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QS15-06-01
(G)HxK Service- Checklist
Stand/Date 05-2014
Terex-Gottwald Quality Assurance Procedures

Crane Typ: GHMK 2304 GHSK GHPK

Serial No.: 22 1436 00
Customer: PT Pelabuhan
Date: Location:
Table of Contents
Hardcopy for information only / not subject to Engineering Change Management

1. Crane Functions and Safety Devices

Functional tests are to be carried out without load
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1.1 Chassis Cab

1.2 Remote Control
1.2.1 Travelling Operate
1.2.2 Crane Operate
1.2.3 Pedestal/Barge ONLY GHPK
1.3 Chassis
1.4 Tower Cab
1.4.1 Travelling Operate
1.4.2 Crane Operate
1.5 Superstructure
1.5.1 Superstructure
Machinery Room
1.5.2 Superstructure Electrics
Room
1.6 Luffing Gear
1.6.1 Luffing Gear Oil-Tight
1.6.2 External Damage of Plun-
ger
1.7 Emergency Off
2. Load Test and Safe Load Indicator
2.1 Slewing Gear
2.2 Speed Luffing Gear
2.3 Speed Hoist
2.4 Travelling
2.5 Overload Test ISO 04310
2.5.1 Overload test carried out by
2.6 SLI Shut-Off Points
3. Lifting devices * (Optional)
3.1 Spreader
3.2 Grab
4. Key handover to the customer

Name : am:
Bearbeitet : Spinnrath 20.05.2014
Geprft : Gbe 20.05.2014
Freigegeben : Wenz 20.05.2014
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QS15-06-01
(G)HxK Service- Checklist
Stand/Date 05-2014
Terex-Gottwald Quality Assurance Procedures

1. Crane Functions and Safety Devices

1.1 Chassis Cab OK NOK

Cab Lighting 24V

Hardcopy for information only / not subject to Engineering Change Management

Screen Wipers
Heater - Fan

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Remote Control in Rack Detection

1.2 Remote Control OK NOK

Job Site Floodlights 230V
Horn
1.2.1 Travelling Operation OK NOK
Stabilizer Automatic Operation
Stabilizer Manual Operation
Travel Forward / Reverse
Travelling Signals ( 1 x Horn, 2 x Flashlights)
Steering Right / Left
Brake
1.2.2 Crane Operation OK NOK
Hoist
Hoisting Pre Limit Switch
Lower
Lowering Pre Limit Switch
Luffing Out
Luffing Out Pre Limit Switch
Luffing In
Luffing In Pre Limit Switch
Lower Boom
Raise Boom
Slew Left / Right
Superstructure / Chassis locking device
Cable Reel Manual Operation
Cable Reel Automatic Operation
Gear Shifting Hoist Gear
Hook Swivel Gear Fixed / Free Wheel // Right / Left
1.2.3 Pedestal/Barge ONLY GHPK OK NOK
Stairway Lighting 24V
Emergency Lighting 24V
D13A Functions Fuelsystem
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Terex-Gottwald Quality Assurance Procedures

1.3 Chassis OK NOK

Stairway Lighting 24V
Emergency Lighting 24V
Hardcopy for information only / not subject to Engineering Change Management

1.4 Tower Cab OK NOK

Air Conditioner

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Heater / Fan
Front Screen Opener
Front Windscreen Wiper
Roof Windscreen Wiper
Windows Wash System
Cab Lighting 24 V
Stairway Lighting 24V
Emergency Lighting 24V
Job Site Floodlights 230V
Horn
Intercom System / Outside Speaker
PLC Monitor
Video Camera and Monitor
Front Screen Opener
1.4.1 Travelling Operation (hydraulical or electrical) OK NOK
Stabilizer Automatic Operation
Stabilizer Manual Operation
Travel Forward / Reverse
Travelling Signals ( 1 x Horn, 2 x Flashlights)
Steering Right / Left
Brake
Travel Direction Reversing
1.4.2 Crane Operation OK NOK
Hoist
Hoisting Pre Limit Switch
Hoisting Limit Switch
Lower
Lowering Pre Limit Switch
Lowering Limit Switch
Slack rope Switch
Luffing Out
Luffing Out Pre Limit Switch
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Terex-Gottwald Quality Assurance Procedures

