1L
1M
4A
4C
4H
5D
5F
5H
5K
5L
5M

307
2004 PRIUS (EWD555U)

SRS
: Connector Joining Wire Harness and Wire Harness
Code
IG1

See Page

Joining Wire Harness and Wire Harness (Connector Location)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

IH1

58

Instrument Panel Wire and Instrument Panel No.1 Wire (Behind the Glove Box)

IJ2

58

Engine Room Main Wire and Instrument Panel Wire (Behind the Glove Box)

BC1

60

Floor Wire and Seat Airbag No.1 Wire (Under the Drivers Seat)

BG1

60

Floor No.2 Wire and Seat Airbag No.2 Wire (Under the Front Passengers Seat)

IG2

: Ground Points
Code

See Page

Ground Points Location

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

BQ

60

Rear Side of Right Quarter Panel

308
2004 PRIUS (EWD555U)

Memo

309
2004 PRIUS (EWD555U)

Horn
From Power Source System (See Page 66)
1

10A
HORN

HORN
Relay

8 3J

7 3J

28 1A

B
J2
Junction
Connector

25 1E

16 5I

C
C
C

2
Horn

C12
Combination SW

HO

310
2004 PRIUS (EWD555U)

B
H9
Horn (High)

H10
Horn (Lo)

16 5B

Service Hints
H9, H10 Horn (Low), (High)
1Ground : Approx. 12 volts with the horn SW on
: Parts Location
Code

See Page

Code

See Page

C12

47

H10

44

H9

44

J2

45

Code

See Page

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

1A

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

1E

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

3J

22

Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

5B
5I

311
2004 PRIUS (EWD555U)

Clock
From Power Source System (See Page 66)
1

7. 5A
ACC

7. 5A
PANEL

15A
DOME

2
9 1M

4 1L

J6
Junction
Connector

13 1A

P
16 5H

3 5G

6 5G

2 5G
R

G
4 5K

GR

12 5H

8 1L

ACC

ILL+

E
C9
Clock

WB

4 5G

WB

6 5L

J24
Junction
Connector

WB

IH

312
2004 PRIUS (EWD555U)

Service Hints
C9 Clock
1Ground : Always approx. 12 volts
4Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
2Ground : Always continuity
: Parts Location
Code

See Page

C9

Code

47

J6

See Page
48

Code
J24

See Page
48

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code
1A
1L
1M

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

5G
5H
5K
5L

: Ground Points
Code
IH

See Page
56

Ground Points Location


Cowl Side Panel LH

313
2004 PRIUS (EWD555U)

Power Outlet
From Power Source System (See Page 66)

15A
PWR OUTLET
FR

15A
PWR OUTLET

3 1N

LG

B A

B A

J20(A), J21(B)
Junction
Connector

GR

2 1K

P5
Power Outlet
Relay

GR

GR

B B

GR

1 IO1

2 IO1

WB

WB

WB

P4
Power Outlet
No. 2

2
P3
Power Outlet
No. 1
WB

A
A

WB

J24
Junction
Connector

IH

314
2004 PRIUS (EWD555U)

Service Hints
P5 Power Outlet Relay
35 : Closed with the power SW at ACC ON or IG ON position
: Parts Location
Code

See Page

Code

See Page

Code

See Page

J20

48

J24

48

P4

49

J21

48

P3

49

P5

49

: Junction Block and Wire Harness Connector


Code
1K
1N

See Page
28

Junction Block and Wire Harness (Connector Location)


Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

: Connector Joining Wire Harness and Wire Harness


Code
IO1

See Page
58

Joining Wire Harness and Wire Harness (Connector Location)


Instrument Panel Wire and Instrument Panel No.4 Wire (Front Console Box LH)

: Ground Points
Code
IH

See Page
56

Ground Points Location


Cowl Side Panel LH

315
2004 PRIUS (EWD555U)

Remote Control Mirror


From Power Source System (See Page 66)

7. 5A
ACC

4 1L

12 5H

R21
Remote Control Mirror SW

Operation SW

Right
/Down

Left
/Up

Select SW

Down

Up

IE1

HL
P

RH

LH

HR

VL

RH
VR

M+

WB

LH

Right

Left

9 5N

R
Y

IE1

IE1

IE1

5 5N
A

2
5I

J27
Junction
Connector

IL1

IL1

MH

MV

M+

MH

MV

M+

WB
5 IE2

WB

IL1

11

IE1

4 5N

R19
Remote Control Mirror LH

R20
Remote Control Mirror RH

WB

IH

316
2004 PRIUS (EWD555U)

J24
Junction
Connector

Service Hints
R21 Remote Control Mirror SW
86 : Continuity with the operation SW at DOWN or RIGHT position
67 : Continuity with the operation SW at UP or LEFT position
8Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
7Ground : Always continuity
: Parts Location
Code

See Page

Code

See Page

J24

48

R19

52

J27

51

R20

52

Code
R21

See Page
52

: Junction Block and Wire Harness Connector


Code
1L

See Page

Junction Block and Wire Harness (Connector Location)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

5H
5I
5N

: Connector Joining Wire Harness and Wire Harness


Code
IE1
IE2
IL1

See Page

Joining Wire Harness and Wire Harness (Connector Location)

56

Front Door LH Wire and Instrument Panel Wire (Left Kick Panel)

58

Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)

: Ground Points
Code
IH

See Page
56

Ground Points Location


Cowl Side Panel LH

317
2004 PRIUS (EWD555U)

Rear Window Defogger and Mirror Heater


From Power Source System (See Page 66)

From Power Source System (See Page 66)

10A
A/C (HTR)

15A
DOME

1
1M

J6
Junction
Connector

B
16 5L
16 4L

11 4D

10 1K

GR

GR

24

7 4L

2 4D

4I

10 5L

8 5J

9 5J

B
II1

19

18

MPX1

MPX2

11 B

5 B

MPX2+

MPX+
M13
MultiDisplay

T4
Transmission Control ECU

TX1

5
W

TX1+

BR

13 5J

6 5E

7 5E

4 5C

6 5C

7 5C

3 IG2
P

4 IG1

IG

3 B

25

GR

14

BEAN IC

II1

GR

Rear DEF

8
Power
Supply
Circuit

8 5K
14 4I

GR

9 1G

22

MPX1
17

16
(* 1)

24

8 5C

8 5G

13 5G

13 5D

GR

4 4C

GR

Y
21

B
MPX2

MPX2

B 5(A)
Body ECU

MPX1
31

15 A

GR

2 IG1

MPX1

GR

11 IG2

17

GR

9 IG2

8 1L

(* 2)

MPX2

A 7(A), A 8(B)
A/C Control Assembly

32

T5
Transponder Key
Computer

13 1A

S11
Smart Key ECU

7 5D

(*1)

11 5D

C10
Combination Meter

11 4F

2 4C

16 5H

12

21

MPD2

GTX+

GTX

15 4H
MPX2

MPD1

BR

MPX1

II

P6
Power Source Control ECU

318
2004 PRIUS (EWD555U)

G1
Gateway ECU

IJ

10

AC1

Rear DEF

14 5B

4 5B

EAC

A
10
A

IH

2004 PRIUS (EWD555U)

13 5K
1

3 5J

IL2

2 BK1

BL
1 A

N7
Noise Filter
(Rear Window Defogger)

IL1

RrDEF
A
B

1
R20
Mirror Heater RH

N6
Noise Filter
(Rear Window Defogger)

1 A

2 BH2

1 B

1 B

R15(A), R16(B)
Rear Window Defogger

IE2
2

J26
Junction
Connector

2 5N

WB

16 5J
V

R13(A), R14(B)
Rear Window Defogger

15 5J
5
V

DEF Relay

1 5K

WB

SGST
WB

WB

15 A
1

WB

SW1
R19
Mirror Heater LH

40A DEF

10A GAUGE

15A M/HTR

15A ECUB

WB

2 A
IE1

J25
Junction
Connector

A 7(A), A 8(B)
A/C Control Assembly

WB

A
J27
Junction
Connector

1 5J
WB

2 5K

WB

GND
3 5N

WB

1 B
2

J24
Junction
Connector

12 B
1

WB

WB

+B
2 1J

WB

3 5K
12 1N

C12
Combination SW

5
M12
Mirror Heater Relay

BR

2 1M

6 B
WB

D
J19
Junction
Connector

D
10 1N

5 1K

WB

From Power Source System (See Page 66)


* 1 : w/ Smart Entry System
* 2 : w/o Smart Entry System

1 BH2

1 ID1

1 BK1

B1

BO

319

Rear Window Defogger and Mirror Heater


System Outline
When power SW is at IG ON position, turning ON rear DEF SW on the steering wheel sends signal to A/C control assembly.
Then A/C control assembly flows electricity in TERMINAL Rr DEF, which activates DEF relay and mirror heater relay. As a
result, rear DEF SW and mirror heater is turned on.
Turning ON rear DEF SW of multidisplay sends signal to A/C control assembly. Then the same action follows as above.
During rear window defogger and mirror heater in operation, signal is input in combination meter, lighting rear DEF indicator
in combination meter.
Service Hints
R13 (A), R15 (A) Rear Window Defogger
1Ground : Approx. 12 volts with the push start SW at IG ON position and rear window defogger SW on
R19, R20 Mirror Heater LH, RH
2Ground : Approx. 12 volts with the push start SW at IG ON position and rear window defogger SW on
: Parts Location
Code

See Page

Code

See Page

Code

See Page

A7

46

J25

48

R14

52

A8

46

J26

51

R15

52

B5

46

J27

51

R16

52

C10

47

M12

48

R19

52

C12

47

M13

48

R20

52

G1

47

N6

52

S11

49

J6

48

N7

52

T4

49

J19

48

P6

49

T5

49

J24

48

R13

52

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

320
2004 PRIUS (EWD555U)

: Junction Block and Wire Harness Connector


Code
1A

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

1G
1J
1K
1L
1M
1N
4C
4D
4F
4H
4I
4L
5B
5C
5D
5E
5G
5H
5J
5K
5L
5N

: Connector Joining Wire Harness and Wire Harness


Code
ID1

See Page

Joining Wire Harness and Wire Harness (Connector Location)

56

Instrument Panel Wire and Floor Wire (Left Kick Panel)

56

Front Door LH Wire and Instrument Panel Wire (Left Kick Panel)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

58

Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)

BH2

62

Back Door No.1 Wire and Floor Wire (Rear Side of Roof Panel)

BK1

62

Back Door No.1 Wire and Back Door No.2 Wire (Rear Side of Roof Panel)

IE1
IE2
IG1
IG2
II1
IL1
IL2

: Ground Points
Code

See Page

Ground Points Location

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

IJ

56

Instrument Panel Brace RH

BL

60

Rear Side of Left Quarter Panel

BO

60

Center of the Back Door Panel

: Splice Points
Code
B1

See Page
62

Wire Harness with Splice Points

Code

See Page

Wire Harness with Splice Points

Back Door No.2 Wire

321
2004 PRIUS (EWD555U)

Automatic GlareResistant EC Mirror


From Power Source System (See Page 66)
1

15A
DOME

7. 5A
ECUIG

2
7 1L

J6
Junction
Connector

8 1L

8 5L

7 5I
B

10 5I

1 IB1

2 IB1
B

7 5L

16 5H

15 5H

13 1A

10

+B

IG

E
G3
Inner Mirror

WB

WB

11 IB1

4 5I

WB

6 5L

J24
Junction Connector

WB

IH

322
2004 PRIUS (EWD555U)

Service Hints
G3 Inner Mirror
10Ground : Always approx. 12 volts
8Ground : Always continuity
6Ground : Approx. 12 volts with the power SW at IG ON position
: Parts Location
Code

See Page

G3

Code

51

J6

See Page
48

Code
J24

See Page
48

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

1A

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

1L

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

5H
5I
5L

: Connector Joining Wire Harness and Wire Harness


Code
IB1

See Page
56

Joining Wire Harness and Wire Harness (Connector Location)


Roof Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

: Ground Points
Code
IH

See Page
56

Ground Points Location


Cowl Side Panel LH

323
2004 PRIUS (EWD555U)

Garage Door Opener


From Power Source System (See Page 66)
1

15A
DOME

7. 5A
ECUIG

2
7 1L

J6
Junction
Connector

8 1L

8 5L

7 5I
B

10 5I

1 IB1

2 IB1
B

7 5L

16 5H

15 5H

13 1A

10

+B

IG

E
G3
Garage Door Opener

WB

WB

11 IB1

4 5I

WB

6 5L

J24
Junction
Connector

WB

IH

324
2004 PRIUS (EWD555U)

Service Hints
G3 Garage Door Opener
10Ground : Always approx. 12 volts
8Ground : Always continuity
6Ground : Approx. 12 volts with the power SW at IG ON position
: Parts Location
Code

See Page

G3

Code

51

J6

See Page
48

Code
J24

See Page
48

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code

See Page

Junction Block and Wire Harness (Connector Location)

1A

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

1L

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

5H
5I
5L

: Connector Joining Wire Harness and Wire Harness


Code
IB1

See Page
56

Joining Wire Harness and Wire Harness (Connector Location)


