FLOWMASTER INTRO

INTRODUCTION ????

MORE THAN A QUARTER CENTURY OF INNOVATIVE EXHAUST PRODUCT DESIGN AND DEVELOPMENT
Thank you for your interest in Flowmaster products. Flowmaster is committed to continually developing high quality, performance products that work in a wide variety of applications. Designed to meet the specific needs of street, race and utility vehicles, our products share one common challenge, improving internal combustion efficiency and doing it quietly. For more than 25 years, Flowmaster has been the leader in advanced exhaust technology through our extensive commitment to research and development. We learned early on that by understanding an engine’s total operation, including the exhaust pressure pulses, sound waves and the heat energy they contain, that we could not only quiet the engine but also increase combustion efficiency; improving performance and fuel mileage. These elements are the root of our success and how we began the process of creating our unique muffler and exhaust system designs. Today we are deeply involved in the continued evolution of new technology for exhaust products. Our Hushpower brand is a testament to our devotion toward solving new challenges and continuing our legacy of performance products.These newly designed products offer benefits that allow us to reach beyond traditional automotive markets and to offer solutions in entirely new areas. Cur2

rently we offer a wide variety of Hushpower products for commercial or personally operated diesel, gasoline-powered trucks, RV’s, muscle cars, street rods and just about any kind of motorized device. We are especially happy to introduce the release of many of our mufflers and kits in 409S Stainless Steel. We will be continually expanding the products available throughout the year as we have had an overwhelming response from our customers. I am happy to announce that these fine products will also carry a 10-year Limited Warranty as testament to their enhanced quality. In an effort to share our experience in exhaust development with customers requiring specialized products, we created the Special Project Development division. No matter what the application, our Special Project Development division can evaluate and produce a product to meet the requirements for your application by applying the knowledge and skills we have gained over the past three decades. I am excited to note that we continuously improve in the area of customer service. Today, we not only have a highly trained staff of tech line personnel to answer your phone calls, but an online message area where customers can submit their questions after hours or when the tech line is not available.

TABLE FLOWMASTER OF CONTENTS
INTRODUCTION ????
This new service is all part of our directive to make sure you get the information you need, when you need it to ensure customer satisfaction. We sincerely appreciate your continued interest in Flowmaster products and look forward to providing all of your exhaust solutions now and in the future.
INTRO / TABLE OF CONTENTS THE TECHNOLOGY EXPLAINED TOP 10 ACCOMPLISHMENTS RACE PRODUCTS FAMILY OF MUFFLERS MILD TONE MUFFLERS MODERATE TONE MUFFLERS AGGRESSIVE TONE MUFFLERS 2-3 4 5 6-8 9 10 11 12 - 13 14 - 15 16 17 18 - 19 20 21 22 23

Ray T. Flugger Flowmaster, Inc.

HUSHPOWER MUFFLERS STAINLESS STEEL PRODUCTS TOP BUILDERS AGREE . . . EXHAUST KITS TROY TREPANIER SAYS . . . SPECIAL PROJECT DEVELOPMENT INSTALLATION ACCESSORIES APPAREL / EXHAUST TIPS

THE FOLLOWING ARE TRADEMARKS OR REGISTERED TRADEMARKS OF FLOWMASTER INC. 5 Second Club, 6 Second Club, 7 Second Club, 10 Series, 20 Series, 30 Series, 40 Series, 409S, 50 Series, 60 Series, 70 Series, 80 Series, American Thunder, Big Block, Big Block II, Classic 2 Chamber, Cool Shell Technology, Delta Flow, Delta Force, Delta Series, Flowmaster, Flowmaster Inc (Red & Black Logo), Flows, Force II, Force III, Flugger, HP-2, Hushpower, Hushpower II, Love That Sound, Masters of Power, Outlaw Race Muffler, Power Chamber, Power Press, Pressure Buster, Professional Installer Series, Quieter Wins, Scavenger Series, Sound of Freedom, Special Project Development, Super 40, Super 44, Super Series, Suitcase Muffler, The Exhaust Technology Company, The Quiet Performer.

USE THIS CATALOG IN CONJUNCTION WITH OUR APPLICATION GUIDE TO REFERENCE ALL PRODUCTS, PART NUMBERS AND FITMENT OR VISIT OUR WEBSITE: www.flowmastermufflers.com • www.hushpower.com

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FLOWMASTER INTRO
TECHNOLOGY EXPLAINED ????

FLOWMASTER MUFFLER TECHNOLOGY

IT’S WHATS IN THE CASE
THAT MAKES THE DIFFERENCE
Flowmaster and Hushpower mufflers are the result of extensive scientific research and real world testing. Flowmaster products deliver improved horsepower, torque, fuel efficiency and throttle response. In many cases our patented muffler designs can actually flow more air than an open pipe. This is accomplished by “scavenging” the exhaust gases from the cylinders by creating a slight “low pressure” on the exhaust side of the engine. By creating a low pressure the cylinder has less residual burnt gases in the cylinder and thus can have a more complete burn of the fuel that is introduced into it. This simply means that more power can be made by the engine. Flowmaster and Hushpower mufflers both contain patented technology which makes it possible to have greater fuel efficiency!

HUSHPOWER MUFFLER TECHNOLOGY

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TABLE FLOWMASTER OF CONTENTS
ACCOMPLISHMENTS ????

The Exhaust Technology Company . . .

. . . LEADING THE WAY!
2009 2007 2006 2003 2002 1999 1993 1991 1989 1983
First design of Flowmaster chambered mufflers are introduced in Sprint car racing in Northern California. To make it easier to carry around at racetracks, Ray attaches a handle on the muffler which quickly gets attention and is nick-named by racers, the “Suitcase Muffler.” The second design of the quieter three chamber is born. It is called the 50 series and incorporates a “Tuning Chamber” that removes some of the interior resonance that is common with the two chamber 20 series™. That same year, the second design of the “two chamber” muffler is introduced and replaces the 20 series. It is named the 40 series.

Scavenger D-port collector technology introduced as “two into one” Y-collectors and also as a header collector replacement with the four-two-one header collector that was developed & tested in numerous forms of racing, including teams racing in the NASCAR Winston Cup circuit.

The third design three chamber 50 Series is released. The technology is named the Pressure Buster line of mufflers. They have increased scavenging over the previous designs and an improved resonance chamber.

