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Confidential

BMM Ispat Ltd, India Siemens VAI Metals Technologies
Merchant Bar Mill GmbH&Co
E&A India
I MT
The content of this sheet is our copyright property.
The unauthorized use of this documentation or use
contrary to its intended purpose is not permitted
and shall be prosecuted.

BMM ISPAT LTD.
MERCHANT BAR MILL

TECHNOLOGICAL BLOCK DIAGRAM FUNCTION
&
HELP FILE

SLI DOCUMENT NO. - C.SP70.LB.91.50 -D/DOK001
BMM DOCUMENT NO. – BMM-P06-02-M001-05-20-000-EA-001
CONSULTANT NAME – R.SINGH & ASSOCIATES (P) LTD
unbefugte bzw. bestimmungswidrige Verwendung dieser
Der Inhalt dieses Blattes ist unser geistiges Eigentum. Die

00 Revision 23 Apr ‘14 MMB ARM
Unterlage ist nicht gestattet und wird gerichtlich verfolgt.

Rev. Modification contents Date Made by Checked by
Mandatory Contract No
C.SP70 Project BMM ISPAT LTD. Date Name
Made by 20-Mar-2014 MMB
LB Plant MERCHANT BAR MILL Checked by 20-Mar-2014 Amar Mulatkar
Approved by 20-Mar-2014 VB
91 Area CM Eng. BD Secl. CU

50 Equipment Lang. EN Size Sheet 1 No. Sheets 115
Material
0 SubGroup Mass Unit
Scale1 Scale2
D SupplyGrp Electric SAP Document No.
Special Partner
Partno Special Partner No.
Sub
DOK DocType Function Block Help File Sub No.
Corr. Doc.
001 CountNo Customer No.
Doc Title Technological Block Diagram Function & Help File Substitute for
Replaced by

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Confidential
BMM Ispat Ltd, India Siemens VAI Metals Technologies
Merchant Bar Mill GmbH&Co
E&A India
I MT
The content of this sheet is our copyright property.
The unauthorized use of this documentation or use
contrary to its intended purpose is not permitted

Confidentiality
This document contains valuable trade secrets and confidential information of Siemens VAI and the content of this document is and
shall remain our intellectual property right. You shall keep this document and all its content strictly confidential, not disclose it or any
part thereof to any third party without our prior written consent and not use any information, specification or data contained in this
document for other purposes than for the evaluation of our document.
No part of this document is allowed to be adapted, copied, reproduced, duplicated, translated into another language, distributed or
processed (print, photocopy, microfilm or any other process), neither by the use of electronic systems nor otherwise without the prior
and shall be prosecuted.

written permission of Siemens VAI.
You shall limit access to our document and to any part thereof to those of your employees reasonably required being aware thereof and
you shall ensure their strict adherence to the provisions of confidentiality and restriction of use as expressed above.
Any violation of the above provisions will be brought before the competent court in accordance with the applicable law.

Contact Information:
Amar Mulatkar
Siemens Ltd.
Industry Sector
Metal Technologies
IN I-MT OP E&A
Plot No. D-41/1, TTC Industrial Area
M.I.D.C. Turbhe, Opp. MTNL Exchange
Navi Mumbai - 400 705, India
Tel : +91 22 67615100 (Ext: 5336)
Fax : +91 22 25820008
Mobile: +91 9820924052
Mail to : amar.mulatkar@siemens.com

Revision History

Rev Date/Made by Description Date/Checked by

00 23th Apr ‘14 Issue ( Preliminary ) ARM
unbefugte bzw. bestimmungswidrige Verwendung dieser
Der Inhalt dieses Blattes ist unser geistiges Eigentum. Die
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Confidential
BMM Ispat Ltd, India Siemens VAI Metals Technologies
Merchant Bar Mill GmbH&Co
E&A India
I MT

List of Contents
The content of this sheet is our copyright property.
The unauthorized use of this documentation or use
contrary to its intended purpose is not permitted

5.2 BASIC AUTOMATION OVERALL-FUNCTIONS 4
5.2.1 OVERALL FUNCTIONS MILL ENTRY AREA 6
5.2.2 MILL AREA 7
5.2.2.1 MILL OPERATION – FUNTIONS 7
and shall be prosecuted.

5.2.2.2 MILL TECHNOLOGICAL FUNCTIONS 10
5.2.2.2 MILL STOP AND COBBLE CONDITIONS 15
5.2.3 MEDIA SYSTEMS 24
5.2.4 TRACKING 25
5.2.5 PROGRAM STRUCTURE 27
5.2.5.1 CTR 27
5.2.5.2 SHE: TECHNOLOGICAL FUNCTIONS 77
5.2.6 COL 87
5.2.6.1 BAR EXIT SECTION : 87
5.2.6.2 DIVIDING SHEAR 87
5.2.6.3 CUT LENGTH STRATEGY 88
5.2.6.4 COOLING BED LENGTH CUTTING 88
5.2.6.5 COOLING BED INLET ROLLER TABLE AND MAGNETIC BRAKES 88
5.2.6.6 MOVING RAKES AND ALIGNING ROLLERS 88
5.2.6.7 COOLING BED EXIT 88
5.2.6.8 COLD SHEAR CUT 88
5.2.6.9 MECHANICAL BAR COUNTER 89
5.2.8 MIL / MED 105
5.2.9 EMERGENCY SYSTEM : 114
5.2.9.1 GENERAL 114
5.2.9.2 EMERGENCY STOP ON OPERATING STATIONS 114
5.2.9.3 EMERGENCY STOP PANEL 114
5.2.9.4 EMERGENCY STOP MATRIX 115
5.2.9.5 DRIVE'S RESPONSE TO EMERGENCY 115

TOTAL PAGES 115
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MTC: Minimum Tension Control . Mill Entry RT. Cut Length Control .SP70. Divide shear for Line A . Confidential BMM Ispat Ltd.Magnetic Chain Transfer System .91.Pinch Roll Before Divide Shear . Line B and Line C . etc. Material tracking .LB. CPU Arrangement . LOC: Digital Loop Control .50-D /DOK001 Rev: Page: 00 4/115 File: C.LB. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.Rake Control. 3 up Loopers and 2 shears Cool AREA . . The area controlled by the Siemens PLC systems includes: MILL AREA . 16 Stand Mill incl.50-DDOK_001_Tech_Block_Help_Rev0.Cooling BED . Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Cut length Strategy Superimposed high-speed sequence control.Divide Shear unbefugte bzw.2 Basic Automation Overall-Functions Automation System and shall be prosecuted.doc Printed: 2014-04-23 15:21 .Basic Automation System (BAS) The following page displays the design of the automation system The System consists of the following CPU’s with the following functions: CTR: Overall Control of the mill area SVAI No: C. Introduction Introduction Level 1 – Basic Automation System (BAS) The Basic Automation System is responsible for Mill set-up Technological controls such as .SP70.Inclined Roller Cooling Bed Area . discharging . Cascade Control .91. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. Furnace charging. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5.

doc Printed: 2014-04-23 15:21 . MILL (MIL): Control of the auxiliary equipment & auxiliary functions in the mill area This system controls the cooling water. manages The content of this sheet is our copyright property.50-DDOK_001_Tech_Block_Help_Rev0.91. pinch roll . Control of the Water Box Control of the Cooling Bed. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. SVAI No: C. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted operating modes. etc).SP70. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Confidential BMM Ispat Ltd. hydraulics. executes cascade functions and handles the pass schedule. sample and cobble cut. Sequencer tracks head and tail of the billet (rolling stock) in the mill to initiate the necessary actions depending on their positions in the mill. COL: Control of the Line COL Area.LB. and shall be prosecuted. oil lubrication and grease systems in the mill.SP70. Inclined Roller.91. tail.LB. Magnetic tray transfer.50-D /DOK001 Rev: Page: 00 5/115 File: C. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT Reference value coordinator that provides speed reference values. Minimum Tension Control up to stand 12 Loop Control for Uplooper from Stand 13 Provide actual and reference values for displays on HMI Data interchange and control of adjacent CPUs Control of DSM (Drive switching and monitoring) of the drives Fast control of the shear cutting (head. unbefugte bzw. Cooling Bed (mill area) and Bar Area Control of the Divide Shear .

91. It the temperature is out of limit the billet should not get into stand 1 and has to be taken off of the RT in responsibility of the operator.1 Overall Functions Mill Entry Area When the billets in the furnace have the correct temperature and the mill is ready for rolling the billets can be discharged from the furnace. This is done by spraying water with high and shall be prosecuted.doc Printed: 2014-04-23 15:21 . Confidential BMM Ispat Ltd.50-DDOK_001_Tech_Block_Help_Rev0. The billet will be transported by two rollertable sections towards the first stand. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.LB.LB. SVAI No: C.SP70. unbefugte bzw. The billet first runs through the descaler to get rid of the scale.91.50-D /DOK001 Rev: Page: 00 6/115 File: C. The billet temperature has to be monitored while it comes out of the furnace due to certain temperature limits that have to be met. Billet enable discharging from the furnace is done on command of the mill automation system or directly from the main pulpit. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.SP70.2. pressure on to the billet.

50-DDOK_001_Tech_Block_Help_Rev0. among other data. subordinated control systems. Switch all areas to Automatic mode and check feedbacks 5. If errors are detected (limit violations. Start the mill and wait until all drives are up at reference speed 6. Start ghost rolling (simulation) to varify the proper operation of loop scanners and HMDs 7. For desired speed corrections the cascade function is used 9.2. Take over Pass Schedule 2. In addition a consistency check is performed (rising material velocity etc). SVAI No: C. These stands are switched off (not selected stands/inactive stands) and they are designated as dummy stands.2. possibly modify the pass schedule data 3. The unbefugte bzw. data inconsistency. If no error is detected. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5.SP70.2. the speed reference values for the main drives.2. For a dummy stand (n) the reference value of the preceding stand (n-1) is used.2.91.2 Mill Area 5. Call billet from the furnace to start production This system is designed in a way that production is possible only in automatic mode. Stop ghost rolling (simulation) 8.50-D /DOK001 Rev: Page: 00 7/115 File: C. However.LB.2. 5.doc Printed: 2014-04-23 15:21 .91.1. 5.1 Mill Operation – Funtions and shall be prosecuted. Die incorrect data record won't be used.). Confidential BMM Ispat Ltd.SP70.1 Pass Schedule Takeover and Plausability Check The pass schedule contains. Check pass schedule data for plausibility. REF verifies the calculated and entered speeds with preset limit values (default: 95 %). For a new shift or after a roll change or after some maintenance jobs the sequence to start the mill should always be the following or at least part of the following: 1. Upon actuation of the function key "TAKE OVER ROLL SCHEDULE" (HMI) the material speeds are converted into motor speeds. etc.2. the speed reference value is not output to the drive.LB.1. Check the dummy stand selection and varify with the hardware 4. the new pass schedule data is transferred to the Unterlage ist nicht gestattet und wird gerichtlich verfolgt. a message will be issued with the corresponding stand number. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.2 Inactive Stands (Dummy Stand) Handling Depending on the actual pass schedule (the actual mill configuration) some stands may be taken out to roll certain sizes of material. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.

50-DDOK_001_Tech_Block_Help_Rev0. the operator selects AUTOMATIC operation for all areas. thus providing the operator with an overview of the mill status at all times. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5.91. SVAI No: C.SP70.2.2.1.doc Printed: 2014-04-23 15:21 .LB.3 Switch All Areas to Automatic and Start the Mill To be able to start the mill (for production) the following systems have to be in operation or ready to run: Fluid Systems and shall be prosecuted. Confidential BMM Ispat Ltd. Under automatic ghost rolling can be selected. unbefugte bzw.91. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Now the operator can start the mill with the mill start button. The mode selection is made on the HMI.50-D /DOK001 Rev: Page: 00 8/115 File: C.2.1.SP70. After all drives have reached their setpoints and no error did occur the mill is ready for rolling.LB. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. When the mill start button has been operated. To start the mill for production.2.4 Ghost Rolling Ghost rolling requires automatic mode for the mill. Now the operator can start ghost rolling to simulate rolling or he can give the command for a single billet or for continuous billet pushed out from the furnace. This mode simulates all HMDs and loop scanners with a virtual rolling billet so it will check the functionality of these devices. All areas (drives and devices) will acknowledge a ready for operation signal if all conditions for automatic rolling are fulfilled. The HMI screens also indicate the status of the different systems by color-coding. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. the mill will ramp up on a common ramp. Air System Main and Auxiliary Drives (at least in the respective areas) Shears synchronized Snap shears open No E-Stop and no Normal Stop active (in the respective areas) With the HMI system the operator can switch on all Drives and all Systems. 5.

50-DDOK_001_Tech_Block_Help_Rev0. In case of any error or missing ready signal. Cascade control is applied to all drives that are in contact with the actual rolled material.2. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. After selecting the desired stand with a stand identification key.2. 5. Adjustments will take place upstream of the selected stand towards the furnace. SVAI No: C. the automation will prevent the next billet to be loaded into the mill.50-D /DOK001 Rev: Page: 00 9/115 File: C.2. speed (increase slow /fast or decrease slow/fast) with the respective acceleration rates.91. Confidential BMM Ispat Ltd. The cascade adjustment is possible only in the automatic operating mode. unbefugte bzw. The stand individual adjustment enables the speed correction of individual stands.doc Printed: 2014-04-23 15:21 . bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. where as the speed ratio between two stands remains unchanged during the follow-up adjustment except for the selected stand and the next stand downstream.SP70.1.SP70.2. Then a "Send billet" request according to the mill sequencing is send back to start extracting billets from the furnace. the "Follow-up" joystick can adjust the stand and shall be prosecuted.LB.LB. The speed of the selected stand is adjusted. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5.91.5 Cascade Control and Stand Individual Adjustment Cascade control is provided to enable the operator to react to conditions in the mill that require speed corrections or change of speed relations or speed up the entire mill by selecting the leading stand.1. without influencing the speeds of the other stands. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.6 Call for Billets – Interface to Entry The furnace control system loads a billet on the furnace exit part and submits a "Billet ready for extraction" signal.

The tension reference value is used to ensure that there is a positive tension for all circumstances and disturbances.91.SP70. considering actual speed.50-DDOK_001_Tech_Block_Help_Rev0.2. into the next stand.doc Printed: 2014-04-23 15:21 . The specific tension 1/2 is calculated from the stand drive armature current.LB. armature base current and stand figures (gear ratio.91. The MTC calculates during billet threading. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5.2. SVAI No: C. The factor KE describes the relationship between speed changes (in %) and resulting specific tension changes.2 Mill Technological Functions 5.2 seconds for additional speed reference values on the same billet. Measuring of drive currents and according specific tension Adapting speed relation factor Vn for all drives Calculation of additional speed reference values to achieve optimal tension Pass schedule update for speed regulation factors The following are preconditions for proper operation of the MTC: Extremely low roll eccentricity Temperature profile and dimensions of each billet should be constant throughout complete length Intervals between billets. cross section). The difference between those two tension values.SP70. more than 3 seconds A minimum rolling torque of 20 % to 30 % from the rated torque for each stand Travel time of the billet head is 0. The minimum tension control has the following functions. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. roll diameter.2. minus tension set point is used to calculate using KE an additional speed factor fnz [%]. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. motor power.1CTR Control: Minimum Tension Control (MTC) and shall be prosecuted. MTC is applied between all stands. the specific tension 1 and 2 before and after the billet heads unbefugte bzw.50-D /DOK001 Rev: Page: 00 10/115 File: C. Confidential BMM Ispat Ltd. motor base speed.LB. Travel time 1.2.7 seconds between two stands to recalculate new reference values for the next billet. Minimum Tension Control is a digital open loop control system that calculates additional speed reference values depending on specific tension in the material obtained from the motor current.2. The specific material tension in bar mills depends on the speed ratio between stands. The factor KE is a rolling specific factor and is based on rolling experience.

SP70. Vn = n * (Drive n) / n * (Drive n+1) The speed reference value of the previous stand in MTC accessing direction contains also MTC values of the previous stand.SP70. The speed reference value for one stand is calculated out of the previous stand speed. MTC for dummy stands is switched off and the speed output to the drive is set to zero. billet head speed and inter-stand distances. then the correction values are stored in the pass schedule and used for the next billet. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted measured when the billet is in the stand and has not reached the next stand. MTC is switched off.LB. In this case MTC has adaptive behavior over several billets. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. then the additional speed reference can be added to the stand speed for the same billet. for small values ( 1. The additional speed reference value is limited to adjustable max.50-DDOK_001_Tech_Block_Help_Rev0. That means the additional speed reference for one drive contains the stand related MTC value and the MTC values of the previous stands in MTC access direction as well.LB. Mode 2: If the billet head running time between stands allows only one current measurement. unbefugte bzw. Mode 1: If the billet head running time between stands allows two current measurements. DUMMY MODE If the pass schedule contains a dummy drive (stand not used for rolling). values. Delay times caused by load step changes and controller adapting needs to be considered.2) KE will be reduced to smooth controller actions during rolling when all conditions have been established. These operation modes are determined by rolling recipes. Additionally the ramp functions are stopped when the absolute speed reference of the Speed Master reaches a limit value. Ramp output functions in MTC are stopped when a limit is reached.doc Printed: 2014-04-23 15:21 . For 1 the armature current is The content of this sheet is our copyright property. MTC operation modes will be calculated in the PLC after a pass schedule is transmitted to the Speed Master. Confidential BMM Ispat Ltd. and shall be prosecuted. The time necessary for current measurement depends on the time for the current to calm down after thread in. Operator interventions (speed changes) will stop the current measurement. For large values ( 1. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.91.50-D /DOK001 Rev: Page: 00 11/115 File: C. The MTC generally affects all other stands in MTC accessing direction. Error messages are created to the MMI system. using speed relation factor Vn and the MTC correction factor fnz. MTC dummy mode is also selected when MTC is turned off for individual stands by operator intervention. Three operation modes can be defined for each individual MTC.2) the adapting factor KE will be lowered to 80 of the calculated KE. The additional speed references created in MTC are ramped in MTC to avoid output steps to the drives. 2 is the tension when the billet has reached the next stand. Mode 3: If the billet head running time between stands is too small to take current measurements. This ensures that the function chain for MTC is not broken and speed changes for stands behind the dummy stand also affect speed references for stands before the dummy stand. and min. a speed reference value for this stand will be maintained in the Speed Master CPU. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The specific tensions 1 and 2 differ in the time when they are obtained.91. SVAI No: C. The armature current signal is filtered in the drive and on the analog input card to eliminate ascents and power supply disturbances. The billet head tracking and pass schedule data are used by MTC to determine when to measure the current. The factor KE and the limits to switch KE need to be adjusted during commissioning. After thread in when MTC has calculated the new speed ratio factors between stands for minimal tension this value is transmitted back to the pass schedule management system and can be used for off line calculations to optimize KE and Vn.

2. MTC and LOC act upstream. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.LB. unbefugte bzw.LB. The actual loop heights will be within the range of 150 – 350 mm. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.doc Printed: 2014-04-23 15:21 . Thus the finishing speed towards the Loop Cooling Conveyor is kept constant. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. Loop height and any error are indicated in the main pulpit.2. and shall be prosecuted. Speed corrections.SP70.2.2 CTR Controls: Loop Control (LOC) The controller is active from the moment the head of the material enters the stand downstream of the loop until the tail of the material is about to leave the stand upstream of the loop. opposite to the rolling direction. are automatically considered for the preceding stand and auxiliary drives.SP70. if any. Confidential BMM Ispat Ltd. To prevent a whiplash.50-D /DOK001 Rev: Page: 00 12/115 File: C.91. The interaction of minimum tension and loop control ensures uniform material structure and surface finish with minimum dimensional variations. the loop height is reduced to a low loop before the tail leaves the stand.50-DDOK_001_Tech_Block_Help_Rev0. but only for those which are in direct contact with the material. This speed correction is done only for the stand preceding the loop. SVAI No: C.91.

SP70. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5.91.3 CTR Controls: Speed Reference Calculation and Coordination (REF) The speed reference value coordinator processes the drive speed references which are transmitted from the pass schedule management system (WinCC). bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.2.2. Depending on the position of the head/tail of each billet. For this purpose material is detected by means of: Hot Metal Detectors Digital Loop scanners Stand Loaded Signals. Motor speed supervision . etc. in a timely fashion to ensure a smooth operation and to avoid the occurrence of cobbles in the mill. Self learning Speed and load data logging for: . It also handles interlocks to subordinated drive control systems. Cascade control . Shears .50-DDOK_001_Tech_Block_Help_Rev0. Confidential BMM Ispat Ltd.2.2. Die Automatic cobble detection Unterlage ist nicht gestattet und wird gerichtlich verfolgt. The tasks of the REF are: Speed reference control for drive systems: . the necessary enabling and inhibit signals are provided for: Setpoint setting Start of shears (cropping or chopping function) Sequence control for loopers. Roller Tables 5. In addition. MTC unbefugte bzw.2. and shall be prosecuted.91.LB.4 CTR Controls: SEQUENCER (SEQ) The head and the tail of each billet in the rolling mill is tracked to initiate shear cuts. Speed modes .doc Printed: 2014-04-23 15:21 . REF provides data logging for actual values from the stand drives and internal actual values.LB. Reference value calculation and coordination . Mill stands . persuader rolls. Pinch rolls . SVAI No: C.2.50-D /DOK001 Rev: Page: 00 13/115 File: C. Operating modes .SP70. Using this information the control system knows the exact position of head and tail of the billet(s) in the mill at any time. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.

The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5.SP70.2. SVAI No: C.LB. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Start / Stop Shears The start signal for the shear drives are calculated and initiated on the basis of the actual material speed and the pre-selected crop length.LB. and shall be prosecuted. The following steps take place: Shear speed calculation according to the actual lead speed (3 different lead speeds: Normal cutting.doc Printed: 2014-04-23 15:21 .2. If the shear is synchronized it will forward this information to the automation system. Shear synchronization Before the shear is ready for automation it has to be synchronized.50-DDOK_001_Tech_Block_Help_Rev0. unbefugte bzw.91.50-D /DOK001 Rev: Page: 00 14/115 File: C. Confidential BMM Ispat Ltd.91. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.SP70.2. This is necessary for the shear to find it’s proper position. Front and Tail cutting) Material detection ahead of the shear Start signal to the shear is given based on the actual position of the material in the mill Cut Re-positioning of the blade for the next cut cycle The shear blade is returned to its starting position by automatic position control as part of the shear control unit.5 SHEAR CONTROL The speed reference value of each shear depends on the speed reference value of the preceding stand and a lead speed factor that can be adjusted via the WinCC system.

