BATTERY CHARGER -

OPERATION AND SETTINGS

120 AETJL - 150 AETJ COMPACT
150 AETJL - 170 AETJL
80-8-5-M.118 EN

80-8-5

12 / 2005
80-8-5
INDEX

A - ZIVAN BATTERY CHARGER - REMOVAL ............................................P 2

B - ZIVAN BATTERY CHARGER - DESCRIPTION ......................................P 3

C - ZIVAN BATTERY CHARGER - CONNECTION .......................................P 4

D - ZIVAN BATTERY CHARGER - CHARGING CURVES ..............................P 5

E - ZIVAN BATTERY CHARGER - LED INDICATOR LIGHTS .........................P 6

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 A - ZIVAN BATTERY CHARGER
REMOVAL

- Instruct arms 1/2 to rise so that the upper articulation rises by 1m A1

(A1-1). O NT 1
FR

- Rotate the turret of a turn (A1-2).

- Interrupt the electricity supply.

- Remove the cowl (A1-3). 2

- Remove the protective covers from the batteries (A1-4).

4
3
D-EL-438
- Remove the cables connected to the charger
from the batteries.................................................... 80-2-12-M.118

- Remove the protective plate (A2-1). A2 1

N T
FRO
- Remove the variable speed drive (A2-2).

2
80-8-5 D-EL-442

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B - ZIVAN BATTERY CHARGER
DESCRIPTION

External view B1
1
- Mains supply cable ..................................................(B1-1) 2
- LED indicator ............................................................(B1-2)
- Charging cables ........................................................(B1-3)
- Auxiliary contacts ......................................................(B1-4)
6
- 5-pin socket ..............................................................(B1-5)
- Capacity selector protective plug ..............................(B1-6)
- Stickers : Indication of the setting (capacity selectors 5
position) made during initial assembly ......................(B1-7) 7

NB : Dont take care of the number written on the sticker

to adjust the capacity charger ............................ D 4

D-EL-443

Internal view B2
3
1 2
- F1 input fuse (B2-1) : 20A .................................. 547378
- F2 output fuse (B2-2) : 45A ................................ 547378
- Fans ..........................................................................(B2-3)
- Selector for battery capacity C ..................................(B2-4)
- Input terminals .......................................................... (B2-5)
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- Output terminals ........................................................(B2-6)

4
5 6

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 C - ZIVAN BATTERY CHARGER
CONNECTIONS

- Auxiliary contacts for cutting off movements under load : C1

Internal schematic drawing (C1).

NC C NO NC C NO

AUX 1 AUX 2
D-EL-445

- 5-pin socket for connecting the offset LED bundle : C2

external schematic drawing (C2). 2
5 4
3 1

BROWN
WHITE

GREEN
GREEN LED RED LED

D-EL-446
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D - ZIVAN BATTERY CHARGER
CHARGING CURVES

- Voltage curve : U
Um

U1

- Amperage curve : I
Im WUla
I1
IUla

I2

t
T1 T2 T3 STOP

D-EL-437

- Characteristics :

Intensity : Im = 43A I1 = 36A I2 = 4% C5

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Voltage : U1 = 57,6V Um = 66V
Other : C = C5

Type of charger IULa WULa

Position of
capacity selector 0 1 2 3 4 5 6 7 8 9 A B C D E F

Capacity (Ah) 345 315 290 260 230 200 175 145 345 315 290 260 230 200 175 145
I2 (A) 13,8 12,7 11,5 10,4 9,2 8,1 6,9 5,8 13,8 12,7 11,5 10,4 9,2 8,1 6,9 5,8

Time of load IULa WULa

Position of
capacity selector 0 1 2 3 4 5 6 7 8 9 A B C D E F

T1max (h) 10h45 10h 9h 8h 7h15 6h15 5h30 4h30 10h45 10h 9h 8h 7h15 6h15 5h30 4h30

T2max (h) 3h 3h 3h 3h 3h 3h 3h 3h 3h 3h 3h 3h 3h 3h 3h 3h

(T1+T2+T3)max (h) 15h45 15h 14h 13h 12h15 11h15 10h30 9h30 15h45 15h 14h 13h 12h15 11h15 10h30 9h30

The capacity selector must be adjusted to suit the battery

characteristics shown on the sticker stuck to the battery.

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 E - ZIVAN BATTERY CHARGER
INDICATOR LIGHTS

Charger LED indicator (E1) E1

- Constant red : Initial charging phase.
- Constant yellow : Battery at 80% charge. 100%
- Constant green : Battery at 100% charge.

- Flashing LED + intermittent battery charger beep : 80% 80%

Warning situation ............................................................ 100-M.118

START
D-EL-447

Offset LED indicator (E2) E2

- Constant red : Initial charging phase.

- Constant yellow : Battery at 80% charge.
- Constant green : Battery at 100% charge.

- Flashing LED + intermittent battery charger beep :

Warning situation ............................................................ 100-M.118

D-EL-448
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