Flowmaster’s “Delta Flow” technology is introduced into all series of Flowmaster mufflers. It decreases sound and increased scavenging in the mufflers. The fourth design of the three chamber 50 Series also incorporates an improved Two-Stage Tuning Chamber design that removes most all interior resonance from the vehicle.

Using technology developed at racetracks, Flowmaster releases our most powerful street muffler to date, the Super 40 Series muffler. Packaged in a larger case, with an improved Delta Flow design that has a deeper sound.

The Hushpower HP-2 street line of mufflers are introduced. They are available in a compact T304 or T409 stainless steel case and quickly become very popular.

Hushpower develops the PRO Series line of mufflers for everything from race applications, light, medium, heavy duty gas, diesel trucks, buses, industrial applications and more.

Flowmaster is inducted into the inaugural Hot Rod Magazine “Speed Parts Hall Of Fame”, as one of the most significant automotive parts of all time. Flowmaster also introduces the Super 44 muffler in to its line. The Super 44 adds greater flow and a deeper aggressive tone in a 4.00” case.

Flowmaster launches extensive lineup of 409S Stainless Steel performance products covered by a 10-year warranty. In an addition Flowmaster debuts it’s Special Project Development division to create unique, one-of-a-kind custom parts – the solution for hard to fit, totally specialized muffler design problems.
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FLOWMASTER INTRO
RACE ???? PRODUCTS

Race Winning Technology
Our original Flowmaster technology was born on the racetrack over 25 years ago to create a sound solution for Sprint cars racing at local California fairgrounds events. Our patented new and innovative technology not only resolved the excessive sound issues of these high-powered race cars, but also allowed maximum horsepower with an increased and broader torque curve - unheard of byproducts from competitive mufflers in use at the time. Our highly advanced Research and Development department actively works to solve the current challenges facing racers, car builder and engine technicians including improved performance and sound control. In addition to offering a vast array of products that can be ordered from our considerable inventory of ready-to-ship products, our Special Projects Development division can construct any component you may require from simple mufflers made with 16 gauge aluminized steel, 409 or 304 stainless steel, to high end, high tech exhaust products.
Call our dedicated SPD hot line at (800) 544-4761 Ext 710 to get you going fast. See page 21 for full details on our services.

for over 25 years . . . and counting!

The 30 Series Race Mufflers are our most powerful & quietest professional race mufflers available and incorporate over 25 yrs of race proven research & development ensuring you get the best race silencers money can buy no matter what type of racing you do. They are available in 5.00” & 6.00” thick case sizes for maximum power and sound attenuation, and are available in numerous inlet & outlet tubing sizes ranging from 3.50”, 4.00”, 4.50” and 5.00” applications.

The 50 & 60 Series are some of the quietest mufflers we build. They are available in select sizes and were developed for spec classes & sportsman type race vehicles needing max dB attenuation. Select sizes are available with 2.50”, 3.00” and 3.50” inlets and outlets.

The Hushpower line of mufflers have applications in all forms of racing such as sprints & midgets, vintage racing, and diesel sled pullers. A key feature is its Cool Shell technology which minimizes the outside case temperature for mounting in and around body panels. Consistently proven to meet the strictest dB sound limits without affecting performance, they are available in several case configurations with inlet/outlet sizes from 2.00” through 5.00”.
See pg. 14/15 for more information.

The 40 Series Race Mufflers offer maximum performance with a substantial dB reduction over open headers. These are available in 3.00”, 4.00”, 5.00” & 6.00” thick case sizes. And with inlets & outlets ranging from 2.50” up to 5.00” sizes. The 40 series are available in numerous offsets for easy fitment & fabrication.

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TABLE FLOWMASTER OF CONTENTS
RACE PRODUCTS ????

Go Faster with F lowmaster!
RECORD BREAKING!!!
World’s First 5 Second Turbocharged Doorslammer!
Mike Moran was part of the original “Fastest Street Car Shootout” participants in 1992. Since then he has shown the racing world innovation and achievement. - Mike Moran Moran Motorsports

Direct to header applications: The Scavenger Series Race Mufflers feature Flowmaster’s patented Delta Flow™ technology. Designed to attach directly to the exhaust header primary tubes, replacing the collector on sprint and drag racing applications. It can be used to retrofit existing race headers or used as the collector for custom fabricated race headers. It is ideal for limited space applications or race cars requiring mufflers with sound reduction.
Note: Due to varying conditions these mufflers may or may not meet all sound level requirements

The 10 Series Race Mufflers are a compact lightweight single chamber design that will net a noticeable sound reduction vs open headers without sacrificing valuable and hard earned horsepower. They are available in three compact case sizes, ranging from 3.00”, 4.00” & 5.00” inches tall, with inlet and outlet sizes ranging from 2.50” up to 4.00”, and in two inlet and outlet configurations. Race proven technology.

The Flowmaster Outlaw Series Race Mufflers are our smallest and lightest race mufflers to date. When attached directly to the collector, it generally produces more power than open headers, while taking the “edge” off that open header sound. These race mufflers are designed to be used at race tracks requiring mufflers, but without dB restrictions. Available in two compact lengths and tubing diameter sizes including 3.00”, 3.50”, 4.00” and 5.00”.

The Flowmaster Low Profile Race Mufflers incorporate the same race proven technology from Flowmasters “Delta Force” race line, but in a very thin compact case to fit under full floor pan race cars.

The Flowmaster Alcohol Race Muffler incorporates patented strategically placed “burn holes” inside the muffler in all low pressure areas to prevent excess methanol fuel from puddling and backfiring on deceleration.

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FLOWMASTER
RACE PRODUCTS
PRIMARY TUBE LENGTH SENSITIVE
RPM RANGE PRIMARY TUBE LENGTH RPM RANGE PRIMARY TUBE LENGTH BIG SMALL 2500 - 4500 30.00” - 26.00” 2500 - 4500 30.00” - 26.00” BLOCKS BLOCKS 4500 - PLUS 26.00” - 22.00” 4500 - PLUS 26.00” - 22.00” Flowmaster Collectors are “Primary Tube Length Sensitive” and will require experimentation to maximize your particular engine combination. It is suggested that you always start with a longer primary tube and work your way back to the optimum tube length.
Note: As with any performance-enhancing products, tuning is advisable. The exact primary tube length for your engine may or many not be the same as above , but the chart to the above will get you pretty close.

