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Intake Valve

Actuation Pressure
160-7689 Solenoid Valve

Diagnostic Code Listing


SENR9705-03 Harness And Wire Electrical Schematic Symbols
November 2008
PID-FMI Description
Flash
Codes
PID-FMI Description
Flash
Codes
Symbols
N/A No Diagnostic Codes Detected 55 0111-04 Coolant Level voltage low 12
0001-05 Cylinder #1 Injector current low 72 0111-11 Very Low Coolant Level 62
0001-06 Cylinder #1 Injector current high 72 0111-14 Low Coolant Level Warning
T
0002-05 Cylinder #2 Injector current low 72 0121-05 Low/High Retarder current low 14
0002-06 Cylinder #2 Injector current high 72 0121-06 Low/High Retarder current high 14 Pressure Temperature Level Flow Circuit Breaker
0003-05 Cylinder #3 Injector current low 73 0122-05 Med/High Retarder current low 14 Symbol Symbol Symbol Symbol Symbol
0003-06 Cylinder #3 Injector current high 73 0122-06 Med/High Retarder current high 14

160-7690
0004-05 Cylinder #4 Injector current low 73 0166-14 Rated Engine Power Special Instructions Symbols and Definitions
0004-06 Cylinder #4 Injector current high 73 0168-01 Low ECM Battery Power 17
0005-05 Cylinder #5 Injector current low 74 0168-02 ECM Battery Power Intermittent 51 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
0005-06 Cylinder #5 Injector current high 74 0171-03 Ambient Air Temperature voltage high through it.
0006-05 Cylinder #6 Injector current low 74 0171-04 Ambient Air Temperature voltage low
0006-06 Cylinder #6 Injector current high 74 0171-11 Ambient Air Temperature Data Lost
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
0022-11 Primary to Secondary Engine Speed Calibration 42 0174-00 High Fuel Temperature Warning 65
circle indicates that the component has screw terminals and a wire can be disconnected from it.
0022-13 Engine Speed Signal Calibration Not Performed 42 0174-03 Fuel Temperature voltage high 13
0030-08 PTO Throttle signal invalid 29 0174-04 Fuel Temperature voltage low 13
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
0030-13 PTO Throttle out of calibration 29 0190-00 Engine Overspeed Warning 35
No circle indicates that the wire cannot be disconnected from the component.
0041-03 8 Volt Supply voltage high 21 0190-08 Primary Engine Speed Loss of Signal 34
0041-04 8 Volt Supply voltage low 21 0191-07 Transmission Not Responding 68
0043-02 Key Switch Fault 71 0224-11 Theft Deterrent Active 00 Ground (Wired): This indicates that the component is connected to a grounded wire. The
230-4011 172-6063 0052-11 Air Inlet Shutoff Shutdown 00 0224-14 Theft Deterrent Active with Engine Cranking 00 grounded wire is fastened to the machine.
0054-05 Auxiliary Output #06 current low 66 0231-02 J1939 Data Incorrect 58
RED 0054-06 Auxiliary Output #06 current high 66 0231-12 J1939 Device Not Responding Ground (Case): This indicates that the component does not have a wire connected to ground.
6 5 4 3 2 1

12 11 10 9 8 7 0055-05 Auxiliary Output #07 current low 67 0232-03 5 Volt Supply voltage high 21 It is grounded by being fastened to the machine.
18 17 16 15 14 13
0055-06 Auxiliary Output #07 current high 67 0232-04 5 Volt Supply voltage low 21
2 1 0064-08 Secondary Engine Speed loss of signal 34 0246-11 Brake Pedal Switch #1 Fault Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
0071-00 Idle Shutdown Override 01 0247-11 Brake Pedal Switch #2 Fault contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C11 and C13 On-highway Truck Engines


0071-01 Idle Shutdown 47 0252-11 Engine Software Incorrect 59
0071-14 PTO Shutdown 47 0253-02 Check Customer or System Parameters 56 Sender: A component that is used with a temperature or pressure gauge. The sender
172-6062 153-9693 0084-00 Vehicle Overspeed Warning 41 0253-11 Check Transmission Customer Parameters 56 measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
Intake Valve Actuation System Oil Pressure T
the gauge of the temperature or pressure.
0084-01 Vehicle Speed loss of signal 31 0283-05 97
Solenoid current low
1 2 3 4 5 6
Intake Valve Actuation System Oil Pressure
0084-02 Vehicle Speed signal invalid 36 0283-06 97
7 8 9 10 11 12 Solenoid current high Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
13 14 15 16 17 18
A B B 0084-08 Vehicle Speed signal out of range 36 0283-07 Intake Valve Actuation Oil Pres. not responding 91 It has a coil that makes an electromagnet when current flows through it. The
0084-10 Vehicle Speed signal rate of change 36 0284-05 Engine Coolant Diverter current low 98 electromagnet can open or close the switch part of the relay.
Right Side View 0084-14 Quick Stop Occurrence 0284-06 Engine Coolant Diverter current high 98 JAM1-UP
0091-08 Throttle Position Invalid 32 0285-05 Intake Valve Actuator #1 current low 92
Engine Coolant
Diverter Solenoid Valve
0091-13 Throttle Position out of calibration 32 0285-06 Intake Valve Actuator #1 current high 92 KCA1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
230-4013 237-0227 (Precooler Valve) 0100-01
0100-03
Low Oil Pressure Warning
Oil Pressure voltage high
46
24
0285-07
0286-05
Intake Valve Actuator #1 not responding
Intake Valve Actuator #2 current low
92
92
KCB1-UP can open or close a valve or move a piece of metal that can do work.

0100-04 Oil Pressure voltage low 24 0286-06 Intake Valve Actuator #2 current high 92
0100-11 Very Low Oil Pressure 46 0286-07 Intake Valve Actuator #2 not responding 92
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
0102-03 Boost Pressure voltage high 25 0287-05 Intake Valve Actuator #3 current low 93
RED GRAY that make electromagnet when current flows through them. It also has an internal switch that places
3 2 1 3 2 1 0102-04 Boost Pressure voltage low 25 0287-06 Intake Valve Actuator #3 current high 93
the latch coil circuit open at the time the coil latches.
0105-00 High Intake Manifold Air Temperature Warning 64 0287-07 Intake Valve Actuator #3 not responding 93
0105-03 Intake Manifold Air Temperature voltage high 38 0288-05 Intake Valve Actuator #4 current low 93
Intake Valve
Actuation Pressure 0105-04 Intake Manifold Air Temperature voltage low 38 0288-06 Intake Valve Actuator #4 current high 93 Harness and Wire Symbols
Solenoid Valve 0105-11 Very High Intake Manifold Air Temperature 64 0288-07 Intake Valve Actuator #4 not responding 93
3E-3370 169-8670
0108-03 Barometric Pressure voltage high 26 0289-05 Intake Valve Actuator #5 current low 94 Deutsch connector: Typical representation Sure-Seal connector: Typical representation
1 1
0108-04 Barometric Pressure voltage low 26 0289-06 Intake Valve Actuator #5 current high 94 of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
Intake Valve
0110-00 High Coolant Temperature Warning 61 0289-07 Intake Valve Actuator #5 not responding 94
2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
B A Actuation Pressure
A B Sensor Valve 0110-03 Coolant Temperature voltage high 27 0290-05 Intake Valve Actuator #6 current low 94
Harness Identification Letter(s):
C 0110-04 Coolant Temperature voltage low 27 0290-06 Intake Valve Actuator #6 current high 94 Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
C 0110-11 Very High Coolant Temperature 61 0290-07 Intake Valve Actuator #6 not responding 94 Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
Intake Valves 0111-01 Low Coolant Level Warning 62 0385-01 Low Intake Valve Actuation System Oil Pres. for "Connector" and the number indicates which
Actuator 3,4
0111-02 Coolant Level signal invalid 12 0385-03 Intake Valve Actuation Sys. Oil Pres. voltage high 95 connector in the harness. (C1, C2, C3, .....)
Injector 3 Injector 4 Part Number for
0111-03 Coolant Level voltage high 12 0385-04 Intake Valve Actuation Sys. Oil Pres. voltage low 95 C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
111-7898 3E-5179 Connector Recepticle
3E-3364 155-2269 130-6795 130-6795
325-AG135 PK-14 1 5A
Pin Socket
Receptacle Fuse
1 2 2 1 Pin or Socket (5 Amps)
Single Wire 9X-1123
Number
Connector
Component
Plug Part Number
Harness identification code: 2 200-L32 BK-14
This example indicates wire
5 6 135 in harness "AG".
4 Ground Circuit Identification
7E-6513 1 2 3
Top View Connection Number Wire Color Wire Gauge

2008 Caterpillar Printed in U.S.A.


All Rights Reserved

Engine Control
Module (ECM)