Roof Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

: Ground Points
Code
IH

See Page
56

Ground Points Location


Cowl Side Panel LH

325
2004 PRIUS (EWD555U)

MultiDisplay and Audio System with Separate Amplifier


From Power Source System (See Page 66)
R

(*3)

14 5N

8 1L

(*3)

B11
Battery ECU

16 5H
V

E
V

2 5E

(* 3)

(* 3)

13 1A

E
13 IG1
P

J10
Junction
Connector

19 1A

(* 3)

(* 3)

1 1M

V(* 3)

15A
DOME

16 5L

R(* 3)

10A
GAUGE

J6
Junction
Connector

22

IJ3

15 4C
R

13 ID4

5 ID4

4 ID4

(*5)

CANH
18

8 3H

(* 3)

23

(* 3)

22

(* 3)

7 3H

IA3

(* 3)

14

7 5K
A

CANL
19

(* 3)

11 IG2

(* 5)

BK/UP LP
Relay

9 IG2

(* 3)

15 4I

J10
Junction
Connector

L
7 5D

12 5E

(*3)

11 5D

6 3H

C10
Combination
Meter

(* 5)

J15
Junction
Connector

21

(VFD)
Power
Supply
Circuit

(* 5)

8 1G

14

25

24

13

BR

BR

GR

12 IG2

13 IG2

10 IG2

8 IG2

9 IG1

14 IG2

1 5D

5 5D

6 5D

6 IM1

5 IM1

1 IM1

8 IM1

4 IG1

12 5D

A
W
BR

15 4H

J16
Junction
Connector

4 4C
14 5K

15 5K

BR

13 5I

12 5I

9 5K

WB

2 5D

11 5E

20

12

31

15
B

BEAN IC

(*3)

8 1F

J24
Junction
Connector
BR

Temp. Sensor

WB

BRR

2
Fuel Sender

GR

BR

R
8
F14
Fuel Sender

L
4

LY

BR
6

LR

B
5
Y

II

IH

326
2004 PRIUS (EWD555U)

WB

R(* 3)

R(*3)

V(* 3)

V(* 3)

BR

CA1L

17

18

CA1H
3 EB1

A6
Ambient
Temp. Sensor

G1
Gateway ECU

31 C

30 C

GR

GR

II1

J17
Junction
Connector

T4
Transmission Control ECU

A
(*5)

CANL

E 4(A), E 6(C), E 7(D)


Engine Control Module

BR

CANH

CANL

E2

CANH

28 A

TAM

19
MPX1

CANH

21 D

CANL

2
H14
Hybrid Vehicle
Control ECU

P8
Power Steering ECU

A
(*5)

MPX2
18
B

7 4I

A
9

II1

31
W

MPX2

J18
Junction Connector

32
B

2 4D

GR

WB

14 4I

(* 1)

J15
Junction Connector

(* 2)

MPX1

T5
Transponder Key Computer

S11
Smart Key ECU

GR
B

(*1)

(* 5)

(* 5)

7 4L
A

*
*
*
*

16 4L

1 : w/ Smart Entry System


2 : w/o Smart Entry System
3 : w/ Navigation System
5 : Shielded

16
MPX2
2 4C

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

22 B

RR

22 D

32 A

22 A

35 B

27 B

31 C

23 C

J25
Junction
Connector

A
2 IG1
11 4D

WB

28 D

RR+
W

RL

RL+
W

FR

FR+

FL
G

16 4I

FL+

SP1

17
B

IA3

MPX1
W

11 4F

9 4C
BR
ABS Speed Sensors
B
GR
WB

B
GR

327
2004 PRIUS (EWD555U)

MultiDisplay and Audio System with Separate Amplifier

R(* 3)

R(*3)

V(* 3)

V(* 3)

From Power Source System (See Page 66)


G1
Gateway ECU

MPD2

MPD1

21

8 5C

6 5C

7 5C

7 1L

7. 5A
ACC

6 1L

SB

4 5C

7. 5A
ECUIG

15A
ECUB

5 1K

GR

GTX

GR

12

GTX+

14 5H

MPX1

10 5E

E A

GR

5 A

25 A

12 A

10 A

11 A

TX1+

TC

SPD

TX1

+B1

PKB

DR
17 A

IG

SGND

16 A

3 B

4 1G

7 5M

15 5L

22 1A

BR

1 5E

(* 3)

13 5E

GR

13 5D

8 5K

9 1G
3 IG2
17
W

MPX1

GR

13

J9
Junction
Connector

HSD1
16 C

B 5(A), B 7(C)
Body ECU

(* 3)

4 A

7 A

B
R

TC

GR

BR

13 4H

(* 3)

D1
Data Link
Connector 3

P2
Parking Brake SW

1 4F

A GR

B
13 5G

MPX2

A GR

M13(A), M14(B)
MultiDisplay

GR

8 5J

15 A

A GR
E A

GR

11

A
10 5K

J19
Junction
Connector

MPX2

9 5E

J20(A)
Junction
Connector

24

13 5L
D
Y

7 5E

P6
Power Source Control ECU

MPX2+

A8
A/C Control Assembly

3
MPX+

6 5E

8 5G

13 5J

J19
Junction
Connector

15 5H
D

II

328
2004 PRIUS (EWD555U)

ACC

13
1A

3
1M

SB

SB

J19
Junction
Connector

R(* 3)
V(* 3)

B
B
B

GR

SB

(* 3)

(* 3)

(* 3)

GR

* 3 : w/ Navigation System
* 5 : Shielded

14 A

5 A

REV

SPD

N 2(A), N 3(B), N 4(C)


Navigation ECU

9 A
+B

ACC

MIC+

18 A

MIC

3 C

VG

5 C

6 B

2 B

7 B

3 B

SYNC
8 B

VR

VO1

1 B

13 A

VO1+
12 A

22 B

(* 3)

20 B

(* 3)

(* 5)

(* 3)

26 B

25 B

(* 3)

24 B

(* 3)

28 B

(* 3)

(* 3)

(* 5)

18 B

(* 3)

17 B

GR

(* 3)

(* 5)

GR

GR
(* 3)

SGND

MACC

19 B

MCO+

MCO

MIN+

27 B
SYNC

MIN

4 B

23 B
VR

SLD

IVO

21 B
IVO+

GND1

5 B

3 A

M13(A), M14(B)
MultiDisplay

(*3)

IB1

IB1

ACC

MI1+

MIC

O3
Overhead J/B

D A

D A

D A

E B

E B

E B

J20(A), J21(B)
Junction
Connector

R
10

(*3)

(*5)

9 IB1

(*3)

(*3)

(*5)

BR
BR

IB1

(*3)

(*3)

BR

6 B

VG

BR

BR
WB(* 3)
WB(* 3)

II

329
2004 PRIUS (EWD555U)

MultiDisplay and Audio System with Separate Amplifier

SB

SB

GR

GR

GR

GR

N 2(A), N 3(B), N 4(C)


Navigation ECU

AUI+

MUT2

15 A
(* 3)

1 A
(* 3)

AUI
10 A

(* 3)

AUO
11 A

(* 3)

AUO+
2 A

(* 3)

WB

GND1
17 A

(* 3)

SNSE
7 C

WB

TX+
5 B

(* 3)

TX
10 B

P(* 3)

(* 3)

(* 3)

W(* 3)

V(* 3)

V(* 3)
P(* 3)
TX

TX+

18 A

TX2+

19 A

TX2

13 B
M13(A), M14(B)
MultiDisplay

14 B

P
W

BR

BR

WB(*3)
WB(*3)

330
2004 PRIUS (EWD555U)

SB

SB
GR
From Power Source System (See Page 66)
1

C8
Center Speaker

GR
30A
AMP

10

J20(A), J21(B)
Junction
Connector

A B

2
IA1

ACC

SB

S14(A), S15(B)
Stereo Component Amplifier

12 B

1 A

10 A

+B

NMU

WF2+

WF2

WF1+

WF1

RL+

20 A

RL

4 A

RR+

13 A

RR

5 A

14 A

W(*3)

9 A

19 A

CTR

8 A

12 A

CTR+

+B2

21 B

3 A

C A

SB

GR

C A

* 3 : w/ Navigation System
* 4 : w/o Navigation System

GR

P(* 3)

1 ID4

2 ID4

13 IM2

12 IM2

10 BB1

11 BB1

10 BJ1

11 BJ1

LG

(* 4)

(* 4)

V(* 3)

F12
Front Door Speaker LH

F13
Front Door Speaker RH

R11
Rear Door Speaker LH

B
1

IL2

T9
Tweeter Rear RH

IL2

IE2

LG

IE2

4
T8
Tweeter Rear LH

P(* 3)

V(* 3)

R12
Rear Door Speaker RH

BR

BR

331
2004 PRIUS (EWD555U)

MultiDisplay and Audio System with Separate Amplifier

SB
GR

T7
Tweeter Front RH
4

T6
Tweeter Front LH

P
1 IE2

IE2

7 A

18 A

6 A

17 A

TX

TX+

MUTE

SLD

L+

R+

3 B

4 B

5 B

L
2 B

6 B

1 B

8 B

(* 5)

7 B

WB

GND2
15 A

WB

GND
16 A

FL

15 A

5 A

7 A

10 A

19 A

9 A

18 A

8 A

TX

TX+

MUTE

SLD

L+

R+

SB

FL+

FR

FR+

S14(A), S15(B)
Stereo Component Amplifier

GR

IL2

IL2

LG

LG

* 5 : Shielded

11 A

1 A

ACC

R 5(B), R 6(A)
Radio and Player
GND

SW2

ANT
13 A

8 B

6 B

SW1
7 B
B

BR

GND
20 A

A A

TX
10 B

A A

J20(A), J21(B)
Junction Connector

BR

TX+
9 B

3 5E

5 5E

4 5E
1
A23
Antenna
Amplifier

3 5B

2 5B

WB

1 5B
P

C B

4
AU1

5
EAU

AU2

P
W

Seek+

MODE

Seek

BR

BR

Volume+

Volume

II

332
2004 PRIUS (EWD555U)

C12
Combination SW

Service Hints
R6 (A) Radio and Player
(A)11Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
(A) 1Ground : Always approx. 12 volts
(A)20Ground : Always continuity
S14 (A), S15 (B) Stereo Component Amplifier
(B)12Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
(A) 1, (A) 10Ground : Always approx. 12 volts
(A)15, (A) 16Ground: Always continuity
N2 (A), N4 (C) Navigation ECU
(A)18Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
(A) 9Ground : Always approx. 12 volts
(A) 17, (C) 7Ground : Always continuity
M13 (A), M14 (B) MultiDisplay
(A)12Ground : Always approx. 12 volts
(A)10Ground : Approx. 12 volts with the power SW at IG ON position
(A)11Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
(A) 3, (B) 3Ground : Always continuity
: Parts Location
Code

See Page

Code

See Page

Code

See Page

A6

44

J9

48

A8

46

J10

48

R5

P8
B

49
49

A23

46

J15

48

R6

49

B5

46

J16

48

R11

B7

46

J17

48

R12

52

B11

50

J18

48

S7

49

C8

47

J19

48

S8

49

C10

47

J20

48

S9

49

C12

47

J21

48

S10

49

D1

47

J24

48

J25

48

S14

49

S15

49

52

S11

49

E4

47

E6

47

M13

48

E7

47

M14

48

T4

49

F12

51

N2

48

T5

49

F13

51

N3

48

T6

53

F14

51

N4

48

T7

53

G1

47

O3

52

T8

53

H14

47

P2

49

T9

53

J6

48

P6

49

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

333
2004 PRIUS (EWD555U)

MultiDisplay and Audio System with Separate Amplifier


: Junction Block and Wire Harness Connector
Code
1A

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower


(
Finish Panel))

22

Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

1F
1G
1K
1L
1M
3H
4C
4D
4F
4H
4I
4L
5B
5C
5D
5E
5G
5H
5I
5J
5K
5L
5M
5N

: Connector Joining Wire Harness and Wire Harness


Code
EB1
IA1
IA3

See Page

Joining Wire Harness and Wire Harness (Connector Location)

54

Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

IB1

56

Roof Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

ID4

56

Instrument Panel Wire and Floor Wire (Left Kick Panel)

IE2

56

Front Door LH Wire and Instrument Panel Wire (Left Kick Panel)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

II1

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

IJ3

58

Engine Room Main Wire and Instrument Panel Wire (Behind the Glove Box)

IL2

58

Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)

58

Instrument Panel Wire and Floor No.2


No 2 Wire (Right Kick Panel)

BB1

60

Rear Door No.2 Wire and Floor Wire (Left Center Pillar)

BJ1

62

Rear Door No.1 Wire and Floor No.2 Wire (Right Center Pillar)

IG1
IG2

IM1
IM2

: Ground Points
Code

See Page

Ground Points Location

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

334
2004 PRIUS (EWD555U)

Memo

335
2004 PRIUS (EWD555U)

MultiDisplay and Audio System with Builtin Amplifier


From Power Source System (See Page 66)