Drives are stopped by ramp down function. 1. Normal Stop: Ramp down after material clear and shall be prosecuted. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Prevent next billet If a mill condition causes one of these fault stops the corresponding drives should act according to the stop and cobble matrix following hereafter. 2.91. Normal Stop Normal Stop is initiated by Automatic off on Mill Stop. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.LB. If these signals are not received it performs a plausibility check using the received signals and then decides if there is a cobble. Cobble stop by The same devices and information that are used to track the billets are also utilized to identify problems with the material flow in the mill. Based on the mill layout (distances).doc Printed: 2014-04-23 15:21 . Cobble Stop and Cobble Cut 4.91. Prevent Next Billet Some failures in the plant cause the Signal "Prevent next billet" unbefugte bzw. Confidential BMM Ispat Ltd. 2.2. the sequencer expects to receive certain signals at specific times based on the active pass schedule. Action is then taken based on the STOP & COBBLE conditions that are agreed upon with the customer.LB.3 Mill Stop and Cobble conditions The following Mill Stop and Cobble conditions are implemented in the automation: 1. E-Stop Please refer to Emergency function given in E-stop matrix as mentioned in Morgan ECS. 3.SP70. Refer to cobble Strategy 4.50-DDOK_001_Tech_Block_Help_Rev0.50-D /DOK001 Rev: Page: 00 15/115 File: C.SP70.2. E-Stop 3. SVAI No: C. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5.

3.2. Snap shear triggered Plant-specific special cases Manual chopping.2.2. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5.SP70. This plant-specific strategy reduces the commissioning time. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. It contains the table "Chopping strategy". quick stop Connecting error to the peripheral equipment. SVAI No: C.SP70. 5.LB. Confidential BMM Ispat Ltd. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. following functions Drive error.1 Chopping Strategy General The rolling mill contain several shears resp. ET200-stations Fault in the material flow (cobble detection) Failure of superordinate resp.3.doc Printed: 2014-04-23 15:21 . and to clear the mill quickly after a fault occurred. Generally the following tasks are to fulfil: in emergency conditions the chopping is to start automatically the foreseen shear have to chop the complete billet the chopping is to finish automatically after this chopping This document is a concept for chopping. emergencies. a complete chopping strategy will be produced as agreed with the customer.50-DDOK_001_Tech_Block_Help_Rev0. this means to make it ready for operation. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.LB. failure of drives unbefugte bzw. With this standard solution.91.2.91. the mechanical engineer and the planning and design team.50-D /DOK001 Rev: Page: 00 16/115 File: C. The reasons is to protect the mechanic against damages. choppers to chop rolling material into small pieces in case of and shall be prosecuted.2 Detail Function Descriptions When is Chopping Performed The chopping is useful in case of the following emergencies: Communication error between the PLCs Emergency stop resp.

the chopping can also be started directly. Quick stop: In case of quick stop in a certain area the previous active shear starts chopping until material is cleared and the mill has stopped. Superordinate functions are e. The failure of a main drive leads to the chopping in the upstream shear. SVAI No: C.: Oil pressure for bearings and gears Hydraulic pressure Roll cooling Cooling system – material temperature unbefugte bzw. Crop Cut was Not Executed Chopping is not triggered.50-DDOK_001_Tech_Block_Help_Rev0.g. Cobble detection is triggered by automatic sequence control of material. e. The specifications of the mechanical engineer are to be observed here. fail. Emergency stop: In case of emergency stop in a certain area. The failure triggers e. Quick Stop (Class I fault) and shall be prosecuted. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Emergency Stop. pinch rolls.doc Printed: 2014-04-23 15:21 .SP70. In individual cases. II. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.50-D /DOK001 Rev: Page: 00 17/115 File: C. Failure of Drives (Class I.91. a quick stop by time functions and the chopping is started if fault is not cleared. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted Communication Error (Class I fault) For all communication errors chopping is automatically introduced. normally the rolling of the material is finished. and III) When auxiliary drives.LB. Chopping starts upstream of this area. chopping is triggered.LB.91. the previous shear chops to clear the downstream area. Faults in the Material Flow (Class I fault) When a fault in the material flow is detected. Snap Shear Triggered (Class I) The snap shear blocks the material flow. Failure of Superordinate or Following Functions The failure of following functions has no direct effect on the chopping function. Confidential BMM Ispat Ltd. Drive Error. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. The actual material position is precalculated according material speed and evaluated by HMD – and load impact signal.g. If material reaches thsi plausibility checks not in certain time ("Window") chopping will be actuated automatically.g.SP70.

and shall be prosecuted. even if the control station is not selected.SP70.LB.LB. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.91. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted Manual chopping can be started from main pulpit and several control stations. unbefugte bzw. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT Manual Chopping (Class I) The content of this sheet is our copyright property.91. This is valid in the operating mode Automatic only. Confidential BMM Ispat Ltd.SP70.50-DDOK_001_Tech_Block_Help_Rev0. SVAI No: C.doc Printed: 2014-04-23 15:21 .50-D /DOK001 Rev: Page: 00 18/115 File: C. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.

The drive will stop after delay: . Cobble detection .3. Monitoring signal for hydraulic system and lubrication system (fault signal list).SP70.91.LB.doc Printed: 2014-04-23 15:21 .LB. a alarm will occur. lubrication system. If the drive is in operation. SVAI No: C. and shall be prosecuted. . Mechanical interlocks Class II: The fault will prevent the drive from starting. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Drive warning . .SP70. Drive off: Overcurrent: Fuse blow etc.91. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.2. Chopping initiation .50-DDOK_001_Tech_Block_Help_Rev0.50-D /DOK001 Rev: Page: 00 19/115 File: C. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5. cooling water system. .3 Fault Classification Fault are divided into three classes: Class I: The fault will results in immediately switch-off of the concerned drives. Confidential BMM Ispat Ltd. Interlockings. unbefugte bzw. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.2. Interlocking Refer to the relevant section for interlocking requirement for drive with hydraulic system. Media faults . not switched on. . temperature‘s Class III: The fault only causes alarm. signifying lower risk condition.

Monitoring signal for the lubrication oil system of the mill.91.50-DDOK_001_Tech_Block_Help_Rev0. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted Ser.LB.1 MPa 3 alarm Start standby pump Low low oil pressure 0. delay operation intermediate return oil tank Oil level higher than high 1 Alarm.91. stop oil level in intermediate immediately return oil tank unbefugte bzw. stop after 30 s delay High oil pressure 0. No Fault designation Fault characteristics Fault Affects on main remarks class rolling line 1 Main pump motor indication On / Off indication 2 Main pump motor overload 3 alarm Start standby pump and shall be prosecuted.doc Printed: 2014-04-23 15:21 .SP70.50-D /DOK001 Rev: Page: 00 20/115 File: C. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. SVAI No: C. delay 4 Low oil pressure 0.SP70. Confidential BMM Ispat Ltd.5 MPa 3 Alarm 5 High oil level in pressure 3 Alarm tank in operation 6 Pressure difference 3 Alarm exceeds the upper limit 7 Low high oil level 3 Alarm High oil level 3 Alarm Low oil level 3 Alarm Low low oil level 3 Alarm 8 Intermediate return oil tank indication On / Off indication pump motor 9 Intermediate return oil tank indication One pump in Low low oil level operation Oil level higher than 2 Alarm.LB. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. To be done by MORGAN The content of this sheet is our copyright property. stop after 5 – 10 min. 3 Low oil temperature 25 °C.08 MPa 2 alarm. pump cannot be 3 alarm started High temperature 65 °C 2 alarm. stop after 2 pumps in middle oil level in 2 min. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT Table 1.

SP70. indication 2 Main pump motor overload 3 alarm 3 Main oil port of pump indication pump open / close indication 4 Low oil temperature 10 °C 3 alarm Change cooling mode 50 °C 3 alarm Change cooling mode 5 Normal level indication Indicate the state Low level indication Indicate the state Low low level 1 alarm.LB. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.SP70. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT Table 2.91.50-DDOK_001_Tech_Block_Help_Rev0.50-D /DOK001 Rev: Page: 00 21/115 File: C. stop immediateley 6 Low pressure in main oil 3 alarm pump system 7 Ultra high pressure in 3 alarm Circulation circulation filter system filtering pump stop 8 Filter clogged 3 alarm unbefugte bzw. SVAI No: C.doc Printed: 2014-04-23 15:21 . The unauthorized use of this documentation or use contrary to its intended purpose is not permitted Ser. No Fault designation Fault characteristics Fault Affects on main remarks class rolling line 1 Main pump motor indication pump On / Off indication Circulation pump motor indication pump On / Off and shall be prosecuted.LB. Mill area hydraulic system monitoring signal. The content of this sheet is our copyright property.91. Confidential BMM Ispat Ltd.

Confidential
BMM Ispat Ltd, India Siemens VAI Metals Technologies
Merchant Bar Mill GmbH&Co
E&A India
I MT
The content of this sheet is our copyright property.
The unauthorized use of this documentation or use
contrary to its intended purpose is not permitted

5.2.2.3.4 Table "Chopping Strategy"
The chopping strategy is represented in form of a table taking the following mill configuration with 7 areas
and 4 shears.
and shall be prosecuted.
unbefugte bzw. bestimmungswidrige Verwendung dieser
Der Inhalt dieses Blattes ist unser geistiges Eigentum. Die
Unterlage ist nicht gestattet und wird gerichtlich verfolgt.

SVAI No: C.SP70.LB.91.50-D /DOK001 Rev: Page:
00 22/115
File: C.SP70.LB.91.50-DDOK_001_Tech_Block_Help_Rev0.doc Printed: 2014-04-23 15:21

Der Inhalt dieses Blattes ist unser geistiges Eigentum. Die The content of this sheet is our copyright property.
unbefugte bzw. bestimmungswidrige Verwendung dieser The unauthorized use of this documentation or use
Unterlage ist nicht gestattet und wird gerichtlich verfolgt. contrary to its intended purpose is not permitted
and shall be prosecuted.
Merchant Bar Mill

SVAI No: C.SP70.LB.91.50-D /DOK001
Confidential
BMM Ispat Ltd, India

File: C.SP70.LB.91.50-DDOK_001_Tech_Block_Help_Rev0.doc
Rev:
00
Siemens VAI Metals Technologies
E&A India
I MT
GmbH&Co

Page:
Printed: 2014-04-23 15:21
23/115

Confidential
BMM Ispat Ltd, India Siemens VAI Metals Technologies
Merchant Bar Mill GmbH&Co
E&A India
I MT
The content of this sheet is our copyright property.
The unauthorized use of this documentation or use
contrary to its intended purpose is not permitted

5.2.3 Media Systems
The media system are situated in different cellars and places throughout the mill and provides

Lubrication
and shall be prosecuted.

Hydraulic pressure

Air Oil
to the mill area.

The following systems are placed in following places.

UHP221 Lubrication For Stand01-09 and shear 06
Lubrication For Stand10-18, Pinch Roll and
UHP222 Divide shear
UHP231 Hydraulic for Mill Stand & Auxiliary
UHP232 Hydraulic EE for Coolong Bed area
UHP219 Hydraulic EE for ROBOTS & Tilting Cradle
UHP241 Air Oil Lubrication for Mill stands.
UHP252 Grease Unit for Mill Area
UHP253 Grease Unit for Handling Area
UHP261 Contact Water- Water Pumping System

Function
All media’s have to be switched on for operation (refer to 5.6 – OS and drive functions)
The media’s are supervised and controlled from MMI if put to AUTO.
Mill start is only possible if all Media-Systems are running and respective flow pressure is o.k (refer to the
interlocking conditions of all respective drives).
unbefugte bzw. bestimmungswidrige Verwendung dieser
Der Inhalt dieses Blattes ist unser geistiges Eigentum. Die
Unterlage ist nicht gestattet und wird gerichtlich verfolgt.

SVAI No: C.SP70.LB.91.50-D /DOK001 Rev: Page:
00 24/115
File: C.SP70.LB.91.50-DDOK_001_Tech_Block_Help_Rev0.doc Printed: 2014-04-23 15:21

The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5.SP70. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.50-DDOK_001_Tech_Block_Help_Rev0.doc Printed: 2014-04-23 15:21 .91.SIMATIC S7 To perform the necessary material tracking functions the overall plant is divided into several material areas. window TRACK Material tracking will be performed by automation systems: Level 1: CTR . Finishing Mill etc.MIL.91. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. SVAI No: C.SP70. Intermediate Mill. coil.COL generate and transfer the information for billetThere the data records are shifted from material area to material area according to the material flow in the plant.LB. Confidential BMM Ispat Ltd. Each area is represented by a data block in the several CPU containing specific data records for each billet. The Level 1 CPUs such as CTR.LB.2. Events such as measured temperatures and shifting between material areas are acquired and the actual measures are allocated to the desired record. For example: Roughing Mill. messages: Operation picture.4 Tracking Function limits: Start: Furnace Exit and shall be prosecuted.50-D /DOK001 Rev: Page: 00 25/115 File: C. The material tracking is started at the exit gate of furnace unbefugte bzw. End : Bundle weighing station Conditions: Mill is in operation Operator devices: Control pulpits Displays.

If an automation area is switched to local mode (repair mode) all signals from material detectors will be ignored by the tracking system (tracking is frozen).4.1 Operation Modes: Automatic mode Material Tracking will be performed automatically if the desired plant areas are in automatic operation mode. The correct working of the system depends on correct operator input. it is part of the operators responsibility to ensure that the tracking system will be fed with updated information by manual input. Confidential BMM Ispat Ltd.LB. Local mode Generally local mode should be used only if no material is in the desired area.doc Printed: 2014-04-23 15:21 . and shall be prosecuted. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5. unbefugte bzw. Manual mode In manual mode tracking will be performed for those material movements only which are defined accordingly to the automatic sequences. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.91.LB. Every unusual material handling cannot be detected by the system and therefore not be tracked.SP70. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.50-DDOK_001_Tech_Block_Help_Rev0.2.SP70. Before restart to normal operation it is part of the operators responsibility to check whether the system is up to date or not. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.91.50-D /DOK001 Rev: Page: 00 26/115 File: C. SVAI No: C. In case of such a manipulation of material flow.

The startup and run conditions are externally generated by corresponding interconnections. normally on all three blocks doesn’t need to be done anything. For engineering.2.1. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted. dependent upon dialog operations. cascade.doc Printed: 2014-04-23 15:21 .5. speed setting REF (setpoint selection.91.g. All blocks are pre interconnected with each other and the visualisation blocks. CTR_RM_ST01) chart on page F.SP70.5.91.1. There is a similar chart for each stand in the Mill. the selected mode of operation and the corresponding start-up or run conditions. The block setpoint enable supplies the signals for enabling the automatic setpoints.2. SVAI No: C. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. in this block consider all interlock related to main drive . 1.5 Program Structure 5. They are placed in each CTR_YY_STxx (YY = Area.50-DDOK_001_Tech_Block_Help_Rev0. Die There are mainly three blocks interconnected to switch modes SDV (setpoint enable devices) handle the Unterlage ist nicht gestattet und wird gerichtlich verfolgt. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.LB. the manual setpoints or the jog setpoints. 5.1 CTR: Technological Functions in the Mill Train Area According to Charts: CTR_RM_CHO CTR_IM_CHO CTR_FM_CHO CTR_CO_COM_XX CTR_CO_COM_MIL_D CTR_CO_COM_COL_D EX_STD CTR_CO_GEN CTR_RM_CO_GEN CTR_IM_CO_GEN CTR_FM_CO_GEN CTR_CO_GEN_HMDTEST CTR_CO_DIAG CTR_CO_SCHED CTR_CO_COM_PDA SELECT CTR_RM_SEQ CTR_IM_SEQ CTR_FM_SEQ SNAP STXX CTR_CO_INIT CTR_CO_GEN_VISU 5.2. SETPOINT ENABLE DEVICES (SDV_KERN) – This block is used for Enable setpoint to MDV.2.LB. quickstop handling) and communicate to the drives MDV (drive communication).2 Drives switching and speed control unbefugte bzw. Confidential BMM Ispat Ltd.1 CTR 5. mainly this block is connected to MDV and REF block.SP70. xx = Stand number e.5. The enable signals are reset when quick stop occurs and quickstop remains active at least until the drive is stopped.50-D /DOK001 Rev: Page: 00 27/115 File: C.

) that are designated as " Selected" in the pass schedule and whose start conditions are fulfilled. Equipment. All the equipment allocated to a group is stopped by the signal "NO STOP GROUP" (NST_GRP = 0). that the deactivation of the inverter enable in the downstream start-up control block. then the corresponding piece of equipment is stopped (review "NO STOP GROUP"). The output interfaces of the module SDV_KERN must be connected to the corresponding input interfaces of the module REF_KERN. review "NO STOP GROUP. The block "Start-Up Warning" is an integral part of this module and will emit a warning signal following a manual dialog command and will then enable the activation of the automation setpoints for a defined length of time following expiration of the warning time. between sequences of jog commands. The inverter enable signal (INV_ENB) is therefore output. Select Mode of Operation "Automatic" The "START GROUP" (STA_GRP = 1) will start all the equipment allocated to the group (stands. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. The group can consist of a complete automation area. The enable signal for the manual setpoint (MN_R) is output as soon as the signal drive ready (RDY_RUN) is active.50-DDOK_001_Tech_Block_Help_Rev0. The inverter enable signal (INV_ENB) is therefore activated. that is additionally "Selected" in a new pass schedule (i. Select Mode of Operation "Manual" The corresponding equipment is started by "SINGLE ON" (STA_SNG = 1).50-D /DOK001 Rev: Page: 00 28/115 File: C. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. The enable signals are reset when quick stop signals occur and are not output again before a new dialog command is given. when it is designated as "Selected" in the pass schedule and the start conditions are fulfilled (review "START GROUP"). The prerequisite is. when the run conditions (RNCN_MNT = 1) are fulfilled.The output interface STA_ENB of the SDV_STW must be wired to the input interface STCN_AUT of all SDV_KERN.SP70. and shall be prosecuted. One of the necessary start conditions is the signal "STA_ENB". in ‘jog’ mode.doc Printed: 2014-04-23 15:21 .91. The inverter enable signal (INV_ENB) is output and the enable signal for the automatic setpoint (AU_R) is output as soon as the signal drive ready to run (RDY_RUN) is active. The corresponding equipment is started by the signal "SINGLE ON" (STA_SNG = 1). Select Mode of Operation "Maintenance" The corresponding equipment is started by "SINGLE ON" (STA_SNG = 1). Several groups can also be designated as one automation area. The pass schedule transfer is only permitted with an empty mill. The "Signal Quick Stop Activated" will remain active at least until the drive has stopped.LB. unbefugte bzw. This implies that the enable signals for the automatic setpoint and the inverter are set to zero. The corresponding equipment is stopped by the "NO STOP SINGLE" (NST_SNG = 0). The corresponding equipment is stopped by the signal "NO STOP SINGLE" (NST_SNG = 0). The unauthorized use of this documentation or use contrary to its intended purpose is not permitted Mode of operation The start-up and run conditions are externally generated by corresponding interconnections. previously not "Selected") are not started by the pass schedule transfer.e. The enable SVAI No: C. pinch rolls. This implies that the enable signals for the manual setpoint and the inverter are set to zero. of the same name. allocated to the drive. etc. and is output by the start-up warning block SDV_STW for a configurable time period following expiration of the start-up warning time. If the "Selected Signal" is overwritten by a new pass schedule transfer. but only through operator dialog from "START GROUP" or "SINGLE ON". when the run conditions (RNCN_MAN = 1) are fulfilled. roller tables. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.LB.SP70. This also prevents magnetization and demagnetization of the drive. Confidential BMM Ispat Ltd. can be delayed by a configurable time period in order to permit the defined braking of the drive (corresponding to a setpoint ramp). One SDV_KERN is required for each drive and one SDV_STW for each control pulpit area.91.

SP70. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted activated. the operating state of the corresponding drive group. The corresponding equipment is started by "JOG FORWARDS" (INP_COM = 1) when the run conditions (RNCN_MNT = 1) are fulfilled. This implies that the enable signals for the manual setpoint and the inverter are set to zero. The corresponding equipment is started by "JOG FORWARDS" (INP_COM = 1) when the run conditions (RNCN_MNT = 1) are fulfilled. "NO STOP SINGLE" (NST_SNG = 1). enable with the setpoint enable) is not necessary. i. The mode of operation is also switchedthrough as described above. If the individual drive is switched to the operating state "SINGLE" (= "Maintenance"). This implies that the inverter enable signal (INV_ENB) is output. SVAI No: C. The inverter enable signal (INV_ENB) is therefore output. The enable signal for ‘jog forwards’ (INP_R) is output as soon as the signal ‘drive ready’ (RDY_RUN) is activated. If the inverters dynamic enable of (i. and shall be prosecuted. then the signals "SINGLE ON" (STA_SNG = 1). Confidential BMM Ispat Ltd. The corresponding equipment is started by "JOG REVERSE" (INM_COM = 1) when the run conditions (RNCN_MNT = 1) are fulfilled. "JOG FORWARDS" (INP_COM = 1) and "JOG REVERSE" (INM_COM = 1) from the various operator stations must all be interconnected via external wiring and interlocked corresponding to the operator station selection.e. "Local" and "Central" jogging. The corresponding equipment is started by "JOG REVERSE" (INM_COM = 1) when the run conditions (RNCN_MNT = 1) are fulfilled. The enable unbefugte bzw. The corresponding equipment is stopped by the "NO STOP SINGLE" (NST_SNG = 0). The output signal INV_ENB is then not utilized. Miscellaneous If several operator stations are to be installed. then the drive can only be jogged via the input interfaces INP_COM and INM_COM.91. positive edge at the interface SINGLE.doc Printed: 2014-04-23 15:21 . The enable signal for jog reverse (INM_R) is output as soon as the signal ‘drive ready’ (RDY_RUN) is activated.50-DDOK_001_Tech_Block_Help_Rev0. The enable signal for jog forwards (INP_R) is output as soon as the signal ‘drive ready’ (RDY_RUN) is activated. The drive can also be jogged if the input interface "INC_CENT" is set. signal for jog reverse (INM_R) is output as soon as the signal ‘drive ready’ (RDY_RUN) is activated.e. for the single drive.LB. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT signal for the manual setpoint (MN_R) is output as soon as the signal ‘drive ready’ (RDY_RUN) is The content of this sheet is our copyright property. then only the conditions that correspond to the mode of operation "Maintenance" can be implemented.91. i. This signifies that the inverter enable signal (INV_ENB) is output. This signifies that the inverter enable signal (INV_ENB) is output. then the inverter can be enabled simultaneously with the start-up command (electrical power-up) by the start-up control block.e. The interlocks must be implemented in front of this interface when mixed operation is set.50-D /DOK001 Rev: Page: 00 29/115 File: C. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Local Operating State "Group" and "Single" A positive edge at the interface GROUP will activate. Select Operating State "Local" If the input interface "LOA" is set.LB. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.SP70.