Cylinder Retarder
Number Solenoids
Cylinders 1/2,3/4,5/6
NOTE W Connector Tables for Harnesses 234-9512, 238-4778, 240-6655, 246-4346, 267-1274, 243-2302, 243-2315 & 266-7689 Connector Tables for Harnesses 239-5524 & 240-9997 (rear - with retarder) Connector Tables for Harnesses 239-5523, 240-9996 & 249-0093 (front - with retarder)
The following applies to The following applies to 243-2302, The following applies to P2 P540 J682 FOR 239-5524 HARNESS T305 P546 This applies to J681 T301 P542
234-9512 & 238-4778 243-2315, 246-4346 & 240-6655 267-1274 & 2667689 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 249-0093 only CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
P100 P100 P100 1 8T-8737 GY-18 T852-A32 1 180-9340 BR-16-NW K737-J1 1 180-9339 OR-16-NW T860-J13 1 PU-16-NW X988-J15 A 154-2389 P227 BR-16-NW K737-E1 1 180-9339 GY-16-NW T858-E16 1 BR-16-NW X987-E15 A 154-2389
Rear CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG WH-18 G828-A1 2 180-9340 YL-16 H807-A61 2 180-9340 BU-16-NW K739-J2 2 180-9339 GN-16-NW T961-J4 2 GN-16-NW T857-J11 B 154-2389 CLR-GA WIRE NAME POS TERM/PLUG 2 8T-8737 PU-16-NW T957-E4 2 OR-16-NW X985-E10 B 154-2389
Valve Cover BU-18 995-A12 1 180-9340 BU-18 995-A12 1 180-9340 BU-18 995-A12 1 180-9340 GN-18 G829-A2 3 180-9340 ACCESSORY TABLE BU-16-NW T960-J3 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE BR-16-NW G826-E3 1 180-9340 BU-16-NW K739-E12 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE
Connector PK-18 G833-A44 2 180-9340 PK-18 G833-A44 2 180-9340 PK-18 G833-A44 2 180-9340 4 8T-8737 QTY PART NAME P/N GN-16-NW T961-J4 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N BU-16-NW G827-E20 2 180-9340 PU-16-NW T957-E4 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N
P682 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE 5 8T-8737 1 PLUG AS. 155-2269 WH-16-NW T962-J5 5 180-9339 1 CONNECTOR AS 7E-6513 1 PLUG 153-9693 OR-16-NW T853-E21 3 180-9340 YL-16-NW T958-E5 5 180-9339 1 CONNECTOR AS 7E-6513 1 PLUG 153-9693
Front Boost 6 8T-8737 1 WEDGE 155-2261 WH-16-NW T859-J6 6 180-9339 50mm TUBE 112-8144 1 SEAL 154-0877
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N ACCESSORY TABLE BR-16-NW T959-E6 6 180-9339 50mm TUBE 112-8144 1 SEAL 154-0877
Valve Cover Pressure 1 PLUG AS. 155-2269 1 PLUG AS. 155-2269 1 PLUG AS. 230-4011 7 8T-8737 200mm PAINT/PRO 110-3202 OR-16-NW T860-J7 7 180-9339 1 CLIP 154-3769 WH-16-NW T859-E7 7 180-9339 1 CLIP 154-3769
T306 QTY PART NAME P/N T302
Connector Sensor 1 WEDGE 155-2261 1 WEDGE 155-2261 200mm PAINT/PRO 110-3202 BU-16 T855-A34 8 180-9340 PU-16-NW X988-J8 8 180-9339 GY-16-NW T858-E8 8 180-9339
P681 CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 230-4013 CLR-GA WIRE NAME POS TERM/PLUG P543
P681 P200 200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 BU-16-HV K739-A57 9 180-9340 BR-16-NW X984-J9 9 180-9339 BU-16-NW X983-E9 9 180-9339
CLR-GA WIRE NAME POS TERM/PLUG OR-16-NW T860-J14 1 GY-16-NW T858-E17 1 CLR-GA WIRE NAME POS TERM/PLUG
BR-16-HV K737-A56 10 180-9340 WH-16-NW T856-J10 10 180-9339 OR-16-NW X985-E10 10 180-9339
BR-16-HV K737-A3 1 180-9340 WH-16-NW T962-J5 2

(Dimensions: 39 inches x 24 inches)


P103 P103 P103 YL-16-NW T958-E5 2 OR-16-NW X989-E19 A 154-2389
GN-16-HV K738-A8 11 180-9340 GN-16-NW T857-J11 11 180-9339 BR-16-NW X987-E11 11 180-9339
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 2 8T-8737 ACCESSORY TABLE ACCESSORY TABLE YL-16-NW X986-E18 B 154-2389
12 8T-8737 OR-16-NW X989-J12 12 180-9339 12 8T-8737
BU-18 C967-A15 1 180-9340 BU-18 C967-A15 1 180-9340 BU-18 C967-A15 1 180-9340 BU-16-HV K739-A9 3 180-9340 QTY PART NAME P/N QTY PART NAME P/N ACCESSORY TABLE
13 8T-8737 GN-16-NW K738-J17 13 180-9339 YL-16-NW X986-E18 13 180-9339
PK-18 G833-A45 2 180-9340 PK-18 G833-A45 2 180-9340 PK-18 G833-A45 2 180-9340 PU-16-HV T957-A36 4 180-9340 1 CONNECTOR AS 7E-6513 1 CONNECTOR AS 7E-6513 QTY PART NAME P/N
GY-18 R747-A6 14 180-9340 BU-16-NW K739-J18 14 180-9339 OR-16-NW X989-E19 14 180-9339
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
15 8T-8737
YL-16-HV T958-A30 5 180-9340
15 8T-8737
50mm TUBE 112-8144 The following applies to 15 8T-8737
50mm TUBE 112-8144 1 PLUG 153-9693
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N BR-16-HV T959-A37 6 180-9340 1 SEAL 154-0877
16 8T-8737
WH-16-HV T859-A31 7 180-9340
16 8T-8737 P544 239-5524 only BU-16-NW G827-E20 16 180-9339 T303
1 PLUG AS. 155-2269 1 PLUG AS. 155-2269 1 PLUG AS. 230-4011 CLR-GA WIRE NAME POS TERM/PLUG P571 FOR 239-5524 HARNESS 1 CLIP 154-3769
17 8T-8737 17 8T-8737 BR-16-NW G826-E3 17 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
1 WEDGE 155-2261 1 WEDGE 155-2261 200mm PAINT/PRO 110-3202 GY-16-HV T858-A22 8 180-9340
PK-18 G833-A47 18 180-9340 18 8T-8737 OR-16-NW X989-J12 A 154-2389 CLR-GA WIRE NAME POS TERM/PLUG OR-16-NW T853-E21 18 180-9339 WH-16-NW T859-E7 1 P570 FOR 239-5523 HARNESS
200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 BU-16-HV X983-A16 9 180-9340
BR-16-NW X984-J9 B 154-2389 GN-16-NW K738-J17 A 154-2389