15A
DOME

J6
Junction
Connector

10A
GAUGE

2
1 1M

B11
Battery ECU

13 1A
CANL

CANH

19

18

B
B

GR

13

2 5D

1 5D

5 5D

6 5D

9 IG1

14 IG2

4 4C

A
15 4H

W
BR

J24
Junction
Connector
BR
B
GR

WB

Temp. Sensor
F14
Fuel Sender

J16
Junction
Connector

BR

LY

LR

BR

8 IM1

BRR

1 IM1

5 IM1

6 IM1

Fuel Sender

14 5K

BR

15 5K

13 5I

WB

12 5D

12 5I

BR

9 5K
4 IG1
G

R
8 IG2
R

10 IG2

24

13 IG2

25

12 IG2

14

20

BR

12

31

4 ID4

8 1F
15

8 1G

ID4

C10
Combination Meter

BEAN IC

(Shielded)

(VFD)
Power
Supply
Circuit

21

13 ID4

J15
Junction
Connector

22

7 5K

(Shielded)

C10
Combination Meter

9 IG2

11 IG2

12 5E

(Shielded)

11 5D

7 5D

16 5H

16 5L

(Shielded)

8 1L

II

IH

336
2004 PRIUS (EWD555U)

WB

V
G1
Gateway ECU

CANL

CANH

CANL

31 C

BR
E2

30 C

II1

T4
Transmission Control ECU

CANH

28 A

TAM

18

GR

CANH

21 D

E 4(A), E 6(C), E 7(D)


Engine Control
Module

CANL

H14
Hybrid Vehicle
Control ECU

P8
Power Steering ECU

CA1L

17

CA1H

3 EB1
2

GR

BR

A6
Ambient Temp.
Sensor

(Shielded)

A
19

J17
Junction
Connector

MPX1

MPX2
A

(Shielded)

18

7 4I

II1

31
W

* 1 : w/ Smart Entry System


* 2 : w/o Smart Entry System

14 4I

2 4D

GR

MPX2
32
(* 1)

J18
Junction Connector

(*2)

WB

B
B

MPX1
J15
Junction
Connector

T5
Transponder Key Computer

S11
Smart Key ECU

GR

7 4L

(* 1)

A
B

(Shielded)

(Shielded)

16
MPX2

B
16 4L
W

MPX1
V

IA3

22 B

27 B

RR+
31 C

RR

11 4D

23 C
2 IG1

35 B

RL

22 A

RL+

32 A

FR

22 D

FR+

28 D
16 4I

FL

FL+

SP1

J25
Junction
Connector

2 4C
A

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

17

WB

11 4F

ABS Speed Sensors

9 4C
BR
B
GR
WB

B
GR

337
2004 PRIUS (EWD555U)

MultiDisplay and Audio System with Builtin Amplifier

From Power Source System (See Page 66)


G1
Gateway ECU

21

15A
ECUB

GR

4 5C

8 5C

6 5C

7 5C

7 1L

14 5H

7 5E

9 5E

13 5L

6 5E

J20
Junction
Connector

GR

25

12

10

11

TX1

+B1

GND1

TX2

TX2+

16

19

18

PKB

ACC

DR
17

IG

BR

M13
MultiDisplay

TC
7

SPD

GR

13 5G

8 5J

TX1+

GR

MPX1

11

10 5E

MPX2

10 5K

P6
Power Source Control ECU

24

GR

MPX2+

A8
A/C Control Assembly

3
MPX+

6 1L

8 5G

J19
Junction
Connector
13 5J

7. 5A
ACC

15 5H

GR

5 1K

7. 5A
ECUIG

SB

GTX

J19
Junction
Connector

12

GTX+

SB

MPD1

MPD2

13 5E

1 5E

4 1G

7 5M

15 5L

22 1A

GR

13 5D

8 5K

3 IG2
P
W

GR

9 1G

15 4F

TC

D1
Data Link
Connector 3

B
GR

338
2004 PRIUS (EWD555U)

BR
P2
Parking Brake SW

16 C

15 A

HSD1

13
MPX2

MPX1

J9
Junction
Connector

B 5(A), B 7(C)
Body ECU

13 4H
17

Volume

Volume+

Seek

MODE

C12
Combination SW

Seek+

13 1A
AU1

EAU

AU2

1 5B

3 5B

2 5B

J19
Junction
Connector

3 1M

GR

A23
Antenna
Amplifier

B
3 5E

5 5E

4 5E

O
8 A

V
2 IE2

FR

1 A

5 A

IE2

IL2

IL2

RL

RL+

6 B

2 B

RR+

RR

1 B

3 B

FR+

2 A

ANT+

SW2

FL+

6 A

BR

8 C

GND

FL

7 A

6 C

GND

TX1
10 C

7 C
SW1

LG

TX1+

+B

ACC

9 C

R 3(A), R 4(B), R 5(C)


Radio and Player

4 A

3 A

SB

2 ID4

1 ID4

13 IM2

12 IM2

BR

II

F12
Front Door
Speaker LH

F13
Front Door
Speaker RH

10 BB1

10 BJ1

11 BJ1

R11
Rear Door
Speaker LH

11 BB1

LG
1

Y
3

L
2

LG
4

T7
Tweeter Front RH

J20
Junction
Connector

D
BR

T6
Tweeter Front LH

R12
Rear Door
Speaker RH

339
2004 PRIUS (EWD555U)

MultiDisplay and Audio System with Builtin Amplifier


Service Hints
R3 (A) Radio and Player
(A) 3Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
(A) 4Ground : Always approx. 12 volts
(A) 7Ground : Always continuity
M13 MultiDisplay
12Ground : Always approx. 12 volts
10Ground : Approx. 12 volts with the power SW at IG ON position
11Ground : Approx. 12 volts with the power SW at ACC ON or IG ON position
3Ground : Always continuity
: Parts Location
Code

See Page

Code

See Page

Code

See Page

A6

44

G1

47

A8

46

H14

47

R3

49

A23

46

J6

48

R4

49

R5

49

B5

46

J9

48

B7

46

J15

48

P8

49

R11

52

B11

50

J16

48

C10

47

J17

48

S7

R12
A

52
49

C12

47

J18

48

S8

49

D1

47

J19

48

S9

49

S10

49

E4

47

J20

48

E6

47

J24

48

S11

49

E7

47

J25

48

T4

49

F12

51

M13

48

T5

49

F13

51

P2

49

T6

53

F14

51

P6

49

T7

53

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

340
2004 PRIUS (EWD555U)

: Junction Block and Wire Harness Connector


Code
1A

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower


(
Finish Panel))

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

1F
1G
1K
1L
1M
4C
4D
4F
4H
4I
4L
5B
5C
5D
5E
5G
5H
5I
5J
5K
5L
5M

: Connector Joining Wire Harness and Wire Harness


Code

See Page

Joining Wire Harness and Wire Harness (Connector Location)

EB1

54

Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)

IA3

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

ID4

56

Instrument Panel Wire and Floor Wire (Left Kick Panel)

IE2

56

Front Door LH Wire and Instrument Panel Wire (Left Kick Panel)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

II1

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

IL2

58

Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)

58

Instrument Panel Wire and Floor No.2


No 2 Wire (Right Kick Panel)

BB1

60

Rear Door No.2 Wire and Floor Wire (Left Center Pillar)

BJ1

62

Rear Door No.1 Wire and Floor No.2 Wire (Right Center Pillar)

IG1
IG2

IM1
IM2

: Ground Points
Code

See Page

Ground Points Location

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

341
2004 PRIUS (EWD555U)

Combination Meter
From Power Source System (See Page 66)

10A
GAUGE

15A
DOME
P

16 5L

16 5H

8 1L

7 5D

11 5D

13 1A

1 1M

11 IG2

9 IG2

J6
Junction
Connector

(VFD)

CRUISE

Inlet Air

Power
Supply
Circuit
Buzzer

V
9 IG1
BR

14 IG2
W

13

9 4C
7 5K

8 1G

8 1F

9 5K 12 5D

16 4I

7
IA3

12 5E

7 5N

11 5E

5 5G

V
9 5F

S 7(A), S 8(B), S 9(C), S10(D)


Skid Control ECU

22 B

RR

22 A

35 B

27 B

31 C

23 C
B

RR+
W

RL

32 A

RL+
W

22 D

FR

28 D

FR+

FL

Power Source
Control ECU

Navigation ECU

Headlight Beam Level


Control ECU

MultiDisplay

Hybrid Vehicle
Control ECU

SP1
FL+

ABS Speed Sensors

342
2004 PRIUS (EWD555U)

Head (* 3)
Tail (*4)

C10
Combination Meter

Front DEF

21

Rear DEF

22

A/C AUTO

* 3 : USA
* 4 : Canada

LG

Smart Entry

23
P

BK/UP LP Relay

Front Passenger
Seat Belt
Warning Light

GR

Buckle SW Front
RH

Buckle SW Front
LH

Rheostat

4 4A
B

14 5K
R

15 5K

6 IM1

5 IM1

1 IM1

8 IM1

14 1L

13 5I

12 5I

16 4C

6 5D

BR

5 5D

BR

1 5D

2 5D

30

14 IG1

8 IG2

10 IG2

13 IG2

12 IG2

11

VSC

MAINT REQD

Master

29

SB

Brake Control

ABS

SRS

28

20

12

BR

31

15

Slip

Ice Road
Condition

C10
Combination Meter

10 1G

BRR

LR

LY

9
5L

11

Temp. Sensor

F14
Fuel Sender

Fuel Sender

9
5M

A/B

D1
Data Link
Connector 3

343
2004 PRIUS (EWD555U)

8 4C
6 4C
5 4C
4 4C

14 4A

16 4A

15 4A

15 4H

SB

BR

ODO

TC
2
14

BR

8 IG1
6 IG1
5 IG1
4 IG1

H11
ODO/TRIP SW

II

344

2004 PRIUS (EWD555U)


GR

S11
Smart Key ECU

26

(* 1)

19

MPX1

MPX2

MPX2

31

MPX1

BEAN
IC
7 4L

7 4I

II1

18

II1

(*2)

(* 1)

18

GR

19

15 1F

T4
Transmission Control ECU

GR

C10
Combination Meter

7 IG1

2 IG1
Y

3 IG2
R

7 4C

Malfunction
Indicator Lamp

Turn RH

Turn LH

Security

GR

Flasher Relay

Body ECU

7. 5A IGN

4 4G

Beam

24

Door

25

Engine Control Module

GY

10

Headlight Beam Level


Control ECU

Brake

Seat Belt

Combination Meter

From Power Source System


(See Page 66)

2 4C

16 4L

32

* 1 : w/ Smart Entry System


* 2 : w/o Smart Entry System

A6
Ambient Temp.
Sensor

BR
1

3 EB1

21 D

28 A

TAM

30 C

CANL

31 C

CANH

CANL

CANH

E2

E 4(A), E 6(C), E 7(D)


Engine Control Module

BR

H14
Hybrid Vehicle
Control ECU

MPX1

MPX2

B 5(A)
Body ECU

15 A

17

GR

(Shielded)

9 1G

11 4D

8 5J

13 5G

GR
MPX2

TXI

2 4D

13 5J

8 5G

6 5E

7 5E

14 4I

4 5C

8 5C

6 5C

7 5C

GR

TXI+

24

A
(Shielded)

7
MPX1

J18
Junction Connector

GR

WB

MPX+

M13
MultiDisplay

MPX2
16

11
MPX2+

P6
Power Source Control ECU

MPX1

A8
A/C Control Assembly

17

T5
Transponder Key Computer

GR

J17
Junction Connector

13 5D

J25
Junction Connector

8 5K

(Shielded)

11 4F

21

17

18

GTX+

GTX

CA1H

WB

B
B

GR

B
12
MPD2

3
MPD1

G1
Gateway ECU

CA1L

IH

345
2004 PRIUS (EWD555U)

Combination Meter
Service Hints
C10 Combination Meter
22Ground : Approx. 12 volts with the power SW at IG ON position
21Ground : Always approx. 12 volts
14Ground : Always continuity
: Parts Location
Code

See Page

A6

44

Code

See Page

Code

See Page

G1

47

S7

46

H11

47

46

H14

47

C10

47

J6

48

D1

47

J17

48

S11

49

J18

48

T4

49

T5

49

A8
B5

E4

47

E6

47

J25

48

E7

47

M13

48

51

P6

49

F14

49

S8

49

S9

49

S10

49

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code
1A

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

1F
1G
1L
1M
4A
4C
4D
4F
4G
4H
4I
4L
5C
5D
5E
5F
5G
5H
5I
5J
5K
5L
5M
5N

346
2004 PRIUS (EWD555U)

: Connector Joining Wire Harness and Wire Harness


Code

See Page

Joining Wire Harness and Wire Harness (Connector Location)

EB1

54

Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)

IA3

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

II1

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

IM1

58

Instrument Panel Wire and Floor No.2 Wire (Right Kick Panel)

IG1
IG2

: Ground Points
Code

See Page

Ground Points Location

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

347
2004 PRIUS (EWD555U)