Patented “D-Port” Technology

Flowmaster’s patented Scavenger Series Technology improves the exhaust cycle and scavenging efficiency of the cylinders combustion chambers. This results in a cleaner burn during the power cycle netting an overall increase in performance. The Scavenger Series technology does this by utilizing the energy contained in the engines exhaust pulses to help scavenge alternating pulses, in turn maximizing the engines efficiency. These pulses are comprised of burned and unburned gases, heat and sound, and can be thought of as a mass of leftover energy traveling down the pipe. When the exhaust valve opens, the pulse begins traveling through the exhaust port. When the exhaust valve suddenly closes, a low pressure area is created behind the pulse. In traditional collector designs these exhaust pulses are essentially dumped into a large volume tube where a great deal of their energy is wasted or lost. The Scavenger Series technology pairs tubing from the headers, or the exhaust system, into slightly larger tubes that incorporate “D-shaped ports” and then joins them into a single larger tube. This allows the pulse to remain sealed against the outer wall of the tube and thereby maintains the low pressure behind it.The low pressure area is then “seen” by the paired tube or cylinder where it will actually help scavenge, or pull, the following pulse through. This cycle is continually repeated as the engine progresses through its firing order. The process can be so effective that in many cases the increased efficiency may require a fuel jetting change to avoid a lean condition as a result of the increase in cleaner air now in the cylinders; which means more power.

Our Scavenger Series X-Pipe Kits mount ahead of the mufflers in the center of the vehicle (in place of a traditional H-pipe) and can provide significant torque improvements along with a smooth distinctive tone. Utilizing our patented Scavenger D-Port technology, these easy to fit kits function exceptionally well on modified GM, Ford, Mopar “Muscle Car” applications while maintaining the classic Flowmaster sound. Available in Direct-fit kits as well as Universal kits in a variety of sizes.
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Flowmaster’s unique, patented Scavenger Series “C” Collector is founded on the principle of PULSE TECHNOLOGY. The large “D-shaped” ports in the Scavenger Series Collectors create a larger surface area to help pull the exhaust pulses from the opposing connected cylinders. This creates a cleaner burn for the incoming fuel and air resulting in an increased and broader torque curve, putting more power in the rpm range were you need it most. After all, its torque that moves your vehicle.

Flowmaster’s “Y” Collectors utilize the same patented PULSE TECHNOLOGY as our Scavenger Series “C” collectors, but are designed to be used to maximize a “two into one” single exhaust system. Whether it’s your racecar, tow vehicle or RV, the Scavenger “Y” collectors will make sure you’re getting maximum power from your engine. Sizes range from dual 2.00” inlets up to dual 3.50” inlets, with outlet sizes ranging from a single 2.50” up to a single massive 5.00” outlet.

Our Scavenger Turndowns mount directly to our Scavenger Series race mufflers and are highly recommended for even greater sound reduction.

This Header Collector Ball Flange Kit takes the place of messy three bolt flange type connections and allows for a leak free and gasket free ball flange type connection.
(sold in pairs)

FAMILY OF MUFFLERS

FLOWMASTER

FLOWMASTER FAMILY OF MUFFLERS
M I L D
• Trucks, SUVs, RVs and High Performance Street & Strip • Heavy Duty Towing • Mild Exterior Tone • Trucks, SUVs, RVs and High Performance Street & Strip • Heavy Duty Towing • Mild Exterior Tone • Trucks, SUVs, RVs and High Performance Street & Strip • Heavy Duty Towing • Mild Exterior Tone • Cars & Trucks with 4 & 6 cylinder engines • Reduced Interior Resonance • Moderate Exterior Tone • Truck and High Performance Street Applications • Heavy Duty Towing • Moderate Exterior Tone • Truck and High Performance Street & Strip • Reduced Interior Resonance • Moderate Exterior Tone • High Performance Street/Strip & Trucks • Mild Interior Resonance • Aggressive Exterior Tone

The “Flowmaster Sound” is the true tone of muscle and performance. Available in a wide range of domestic and import applications for automobiles and trucks. Flowmaster mufflers produce more power than Original Equipment (OE) and competitive aftermarket products. What makes Flowmaster so unique is our performance improvements are paired with our “signature” exhaust tones. The “Flowmaster Sound” is offered in many different tones depending upon the muffler series. From the deep, aggressive sound of the Super 44 to the quiet and subtle Flowmaster tone of the 70 Series, Flowmaster offers the perfect performance and exhaust tone to fit your application!

M O D E R A T E

A G G R E S S I V E

• High Performance Street/Strip & Trucks • Aggressive Interior Resonance • Aggressive Exterior Tone • High Performance Street/Strip & Trucks • Aggressive Interior Resonance • Aggressive Exterior Tone • High Performance Trucks & Off-Road Applications • Moderate Interior Resonance • Aggressive Exterior Tone • High Performance Street/Strip & Trucks • Moderate Interior Resonance • Aggressive Exterior Tone • High Performance Street/Strip & Trucks • Moderate Interior Resonance • Aggressive Exterior Tone • Truck and RV Applications & High Performance Street • All Forms of Motorsports • Mild to Moderate Exterior Tone • High Performance Street Cars, Rods & Trucks • Mild Interior Tone • Moderate Exterior Tone • Farm, Hunting and Recreational Applications • No Loss of Power • Maximum Sound Attenuation • Tig-Welded T304 Stainless Case • Increased Performance • Moderate Exterior Tone
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H U S H P O W E R

FLOWMASTER INTRO
MILD ???? TONE MUFFLERS

Deep Smooth Tone Outside, Minimal Resonance

50 SERIES™ BIG BLOCK® TONE LEVELS
TONE LEVEL DESCRIPTIONS INTERIOR TONE LEVEL EXTERIOR TONE LEVEL

70 SERIES™ BIG BLOCK II® TONE LEVELS
TONE LEVEL DESCRIPTIONS INTERIOR TONE LEVEL EXTERIOR TONE LEVEL

SUPER 50 SERIES™ SUV TONE LEVELS
TONE LEVEL DESCRIPTIONS INTERIOR TONE LEVEL EXTERIOR TONE LEVEL

MUFFLER DIMENSIONS
28.00” OVERALL LENGTH

MUFFLER DIMENSIONS
28.00” OVERALL LENGTH

MUFFLER DIMENSIONS
23.00” OVERALL LENGTH

Powerful
12.00” WIDE

Powerful
10.00” WIDE

Powerful Deep Mellow
22.00” CASE LENGTH 5.00” THICK
50 SERIES OEM OEM 50 SERIES 70 SERIES OEM