SENR9705-03
Intake Manifold 19 8T-8737 ACCESSORY TABLE ACCESSORY TABLE BR-16-NW T959-E6 2 CLR-GA WIRE NAME POS TERM/PLUG
OR-16-HV X985-A17 10 180-9340
P105 P105 P105 BU-16-HV X983-A16 20 180-9340 QTY PART NAME P/N ACCESSORY TABLE BU-16-NW K739-J18 B 154-2389 QTY PART NAME P/N ACCESSORY TABLE BR-16-NW K737-E1 A 154-2389
Air Temperature BR-16-HV X987-A18 11 180-9340
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG OR-16-HV X985-A17 21 180-9340 1 RECEPTACLE AS. 172-6063 QTY PART NAME P/N ACCESSORY TABLE 1 RECEPTACLE AS. 172-6063 QTY PART NAME P/N BU-16-NW K739-E12 B 154-2389
Engine Coolant Sensor 12 8T-8737
1 PLUG 153-9693 QTY PART NAME P/N
YL-18 A751-A13 1 180-9340 YL-18 A751-A13 1 180-9340 YL-18 A751-A13 1 180-9340 22 8T-8737 1 WEDGE 172-6064 1 WEDGE 172-6064 1 CONNECTOR AS 7E-6513 ACCESSORY TABLE
P103 YL-16-HV X986-A28 13 180-9340
Temperature PK-18 G833-A46 2 180-9340 PK-18 G833-A46 2 180-9340 PK-18 G833-A46 2 180-9340 23 8T-8737 1 SEAL 154-0877 1 PLUG 153-9693 50mm TUBE 112-8144 QTY PART NAME P/N
OR-16-HV X989-A29 14 180-9340
Sensor ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE GY-18 994-A10 24 180-9340 1 CLIP 154-3769 1 SEAL 154-0877 1 PLUG 153-9693
OR-18 T853-A4 25 180-9340
15 8T-8737 The early harnesses The following applies to 1 CLIP 154-3769 P541
P100 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N (234-9512 & 238-4778) 1 SEAL 154-0877
1 PLUG AS. 155-2269 1 PLUG AS. 155-2269 1 PLUG AS. 230-4011 26 8T-8737
BU-18 G827-A24 16 180-9340 240-9997 only P545 CLR-GA WIRE NAME POS TERM/PLUG
1 CLIP 154-3769
BR-18 G826-A25 17 180-9340 are wired differently J682 FOR 240-9997 HARNESS CLR-GA WIRE NAME POS TERM/PLUG P572 FOR 239-5524 HARNESS BR-16-NW X987-E14 A 154-2389
Fuel 1 WEDGE 155-2261 1 WEDGE 155-2261 200mm PAINT/PRO 110-3202 27 8T-8737 (See NOTE H).
Temperature 200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 WH-16-HV T856-A55 28 180-9340
OR-18 T853-A4 18 180-9340 This connector table is the same PU-16-NW X988-J16 A 154-2389 CLR-GA WIRE NAME POS TERM/PLUG This applies to BU-16-NW X983-E9 B 154-2389 J570 FOR 240-9996 HARNESS
ACCESSORY TABLE WH-16-NW T856-J10 B 154-2389 BR-16-NW K737-J1 A 154-2389 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
Sensor GN-16-HV T857-A7 29 180-9340
QTY PART NAME P/N
as the table for the 239-5524
ACCESSORY TABLE BU-16-NW K739-J2 B 154-2389
239-5523 & 240-9996 only
P200 P200 P200 (see above) except for these QTY PART NAME P/N BR-16-NW K737-E1 1 180-9339
30 8T-8737 J227
P105 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 172-6062 differences. QTY PART NAME P/N ACCESSORY TABLE 1 PLUG 153-9693 BU-16-NW K739-E12 2 180-9339
GY-18 T852-A32 31 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
Atmospheric WH-18 G828-A39 A 180-9340 WH-18 G828-A39 A 180-9340 WH-18 G828-A39 1 180-9340 1 WEDGE 172-6065 1 PLUG 153-9693 QTY PART NAME P/N 1 SEAL 154-0877 ACCESSORY TABLE
BU-18 995-A12 32 180-9340 CLR-GA WIRE NAME POS TERM/PLUG BR-16-NW G826-E3 A 180-9339
Pressure GN-18 G829-A41 B 180-9340 GN-18 G829-A41 B 180-9340 GN-18 G829-A41 2 180-9340 200mm PAINT/PRO 110-3202 1 SEAL 154-0877 1 PLUG 153-9693 1 CLIP 154-3769 QTY PART NAME P/N
YL-18 A751-A13 33 180-9340 GN-16-NW K738-E2 13 180-9339 BU-16-NW G827-E20 B 180-9339
Sensor PK-18 R746-A20 C 180-9340 PK-18 R746-A20 C 180-9340 PK-18 R746-A20 3 180-9340 1 CLIP 154-3769 1 SEAL 154-0877 1 RECEPTACLE AS. 3E-3364
34 8T-8737 P682 BU-16-NW K739-E13 14 180-9339 OR-16-NW T853-E21 C 180-9339
J203 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE 1 CLIP 154-3769 1 WEDGE 3E-3365
BU-18 C967-A15 35 180-9340 CLR-GA WIRE NAME POS TERM/PLUG T304 ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N J572 FOR 240-9997 HARNESS CLR-GA WIRE NAME POS TERM/PLUG
GY-16-HV T858-A22 36 180-9340 BR-16-HV K737-A5 1 180-9340 QTY PART NAME P/N
1 PLUG AS. 155-2267 1 PLUG AS. 155-2267 1 PLUG AS. 237-0227 CLR-GA WIRE NAME POS TERM/PLUG WH-16-NW T859-J6 1
WH-16-HV T859-A58 37 180-9340 BU-16-HV K739-A14 2 180-9340 1 RECEPTACLE AS. 3E-3370
1 WEDGE 155-2276 1 WEDGE 155-2276 200mm PAINT/PRO 110-3202 BR-16-NW K737-J1 1 180-9339 BU-16-NW T960-J3 2
OR-16-HV T860-A53 38 180-9340 BU-16-HV T960-A50 3 180-9340 1 WEDGE 3E-3371
200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 BU-16-NW K739-J2 2 180-9339 ACCESSORY TABLE
BR-16-HV X987-A18 39 180-9340 GN-16-HV T961-A21 4 180-9340
WH-16-HV T962-A51 5 180-9340 ACCESSORY TABLE QTY PART NAME P/N
Related Electrical Service Manuals P201
CLR-GA WIRE NAME POS TERM/PLUG
J201
CLR-GA WIRE NAME POS TERM/PLUG
P201
CLR-GA WIRE NAME POS TERM/PLUG
PK-18
BR-18
R746-A20
G826-A25
40
41
180-9340
180-9340 WH-16-HV T859-A11 6 180-9340 QTY PART NAME P/N 1 CONNECTOR AS 7E-6513
WH-18 G828-A38 A 180-9340 WH-18 G828-A38 A 180-9339 WH-18 G828-A38 1 180-9340 BU-18 G827-A24 42 180-9340 OR-16-HV T860-A53 7 180-9340 1 RECEPTACLE AS. 3E-3364 50mm TUBE 112-8144
Title Form Number GN-18 G829-A43 B 180-9340 GN-18 G829-A43 B 180-9339 GN-18 G829-A43 2 180-9340 43 8T-8737 PU-16-HV X988-A59 8 180-9340 1 WEDGE 3E-3365

Troubleshooting SENR9698 GY-18 994-A10 C 180-9340 GY-18 994-A10 C 180-9339 GY-18 994-A10 3 180-9340 PU-16-HV T957-A36 44 180-9340 BR-16-HV X984-A52 9 180-9340 J571 FOR 240-9997 HARNESS Connector Tables for Harnesses 253-7501, 238-9662 & 249-8681 (front - without retarder)
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE YL-16-HV T958-A30 45 180-9340 WH-16-HV T856-A55 10 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N BR-16-HV T959-A37 46 180-9340 GN-16-HV T857-A7 11 180-9340
This applies to J681 T301 P541
Systems Operation / Testing and Adjusting SENR9703 GN-16-NW K738-E2 1 180-9339
249-8681 only CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 PLUG AS 155-2267 1 RECEPTACLE AS. 3E-3370 1 PLUG AS. 237-0227 BU-16-HV T960-A50 47 180-9340 OR-16-HV X989-A54 12 180-9340 BU-16-NW K739-E13 2 180-9339
1 WEDGE 155-2276 1 WEDGE 3E-3371 WH-18 E964-A26 48 180-9340 GN-16-HV K738-A8 13 180-9340 P227 1 8T-8737 GY-16-NW T858-E16 1 BR-16-NW X987-E14 A 154-2389
Electronic PTO Installation and Applications Guide RENR1282 200mm PAINT/PRO 110-3202 ACCESSORY TABLE
200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 BK-18 E963-A27 49 180-9340 BU-16-HV K739-A19 14 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 2 8T-8737 PU-16-NW T957-E4 2 BU-16-NW X983-E9 B 154-2389
QTY PART NAME P/N
50 8T-8737 15 8T-8737 BR-16-NW G826-E3 1 180-9340 3 8T-8737 ACCESSORY TABLE ACCESSORY TABLE
Operation and Maintenance Manual SEBU7695 P203 J203 P203 1 RECEPTACLE AS. 3E-3364
BU-16-NW G827-E20 2 180-9340 PU-16-NW T957-E4 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N
51 8T-8737 16 8T-8737 1 WEDGE 3E-3365
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG OR-16-NW T853-E21 3 180-9340 YL-16-NW T958-E5 5 180-9339 1 CONNECTOR AS 7E-6513 1 PLUG 153-9693
52 8T-8737 17 8T-8737
WH-18 G828-A40 A 180-9340 WH-18 G828-A40 A 180-9339 WH-18 G828-A40 1 180-9340 ACCESSORY TABLE BR-16-NW T959-E6 6 180-9339 50mm TUBE 112-8144 1 SEAL 154-0877
YL-16 H807-A33 53 180-9340 18 8T-8737
GN-18 G829-A42 B 180-9340 GN-18 G829-A42 B 180-9339 GN-18 G829-A42 2 180-9340 QTY PART NAME P/N WH-16-NW T859-E7 7 180-9339 1 CLIP 154-3769
OR-16-HV X989-A60 54 180-9340 ACCESSORY TABLE T302
GY-18 R747-A6 C 180-9340 GY-18 R747-A6 C 180-9339 GY-18 R747-A6 3 180-9340 1 PLUG AS. 230-4013 GY-16-NW T858-E8 8 180-9339
PU-16-HV X988-A59 55 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG P542
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE BU-16-NW X983-E9 9 180-9339
56 8T-8737 1 PLUG AS. 172-6062 GY-16-NW T858-E17 1 CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N OR-16-NW X985-E10 10 180-9339
57 8T-8737 1 WEDGE 172-6065
1 PLUG AS. 155-2267 1 RECEPTACLE AS. 3E-3370 1 PLUG AS. 237-0227
YL-18 E966-A49 58 180-9340 200mm PAINT/PRO 110-3202 Connector Tables for Harnesses 253-7503 & 238-9663 (rear - without retarder) BR-16-NW X987-E11 11 180-9339
YL-16-NW T958-E5 2
ACCESSORY TABLE
BR-16-NW X987-E15
OR-16-NW X985-E10
A
B
154-2389
154-2389
Secondary 1 WEDGE 155-2276 1 WEDGE 3E-3371 200mm PAINT/PRO 110-3202 12 8T-8737