Radiator Fan and Condenser Fan


From Power Source System (See Page 66)
1

30A
RDI

7. 5A
ECUIG

30A
CDS FAN

2
3
W

24 1A
B

2 3B

B
B

J4
Junction Connector

2 3G

FAN NO. 3
Relay

3
L

LG

L
B

J9
Junction Connector

J10
Junction Connector

J2
Junction
Connector

LG

3 3G

FAN NO. 2
Relay
2

4 3G

FAN NO. 1
Relay

WB

1 3G

1
2

3 IA2

3 5H
2

2 5H

5 5J
4 5J

15
CF

WB

RF

WB

WB

14

A8
A/C Control Assembly

LG
WB

W4
Water Temp. SW

LG

LG

IA2

P1
Pressure SW

R1
Radiator Fan Motor

A1
A/C Condenser Fan Motor

LG

E1

EE

EF

348
2004 PRIUS (EWD555U)

WB

WB

LG

EA

J18
Junction Connector

B
J17
Junction
Connector

LG

CANL

CANL

B
8
CANH

WB

FAN
8 D

30 C

H14
Hybrid Vehicle Control ECU

CANH

E 6(C), E 7(D)
Engine Control Module

31 C

(Shielded)

(Shielded)

WB

LG

J25
Junction
Connector

IH

349
2004 PRIUS (EWD555U)

Radiator Fan and Condenser Fan


System Outline
The radiator fan motor and A/C condenser fan motor operate according to the water temp. SW (Inverter), A/C single
pressure SW, engine coolant temp. and the A/C system condition. The FAN NO.1 relay, FAN NO.2 relay, FAN NO.3 relay are
turned on/off, to operate the fan motors at low speed (In series), or high speed (In parallel).
1. Low Speed operation
When the water temp. SW (Inverter) is on and/or A/C control assembly is in operation, the radiator fan motor and A/C
condenser fan motor operate at low speed.
2. High Speed Operation
When the pressure SW (Single) is on, engine control module and/or A/C control assembly, the radiator fan motor operate
and A/C condenser fan motor operates at high speed.
Service Hints
P1 Pressure SW
32 : Close above approx. 1520 kpa (15.5 kgf/cm2. 220 psi)
Open below approx. 1230 kpa (12.5 kgf/cm2. 178 psi)
: Parts Location
Code

See Page

A1
A8

Code

See Page

Code

See Page

44

J2

45

J18

48

46

J4

45

J25

48

E6

47

J9

48

P1

45

E7

47

J10

48

R1

45

47

J17

48

W4

45

H14

: Relay Blocks
Code
3

See Page
22

Relay Blocks (Relay Block Location)


Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code
1A
3B
3G
5H
5J

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

22

Engine Room Main Wire and Engine Room J/B (Engine Compartment Left)

40

Instrument Panel Wire and Center Connector No.2


No 2 (Instrument Panel Brace RH)

: Connector Joining Wire Harness and Wire Harness


Code
IA2

See Page
56

Joining Wire Harness and Wire Harness (Connector Location)


Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

: Ground Points
Code
EA
EE
EF
IH

See Page

Ground Points Location

54

Right Side of the Fender Apron

54

Left Side of the Suspension Tower

56

Cowl Side Panel LH

: Splice Points
Code
E1

See Page
54

Wire Harness with Splice Points

Code

Engine Room Main Wire

350
2004 PRIUS (EWD555U)

See Page

Wire Harness with Splice Points

Memo

351
2004 PRIUS (EWD555U)

Air Conditioning
From Power Source System (See Page 66)

From Power Source System (See Page 66)

15A
DOME

10A
GAUGE

10A
A/C
(HTR)

40A
HTR

2
1 3C

R
J6
Junction
Connector

P
16 5H

1 1C

8 1L

29 1A 10 1K

HTR Relay

13 1A

1 1M

11 5D

7 1J

5 1N
B

19 1A 17 1E

16 5L

C
J10
Junction
Connector

7 5D
11
IG2

WB

9 IG2

21

22

V
BR

Front DEF

Inlet Air

A/C AUTO

GR

9 IG1

BR

1 A
+B

4 4C

BR

2 B

1 B

M+

GND
3 A

S1
2 A

WB

WB

16 4I
V

15 4H

9 4C

B 3(A), B 4(B)
Blower Motor Controller

BR
4 IG1

C10
Combination Meter

BY

24

25

J12
Junction
Connector

(VFD)

BEAN IC

14

B2
Blower Motor

BR

Power
Supply
Circuit

B
7 IA3
V

GR
S 7(A), S 8(B), S 9(C), S10(D)
Skid Control ECU

22 B

SP1

W
RR

35 B

27 B

31 C

23 C

BR

BR

22 A

RR+
W

RL

32 A

RL+
W

22 D

FR

28 D

FR+

FL

FL+

II

IH
ABS Speed Sensors

352
2004 PRIUS (EWD555U)

IJ

EC

10
5L

9
5J

From Power Source System (See Page 66)


E 4(A), E 5(B), E 6(C), E 7(D)
Engine Control Module

WPL

NE+

15 D

NE

CANH
31 C

CANL

G1
Gateway ECU

30 C

24 B

14 C

17 C

ET1

CLK

CANL

CANH

A
9 A

8 A
B
W

J17
Junction Connector

J15
Junction
Connector

W
14

WB
A

CANL

WB

CANH

J16
Junction
Connector

A
E3

(Shielded)

ITE

H14(A), H15(B), H16(C)


Hybrid Vehicle Control ECU

GND
1 C

WB

STB

J24
Junction
Connector

J25
Junction Connector

25 B

WP

WB

5 C

BW
CLK

4 C

D1
Data Link
Connector 3

TOECU
2 C

3 C

B
OUT
U

WB

TOINV

5 C

BRW

GW

YW

LW
M

WB

WB

W1
Water Pump
Motor (A/C)

3 3H
O

4 3H

(Shielded)

O
3 F
OUT
V

2 F
OUT
W

1 F

A
J18
Junction
Connector

C 4(F)
Compressor Assembly (Motor)

IG

STB
5 3H

(Shielded)

BR

AC W/P
Relay

RW

6 C

W
I3

I11(C)
Inverter

1 3H

3 EB1

BR
V

(Shielded)

18

CA1L

17

BR

CA1H

(Shielded)

G
C7
Crankshaft Position Sensor

CHS W/P
Relay

I3

2
2

TAM
21 D
A6
Ambient Temp. Sensor
BR
W

2
(Shielded)

THW
19 A

G
A

E2
28 A

34 A

33 A

E1
Engine Coolant Temp. Sensor
BR

10A
CHS
W/P

J14
Junction
Connector
BR

V
WB

GR

WB

GR

EF

IH

353
2004 PRIUS (EWD555U)

Air Conditioning

GTX

MPD2

21

12

GR

GR

MPD1

MPX2

7 4I

IG

MPX2+
11 B

GR

MPX+
3 B

13 5J

8 5C

5 B

8 5G

19

7 5E

MPX1

4 5C

T4
Transmission
Control ECU

6 5E

7 5C

GR

6 5C

II1

GR

A 7(A), A 8(B)
A/C Control Assembly

GTX+

G1
Gateway ECU

B
7 4L
9

II1

MPX2

24
GR

(* 2)

MPX1

14 4I

MPX1

32

7
8 5J

GR

GR

(*1)

2 4D

MPX2

2 4C

MPX1

8 5K
T5
Transponder
Key Computer

16 4L

16

GR

MPX2

P6
Power Source
Control ECU

B
31

S11
Smart Key ECU

5
TX1

GR

4
TX1+

(* 1)

M13
MultiDisplay

18

13 5G

9 1G

13 5D

2 IG1

B 5(A)
Body ECU

11 4D

17

17

MPX1

MPX2

3 IG2

15 A

GR

11 4F

GR
B

354
2004 PRIUS (EWD555U)

From Power Source System (See Page 66)

* 1 : w/ Smart Entry System


* 2 : w/o Smart Entry System

15A
ECUB

5 1K
Y

10 5K

A 7(A), A 8(B)
A/C Control Assembly

J19
Junction
Connector

3 5J

6 B
+B

BR
12 5J

11 5L

4 5D

3 5D

4
S5

BR

VO

7 IG1

8 IG1

BR

LG

2
GND

GR

11 5J

THR

SGTE
5 A

10 5J

TE
7 A

TS
21 A

S5TS
12 A

GR

S5RM
10 A

RH
9 A

SGTR
22 A

TR
8 A

WB

GND
1 B

BLW
2 B

HR
7 B

A11
A/C Thermistor

A10
A/C Solar Sensor

A9
A/C Room Temp. Sensor

1
2

WB

IJ

355
2004 PRIUS (EWD555U)

Air Conditioning

A 7(A), A 8(B)
A/C Control Assembly

LG

15 5J

16 5J

14 5J

5 5H

14 5B

4 5B

15 5B

SB

4
VZ

ST2
1 A

BR

1
GND

SGST
15 A

2
PT

ST1
2 A

7 5J

5
MFACE

MDEF

PSW
6 A

AOD
24 B

AOF
16 B

S5TPM
11 A

SGTPM
23 A

LG

TPM
18 A

10
6

IA2

3
AC1

9
EAC

AC2

A16
Air Vent Mode Control Servo Motor

Front DEF

A/C AUTO

Rear DEF

TEMP+

P1
Pressure SW

TEMP

Inlet Air
1

WB

C12
Combination SW

EA

356
2004 PRIUS (EWD555U)

MIR HTR Relay


DEF Relay

FAN NO. 3 Relay

FAN NO. 1 Relay


FAN NO. 2 Relay

Combination SW

LG

BR

A 7(A), A 8(B)
A/C Control Assembly

BR

4 B

14 B

15 B

12 B

25 A

17 A

WIP

4 A

3 A

22 B

23 B

IDH
18 B

19 A

AIF

17 B

AIR

19 B

S5TPI

13 A

SGTPI

14 A

TP1

20 A

AMH

HTR

AMC

HTR2

S5TP

RrDEF

LG

SGTP

CF

TP

RF

6 5J

4 5H
1
GND

4
VZ

MCOOL

MHOT

2
PT

1
GND

4
VZ

5
Mrec

Mfrs

2
PT

M
5

A14
Air Inlet Control Servo Motor

Converter

A15
Air Mix Control Servo Motor

IA2

357
2004 PRIUS (EWD555U)

Air Conditioning
From Power Source System (See Page 66)
1

30A PTC
HTR2

30A PTC
HTR1

50A
PS HTR

2
3

2
3

1 3B

BR

J10
Junction Connector
D
D

D
V

2
2

2
1

PS HTR
Relay

PTC
HTR 2
Relay
2

PTC
HTR 1
Relay

BR

5
2
2

11

IJ3

10

IJ3

BR

BR

BR

D
D

BR

J6
Junction
Connector

P12
PTC Heater

W+

1
R+

1
LR

WB

WB

WB

WB

E1
WB

WB

EA

358
2004 PRIUS (EWD555U)

P13
PTC Heater

System Outline
Air conditioning system operates when SW of multidisplay or that of steering wheel is turned on. Turning on the SW sends
signal to A/C control assembly, running the air conditioning system.
1. Heater Blower Operation
Manual operation
When the blower speed is set to a certain level using the blower control SW, the A/C control assembly sends the signals to
the blower control to control the blower motor speed.
Auto operation
When the auto SW is pushed, the A/C control assembly calculates necessary blower speed from setting of SWs and input of
the sensors and sends the signals to the blower control to automatically control the blower motor speed.
2. Air Inlet Control Servo Motor Control
When the FRESH/RECIRC select SW is set to RECIRC, the air inlet control servo motor starts rotating to move the damper
toward the RECIRC side. The damper position is detected by the TERMINAL TPI of the A/C control assembly. The motor
continuously rotates until the damper reaches its stop position. When the FRESH/RECIRC select SW is set to FRESH, the
air inlet control servo motor starts rotating to move the damper toward the FRESH side. The damper position is detected by
the TERMINAL TPI of the A/C control assembly. The motor continuously rotates until the damper reaches its stop position.
In auto mode, A/C control assembly controls the damper to move to the best position for the conditions without operating the
mode select SW.
3. Air Vent Mode Control Servo Motor Control
When the mode select SW is pushed, the ECU in the A/C control assembly activates the air vent mode control servo motor.
The servo motor rotates to the position (FACE, BILEVEL, FOOT, FOOT/DEF, DEF) selected by using the mode select SW,
and moves the damper.
In auto mode, A/C control assembly controls the damper to move to the best position for the conditions without operating the
mode select SW.
4. Air Mix Control Servo Motor Control
Based on the set temperature by the temperature control SW, the ECU in the A/C control assembly sends a signal to the air
mix control servo motor. This signal drives the motor to reach the temperature set by the temperature control SW, and moves
the film damper.
5. Humidity Sensor Control
A/C control assembly detects humidity in passenger room when A/C is turned on, with humidity detecting function of
A/C room temp. sensor and controls to dehumidify for comfortable condition
6. Air Conditioning Operation
A/C control assembly calculates target cooled temperature from information such as that of operating SWs, room
temperature, humidity, ambient temperature and insolation to have target running speed of compressor assembly (Motor).
The calculated control signal is sent to inverter to drive compressor assembly (Motor) (Electric motor) with control of inverter,
resulting in operating A/C.
Service Hints
P1 Pressure SW
14 : Open with the refrigerant pressure at less than approx. 196 kpa (2.0 kgf/cm2, 28.4 psi) or more than
approx. 3140 kpa (32 kgf/cm2, 455 psi)
A8 (B) A/C Control Assembly
(B) 6Ground : Always approx. 12 volts
(B) 5Ground : Approx. 12 volts with the power SW at IG ON position
(B) 1Ground : Always continuity