Luffing Out Limit Switch

Luffing In
Luffing In Pre Limit Switch
Luffing In Limit Switch

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Slew Left / Right

Slewing Gear Brake

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Superstructure / Chassis locking device

Cable Reel Manual Operation
Cable Reel Automatic Operation
Gear Shifting Hoist Gear
Hook Swivel Gear Fixed / Free Wheel // Right / Left
1.5 Superstructure

1.5.1 Superstructure Machinery Room OK NOK

Lighting 24 V
Intercom System
Central Lubrication System
Operating Hours Meter
Check Oil Level Hydraulic System
1.5.2 Superstructure Electrics Room OK NOK
Lighting 24 V
Intercom System
Smoke Detector
1.6 Inspection Luffing Cylinder

1.6.1 Leckage YES NO

Luffing Cylinder Oil-Tight (NO Leaks)
1.6.2 Damage * YES NO
External Damage of Luffing Cylinder
External Damage Chrome Surface of Rod
Herewith we confirm:

Date: ______

Customer Signature (before Hand Over) ________________________

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(G)HxK Service- Checklist
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Terex-Gottwald Quality Assurance Procedures

1.7 Emergency OFF OK NOK

Remote Control
Chassis Travel Forward / Reverse Emergency Stop
Chassis Electrical Box D13A

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Chassis Driver Cab

Superstructure Machinery Room

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Superstructure Entry ( When Control box beneath door ) * Optional

Superstructure Slewing Gear Room

Outside Superstructure Machinery Room with Motor Stop
Superstructure Electrics Room
Tower Cab
2. Load Test and Safe Load Indicator
OK NOK Values for
testing are
2.1 Slewing Gear in the tech-
H / S / MG = Hook / Spreader / Motor grab nical de-

scription
H/S/MG Empty, fast Speed
H/S/MG with Load, fast


Speed
H/S/MG Empty, slow Speed
H/S/MG with Load, slow
Speed

H/S/MG empty, slow speed
and key switch
* Optional

H/S/MG with load, slow

* Optional

speed and key switch
Four Rope Grab empty * Optional

Four Rope Grab with Load * Optional

2.2 Speed Luffing Gear

Luff in / Luff out
2.3 Speed Hoist
Hoisting / Lowering
2.4 Travelling
Stabiliser Beam Out * Optional

Stabiliser Beam In

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2.5 Overload Test

Dynamic Overload Test
Static Overload Test
Verification of stability
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2.5.1 Overload test carried out by External

GPT
Authority*

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* If the Overload test is carried out by external Authority, please fill up the following:

Tested through: ________________________

from: ________________________

2.6 SLI Shut Off Points OK NOK Values for

testing are

in the tech-
nical de-
Free on Wheels scription

Hook Operation
(Special Load
Speed)

Hook Operation
(Heavy Load Speed)
Hook Operation
(Normal Load
Speed)
Spreader I
Spreader II
Spreader II
Twin - Lift * Optional

Spreader III
Grab
(Hoist fast gear)

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(G)HxK Service- Checklist
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3. Lifting devices OK NOK

3.1 Spreader *(Optional)

Automatic Spreader on / off

Telescoping 20 / 30 / 35 / 40

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Lock / Unlock Twist locks

Twist locks / Spreader placed Interlock

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Flippers individually / in pairs / up / down

3.2 Grab *(Optional)

Open Grab
Close Grab
4. Key handover to the customer
Master Key HS Quantity:
Key 1.1 Quantity:
Key 1.2 Quantity:

____________
(Date)

_____________________ __________________
Gottwald Port Technology GmbH Customer / Testing Authority
Representative
(following Page: ANNEX for Technical Acceptance Test)

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QS15-06-01
(G)HxK Service- Checklist
Stand/Date 05-2014
Terex-Gottwald Quality Assurance Procedures

ANNEX for Technical Acceptance Test:

Hardcopy for information only / not subject to Engineering Change Management
Ausdruck nur zur Information / unterliegt nicht dem nderungsdienst

Nachdruck auch auszugsweise, nur mit Genehmigung der Gottwald Port Technology GmbH , 40597 Dsseldorf