20 Page,
BU-18 E965-A48 59 180-9340 QTY PART NAME P/N ACCESSORY TABLE
Engine 200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 P401 J682 T304 P544 YL-16-NW X986-E18 13 180-9339
60 8T-8737 1 CONNECTOR AS 7E-6513 QTY PART NAME P/N
Speed/Timing CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG OR-16-NW X989-E19 14 180-9339
P531 J531 J531 61 8T-8737 50mm TUBE 112-8144 1 PLUG 153-9693
Sensor (Camshaft) BK-18 E963-A27 1 180-9340 1 WH-16-NW T859-J6 1 OR-16-NW X989-J12 A 154-2389 15 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 62 8T-8737 1 SEAL 154-0877
WH-18 E964-A26 2 180-9340 2 BU-16-NW T960-J3 2 BR-16-NW X984-J9 B 154-2389 BU-16-NW G827-E20 16 180-9339 T303
P402 BU-16 T855-A34 1 180-9340 BU-16 T855-A34 1 180-9339 BU-16 T855-A34 1 180-9339 63 8T-8737 1 CLIP 154-3769
ACCESSORY TABLE BU-16-NW T960-J3 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE BR-16-NW G826-E3 17 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
YL-16 H807-A35 2 180-9340 YL-16 H807-A35 2 180-9339 YL-16 H807-A35 2 180-9339 64 8T-8737
QTY PART NAME P/N GN-16-NW T961-J4 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N OR-16-NW T853-E21 18 180-9339 WH-16-NW T859-E7 1 P543
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE YL-16-HV X986-A28 65 180-9340
1 PLUG AS. 155-2269 WH-16-NW T962-J5 5 180-9339 1 CONNECTOR AS 7E-6513 1 PLUG 153-9693 ACCESSORY TABLE BR-16-NW T959-E6 2 CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N BR-16-HV X984-A52 66 180-9340
1 WEDGE 155-2261 WH-16-NW T859-J6 6 180-9339 50mm TUBE 112-8144 1 SEAL 154-0877 QTY PART NAME P/N ACCESSORY TABLE OR-16-NW X989-E19 A 154-2389
1 PLUG AS. 155-2269 1 RECEPTACLE AS. 3E-3364 1 RECEPTACLE AS. 3E-3364 WH-16-HV T962-A51 67 180-9340
200mm PAINT/PRO 110-3202 OR-16-NW T860-J7 7 180-9339 1 CLIP 154-3769 1 RECEPTACLE AS. 172-6063 QTY PART NAME P/N YL-16-NW X986-E18 B 154-2389
1 WEDGE 155-2261 1 WEDGE 3E-3365 1 WEDGE 3E-3365 GN-16-HV T961-A21 68 180-9340 T305
P402 PU-16-NW X988-J8 8 180-9339 1 WEDGE 172-6064 1 CONNECTOR AS 7E-6513 ACCESSORY TABLE
200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 69 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG P545
CLR-GA WIRE NAME POS TERM/PLUG BR-16-NW X984-J9 9 180-9339 50mm TUBE 112-8144 QTY PART NAME P/N
70 8T-8737 OR-16-NW T860-J13 1 CLR-GA WIRE NAME POS TERM/PLUG
BU-18 E965-A48 1 180-9340 WH-16-NW T856-J10 10 180-9339 1 PLUG 153-9693
ACCESSORY TABLE GN-16-NW T961-J4 2 PU-16-NW X988-J16 A 154-2389
YL-18 E966-A49 2 180-9340 GN-16-NW T857-J11 11 180-9339 1 SEAL 154-0877
QTY PART NAME P/N ACCESSORY TABLE WH-16-NW T856-J10 B 154-2389
OR-16-NW X989-J12 12 180-9339 1 CLIP 154-3769
Engine Oil 1 PLUG AS. 160-7690 ACCESSORY TABLE QTY PART NAME P/N ACCESSORY TABLE
QTY PART NAME P/N 13
Pressure 200mm PAINT/PRO 110-3202 1 CONNECTOR AS 7E-6513 QTY PART NAME P/N
14
Sensor P2/J2 J1 Connector 1 PLUG AS. 155-2269 50mm TUBE 112-8144 1 PLUG 153-9693
15 8T-8737
J201 Connector
Engine Control The following applies to 243-2302 243-2315 & 266-7689 only (NOTE G)
1 WEDGE 155-2261
16 8T-8737 T306
1 SEAL 154-0877 This applies to
200mm PAINT/PRO 110-3202 1 CLIP 154-3769
Module (ECM) AIR SHUTOFF RELAY AIR SHUTOFF SWITCH AIR SHUTOFF SWITCH 17 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 253-7501 & 238-9662 only
MATING CONNECTOR 18 8T-8737 OR-16-NW T860-J14 1 P546 J227
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE WH-16-NW T962-J5 2 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
PK-18 386-A63 1 180-9340 PK-18 386-A64 1 180-9339
1 8T-8737 QTY PART NAME P/N ACCESSORY TABLE PU-16-NW X988-J15 A 154-2389 BR-16-NW G826-E3 A 180-9339
BU-16-HV K739-A65 2 180-9340 2 8T-8737
Primary 2 8T-8737 1 RECEPTACLE AS. 172-6063 QTY PART NAME P/N GN-16-NW T857-J11 B 154-2389 BU-16-NW G827-E20 B 180-9339
ACCESSORY TABLE ACCESSORY TABLE
Engine Speed/Timing ACCESSORY TABLE 1 WEDGE 172-6064 1 CONNECTOR AS 7E-6513 ACCESSORY TABLE OR-16-NW T853-E21 C 180-9339
QTY PART NAME P/N QTY PART NAME P/N
Sensor (Crankshaft)
P401
Left Side View 1
1
PLUG AS.
WEDGE
155-2269
155-2261
1
1
RECEPTACLE AS. 3E-3364
WEDGE 3E-3365
QTY
1
PART NAME
PLUG AS.
P/N
155-2269
50mm TUBE 112-8144 QTY
1
PART NAME
PLUG
P/N
153-9693 QTY
ACCESSORY TABLE
PART NAME P/N
1 WEDGE 155-2261 1 SEAL 154-0877 1 RECEPTACLE AS. 3E-3370
200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202
200mm PAINT/PRO 110-3202 1 CLIP 154-3769 1 WEDGE 3E-3371
Front Valve Cover
Engine Coolant Connector J681
Temperature FOR ENGINES WITHOUT RETARDER G826-E3 BR-16
Sensor Engine Coolant G827-E20 BU-16 B
Diverter Solenoid Valve Retarder Solenoid E-S2 T853-E21 OR-16 C GN-16
P100 J681 X987-E11 BR-16 X987-E14 BR-16
(Precooler Valve) Cylinder 1 and 2 J681 238-9662, 249-8681 & 253-7501 1726063 X987-E15 BR-16 T301
J531 P570 1