359
2004 PRIUS (EWD555U)

Air Conditioning
: Parts Location
Code

See Page

A6

Code

44

See Page

E1

Code

See Page

44

J19

48

A7

46

E4

47

J24

48

A8

46

E5

47

J25

48

A9

46

E6

47

M13

48

A10

46

E7

47

P1

45

A11

46

47

P6

49

A14

46

H14

47

P12

49

A15

46

H15

47

P13

A16

46

H16

47

S7

49

B2

46

I11

45

S8

49

G1

49

B3

46

J6

48

S9

49

B4

46

J10

48

S10

49

B5

46

J12

48

S11

49

C4

44

J14

48

T4

49

C7

44

J15

48

T5

49

C10

47

J16

48

W1

45

C12

47

J17

48

D1

47

J18

48

: Relay Blocks
Code

See Page

Relay Blocks (Relay Block Location)

26

Engine Room R/B No.2 (Right Side of Reserve Tank)

22

Engine Room R/B (Engine Compartment Left)

360
2004 PRIUS (EWD555U)

: Junction Block and Wire Harness Connector


Code
1A
1C

See Page

Junction Block and Wire Harness (Connector Location)

28

Engine Room Main Wire and Driver Side J/B (Lower Finish Panel)

28

Instrument Panel Wire and Driver Side J/B (Lower


(
Finish Panel))

22

Engine
g
Room Main Wire and Engine
g
Room J/B (Engine
( g
Compartment Left))

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

1E
1G
1J
1K
1L
1M
1N
3B
3C
3H
4C
4D
4F
4H
4I
4L
5B
5C
5D
5E
5G
5H
5J
5K
5L

: Connector Joining Wire Harness and Wire Harness


Code
EB1

See Page

Joining Wire Harness and Wire Harness (Connector Location)

54

Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

58

Instrument Panel Wire and Instrument Panel No


No.2
2 Wire (Behind the Combination Meter)

II1

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

IJ3

58

Engine Room Main Wire and Instrument Panel Wire (Behind the Glove Box)

IA2
IA3
IG1
IG2

: Ground Points
Code

See Page

Ground Points Location

EA

54

Right Side of the Fender Apron

EC

54

Engine Block

EF

54

Left Side of the Suspension Tower

IH

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

IJ

56

Instrument Panel Brace RH

361
2004 PRIUS (EWD555U)

Air Conditioning
: Splice Points
Code
E1
E3

See Page
54

Wire Harness with Splice Points


Engine Room Main Wire

Code
I3

362
2004 PRIUS (EWD555U)

See Page
58

Wire Harness with Splice Points


Engine

Memo

363
2004 PRIUS (EWD555U)

I GROUND POINT

PTC Heater

WB

(WB)

E1

WB
WB

(B)
PTC Heater

Front Side Marker


Light RH

WB

Headlight Control
ECU RH

(* 3)

WB

(B)

WB

WB

WB

Front Turn Signal


Light RH

WB

E1

Front Fog Light RH

Pressure SW
WB

Front Wiper Motor

WB

WB

WB

Water Temp. SW

WB

Front Side Marker


Light LH

WB

Engine Hood
Courtesy SW

WB

WB

Brake Fluid Level


Warning SW

WB

(E1)

J5
Junction
Connector

IK

Headlight Beam
Level Control ECU

(* 3)

WB
WB
WB

WB

WB

WB

WB

Short Connector
(Water Pump)
3
3J

IGCT Relay

WB

E3

WB
WB

Coolant Heat Storage


Water Pump

WB

E3

Radiator Fan Motor

WB

Wireless Door Lock


Buzzer

WB

WB

WB

Water Pump Motor


(A/C)
5
3H

WB

E3

WB

WB

AC W/P Relay

WB

WB

WB

WB

WB
(*1)
E3

WB

B
B

(GND5)

WB
WB

WB

J12(A), J13(B)
Junction
Connector
B
B
B
A

(GND4)

WB

E3

8 EB1

* 1 : w/ Daytime Running Light


* 2 : w/o Daytime Running Light
* 3 : w/ HID

(E01)

Headlight Control
ECU LH

WB

E3

WB

P CON MTR Relay

(E02)

Headlight LH

(* 2)

WB

3
3I

(E1)

Front Fog Light LH

WB

E3

WB

IG2 Relay

(GND1)

Front Turn Signal


Light LH

(* 3)

(GND2)

Inverter

EFI M Relay

WB

E3

WB

(GND1)

(GND)

E3

WB

7
3I

WB

WB

FAN NO. 2 Relay

WB

E3

(GND)

EA

E3

(GND2)

Inverter

EB

(GND3)

Transmission
Control ECU

WB

Headlight Control
ECU RH

ABS & BA &


TRAC & VSC
Actuator

WB

WB

Headlight RH

Skid Control
ECU

E1

B
A

WB

WB

(* 1)
WB
(* 3)

WB
EF

EE

364
2004 PRIUS (EWD555U)

(GND6)

2
IA1

WB

Skid Control
ECU

WB
(*1)
2

Daytime Running
Light Relay

DRL NO. 4 Relay

Headlight Control
ECU LH

WB

WB

WB

WB

WB

Luggage Oscillator
(Inner)

WB

Luggage Oscillator
(Outer)

WB

Luggage
Compartment
Courtesy SW
Luggage
Compartment
Door Opener Motor
Door Control
Receiver

(ACT)

(E)

(GND)

J34
Junction
Connector
A

J30
Junction
Connector

A
A

WB

Door Unlock Detection


SW Rear LH

WB

J28
Junction
Connector

Buckle SW Front LH

Battery ECU

WB

(L)

Luggage Compartment
Door Opener SW
Luggage Compartment
Door Lock SW

WB

WB

License Plate
Light RH

WB

License Plate
Light LH

WB

High Mounted
Stop Light

WB

(E)

Rear Combination
Light RH

WB

WB

BN

Buckle SW Front RH

Battery Blower Motor


Controller

2
BK1

WB

WB

J32
Junction
Connector

17
BJ1

WB

WB

WB

WB

WB

Ignition Coil and


Igniter No. 2

WB

Ignition Coil and


Igniter No. 4

WB

WB

WB

8
BF1

WB

WB

BP

BM

BR
E2

10 5M

WB

(E04)

(E03)

(ME01)

Engine
Control
Module

BR

BR

II1

J12(A)
Junction
Connector

A A
BR

13

BR

BR

II1
BR

(E02)

A A
4

Data Link
Connector 3

(E1)

BR
WB

Engine
Control
Module

11 4I
BR

10 5N
E2

(SG)

3 4E
B

(E01)

Door Unlock Detection


SW Rear RH

BR

Ignition Coil and


Igniter No. 1

Rear Window Defogger

J29
Junction
Connector

BQ

WB

Rear Window Defogger

BO

WB

Ignition Coil and


Igniter No. 3

Rear Wiper Motor

WB

WB

BL

WB

Brake Control Power


Supply

2
BH2

WB

WB

Fuel Pump

A
WB

WB

WB

Rear Combination
Light LH

WB

17 BB1

BR

ED

EC

365
2004 PRIUS (EWD555U)

I GROUND POINT

IG1 Relay

INV W/P Relay

HTR Relay

Body ECU

PWR Relay

1
1O

WB

Noise Filter

1
1I

WB

Flasher Relay

14
1E

WB

30
1E

WB

WB

Power Steering ECU

12
1E

IG

11
IB1

WB

WB

WB

Garage Door Opener


Inner Mirror

28
1E

Interior Light

(EW)

Combination SW

(E1)
Airbag Sensor
Assembly
(E2)

WB

15
4G

11
4A

BR

BR

14
4G

9
4B

(EL)

Combination SW

WB

Blower Motor
Controller

WB

A/C Control
Assembly

17 1E
WB

Hazard SW

4 5I

Clock

Data Link
Connector 3

(CG)

Gateway ECU

(GND2)
Hybrid Vehicle
Control ECU
(GND1)

Combination SW

(ECC)

6
5A

WB

4
5G

WB

3
5M

WB

16
5C

WB

12
5F

WB

13
5F

5
5B

WB

WB

WB

IH

2 5L

6 5L

J27
Junction
Connector
A

Steering Sensor

Power Outlet Relay

Power Outlet No. 1

Power Outlet No. 2

WB

WB

WB

WB

2
IO1

WB

WB

(E)

WB

Main SW

WB

WB

Glove Box Light

WB

IJ
5
5A

WB

J24
Junction
Connector

A WB

5
WB A
IE2

366
2004 PRIUS (EWD555U)

WB

Door Unlock Detection


SW Front LH

A WB

8
BA1

BR

Door Oscillator
Front LH (w/ Sensor)

A WB

5
BA1

Electrical Key Antenna


(Driver s Side)

WB

WB

WB

Power Window
Master SW

Mirror Heater LH

Remote Control
Mirror SW

A WB

WB

J33
Junction
Connector

Door Lock Control SW


Front RH

WB

Door Unlock Detection


SW Front RH

WB

WB

Mirror Heater RH

8
4K

10
4L

WB

WB

4
4H

11
4L

WB

13
4D

WB

3
4G

WB

12
4L

WB

10
5G

WB

9
5G

WB

11
5G

WB

5
5M

WB

Smart Key System


Cancel SW

Room Oscillator

WB

Vanity Light SW RH

WB

Door Oscillator
Front RH (w/ Sensor)

BR

8
BI1

Electrical Key Antenna


(Front Passenger s
Side)

5
BI1

WB

Vanity Light SW LH

6
IB1

WB

J26
Junction
Connector

Overhead J/B

WB

WB

A
A

WB

5
4H

Transponder Key
Computer

ACC Relay

Smart Key ECU

WB

10

J25
Junction
Connector

IL2

WB

WB

Door Control
Receiver

(GND)

11
ID2

WB

Yaw Rate Sensor

WB

WB

WB

WB

5
5L

WB

BR

Combination
Meter

BR

BR
4 IG1
D
A

E
B

WB

BR

D
A

E
B

WB

BR

D
A

4 4C

MultiDisplay

(SGND)

BR

A
A

WB

A
A

BR

BR

BR

15 4H

BR

Power Source
Control ECU

Key Slot

(GND)

Power SW

Rheostat

(ILL)

Power SW

Radio and Player

(GND1)

MultiDisplay

(GND1)

BR

(GND2)

Navigation
ECU
(SNSE)

J20(A), J21(B)
Junction
Connector

C
B

WB

WB

(GND2)

(GND)

Stereo
Component
Amplifier

II

367
2004 PRIUS (EWD555U)

I GROUND POINT
: Parts Location
Code

See Page

J5

Code

See Page

Code

See Page

48

J24

48

J29

51

J12

48

J25

48

J30

51

J13

48

J26

51

J32

51

J20

48

J27

51

J33

51

J21

48

J28

51

J34

51

: Relay Blocks
Code

See Page

Relay Blocks (Relay Block Location)

26

Engine Room R/B No.2 (Right Side of Reserve Tank)

22

Engine Room R/B (Engine Compartment Left)

: Junction Block and Wire Harness Connector


Code
1E
1I
1O

See Page

Junction Block and Wire Harness (Connector Location)

28

Instrument Panel Wire and Driver Side J/B (Lower Finish Panel)

28

Roof Wire and Driver Side J/B (Lower Finish Panel)

22

Engine
g
Room Main Wire and Engine
g
Room J/B (Engine
( g
Compartment Left))

36

Instrument Panel Wire and Center Connector No.1


No 1 (Behind the Combination Meter)

40

Instrument Panel Wire and Center Connector No.2 ((Instrument Panel Brace RH))

3H
3I
3J
4A
4B
4C
4D
4E
4G
4H
4I
4K
4L
5A
5B
5C
5F
5G
5I
5L
5M
5N

368
2004 PRIUS (EWD555U)

I
: Connector Joining Wire Harness and Wire Harness
Code

See Page

Joining Wire Harness and Wire Harness (Connector Location)

EB1

54

Engine Wire and Engine Room Main Wire (Inside of the Engine Room R/B)

IA1

56

Engine Room Main Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

IB1

56

Roof Wire and Instrument Panel Wire (Upper Parts of Front Body Pillar LH)

ID2

56

Instrument Panel Wire and Floor Wire (Left Kick Panel)

IE2

56

Front Door LH Wire and Instrument Panel Wire (Left Kick Panel)

IG1

58

Instrument Panel Wire and Instrument Panel No.2 Wire (Behind the Combination Meter)

II1

58

Engine Wire and Instrument Panel Wire (Behind the Glove Box)

IL2

58

Front Door RH Wire and Instrument Panel Wire (Right Kick Panel)

IO1

58

Instrument Panel Wire and Instrument Panel No.4 Wire (Front Console Box LH)