The cascade controller. Confidential BMM Ispat Ltd. The rate of the speed modification takes place upward and downward in each case in two steps (two different ramps). when QST = 1 or LOCK_SW = 1 or NES = 0 or NEO = 0. INM_R and INV_ENB) are set to zero. enables the coordinated speed correction of a mill section starting from a selected stand. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The start and run conditions for the enable of the automatic setpoint (STCN_AUT and RNCN_AUT). bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. The stand individual adjustment enables the speed correction of individual stands. The rate of the rotational speed modification takes place upward and downward in each case in two steps as in the case of the cascade adjustment. whereby speed relations of the other stands taking part in the cascade are maintained. stand individual adjustment. MN_R.91. automatic controllers and passed-through values of neighboring stands. REF_KERN Reference main drive kernel Main drives setpoint generation.SP70.doc Printed: 2014-04-23 15:21 . for The content of this sheet is our copyright property. The speed of the selected stand is adjusted.SP70. Operating conditions In the operating mode automatic the setpoints comprise of the setpoints which are located in the operating buffer of the pass schedule as well as the additional setpoints of cascade adjustments. function. whose speed they follow with a leading factor. INP_R.50-D /DOK001 Rev: Page: 00 30/115 File: C.91. 2. without influencing the speeds of other stands.LB. Shears are treated in a separate unbefugte bzw. (The steps are adjustable over pre-stored values. as an integrated component. The cascade adjustment. not changeable without special authorization in the HMI). Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.50-DDOK_001_Tech_Block_Help_Rev0. Auxiliary drives are assigned speed-wise to a master (usually a main drive). and shall be prosecuted. Mode of operation Setpoint generation The function of the setpoint generation is to pass a valid speed setpoint in different operating modes to the drives. Auxiliary drives Via the module REF_AUX_DR only roller tables and drivers are supplied with a speed reference. The release of the setpoints is effected via the signal automatic setpoint release SVAI No: C. All enable signals (AU_R. operates only in the operating mode automatic. The rotational speed of the selected stand is adjusted. cascade controller and stand individual adjustment The function of the setpoint generation is to pass a valid rotational speed setpoint to the drives in different operating modes. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted the enable of the manual setpoint (RNCN_MAN) as well as for the enable for the jog setpoints (RNCN_MNT) must be externally generated from the corresponding individual signals. as well as the stand individual adjustment.LB.

whereby the shortest possible deceleration times (steepest brake ramp) of the individual drives are used for the calculation. For a dummy stand the setpoint of the preceding stand is used. not changeable without special authorization in the HMI. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. The cascade adjustment is possible only in the operating mode automatic. adjustable over pre-stored values. The jogging setpoints or the manual setpoint are output so long. the speed-setpoint is not output to the drive. switched off stands (not selected stands) are designated as dummy stands. Unterlage ist nicht gestattet und wird gerichtlich verfolgt.50-D /DOK001 Rev: Page: 00 31/115 File: C. Here.SP70.LB. even if the corresponding area is switched in the operating mode automatic. Internal memory (optimized additional setpoints of the automatic controllers) and ramp generators for cascade / single adjustment are not modified when switching off the automatic mode. the selection contained in the pass schedule becomes effective. unbefugte bzw.doc Printed: 2014-04-23 15:21 . Confidential BMM Ispat Ltd. and shall be prosecuted. as the respective signals are applied. however the normal deceleration time (normal brake ramp) of the individual drives is used for the calculation. given by the pass schedule. Cascade controller and stand individual adjustment The cascade controller enables the coordinated speed correction of whole mill sections starting from a selected stand. The rate of the speed modification takes place upward and downward in each case in two steps (ramps). The slope of the ramps depends on the drive with the longest deceleration time. Auxiliary drives get their own jogging setpoints (see jogging). can be passed via a ramp. Quick stop is effective also in the operating mode maintenance. For auxiliary drives.91. the drives are stopped.LB. A quick stop function in progress cannot be interrupted and is terminated basically when speed zero is reached.50-DDOK_001_Tech_Block_Help_Rev0. whereby the speed relations are maintained. However. After “automatic setpoint release“ (AU_R) or a setpoint modification of the setpoint (NSC). In the operating mode maintenance the drive jogging setpoints (RIP or RIM) or an adjustable manual setpoint (RMN) from the visualization system. the setpoints are fed through a ramp with the internally stored normal slope. is contained in the pass schedule and tis availability is updatedin the operation buffer. With quick stop the setpoints are driven to zero. It is also possible to switch drives individually into the operating mode maintenance. SVAI No: C. The selection of the drives can be modified optionally on-line via the visualization system. The same applies to normal stopping of the drives by resetting the automatic setpoint release (AU_R). The material actual speed is determined by multiplication of the set rpm of the main drive with the rpm-speed factor (SVF). Individual switching on/off In automatic operation it is possible to switch on or off the release of the automatic setpoint for individual drives. whereby speed relations of the other stands taking part in the cascade are maintained. Starting from this point in time the ramp output follows the ramp input instantaneously.91. The speed of the selected stand is adjusted. the main drive supplies the Material speed (MSO). India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT (AU_R) from the switch-on block (SDV). Inactive stands (dummy stands) Due to modifications of the mill configuration. so that these changes are retained upon restart.SP70. until the ramp output value is equal to the ramp input value. Die When jogging this function is not relevant. The jogging signals (INP and INM) as well as the enabling signal for the manual setpoint (MRS) are supplied by the switching on block (SDV). After a new pass schedule transfer. When leaving the operating mode automatic or reset of the automatic setpoint release AU_R. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted condition drive selected (SEL). The enabling signal is interlocked in the switch-on block with the The content of this sheet is our copyright property. The information whether a drive is selected.

The material exit velocity is output to the following stand (drive module). however. Also the speed of the stands 1 to 12 are adjusted in the same relation. independent of the function selection on operating pulpit 2. a limitation of the cascade adjustment is enabled. Die during selected cascade adjustment. are assigned to a unique control location for the operation. The rate of the speed modification takes place upward and downward in each case in two steps (ramps) as in the case of the cascade adjustment. Material exit velocity The material exit velocity is calculated by multiplication to the drive supplied speed setpoint and the speed rate conversion factor (SPEED_VELOCITY_FACTOR). then the exit velocity supplied by the previous stand is output as this stand’s own exit velocity. as well as individual selector switches for cascade and individual adjustment and the appropriate push buttons for "faster" and "slower". Thus the speed relation between the drives can become disturbed. However. then for the entire cascade area a cascade adjustment is blocked in the positive direction. several cascades independent from each other are to be implemented. then the intervention factor at the and shall be prosecuted. The stand individual adjustment enables the speed correction of individual stands. Calculation of the ramp slope For each drive. if the automatic setpoint (FNR).50-D /DOK001 Rev: Page: 00 32/115 File: C. Example: A cascade is operated at control location 1 and control location 2.LB. Each control position thus possesses the selector push buttons for its assigned stands. Although they are operated with the manual setpoint or are stopped. If a drive reaches its positive speed limit value. If the speed relation between stand 13 and 14 is to be adjusted. cascades may not overlap. Unterlage ist nicht gestattet und wird gerichtlich verfolgt. then stand 13 should be selected and unbefugte bzw.) This applies also to drives of the cascade area that are manually switchedindividually. An operation of this cascade at several control locations (even simultaneous) is admissible.LB. The selected stand’s speed is adjusted. in the background reaches the limit speed value of the drive. The stands 1.SP70.doc Printed: 2014-04-23 15:21 .91. with the exit stand is the leading stand. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. however. (Example: If stand 5 is at the upper speed limit. whereby the direction of action as well as mill exit direction is needed.g. Confidential BMM Ispat Ltd. drive concerned is made zero and thus the cascade is interrupted here.SP70. then the cascade cannot be driven upward even after the selection of stand 3.18 to the control location (pulpit) 2. If this stand is not active (on). For better explanation A single strand mill consists basically of a cascade. at selectable smaller torque.91. This has to be adjusted during commissioning). India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The effect of the cascade typically goes from the selected stand toward mill entry (upstream) up to the first The content of this sheet is our copyright property. without influencing the speeds of the other stands. -10 are assigned to control location 1 and the stands 11 . Individual or cascade adjustment can be selected. since they are involved in the cascade adjustment in the background. If the rotational speed of the following drive becomes smaller than 20 rpm. The stands of the cascade. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted stand. SVAI No: C. so that the speed relations of the stands 1-13 are preserved. the ramp slope for quick stop (QIT = deceleration time of rated speed to zero at max torque) and normal starting and stopping (SST = run-up period or deceleration time of zero to rated speed or rated speed to stop. Particularly with multi strand mills.50-DDOK_001_Tech_Block_Help_Rev0. only the leading stand can serve as a stand simultaneously in several cascades (e. the speed of stand 13 varied via the push buttons “faster“ or “slower“. Cascades are operable at the same time at several locations. A simultaneous speed change of one of the stands 1 to 10 from control location (pulpit) 1 is possible. multi strand mill).

Thereby the block evaluates the start. all OSTs used in the current process are compared to find the largest value.doc Printed: 2014-04-23 15:21 .SP70. calculated on each drive by the adjusted deceleration time SST and the current drive speed.LB. For switching the inverter.50-DDOK_001_Tech_Block_Help_Rev0. To calculate the time and shall be prosecuted. with renewed setpoint generation after pass schedule transfer or in The content of this sheet is our copyright property. pinch rolls have a better acceleration/delay behavior than main drives and shears are always treated separately. 3 SIN_MDV Drive interface to SINAMICS The block executes the interface to the SINAMICS and works together with the switch on module SDV and the drive reference value module REF.50-D /DOK001 Rev: Page: 00 33/115 File: C. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. link to HMI reading the commands for switching the inverter and supplying the information of drive status for HMI. The switching of inverter is supervised by monitoring time CSM_TS. Die carried out by an internal function. Roller tables are not material conclusive. With the automatic setpoint release out (AU_R). Physical setpoints are scaled and actual values converted into physical quantities. SVAI No: C. At the ramp block this ramp slope is to be indicated as run-up period of zero to rated speed. The inverter enable as well the set point enable are switched with adjustable delay times CSM_TE. The scaling of the drive setpoint values and actual values from drive is accomplished by an internal function. Mode of operation The Block calls internally a group of blocks from the TMBASE library – blocks which are necessary to link a simple speed drive to the CSM and the reference value system. (OSTmax). the block writes to the drive control word. stop and running conditions for the drive as well as emergency functions and the status telegram from drive. With quick stop on each drive by the adjusted time QIT and the current drive speed. the actually needed time is calculated and output at OST. The block executes the Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Confidential BMM Ispat Ltd. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT With automatic setpoint release (AU_R)./max analysis. CSM_TD. is selected and linked to TBR again. The block links the basic automation (S7) to a simple speed drive via PROFIBUS by an internal call receive block SFC14 and the send block SFC15 for L2DP telegram.91. The largest time OSTmax. This one is placed on each STDXX chart on page F2. The operation time of drive is counted by an internal function. the actual needed deceleration time Tna is calculated and output at OST. output at OST. The functions of central switching and monitoring CSM are unbefugte bzw.SP70. Auxiliary drives are not included into the min.LB. linked at TBR.91. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted maintenance operation the SST ramp is used to ramp to the new setpoint.

either received from level 2 or entered via the HMI system by the operator. m. New data is copied to the ONLINE data by the signal “NEW SCHEDULE“ (NSC) at a pass schedule change.LB. is all the data required for production of a defined material. Confidential BMM Ispat Ltd.e. In case of the command ENG_SIM. The blocks link all data to be displayed. interface to SINAMICS. supplies the corresponding data for the basic automation. mph. Modification Buffer: Buffer between the pass schedule and the operational data. Moreover the block evaluates the status L2DP telegram from drive and and shall be prosecuted.91. SIN_MDV offers a drive simulation for engineering by switching the The content of this sheet is our copyright property.e. . from REAL to S5 TIME) are implemented and static dialog signals deleted from the HMI when necessary. WinCC). Operational Buffer: The data set currently being processed within the mill. In addition. Furthermore the block SIN_MDV generates the commands for drive control word 2 and supplies all drive data for the send L2DP telegram.e. Only one of these different schedules at a time can be transferred to the modification buffer by the operator.doc Printed: 2014-04-23 15:21 . feet. Mode of operation The rolling schedules and customer data transferred from level 2 can be modified by the operator in the modification buffer and transferred to the operation via the command ‘New Pass Schedule to the Operation’ NSC. km/h) is exclusively implemented within the HMI. Ref and MDV block . Conversion from imperial units (i.. The unbefugte bzw.SP70. L2DP-communication is cut off.) to SI units (i. the drive functions are simulated. per drive object (inputs and outputs).50-D /DOK001 Rev: Page: 00 34/115 File: C. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted input ENG_SIM to simulation mode. The receive telegram from drive is not evaluated. Pass Schedule: The pass schedule..e. This one is placed on each STDXX chart on page F3. cm. Format conversions (i. SVAI No: C. into which a pass schedule.SP70.The design also accommodates that the current operational data (as optimized values) can be returned directly to level 2 via the command ‘Return Optimized Data’ OPT or intermediately saved in the modification buffer via the command ‘Restore Saved Data into the Modification Buffer’ SAV.50-DDOK_001_Tech_Block_Help_Rev0. Several different pass schedules exist within the pass schedule administration. The modification Der Inhalt dieses Blattes ist unser geistiges Eigentum. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. when required. the data set in this buffer via the HMI.91. can be saved. the drive is switched off. this block is interconnected to SDV . India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The block drive. bestimmungswidrige Verwendung dieser operator can change and modify. buffer can be transferred to the operational buffer via operator dialog. to the HMI system (i. inch. in the context described here. all necessary data is made available for restoring to the modification buffer. 4 VISU_MD_A Visualization main drive part A This one is placed on each STDXX chart on page B1 .LB. A differentiation is made between ONLINE data and parameters (only for maintenance purposes). the inverter decelerate to stop by setting bit ON to 0 (S_PZD1).

feet.91. he block links all data to be displayed. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. mph.LB. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. WinCC).. A differentiation is made between ONLINE data and parameters (only for maintenance purposes).50-D /DOK001 Rev: Page: 00 35/115 File: C. cm.e. unbefugte bzw. Conversion from imperial units (i. per drive object (inputs and outputs). Confidential BMM Ispat Ltd.LB. inch. 5 VISU_MD_B Visualization main drive part B This one is placed on each STDXX chart on page B2.50-DDOK_001_Tech_Block_Help_Rev0. Format conversions (i. SVAI No: C.SP70. m.e.91. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.. km/h) is exclusively implemented within the HMI.SP70.doc Printed: 2014-04-23 15:21 .e. to the HMI system (i. from REAL to S5 TIME) are implemented and static dialog signals deleted from the HMI when necessary.) to SI units (i. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted.e. .

Confidential
BMM Ispat Ltd, India Siemens VAI Metals Technologies
Merchant Bar Mill GmbH&Co
E&A India
I MT
The content of this sheet is our copyright property.
The unauthorized use of this documentation or use
contrary to its intended purpose is not permitted
and shall be prosecuted.
unbefugte bzw. bestimmungswidrige Verwendung dieser
Der Inhalt dieses Blattes ist unser geistiges Eigentum. Die
Unterlage ist nicht gestattet und wird gerichtlich verfolgt.

6 MinimumTensionControl(MTC)

Tension between two stands requires torque from the stand motors. This torque is calculated by the drives
based on the measured motor current. That means, that the motor torque, delivered by the drive system can
be used as an indicator for tension (or push).

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Confidential
BMM Ispat Ltd, India Siemens VAI Metals Technologies
Merchant Bar Mill GmbH&Co
E&A India
I MT

When a bar enters a stand (actual stand), the motor torque of that stand is an indicator for the required roll
The content of this sheet is our copyright property.
The unauthorized use of this documentation or use
contrary to its intended purpose is not permitted

force.
When the bar enters the next stand any changes in the motor torque of the actual stand would indicate
tension (or push).
After having a proper torque reading, the MTC will calculate based on the torque difference and the
reference value for the tension a change of the speed setpoint. In order to adjust the speed setpoint to the
set value, the speed setpoint of the actual stand will be modified including the upstream cascade. By doing
and shall be prosecuted.

this, push will be avoided and the tension will be limited to the reference value.
Most important for a proper working MTC is the right sequence of the measurements. The first and second
measurement of the first stand need to be finished, before the first measurement of the second stand can
start.

If the time a bar needs from one stand to the next stand is less than 0,7 sec, the calculated change of speed
will be used for the next bar and not for the current bar. The advantage for the mill operation is that for the
next bar all stands will operate with speed setpoints corrected based on proper torque readings. Specifically
for the first few bars after roll change, the MTC will optimize the speed settings very quickly. However, the
operator also has the option to choose the immediate action of MTC. This could be beneficial, after having
the mill properly set, to compensate little temperature deviations or other minor disturbances, which are
normal during rolling.

Additionally to the MTC the operator has the option to manually optimize the speeds of the stands via the
cascade control or via modifying the pass schedule. This option could be very beneficial for new products
or other rare situations.
The minimum tension controls in the mill train act in the same direction and opposite to the rolling direction,
i. e. any possible control disturbance drifts into the non-critical entry area.

The minimum tension control will only be used in a single strand mill.

The minimum tension control system (MTC) is realized in the block MTC_KERN. This one is placed on each
STDXX chart on page C1.

For engineering the MTC control the first decision you have to make is weather to use current or torque
feedbacks. You select it by the input SE_TO_CU ( select torque or current).
The next thing to do is checking the input ST_OC_UP (material in this selected stand).
The TP_OCCU signal of this stands tracepoint need to be connected to here.
The last thing for engineering to do is to connect the input HEAD_RT (Billet head running time). The block
needs to know the time from this stand to the next stand. Therefore add together all head running times
provided by the sequencer blocks and connect the result to this input. For example you have a configuration
like following: stand 6, cut HMD, shear, HMD, stand 7. Then you have to add together the outputs
RT_HEAD of the block SEQ_KERN of the tracepoints stand 6, cut HMD, shear and HMD.
unbefugte bzw. bestimmungswidrige Verwendung dieser
Der Inhalt dieses Blattes ist unser geistiges Eigentum. Die
Unterlage ist nicht gestattet und wird gerichtlich verfolgt.

Description of MTC_KERN***************************************************************************

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Confidential
BMM Ispat Ltd, India Siemens VAI Metals Technologies
Merchant Bar Mill GmbH&Co
E&A India
I MT
The content of this sheet is our copyright property.
The unauthorized use of this documentation or use
contrary to its intended purpose is not permitted
and shall be prosecuted.
unbefugte bzw. bestimmungswidrige Verwendung dieser
Der Inhalt dieses Blattes ist unser geistiges Eigentum. Die
Unterlage ist nicht gestattet und wird gerichtlich verfolgt.

*********************************************************************************************************

Already during engineering the MTC can be setup 90% correctly. Therefore its important to input a valid
rolling schedule as soon as possible. Based on this you can set the points for the first and second
measurement already for simulation.
The first point will be set by the input FACT_F_M (factor first measurement). It’s a value between 0 and 1. A
setting of 0.5 would mean that after the signal ST_OC_UP a calculated time 0.5 x HEAD_RT later the first

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File: C.SP70.LB.91.50-DDOK_001_Tech_Block_Help_Rev0.doc Printed: 2014-04-23 15:21

For example if a first measurement was done and before the second one can be done a manual intervention happens.LB. Another thing is the input MAN_INT. The content of this sheet is our copyright property.LB. In this case use the binary output MTACTIV for the display. unbefugte bzw. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. for the display of MTC active most time the output MTACTION is used. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT measurement will be done. the MTC control will be blocked. then the MTC will be stopped and no additional speed value will be output for this billet head. It can happen that even the MTC correction was done.91.50-DDOK_001_Tech_Block_Help_Rev0. This time need to be written to the input IMPACT_T (impact drop compensation time) The best way is to check the recordings of the PDA system and with this information set the timevalue. ********************************************************************************************************* Small tip.doc Printed: 2014-04-23 15:21 . bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted The second measurement is more a constant. the display don’t show the activity.91.50-D /DOK001 Rev: Page: 00 39/115 File: C.SP70. Everytime a manual cascade intervention will be done. Confidential BMM Ispat Ltd. Normally you have to find out the time the drive needs to recover from the impact. ********************************************************************************************************* and shall be prosecuted.SP70. SVAI No: C.