1726063 FRONT INJECTOR HARNESSES NOTE H
1
2
K737-E1 BR-16 E-S1 7E6513
T858-E8 GY-16 T858-E16 GY-16 T858-E16 GY-16 INJECTOR 1
NOTE W 2 3 K739-E12 BU-16 T858-E17 GY-16 T957-E4 PU-16
3 E-S2 4 T957-E4 PU-16 P541
4 T957-E4 PU-16 X987-E11 BR-16 X987-E14 BR-16 5 T958-E5 YL-16 G826-E3 BR-16 1539693
5 T958-E5 YL-16 X987-E15 BR-16 6 T959-E6 BR-16 T853-E21 OR-16 X987-E14 BR-16 NOTE X A INTAKE VALVE ACTUATOR 1
6 T959-E6 BR-16 E-S1 7 T859-E7 WH-16 G827-E20 BU-16 X983-E9 BU-16 B
7 T858-E8 GY-16 T858-E16 GY-16 221-9895
T859-E7 WH-16 8 T858-E8 GY-16 T859-E7 WH-16 T302
8 T858-E8 GY-16 T858-E17 GY-16 9 X983-E9 BU-16 T957-E4 PU-16 7E6513
6 9 X983-E9 BU-16 10 X985-E10 OR-16 T958-E5 YL-16 T858-E17 GY-16
E-S1 16 10 X985-E10 OR-16 G826-E3 BR-16 11 X987-E11 BR-16 T959-E6 BR-16 T958-E5 YL-16 INJECTOR 2
16 11 X987-E11 BR-16 T853-E21 OR-16 12 X983-E9 BU-16 P542
12 G827-E20 BU-16 13 X986-E18 YL-16 X985-E10 OR-16 1539693
-16 13 X986-E18 YL-16 T859-E7 WH-16 14 NOTE X INTAKE VALVE ACTUAT
X989-E19 OR-16 X986-E18 YL-16 X987-E15 BR-16 A
R-16 14 X989-E19 OR-16 T957-E4 PU-16 15 X989-E19 OR-16 X985-E10 OR-16 B 221-9895
15 NOTE W
T958-E5 YL-16 16 G827-E20 BU-16 J570 T303
BU-18 16 G827-E20 BU-16 T959-E6 BR-16 17 G826-E3 BR-16 3E3364 7E6513
BR-18 17 G826-E3 BR-16 X983-E9 BU-16 18 T853-E21 OR-16 2407960 HARNESS RETARDER T859-E7 WH-16
OR-18 18 T853-E21 OR-16 X985-E10 OR-16 K737-E1 BR-16 1 A INJECTOR 3
K737-E1 BR-16 K737-B1 BR-16 SOLENOID T959-E6 BR-16
NOTE H X986-E18 YL-16 K739-E12 BU-16 K739-E12 BU-16 2 K739-B2 BU-16 B P543
FRONT VALVE COVER X989-E19 OR-16 CYLINDER 1&2 1539693
CONNECTOR NOTE X
X989-E19 OR-16
P682 X986-E18 YL-16
J682
1726062 1726063 J227
1
J-S1 FOR 240-9996 FRONT INJECTOR HARNESS 3E3370
Does not exist on the 249-8681 or -16 T860-J7 OR-16 T860-J14 OR-16
-16 2 T860-J13 OR-16 INTAKE VALVE ACTUATION
253-7501 Harnesses 3
G826-E3 BR-16 A OR-16 +5 VOLTS
P227
Connector and Splice Locations for Harness 246-4346, 240-6655 & 267-1274 Intake Valve
Actuation Pressure
-16
16
16
4
5
T960-J3 BU-16
T961-J4 GN-16
T962-J5 WH-16
X988-J8 PU-16
J-S2
X988-J15 PU-16
X988-J16 PU-16
G827-E20 BU-16
T853-E21 OR-16
B
C
YL-16
GN-16
GROUND
SIGNAL
PRESSURE SENSOR
224-4535
2304013
G826-E3 BR-18 1 +5 VOLTS
INTAKE
VALVE ACTUATION
as well as 243-2301, 243-2315, & 266-7689 Intake Valve
Sensor 6 6
7
T859-J6 WH-16
T860-J7 OR-16
T857-J11 GN-16
T856-J10 WH-16 X987-E11 BR-16
E-S2
X987-E14 BR-16 239-5523 & 249-0093 FRONT T301
G827-E20 BU-18
T853-E21 OR-18
2
3
GROUND
SIGNAL
PRESSURE SENSOR
248-2168
J227 8 X988-J8 PU-16 T859-J6 WH-16 X987-E15 BR-16 7E6513
Rear Actuator 3 Intake Valve 249-0093 & 249-8681 HARNESSES
E-S2
Intake Valve 9
10
X984-J9 BR-16 T960-J3 BU-16 P681 J681 E-S1 INJECTOR HARNESSES
Front Valve Cover P543 Actuator 2 Actuation Pressure T856-J10 WH-16 T961-J4 GN-16 1726062 1726063 T858-E8 GY-16 T858-E16 GY-16 T858-E16 GY-16 INJECTOR 1
11 T857-J11 GN-16 T962-J5 WH-16 T858-E17 GY-16 T957-E4 PU-16
Valve Cover Connector P542 Sensor 12 X989-J12 OR-16 X984-J9 BR-16 K737-A3 BR-16 1 K737-E1 BR-16
13 X989-J12 OR-16 2 G826-E3 BR-16 P570 NOTE W
Connector P682 P227 14 NOTE H K739-A9 BU-16 3 K739-E12 BU-16 T853-E21 OR-16
P541
1539693 1539693
P681 Intake Valve 15 T957-A36 PU-16 4 T957-E4 PU-16 G827-E20 BU-16 RETARDER NOTE X
238-9663 & 253-7503 REAR INJECTOR HARNESSES NOTE X
Actuator 1 6 T958-A30 YL-16 5 T958-E5 YL-16 T859-E7 WH-16 K737-E1 BR-16 A SOLENOID X987-E14 BR-16 A INTAKE VALVE ACTUATOR 1
T959-A37 BR-16 6 T959-E6 BR-16 T957-E4 PU-16 K739-E12 BU-16 B CYLINDER 1&2 X983-E9 BU-16 B 221-9895
Intake Valve P541 (Location in the FOR 238-9663 HARNESS ONLY T859-A31 WH-16 7 T859-E7 WH-16 T958-E5 YL-16
Actuation 249-0093 & 249-8681 J-S2 T858-A22 GY-16 8 T858-E8 GY-16 T959-E6 BR-16 T302
Harnesses) X988-J8 PU-16 X988-J15 PU-16 X983-A16 BU-16 9 X983-E9 BU-16 X983-E9 BU-16 7E6513
Pressure X988-J16 PU- X985-A17 OR-16 10 X985-E10 OR-16 X985-E10 OR-16 7E6513
Solenoid Valve X987-A18 BR-16 11 X987-E11 BR-16 X986-E18 YL-16 T858-E17 GY-16 T304
12 X989-E19 OR-16 P571 T958-E5 YL-16 INJECTOR 2 T859-J6 WH-16
P540 INJECTOR 4
A-S4 A-S6 Injector 3 X986-A28 YL-16 13 X986-E18 YL-16 1539693 T960-J3 BU-16
X989-A29 OR-16 14 X989-E19 OR-16 K737-E1 BR-16 NOTE X RETARDER P542
T303 15 K739-E12 BU-16 K738-J17 GN-16 A SOLENOID 1539693
G827-A24 BU-18 16 G827-E20 BU-16 K739-J18 BU-16 B CYLINDER 3&4 NOTE X P544
G826-A25 BR-18 17 G826-E3 BR-16 X987-E15 BR-16 A INTAKE VALVE ACTUATOR 2 1539693
Connector and Splice Locations for Harnesses Injector 1
T301 P540
T853-A4 OR-18
NOTE H
18 T853-E21 OR-16 X985-E10 OR-16 B 221-9895
X989-J12 OR-16
NOTE X
A INTAKE VALVE ACTUATOR 4
Boost
Air Shutoff
Pressure 239-5523, 249-0093, 249-8681 and 253-7501 (front) Injector 2
T302 INTAKE VALVE ACTUATION
1552269 FRONT VALVE COVER
CONNECTOR
T303
7E6513
X984-J9 BR-16 B 221-9895

