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Automation & Control Pvt.

Ltd GCU 104- Generator Controller Unit

General Description
GCU-104 is a 3- Phase Automatic / Manual Generator
Controller Module including Protection for (STANDBY)
GEN - SETS. it uses an advanced single chip
microcomputer for an easy and trouble free GEN-SET
control in case of mains power failures. If mains fail
(over/under voltage. loss of mains voltage), GCU-104
initiates an automatic GEN-SET start cycle including
load transfer to generator by switching the generator
contactors. After the main is restored the load will be
automatically transferred back to mains & the GEN-SET
will stop after a cool down time. During all cycles,
generator is fully protected against malfunction. All
alarms occurring at abnormal GEN-SET conditions are
computed displayed either by LED or by LCD Display
GCU 104
and if necessary the GEN-SET gets stopped.
Values of over/under voltage. frequency and overload current, cooling down time is programmable. The CGU-104 has
30 powerful programmable parameters to t the program "ow to customer needs.

F Display of Generator Phase 1,2,3 Voltages.

E Display of Mains Phase 1,2,3 Voltages.


Display of Date and Time, Load Current.

A Display of Mains and DG KWH


Display of Power Factor of R,Y,B

T Display of DG Log dat, fault log data, KWH Log Register.


30 Programmable Parameters. (Programming Protected with Password)

U Current transformer ratio programmable.


Site Code & Sites ID is Programmable.

R 12 Digital inputs. 12 relay outputs.


Relay outputs for mains and generator contactor.

E Total Mains, DG run hours counter.


Display of Load current.

S DG Run time & Rest time programmable.


Service Due Message Provision,
TCP/IP Protocol for Measuring and Monitoring the Parameters.
* Due to continuous product improvements specs. are subject to change without notice.
GENERAL CHARACTERISTICS-
SUPPLY 8 - 16 Volts reverse polarity protected

CURRENT TRANSFORMER 5 Amps.

VAC INPUT RATINGS 90-300V @ 50Hz.

VAC MAXIMUM OVER VOLTAGE 600V

SOLID STATE OUTPUT 500 mA

DIGITAL INPUTS 16V Dcmax / Engine Ground

WEIGHT 800 gms.

OPERATING TEMPERATURE 0 to 70 Degree Cent.

DISPLAY ACCURACY +/- 2% of F.S.D

WARRANTY 1 Year

BOX DIMENSION 270mmX148mmX65mm

CUTOUT DIMENSION 232mm X 139mm

ELECTRICAL DRAWING-

GCU 104
A 44 LLOP
A 26 A 43
+ 12 V + A 42
HCT
LOW FUEL
SUPPLY A 27 A 41
GROUND (-Ve) EMERGENCY STOP
A 40 AUTO/MANUAL MODE
A 39
REMOTE START
A 38
DC CONTACTOR ON
A 29 A 37
+ 12 V + A 36
FIRE ALARM
DOOR OPEN
A 35
HALF FUEL
A 34 CANOPY TEMP.HIGH
A 33
A7 LOW WATER LEVEL
R PHASE
A6
NON CONNECTED
A5 A 25
Y PHASE + + 12V
MAINS ENGINE START
NON CONNECTED A4
A 24
A3 ENGINE STOP
B PHASE
A2 A 23
NON CONNECTED
A1 ENGINE PREHEAT
NEUTRAL
A 22
A 51 HOOTER
L1R
A 50 A 21
NON CONNECTED MAINS CONTACTOR
L2Y A 49
A 20
A 48 DG CONTACTOR ON
GENERATOR NON CONNECTED
A 47 A 19 Special Note:
L3B LLOP
DG Body (Battery -Ve) should be earth properly.
A 46
NON CONNECTED
A 18 Use separate +Ve & -ve supply fro DG battery terminal for
A 45 MAINS FAIL GCU 104 Module. Do not loop this wires to any other wires
NEUTRAL
A 17 inside the Control Panel.
DG FAIL TO START Use RC Snubber networks across contactor coil.
A8
C.T.1 IN A 16 Use RC Filters across Start & Stop relay contacts.
A9 LOW FUEL
C.T.1 OUT Use separate trays for AC & DC wirings.
A 10 A 15 Please make sure that all above conditions are ful!lled
LOAD C.T.2 IN FIRE ALARM
A 11 A 14
properly for trouble free operations of the GCU 104 Module.
C.T.2 OUT
HCT Put free wheeling diodes across relay coil.
A 12
C.T.3 IN
C.T.3 OUT A 13
A 28
A
W POINR + VE
Cutout Dimension : 232mm X139mm X 60mm
A 32 A 31 ( AC ) +
NC T FUEL GAUGE METER Box Dimension : 270mm X148mm X 65mm
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FUEL LEVEL SENSOR

Authorised Dealer

P 4/5, Information Technology Park


Old MIDC, Satara, 415 004, INDIA
Ph:- +91 2162 246821 / 29
Automation & Control Pvt. Ltd Email- support@utopiacontrol.com
www.utopiacontrol.com * Due to continuous product improvements specs. are subject to change without notice.