BA1

60

Front Door LH Wire and Electrical Key LH Wire (Near the Front Door Outside Handle LH)

BB1

60

Rear Door No.2 Wire and Floor Wire (Left Center Pillar)

BF1

60

Floor No.2 Wire and Fuel Tank Wire (Near the Fuel Tank)

BH2

62

Back Door No.1 Wire and Floor Wire (Rear Side of Roof Panel)

BI1

62

Front Door RH Wire and Electrical Key RH Wire (Near the Front Door Outside Handle RH)

BJ1

62

Rear Door No.1 Wire and Floor No.2 Wire (Right Center Pillar)

BK1

62

Back Door No.1 Wire and Back Door No.2 Wire (Rear Side of Roof Panel)

: Ground Points
Code
EA
EB
EC
ED
EE
EF
IG
IH

See Page

Ground Points Location

54

Right Side of the Fender Apron

54

Engine Block

54

Left Side of the Suspension Tower

56

Cowl Side Panel LH

II

56

Instrument Panel Brace LH

IJ

56

Instrument Panel Brace RH

IK

56

Cowl Side Panel RH

BL

60

Rear Side of Left Quarter Panel

BM

60

Near the Fuel Tank

BN

60

Lower Back Panel Center

BO

60

Center of the Back Door Panel

BP

60

Front Side of Right Quarter Panel

BQ

60

Rear Side of Right Quarter Panel

: Splice Points
Code

See Page

Wire Harness with Splice Points

E1

54

Engine Room Main Wire

E2

54

Engine Wire

Code
E3

See Page
54

Wire Harness with Splice Points


Engine Room Main Wire

369
2004 PRIUS (EWD555U)

J POWER SOURCE (Current Flow Chart)

370
2004 PRIUS (EWD555U)

371
2004 PRIUS (EWD555U)

J POWER SOURCE (Current Flow Chart)


Engine Room R/B, Engine Room J/B (See Page 22)
Fuse
7.5A

7.5A

System

Page

DRL

Headlight

148

P CON MAIN

Push Button Start System and Hybrid Vehicle Immobilizer System


Shift Control System
Smart Entry System and Wireless Door Lock Control
(w/ Smart Entry System)

82
256
216

10A

ABS MAIN1

Brake Control System


TOYOTA Hybrid System

290
96

10A

ABS MAIN2

Brake Control System


TOYOTA Hybrid System

290
96

10A

BATT FAN

TOYOTA Hybrid System

96

10A

CHS W/P

Air Conditioner
Engine Control

352
132

10A

ETCS

Cruise Control
Engine Control
TOYOTA Hybrid System

270
132
96

10A

HAZ

Turn Signal and Hazard Warning Light

166

10A

HLP HI LH

Headlight

148

10A

HLP HI RH

Headlight

148

10A

HLP LO LH (w/o HID)

Headlight

148

10A

HLP LO RH (w/o HID) Headlight

148

10A

15A

15A

15A

HORN

ABS MAIN3

AM2

DOME

Horn
Smart Entry System and Wireless Door Lock Control
(w/ Smart Entry System)
Theft Deterrent

310

Wireless Door Lock Control (w/o Smart Entry System)

234

Brake Control System

290

Engine Control
Ignition
Interior Light
Push Button Start System and Hybrid Vehicle Immobilizer System

132
128
170
82

Shift Control System


TOYOTA Hybrid System

256
96

Air Conditioner
Automatic GlareResistant EC Mirror
Automatic Light Control
BackUp Light

352
322
160
186

Brake Control System


Clock
Combination Meter
Cruise Control

290
312
342
270

Door Lock Control


Engine Control

210
132

These are the page numbers of the first page on which the related system is shown.

372
2004 PRIUS (EWD555U)

216
246

J
Fuse

15A

DOME

System

Page

EPS
Garage Door Opener
Headlight
Headlight Beam Level Control

284
324
148
156

Interior Light
Key Reminder
Light Auto Turn Off System
Luggage Compartment Door Opener

170
190
164
242

MultiDisplay and Audio System (Builtin Amplifier)


MultiDisplay and Audio System (Separate Amplifier)
Power Window
Push Button Start System and Hybrid Vehicle Immobilizer System

336
326
206
82

Rear Window Defogger and Mirror Heater


Seat Belt Warning
Shift Control System
Smart Entry System and Wireless Door Lock Control
(w/ Smart Entry System)
SRS
Taillight and Illumination
Theft Deterrent
TOYOTA Hybrid System

318
194
256

Wireless Door Lock Control (w/o Smart Entry System)

234
270
132
96

216
303
178
246
96

15A

EFI

Cruise Control
Engine Control
TOYOTA Hybrid System

15A

FR FOG

Front Fog Light

162

15A

HLP LO LH (w/ HID)

Headlight

148

15A

HLP LO RH (w/ HID)

Headlight

148

20A

HEV

Cruise Control
Push Button Start System and Hybrid Vehicle Immobilizer System
Shift Control System
TOYOTA Hybrid System

270
82
256
96

30A

ABS1

Brake Control System


TOYOTA Hybrid System

290
96

30A

ABS2

Brake Control System


TOYOTA Hybrid System

290
96

30A

AMP

MultiDisplay and Audio System (Separate Amplifier)

326

30A

CDS FAN

Radiator Fan and Condenser Fan

348

30A

P CON MTR

Push Button Start System and Hybrid Vehicle Immobilizer System


Shift Control System

82
256

30A

PTC HTR1

Air Conditioner

352

30A

PTC HTR2

Air Conditioner

352

These are the page numbers of the first page on which the related system is shown.

373
2004 PRIUS (EWD555U)

J POWER SOURCE (Current Flow Chart)


Fuse
30A

40A

RDI

HEAD MAIN

System

Page

Engine Control
Radiator Fan and Condenser Fan
TOYOTA Hybrid System

132
348
96

Automatic Light Control


Headlight
Headlight Beam Level Control
Light Auto Turn Off System

160
148
156
164

Smart Entry System and Wireless Door Lock Control


(w/ Smart Entry System)
Theft Deterrent
Wireless Door Lock Control (w/o Smart Entry System)

216
246
234

40A

HTR

Air Conditioner
TOYOTA Hybrid System

352
96

50A

EPS

EPS

284

50A

PS HTR

Air Conditioner

352

P/I

Engine Control
Ignition
Interior Light

132
128
170

Automatic Light Control


Interior Light
Light Auto Turn Off System
Power Window

160
170
164
206

Push Button Start System and Hybrid Vehicle Immobilizer System


Smart Entry System and Wireless Door Lock Control
(w/ Smart Entry System)
Taillight and Illumination

82
216
178

Theft Deterrent
TOYOTA Hybrid System
Wireless Door Lock Control (w/o Smart Entry System)

246
96
234

60A

100A

DC/DC

Fusible Link Block (See Page 27)


Fuse
5A

120A

System

Page

DC/DCS

TOYOTA Hybrid System

96

MAIN

Engine Control
Ignition
Interior Light
TOYOTA Hybrid System

132
128
170
96

Driver Side J/B (See Page 28)


Fuse

7.5A

ACC

System

Page

Clock
Interior Light
Key Reminder
Light Auto Turn Off System

312
170
190
164

MultiDisplay and Audio System (Builtin Amplifier)

336

These are the page numbers of the first page on which the related system is shown.

374
2004 PRIUS (EWD555U)

J
Fuse

7.5A

7.5A

7.5A

7.5A

ACC

AM1

ECUIG

IGN

System

Page

MultiDisplay and Audio System (Separate Amplifier)


Multiplex Communication System (AVCLAN Bus)
Multiplex Communication System (BEAN Bus)
Multiplex Communication System (CAN Bus)

326
78
70
74

Power Window
Push Button Start System and Hybrid Vehicle Immobilizer System
Remote Control Mirror
Shift Control System

206
82
316
256

Smart Entry System and Wireless Door Lock Control


(w/ Smart Entry System)
Theft Deterrent

216
246

Interior Light
Push Button Start System and Hybrid Vehicle Immobilizer System
Shift Control System
TOYOTA Hybrid System

170
82
256
96

Automatic GlareResistant EC Mirror


Automatic Light Control
Brake Control System
Door Lock Control

322
160
290
210

Engine Control
EPS
Garage Door Opener
Headlight

132
284
324
148

Interior Light
Key Reminder
Light Auto Turn Off System
Luggage Compartment Door Opener

170
190
164
242

MultiDisplay and Audio System (Builtin Amplifier)


MultiDisplay and Audio System (Separate Amplifier)
Multiplex Communication System (AVCLAN Bus)
Multiplex Communication System (BEAN Bus)

336
326
78
70

Multiplex Communication System (CAN Bus)


Power Window
Push Button Start System and Hybrid Vehicle Immobilizer System
Radiator Fan and Condenser Fan
Shift Control System

74
206
82
348
256

Smart Entry System and Wireless Door Lock Control


(w/ Smart Entry System)
Theft Deterrent
TOYOTA Hybrid System

216
246
96

Wireless Door Lock Control (w/o Smart Entry System)

234

Brake Control System


Combination Meter
Cruise Control
Engine Control

290
342
270
132

These are the page numbers of the first page on which the related system is shown.

375
2004 PRIUS (EWD555U)

J POWER SOURCE (Current Flow Chart)


Fuse

7.5A

IGN

System

Page

EPS
Push Button Start System and Hybrid Vehicle Immobilizer System
Shift Control System
SRS

284
82
256
303

TOYOTA Hybrid System

96

7.5A

OBD

Engine Control
TOYOTA Hybrid System

132
96

7.5A

PANEL

Clock
Taillight and Illumination

312
178

Brake Control System


Cruise Control
EPS
Push Button Start System and Hybrid Vehicle Immobilizer System

290
270
284
82

Shift Control System


Smart Entry System and Wireless Door Lock Control
(w/ Smart Entry System)
Stop Light

256

TOYOTA Hybrid System

96

Air Conditioning
Rear Window Defogger and Mirror Heater

352
318

Air Conditioning
BackUp Light
Brake Control System
Combination Meter

352
186
290
342

Cruise Control
Engine Control
EPS
Headlight

270
132
284
148

Headlight Beam Level Control


Key Reminder
Luggage Compartment Door Opener
MultiDisplay and Audio System (Builtin Amplifier)

156
190
242
336

MultiDisplay and Audio System (Separate Amplifier)


Power Window
Push Button Start System and Hybrid Vehicle Immobilizer System
Rear Window Defogger and Mirror Heater

326
206
82
318

Seat Belt Warning


Shift Control System
Smart Entry System and Wireless Door Lock Control
(w/ Smart Entry System)
SRS

194
256

Taillight and Illumination


TOYOTA Hybrid System
Turn Signal and Hazard Warning Light

178
96
166

7.5A

10A

10A

STOP

A/C(HTR)

GAUGE

These are the page numbers of the first page on which the related system is shown.

376
2004 PRIUS (EWD555U)

216
184

216
303

J
Fuse
10A

15A

TAIL

ECUB

System

Page

Front Fog Light


Taillight and Illumination

162
178

Air Conditioning
Headlight
MultiDisplay and Audio System (Builtin Amplifier)
MultiDisplay and Audio System (Separate Amplifier)

352
148
336
326

Multiplex Communication System (AVCLAN Bus)


Multiplex Communication System (BEAN Bus)
Multiplex Communication System (CAN Bus)
Rear Window Defogger and Mirror Heater

78
70
74
318

Theft Deterrent

246

15A

M/HTR

Rear Window Defogger and Mirror Heater

318

15A

PWR OUTLET

Power Outlet

314

15A

PWR OUTLET FR

Power Outlet

314

15A

RR WIP

Rear Wiper and Washer

202

20A

FR DOOR

Power Window

206

20A

WSH

Front Wiper and Washer


Rear Wiper and Washer

198
202

25A

ACCB

Push Button Start System and Hybrid Vehicle Immobilizer System

82

Door Lock Control


Luggage Compartment Door Opener
Smart Entry System and Wireless Door Lock Control
(w/ Smart Entry System)

210
242

Theft Deterrent
Wireless Door Lock Control (w/o Smart Entry System)

246
234

25A

DOOR

216

30A

POWER

Power Window

206

30A

WIP

Front Wiper and Washer

198

40A

DEF

Rear Window Defogger and Mirror Heater

318

Fuse Holder (F17 on See Page 47)


Fuse
30A

ABS

System

Page

Brake Control System


TOYOTA Hybrid System

290
96

These are the page numbers of the first page on which the related system is shown.