Deep Mellow Mild
OEM 50 SERIES OEM 50 SERIES

Deep Mellow
22.00” CASE LENGTH 5.00” THICK

Mild

OEM

70 SERIES

Mild

10.00” WIDE

17.00” CASE LENGTH 5.00” THICK

The 50 Series Big Block Muffler is our largest and quietest muffler made for tow vehicles, full-size trucks, large SUV’s and RV’s / Motorhomes. This muffler is made for more than just big cubic inch engine applications and has a very large Resonance Tuning Chamber to almost completely reduce interior resonance in large cab vehicles and enough case volume to handle engines under heavy loads. Significant improvements in mileage, torque, and horsepower are to be expected from this muffler, as well as decreased engine heat and wear.

The 70 Series Big Block II Muffler uses a longer 5.00”x10.00” case for increased volume and added sound reduction that will still fit many applications that our wider 50 Series Big Block muffler won’t fit. It utilizes Flowmaster’s patented Delta Flow Technology for maximum efficiency and minimum interior resonance. The 70 Series mufflers are perfect for high performance street cars, most trucks, SUV’s, RVs and tow vehicles that require quiet operation with improved sound.

The Flowmaster Super 50 Series (SUV) Muffler incorporates the 5.00”x10.00” case size with the technology from the 50 Series Delta Flow muffler. Made for all SUV’s and large displacement engine vehicles, the Super 50 Series larger case size allows for optimum exhaust flow, increased mileage, and reduced interior resonance. Also excellent for use on full-sized, high performance street cars looking to reduce interior resonance and tone levels for everyday driving.

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TABLE FLOWMASTER OF CONTENTS
MODERATE TONE MUFFLERS ????

Deep Smooth Tone Outside, Moderate To Minimal Resonance

60 SERIES™ DELTA FLOW® TONE LEVELS
TONE LEVEL DESCRIPTIONS INTERIOR TONE LEVEL EXTERIOR TONE LEVEL

50 SERIES™ HEAVY DUTY TONE LEVELS
TONE LEVEL DESCRIPTIONS INTERIOR TONE LEVEL EXTERIOR TONE LEVEL

DELTA 50 SERIES™ DELTA FLOW® TONE LEVELS
TONE LEVEL DESCRIPTIONS INTERIOR TONE LEVEL EXTERIOR TONE LEVEL

MUFFLER DIMENSIONS
19.00” OVERALL LENGTH

MUFFLER DIMENSIONS
24.00” OVERALL LENGTH

MUFFLER DIMENSIONS
23.00” OVERALL LENGTH

Powerful
10.00” WIDE

Powerful
10.00” WIDE

Powerful
50 SERIES
50 SERIES 50 SERIES OEM OEM

Mellow Mild
OEM

60 SERIES

60 SERIES

Mellow
13.00” CASE LENGTH 5.00” THICK

Mellow
18.00” CASE LENGTH 5.00” THICK

OEM

Mild

OEM

OEM

Mild

9.50” WIDE

Deep

Deep

50 SERIES

Deep

17.00” CASE LENGTH 4.00” THICK

All 60 Series Mufflers feature Delta Flow Technology to increase horsepower and torque in most four and six cylinder vehicles. The 60 Series mufflers have shown significant improvements in mileage, helping to save fuel on many commuter vehicles, the mellow tone making for a pleasant and quiet driving experience. Just by adding a larger diameter tailpipe and Flowmaster stainless tip you can create a deeper tone overall inside and out.

The 50 Series Heavy Duty Muffler is appropriately named, a tough customer just like the trucks it was designed for. With 4.00” internal components and 5.00”x10.00” case size, these mufflers help to significantly increase mileage, torque, and horsepower while greatly improving towing power and acceleration. The 50 Series Heavy Duty is great for all gas and diesel applications, and late-model trucks used in the most extreme working conditions.

Greatly reduced interior resonance, smaller case size, and moderate exterior tone are just some of the benefits to the 50 Series Delta Flow Mufflers. With a specially designed Resonance Tuning Chamber, the 50 Series Delta Flow gives all the performance, while reducing the tone inside and outside of your vehicle. Simply stated, it delivers the same great performance from Flowmaster, without the increased sound. Available in Aluminized Steel or 409S Stainless for harsh weather applications.

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FLOWMASTER INTRO
AGGRESSIVE TONE MUFFLERS ????

High Performance, Street & Strip, Deep Aggressive Tone Outside

DELTA 40 SERIES™ DELTA FLOW® TONE LEVELS
TONE LEVEL DESCRIPTIONS INTERIOR TONE LEVEL EXTERIOR TONE LEVEL
40 SERIES 40 SERIES

SUPER 40™ DELTA FLOW® TONE LEVELS
TONE LEVEL DESCRIPTIONS INTERIOR TONE LEVEL EXTERIOR TONE LEVEL
SUPER 40

40 SERIES™ ORIGINAL TONE LEVELS
TONE LEVEL DESCRIPTIONS INTERIOR TONE LEVEL EXTERIOR TONE LEVEL
40 SERIES 40 SERIES

MUFFLER DIMENSIONS
19.00” OVERALL LENGTH

MUFFLER DIMENSIONS
19.50” OVERALL LENGTH

MUFFLER DIMENSIONS
19.00” OVERALL LENGTH

Powerful Deep Mellow Mild
OEM

Powerful
9.50” WIDE

Powerful
10.00” WIDE

SUPER 40

Mellow
13.00” CASE LENGTH 4.00” THICK

Mellow
13.50” CASE LENGTH 5.00” THICK

OEM

Mild

OEM

OEM

Mild

OEM

OEM

9.50” WIDE

Deep

Deep

13.00” CASE LENGTH 4.00” THICK

Designed to minimize interior resonance, the 40 Series Delta Flow Muffler offers an aggressive exterior tone. The 40 Series Delta Flow helps increase torque and horsepower on many late-model performance cars and trucks. Available in Aluminized and 409S Stainless for harsh weather applications.