3 Cobble Detection and Control of the Chopping Shears The content of this sheet is our copyright property. Confidential BMM Ispat Ltd. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.91. this means from the first stand in the area to the last stand. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted If a cobble occurs the shears in front of the mill train is automatically started to chop the material. freeze LOOP control. This generated signal will be used in other places to force reactions (e. retract pusher) The program on page D is used to detect a cobble in the area and to trigger an reaction. for each stand. If the tracking system detects a fault on two trigger tracking points in a row.5. HMD or Loopscanner one block is interconnected with each other in upstream direction.SH2_CHOP to the input CHOP of the first block in the sequence.SP70.SP70.doc Printed: 2014-04-23 15:21 .LB. then cobble detection will be activated and the corresponding action will take place. Cobble detection is provided for the roughing mill train. and the finishing mill train. on page D1. In C1 the same is done only in downstream direction. The bar entry into the roughing mill will be blocked.50-DDOK_001_Tech_Block_Help_Rev0. Therefore there is. speed dependent reference time. B1 and C1 are only used for determination of chopping in an area. Important to activate this detection is to connect the corresponding shear chopping signal (for example DB760. HMD or Loopscanner one COBBLE block interconnected with another in downstream direction. ********************************************************************************************************* In B1 for each stand. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Basically the travelling time of the head of the bar through a mill train is detected and compared with a and shall be prosecuted. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT 5. the intermediate mill train. Description of COBBLE******************************************************************************* SVAI No: C. Mainly this part is included in the charts CTR_RM_CHO (Roughing Mill).50-D /DOK001 Rev: Page: 00 40/115 File: C. Description of TP_CHOP***************************************************************************** unbefugte bzw.CHOCONTM_A(NTM A Area) CHOCONTM_B(NTM B Area) The pages B1 and C1 create a signal for the stands to determine if an area to which a stand belongs is in chopping mode or not. Occasionally snapshears will be closed to protect important equipment. this means from the last stand in the area to the first stand. CTR_IM_CHO (Intermediate Mill) and CTR_FM_CHO (Finishing Mill).1.g. The block TP_CHOP is used to create this signal.LB.2.91.

bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. Profibus connection to the drives and the PDA system. The error bit for each profibus address defined need to be written in the L2-DIAG chart to the corresponding blocks on page C. If the next block doesn’t get a HWTR_NOK signal.LB. As soon as two of the blocks in a row. With it the output COUN_OUT will be set to 1 if the trigger is activated.doc Printed: 2014-04-23 15:21 .50-DDOK_001_Tech_Block_Help_Rev0.5.50-D /DOK001 Rev: Page: 00 41/115 File: C. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted. activated by setting TRIGG_ON to 1. The cobble detection itself can be switched on and off from the HMI. Loopscanner) in the right sequence in the program. ********************************************************************************************************* The tracepoints in the SEQ charts deliver according to a runtime supervision the input HWTR_NOK.SP70. Confidential BMM Ispat Ltd. the output is reset to 0. Normally it is active for the Finishing area. SVAI No: C.91. HMD. 1.91.4 Communication There are 3 ways of communication in the program. never for stands. With this a message will be send and the reaction started. 5. the better and faster the cobble detection can work. detect hardware trigger not ok a cobble signal will be generated. But if it also gets the HWTR_NOK signal the counter is set to 2 and the cobble signal generated. nothing happens. Die will start the shear in front of this area to start chopping and will set a prevent next billet.LB.2. The addresses defined in the hardware need to be written in the SELECT chart to the corresponding blocks on page D. On D2 the cobble signals are collected and together with the signals SCRAP_AUT (stand not ready for rolling) from all stands of the following area and maybe snapshears closed or shear not ready signals they unbefugte bzw.1.SP70. inactive for the Roughing and Intermediate Mill. TRIGG_ON should only be set to 1 for HMD and Loop scanner. This connection is defined and parameterized in the Hardware and the charts L2-DIAG and SELECT. For engineering its important to have all tracepoints (stands. The more trigger tracepoints you have. Unterlage ist nicht gestattet und wird gerichtlich verfolgt. The first HWTR_NOK signal in an area causes no problem.

LB. For example there is a drive with profibus address 7 and this one is connected to the internal CP connector unbefugte bzw.50-D /DOK001 Rev: Page: 00 42/115 File: C. Description of Send – Receive*********************************************************************** SVAI No: C. In the chart COM there are send and receive blocks for every connection included. Die which is defined in the Hardware with the address 1.LB. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. 2.g.91. In the connections all partners of this CPU need to be set up.SP70. the Connections and the chart CTR_CO_COM_XX (where XX is the partner CPU name) e. Confidential BMM Ispat Ltd.DP1_ERR_SL_7 can be Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Its main functions are to generate diagnostic information for:- . But a TCP/IP connection would also work without the necessarity of changing the program.SP70. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT Please check during engineering the parameterisation of the profibus error detection block CTR_CO_DIAG The content of this sheet is our copyright property.91. Ethernet communication This connection is defined and parameterized in the Hardware.External ET200 Faults (Fuses) Description of DIAG_L2****************************************************************************** and shall be prosecuted. CTR_CO_COM_COL when CTR is commnunicating with COL CPU.doc Printed: 2014-04-23 15:21 . All data preparation for sending & receiving is done in corresponsing chart CTR_CO_COM_XX_D.50-DDOK_001_Tech_Block_Help_Rev0. In the Hardware you define for the CP443-1 which kind of Ethernet communication will be used. ********************************************************************************************************* According to the hardware setup the L2_ID (address of the profibus communication device) need to be adjusted together with the INT_EXT input. which determines internal or external connection. In our mills we normally use ISO/OSI which means you have to define a Ethernet MAC address. In this case the bit DB535. used in the program to determine weather the profibus connection to this drive system is disturbed or not. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted in chart L2-DIAG on page B1.Profibus .

5 Schedule handling The schedule handling is a own closed complex in the program. 2 Cooling zones Unterlage ist nicht gestattet und wird gerichtlich verfolgt. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.one Cooling bed area with up to 20 drives The schedule can either be received by ISO/OSI communication from a Upper Level system or from the HMI WinCC archive. 2 Cooling zones unbefugte bzw.1.50-DDOK_001_Tech_Block_Help_Rev0.SP70. If additional data need to be send or received to or from the schedule. . 2 pinchrolls. 2 shears.5.one Finishing mill area with 8 stands. ********************************************************************************************************* One connection can consist of several send and receive blocks (like CTR-SHE one for schedule data. 5.LB.SP70. one for actual data). During engineering check that the ID of the communication blocks is according to the setting in the connections (ID may change if connection table is changed) The R_ID on both CPU of one connection need to be the same.91. Confidential BMM Ispat Ltd. then set input PULSE/MON_TIME at the communication blocks to 0 on both sides. 2 shears. Basically the schedule standard is designed for .LB.one Roughing mill area with 8 stands.2.50-D /DOK001 Rev: Page: 00 43/115 File: C. 2 shears. for example DBCTRSHE (sending from CTR to SHE) and DBSHECTR (receiving CTR from SHE). 2 shears. Take care for the length setting LE_S of the DB. 1 laying head.one Wire rod mill area with 2 finishing blocks. 2 Cooling zones . Changes on the structure of the schedule DB are not allowed.91. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted.one Intermediate mill area with 8 stands. 2 pinchrolls. 2 RT. 2 RT. 2 pinchrolls. Tipp: if the communication block shows an error. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. 2 RT. The basic handling is done in chart CTR_CO_SCHED and is as shown below:- SVAI No: C. it need to be added. 6 waterbox zones . There is always a sending and a receiving DB for one connection. especially after changing the communication DB. but the physical connection itself is ok. but it is only allowed to use it once in the project.doc Printed: 2014-04-23 15:21 . The original structure need to be kept. 2 pinchrolls. These two data blocks have to be the same in both CPU. Die .

50-D /DOK001 Rev: Page: 00 44/115 File: C. Below are the block in cfc which manages data transfer:- unbefugte bzw.LB.91.91. 3. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.SP70.LB.50-DDOK_001_Tech_Block_Help_Rev0. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. This DB is the data in modification screen. This is the Operation Data.SP70. SVAI No: C.Send optimized schedule Following are the 3 DB’s which are used for data transfer:- 1.Receive parameter . India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. This DB is linked to fields in WinCC User Archive. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted. 2. DBOPECTR – Operation DB. COM is the command from the HMI.doc Printed: 2014-04-23 15:21 . Schedule / Parameter handling chart functions:- .Receive schedule . DBARCCTR – Acrhive DB. Confidential BMM Ispat Ltd. DBMODCTR – Modification DB.

bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. SVAI No: C. The input arrives on structure variable SCHED and the output Y are the operation parameters.SP70.LB. Under each stand chart e. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted.50-D /DOK001 Rev: Page: 00 45/115 File: C. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.LB.91.91. Confidential BMM Ispat Ltd.50-DDOK_001_Tech_Block_Help_Rev0. unbefugte bzw.doc Printed: 2014-04-23 15:21 .g. CTR_RM_STD01. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. there is VISU_A block which transfer data from modification to Operation.SP70.

chopping. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted.5. which are interconnected.SP70. sample cutting of front and/or tail crop cuts and dividing functions) sequence control for roller tables.91. Die minimum tension control Unterlage ist nicht gestattet und wird gerichtlich verfolgt.50-DDOK_001_Tech_Block_Help_Rev0. Head and Tail Tracking Depending on the position of the head/tail of each bar the necessary enabling and inhibit signals are provided for: setpoint setting unbefugte bzw.LB. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. These signals indicate the current billet position. These HW signals are formed by photoelectric cells.material head.1.and tail tracking . open/close of valves for stand roll cooling The billet tracking has the task of tracking the positions of the billet head and billet tail within the mill area.cobble detection SVAI No: C. The charts CTR_RM_SEQ. The generation of the validate signals is called plausibility check. which serves to screen out incorrect signals. Confidential BMM Ispat Ltd. CTR_FM_SEQ and CTR_CO_GEN_HMDTEST work together for the tracking. loop control initiation of loop pusher start of shears (cropping. 5. material transport and etc. Dependent on the calculated expected positions of the billet heads or billet tails it generates signals to validate the HW signals coming from the mill.SP70. load signals of the drives or shear-cut signals.91.6 Sequence Control. Basically the tracking is also divided into areas.LB.2. CTR_IM_SEQ.50-D /DOK001 Rev: Page: 00 46/115 File: C.doc Printed: 2014-04-23 15:21 . bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. pinch roll. SEQ functions are: .

Dummy point. triggered by the hardware signal or cut or chopping signal. For engineering as combined point set TRIGG_ON to 1 and SPEED_ON to 1. You can divide into different kind of them: 1. It represents one so called tracepoint. just to keep in program. The backbone of the whole tracking is one block.ghost rolling The content of this sheet is our copyright property. still need to fit. 4. SW_TRIGG has no meaning in this case. For engineering as trigger point set TRIGG_ON to 1. Combined trigger and speed change. 3. 2. Speed changing tracepoint. the input SW_TRIGG will be used.LB. If simulation is selected in more than one area in a row. A tracepoint can be a HMD. HW_TRIGG has no meaning in this case. Triggering tracepoint. As long as the tracepoint is a trigger point. the input HW_TRIGG will be used. Description of SEQ_KERN*************************************************************************** unbefugte bzw. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.50-DDOK_001_Tech_Block_Help_Rev0. Confidential BMM Ispat Ltd.LB. This should teach the customer from the beginning to have a look on the prevent next billet signal and not to roll by ignoring it.doc Printed: 2014-04-23 15:21 . For engineering as dummy point set TRIGG_ON to 0 and SPEED_ON to 0. HMD and Loopscanner and shears are some. The input SW_TRIGG will be used. The speed and therefore the rate of the calculated tracking is increasing. The input HW_TRIGG will be used. The time for billet run and gap time can be adjusted in the program in chart SEQRM on page B1. the SEQ_KERN.50-D /DOK001 Rev: Page: 00 47/115 File: C. a stand or a shear. For engineering as speed changing point set SPEED_ON to 1. For no real use. Stands are speed changing tracepoint. As long as the tracepoint is a speed changing point. the simulation in Roughing Mill will be stopped until the problem leading to the fault is solved. otherwise the tracking will be wrong. and shall be prosecuted.91. The program is written in that way that in case of prevent next billet signal. But remember all positions. At this point the tracking will be reset to the OWN_LOC value of the position of the tracepoint. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted By selecting SIMULATION on HMI for an area and then START/STOP there will be a endless billet started in Intermediate and Finishing Mill or continuously coming/going billets for Roughing Mill. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. especially the OWN_LOC.91.SP70. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT . SVAI No: C. a loopscanner . Stands with available or self made stand load signal can be a combined trigger point.SP70. the simulation only need to be started in the first area and will automatically continue into the next one.

91. Die internal ones. T_WIDTHP will be active and open or close the head and tail windows according to the distances defined there. But its also possible to connect a logic to open and close the window.LB. fast and slow rolling.50-DDOK_001_Tech_Block_Help_Rev0. ********************************************************************************************************* Basically for working with the tracking is the window technique. SVAI No: C. small and big billet gaps. working with windows can also be a risk. T_WIDTHM.SP70.SP70. the calculated position will be wrong and therefore windows will probably open and close the wrong time so that a coming or going hardware signal may not be accepted by the system because the window is closed at that moment. the window for the first.91. This means you have to use and set windows carefully. With this a bigger window range would be possible than with internal windows. Important. Always consider all cases. If the tracking goes wrong for some reason. The inputs HEAD_WIN and TAIL_WIN will be active. To use external windows. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. set input EXT_WIN to 1. normally HMD before or after stand 1 has to be always open to accept a new hardware signal. secure triggerpoint.doc Printed: 2014-04-23 15:21 . set input EXT_WIN to 0.LB. To use internal windows. Both cases normally lead to cobbles. Unterlage ist nicht gestattet und wird gerichtlich verfolgt. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.50-D /DOK001 Rev: Page: 00 48/115 File: C. Internal windows are always limited for opening by the position of the tracepoint before and for closing by the position at the counter end (OWN_LOC plus COUNTEND). If they are fixed to 1 the windows will always be open and will accept a trigger signal anytime. Then the inputs H_WIDTHM. external and unbefugte bzw. This can cause either an endless billet or no new billet head. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted. There are two kind of windows. Just to remember. Confidential BMM Ispat Ltd. H_WIDTHP.

chart STD13. is additionally the interconnection of following in/outputs: TracePoint1 (TP1) to TP2: HEADCOUN to PR_HCOUN. another one is realized in the HMDTEST chart. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.50-D /DOK001 Rev: Page: 00 49/115 File: C. In areas where MTC is used.sometimes if used as reference point for loop control. The HMD is sending back the normal hardware detect signal. Confidential BMM Ispat Ltd.chart STD13. OWN_LOCA to PREV_LOC. TAILCOUN to PR_TCOUN. The SEQ_KERN HMD test can only be done in the modus maintenance. OWN_LOCA to NEXT_LOC and shall be prosecuted.chart STD14. a hardware signal. input OCC . One is included in the SEQ_KERN block.chart EXSTD. END_COUN to END_PREC. will be output to the HMD. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Most important is the output TP_OCCU for the stands. shears also to HW_TRIGG) TP2 to TP1: MS_T_IN to MS_TAIL. Here as example for stand 14: . block MTC. For HMDs and Loopscanner output SIM_OCCU to the corresponding block in the chart HMDTEST. Output HWTR_NOK to the corresponding block in the chart CHOCOXX. You don’t need to be in the modus simulation. The HMDTEST allows you to do a HMD test with running drives. Both test follow the same principal. In areas where LOC is used. Please always counterscheck this. block LOGDO. then additional to input R_TP_OC of block LOGSW of (for example) STD17 There are two ways of HMD test possible in the system. connected in chart HMDTEST. input ST_OC_UP . output RT_HEAD to the block ADDHEADRT and output RT_TAIL to the block ADDSRTTL1 in the STDXX chart. with activating test.the following block is used to test HMD from HMI The logic for HMD TEST is mention in HMDTEST chart unbefugte bzw. input SDO . But its better not to be in simulation mode. block SLI. SVAI No: C.chart STD14. For HMD TEST there is Screen on HMI for Enable the HMD test . This signal is connected to the SEQ_KERN block and the HMI will display the material detected. this means the drives will be stopped. But this is a disadvantage if you just want to test a HMD in between production. input OW_ST_DO .50-DDOK_001_Tech_Block_Help_Rev0.SP70.91. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted The minimum requirement so that the tracking is working.chart STD14. block LOGSW. This one need to be connected to following places. input OW_ST_UP . Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.SP70. block ST14. block SLI.LB. input SUO .LB.doc Printed: 2014-04-23 15:21 . output RT_HEAD to the block MTCADDTIMES in the STDXX chart.91. MS_H_OUT to MS_HEAD. NEXT_OCCU to SW_TRIGG (for stands.

The timeing point for the control of these utilities is independent from the activation and deactivation of the controllers (example: the pusher must sometimes be activated before and sometimes after deactivation of the loop).LB. dampers etc. guides) are project specific. Mode of operation The feed through of the LOC is not implemented in the LOC. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. right up to the end of the billet. hence the material is rolled in a tension free state.SP70. Confidential BMM Ispat Ltd. The LOC is deactivated should chopping occur. state "Simulation" or ghost billet is selected.doc Printed: 2014-04-23 15:21 .91. guides.91.1.SP70.LB. The loop height actual value is given via the loop position encoder.) is functionally implemented in the LOC. A selection determines whether the supplementary value originating from the LOC will be switched to the corresponding stand or to the feed through function. This implementation is project specific. The control of the looper utilities (pusher.5. but rather in the function “Adaptation and Feed Through Logic“ SLI. implemented in another module (SLI). SVAI No: C. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted looper Uplooper 1 before std 12 Uplooper 2 before std 13 and shall be prosecuted. The setpoint for the height of the loop is defined via the HMI system. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT 5. Die The loop formation is simulated via LOC internal simulation when the Unterlage ist nicht gestattet und wird gerichtlich verfolgt. A selection permits definition of whether a supplementary value from the LOC will only act upon the assigned stand or via the intervention logic to all drives lying in the operating direction (upstream) of the looper control.50-DDOK_001_Tech_Block_Help_Rev0. however. Each individual LOC can be switched to the active / inactive state via the HMI system. This functionality is. unbefugte bzw. Uplooper 3 before std 14 Uplooper 4 before std 15 Uplooper 5 before std 16 Uplooper 6 before std 17 Uplooper 7 before std 18 Following Block is LOC_KERN – Loop controller The looper control is given the task of influencing the speeds of neighboring stands such that a defined material loop is formed between the stands.7 LOOP Control – In this mill there are total 3 up looper and 2 side The content of this sheet is our copyright property. Special utilities (dampers.50-D /DOK001 Rev: Page: 00 50/115 File: C.2.

50-DDOK_001_Tech_Block_Help_Rev0. Configuring special utilities is project specific (dampers.2. Following diagram shows PI – Controller Block diagram for Loop control and Program Sequecncing 5. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.SP70. guides. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT An evaluation factor for the transfer of the optimized supplementary setpoint is located in the function The content of this sheet is our copyright property. guides).) is functionally implemented within LOC.LB.LB.SP70.91. Confidential BMM Ispat Ltd.5. Deliberate over or under speeds during threading in the mill area of the loop controllers.50-D /DOK001 Rev: Page: 00 51/115 File: C. Each individual LOC must be capable of being independently switched to active / inactive. The loop formation is created via an LOC internal simulation when the state “Simulation“ or ghost billet is active. This functionality is a component of the function “Adaptation and Feed Through Logic“ (SLI). The output supplementary setpoints are maintained until the and shall be prosecuted. dampers etc.doc Printed: 2014-04-23 15:21 . SVAI No: C. This also applies to each individual adaptation within the LOC. LOC must implement calculations with the current values for roll diameter and gear ratio of the stand it is currently operating with (taking any dummy stands into account).2 unbefugte bzw. A previously saved optimal speed supplementary value remains intact (component of the adaptation SLI). The unauthorized use of this documentation or use contrary to its intended purpose is not permitted “Adaptation and Feed Through Logic“ SLI (fixed evaluation factors such as an interface to the module. The timing of the activation of these utilities is independent from the activation / deactivation of the controller. cannot be modified in the HMI). can be defined.91. The control of the looper utilities (pusher. The drive dynamics are assumed to be identical (otherwise a re-optimization of LOC would be necessary for each drive). The LOC is deactivated when chopping occurs. end of the billet and the outputs continued even after transfer into the non-active state.2. in order to achieve an improved thread response (dependent upon the mill circumstances).

LB.5.SP70.91.1. Merchant Bar Mill SVAI No: C.LB. Die The content of this sheet is our copyright property. bestimmungswidrige Verwendung dieser The unauthorized use of this documentation or use Unterlage ist nicht gestattet und wird gerichtlich verfolgt.8 The following typical arrengemnt shows loop control controller Printed: 2014-04-23 15:21 52/115 .91.50-DDOK_001_Tech_Block_Help_Rev0. Der Inhalt dieses Blattes ist unser geistiges Eigentum.doc Rev: 00 Siemens VAI Metals Technologies E&A India I MT GmbH&Co Page: 5. India File: C.50-D /DOK001 Confidential BMM Ispat Ltd. unbefugte bzw.SP70. contrary to its intended purpose is not permitted and shall be prosecuted.2.

1. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT 5.2. since the decrease signals must be fed through faster than the decrease times. etc.LB. The interfaces "Summation of the Run Times from the Reference Trace point" and "Reference Trace point Loaded" should be adapted by the design or commissioning engineer to the worst case occurrence. The LOCLOGSW module generates the difference from the sum of the run times from this reference trace point and the "Decrease Time" and delays the signal "Reference Trace point Loaded" by this time value and transmits it as the signal "Decrease" to the corresponding LOC. PUSH_OUT: The points in time when deflection (loop increase) and retraction (loop decrease) of the pusher take place.50-D /DOK001 Rev: Page: 00 53/115 File: C. this always causes more LOCLOGSW modules to be set-up.10 Deflecting the Pusher (Loop Increase): SVAI No: C. loop.5. during loop decrease (largest loop / fastest material speed to be expected).SP70.doc Printed: 2014-04-23 15:21 . The activation of the looper utilities (pusher. The module for activating the solenoid valve for the pusher can be taken from the I&S TC library.9 Loop Decrease Signal The content of this sheet is our copyright property.SP70. Configuring should take into account the correct calculation sequencing (downstream). if a stand is not selected (in practice. This adaptation signifies that the design or commissioning engineer defines a reference trace point for each LOCLOGSW module and utilizes the sum of the run times from this reference trace point to each LOCLOGSW module. then the signal is transferred to the next selected upstream drive via the inline interconnected LOCLOGSW modules.LB. Pusher Displacement unbefugte bzw. dampers. are influenced by the mechanical design features and are not identical with the points in time for activation and deactivation of the loop controller. The automatic operation is supported by the signal "PUSH_OUT" from the LOC logic (LOCLOGSW) in the manner described below.1. Any possible manual operation of the pusher must be implemented within the framework of the I&S TC module as project specific.50-DDOK_001_Tech_Block_Help_Rev0. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted The module LOCLOGSW utilizes the available information from the billet tracking. Each module in LOC is allocated to a stand in the billet tracking. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. than there are loop controllers). In principle. For the transfers of the signals between the LOC_KERNEL blocks it is like an interface block. The block transfers the signals between the LOC_KERNEL blocks just in time in direction upstream and it creates the switching logic for the LOC. the activation of the guides and dampers are project specific. The modules LOCLOGSW must also be assigned to stands. An error message output occurs for implausible times (is also transferred to LOC). 5. guides. that are not directly acting upon a and shall be prosecuted.2.91. Confidential BMM Ispat Ltd.91. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. but could form a loop.) is implemented functionally in LOC.5. If the corresponding drive is not selected.

at all possible in the first Unterlage ist nicht gestattet und wird gerichtlich verfolgt. the loop geometry and the current velocity. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Loop height setpoints are converted to loop length setpoints before comparison with the actual values. Project specific coding will be required if an individual solution requires this signal earlier. It is dependent upon material. dependent upon the material position. The content of this sheet is our copyright property. the exit setpoint is set as a constant one time only during the commissioning phase. dependent upon the material. and shall be prosecuted. The activation of the loop pusher occurs via separate modules.50-D /DOK001 Rev: Page: 00 54/115 File: C.12 Special attention must be paid during the configuring and commissioning that the correction time for retracting the pusher is smaller than the run time of the material tail from the reference trace point to the loop decrease signal.2. The time response of the pusher is determined during the commissioning phase and is integrated into the control response of the sequence control. or to make it. This is valid only for the size of the time value for negative correction times.SP70. 5. if the loop controller detects an optimal speed relationship between the two participating drives.doc Printed: 2014-04-23 15:21 .1.SP70. at the earliest. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The signal to deflect the pusher can be generated. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted simultaneously with the loop controller activation. Confidential BMM Ispat Ltd. The set-up occurs via the HMI. It should be noted that excessively high values of loop height could lead to mechanical instability and insufficient loop heights and controller stability problems. Die Differing utility devices are available to support the loop increase.11 Retracting of Pusher (Loop Decrease): The signal to retract the pusher can be activated via a correction time before (-) or after (+) the loop decrease signal. Loop Increase unbefugte bzw. place.1. The operating setpoint is defined via the HMI.Dampers SVAI No: C. . This signal can also be generated a little later via an activation delay. Adaptation (Optimization) A signal is transmitted to the module SLI.2. The setpoint is then driven to the operating setpoint via a ramp.5. 5.LB.Loop Pusher Pushers are used to support the loop increase for stationary or off center loops. FB_YR2 is used for Loop pusher activation.91. the current actual value can be optionally injected as the setpoint and the controller enabled.50-DDOK_001_Tech_Block_Help_Rev0. following thread in. Immediately subsequent to the material thread in.LB. Differing loop height setpoints are entered. Setpoint Handling Differing loop height setpoints are injected. such that the loop can be decreased before material exit.91.5. The pusher may only actively participate in the operation when the material has safely threaded into both corresponding stands. . Switching then occurs to the exit setpoint at the correct time before the billet exits.