Switch PRESSURE SOLENOID VALVE RD-16 1 T852-A32 GY-18


Sensor RD-16 2 H807-A61 YL-16 T859-E7 WH-16 T305
P200 A-S7 231-3269(12V) P572 T959-E6 BR-16
INJECTOR 3
7E6513
P682 J682 1539693
1726062 1726063 RETARDER T860-J13 OR-16
INTAKE VALVE ACTUATION NOTE X P543 INJECTOR 5
GN-16 1 K738-J17 GN-16 K737-J1 BR-16 A SOLENOID 1539693 T961-J4 GN-16
PRESSURE SOLENOID VALVE 1
GN-16 2 K737-A5 BR-16 K737-J1 BR-16 K739-J18 BU-16 K739-J2 BU-16 B CYLINDER 5&6 NOTE X
236-9837(24V) K739-A14 BU-16 2 K739-J2 BU-16 X989-E19 OR-16 A INTAKE VALVE ACTUATOR 3 P545
T960-A50 BU-16 3 T960-J3 BU-16 K737-J1 BR-16 X986-E18 YL-16 B 221-9895 1539693
Air Shutoff Rear Valve Cover P531
T961-A21 GN-16 4 T961-J4 GN-16 K739-J2 BU-16 NOTE X
ENGINE COOLANT 155-2269
Relay Connector J682 T962-A51 WH-16 5 T962-J5 WH-16 X988-J16 PU-16 A INTAKE VALVE ACTUATOR 5
A-S9 DIVERTER SOLENOID VALVE RD-16 1 T855-A34 BU-16 T859-A11 WH-16 6 T859-J6 WH-16 J-S1 T856-J10 WH-16 B 221-9895
A-S5 (PRECOOLER VALVE) RD-16 2 H807-A35 YL-16 J531 T860-A53 OR-16 7 T860-J7 OR-16 T860-J7 OR-16 T860-J14 OR-16
Retarder Solenoid 237-9628(12V) 3E3364 X988-A59 PU-16 8 X988-J8 PU-16 T860-J13 OR-16 T306
Cylinder 3 and 4 HARNESS 234-9512 & 238-4778 ENGINE COOLANT DIVERTER X984-A52 BR-16 9 X984-J9 BR-16 J-S2 7E6513
SOLENOID VALVE (PRECOOLER VALVE) RD-16 1 T855-A34 BU-16 T856-A55 WH-16 10 T856-J10 WH-16 X988-J8 PU-16 X988-J15 PU-16
Fuel NOTE G P571 RD-16 2 H807-A35 YL-16 T857-A7 GN-16 11 T857-J11 GN-16 X988-J16 PU-16 239-5524 REAR INJECTOR HARNESS T860-J14 OR-16
237-0796(12V) INJECTOR 6
Temperature NOTE W X989-A54 OR-16 12 X989-J12 OR-16 T857-J11 GN-16 T962-J5 WH-16
K738-A8 GN-16 13 K738-J17 GN-16 T856-J10 WH-16
Atmospheric Sensor Engine Oil Pressure ENGINE COOLANT K739-A19 BU-16 14 K739-J18 BU-16 T859-J6 WH-16 P546
DIVERTER SOLENOID VALVE GN-16 1 15 T960-J3 BU-16
Pressure P105 Sensor J201 (PRECOOLER VALVE) GN-16 2
NOTE H
16 T961-J4 GN-16
1539693
NOTE X
ENGINE COOLANT 17 T962-J5 WH-16 X988-J15 PU-16 A INTAKE VALVE ACTUATOR 6
Sensor (Location in the 237-9633(24V)
GN-16 18
A-S1 J-S1 HARNESS 234-9512 & 238-4778 DIVERTER SOLENOID VALVE X984-J9 BR-16 T857-J11 GN-16 B 221-9895
J203 240-6655, 243-2302, (PRECOOLER VALVE) GN-16 X989-J12 OR-16
REAR VALVE COVER
(Location 243-2315 & 246-4346 Does not exist on 253-7503 Harness 231-8953(24V)
CONNECTOR
in the 243-2301, Harnesses) P100
J571 NOTE W
243-2315 & 246-4346 3E3364
2304011 P100 RETARDER
ENGINE COOLANT T859-J6 WH-16
Harnesses) SIGNAL
TEMPERATURE SENSOR GROUND 1 995-A12 BU-18 1552269 K738-J2 GN-16 1 K737-B1 BR-16 A SOLENOID T960-J3 BU-16
A-S2 A-S3 2 G833-A44 PK-18
ENGINE COOLANT
SIGNAL 1 995-A12 BU-18 J682 K739-J13 BU-16 2 K739-B2 BU-16 B CYLINDER 3&4 P544
256-6453 TEMPERATURE SENSOR 240-7960 HARNESS 1539693
GROUND 2 G833-A44 PK-18 NOTE H 1726063 K738-J2 GN-16 NOTE X
Retarder Solenoid HARNESS 267-1274 & 266-7689 130-9811 X989-J12 OR-16 A IN
1 K737-J1 BR-16 K739-J2 BU-16 X984-J9 BR-16 B
Cylinder 5 and 6 2 221-9
K739-J2 BU-16
3 T960-J3 BU-16 K737-J1 BR-16 T305
P572 Does not exist on 253-7503 Harness 4 T961-J4 GN-16 K739-J13 BU-16
7E6513
P103 J572 T860-J13 OR-16 INJECTOR 5
NOTE W 2304011
5 T962-J5 WH-16 T961-J4 GN-16
INTAKE MANIFOLD AIR 6 T859-J6 WH-16 J-S1 3E3364 P545
1 P103 A-S7 7 RETARDER 1539693
A-S8 SIGNAL
TEMPERATURE SENSOR GROUND C967-A15 BU-18 X989-A54 OR-16 X989-A60 OR-16 T860-J7 OR-16 T860-J7 OR-16 T860-J14 OR-16
2 G833-A45 PK-18 1552269 8 X988-J8 PU-16 T860-J13 OR-16 K737-J1 BR-16 1 K737-B1 BR-16 A SOLENOID NOTE X INTAKE V
256-6453 INTAKE MANIFOLD X989-A29 OR-16 X988-J16 PU-16 A
SIGNAL 1 C967-A15 BU-18 9 X984-J9 BR-16 J-S2 K739-J2 BU-16 2 K739-B2 BU-16 B CYLINDER 5&6 T856-J10 WH-16 B 221-989
HARNESS 267-1274 & 266-7689 AIR TEMPERATURE SENSOR A-S6 10
GROUND 2 G833-A45 PK-18 K737-A3 BR-16 K737-A56 BR-16 T856-J10 WH-16 X988-J8 PU-16 X988-J15 PU-16 240-7960 HARNESS
130-9811 11 T857-J11 GN-16 X988-J16 PU-16 T306
Intake Valve K737-A5 BR-16
12 X989-J12 OR-16 T857-J11 GN-16
7E6513
A-S5 T860-J14 OR-16 INJECTO
Actuator 5 T859-A31 WH-16 T859-A58 WH-16 13 K738-J2 GN-16 T856-J10 WH-16 T962-J5 WH-16
Intake Manifold 14 K739-J13 BU-16 T859-J6 WH-16 P546
Atmospheric Engine Oil P545 J-S2 P105 T859-A11 WH-16
15 T960-J3 BU-16 1539693
Air Temperature 2304011 NOTE X
Pressure Pressure Intake Valve FUEL P105 G826-A25 BR-18 T961-J4 GN-16 X988-J15 PU-16
Sensor SIGNAL 1 A751-A13 YL-18 1552269 G827-A24 BU-18 T962-J5 WH-16 T857-J11 GN-16
Atmospheric Sensor Sensor P201 Actuator 4 TEMPERATURE SENSOR GROUND
2 G833-A46 PK-18 FUEL K738-A8 GN-16 X984-J9 BR-16
J203 P103 P544 2456-6453 SIGNAL 1 A751-A13 YL-18 X989-J12 OR-16
Pressure (Location in the Injector 6
HARNESS 267-1274 & 266-7689
TEMPERATURE SENSOR GROUND 2 G833-A46 PK-18
T853-A4 OR-18
T856-A55 WH-16