The Super 40 Muffler was developed from our Top Ten race muffler lineup for use on the street and strip. Utilizing Delta Flow Technology, this muffler gives the best performance to higher horsepower vehicles. The Super 40 features a black, 5.00”x10.00” aluminized case, which keeps the resonance down while the deep outside tone says it’s a Flowmaster!

The muffler that started it all, the original 40 Series Muffler is an aggressive sounding street/strip

muffler that delivers a powerful “Flowmaster Sound”. If you really want to hear your exhaust system – from both inside and outside of the vehicle, the 40 Series is for you. Available in either aluminized steel or 409S Stainless Steel.

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TABLE FLOWMASTER OF CONTENTS
Deep Aggressive Tone, Aluminized & 409S Stainless Steel

AGGRESSIVE TONE MUFFLERS ????

SUPER 44™ EXTREME SPECIFICATIONS
TONE LEVEL DESCRIPTIONS INTERIOR TONE LEVEL EXTERIOR TONE LEVEL
SUPER 44EX

SUPER 44™ DELTA FLOW® TONE LEVELS
TONE LEVEL DESCRIPTIONS INTERIOR TONE LEVEL EXTERIOR TONE LEVEL
SUPER 44

80 SERIES™ CROSS FLOW TONE LEVELS
TONE LEVEL DESCRIPTIONS INTERIOR TONE LEVEL
80 SERIES

MUFFLER DIMENSIONS
19.00” OVERALL LENGTH

MUFFLER DIMENSIONS
19.00” OVERALL LENGTH

EXTERIOR TONE LEVEL
80 SERIES

MUFFLER DIMENSIONS
VARIABLE LENGTHS

Powerful Deep Mellow Mild
OEM OEM SUPER 44EX

Powerful
9.50” WIDE

Powerful
9.50” WIDE

Mellow
13.00” CASE LENGTH 4.00” THICK

Mellow
13.00” CASE LENGTH 4.00” THICK

Mild

OEM

OEM

Mild

OEM

OEM

VARIABLE

Deep

SUPER 44

Deep

VARIABLE LENGTHS VARIABLE THICKNESS

Flowmaster’s tough Super 44 Extreme Mufflers offer a massive improvement in crush resistance sixteen times that of standard OEM mufflers making them perfect for aggressive off road vehicles from rock crawlers to full sized trucks. These heavy-duty off-road mufflers are built for abuse with a 14-gauge diamond plate steel case, and are offered in ten offset/pipe diameter configurations for a wide range of applications.

Two Chamber Mufflers. Flowmaster’s Super 44 Muffler uses the same Delta Flow Technology found in our larger Super 40 mufflers.The Super 44 delivers a powerful rich tone and is the most aggressive, deepest sounding, highest performing fourinch case street muffler we’ve ever built! Constructed from 16-guage aluminized or 409S Stainless Steel and fully MIG-welded for maximum durability.

For true dual exhaust performance where only a single exhaust system will fit such as is commonly found in classic Camaros and Firebirds, the 80 Series Cross-Flow Muffler fits transversely behind the rear axle and in front of the fuel tank, the OE placement. With single or dual inlets, the 80 Series gives excellent ground clearance, aggressive tone and dual outlets to fit muscle cars requiring this specialized fitment.

13

HUSHPOWER

HUSHPOWER MUFFLERS

PRO SERIES - STANDARD

PRO SERIES - “SHORTY”

PRO SERIES - TURNDOWN

Applications for Performance Diesel, RV, Industrial, Sprint Cars, Circle and Road Course Racers.
Hushpower Pro Series Mufflers deliver ground-breaking sound control while offering excellent torque and horsepower improvements on applications ranging from street trucks, diesel pullers to RV pushers. Our Pro Series mufflers silence extreme sound levels with their innovative and patented Hushpower Wide Spectrum Sound Cancellation Technology utilizing an internal core of perforated T409 stainless-steel protected by a rugged, insulated, 18-gauge aluminized-steel case. In testing, these mufflers have consistently delivered torque and horsepower equal to or greater than open headers, while dramatically reducing exhaust sound levels across the rpm range. Hushpower Pro Series mufflers are available in 6.00”, 8.00” and 9.00” exterior case diameters. Tubing diameter sizes include 3.00”, 3.50”, 4.00” and 5.00” and all feature slip-fit connections.

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HUSHPOWER MUFFLERS

HUSHPOWER

Hot Rods, Customs, Sport Trucks and Off-Road

Noise Reduction for Hunting, Security, Military and Everyday use

The Hushpower HP-2 Performance Muffler is a real hot rod muffler that delivers all the required benefits of a high performance street and race muffler, yet is small enough for street rod applications. Built from either T409 or T304 stainless steel, this smooth, stylish muffler can be polished or coated for a great looking finish. The HP-2 muffler is designed for use with street rods, customs, lowriders and sport trucks or industrial applications where heat control and space are an issue. The HP-2 mufflers feature an innovative “Cool Shell” casing, a key feature in contributing to the muffler’s sound and heat control design. Advanced “flow” technology produces broadband sound cancellation for a rich ‘50’s tone. The HP-2 mufflers use a 4.00” X 5.50” X 18.00” case and can be ordered with inlet/outlet diameters including 2.00”, 2.25” and 2.50”.

Hushpower’s unique line of ATV Silencers are designed for hunters, security and military applications where sound control and full power are a necessity. Developed from our HP-2™ street mufflers, the ATV Silencers™ don’t diminish power yet can reduce sound levels by up to 10dB. They offer “easy on and off” installation with little or no modification to your ATV. Hushpower offers 14 models for Honda, Yamaha, Polaris, Bombardier and Arctic Cat applications, plus a universal model for unique installations. The Hushpower silencers quiet exhaust noise using our patented Hushpower Wide Spectrum Sound Cancellation Technology. The rugged, insulated Cool Shell case is constructed with rust-resistant, T409 stainless-steel and the internal core is perforated T409 stainless steel for durability. Like all Hushpower products, these silencers are manufactured in the USA and carry a three-year warranty.