The loop is and shall be prosecuted.doc Printed: 2014-04-23 15:21 . The scaling of this value to the rated range of the loop height is implemented in the kernel block. the material is initially threaded into the following stand. Switching Logic Loop Increase – For this logic ref LOCLOGSW Block LOC Specific Sub-Functions and Function Blocks The LOC consists of a group of functions. The function is described here. This guarantees a stable reaction to disturbances and permanent control deviations are prevented. These guides can also be retracted when the material has threaded into the next stand. . via the analog input module. the conversion of the loop height into the equivalent loop length is implemented via the function "Conversion Loop Height into Length" (see the following). The controller function is implemented via a PI controller block. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Function Loop Height into Loop Length Conversion This function is a sub-function of the function block LOC_KERN. SVAI No: C. Subsequently. The activation of the guides is implemented project specific. Therefore the output of the controller (speed supplementary setpoint) can be limited.SP70. Switching Logic to Activate / Deactivate the Loop Controller The enabling or disabling of individual controllers. Limiting values: ± 5% of the maximum speed (default).Guides Non-fixed guides are installed to help thread the material into the next stand with off center running loops. control inputs are available for selecting the mode of operation and for enabling / disabling the controller.Formation of the Displacement Variable: The control deviation is determined in the integrated PI control block. The time response of the guides is determined during the commissioning phase and is integrated into the control response of the sequence control. during chopping). The interface SET_R_VA permits selection of whether the ramp function generator initiates from the current setpoint or the current actual value. Functions in the Controller Section The function LOC Controller Section is a sub-function of the function block LOC_KERN and is described here for clarity as if it were a separate function. setpoint and maximum value). the function "Loop Monitor" (see the following) is checked.Functions in the Actual Value Channel: unbefugte bzw. . The selected setpoint is subsequently injected via a ramp function generator (ramp). . The unauthorized use of this documentation or use contrary to its intended purpose is not permitted dampers are lowered after the material has threaded into the next stand to allow the material to hang through.91.SP70.91. This is a principle description. The The content of this sheet is our copyright property. for clarity as if it were a separate function. whether the control deviation lies within a predefined tolerance bandwidth for a certain time period.50-D /DOK001 Rev: Page: 00 55/115 File: C. The activation of the dampers is project specific.LB. The loop height actual value is recorded from the loop position encoder via the separate function "Read Analog Input". and the timely output of supplementary setpoints and optimization values are derived from the mill configuration data contained in the pass schedule (selected drives and controllers). for hanging loops.50-DDOK_001_Tech_Block_Help_Rev0. In addition.Functions in the Setpoint Channel: A switch is made from the operating setpoint to the exit setpoint with the aid of a multiplexer and is dependent upon the material position. The input SV of the ramp function generator is supplied with the current scaled loop height actual value.e. The integrated PI controller calculates the output displacement variable from the current control deviation. This function converts the value received from the loop scanner. which are distributed to various function blocks. since the function is utilized in multiple places (for actual value. .LB. Subsequently. The controller block also contains control and limiting mechanisms. extended with the support of a pusher after the guides have been retracted. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT Dampers ensure that. Confidential BMM Ispat Ltd. partially plant specific enable signals (i. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. the mill usage (material tracking) and other. The KP factor of the controller block is adapted via the function "Adapt Scaling Function" (see the following). into real format.

Excerpt from REF: This factor is determined from the gear ratio and the working roll diameter.50-DDOK_001_Tech_Block_Help_Rev0.LB. Confidential BMM Ispat Ltd. Changes can.50-D /DOK001 Rev: Page: 00 56/115 File: C.doc Printed: 2014-04-23 15:21 .SP70. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted The loop length is a dimension for the amount of material. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.91. then the loop length can be approximated with small loop heights according to the following formula: All variables are specified in the units [m].LB. since it is allocated to a predefined controller. This factor is defined as follows (original definition is in the module REF. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. then KP must also be adapted. If the stand layout is assumed to be as the above diagram. The input and output variables of the controller are scaled to rated variables. The gear ratio and the roll diameter are integrated into a so-called speed / velocity factor SVF. Definition speed – velocity factor à refer REF_KERN SVAI No: C.91. The content of this sheet is our copyright property. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The function calculates the loop length SV as a function of the loop height SH. and is only reproduced here). Function "Adapting the Scaling Factor" This function is a sub-function of the function block LOC_KERN and is described here for clarity as if it were a separate function. however occur in the gear ratio and roll diameter (both at the next possible stand and also other stands when stands are not selected). When these rated variables are modified. The speed of the drive is multiplied with this factor to achieve the output velocity of the material.SP70. stored in the stable loop. and shall be prosecuted. The reverse functions to test: unbefugte bzw. The KP of the controller is optimized to these scaled settings. The rated loop height will not however change. It is calculated as the difference between the material length held between the guide rolls for a stable and a stretched loop.

at this point loop height should be zero for 4mA. this point is used for measuring unbefugte bzw.Keep radiant bar on Looper table below the loop scanner in such way that for zero loop height multi meter show 4mA.This is second measuring point for maximum height which is used for measured Maximum loop height. Confidential BMM Ispat Ltd.This is measuring point for minimum height.LB. adjust 20mA and press cal point for Caliber second point Height Point2.SP70. In this way we can calibrate loop scanner. Then moving source in between mark point.91.doc Printed: 2014-04-23 15:21 . multi meter should vary continuously from 0 to 20 mA. At this point measure 4mA for zero loops Height. Adjust 4mA and press cal point1 for caliber first point Height Point1. dependent upon the currently defined loop length setpoints and the set slope of the setpoint actuator (ramp function generator) for reducing the loop. Looper Calibration – For loop scanner has analog signal for loop control and digital signal of loop scanner is used for tracking We can do all looper calibration from HMI. Function "Calculate Loop Decrease Time" and shall be prosecuted. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The adaptation of the internal KP factor results from: The content of this sheet is our copyright property. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Current Point2. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted KP internal = KP * SVF_NOM / SVF_OP The optimization of the loop controller requires the acceptance of the value from SVF_OP that is to be set at SVF_NOM.91.This is first measuring point for current. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.LB. As shown below details connection diagram for loop Scanner. At this point measured 20mA for Maximum loop height and press cal point2. SVAI No: C. and there is some calibration procedure for loop scanner.This is second measuring point for current. at this point measured 20 mA for maximum Loop height. This function calculates the loop decrease time of the corresponding loop control. Current Point1. looper calibration is carried out by using Radiant Bar. Function "Loop Monitor" This function is a sub-function of the function block LOC_KERN.50-D /DOK001 Rev: Page: 00 57/115 File: C.SP70.50-DDOK_001_Tech_Block_Help_Rev0. Black 1 & Black 2 connect 230v supply to scanner Black 4 & black 5 for Test output Blue & Yellow for analog signal. Minimum loop height. The delay DECR_DEL is dependent upon the cycle and dead times present in the control loop and must be determined and set during the commissioning phase. Loop scanner calibration can be done from HMI screen as shown. Moving source up to getting 20mA in multi meter and mark maximum loop height at 20mA.and fixed loop scanner at that position. connection diagram is shown below Connect multi meter across blue & yellow wire as shown in fig to measured mA . Ref following diag.

India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. Confidential BMM Ispat Ltd.8 Area controls and functions There is one chart for each area of the plant to control all the group and area functions.5.LB.2.SP70.1. 5.50-DDOK_001_Tech_Block_Help_Rev0.SP70.2. CTR_RM_CO_GEN.5.91.doc Printed: 2014-04-23 15:21 . B chart on page D unbefugte bzw. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. The following block shows how to set 4-20mA in block and Anglog signal and also shows looper calibration block.LB. A_IN block is used to connect anlog signal from Scanner which convert count value in mA depanding upon setting In Y output this is connected to LOC_AI V_VOLT this block is calculate loop height depanding upon calibration For calibration CAL_SCAN block is used this directly conncted to HMI This one is placed on STD 14.STD 15. CTR_FM_CO_GEN The functions are: SVAI No: C.13 5.1. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted.STD 16 and NTM A . CTR_IM_CO_GEN.50-D /DOK001 Rev: Page: 00 58/115 File: C.91.

LB. . connect all auxiliaries. connect all drives to the MATIN block.entry enable . India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT CTR_RM_CO_GEN The content of this sheet is our copyright property.SP70.general evaluations .Check for entry enable for this area (C1) for engineering. Confidential BMM Ispat Ltd.Area/group diagnosis (C3) .subordinarted visualization .LB.50-DDOK_001_Tech_Block_Help_Rev0. .SP70.50-D /DOK001 Rev: Page: 00 59/115 File: C.91.general operation modes .doc Printed: 2014-04-23 15:21 .91.HMI – Interface to the mode selection and switching (B1) Description of VISU_GENERAL********************************************************************* ********************************************************************************************************* .Mode switching mainly by block OPM_KERN and local selection (D1) for engineering check that all drives and auxiliaries of this area are connected SVAI No: C. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted General functions are: . bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.general CSM functions and shall be prosecuted. to HOME_POS unbefugte bzw. which have to be in homeposition before the head of the material arrives.Schedule active set/reset (C2) for engineering check that all drives and auxiliaries of this area are connected . Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.

50-D /DOK001 Rev: Page: 00 60/115 File: C.Shear command handling from Pulpit to SHE (D3) . ********************************************************************************************************* . for engineering check that all HMD. Die area are connected Unterlage ist nicht gestattet und wird gerichtlich verfolgt. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted. (F1) for engineering check that all drives and auxiliaries of this area are connected 5. Therefore all stopping times of the drives are collected and the maximum time is send back to the drives.LB.Cascade command handling for the area (E1) for engineering check that all drives of this unbefugte bzw.1.Calculating of stopping time. During a fast stop the target for all drives in the area is to reach zero speed at the same time. (E3) .Generating of area empty signal.14 5.2.5. If one drive in the mill reaches the limit.SP70.doc Printed: 2014-04-23 15:21 . . bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. With this time (ramp) all drives will brake during fast stop.SP70.LB.50-DDOK_001_Tech_Block_Help_Rev0.2.9 Cascade Control SVAI No: C.Check for upper / lower speed limit for manual cascade and technological cascade. no more cascade adjustments will be allowed to all of the drives. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT Description of OPM_KERN*************************************************************************** The content of this sheet is our copyright property.1. Confidential BMM Ispat Ltd. Loop scanner of this area and the last one of the area before and the first one of the next area are connected to create the signal. (E2) for engineering check that all drives of this area are connected .91.5.CSM switching status display. (E3) ) for engineering check that all drives of this area are connected .91.Area start/stop mainly by block SDV_KERN (D2) for engineering check that all drives and auxiliaries of this area are connected to the outputs of SDV_KERN .

First of all the cascade selection block REF_DISTR in the chart GENXX.LB. The speed ratios between each two stands actually included into the cascade remain unchanged during manual adjustment. Confidential BMM Ispat Ltd. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted corrections or change of speed relations or speed up the entire mill by selecting the leading stand.91.50-DDOK_001_Tech_Block_Help_Rev0. the speed can be adjusted (increase or decrease) with the help of the ‘Follow-up’ twist switch. The cascade adjustment is only possible in automatic operating mode.SP70. This means the output ESS of the last stand of the line need to be connected to the input EOS of the first stand in the line. .50-D /DOK001 Rev: Page: 00 61/115 File: C.LB. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT Cascade control is provided to enable the operator to react to conditions in the mill which require speed The content of this sheet is our copyright property. Otherwise the selection is not working.doc Printed: 2014-04-23 15:21 .3 %/sec) -. There are a few blocks responsible for the cascade control.3 %/sec) 0 = stop adjustment . so that a rising edge for a selection signal can be received within one cycle from all blocks.The block REF_STANDSEL in the chart STDXX is responsible for switching through the Unterlage ist nicht gestattet und wird gerichtlich verfolgt. ********************************************************************************************************* SVAI No: C. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. If the master stand is selected the speed level of the complete mill will be adjusted. = lower slowly (0. = lower quickly (1 %/sec) Upon actuation of the twist switch the speed reference values are continuously increased resp. Special attention need to be given in case the cascade need to be split over two CPU. This block is responsible to distribute the signals from the main pulpit to the processing blocks in the different STDXX charts. Die .SP70. + = Higher speed slowly (0. After selecting the desired stand with a stand identification key. Important is that the loop need to be closed. lowered for the selected stand drive including all stands positioned from selected stand towards furnace. All blocks need to be in one sequence starting with the first stand. The following adjustment velocities are recommended: ++ = higher speed quickly (1 %/sec) and shall be prosecuted.91. Cascade control is applied to all drives that are in contact with the actual rolled material. . cascade selection signal and defining the stand which is selected. A special arrangement need to be done at this time (done in Wuhan WRM project). ********************************************************************************************************* ********************************************************************************************************* unbefugte bzw.

Confidential BMM Ispat Ltd. If this is fulfilled then the cascade is working 100%. For engineering.SP70. 5.LB. CMM (cascade minus minus adjustment). The system acquires the actual parameters of the technological controls (MTC. SGL (mode single selected). ********************************************************************************************************* .13 Self-adapting System A control with self-adapting behaviour is integrated in the control system. LOOP). Also remember that you probably need to design two cascade controls. SFF (speed adaption from following drive) and all V_I_XXXX inputs.91. C_M (cascade minus adjustment). SVAI No: C.91. If you need to uncouple two areas. because there is a long rollertable in between this two areas. C_P (cascade plus adjustment).50-DDOK_001_Tech_Block_Help_Rev0. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. With this the speed changes coming from downstream will not be send to upstream any more.1. This means there need to be two closed loops for the REF_STDSEL and two set of devices on the main pulpit. then the output STP will change by moving the Follow-up twist switch. CPP (cascade plus plus adjustment). which are used to shift through the data from the selected stand to the cascade visualisation block. evaluates them according to specific criteria. STS (this stand for manual cascade selected). The purpose is to assist the operator by partly transferring his empirical learning behaviour into the automation system.50-D /DOK001 Rev: Page: 00 62/115 File: C.5. Important for the manual cascade changes are these in-/outputs: CCD (mode cascade selected).doc Printed: 2014-04-23 15:21 .SP70. He is handling the speed changes on the selected stand and on all upstream stands. that the line of V_I_XXXX inputs of the first stand to the cascade visu block VISU_CASC is complete and that the loop of REF_STANDSEL blocks is closed. and makes them available to be output for the next billet.LB. check that to all inputs there are the right signals connected. that the line from STP of the last stand to SFF of the first stand is complete. SFD (speed following drive) STP (speed adaption to previous REF block) If the stand is selected. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. unbefugte bzw. This value will be transferred to the next upstream REF block und in combination with the speed relation the speed change for this drive will be calculated and will be given to the drive and the value will be send by the output STP to the next upstream stand. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted. The speed relation between the stands will change.2.The block REF in the chart STDXX is doing the rest. please disconnect input SFF from the last stand of the first area. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.

Description of SLI_KERN***************************************************************************** and shall be prosecuted. This one is placed on each STDXX chart on page E1. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The setpoint adjustment is continuously provided with optimised values.91.doc Printed: 2014-04-23 15:21 . bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. The self adapting system is realized in the block SLI_KERN.LB.50-DDOK_001_Tech_Block_Help_Rev0. Take care that the tracking provides these signals in the right sequence. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted train.LB.SP70. Confidential BMM Ispat Ltd.50-D /DOK001 Rev: Page: 00 63/115 File: C. ********************************************************************************************************* The block is responsible for the decision that the additional speed reference by the technology will be given to the upstream stands if they are loaded with the same billet as this stand. SVAI No: C. leading to a rapid setting of the The content of this sheet is our copyright property.SP70. unbefugte bzw.91. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. For engineering therefore it is most important that the inputs SUO (stand upstream occupied) and SDO (stand downstream occupied) are connected in the right way.

LB. Warning: Take care for LC_LE_FC (loop control lead factor).SP70. the drive system is positioning and sends back the feedback in position. The basic automatisation only sends the request signal to the drivesystem.14 Spindle Positioning For changing the stands of the mill the wobblers of the various drives should reach a predetermined position. Always and only use stand tracepoints. Normally this one is designed to preset a adjustable percentage of tension for the time of loopforming. 5. The position control system detects the difference between the setpoint and the actual position of the wobbler and turns the motor to the desired position . the speed will be reduced and with the next detection the drive will be stopped.01. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. card is necessary. The right position is detected by a proximity switch. On request the basic starts turning the drive with a preset slow speed. the drive system has to take over the positioning task.5). There are two ways of doing the positioning.02 and then multiply with TLC (normally 50% = 0. If the billet is the same in this stand and the upstream stands. therefore a additional technological Unterlage ist nicht gestattet und wird gerichtlich verfolgt. It should be a value between 0 and 1. connect to SUO the TP_OCCU of the tracepoint of stand 4 and to SDO the The content of this sheet is our copyright property. If you need to uncouple two areas. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted TP_OCCU of the tracepoint of stand 5. For the second one the positioning is done by the basic automation. Don’t connect this TP_OCCU to the SLI.91. and then based on this set a new schedule active. One way is expensive and quite accurate. Confidential BMM Ispat Ltd.91. SVAI No: C.50-D /DOK001 Rev: Page: 00 64/115 File: C. Please consider if you want to set 2% tension you have to calculate it like following: 2% = 0. The memory of the selflearning will be reset with the signal NSC (new schedule received) This means if you want to save the learned speed values you need first to save back them from operation to modification or to archive.1. The roll changing position of the spindles of each stand can be indicated on the operator terminal. This kind of positioning is included in the program and represented by the block FB1056. unbefugte bzw. taken over speed value after regulation) will be set in relation to input SRL (speed relation factor) and be given to the upstream and shall be prosecuted.doc Printed: 2014-04-23 15:21 . This kind of positioning is not included in the program and can be represented by the block FB1057. After first detection. Die For the first one. With the signals. because there is a long rollertable in between this two areas. stand. The result would be 0. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT For example for stand 4.SP70. Careful if there would be a HMD tracepoint in between the stand 4 and 5 tracepoint.50-DDOK_001_Tech_Block_Help_Rev0. then the inputs IDF (intervention dynamic following stand. This one is placed on each STDXX chart on page F4.LB.2. please disconnect input IDF and ISF from the last stand of the first area. either LCO (loop control optimum) or MTO (MTC control optimum) the additional speed will be saved and according to the preselected take over ratio TLC given to the drive. the other is cheap and not too accurate. during loop regulation) and ISF (intervention static following stand. For engineering take care that the line IDP and ISP from the last stand to the inputs IDF and ISF of the first stand is correct.5.

5.91.SP70. the simulation function sends test signals to the HMDs and loop scanners of the mill train to simulate the movement of a virtual bar being rolled according to the actual mill speed. ********************************************************************************************************* unbefugte bzw. the simulation in Roughing Mill will be stopped until the problem leading to the fault is solved. the loop scanners.doc Printed: 2014-04-23 15:21 . the pushers and the shears is tested. the simulation only need to be started in the first area and will automatically continue into the next one.5. The program is written in that way that in case of prevent next billet signal. SVAI No: C. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5.LB. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. All the automatic speed corrections are blocked during this test sequence.SP70. ********************************************************************************************************* If simulation is selected in more than one area in a row. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.50-D /DOK001 Rev: Page: 00 65/115 File: C. continuously coming/going billets will be send into the mill. The virtual material passes the mill train and switches the technological functions on and off depending on its position. By selecting SIMULATION on HMI for an area and then pressing START/STOP there will be a endless billet started in the Intermediate and Finishing Mill or continuously coming/going billets for the Roughing Mill.1. The time for billet run and gap time can be adjusted in the program in chart SEQRM on page B1. 5. Confidential BMM Ispat Ltd. The rolling mill simulation runs only in automation mode. This should teach the customer from the beginning to have a look on the prevent next billet signal and not to roll by ignoring it. With the command ‘SIMULATION ON’ given by the operator via HMI.2.15 Rolling Mill Simulation The rolling mill simulation makes it possible to attempt a rolling operation without material charge. losses or equipment damages.16 Diagnosis system Theres a small logic included to better diagnose a fault in the mill.1.50-DDOK_001_Tech_Block_Help_Rev0. The block which is doing this is placed in each STDXX on page B5 and GENXX chart on page C3. These procedures can be observed on the HMI sceens. then all areas displayed there will be in simulation mode and with starting the simulation. The proper function of the hot metal detectors. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.LB. If simulation is selected in the overview picture.91. When it runs before starting a new rolling program or after a downtime the mill can be checked without material and shall be prosecuted.2.