FOR 240-9997 REAR INJECTOR HARNESS
(Location in the 2666-7689 & T306 130-9811
Sensor T857-A7 GN-16
P203 240-6655 Harness) 267-1274 Harnesses) TWISTED
T858-A22 GY-16
T860-A53 OR-16
(Location in the PAIRS T957-A36 PU-16
Secondary Injector 5 T958-A30 YL-16
2666-7689 & Intake Valve P402
Engine T305 T959-A37 BR-16
267-1274 Harnesses) Actuator 6 1552269 T960-A50 BU-16
Injector 4 SECONDARY T961-A21 GN-16 P2
Speed/Timing Sensor P546 ENGINE SPEED/TIMING SENSOR 1
T304 SIGNAL- BK-18 E965-A48 BU-18 T962-A51 WH-16 1607690 ENGINE CONTROL MODULE(ECM)
(Camshaft) (CAMSHAFT) SIGNAL+ WH-18 2 E966-A49 YL-18 X983-A16 BU-16
P402 Engine Control
Connector and Splice Locations for EARLY 191-8304, LATER 201-6616 X984-A52 BR-16
X985-A17 OR-16
G828-A1 WH-18
G829-A2 GN-18
1
2
3
PRESSURE SENSOR SUPPLY +5V
PRESSURE SENSOR RETURN
Module Connector
P2
Harnesses 239-5524 and 253-7503 (rear) P401
1552269
X986-A28 YL-16
X987-A18 BR-16
X988-A59 PU-16
4
5
Primary PRIMARY
6
A-S4 7
Engine Speed/Timing Sensor ENGINE SPEED/TIMING SENSOR SIGNAL- BK-18 1 E963-A27 BK-18 K739-A9 BU-16 K739-A57 BU-16 T855-A34 BU-16 8 COOLANT DIVERTER SOLENOID VALVE
Front Valve Cover (CRANKSHAFT) SIGNAL+ WH-18 2 E964-A26 WH-18 K739-A19 BU-16
(Crankshaft) K739-A14 BU-16
K739-A57 BU-16 9 RETARDER COMMON
201-6615 K737-A56 BR-16 10 RETARDER SOLENOID MED/HI
P401 Connector J681 K738-A8 GN-16 11 RETARDER SOLENOID LOW/HI
K739-A65 BU-16 12
1552269 A-S9 386-A62 PK-18 13
1 386-A63 PK-18 386-A62 PK-18 R747-A6 GY-18 14 ATMOSPHERIC PRESSURE
AIR SHUTOFF RELAY 2 15
386-A64 PK-18
16
P200 3E3364 17
2370227 1 G833-A47 PK-18 18 TEMPERATURE SENSOR COMMON
BOOST +5 VOLTS 1 G828-A39 WH-18 P200 AIR SHUTOFF SWITCH 2 19
Retarder Solenoid PRESSURE SENSOR GROUND 2 G829-A41 GN-18 1696870 NOTE G X983-A16 BU-16 20 INTAKE VALVE ACTUATOR 1 RETURN
3 BOOST +5 VOLTS OR-18 A INTAKE VALVE ACTUATOR 2 RETURN
Engine Coolant Cylinder 1 and 2 274-6718 SIGNAL R746-A20 PK-18
PRESSURE SENSOR B
G828-A39 WH-18 X985-A17 OR-16 21
GROUND YL-18 G829-A41 GN-18 22 TIMING/CALIBRATION PROBE(+)
Temperature J570 HARNESS 267-1274 & 266-7689 239-3478 SIGNAL GN-18 C R746-A20 PK-18 23 TIMING/CALIBRATION PROBE(-)
995-A12 BU-18
Sensor NOTE W A751-A13 YL-18 994-A10 GY-18 24 ENGINE OIL PRESSURE SENSOR
Intake Valve C967-A15 BU-18 T853-A4 OR-18 25 INTAKE VALVE ACTUATION OIL PRESSURE
P100 Actuator 1 T852-A32 GY-18
26
27
P541 P203 T855-A34 BU-16
T856-A55 WH-16 28 INTAKE VALVE ACTUATOR 5 RETURN
1552267 T857-A7 GN-16 29 INTAKE VALVE ACTUATOR 6 RETURN
ATMOSPHERIC +5 VOLTS A A-S8 30
G828-A40 WH-18 H807-A35 YL-16 H807-A33 YL-16 (+) BATTERY
PRESSURE SENSOR GROUND B G829-A42 GN-18 T852-A32 GY-18 31 INTAKE VALVE ACTUATOR OIL VALVE
Does not exist on SIGNAL C
H807-A61 YL-16
995-A12 BU-18 32 ENGINE COOLANT TEMPERATURE
161-1703 R747-A6 GY-18
238-9662 Harness A751-A13 YL-18 33 FUEL TEMPERATURE (+) BATTERY SWITCHED
P203 HARNESS 234-9512 & 238-4778 J203 A-S3 34
2304013 3E3370 G833-A44 PK-18 G833-A47 PK-18
G833-A46 PK-18 C967-A15 BU-18 35 INTAKE MANIFOLD AIR TEMPERATURE STARTING CIRCUIT
ATMOSPHERIC +5 VOLTS 1 G828-A40 WH-18 ATMOSPHERIC +5 VOLTS OR-18 A G828-A40 WH-18 T858-A22 GY-16 36 INJECTOR 1&2
PRESSURE SENSOR B G833-A45 PK-18
PRESSURE SENSOR GROUND 2 G829-A42 GN-18 GROUND YL-18 G829-A42 GN-18 T859-A58 WH-16 37 INJECTOR 3&4
SIGNAL 3 194-6722 SIGNAL GN-18 C R747-A6 GY-18 T860-A53 OR-16 38 INJECTOR 5&6 (-) BATTERY / SENSOR RETURN
274-6717 R747-A6 GY-18
Engine Coolant Injector 3 A-S2
X987-A18 BR-16 39 INTAKE VALVE ACTUATOR 1&2
HARNESS 267-1274 & 266-7689 R746-A20 PK-18 40 BOOST PRESSURE SENSOR SENSOR / ACTUATOR SUPPLY
Diverter Solenoid Valve T303 G829-A42 GN-18 G829-A2 GN-18
G826-A25 BR-18 41 IVA OIL PRESSURE SENSOR +5V
G829-A43 GN-18
(Precooler Valve) G829-A41 GN-18 G827-A24 BU-18 42 IVA OIL SENSOR COMMON
E-S2 Intake Valve P201 43
SIGNAL TO ECM
P531 1552267
A-S1 T957-A36 PU-16 44 INJECTOR 1 RETURN
Actuation Pressure G828-A39 WH-18 G828-A1 WH-18
T958-A30 YL-16 45 INJECTOR 2 RETURN CONTROL (POSITIVE) FROM ECM
ENGINE OIL +5 VOLTS A G828-A38 WH-18 G828-A38 WH-18
Sensor PRESSURE SENSOR GROUND B G829-A43 GN-18 G828-A40 WH-18 T959-A37 BR-16 46 INJECTOR 3 RETURN CONTROL (RETURN) FROM ECM
J227 161-1705 SIGNAL C 994-A10 GY-18 994-A10 GY-18 T960-A50 BU-16 47 INJECTOR 4 RETURN
E963-A27 BK-18 E964-A26 WH-18 48 SECONDARY ENGINE SPEED/TIMING+
P201 J201 E963-A27 BK-18 49 SECONDARY ENGINE SPEED/TIMING- J1939(CAN)/J1587(ATA) DATA LINK
HARNESS 234-9512 & 238-4778 E964-A26 WH-18
E-S1 2370227 3E3370 50
E965-A48 BU-18 51
ENGINE OIL +5 VOLTS 1 G828-A38 WH-18 ENGINE OIL +5 VOLTS OR-18 A G828-A38 WH-18 E966-A49 YL-18 HIGHWAYS
PRESSURE SENSOR 52
PRESSURE SENSOR GROUND 2 G829-A43 GN-18 GROUND YL-18 B G829-A43 GN-18 R746-A20 PK-18
(Dimensions: 39 inches x 24 inches)