Our Special Projects Division also offers a variety of “Specialty Mufflers” for a range of vehicles where traditional mufflers are too large and smaller, purpose built mufflers are required. These products have proven to be extremely successful in applications ranging from Cobra side pipes and Vintage motorsports, to import “Tuners” where sound requirements often equate to lost power. By applying our cutting edge technology drawn from our HP-2 and Pro series lines, we engineer these custom products to meet even the strictest sound level requirements with no loss in power. The key to its success is in the patented internal core design which delivers maximum exhaust efficiency while at the same time minimizing the interior drone that is associated with other performance mufflers. Please call to speak with one of our techs for more information.

15

FLOWMASTER

409S® STAINLESS STEEL

Flowmaster Standard 40 Series, Super 44, 40 and 50 Series Delta Flow Mufflers and popular exhaust systems are now available in 409S Stainless Steel. Flowmaster has gone stainless announcing the arrival of a wide variety of Flowmaster products in 409S Stainless Steel for the first time ever. Featuring a 10-Year limited warranty, the new stainless steel products, including the entire listing of standard 40 Series mufflers and aggressive Super 44 series mufflers, are in addition to the highly popular aluminized products offering a distinct choice for the buyer. These performance and sound enhancing products deliver the same fine benefits as found in their aluminized versions but with enhanced durability.

PART# 817116

PART# 817460

PART# 817213

PART# 817421

PART# 817480 ’05 - ’10 Dodge Magnum RT / Charger RT / 300C AMERICAN THUNDER 409S STAINLESS STEEL CAT-BACK SYSTEM DOR(Dual Out Rear)

PART# 843046 Super 44 Muffler O/C (Offset in / Center out)

Please refer to our website, www.flowmastermufflers.com, for a complete listing of available stainless products PART# 817116 ~ ’87 - ’93 Ford Mustang GT 5.0L AMERICAN THUNDER CAT-BACK SYSTEM DOR(Dual Out Rear) PART# 817213 ~ ’87 - ’93 Ford Mustang LX 5.0L / ’86 GT 5.0L AMERICAN THUNDER CAT-BACK DOR(Dual Out Rear) PART# 817312 ~ ’99 - ’04 Ford Mustang GT 4.6L / Mach I / Bullitt AMERICAN THUNDER CAT-BACK SYSTEM DOR(Dual Out Rear) PART# 817405 ~ ’05 - ’10 Dodge Magnum RT/Charger RT/Chrysler 300C 5.7L FORCE II CAT-BACK SYSTEM DOR(Dual Out Rear) PART# 817410 ~ ’05 - ’10 Ford Mustang GT 4.6L Axle-Back AMERICAN THUNDER AXLE-BACK SYSTEM DOR(Dual Out Rear)
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PARTIAL LISTING OF KITS CURRENTLY AVAILABLE IN 409S STAINLESS STEEL

PART# 817421 ~ ’05 - ’10 Ford Mustang V6 AMERICAN THUNDER AXLE-BACK SYSTEM SOR(Single Out Rear) PART# 817460 ~ ’05 - ’10 Ford Mustang GT 4.6L AMERICAN THUNDER CLASSIC AXLE-BACK SYSTEM DOR(Dual Out Rear) PART# 817461 ~ ’09 - ’10 Dodge Challenger RT 5.7L V-8 FORCE II CAT-BACK SYSTEM DOR(Dual Out Rear) uses factory tips PART# 817479 ~ ’09 - ’10 Dodge Challenger RT 5.7L V-8 AMERICAN THUNDER CAT-BACK SYSTEM DOR(Dual Out Rear) uses factory tips PART# 817480 ~ ’05 - ’10 Dodge Magnum RT/Charger RT/300C 5.7L AMERICAN THUNDER CAT-BACK SYSTEM DOR(Dual Out Rear)

FLOWMASTER

TOP PROS AGREE

TOP PROFESSIONALS . . .

. . . ALL AGREE, FLOWMASTER IS THE RIGHT CHOICE!
I have always used Flowmaster/Hushpower exhaust products because they have endless options for my custom applications, and their technology gives great performance with unbelievable sound quality!
Zane Cullen Cotati Speed Shop

Better torque, no horsepower loss, beats any of the sound regulations we’ve seen so far . . . what more can you ask for?
Joe Huffaker Huffaker Engineering

Hushpower is a creation of Flowmaster’s advancement in technology, it’s so fast you wont even hear it coming!!!
Ferdie Ang Team SCS

Your 5-inch “Pro-Series” HUSHPOWER (#15020100) performed well against other mufflers currently in use on the Southwest Tour. My testing revealed your HUSHPOWER as the best muffler to balance sound dampening and maintaining horsepower.
Ted Yamashiro Top of the Hill Performance

I’ve used Flowmaster mufflers for many years, on lots of my Corvettes. In all the years I’ve used Flowmaster/Hushpower, I’ve never had a problem with the sound, performance, fit, or the life of the mufflers. I’m very well pleased!
Eddie Hill NHRA Top Fuel champion in 1993, and First in the Fours Top Fuel Drag boat champion

We’ve been Flowmaster users since we started building cars. The Razor Camaro (Goodguys 2008 Street machine of the year) uses the Flowmaster 50 series mufflers.
Jim Ring Ring Brothers ’69 Razor Camaro, ’67 Ford Mustangs - Goodguys Street Machine of the Year
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FLOWMASTER
EXHAUST SYSTEMS

EXHAUST SYSTEMS
Best Fitting Systems on the Market!
All Flowmaster exhaust systems are designed with the latest technology to provide even better performance than a Flowmaster muffler alone. Flowmaster’s systems will improve acceleration and passing power as well as increase fuel mileage. Every system is individually engineered and dyno-tested for each application and includes all required mounting hardware. All tubing is mandrel bent for superior exhaust gas flow, and is a key to the system’s performance improvements. Both mufflers and tubing are fabricated from either 16 gauge aluminized or 409S stainless steel.

PART# 17470
’96 - ’99 Chevrolet / GMC C/K 1500 Trucks 5.7L EX/SB AMERICAN THUNDER® DOR/S (Dual Out Rear/Side)

Flowmaster’s line of American Thunder Exhaust Systems are as the name implies, bolt this system on an you’ll let people know that you have arrived. If you are looking for the famous , full on “Flowmaster Sound”, look no further. American Thunder will deliver the aggressive tone you want, as well as the performance you demand from Flowmaster.