SVAI No: C.SP70.SP70.50-D /DOK001 Rev: Page: 00 66/115 File: C.91. There are 16 inputs which can be masked and therefore are only displayed or disable the drive from running. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted.doc Printed: 2014-04-23 15:21 . On his acknowledgement or if the drive will be restarted. But if it was only a short fliggering. unbefugte bzw. Confidential BMM Ispat Ltd. With this system the fault will be remembered and therefore easily visible to the user. then you need to search the messages for the reason.LB.50-DDOK_001_Tech_Block_Help_Rev0. The block is designed that any time a unused input can be connected and the on hmi displayed text can be written on the block. one for each drive in the CTR and one or more for all the signals in the MIL. this fault will lead to the stop of the drive. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.91. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.LB. without need for a new mapping. For example if a proximity switch detects a fault. the gone fault will be reset. Normally there is one diagnosis block for one area in the CTR.

91.SP70.5. Mill Emtpy . Here General Functions like below are handled:- . India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. Confidential BMM Ispat Ltd. New Schedule after restart . Home Position . billet inside) the corresponding area will be stopped immediately or a shutdown timer will be started and the mill will be stopped latest after 60 or 300 sec.SP70.doc Printed: 2014-04-23 15:21 . CTR_CO_GEN chart and shall be prosecuted. ********************************************************************************************************* All 60 or 300 sec faults for each area will be received and according to the mill situation (empty. placed on B2. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.LB. Prevent Billet Here the fault interconnection to the MIL CPU will be handled.1. 1. ********************************************************************************************************* SVAI No: C. Therefore the block MILL_STOP was placed on page B1. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5. Entry Conditions Enable . ********************************************************************************************************* unbefugte bzw.91.17 Auxiliary charts There are some charts which provide the main charts with inputs and informations. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. This is done by the block SHUTDOWN.50-DDOK_001_Tech_Block_Help_Rev0.LB.2.50-D /DOK001 Rev: Page: 00 67/115 File: C.

LB.91. ********************************************************************************************************* unbefugte bzw. Confidential BMM Ispat Ltd.SP70. which collects all signals of all areas which lead to the status prevent next billet. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. ********************************************************************************************************* SVAI No: C.50-D /DOK001 Rev: Page: 00 68/115 File: C. ********************************************************************************************************* Another main part of the program and this chart is the block PREV_BIL.91.SP70. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.LB. placed on C1.doc Printed: 2014-04-23 15:21 .50-DDOK_001_Tech_Block_Help_Rev0. Basically its just a big internal OR.

CTR_CO_INIT chart Here some system data and functions are placed and realised. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.doc Printed: 2014-04-23 15:21 .SW error handling On page B functions for initialising. OB time measuring. Confidential BMM Ispat Ltd. If you need to roll for example in roughing mill and intermediate mill. OB begin and end definition. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted For engineering. But don’t forget to block the automatic scraping release for RM shear and IM shear. which means this area doesn’t count for the prevent next billet signal any more.LB.SP70. then set input ENB_FM to 0.cyclic program . Rolling would be possible. just connect the signals and areas for your mill and disconnect the ones not necessary. scanning time.restart .SP70. For engineering nothing need to be done. they surely would start and shall be prosecuted. 2.HW error handling . unbefugte bzw. With the input ENB_ROLL (as button available on HMI) you can deactivate the prevent billet control.50-D /DOK001 Rev: Page: 00 69/115 File: C.91. SVAI No: C. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. while finishing mill isn’t ready yet. but probably lead to a chopping depending which part is not ready.91.50-DDOK_001_Tech_Block_Help_Rev0. chopping when the cut HMD detect material if you try rolling and an area is not ready.flashing flags . This CFC includes the system functions for .LB.

LB.SP70. to install at least one block in the rungroup. ********************************************************************************************************* For engineering take care that the last stand of the line is connected to this visu block.LB. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. it was necessary for each OB which the program liked to use. No special need any more.50-DDOK_001_Tech_Block_Help_Rev0. every address need to be used only once. For engineereing check these with the hardware setup and adjust them according to the mill. Carefully.SP70.50-D /DOK001 Rev: Page: 00 70/115 File: C. If you have two uncoupled cascades (for example because of a long roller table between two areas) then you need also two of this VISU_CASC blocks. CTR_CO_GEN_VISU chart On this chart the HMI interface and messages for the cascade control have been realised. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. Finally on page D there are the terminal blocks for the profibus addresses.doc Printed: 2014-04-23 15:21 . The block VISU_CASC handles the display auf the selected stand during manual cascade changes. 3. 5. On page C there are placed some counter for OB faults.91.91. Confidential BMM Ispat Ltd. SELECT chart SVAI No: C. ********************************************************************************************************* unbefugte bzw. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted. Before the blocks OB_BEGIN and OB_END where included in the program. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.

91.doc Printed: 2014-04-23 15:21 . The content of this sheet is our copyright property.LB. In case theres a fault the system then tries to switch off the runtime groups of the PDA program. Finally there is the central release for the communication to other CPU.LB. Confidential BMM Ispat Ltd. The basis is the block EXIT_STAND. Use this to test the cobble detection in the mill during simulation. Release only the communications which are physically established.SP70. On page C5 theres a test for cobble detection prepared. If you plan to switch off PDA always disable it here before you switch off. SVAI No: C. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted For example the release for external windows of all sequencer areas are done central from page B1. after you are on site and shall be prosecuted. Unfortunately this in some cases is not fast enough. Otherwise its possible that the CPU goes to stop. 6. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. simulation always has to be 0. For engineering connect all the profibus addresses used for the PDA to the block PDA_ENB. This is quite important. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT On this chart some selections and releases are done. The switching of the drives into profibus simulation or not are done on the pages C. then disable it. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.50-D /DOK001 Rev: Page: 00 71/115 File: C.50-DDOK_001_Tech_Block_Help_Rev0.SP70. For engineering take care all drives of the mill are set up here.91. If theres no PDA available or the PDA connection is disturbed for some reason. For engineering take care all EXT_WIN inputs of all the Hardware trigger tracepoints are connected to here. EX_STD chart The function of this chart has to be seen as interface to other CPU. Description of EXIT_STAND************************************************************************* unbefugte bzw. Before you go on site simulation is always 1. On the pages D1 and 2 theres placed the release for PDA.

The block for the last stand normally also provides stand and speed information to the COL CPU the one of the finishing block to the WLH.91. Confidential BMM Ispat Ltd.SP70.LB. In this case the block is shifting the exit speed according to the selection of the stands.LB.50-DDOK_001_Tech_Block_Help_Rev0. The chart is especially useful if another program part need to know the speed of the last stand before the finishing mill and this last stand can vary in the mill. SVAI No: C.91.50-D /DOK001 Rev: Page: 00 72/115 File: C. and shall be prosecuted. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.SP70. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. unbefugte bzw. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted ********************************************************************************************************* For engineering take care that all stands of the mill are inside and connected.doc Printed: 2014-04-23 15:21 . India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.

50-D /DOK001 Rev: Page: 00 73/115 File: C. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted In this chart the signals from the program to the PDA system are connected. Communication is over Profibus using the standard DP send and receive blocks. For engineering connect additional signals to the spare inputs.50-DDOK_001_Tech_Block_Help_Rev0. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.SP70. There are two kind of blocks used for the communication. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.doc Printed: 2014-04-23 15:21 .LB. One for 16 binary signals and one block for 16 analog inputs. Following DB’s need to be added as per structure given below:- ********************************************************************************************************* unbefugte bzw. Confidential BMM Ispat Ltd. SVAI No: C.SP70. Most important and common useful signals are already preconnected.LB. and shall be prosecuted. CTR_CO_COM_PDA chart The content of this sheet is our copyright property. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT 7.91. There are 32 binary and 32 analog inputs each channel and 8 channel (profibus address 80-87) available in the standard CTR.91.

bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Below are the simple Boolean to Word blocks which convert Boolean signals required on IBA into REAL (32 unbefugte bzw. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.SP70. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted. Confidential BMM Ispat Ltd.LB.50-D /DOK001 Rev: Page: 00 74/115 File: C.91.LB. bool signals = 1 Real signal) SVAI No: C.doc Printed: 2014-04-23 15:21 .SP70.91. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.50-DDOK_001_Tech_Block_Help_Rev0.

This signal is important for the pinchroll and shears after the last stand.SP70. This one is adjustable from 0. CTR_CO_COM_COL_D chart This chart has to be seen as interface chart to the COL CPU.SP70. ********************************************************************************************************* For engineering there is a parameter FACT_XX. unbefugte bzw. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted. A setting of 10 would mean the value at the corresponding input will be multiplied with 10 and the send to the PDA system.LB. Sure therefore on PDA side the necessary parameterisation need to be done. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.doc Printed: 2014-04-23 15:21 . For engineering first of all check the exchanged signals.50-DDOK_001_Tech_Block_Help_Rev0.91.01 to 100.50-D /DOK001 Rev: Page: 00 75/115 File: C. to SVAI No: C. The PDA divides the value by 10 to reach the original value. The more important thing is the program which generates the signal hold speed.LB. Confidential BMM Ispat Ltd.91. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. 8. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.

block it by disconnecting) For engineering take care all drives are interconnected by this terminal blocks from MIL to CTR.LB.50-DDOK_001_Tech_Block_Help_Rev0. (PERC_2 = intermediate. This chart has to be seen as interface chart to the MIL CPU.91. 9.SP70. On the B pages there are signals for all stands coming from MIL and going to the CTR process. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. The content of this sheet is our copyright property. A easy centralized simulation off this signal is possible in this way. O_ENB (operation enable). ********************************************************************************************************* unbefugte bzw. ********************************************************************************************************* For engineering take care all actual speeds (NAC) and maximum speeds (NUL) of all drives are connected to here. Confidential BMM Ispat Ltd. don’t necessarily leads to a stop if it goes 0 during running) R_ENB (reference enable). needs to be 1 during start and running. PERC_4 = finishing blocks) 10. so that a multiplexing for the generating of the freeze signal need to be done. The automatic cooling water control is done by the block COOL_WAT. CTR_CO_COM_MIL_D chart and shall be prosecuted. SNAP Shear SVAI No: C.91. With the setting at PERC_1 you can set the speed percentage limit the water should be turned on in the roughing mill. Additionally theres a small logic for the pinchroll in front of the first stand for automatic open and closing.50-D /DOK001 Rev: Page: 00 76/115 File: C.doc Printed: 2014-04-23 15:21 . PERC_3 = finishing. As point to start freezing always use the hardware tracepoint in front of the last stand.LB. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. a 0 leads to immediately stop RECT_OK (rectifier running) needs to be 1 to enable running of the drive JOG_FW (jogging forward) together with mode local makes drive turning forward with preset jogging forward speed JOG_BW (jogging backward) together with mode local makes drive turning backward with preset jogging backward speed (attention some finishing blocks are not allowed to turn backward. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT keep going and remove the material in case of a cobble and in case the last stand would be stopped. needs to be 1 for starting.SP70. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted In normal mills several stands can be the last one for different sizes.

5.From main Pulpit (CP2) we can close all Snap Shear.1 Shear main functions First of all the shear consists of the similar structure like a rollertable. 5.doc Printed: 2014-04-23 15:21 .1 is former SHE-CPU program included in CTR-CPU. SYSTEM of SHE-CPU and CTR-CPU are combined to only one chart.91. and shall be prosecuted.2. Logic for all shear is same.2. Keep all the addresses from the standard project otherwise its possible that some functions are not working properly any more.SP70. For the shear cutting there are additional blocks working. It includes VISU and terminal blocks to provide the necessary inputs.LB. SVAI No: C. toggle shear operation is manual operation and sanp shear before std 14. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT Snap is used for blocking material of flow during abonormal condition occurred in mill. one for scrapping conditions. According to Charts: COM PDA_SHE SELECT POWER SLITTER SHXXAUX SHXXMAIN SHXXVMES SYSTEM CHWRMAINNTM_A CHWRMAINNTM_B unbefugte bzw.LB. Please don’t change the input and/or output addresses which are used. the speed generating block REF and the drive communication block special for shears FB_SHE. In principle the basic function of FB_SHE is similar the SIN_MDV. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Following blocks are all involved directly or indirectly into the cutting process. Charts COM.5.std 15 and std 16 also manual operation .2. Confidential BMM Ispat Ltd.50-D /DOK001 Rev: Page: 00 77/115 File: C. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. In chart showing open/close logic for all snap shear and toggle shear.In bar mill there are The content of this sheet is our copyright property. one for drive conditions. COMGD. One difference are the two diagnosis blocks. but allow opening of all snap shear from OS only. SELECT.SP70. it includes the drive switching SDV block. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted total 5 snap shear & one toggle shear before stand 1.91.50-DDOK_001_Tech_Block_Help_Rev0. 5.2 SHE: Technological Functions Since latest version PCS7 V6.

All the functions for the shear cut itself are already connected and working. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT Please consider a change of the alarm OB number and/or the alarm interrupt number forces you to restart The content of this sheet is our copyright property.adjust shear parameters (via HMI picture in maintenance area) and shall be prosecuted.SP70.91. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted your CPU.91. scrap boxes.adjust shear auxiliary program (switches.50-DDOK_001_Tech_Block_Help_Rev0. Normally the only things which need to be done for the shear part are: . bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.adjust scrapping logic to mill requirement .50-D /DOK001 Rev: Page: 00 78/115 File: C. Confidential BMM Ispat Ltd. SVAI No: C. Description of OSI_KERN************************************************************************* unbefugte bzw.SP70. flaps) . Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.doc Printed: 2014-04-23 15:21 .LB.LB. otherwise this change is not becoming active.

all connections are already done.doc Printed: 2014-04-23 15:21 .SP70.SP70. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.50-D /DOK001 Rev: Page: 00 79/115 File: C.50-DDOK_001_Tech_Block_Help_Rev0. The only important thing is that for each OB20-23 which is used there needs to be one of this blocks parameterized with the OB number. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Description of OSI_REQ****************************************************************************** SVAI No: C. Confidential BMM Ispat Ltd.91. unbefugte bzw.91.LB. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted. ********************************************************************************************************* For engineering – don’t touch. don’t change.LB. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.

(If there would be a third shear it would be OB20 INT_NR 3.LB. the second shear (Intermediate) gets OB20 INT_NR 2. Description of OSI_ALARM************************************************************************* unbefugte bzw. a accuracy of 1ms can be achieved.doc Printed: 2014-04-23 15:21 .91. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. ********************************************************************************************************* For engineering – don’t touch.91.SP70. This block receives its inputs from the SHE_SEQ block and is responsible to trigger the internal OB20 interrupt alarm in time. Normally with this OB20 interrupt cut handling. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted. don’t change. don’t change.SP70. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. Confidential BMM Ispat Ltd. In a normal project the first shear (Roughing) gets OB20 INT_NR 1. ********************************************************************************************************* For engineering – don’t touch.50-D /DOK001 Rev: Page: 00 80/115 File: C. This block outputs the alarm as soon as the alarm time is counted down.LB.50-DDOK_001_Tech_Block_Help_Rev0. all connections are already done. In this case another 4 interrupts would be available. all connections are already done. Description of OSI_SET****************************************************************************** SVAI No: C. If there would be more than 4 shears to handle it would be necessary to insert one more block OSI_KERN and use OB21. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.

Every time there is a high edge at the input CYCL_SET (useful for manual cuts) there will be a cut request signal send to the shear.50-D /DOK001 Rev: Page: 00 81/115 File: C.91. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Description of SHE SEQ************************************************************************* unbefugte bzw. SVAI No: C.91.LB.LB. ********************************************************************************************************* The output AL_OUT of this block will trigger the hardware signal to the shear to start the cut. Confidential BMM Ispat Ltd.50-DDOK_001_Tech_Block_Help_Rev0.doc Printed: 2014-04-23 15:21 .SP70. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.SP70.

According to the position the time for the cut command will be calculated and the cut will be started.91. ********************************************************************************************************* For scrapping control of the shear following block is used: Description of SHE SCRAP************************************************************************* SVAI No: C.LB.91. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. For engineering there needs to be done nothing for this block.SP70. all interconnections are already done. ********************************************************************************************************* This block is used for tracking the head and tail of the billet.50-DDOK_001_Tech_Block_Help_Rev0. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.LB.SP70.doc Printed: 2014-04-23 15:21 . Confidential BMM Ispat Ltd.50-D /DOK001 Rev: Page: 00 82/115 File: C. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted. Description of SHE_CUT***************************************************************************** ********************************************************************************************************* Description of SHE_SET***************************************************************************** unbefugte bzw.

while a automatic chopping can only be stopped if there is no material in front of the shear.LB.SP70. ********************************************************************************************************* Basically there are two kind of chopping. For engineering connect all manual chopping reasons to the input CHOP_MAN and all automatic chopping reasons to the inputs CHOPPLC1-5.50-D /DOK001 Rev: Page: 00 83/115 File: C.LB.91. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.50-DDOK_001_Tech_Block_Help_Rev0. unbefugte bzw. Confidential BMM Ispat Ltd. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. automatic and manual. SVAI No: C.doc Printed: 2014-04-23 15:21 . The difference between both is that manual chopping can be stopped by the input CHOP_OFF any time. (Input NO_MAT). The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted.91.SP70. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.

Follow the programmed typicals and use block FB_YR2 for valve controls. unbefugte bzw.LB. SVAI No: C. flywheels can be placed.SP70.50-D /DOK001 Rev: Page: 00 84/115 File: C.doc Printed: 2014-04-23 15:21 . For example with a deflector switch which need to be retracted for normal rolling operation. For engineering they are project specific to program.SP70.LB.91.50-DDOK_001_Tech_Block_Help_Rev0. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. scrap boxes.91. For engineering you can combine this signal with the project specific auxiliaries. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted Shear auxiliary functions In this chart auxiliary functions like deflector switches. and shall be prosecuted. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Confidential BMM Ispat Ltd. Important for the process is the signal SHX_AUX_HOM_POS generated by the block SHXADD.

its nice to have for a shear in front of the finishing block in a wire rod mill. the real speed need to be measured and taken into and shall be prosecuted.50-DDOK_001_Tech_Block_Help_Rev0. 1-3%. because speed and distance are bigger there. ********************************************************************************************************* The block VMES_RT assists by calculating the 1ms exact runtime between two hardware trigger.doc Printed: 2014-04-23 15:21 .2.5. Description of VMES_RT***************************************************************************** SVAI No: C. It makes more sense for the shear in front of the finishing blocks. in this case two HMD signals. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.LB. (aprox. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. For an accurate cut during high speed rolling.SP70.2. In a real mill the speed of the material is always slightly higher than the speed of the driving stand. Confidential BMM Ispat Ltd. Its essential to measure the speed for the dividing shear in a bar mill. The speed measurement is done by the block VMES_CALC placed on C1.2 Shear speed measuring function In this chart a typical for speed measuring has been set up.SP70.LB. in special cases it can also be up to 8%) .91. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. consideration for the shear cut timing.50-D /DOK001 Rev: Page: 00 85/115 File: C. Normally this is not necessary in the low speed areas besides there is often no space to put two HMD in a row before these shears. Description of VMES_CALC************************************************************************* unbefugte bzw.91.

bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.LB. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. ****** *************************************************************************************************** For engineering. Only the decision to use or not to use it needs to be done. depending on the mill situation. Confidential BMM Ispat Ltd. be careful. If not used. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted.SP70.doc Printed: 2014-04-23 15:21 . there is nothing to do for the measuring system.91.91.SP70. then the calculated speeds on C2 connected to the SHESEQ block for head and tail speed need to come directly from the CTR communication (connected to B1 block VISUVMES input XVMSA_H and X_VMSA_T).LB. unbefugte bzw. SVAI No: C. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.50-D /DOK001 Rev: Page: 00 86/115 File: C. a reconnection is necessary.50-DDOK_001_Tech_Block_Help_Rev0.

3 Dividing shear The speed setpoint of the cooling bed shear is dependent on the speed setpoint of the exit stand and the entered speed lead factor. Its used to define the Alarm OB. handle the speed setting REF_AUX_DR (setpoint selection. this means a interrupt will not be recognized. SELECT see CTR SELECT 2. 5. quickstop handling) and communicate to the drives through DRV_SND and DRV_RCV blocks with DRV_SIN unbefugte bzw. This means maximum 16 interrupts per CPU for alarm triggered actions like shear cuts. Confidential BMM Ispat Ltd. 5. For description.2.doc Printed: 2014-04-23 15:21 .50-D /DOK001 Rev: Page: 00 87/115 File: C. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property.50-DDOK_001_Tech_Block_Help_Rev0. To prevend this insert a small XOR block and read the inputword and write it to the same input word.. For each OB there can be used maximum four interrupts.1 Bar Exit Section : The bar exit section area comprises of dividing shear. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.SP70. 2.LB. this means as soon as an hardware interrupt is received. Attention.2. SVAI No: C. this blocks run in OB40.LB. Chooping Shear The program for the chopping shear is written in the COL_CH_SHR1 chart AND Drive interfacing related logic is written in COL_CH_SHR1_DRV.2.5. and shall be prosecuted. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Its possible to us Alarm OB 20 to 23 in the program. This shear is a simple speed controlled drive which is continuously run at a constant setpoint coming from the pass schedule. unloading. in certain situations it can happen that they are not reset.SP70. System see CTR SYSTEM. Normally they are reset after the OB40 cycle and wait for a new interrupt. bar bundling.2. additional there is the basic parameterization for the shear cutting function included First of all the block OSI_KERN on C1.2. They are placed in the COL_CH_SHR1_DRV chart on page E. refer to the section on auxiliary drives operation.bar forming and removing. Also reading the periphery bytes and then transferring the single bits to the process the same as writing the bits to the periphery word is done in this chart.3 Auxiliary charts 1. Second OSI_ALARM on C2. Communication see CTR COM 3.91. Only with the next interrupt. counting. OB 40 will be called and the bits will be set. PDA see CTR PDA 4. cooling bed. the the old and new one will be recognized. (Sinamics drive communication).2.6.91.6. cold shear. The start signal for the shear cycle is calculated and initiated on the basis of the actual material speed and the preselected cut length. There are mainly three blocks interconnected to switch modes SDV_KERN (setpoint enable devices). The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5.6 COL 5.