274-6719 SIGNAL 3 994-A10 GY-18 194-6725 SIGNAL GN-18 C 994-A10 GY-18 R747-A6 GY-18 H807-A33 YL-16 53 CDV & IVA OIL VALVE RETURN
X989-A60 OR-16 54 INTAKE VALVE ACTUATOR 3&4
HARNESS 267-1274 & 266-7689 X988-A59 PU-16 55 INTAKE VALVE ACTUATOR 5&6
Connector and Splice Locations for Harness 234-9512 & 238-4778 Intake Valve
Injector 1
56
57
Actuator 3 E966-A49 YL-18 58 PRIMARY ENGINE SPEED/TIMING+
Rear P543 T301 TYPICAL VEHICLE HARNESS WIRING DIAGRAM E965-A48 BU-18 59
60
PRIMARY ENGINE SPEED/TIMING-

Valve Cover TWISTED 61


Front CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS 9 PIN CAB 62
CONNECTOR PAIRS
Valve Cover Connector 63
NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
SENR9705-03

N/O +BATTERY A
Connector P682 RELAY
64
TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
-BATTERY B X986-A28 YL-16 65 INTAKE VALVE ACTUATOR 3 RETURN
P681 Intake Valve TO VEHICLE C X984-A52 BR-16 66 INTAKE VALVE ACTUATOR 4 RETURN THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
COMPONENTS D T962-A51 WH-16 67 INJECTOR 6 RETURN
Actuator 2 T961-A21 GN-16 68 INJECTOR 5 RETURN DO NOT CONNECT TO GROUND.
KEY SWITCH E
P542 F
69 NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
OFF TO +BATTERY 70 NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION TO THE
ON G
START J1587 NEG. H E793-BU CHECK ENGINE LAMP BATTERY IS NOT REQUIRED.
L994-YL
J1587 POS. J E794-YL TWISTED P1 NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
Intake Valve A-S4
Connector and Splice Locations for NOTE Z PAIRS 1607689 VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
A-S6 (GREY CONNECTOR) 1 SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
Actuation
Pressure
Harnesses 240-9996 and 238-9662 (front) WARNING LAMP 659-PK L994-YL
659-PK
G879-OR 2 +5V THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
Injector 2 NOTES B AND E
993-BR 3 INPUT SENSOR COMMON #2 OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,
Solenoid Valve C985-BU 4 +8V
T302 9 PIN CAB SPEEDOMETER H795-PK 5 AP SENSOR/SWITCH COMMON
J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/-
P540 Rear Valve Cover CONNECTOR SIGNAL+ C974-PU C974-PU G843-OR 6 INPUT #6 5 VOLTS OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
Connector J682 ALTERNATOR +BATTERY B C973-GN G841-GN 7 INPUT #4 NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
STARTER -BATTERY A SIGNAL- C973-GN E794-YL 8 J1587 DATA LINK POSITIVE MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
J NOTES B AND E
MOTOR TACHOMETER E793-BU 9 J1587 DATA LINK NEGATIVE THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
Boost A-S7 GROUND
H E718-PK 10 OUTPUT #2
Pressure J1587 - G E793-BU SIGNAL+ 450-YL G837-YL 11 OUTPUT #5 OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
J1587 + F E794-YL 450-YL E991-GY 12 OUTPUT #3 NOTE G: THESE WIRES AND COMPONENTS EXIST ON THE 243-2302, 243-2315
Sensor
NOTE D J1939 SHIELD E A249-BK SIGNAL- 451-BR 451-BR G836-WH 13 OUTPUT #4 & 266-7689, HARNESSES ONLY.
P200 Does not exist on NOTE D J1939 - D K990-GN 14 NOTE H: THE 234-9512 & 238-4778 HARNESSES ARE WIRED DIFFERENTLY:
Injector 5 J1939 + C K900-YL
238-9663 Harness 15
THE K738-A8 WIRE IS MOVED FROM PIN 13 OF CONNECTOR P682 TO
T305 NOTE Z E793-BU 16
J-S1 - 12V + - 12V + -12V + (BLACK CONNECTOR) E794-YL F713-OR 17 INPUT #14 PIN 2 OF CONNECTOR P681. THE K739-A19 WIRE IS MOVED FROM
Without Retarder A249-BK L901-GY 18 INPUT SENSOR COMMON #1 PIN 14 OF CONNECTOR P682 TO PIN 12 OF CONNECTOR P681.
A-S5 (238-9663 Harness) TO CHASSIS
K990-GN G838-BR 19 OUTPUT #6 NOTE W: OPTIONAL EQUIPMENT NOT INSTALLED ON ALL ENGINES.
Retarder Solenoid BATTERY 3 BATTERY 2 BATTERY 1 J1939 DATALINK
K900-YL G839-BU 20 OUTPUT #7 NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
Cylinder 3 and 4 J906-BR G840-PU 21 OUTPUT #8 REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
Fuel J571 C977-BU 22 CLUTCH PEDAL POSITION SWITCH
E716-GY 23 RETARDER SOLENOID LOW/HI SWITCH NOTE Z: THE BLACK CAB CONNECTOR CONNECTS TO ADAPTER CABLE 157-4829.
Temperature NOTE W 14 AWG GXL CABLE 157-4829 CONNECTS TO DATA LINK CABLE 207-6845 FOR THE
Intake Valve 10A 101-RD G834-PU 24 INPUT #15 NEGATIVE
Sensor G835-OR 25 INPUT #15 POSITIVE COMMUNICATION ADAPTER II.
Actuator 4 14 AWG GXL
P105 10A 101-RD 26 INPUT #10 THE GREY CAB CONNECTOR CONNECTS TO SERVICE TOOL CABLE
Intake Valve P544 G933-YL 27 INPUT #9
ENGINE 14 AWG GXL 101-RD L994-YL 28 CHECK ENGINE LAMP
139-4166. CABLE 139-4166 IS USED WITH THE COMMUNICATION
Actuator 6 BLOCK 10A
659-PK 29 WARNING LAMP ADAPTER I AND CONNECTS DIRECTLY TO THE COMMUNICATION ADAPTER.
P546 Intake Valve K998-BU 30 OUTPUT #1
14 AWG GXL 229-BK G880-PK 31 OUTPUT #9
Actuator 5 14 AWG GXL 229-BK G808-BU 32 VEHICLE SPEED IN POSITIVE(NOTE F)
P545 14 AWG GXL 229-BK G809-GN 33 VEHICLE SPEED IN NEGATIVE
K990-GN 34 J1939 DATA LINK NEGATIVE
20 Page,

C978-BR 35 SET THIS SCHEMATIC IS FOR THE C11 and C13 ON-HIGHWAY ENGINES (S/N: KCA, KCB, & JAM)
A-S3 C978-BR C974-PU SPEEDOMETER POSITIVE
A-S8 A-S2 A-S1 H795-PK
C978-BR 36
C979-OR C979-OR C973-GN 37 SPEEDOMETER NEGATIVE IDENT HARNESS CHG EFFECTIVE WITH S/N
450-YL 38 TACHOMETER POSITIVE
SET/RESUME SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C A 234-9512 03 (J2 / ENGINE) ?
451-BR 39 TACHOMETER NEGATIVE
C992-PU C992-PU E717-GN RETARDER SOLENOID MED/HI SWITCH
H795-PK
E971-GN
40
41 INPUT #11
A 238-4778 00 (J2 / ENGINE) KCA00001, KCB00187
(PEDAL RELEASED POSITION)
A249-BK 42 J1939 DATA LINK SHIELD A 240-6655 00 (J2 / ENGINE) KCA00159, KCB00508
43
H795-PK C975-WH C975-WH C979-OR 44 RESUME A 246-4346 03 (J2 / ENGINE) KCA00504, KCB01676
Injector 4 CRUISE CONTROL ON/OFF SWITCH
C992-PU
G844-PK
45
46
SERVICE BRAKE PEDAL POSITION SWITCH
INPUT #7
A 267-1274 04 (J2 / ENGINE) KCA06123, KCB39999, JAM00001
T304 G842-GY INPUT #5 A 243-2302 01 (J2 / ENGINE WITH AIR SHUTOFF) ?
LO E716-GY 47
MED 101-RD 48 UNSWITCHED +BATTERY
Atmospheric
H795-PK
HI C983-WH 49 ENGINE COOLANT LEVEL NORMAL A 243-2315 01 (J2 / ENGINE WITH AIR SHUTOFF) ?
Intake Manifold Injector 6
RETARDER SOLENOID ON/OFF SWITCH LO K900-YL 50 J1939 DATA LINK POSITIVE A 266-7689 00 (J2 / ENGINE WITH AIR SHUTOFF) KCA06123, KCB39999, JAM00001
Pressure J-S2 J-S1
Air Temperature With Retarder
MED
E717-GN 51
Sensor T306 HI 101-RD 52 UNSWITCHED +BATTERY J 239-5524 01 (REAR - IVA/INJECTOR WITH RETARDER) ?
Sensor (240-9997 Harness) CLUTCH PEDAL POSITION SWITCH N/C
P203 101-RD 53 UNSWITCHED +BATTERY J 240-9997 03 (REAR - IVA/INJECTOR WITH RETARDER) KCA00159, KCB00508
P103 H795-PK C977-BU C977-BU C984-YL 54 ENGINE COOLANT LEVEL LOW
(PEDAL RELEASED POSITION)
55 J 253-7503 00 (REAR - IVA/INJECTOR WITHOUT RETARDER) ?
Secondary Engine Oil
Connector and Splice Locations for K999-GN 56
57
INPUT #1
J 238-9663 03 (REAR - IVA/INJECTOR WITHOUT RETARDER) ?
Retarder Solenoid K980-PK 58 INPUT #2 E 239-5523 01 (FRONT- IVA/INJECTOR WITH RETARDER) ?
Engine
Speed/Timing Sensor
Pressure
Sensor P201 Cylinder 5 and 6
Harnesses 240-9997 and 238-9663 (rear) A/C HIGH PRESSURE SWITCH N/C C975-WH
K982-YL
59
60
CRUISE CONTROL ON/OFF SWITCH
INPUT #3 E 240-9996 02 (FRONT- IVA/INJECTOR WITH RETARDER) KCA00159, KCB00508
H795-PK E971-GN E971-GN
(Camshaft) J572 61
E 249-0093 04 (FRONT- IVA/INJECTOR WITH RETARDER) KCA06123, KCB39999, JAM00001
PASSIVE MAGNETIC G881-BU INPUT #12
P402 NOTE W NOTE C G808-BU 1 G808-BU 62

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED NOTE F


VEHICLE SPEED
SENSOR G809-GN 2 G809-GN 229-BK 63 -BATTERY E 253-7501 01 (FRONT- IVA/INJECTOR WITHOUT RETARDER) ?
G882-WH 64 INPUT #13
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 229-BK 65 -BATTERY E 238-9662 02 (FRONT- IVA/INJECTOR WITHOUT RETARDER) ?
Engine Control
Primary +8 V RD A C985-BU C985-BU C986-BR 66 ACCELERATOR PEDAL POSITION E 249-8681 00 (FRONT- IVA/INJECTOR WITHOUT RETARDER) KCA01623, KCB39999, JAM00001
Module Connector ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 229-BK 67 -BATTERY
Engine Speed/Timing Sensor G845-PU 68 INPUT #8
P2 Does not exist on 238-9663 Harness ACCELERATOR PEDAL POSITION SENSOR J403 P403 G837-YL
(Crankshaft) COOLING FAN ARC 69
SOLENOID SUPPRESSOR TWISTED PAIRS J906-BR 70 IGNITION KEY SWITCH
P401