Flowmaster’s line of Force II Exhaust Systems are designed to let folks you know you’ve got a Flowmaster system under your vehicle when you “open it up”, but don’t want a lot of interior resonance.The Force II system provides plenty of “Flowmaster Sound” under acceleration but lower sound levels while cruising, it may just be the perfect system for you.
IN TERIOR TONE LEV EL FORCE II AMERICAN THUNDER E XTERIOR TO N E L E V E L FORCE II AMERICAN THUNDER
TONE LEVE L K E Y OEM MILD AGGRESSIVE

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EXHAUST CONFIGURATIONS
Cat-Back Systems

FLOWMASTER

EXHAUST SYSTEMS

Cat-Back exhaust systems leave the factory-delivered emissions control equipment in place and add specially-designed exhaust pipes and performance mufflers after the catalytic converter to complete the exhaust system. The net result is increased exhaust system efficiency, lower exhaust backpressure, more horsepower and torque, better throttle response and a much better performance tone, while still retaining the emissions legality of the vehicle.

Axle-Back Systems
Axle-Back exhaust systems generally apply to vehicles which utilize rear mounted mufflers. These kits also leave the factorydelivered emissions control equipment in place and add a performance-tuned muffler, short tubing section and exhaust tip to the exhaust system. Designed to bolt on or weld up to the factory tubing, most kits require only slip-on clamps to attach, and use factory hanger mount locations. The net result is increased exhaust system efficiency, lower exhaust backpressure, more horsepower and torque, better throttle response and a much better performance tone, while still retaining the emissions legality of the vehicle.

Single Rear Exit (SOR) and Single Side Exit (SOS) Exhaust Systems These systems are for the person who wants a subdued but custom look with all the benefits of a Flowmaster exhaust system. They feature mandrel bent 16-gauge aluminized steel tubing, either weld-on or flanged inlet pipe/pipes, specially tuned muffler, clamps, hangers and stainless steel exhaust tip exiting in the factory location either under the bumper, or through the valance at the rear of the vehicle (SOR) or out the side (SOS) behind the rear tires.

True Dual Exhaust Systems True Dual exhaust systems are built with maximum performance in mind. These systems feature mandrel bent tubing, specially tuned mufflers, weld-on or flanged cross-over pipes, clamps, hangers, mounting hardware and stainless steel tips that complete that custom installation for that performance look and sound. Dual Rear Exit (DOR) and Dual Side Exit (DOS) Exhaust Systems The D.O.R. systems are designed for the person who wants that custom look of a dual exhaust on a late model vehicle that came with a factory single exhaust. These systems feature mandrel bent 16-gauge aluminized steel tubing, either weld-on or flanged inlet pipe/pipes, a specially tuned muffler, clamps, hangers and stainless steel exhaust tips for that aggressive look and sound of a dual exhaust system. Our Dual Side Exit systems are recommended for towing applications.

Some systems offer a combination option that gives you the choice of Dual Rear Exit or Dual Side Exit in one.

Muscle Truck Exhaust Systems (DOSS) The D.O.S.S. systems are designed to give your late model truck the custom look of a NASCAR race truck. These “Muscle Truck” systems feature mandrel bent tubing custom bent to fit your vehicle, either weld-on or flanged inlet pipe/pipes, specially tuned muffler, clamps, hangers and stainless steel exhaust tips exiting in front of the rear wheel for that look and sound of a dual exhaust race vehicle.
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FLOWMASTER
TESTIMONIAL

Troy Trepanier Selects Flowmaster
America’s leading custom and performance car builders know what they want . . . and they want Flowmaster for performance and sound!
Rad Rides by Troy is a leading custom car shop headed up by the amazingly talented Troy Trepanier who creates rolling works of art.Troy is a huge fan of Flowmaster and uses both Flowmaster and Hushpower mufflers and systems on his highly regarded creations not only because of the enhanced performance, but the great tone they create. Troy’s leap into car building began in 1986 when his grandfather gave him a 1966 Chevelle to “fix up.” In 1990, he took that car to the DuQuoins Street Machine Nationals and was amazed at the building techniques he saw. Motivated by the experience, he redid his Chevelle shortly thereafter with a unique blend of ideas. He called it Pro Box and it was a huge hit . . . and launched a new company. Rad Rides by Troy was established in 1995 as a father and son business that has grown to become one of America’s top automotive shops. Along the way Troy has become a team builder, employing a close-knit group of skilled fabricators, mechanics, painters and machinists. Over the years, Troy has carefully forged essential partnerships with some of the industry’s leading suppliers. Today, Rad Rides by Troy is one of the most well-known and respected names in the business. In addition to building cars for many of the top car collectors in the country, Troy has worked closely with Ford, GM, Chrysler, Toyota… both sports and Hollywood celebrities… and is now developing an environmentally friendly ethanol kit that is the only EPA certified E85 kit available in America. He was featured on “Rides” and participated with Chip Foose on two “Overhaulin” episodes. Certainly part of Troy’s amazing talent has to have been guided by his grandfather’s passion for perfection.Troy has taken that genetic influence and added his own highly diverse appetite for unique car creation constructing everything from a Ridler winner to a record setting Bonneville racecar. Fans all over the world recognize this commitment to both craftsmanship and performance. This unique combination has produced some amazing cars, such as Chicayne, a twin turbocharged small block street machine. Chicayne went on to win Goodguys Street Machine of the Year award in 2002 and set the trend for high tech, twin turbo cars designed and created by other talented car builders who have attempted to match that success.
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FLOWMASTER

SPECIAL PROJECTS

The Solution to your exhaust system challenges
For many hot rodders, racers and general performance enthusiasts, a one-sizefits-all exhaust system simply won’t cut it. Perhaps your vehicle is a hard to fit application and requires a unique muffler/exhaust system creation. That kind of personalized, one-on-one service during product design and creation has been tough to find in the past, but thanks to Flowmaster’s Special Project Development, enthusiasts and racers can now dream big. Flowmaster launched this new service to their customers in 2008 and it has been well received by customers around the world. With over 25 years of exhaust technology experience, Flowmaster can fabricate a muffler for virtually any application and tailor it to meet your fitment, sound and appearance specifications. Imagine a perfectly tuned and fitted exhaust system designed specifically for your ride! Our skilled fabricators can modify existing Flowmaster products or create a completely one-off systems product from a wide range of materials – mild steel, stainless steel, etc. – with personalized one-on-one service during the product design and manufacturing process. If your racecar, show car or street car deserves this custom approach, Flowmaster is ready and willing to provide you with cutting-edge fabrication and technology. Best of all, we’re not just talking mufflers and exhaust tubing. The Special Project Development considers every facet of the exhaust installation from the flange to the hangers including every auxiliary component necessary. Let our skilled fabricators build your next exhaust system. Contact Flowmaster’s Special Project Development (800) 544-4761 Ext 710.