91.50-D /DOK001 Rev: Page: 00 88/115 File: C. Depending on the cooling strategy.2. further idle cycles. The roller table is then activated to feed the facilities located downstream. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT After the cut the shear is returned to its starting position by automatic position control as part of the shear The content of this sheet is our copyright property. 5.50-DDOK_001_Tech_Block_Help_Rev0. Die stopper while the rolling table continues to rotate.SP70. 5. is started to adapt a normal dividing length.6.doc Printed: 2014-04-23 15:21 . can be requested. In addition. e.3 Cut length strategy The control is based on an estimation of the remaining length of material. cooling bed cycle. When reaching a preset position.LB. Depending on the cooling strategy contained in the rolling schedule the rake grid cycle is to be controlled. Due to the constant roller table speed. mechanical and process conditions have to be fulfilled.2. the teeth of the rake-type grid are occupied several times (normally double assignment) or are even left empty (empty teeth caused by multiple rotations). the braking distance is reproducable and that is how identical bar positioning points are produced. The last length can be longer than the order cutting lengths of the concerned rolled billet. Normally an aligning rolling table is integrated in the rake-type grid. contained in the continuous mill at an early stage of the rolling of a billet.6. SVAI No: C. the next bars is/are aligned. arrangement of running up system etc. from the first fixed run-up tooth of the rake-type grid and moves them towards delivery roller table with each further cycle and that means to the bar finishing line. Upon request several aligning positions can be acquired via adequate transducers. Unterlage ist nicht gestattet und wird gerichtlich verfolgt. when a layer with the desired number of bars is ready. in order to obtain a rest end which exceeds a defined minimum rest end length. Confidential BMM Ispat Ltd. There the possible imprecisions when laying down bars in the run-up system are corrected.6 Moving Rakes and Aligning Rollers The rake-type grid takes over the bars from the run-up system resp.2.4 Cooling bed length cutting The bar leaving the last active stand is cut into cooling bed lengths with the cooling bed shear. 5.7 Cooling Bed Exit The cooling bed exist side is equipped with a step-by-step chain transfer a roller table. The roller table rotates with constant speed.6. The minimum cut length is limited by factors like material speed. 5.LB. the bars are lifted form the roller table by a lifting device and are thus slowed down. The cutting lengths can be preset manually (inputs).2. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. In order to realize the above mentioned cut to length strategy all needed physical. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted regulation.6. Via the estimated value a redistribution process for the last 2 or 3 bars and shall be prosecuted.8 Cold Shear Cut Control is provided for the mechanical shear to perform in automatic mode a cut-to-length of the layers of bars coming from the cooling bed and their transfer to the bundling area. it is placed on a roller table by means of a set of extraction trolleys.6. In the next rake grid cycle. The chain transfer is moved step-by- step in co-ordination with the cooling bed movements for bar discharching and.2.91. down to a minimum length. The final cut length strategy has to be discussed in detail with the mechanical supplier and the enduser. For the realisation of the design a more detailed description will be necessary. The bars are laid down on the roller table by the rake-type grid for one rake cycle and are run against a mechanical unbefugte bzw.6. for charge separation or cooling bed clearing.SP70. 5.2. the lifting device is lowered and the next bar resp. Control is provided to achieve the proper layer formation and transfer in automatic mode. 5.5 Cooling Bed inlet roller table and magnetic brakes The material will be transported to the entry side of the cooling bed and positioned there by magnetic brakes. g.

7.2.6.91. The signals will be counted and with reaching the set value the bundling is started. The material detecting sensor gives a signal when material is passing a specific position.SP70.2.9 Mechanical Bar Counter and shall be prosecuted. the layer is stopped and the shear is activated in The content of this sheet is our copyright property. Confidential BMM Ispat Ltd.7.2.50-D /DOK001 Rev: Page: 00 89/115 File: C.50-DDOK_001_Tech_Block_Help_Rev0.1 COLTechnological Functions According to Charts: Charts similar to CTR charts (description refer to CTR program structure guidelines COM HMDTEST L2DIAG PDA SYS01 VISU Charts special in COLSLOW CPU: COL_CB_APRON BAR_CHT COL_GEN_DATSUP MEAS1A COL_CB_MARKM COL_CB_CO_GEN COL_CB_RTAL COL_CB_RTINLxx COL_SHE_SHEDIV BAR_CT DYCVIG COL_GEN_GALARM COL_GEN_GCY36 COL_GEN_BARSIM COL_CB_SHPROL unbefugte bzw.1.LB. 5.91. 5. Bundling Device The bundling device is a stand-alone system delivered by the machine builder.SP70. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted order to perform the head cropping and the cut-to-length (according to the lengths set by the operator) using the wheeled stoppers on beam as a measuring mean. When the bundle is completed the basic automation system gives a command to the bundling device to start bundling.1 COL 5.2. Is bundling completed the bundling device gives a status signal to the basic automation system.LB. SVAI No: C.7 Program Structure 5. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT Upon detection of the arriving layer by a front-end sensor.doc Printed: 2014-04-23 15:21 . The layers obtained after the cut are separated using the different sections of the roller table which conveys them to the bundling area.

SP70. ONE DIRECTION ONLY) ACT_POS : Brief Description : The block is for evaluation of an actual position value to create cams.50-D /DOK001 Rev: Page: 00 90/115 File: C. Setpoint (SDV) / Refrence vaue(REF) / Drive Interface (DRV_SIN) logic for tilting aprons. Depending on the type selection TAPTYPE different time calculations and reactions are available.50-DDOK_001_Tech_Block_Help_Rev0.g. Logic for tilting Aprons auxilaryes operation & run enable conditions.doc Printed: 2014-04-23 15:21 .91. Up to now only one type possible =type 0) Type 0: Tilting apron (e. position windows etc. It can be used for circle and for linear positions. Visualisation / termination / Shedule data for Tilting Aprons. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. pulses. This chart has two important blocks: CBARPCAL ACT_POS CBARPCAL : The block contains the complete timing calculation and monitoring for the moving cycle of the drive.91.LB. = UP unbefugte bzw.7. (For future. Confidential BMM Ispat Ltd. SLOW DOWN (OR STOP) DURING LIFTING POSSIBLE MAGNETIC BRAKING POSSIBLE MOVING WITH MOTOR DRIVE (EXCENDER. All time calculations depending on the selected moving mode are included and the times are present at the output values. Mode of operation : The block is called in a cyclic scan cycle.LB. = HOME POS. Die LIFTING TIME IS VARIABLE (VELOCITY COMPENSATION) Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Position evaluation mode :The mode of position evaluation is switched with the signal POSMOD. ThIs chart contains the following functions Connections / Termination / Preset Data / for Tilting Aprons. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted According to Functions: 5.1. and shall be prosecuted.2. Mode of Operation : The block is called cyclic in a scan cycle. If POSMOD = ‘0’ the block is for circular position mode SVAI No: C. Enable of block functions : With the input signal ENPOS the internal functions are enabled. Shijiazhuang/China) TAIL BRAKING / LAYING POINT LOGIC NO ROLLERS BETWEEN THE TYPE SEGMENTS (IMMEDIATELY BRAKING AFTER MOVING TO DOWN POSITION) START POS.SP70.2 Break Slide Switching (APRONS) The program for the Break Slide control is written in the COL_CB_APRON & COL_CB_APRON_DRV chart.

distances etc.SP70. A collection of up to 28 pockets makes up a layer that will be transferred from the chain transfer to the cooling bed run out table. and shall be prosecuted. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted The scaling of the possible position range is done with the values SCALPOSL and SCALPOSU. distances etc. Die Startup-functions : During system start the block is called for one cycle. The distances etc. When the input signal is high (=’1’) the block is for linear mode (e. The value for position 0 ("start position") is equal with the lower position range limit SCALPOSL. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT (e. This chart has two important blocks: CBDATD1 CBDATPA1 CBDATAD1 : Brief Description : The block is a central data handler. which are 50.2.LB.7.1. Range monitoring: For both modes (circular/linear) the range of the actual position is monitored. Startup-functions : During system start the block is called for one cycle. Mode of operation : The block is active all the time and called in a slow cycle scan time. making layers ready to be transported to the cold shear run in roller table 5.g.1. The chains have pockets. The distances etc. Confidential BMM Ispat Ltd.7.50-D /DOK001 Rev: Page: 00 91/115 File: C.8 mm long during the length of the chain. Mode of operation : The block is active all the time and called in a slow cycle scan time.5 MEAS1A The program for the Mesurment System is written in the MEAS1A chart. in the COOL area are setted at this block and distributed from the output signals to all other blocks which are using this values..doc Printed: 2014-04-23 15:21 .50-DDOK_001_Tech_Block_Help_Rev0. All dimensions.2.SP70. The chain transfer receives bars. Separate bars in pre selected numbers on the pockets in the chain. This chart has two important blocks: MSIR SVAI No: C. Introduction The Chain transfer system is located on the discharge side of the cooling bed.3 BAR_CHT(Sequence for Chain Transfer) The program for the Chain Sequnse control is written in the BAR_CHT chart. If the actual position value from the drive / encoder is out of the setted range (SCALPOSL <-> SCALPOSU) this output is setted to high.).91. 5.91. The transfer chain system is used to Accept bars that are being dropped from the carryover rake. in the COOL area are setted at this block and distributed from the output signals to all other blocks which are using this values. Sort the bars in layers of 2 to 28 pockets of which 28 are used for smallest sizes. 5.LB. have to be setted only once a time in the program. have to be setted only once a time in the program.2.7. Unterlage ist nicht gestattet und wird gerichtlich verfolgt. CBDATPA1 : Brief Description : The block is a central data handler. unbefugte bzw. –2m to 3m).. 0°-360°-0°-360°.1. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. The content of this sheet is our copyright property.4 COL_GEN_DATSUP The program for the Data setup control is written in the DATSUP chart. one at each rake cycle from the cooling bed rake and collects bars in pockets located on the chains. All dimensions.g.

The output FM_ILBUF is setted if ((ILVAL1+ILVAL2+ILVAL3)/3) = 0. The output FM_VMES is setted if (VMES<VEXIT*CVMIN) or (VMES>VEXIT*CVMAX). SVAI No: C. Startup-functions : During system start or after schedule change and new bar behind last stand NSCHBARP measuring buffer ILVAL1 – ILVAL3 is deleted. The start signal for head measuring (1st tracepoint) is connected to STAMS1H and the stop signal to STOMS1H. The output FM_ILMES is setted if (ILMES<ILRD*CIMIN) or (ILMES> ILRD*CIMAX). Then ILRD is used for the correction. Enable of block functions : The general enable signal for head measuring is the input signal ENMS1AH and for the tail measuring ENMS1AH. Then the CFAC is setted with VCORE. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted MSIR : Brief Description : The block calculates the measuring velocity and the difference between the reference exit velocity.SP70. Measuring modes : The measured and actual valid value is available at the output value VEXITCH (bar head measuring) and at the value VEXITCT (bar tail measuring). factor is the length of passed material trough the exit stand per one impulse of the encoder of the exit stand.91. Normally the fastest one.VEXITCH1) is enabled. 2 unbefugte bzw.LB. The output FM_VEXIT is setted if VEXIT<VMIN or VEXIT>VMAX. Mode of operation : The block is called cyclic in a fast scan cycle.SP70. Mode of operation : The block is called in a cyclic controlled scan area. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Depending on the input signal ENAV1AH and ENAV1AT the values VEXITCH and VEXITCT are with or without averaging. Then the value ILFAC is presetted with ILRD. Then the value VACT=VEXIT*VCOR. CBMEAS1 : Brief Description : The block is for measuring the bar velocity at the head and at the tail of a billet between two fixed tracepoints (e. Then the CFAC is setted with VCORE and the ILFAC is setted with ILRD. Entry data check : After ENCALC is activated the entry datas are checked before the new calculation wiil start.g. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.91. The output FM_ENTRY is setted if VEXIT<=0 or NEXIT<=0 or IMPEXIT<=0 or LGMES<=0 or VCOR<=0 or VCORE<=0 or TCOUN<=0 or ICOUN<=0.50-D /DOK001 Rev: Page: 00 92/115 File: C. Confidential BMM Ispat Ltd. Also the process signals ENIR and EXITON are needed to enable the functions. If the difference between the measured values and between the calculated values is too much (out of range). India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT CBMEAS1 The content of this sheet is our copyright property. Also the correction factor for the measured velocity CFAC is presetted with the value VCORE. If ENAV1AH / ENAV1AT is active then the averaging with the last 3 measured values (VEXITCH1 . Enable of block functions : The functions are enabled after setting of the input signal ENCALC for one cycle (cycle impulse !) and no error during entry data check (FM_ENTRY = ‘0’).doc Printed: 2014-04-23 15:21 . As long as the measuring is active (passing time between the two tracepoints) the output signal ACHEAD1A for head and the signal ACHEAD1A for the tail is active.50-DDOK_001_Tech_Block_Help_Rev0. sensors). This and shall be prosecuted.LB. Only when the input ENCALC is high for one cycle (external cycle impulse !) the calculations are done. the reference values will be used and a message will be generated. The trigger signal for this calculations is the signal RDILMS1A (" IMP+ READY IL-MEASURING LINE 1A") after the end of the measuring calculation logic. Also the impulse-valuation-factor of the exit stand will be calculated.

50-D /DOK001 Rev: Page: 00 93/115 File: C. total rake cams and the number of cams per rake cycle the incoming bars from the braking system are stored on each cam of the rake. Also the number of cams per cycle XNOTPCY. unbefugte bzw.LB.doc Printed: 2014-04-23 15:21 . and shall be prosecuted.6 COL_CB_MRAKM The program for the Moving Rack System Master is written in the MARKMA chart.SP70. The total number of cams XRACKLE must be be presetted. The total numbers of bars which are present on the rake are calculated and available at the output value BARTOTAL. For clearing the complete buffer the input CLEAR is used. 5.SP70. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The start signal for tail measuring (1st tracepoint) is connected to STAMS1T and the stop signal to The content of this sheet is our copyright property. Confidential BMM Ispat Ltd.50-DDOK_001_Tech_Block_Help_Rev0. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted STOMS1T.LB. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.2. Reset of block functions : The internal and the output datas are resetted after activating the input signal RESET or during schedule change (NSCHDTP). This chart has two important blocks: CBMRBAR ACTPOS1 CBMRBAR : Brief Description : The block is for tracking the bars on the cooling bed rake and for the take over position into the bar handling area behind the cooling bed. Also when the complete rake is empty the output EMPTYCBR is setted.91. With each rake cycle XRAKECY the entered bars on the notches are moved. Also the passing time for head (TMEASH) and tail (TMEAST) measuring is available. SVAI No: C.7. Mode of operation : The block is called cyclic in a scan cycle.1.91. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. For the bar handling area the numbers of bars in hand over position TAKEOVER are calulated. Depending of the number of entry positions.

If the front end of the bar does not reach the sensor while in the first groove of the roller.1.g. Range monitoring : For both modes (circular/linear) the range of the actual position is monitoreIf the actual position value from the drive / encoder is out of the setted range (SCALPOSL <-> SCALPOSU) this output is setted to high. The notches are on 110 mm centers. the bar will continue moving when it is deposited in the next groove of the roller. The carryover rake transfers the lengths of bar from notch to notch of the cooling bed stationary racks. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted Brief Description : The block is for evaluation of an actual position value to create cams.7. The value for position 0 ("start position") is equal with the lower position range limit SCALPOSL.2. Description The purpose of the cooling bed aligning rollers is to bring the front end of the lengths of bar into alignment prior to discharge from the last stationary notch of the cooling bed onto the layer transfer device. If POSMOD = ‘0’ the block is for circular position mode (e. At the last five notches at the discharge end of the stationary racks. It can be used for circle and for linear positions. 0°-360°-0°-360°. There are total of 60.SP70.2. The scaling of the possible position range is done with the values SCALPOSL and SCALPOSU. This chart contains the interface for data from mill to CB area also all the operator interface commands transferd to the program form this chart. position windows etc.7.91.50-D /DOK001 Rev: Page: 00 94/115 File: C. Confidential BMM Ispat Ltd. Enable of block functions : With the input signal ENPOS the internal functions are enabled. Position evaluation mode : The mode of position evaluation is switched with the signal POSMOD. Die 5. and shall be prosecuted. The program for the Aligning Roller is written in the COL_CB_RTAL chart Introduction : For this mill and cooling bed arrangement. 5-grooved aligning rollers. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT ACTPOS1 : The content of this sheet is our copyright property.SP70. Visualisation for Operating Mode System. ThIs chart contains the following functions Connections / Termination / Preset Data / for Operating Mode System.50-DDOK_001_Tech_Block_Help_Rev0. When the input signal is high (=’1’) the block is for linear mode (e. Such alignment of front ends saves time and reduces scrap at the cold bar shears. the bar will continue moving when it is deposited in SVAI No: C. When the cooling bed carryover deposits a bar on the aligning rollers. the tail ends positioned on the cooling bed rake become the front ends leaving the cooling bed.).LB. pulses.91.8 COL_CB_RTAL Unterlage ist nicht gestattet und wird gerichtlich verfolgt. the bar moves forward until its front end reaches a bar lifting sensor. –2m to 3m).doc Printed: 2014-04-23 15:21 . unbefugte bzw. Mode of operation : The block is called in a cyclic scan cycle.. Setpoint enable / start up / kernel / management / local pulpit logic for operating mode system. 5.. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. bars are supported in grooves of the aligning rollers.7 COL_CB_CO_GEN The program for the Cooling Bed Operating Mode Selection is written in the COL_CB_CO_GEN chart.g.1.LB.

SP70. The speed of one group of rollers can therefore be increased individually without affecting the speed of the preceding group of rollers. interlocks. Brief Description : The block contains all auxilliary functions and the logic for startup the drive generally.LB.2.91.7. For details about interlock logic etc. following important blocks. Also the general enable signal (interupt-logic with hardware-wire) ENCYCUT is generated and the presetting of internal FM-parameters are done during system start.91.7. please have a look in the block directly. stop logic. media signals. Lift apron type brake slides are used to control the rod slow down and stopping position of the bar on cooling bed. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. A bar being advanced by the carryover will occupy in sequence The content of this sheet is our copyright property.2. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT the next groove of the roller.5 m at the receiving end of the roller table is comprised of two (2) pivoting segments located at mill pass line level and one (1) fixed table segment located at a lower level.doc Printed: 2014-04-23 15:21 . SVAI No: C. chart & the Dyn.1.9 COL_CB_RTINlxx The program for the Cooling Bed Run in Roller Table is written in the COL_CB_RTINLxx chart contains the and shall be prosecuted. 5. The pivoting table segments are connected and supported by a common linkage arrangement which allows each segment to be positioned simultaneously to either convey full length bars to the cooling bed or to direct short tail cuts to the lower level fixed table segment. Positioning of table segments is accomplished by air cylinder activation through the common linkage arrangement. Introduction The cooling approach table extends from dividing shear to the beginning of the cooling bed extension.SP70.LB.50-DDOK_001_Tech_Block_Help_Rev0. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted every notch (totally 5) of an aligning roller.1. Confidential BMM Ispat Ltd. The cooling bed run-in table extend from the beginning of cooling bed extension to the end of the cooling bed.10 COL_SHE_SHEDIV The program for the Devide Shear is written in the COL_SHE_SHEDIV unbefugte bzw. test functions etc. Mode of operation : The block is called cyclic in a scan cycle. This gap is extremely important to accomplish the kickoff operation to deposit only one bar per notch on the cooling bed. Approximately 6. Mode of operation :Note: Internal call of the data block for the FM450- control ! The block is called cyclic in a scan time cycle.50-D /DOK001 Rev: Page: 00 95/115 File: C. there will be a definite location where therollers must increase in speed to insure that a gap is created between the tail end of the preceding bar and the front end of the following bar. The so called split in this section of cooling bed runout table rollers is accomplished by arrangement of the number of roller drives controlled by each frequency inverter.cut strategy for the shear is written in COL_SHE_SHEDIV chart basic function of chart is that to connect signals to the HMI system with the inter unit change thease both chart related to shear operation contains the following important blocks. Beyond the dividing shear in the runout tables. CBSHFM FM4501C1 VILBMAN CBSHFM : Brief Description :The block is handling the cutting length correction CUTLGC and the impulse calculation CUTLGCIL for the counter of the FM450. 5.

Mode of operation Note : The block is normally called cyclic in a slow scan cycle. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT Startup-functions : During system start the data block for the used hardware-counter module FM450 is The content of this sheet is our copyright property.50-D /DOK001 Rev: Page: 00 96/115 File: C. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Also the reference impulse value for the counter CUTLGCIL is presetted with the dummy value CUTLGPIL. the output signal ENCYCUT is active.50-DDOK_001_Tech_Block_Help_Rev0. For detailed Information refer the Manual of the counter module FM450- 1AP00-0AB0.SP70. Cut length correction 1st cut : The calculation of the corrected impulse value of the cutting length for the and shall be prosecuted. For a better understanding refer also the manual of the FM450- 1AP00-0AB0.doc Printed: 2014-04-23 15:21 . Mode of operation : The block supplies the interface of block CNT_CTRL that controls the functions of the module FM450-1. Note: For the LHP only a part of this block is used. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.LB. Internally are called the function blocks listed under "Remarks". Confidential BMM Ispat Ltd. Then the output signal FM_CUTS is setted. unbefugte bzw. All other functions will be blocked. This values are entered into the data block for the counter FM450. VICBSHA : The block is for connecting signals to the HMI-system with internal unit-change (connector SI_US) if necessary and selected.91. Safety limitation of cutting length : In case that the calculated length or the available cut length CUTLG is not valid (too short) the safety cut length for limitation CUTLGS is used. This check is done only during system startup. FM450CYC : Brief Description : The block is for handling and diagnostic of the counter module FM450-1AP00-0AB0 from input channel 1 of the first used counter module in the frame. SVAI No: C. then the output signal FM_PARA is setted. In addition the block is able to read out diagnosis data from counter module FM450-1 by internally call of block DIAG_INF. Cut length correction 2nd cut and others : The calculation of the corrected impulse value of the cutting length for the second and following cuts is done with the cycle impulse input signal ENCUTN. General enable of cutting control : All conditions for cut enable are collected at the signals ENCYxCUT. Startup-functions : During system start the factors for unit change SI-US are changed if the input value SI_US is active (‘1’). With this output the interupt logic in OB40 is enabled (hardware-bridge to IR-input). Entry data check : If the input value CHANNEL is not 1 or 2.91. If all conditions are TRUE. The block is written in FBD.SP70. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted setted with the module address ADDRESS and the channel number of the module CHANNEL.LB. For diagnosis the block RDSYSST is required (if diagnosis shall be triggered by XINDIAG = 1). The block covers display and data handling of the cooling bed shear. first cut is done with the cycle impulse input signal ENCUT1.

bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.50-D /DOK001 Rev: Page: 00 97/115 File: C. Mode of operation : The block is called cyclic in a scan time cycle.= 0 If one of the conditions is high.= 0 or TEMPCO %lt. During startup and other parts of logic the datas for the length buffers are checked. Die Entry data check: Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Confidential BMM Ispat Ltd.LBMAN_PLACE1 <= 0 or DBCBSHCUT.LB. In the data block for cutting DBCBSHCU following internal data areas (= length buffers) are in use: LBMAN: LENGTH BUFFER MANUAL LENGTH LBSHE: LENGTH BUFFER SHEAR CUT ACTUAL For the cutting logic of the cooling bed shear the values in the LBSHE only are used. the output signal FM_LBMAN is setted. the output signal FM_LBSHE is setted.LBMAN_PLACEL <= 0 or MCUTLGS %lt. Length buffer manual length: DBCBSHCUT. and shall be prosecuted.LBSHE_PLACE1 <= 0 or DBCBSHCUT. The output signals MCUTNxI are resetted if the cutting mode is in auto CUTMOD=’1’ or the input ENMCUTP=’1’ (presetting).91. HMI) NUMBER OF MANUAL CUT LENGTHS SVAI No: C. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. if the manual cut mode is selected (CUTMOD = ‘0’).LBSHE_PLACEL <= 0 If one of the conditions is high. Enable of block functions: Reactions to ENLBMAN: IMP+ (ONE CYCLE) ENTRY OF SETTED (E.SP70.LB. Length buffer shear cut actual: DBCBSHCUT. Then with each cut CUTPOSP=’1’ the counter is moving like the settings for the five different number of cuts MCUTNxR.G. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted CBSHCUT: Brief Description : The block is handling the manual cutting lengths logic and the actual cut counter logic within the data block DBCBSHCU.50-DDOK_001_Tech_Block_Help_Rev0. Cut counter logic: The cut counter logic for manual cuts is in use.SP70.doc Printed: 2014-04-23 15:21 .91. Reactions to ENLBSHEP: IMP+ (ONE CYCLE) DATA CHECK OF POINTER CUTTING LENGTH PRESETTING CUTTING POINTER FOR NEXT BILLET (FIRST PLACE) Startup-functions: During startup of the PLC following steps are done: DATA CHECK OF POINTERS FOR LBMAN/LBSHE LBMAN (length buffer manual): PRESETTING DURING STARTUP WITH SAFETY CUT LENGTH (COMPLETE BUFFER) LBSHE (length buffer shear actual): PRESETTING DURING STARTUP WITH SAFETY CUT LENGTH (COMPLETE BUFFER) unbefugte bzw.

