You are on page 1of 18

we grow up by innovation and technology

Managing WIP buffer with combination of


feeding materials scenario and conventional
control theory of single type of hospital bed
production

by : Susanto Sudiro & Shari Mohd Yusof


PT Mega Andalan Kalasan and Mechanical Engineering
Departement University Pancasila
UTM RAZAK School of Engineering and Advanced Technology
Problem Identification
www.mak-techno.com

COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


Sales, Production, Stock and Delivery
www.mak-techno.com

COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


Product
www.mak-techno.com

COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


Product
www.mak-techno.com

COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


Welding and Assembly Plant
www.mak-techno.com

COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


Multi Buffer Multi Machine System
www.mak-techno.com

COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


Day-1(day minus one) WIP Buffer scenario in
the Assembly Plant for Single Bench
www.mak-techno.com

COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


Timing scheme of buffering WIP using
method D minus 1
www.mak-techno.com

COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


Open Loop Mathematical Equation 1
www.mak-techno.com

COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


Open Loop Mathematical Equation 2
www.mak-techno.com

Is supply of finish weld to buffer B2


COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017
Case Study
www.mak-techno.com

Products J0014MSR8E TRG 23 Bed


Shipment Ordery, 1 containers , quantity 134 units every week
Cycle Time and Line Balancing:

COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


D minus 1 of Assembly, Painting and Welding
www.mak-techno.com

COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


Display control responds of close loop production system
for produce 134 units bed for shipping time 5 days
www.mak-techno.com

COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


Conclusion 1
www.mak-techno.com

This study has attempted to develop a new


method for manage WIP buffer. The following
results have been achieved and presented in
this paper:
a) A method to manage WIP Buffer use D
minus 1, with the Day 0 being time
scheduled to assembly the finish goods.
Day minus 1 is day schedulled on the
upstream buffer WIP materials supply .

COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


Conclusion 2
www.mak-techno.com

b) An application program for simulation of this design


scenario based on conventional control theory has
been developed using MATLAB. The application can
be used to make a D Minus 1 production plan
scenario and diagnose the stability of production
process .
c) The method in a) and b) has been applied for
shipment containers number 41 to 45. The
production scheduled was implemented in the
production floor and was able to achieve delivery on
time as scheduled. Controller parameter to control
stability of process is use time constant<=1 and
proportional gain=1.
COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017
Future Work
www.mak-techno.com

Future work will involve production planning


and scheduling to manage WIP buffer of
production multi product hospital bed and
completing the simulation program to
respons of disturbance on production
process.

COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


www.mak-techno.com

Thankyou

COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017