SPECIAL PROJECT DEVELOPMENT

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FLOWMASTER

INSTALLATION ACCESSORIES

These kits come complete with all the pipes you need to build a custom dual exhaust system in 2.25”, 2.50” and 3.00” pipe diameters. These U-fit Kits include the front adapter pipes, intermediate pipes, H-pipe assembly, over the axle pipes and your choice of optional tailpipe exits. Each piece has a slip-fit connection for easy assembly and is built from mandrel bent, 16-gauge aluminized steel or 409S Stainless Steel.

U-Fit Dual Pipe Kits
AVAILABLE IN 2.25” - 2.50” - 3.00 PIPE SIZES

Flowmaster’s line of Installation Accessories are designed for the professional installer and the Do-It-Yourself builder. These accessories are designed to work with Flowmaster mufflers in custom installations to allow for a high quality installation and years of reliable service. Universal Pipes can be fit to any application to build a system for your needs. Incorporate the Universal Scavenger Pipe Kit or Universal Balance Pipe Kit to balance out your system.
Tuned Resonator designed to be used in conjunction with Flowmaster Mufflers for improved sound reduction. Helps to eliminate interior resonance. This Header Collector Ball Flange Kit takes the place of messy three bolt flange type connections and allows for a leak free and gasket free ball flange type connection. (sold in pairs)

Form a smooth bend to transition from one pipe to another, Flowmaster Mandrel Bend tubing is the wise solution. 18.00” Length

The Turbo Diesel Down Pipe Kits are designed for use with Ford F-Series and Chevrolet diesel trucks. Increases air flow 25-percent. Includes two pipes and installation hardware.

This Universal Balance Pipe Kit is designed to ease the installation of a crossover pipe in a dual exhaust system. Kit includes T-Pipe connectors, balance pipe, and clamps.

The Universal Tailpipe Kit is designed for use on 90% of all Trucks,Vans and SUV’s. Incorporates 12 feet of aluminized mandrel bent tubing with deep slip fit connections. Aligns for left, right or rear exit style routing.

A mandrel formed S-Bend Pipe approximately 36.00” in length will simplify the routing and fabrication of exhaust. (6 per pack)

For a smooth transition from one pipe diameter size to another, Flowmaster Venturi Reducer Cones make it easy. 8.00” in Length. (sold in pairs) Available in three sizes:
2.75” reduced to 2.25” 3.00” reduced to 2.50” 3.50” reduced to 3.00”

Designed to easily fabricate an H-Pipe in a dual exhaust style system. These tubing sections are “fished mouthed” to fit tightly against the side pipes and slip-fitted to easily create the crossover or “H-Pipe”. (sold in package of 10)
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Pre-bent aluminum Tailpipe Heat Shield and Formed aluminum Heat Shields are designed to reduce heat radiated from exhaust tubing that is routed close to gas tanks and flooring.

FLOWMASTER

APPAREL & TIPS

Flowmaster License Plate Holder Set of 2
Part# 651010

Flowmaster Oval Logo T-Shirt
PART# 61033 - charcoal PART# 61034 - light grey PART# 61031 - black PART# 61032 - white SM > 3XL

“Classic” Shark T-Shirt
PART# 61041 - black PART# 61041 - white SM > 3XL

Flowmaster Logo Banner 78” X 22” - Part# 651410 36“ X 12” - Part# 651310

Hushpower Logo Banner 84” X 21” - Part# 651415

Team Flowmaster Baseball Hat
UNIVERSAL FIT

Flowmaster Trailer Hitch Cover
Part# 651910

PART# 600210 - black PART# 600110 - beige

Flowmaster’s line of Stainless Steel Exhaust Tips are a great way to let people know that you have Flowmasters under your ride! They come in a variety of styles from brushed to polished and will greatly enhance the look of your vehicle!

EXHAUST TIPS
R DENOTES WELD ON INSTALLATION REQUIRED
** DENOTES FLOWMASTER EMBOSSED LOGO

5.00”/4.00”/12”L Stainless Rolled Edge “HUSHPOWER” Laser Etched Logo Part# 15370

3.50”/2.50”/6.75”L R Polished Stainless C6 Corvette Dual Outlet ** Part# 15369

5.00”/4.00”/12”L Stainless Rolled Edge Angle Cut ** Part# 15368

2.50”/2.50”/24”L R Brushed Stainless Angle Cut Rear Exit Part# 15351

2.50”/2.50”/16”L R Brushed Stainless Angle Cut Side Exit Part# 15352

5.00”/2.00”/6.75”L R Polished Stainless C5/Z06 Corvette Tips Part# 15302

3.00”/2.25”/8”L R Polished Stainless Turn-Up Tip Part# 15331

3.00”/2.50”/11”L R Brushed Stainless Turn-Down Tip Part# 15341

2.50”/2.25”/9”L R Brushed Stainless Turn-Down Tip Part# 15342

4.00”/2.50”/7.50”L Stainless Rolled Edge ** Part# 15365

3.50”/2.25”/7.50”L Stainless Rolled Edge ** Part# 15364

5.00”/4.00”/10”L R Stainless Rolled Edge ** Part# 15367

4.00”/3.50”/10”L R Stainless Rolled Edge ** Part# 15366

3.00”/2.00”/6”L R Stainless Rolled Edge ** Part# 15360

3.00”/2.50”/13”L R Stainless Angle Cut ** Part# 15362

3.50”/3.00”/12”L Stainless Rolled Edge ** Part# 15363

3.00”/2.50”/12”L Stainless Rolled Edge ** Part# 15361

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Flowmaster® Inc.
100 Stony Point Road, Suite 125 Santa Rosa, CA 95401 toll free: 800 • 544 • 4761 direct: 707 • 544 • 4761 fax: 800 • 544 • 4784 www.flowmastermufflers.com

TOLL FREE TECH SUPPORT - 800 • 544 • 4761 - FOR HELP WITH YOUR NEXT PERFORMANCE PROJECT

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