377
2004 PRIUS (EWD555U)

K CONNECTOR LIST
A1

A2

A3

A4

Gray

Gray

Gray

Gray

1
1

31

32

3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30
33 34 35 36 37 38 39 40 41 42 43 44 45 46

A5

A6

Dark Gray

Black

1 2
3 4

A7

A8

1 2
1

3 4

A9

A10

Black

Black

1 2 3 4

7 8 9 10 11 12 13 14 15 16 17

7 8 9 10 11 12 13 14 15 16

18 19 20 21

17 18 19 20

A11

12

22 23 24 25 26

21 22 23 24

A12

A13

A14

Brown

Black

Black

3
5

12
1

1 2 3 4 5 6

1 2 3 4 5

A15

A16

A17

A18

Black

Black

Yellow

Yellow

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8 9 10

9 10 11 12 13 14 15 16

11 12 13 14 15 16 17 18 19 20

17 18 19 20 21 22 23 24

21 22 23 24 25 26 27 28 29 30

1 2 3 4 5

1 2 3 4 5

A19

A20

A21

A22

Yellow

Orange

Black

Yellow

1 2

1 2

1 2 3 4 5 6 7 8

1
1 2 3 4

9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24

378
2004 PRIUS (EWD555U)

A23

K
A24

A25

A26

B1

B2

B3

Black

Black

Black

Black

Black

1 2

1 2

1
1

1 2 3 4

2
1

B4

B5

B6

B7

Black

1 2 3 4 5 6 7
1

8 9 10 11 12 13 14
15 16

B8

5 6 7 8 9 10

7 8 9 10 11 12 13 14 15 16 17
18 19 20 21

B10

Black

11 12 13 14 15 16

17 18 19

B9

2 3

22 23 24 25 26

B11

Black

1 2 3 4

4
1

10

11

12

4 5 6 7 8 9
13 14 15 16 17 18 19

B12

B13

B14

20 21 22 23 24 25 26

B15

B16

Orange

1 2 3 4 5 6 7 8 9 10 11

1 2 3 4 5 6 7 8

12 13 14 15 16 17 18 19 20 21 22

B17

3
5
1

9 10 11 12 13 14 15 16

B18

C1

Gray

1 2 3 4 5 6 7

12

1 2

1 2 3

C2

C3

Black

Yellow

1 2

8 9 10 11 12 13 14

C4

C5

C6

C7

Orange

Gray

Gray

Black

1 2 3
4 5 6

C8

1 2

379
2004 PRIUS (EWD555U)

K CONNECTOR LIST
C9

C10

C11

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

11 12 13 14 15 16 17 18 19 20

Black

1 2 3 4

C12

C13

1 2 3 4 5 6 7 8 9 10

C14

C15
Yellow

1 2 3 4 5 6

7 8 9 10 11 12

2
56

6789

10

C16

C17

C18

C19

C20

Yellow

Black

Black

Dark Gray

Gray

1 2

1 2

1 2

D1

D2

D3
Black
1 2

3 4 5 6 7 8 9 10 11
1

2 12 13 14 15 16 17 18 19 20

16 15 14 13 12 11 10 9
8 7 6 5 4 3 2 1

D4

D5

D6

D7

D8

D9

D10

1 2 3 4 5

D11

D12

D13

D14

3 4 5 6

5 6 7 8 9 10

5 6 7 8 9 10

380
2004 PRIUS (EWD555U)

5 6 7 8 9 10

K
D15

D16

D17

E1

E3

Dark Gray
1 2
1

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

5 6 7 8 9 10

E4

E5

E6

8 9 10 11 12 13 14 15 16 17

8 9 10 11 12 13 14 15 16 17 18 19

8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27

20 21 22 23

24 25

26 27

18 19 20 21 22 23

24 25

28 29 30 31 32

28 29 30 31

32 33

34 35

26 27

30 31

33 34

E7

E8

E9

28 29

E10

F1
Yellow

1 2
3 4
5 6

7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
28 29 30

2 1

1 2
3 4
5 6

31 32 33 34 35

F2

F3

F4

F5

F6

Yellow

Brown

Brown

Black

Black

2
1

F7

F8

F9

Gray

Gray

Black

F10

1 2 3

F14

F15

F11

F12

1 2 3

4 5 6

4 5

F13

F16

F17

Gray

381
2004 PRIUS (EWD555U)

K CONNECTOR LIST
G1

G2

G3

H1

Black

Black

12
1 2 3 4 5

6 7 8 9

H2

1 2 3 4 5
6 7 8 9 10

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

H3

H4

1 2

1 2
3 4

2
3

H5

H6

1 2

1 2
3 4

H7

Black
1
1

2
3

H8

H9

H10

Black

Black

1
2

H11

3
1 2 3 4 5 6 7 8

H12

H13

H14

Dark Gray

Gray

1 2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24

8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23

24 25

26 27

30 31

28 29

H15

H16

H17

Gray

Gray

Gray

7 8 9 10 11 12 13 14 15 16

8 9 10 11 12 13 14 15 16 17 18 19

8 9 10 11 12 13 14 15 16 17

17 18 19 20 21 22 23 24 25 26 27

20 21 22 23

24 25

26 27

18 19 20 21 22 23 24 25 26 27

28 29 30

28 29 30 31

32 33

34 35

28 29 30 31 32

31 32 33 34 35

H18

H19

H20

H21

I1

Black

Black
1

33 34

1
1 2 3 4

3
2 1

382
2004 PRIUS (EWD555U)

K
I2

I3

I4

I5

I6

Gray

Black

Gray

Gray

Gray

1 2

1 2

1 2 3 4

1 2 3 4

I7

I8

Gray

Gray

1 2

1 2

1 2 3 4

I9

I10

2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

I11

I12

I13

I14

Black

Orange

Orange

Orange

1 2 3
4 5 6

I15

I16

I17

I18

Orange
1

12

J1

J2

J3

J4

A A A
B B
A A A B B B B

A A A
B B
CCCDD DB

A A A
A A
A A A A A A A

A A A
B B
A A A B B B B

J5

A A

J6

A A

J8

A A B B C C

A A B B C C

D D E E F F

D D E E F F

A A A
B B
CCCDDDB

A A A A A A A

J9

J7

J10

J11

J12

A A A
B B
A A A B B B B
A A A B B B C C C C C

A A A B B B C C C C C

A A A A A A

D D D D E E E E E E E

D D D D E E E E E E E

B B B B B B

383
2004 PRIUS (EWD555U)

K CONNECTOR LIST
J13

J14

J15

J16
A A A
A A
A A A A A A A

A A A A A A

A A A B B B C C C C C

A A A A A A A A A A A

B B B B B B

D D D D E E E E E E E

B B B B B B B B B B B

J17

J18

J19

J20

A A A A A A A A A A A

A A A A A A A B B B B

A A B B C C

B B B B B B B B B B B

C C C C D D D D E E E

D D D E E E

A A A
A A
A A A A A A A

J21

J22

J23

J24

A A B
CC
A A B B B CC

A A A
A A
A A A A A A A

A A A
A A
A A A A A A A

A A B B C C
D D D E E E

J25
A A A
A A
A A A A A A A

J29

J26

J27

J28

A
A
A A A A A

A
A
A A A A A

A
A
A A A A A

J30

A
A
A A A A A

J31

J32

A A A
A A
A A A A A A A

A A A
B B
A A A CDB B
A A A B B B C C C C C
D D D D E E E E E E E

J33

J34

K1

K2

Black
AA
A
AAAAA

1 2

A A A A A A A A A A A

1 2 3 4 5

B B B B B B B B B B B

384
2004 PRIUS (EWD555U)

K
K3

L1

L2

Black

Gray

Gray

1
1

2 3 4 5 6

L3

2
2 1

1 2
3 4

L5

L4

L6

4 3

L7

M1

M2

Black

Black
1

1 2 3 4 5

1 2
1 2 3 4 5

1 2 3 4 5 6 7 8

M3

M4

M5

M6

M7

M8

Black

Black

Gray

Black

Black

Black

1 2 3
4 5 6

M9

M10

M11

Gray

Black

Black

1 2 3
4 5 6

1 2 3
4 5 6

M12

3
5

1 2 3 4 5 6
1

M13

M14

N1
Gray

1 2
1

10

11

12

4 5 6 7 8 9
13 14 15 16 17 18 19

N2

20 21 22 23 24 25 26

N3

1 2 3 4 5 6 7 8 9

1 2 3 4 5

10 11 12 13 14 15 16 17 18

6 7 8 9 10

1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 26 27 28

N4

N5

N6

Black

Black

Black

1 2 3 4
5 6 7 8

385
2004 PRIUS (EWD555U)

K CONNECTOR LIST
N7

O1

O2

O3

P1

P2

Dark Gray

Gray

1 2 3

1 2 3 4 5 6

7 8 9 10 11 12

P3

P4

P5

P6

1
2

3
5

2
1

P7

1 2 3 4 5 6 7 8 9

P8

10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

P9

P10

P11

Gray

Black

1 2 3 4
5 6 7 8

1 2 3 4 5 6
7 8 9 10 11 12

1 2 3 4 5 6 7 8

P12

P13

P14

P15

P16

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5

P17

P18

P19

P20

Black

Black

Black

1
1 2 3

4 5 6

7 8 9

3 4 5 6

3 4 5 6

3 4 5 6

10 11 12 13 14 15 16 17 18

P21

P22

P23

R1

R2

Black

Yellow

Yellow

Gray

Black

2
1

3 4 5 6

386
2004 PRIUS (EWD555U)

K
R3

1 2

R4

3 4

R5

5 6 7 8 9 10

R6

2
1

3 4 5 6

R7

10

1 2 3 4 5 6 7 8 9 10

2 3 4 5 6 7 8 9

11 12 13 14 15 16 17 18 19 20

11 12 13 14 15 16 17 18 19 20

R8

R9

R10

R11

R12

1 2

1 2

3 4

3 4

5 6

Black

1 2 3 4 5 6 7 8

1 2 3 4 5

5 6

R13

R14

R15

R16

R17

R18

1 2
3 4

R19

R20

3 4 5 6

R21

S1
Black

2 1 3

2 1 3

5 4

5 4

S2

S3

Gray

Gray

S4

2
1 2 3 4 5 6 7 8

S7

1 2 3 4 5
6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

S5

S6

Black

Black

1 2 3 4 5 6

S8

1 2

S9

8 9 10 11 12 13 14 15 16 17

8 9 10 11 12 13 14 15 16 17 18 19

18 19 20 21 22 23 24 25 26 27

20 21 22 23

24 25

26 27

17 18 19 20 21 22 23 24 25 26 27

28 29 30 31 32

28 29 30 31

32 33

34 35

28 29 30

33 34

7 8 9 10 11 12 13 14 15 16
31 32 33 34 35

387
2004 PRIUS (EWD555U)

K CONNECTOR LIST
S10

S11

1 2 3 4 5 6 7 8 9

18 19 20 21 22 23

24 25

26 27

30 31

1 2

10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

8 9 10 11 12 13 14 15 16 17
28 29

S12

S13

S14

S15

Gray

1 2 3 4 5 6 7 8 9 10

1 2 3

4 5

6 7

8 9

10 11 12

13 14 15 16 17 18

19 20
1 2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24

S16

S17

S21

S19

S20

Yellow

Yellow

1 2
3 4

S18
Yellow

S22

S23

S24

1 2

S25

Yellow
1

1 2
3 4

1 2

S26

S27

S28

T1

T2

T3

Black

Black

Black

Gray

Black

1 2

1234

1
1

2 1
1 2

T4

T5

T6

1 2 3 4
1 2 3 4 5
1

10

11

12

4 5 6 7 8 9
13 14 15 16 17 18 19

6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

20 21 22 23 24 25 26

388
2004 PRIUS (EWD555U)

K
T7

T8

T9

V1

V2

Black
1 2 3 4

1 2 3 4

1 2 3 4
1

V3

V4

V5

12

12

V6

V7

V8

Black

Black

Blue

1 2 3
1

W1

W3

W4

W5

W6

Black

Black

Gray

Black

Black

1 2

1 2

1 2

1 2 3
4 5 6

Y1
Black

1 2 3 4 5

389
2004 PRIUS (EWD555U)

L PART NUMBER OF CONNECTORS


Code

Part Name

Part Number

Code

Part Name

Part Number

A1

A/C Condenser Fan Motor

9098010928

C1

Camshaft Position Sensor

9098010947

A2

ABS & BA & TRAC & VSC Actuator

9098012297

C2

Camshaft Timing Oil Control Valve

9098011162

A3

ABS Speed Sensor Front LH

C3

Circuit Breaker Sensor

9098011898

A4

ABS Speed Sensor Front RH

C4

Compressor Assembly (Motor)

A5

Air Fuel Ratio Sensor (Bank 1 Sensor 1)

9098010869

C5

Converter

A6

Ambient Temp. Sensor

9098011070

C6

Converter

9098011963

A7

A/C Control Assembly

9098012150

C7

Crankshaft Position Sensor

9098012028

A8

A/C Control Assembly

9098012149

C8

Center Speaker

9098010860

A9

A/C Room Temp. Sensor

9098011950

C9

Clock

9098011013

A10

A/C Solar Sensor

C10

Combination Meter

9098012153

9098011003

9098011918

61891164
9098011034

A11

A/C Thermistor

C11

Combination SW

9098012266

A12

ACC Relay

8266020340

C12

Combination SW

9098012265

A13

Accel Position Sensor

9098011858

C13

Combination SW

9098012358

A14

Air Inlet Control Servo Motor

C14

Combination SW

9098012359

A15

Air Mix Control Servo Motor

C15

Curtain Shield Airbag Sensor LH

A16

Air Vent Mode Control Servo Motor

C16

Curtain Shield Airbag Sensor RH

A17

Airbag Sensor Assembly

9098012392

C17

Curtain Shield Airbag Squib LH

A18

Airbag Sensor Assembly

9098012391

C18

Curtain Shield Airbag Squib RH

A19

Airbag Sensor Assembly

9098012390

C19

Coolant Heat Storage Tank Outlet Temp.


Sensor

A20

Airbag Squib (Front Passenger Airbag


Assembly No.1)

9098012224

C20

Coolant Heat Storage Water Pump

9098011156

A21

Airbag Squib (Front Passenger Airbag


Assembly No.2)

9098012219

D1

Data Link Connector 3

9098011665

D2

Daytime Running Light Relay

9098012034

A22

Airbag Squib (Steering Wheel Pad)

9098012160

D3

Diode (Daytime Running Light)

9098010962

A23

Antenna Amplifier

9098010871

D4

Door Control Receiver

9098012366

A24

Automatic Light Control Sensor

9098011107

D5

Door Courtesy Light Front LH

A25

ABS Speed Sensor Rear LH

D6

Door Courtesy Light Front RH

D7

Door Courtesy SW Front LH

D8

Door Courtesy SW Front RH

D9

Door Courtesy SW Rear LH

D10

Door Courtesy SW Rear RH

D11

Door Lock Control SW Front RH

9098011909

9098011900

A26

ABS Speed Sensor Rear RH

B1

Brake Fluid Level Warning SW

9098011207

B2

Blower Motor

9098010214

B3

Blower Motor Controller

9098011667

B4

Blower Motor Controller

9098011579

B5

Body ECU

9098012458

B6

Body ECU

9098012329

B7

Body ECU

9098012150

B8

Brake Pedal Stroke Sensor

9098011150

B9

Battery Blower Motor

9098010916

B10

Battery Blower Motor Controller

9098011676

B11

Battery ECU

9098012203

B12

Battery ECU

9098011915

B13

Battery ECU

9098012155

B14

Battery Fan Relay

8266020340

B15

Buckle SW Front LH

9098011918

B16

Buckle SW Front RH

9098010908

B17

Brake Master Stroke Simulator Cylinder


Assembly

9098011003

B18

Brake Control Power Supply

8282450190

9098012241

9098012219
9098011061

9098011148

9098010871

9098010797

Door Lock Motor Front LH


D12

Door Unlock Detection SW Front LH


Door Lock Motor Front RH

D13

Door Unlock Detection SW Front RH


Door Lock Motor Rear LH

D14

9098012226

Door Unlock Detection SW Rear LH


Door Lock Motor Rear RH

D15

Door Unlock Detection SW Rear RH

D16

Door Oscillator Front LH (w/ Sensor)

D17

Door Oscillator Front RH (w/ Sensor)

E1

Engine Coolant Temp. Sensor

9098010735

E3

Engine Hood Courtesy SW

9098011003

E4

Engine Control Module

9098012144

E5

Engine Control Module

9098012145

Note: Not all of the above part numbers of the connector are established for the supply.

390
2004 PRIUS (EWD555U)

9098012217

L
Code

Part Name

Part Number

Code

Part Name

Part Number

E6

Engine Control Module

9098012142

H18

Height Control Sensor

9098011860

E7

Engine Control Module

9098012146

H19

High Mounted Stop Light

9098011967

E8

Electrical Key Antenna (Drivers Side)

H20

Hybrid Vehicle Battery

8267547060

E9

Electrical Key Antenna (Front Passengers


Side)

H21

Hybrid Vehicle Battery

8267547070

E10

Electrical Key Antenna (Luggage


Compartment Door)

F1

Front Airbag Sensor LH

F2

Front Airbag Sensor RH

F3

Front Fog Light LH

F4

Front Fog Light RH

F5

Front Side Marker Light LH

F6

Front Side Marker Light RH

F7

Front Turn Signal Light LH

F8

Front Turn Signal Light RH

F9

Front Washer Motor

F10

Front Wiper Motor

F11

Front Passenger Seat Belt Warning Light

F12

Front Door Speaker LH

F13

Front Door Speaker RH

9098012382

9098010824
9098011856

9098011096

9098011156

9098011019

9098011599
9098012012
9098010935

Fuel Pump
F14

Fuel Sender

8282447160

F15

Fusible Link Block

9098011775

F16

Fusible Link Block

9098010916

F17

Fuse Holder

X186

G1

Gateway ECU

9098012404

G2

Glove Box Light

9098011918

Garage Door Opener


G3
H1

Inner Mirror

8282447180

Headlight Beam Level Control Actuator LH

H2

Headlight Beam Level Control Actuator RH

H3

Headlight Control ECU LH

9098011016
9098011255

H4

Headlight Control ECU LH

9098010869

H5

Headlight Control ECU RH

9098011255

H6

Headlight Control ECU RH

9098010869

H7

Headlight LH

H8

Headlight RH

H9

Horn (High)

H10

Horn (Lo)

9098011314

9098010619

Hazard SW
H11

ODO/TRIP SW

9098012091

H12

Headlight Beam Level Control ECU

9098012200

H13

Heated Oxygen Sensor (Bank 1 Sensor 2)

9098011028

H14

Hybrid Vehicle Control ECU

9098012431

H15

Hybrid Vehicle Control ECU

9098012429

H16

Hybrid Vehicle Control ECU

9098012428

H17

Hybrid Vehicle Control ECU

9098012430

I1

Ignition Coil and Igniter No.1

I2

Ignition Coil and Igniter No.2

I3

Ignition Coil and Igniter No.3

I4

Ignition Coil and Igniter No.4

I5

Injector No.1

I6

Injector No.2

I7

Injector No.3

I8

Injector No.4

9098011885

9098011875

I9

Inverter

9098011148

I10

Inverter

9098012153

I11

Inverter

9098010988

I12

Inverter

9098012465

I13

Inverter

9098012464

I14

Inverter

9098012434

I15

Inverter

9098012433

I16

Inverter

9098011147

I17

Inter Lock SW

9098011918

I18

Interior Light

8136668010

J1

Junction Connector

J2

Junction Connector

J3

Junction Connector

J4

Junction Connector

J5

Junction Connector

9098010830

J6

Junction Connector

9098010803

J7

Junction Connector

J8

Junction Connector

J9

Junction Connector

J10

Junction Connector

J11

Junction Connector

J12

Junction Connector

J13

Junction Connector

J14

Junction Connector

J15

Junction Connector

J16

Junction Connector

J17

Junction Connector

J18

Junction Connector

J19

Junction Connector

J20

Junction Connector

J21

Junction Connector

J22

Junction Connector

J23

Junction Connector

J24

Junction Connector

9098010803

9098011661

9098011915
9098010803
9098011661

9098011915

9098010803

9098011915

9098011661

9098010803

391
2004 PRIUS (EWD555U)

L PART NUMBER OF CONNECTORS


Code

Part Name

Part Number

Code

Part Name

Part Number

9098010803

P1

Pressure SW

9098010943

P2

Parking Brake SW

9098010871

P3

Power Outlet No.1

P4

Power Outlet No.2

P5

Power Outlet Relay

8266020340

J25

Junction Connector

J26

Junction Connector

J27

Junction Connector

J28

Junction Connector

J29

Junction Connector

J30

Junction Connector

9098010803

P6

Power Source Control ECU

9098012388

J31

Junction Connector

9098011915

P7

Power Steering ECU

9098012300

J32

Junction Connector

9098010803

P8

Power Steering ECU

9098012290

J33

Junction Connector

9098011915

P9

Power Steering Motor

9098012299

J34

Junction Connector

9098010799

P10

Power Steering Torque Sensor

9098012221

K1

Knock Sensor

9098011875

P11

Power SW

9098011989

K2

Key Slot

9098012366

P12

PTC Heater

9098011136

K3

Key Slot

9098012092

P13

PTC Heater

9098010903

L1

License Plate Light LH

P14

Power Window Control SW Front RH

L2

License Plate Light RH

P15

Power Window Control SW Rear LH

P16

Power Window Control SW Rear RH

P17

Power Window Master SW

P18

Power Window Motor Front LH

P19

Power Window Motor Front RH

9098011529

9098011148

Luggage Compartment Courtesy SW


L3

Luggage Compartment Door Opener Motor

9098010795

Luggage Compartment Door Lock SW


L4

Luggage Compartment Door Opener SW

9098012212

9098010760

9098010789

9098012122

9098010797

L5

Luggage Compartment Light

9098010860

P20

Power Window Motor Rear LH

L6

Luggage Oscillator (Inner)

9098012366

P21

Power Window Motor Rear RH

L7

Luggage Oscillator (Outer)

9098012217

P22

Pretensioner LH

M1

Mass Air Flow Meter

9098011317

P23

Pretensioner RH

M2

Motor Generator No.1

R1

Radiator Fan Motor

9098010928

M3

Motor Generator No.1

R2

Rear Washer Motor

9098011051

M4

Motor Generator No.1

R3

Radio and Player

9098010997

M5

Motor Generator No.1

R4

Radio and Player

9098010996

M6

Motor Generator No.2

R5

Radio and Player

9098012259

M7

Motor Generator No.2

R6

Radio and Player

9098012038

M8

Motor Generator No.2

R7

Rheostat

9098011989

R8

Room Oscillator

9098012366

R9

Rear Combination Light LH

R10

Rear Combination Light RH

9098012432

9098011034

9098012432

9098012253

M9

Motor Generator No.2

M10

Motor Generator No.2

M11

Main SW

9098011986

M12

Mirror Heater Relay

8266020340

R11

Rear Door Speaker LH

M13

MultiDisplay

9098012203

R12

Rear Door Speaker RH

M14

MultiDisplay

9098012410

R13

Rear Window Defogger

9098010914

N1

Noise Filter (Ignition)

9098010843

R14

Rear Window Defogger

9098010913

N2

Navigation ECU

9098011973

R15

Rear Window Defogger

9098010914

N3

Navigation ECU

9098011923

R16

Rear Window Defogger

9098010913

N4

Navigation ECU

9098012221

R17

Rear Wiper Motor

9098010795

N5

Noise Filter (High Mounted Stop Light)

R18

Rear Wiper Relay

9098010797

N6

Noise Filter (Rear Window Defogger)

N7

Noise Filter (Rear Window Defogger)

O1

Oil Pressure SW

9098011363

O2

Option Connector (Glass Breakage Sensor)

9098010908

O3

Overhead J/B

9098012183

9098011034

9098010916

9098011011

9098010935

Mirror Heater LH
R19

Remote Control Mirror LH


Mirror Heater RH

R20
R21

9098012189

Remote Control Mirror RH


Remote Control Mirror SW

Note: Not all of the above part numbers of the connector are established for the supply.

392
2004 PRIUS (EWD555U)

9098011657

L
Code

Part Name

Part Number

Code

Part Name

Part Number

S1

Shift Control Actuator

9098012446

S27

Short Connector (Water Pump)

9098011162

S2

Short Connector

9098011002

S28

Short Connector (Water Pump)

9098011168

S3

Short Connector

9098011003

T1

Theft Deterrent Horn

9098010619

S4

Shift Lever Position Sensor

9098011989

T2

Throttle Control Motor

9098011162

S5

Shift Lever Position Sensor

9098012303

T3

Throttle Position Sensor

9098010711

S6

Skid Control Buzzer

9098010906

T4

Transmission Control ECU

9098012203

S7

Skid Control ECU

9098012144

T5

Transponder Key Computer

9098012404

S8

Skid Control ECU

9098012145

T6

Tweeter Front LH

S9

Skid Control ECU

9098012146

T7

Tweeter Front RH

S10

Skid Control ECU

9098012142

T8

Tweeter Rear LH

S11

Smart Key ECU

9098012388

T9

Tweeter Rear RH

S12

Smart Key System Cancel SW

9098010825

V1

VSV (EVAP)

S13

Steering Sensor

9098012162

V2

Vanity Light LH
Vanity Light RH

9098012304

9098011156
9098010935

S14

Stereo Component Amplifier

9098010821

V3

S15

Stereo Component Amplifier

9098012200

V4

Vanity Light SW LH

S16

Stop Light SW

9098011118

V5

Vanity Light SW RH

S17

Seat Position Airbag Sensor

9098010942

V6

Vapor Pressure Sensor

S18

Side Airbag Sensor LH

V7

VSV (Canister Closed Valve)

9098011156

V8

VSV (Parge Flow Switching Valve)

9098011859

W1

Water Pump Motor (A/C)

9098010887

W3

Water Pump Motor (Inverter)

9098011162

W4

Water Temp. SW

9098011235

W5

Water Valve

9098010988

W6

Wireless Door Lock Buzzer

9098011142

Y1

Yaw Rate Sensor

9098011904

S19

Side Airbag Sensor RH

S20

Side Airbag Squib LH

S21

Side Airbag Squib RH

S22

System Main Relay

S23

System Main Relay

S24

System Main Relay

S25

System Main Relay

S26

System Main Relay

9098012241

9098011864
9098010795
9098009938

9098011918
9098011143

8267528380

393
2004 PRIUS (EWD555U)

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