9 (MCUTL3R * TEMPCO) + LGCCROP LBMAN_LG07. A single solenoid valve is used to increase the lift speed. unbefugte bzw. which are moving SVAI No: C.11 BAR_CT The program for Tray Transfer & Sequnse for CB is written in the BAR_CT chart.SP70. Its only just to preset the MAN cut length buffer and copy it to the active SHE cut buffer.50-DDOK_001_Tech_Block_Help_Rev0. 5. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT ONLY THE TOTAL NUMBER OF LENGTHS WILL BE SETTED (REST AS IT WAS BEFORE !) The content of this sheet is our copyright property.6 (MCUTL1R * TEMPCO) + LGCCROP LBMAN_LG03 72. COPY FROM LBMAN INTO LBSHE COMPLETE Reactions to ENCUTP: IMP+ ENABLE: PRESET MANUAL CUT COUNTERS PRESETTING MANUAL CUT COUNTERS Principal working of the block: With a setting like this: MCUTL1R = 70m MCUTL1N = 3 MCUTL2R = 75m MCUTL3N = 1 MCUTL3R = 80m MCUTL3N = 2 MCUTL4R = 85m MCUTL4N = 0 MCUTL5R = 0m MCUTL5N = 0 Number of cuts scheduled = 6 The cut buffer would look like this like this: LBMAN_LG01 72. A tray lift hydraulic double solenoid valve controls 7 cylinders which in unison lift and lower the tray transfer equipment as required.SP70. The transfer stroke is 1940 mm from the collection (ambush) position to cooling bed run out table drop position.LB.9 (MCUTL3R * TEMPCO) + LGCCROP LBMAN_LG06 82..2. Tray transfer system operation 7 AC motors connected to one VVVF drive are connected to the driving chain. Confidential BMM Ispat Ltd.91. Description : The tray transfer system is using 7 ac motors driven by one VVVF drive.7. The last three (3) trays. Introduction The tray transfer system is used to lift the finished layer up from the transfer chain and traverse it to the cooling bed run out roller. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.110 99. It then lowers the layer onto the cooling bed run out table. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.6 (MCUTL1R * TEMPCO) + LGCCROP LBMAN_LG04 77. The shifting of the cut buffer after each cut will not be done in this block. will have a separate drive and electromagnetically energized for an easier bar nose control and easy bar nose feed through straightening device when processing angles.0 savety cut length MCUTLGS All not used cut buffer will be preset with the savety cut length. The motors are used to transfer the carry between the chain transfer and cooling bed run out roller table.1. towards the straightening machine. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted PRESETTING DURING STARTUP WITH SAFETY CUT LENGTH (COMPLETE BUFFER) FAULT MESSAGE IF ONE OF THE ENTRY DATA IS INVALID Reactions to ENMANSHE: IMP+ (ONE CYCLE) DATA CHECK OF POINTERS FOR LBMAN/LBSHE and shall be prosecuted.LB.50-D /DOK001 Rev: Page: 00 98/115 File: C.doc Printed: 2014-04-23 15:21 .6 (MCUTL1R * TEMPCO) + LGCCROP LBMAN_LG02 72.91.75 (MCUTL2R * TEMPCO) + LGCCROP LBMAN_LG05 82.

Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. This chart contain following techongological block VISU CB DYN. PART unbefugte bzw.SP70.91.50-D /DOK001 Rev: Page: 00 99/115 File: C.LB.12 COL_SHE_DYCVIG – This chart contain visulazation block for dynamic cut strategy generais. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted mechanically tied together on the secondary side of the gearboxes and together move totally 14 Trays. CUT STR.7. When the bars are dropped on the roller table the tray transfer moves to pre lift position under the chain transfer system and it getting ready to lift another layer as soon as it is finished. 5.doc Printed: 2014-04-23 15:21 .1.SP70. The last three trays are Magnetic trays. Confidential BMM Ispat Ltd. The motors are moving in synchronization based on the voltage and frequency from the VVVF drive. the centerline of the layer must be positioned at the centerline of and shall be prosecuted.2. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. the Cold shear blades. The motors are The content of this sheet is our copyright property.50-DDOK_001_Tech_Block_Help_Rev0. The tray transfer lifts the bars from the chain transfer when a layer has been finished according to the schedule on table 1. this achieved by the TRAY LIFT SPD ADJ single solenoid valve. Mode of operation Note: Direct data access to the parametrized data block ! SVAI No: C. Each tray has four blades 1600 mm apart. magnets are energized when the tray is receiving the layer form the chain and de-energized when depositing the layer into the cooling bed run out tables Tray transfer lift system The double solenoid TRAY LIFT valve is controlling the lifting and lowering operation of the tray.LB. In lifting operation the speed must be set high to be able to lift the tray in between two rake cycles. which are located 6400 mm apart. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT the tray towards the cooling bed run out roller table or back to the chain transfer system. The last 3 sections can be lifted separately or together with the main section of the Tray. energizing the Spd Adj valveincreases the speed.91. Brief Description The block is for connecting signals to the HMI-system with internal unit-change (connector SI_US) if necessary. When the bar are lifted the transfer moves the bars to the cooling bed run out table and positions them on the same slots as the pockets on the tray transfer devices.

per drive object (inputs and outputs). CUT OPTIMISATION VISU – The blocks link all data to be displayed. Confidential BMM Ispat Ltd.91. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. to the HMI system (i. . SVAI No: C.e. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.50-D /DOK001 Rev: Page: 00 100/115 File: C. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The block is normally called cyclic in a slow scan cycle.doc Printed: 2014-04-23 15:21 . The unauthorized use of this documentation or use contrary to its intended purpose is not permitted Startup-functions: During system start the factors for unit change SI-US are changed if the input value SI_US active (‘1’). The content of this sheet is our copyright property. WinCC). unbefugte bzw.SP70. A differentiation is made between ONLINE data and parameters and shall be prosecuted.LB.91.50-DDOK_001_Tech_Block_Help_Rev0.SP70.LB.

50-DDOK_001_Tech_Block_Help_Rev0. Confidential BMM Ispat Ltd.91.doc Printed: 2014-04-23 15:21 . Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. unbefugte bzw.SP70.91. SVAI No: C.SP70. For details about interlock logic etc.50-D /DOK001 Rev: Page: 00 101/115 File: C. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT CUT OPTIMIZATION CALCULATION The content of this sheet is our copyright property. please have a look in the block directly and shall be prosecuted. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted This block contain logic for cut optimization .LB.LB.

1.SP70.1. CBGEN1CY CBHOMPOS REFREL GAPMONI SVAI No: C. Genral logic for operation & run enable conditions 60s / 300s faults. Confidential BMM Ispat Ltd. Genral functions for cyclic . Genral functions for devide shear cut logic Selection / Evaluation of Head / Normal / Tail cut signals Genral functions blocks 1 / 2 / 3 : Nostop / Fack / Exiton / New Bar etc. Thereby the block evaluates single bits as well as the complete byte and indicates a status change (see I/O description). Selection / Evaluation of Head / Normal / Tail cut signals Chart contains the following important blocks.91.doc Printed: 2014-04-23 15:21 .2. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted ThIs chart contains the following functions Genral functions for Alarm – Intrupts Incoupling & pulse generation fo intrupt signals and shall be prosecuted.intrupts Incoupling & pulse generation fo intrupt signals unbefugte bzw.7. Genral functions for divide shear cut logic.7.LB. BYTE2 Brief Description : The block evaluates the status of a byte for positive and negative edges.14 COL_GEN_GCY36 ThIs chart contains the following functions Visuallization / Termination / Shedule Data / Csm for genral functions.50-DDOK_001_Tech_Block_Help_Rev0.50-D /DOK001 Rev: Page: 00 102/115 File: C.LB. 5. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.SP70. Chart contains the following important blocks. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.2.13 COL_GEN_GALARM The content of this sheet is our copyright property.91. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT 5.

Brief Description : The block is handling the startup-signals. REFREL : SVAI No: C. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt. CBHOMEPOS : This block gives output for the genral reset for all cooling bed drives according to the input conditions of mill empty etc. tracking reset logic and the general reset signal.91. for resetting to a start-up status (normally ‘0’). flipflop etc.SP70.50-D /DOK001 Rev: Page: 00 103/115 File: C.doc Printed: 2014-04-23 15:21 . This block read senser status in mill area & give output as in which area material is present also a permission to new data transfer and new bar.91. home position. valvea etc. Several signals / cycle impulses are generated.LB. time critical signals which are used in the complete cooling bed area. For detail logic please look into the block. This function is only allowed to set when the area is empty ! With the output signal impulse GOHOME all drives. For detail logic please look into the block. The RESET is for all necessary blocks. unbefugte bzw. Mode of operation : The block is called in a slow cycle scan time.LB. are moving to theit home position. Confidential BMM Ispat Ltd. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.SP70. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted CBMATTYP CBGEN1CY : Brief Description : The block is the part 1 for generating of general none and shall be prosecuted.50-DDOK_001_Tech_Block_Help_Rev0. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT CBIMPIN The content of this sheet is our copyright property.

Confidential BMM Ispat Ltd. Also the output signals.91. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.g. CBMATTYP : SVAI No: C. The individual release signals can be simulated with the SRELDR01 – SRELDR20 (e.LB. Startup-functions : During system start the internal values are resetted. RELDR06 or SRELDR06). switching and incoupled for monitoring.91.50-D /DOK001 Rev: Page: 00 104/115 File: C. Feedback monitoring : For the switching of the impulses relais with two contactors have to be used. Entry data check : For correct function the entry datas are being checked. Also the signal RELALL can be jumpered with the input signal SIMRELON without any notice of the other input signals (RELDRxx or SRELDRxx). GAPMONI : This gap moniter block is use to moniter billet gap & also give commands to exicutr gap chopping for shears as the same function block is use in CTR so for more details please refre CTR description. Mode of operation : The block is called cyclic in a slow scan cycle. controling and monitoring the actual needed impulses depending of the exit stand number XEXITNO. CBIMPIN : Brief Description : The block is selecting. The summary signal RELALL is active when all release signals RELDR01 – and shall be prosecuted. If SCHEDOK is not present or XEXITNO<1 or XEXITNO>20 or NOCYC<20 then the output signal FM_ENTRY is setted and the internal values as well as the control output commands STxxCOM are resetted.doc Printed: 2014-04-23 15:21 . The unauthorized use of this documentation or use contrary to its intended purpose is not permitted prevent billet conditions through the o/p RECALL. If the feedback signal STxxFB is not present after the time (NOCYC * CYCLE TIME) the output signal FM_FBER is activated.LB. the second contact is for the feedback of the unbefugte bzw.50-DDOK_001_Tech_Block_Help_Rev0. Brief Description : The block is for collecting the individual released signals of the drives and generating the signal that all drives reference value released RELALL.SP70.SP70. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT This block use to indicate the ready status of drive also interlock for the The content of this sheet is our copyright property. RELDR20 are active. Mode of operation : The block is called cyclic in a slow scan cycle.

5. Description : This chart contains the start stop of the pinch roll drive as the normal drive only the speciall part is the High & Low Pressur pinching The logic showing pinch roll high pressur pinchinging switching as its depend on the tracking sequnse 5.7.91. unbefugte bzw. Unterlage ist nicht gestattet und wird gerichtlich verfolgt.1. DATCTR The data from and to the CTR CPU is passed using TERM (Terminal) blocks via the chart DATCTR. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted whos correction is going to depend on material type such as Flat . Brief Description : The block is evaluating the material type ID and selecting the right output signal which material is used. For further details function see HMDTEST and Sequence block in CTR function.50-D /DOK001 Rev: Page: 00 105/115 File: C.SP70.7.2. Mode of operation : The block is called in a slow cycle scan time. refer to the CTR CPU documentation. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.1.BAR SIMULATION LOGIC AND GHOSTROLLING LINE C This chart contain HMD TEST . Bar Simulation & Bar Tracking functions.doc Printed: 2014-04-23 15:21 .15 Enter-CPU Data Exchange The send-receive blocks for communication with CTR and MIL CPU are placed in the COM chart. For detailed description of the send-receive blocks. Hex etc.2. ThIs chart contains the following functions Termination / Connection / Preset data for Pinch Roll. DATMIL The data from and to the MIL CPU is passed using TERM (Terminal) blocks via the chart DATMIL. Logic for Pinch Roll auxiliary operation .2.2.2. Rebar .LB. 5. Acknowledgement : The output signal is resetted if the input value of the material type XMATTYPE is valid. start up & run conditions. Selection of types : Depending on the material ID XMATTYPE following possible materials are selectable: XMATTYPE = 1: Round plain XMATTYPE = 2: Round rebar XMATTYPE = 3: Flat XMATTYPE = 4: Hexagon XMATTYPE = 5: Square XMATTYPE = 6: Angle This selectiois done once a time after schedule change NSCHDTP.8 MIL / MED According to Charts: ALLSTD ALLSTD2 RTI (xx) RTE (xx) PR (xx) WRT (xx) WEIGH_DEVICE DESCALER STAND AUXILIARY FUNCTIONS ENTGEN GENRM GENIM GENPM SVAI No: C.50-DDOK_001_Tech_Block_Help_Rev0.2.5.SP70. and shall be prosecuted.1. the output signal FM_TYPE is setted. 5. Check of entry datas : If the input value of XMATTYPE is out of range (<1).91.16 COL_GEN_BARSIM .2.1 5. Confidential BMM Ispat Ltd.LB.7. Die Visuallization / Termination / Shedule Data for Pinch Roll.17 COL_CB_SHPROL The program for Pinch Roll is written in this Chart. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT This block use to feed material I/P type to the tilting aprons as the I/P is read from DB & feed to the system The content of this sheet is our copyright property.

All blocks are pre interconnected with each other and the visualisation blocks. all necessary data is made available for restoring to the modification buffer. Mode of operation The rolling schedules and customer data transferred from level 2 can be modified by the operator in the modification buffer and transferred to the operation via the command ‘New Pass Schedule to the Operation’ NSC.SP70.91.. Conversion from imperial units (i. VISU Brief Description The blocks link all data to be displayed. SVAI No: C.8.2.91. Format conversions (i. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.e. from REAL to S5 TIME) are implemented and static dialog signals deleted from the HMI when necessary. New data is copied to the ONLINE data by the signal "NEW SCHEDULE" (NSC) at a pass schedule change. mph. normally on all three blocks doesn’t need to be done anything.50-D /DOK001 Rev: Page: 00 106/115 File: C. per drive object (inputs and outputs). km/h) is exclusively implemented within the HMI. In addition. inch. feet. . A differentiation is made between ONLINE data and parameters (only for maintenance purposes).LB. to the HMI system (i. cm. cascade. WinCC). The startup and run conditions are externally generated by corresponding interconnections. They are placed in each Roller Table & Pinch Roll chart on page C.e. quickstop handling) and communicate to the drives MDV (drive communication). The enable signals are reset when quick stop occurs and quickstop remains active at least until the drive is stopped. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. For engineering.SP70. Confidential BMM Ispat Ltd.e.e.50-DDOK_001_Tech_Block_Help_Rev0.The design also accommodates that the current operational data (as optimized values) can be returned directly to level 2 via the command ‘Return Optimized Data’ OPT or intermediately saved in the modification buffer via the command ‘Restore Saved Data into the Modification Buffer’ SAV.doc Printed: 2014-04-23 15:21 . and shall be prosecuted. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted There are mainly three blocks interconnected to switch modes SDV (setpoint enable devices)handle the speed setting REF (setpoint selection. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT 5.LB. unbefugte bzw. m.1 Drives switching and speed control The content of this sheet is our copyright property..) to SI units (i.

Partition B contains the inputs to respective charts. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted The function of the setpoint generation is to pass a valid speed setpoint in different operating modes to the drives. the gear ratio and the effective diameter as well as consideration of the leading/lagging factors. Auxiliary drives can be. individually jogged and manually run. C11-14 for direction dependent interlocks. The setpoint generation organizes a dynamic switching possibility to the leading stand in each case and the appropriate factor. If the drive is not speed-wise assigned to a master the setpoints are located in the operating buffer of the pass schedule. V_TRAV In these charts all the auxiliary operations of stands are taking place. depending on the bar travel.SP70. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT REF_AUX_DR The content of this sheet is our copyright property. Unused inputs should then be configured as hidden in the CFC. All the related interlocking takes place in partition C where all the interlocks are taken care as per the ECS. They are indirectly attached to the cascade controller and the technological controls via the setpoint of their respective speed master. The acknowledgement of the diagnostics initial value detection is implemented at the output RKR_YQT. The specification of the rotational speed setpoints for auxiliary drives. Configuring Remarks: The block automatically determines its priority class for the time response. If the valve Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Confidential BMM Ispat Ltd. Method of Operation: The block operates internally with the blocks MYR2 Valve Control. Switching between 4 speed masters is possible.91. V_PIN. Diagnostics Block: The block can be configured with a diagnostics block. If the valve has only one direction.LB.LB. Therefore the inputs MKR_CO2 can be used for the general interlocks and the inputs RKR_C01. then the "Fast" inputs and outputs are left unconnected. The limit switches are also left unconnected. takes place via calculation from the material speed supplied by the and shall be prosecuted. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.doc Printed: 2014-04-23 15:21 . Stand Auxiliary Functions H_LOCK. (Example: Head/foot leading with pinch rolls). Die The block operates valves for two speeds and two directions. H_PIN. has only one speed. then the "Direction 2" inputs are left unconnected. respective main drive. as main drives.SP70. RKR2 Reversing Contactor Control and the system message block ALARM_8P (SFB35) or MSGF for TDC. whose speed they follow with a leading factor. which must be adjusted to stand speed. C02.50-D /DOK001 Rev: Page: 00 107/115 File: C. The block has a display interface.91. Chart D is having actual outputs. The operating modes RKR_QM1-4 can also be made known to the diagnostics block. FB_YR2 block is used for valve control operation. Brief Description: unbefugte bzw. SVAI No: C.50-DDOK_001_Tech_Block_Help_Rev0. V_LOCK. Auxiliary drives are speed-wise assigned to a master (usually a main drive).

2. PR ST 5H COOL. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. Both the operation are manual. Solenoid valves are used for operation. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5. EJECTx Roller table auxiliary function includes discard operation of billets & Roller table cover opening & closing. PR_01VAL. Pinch roll auxiliary functions include Pinch roll cooling & Pinch roll open.SP70. SVAI No: C.8. and PR_02VAL: unbefugte bzw.91.LB.Pinch roll cooling starts when Pinch roll speed is above certain speed. close operation. 5.doc Printed: 2014-04-23 15:21 . Pinch roll open.LB. Confidential BMM Ispat Ltd. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.3 Pinch Roll Auxiliary Functions BPR COOL.91.8. Since this is solenoid operation and shall be prosecuted. FB_YR2 block is used for the control of these operations.50-D /DOK001 Rev: Page: 00 108/115 File: C. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.2 Roller Table Auxiliary Functions RTIx_COV. close operation depends upon material sensed by HMD & material in stand after pinch roll.2. FB_YR2 is used to control these operations.SP70.50-DDOK_001_Tech_Block_Help_Rev0.

91. Partition B contains the stand Jogging enable operation & sent to CTR CPU. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted.50-DDOK_001_Tech_Block_Help_Rev0.50-D /DOK001 Rev: Page: 00 109/115 File: C. Ready STD block is used as shown below: SVAI No: C.91.8.LB. unbefugte bzw. Stand lubrication fault or stand fault conditions enables the fault & ultimately stopping the operation of mill.4 Individual Stand Control STDx : All the stand related conditions are used in this chart to send to CTR CPU. enable conditions are generated in this chart.SP70.doc Printed: 2014-04-23 15:21 . India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. If fault_01 occurs then the corresponding Text_01 is displayed on OS.SP70. 5. These messages & ready conditions are displayed on OS. All operation enable & run Unterlage ist nicht gestattet und wird gerichtlich verfolgt.LB. Partition E contains all the messages & Ready conditions for the stand. Die This chart actually enables the stand operation.2. Partition D contains the stand fault conditions. Confidential BMM Ispat Ltd.

Operation taken place from handheld is having higher priority than desk.2. This is done with following block. Chart partition C selects the speed for roller table.91. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. Confidential BMM Ispat Ltd. In the chart COM there are send and receive blocks for every connection included. But a TCP/IP connection would also work without the necessarily of changing the program. GENIM. 5. During engineering check that the ID of the communication blocks is according to the setting in the SVAI No: C. the Connections and the chart COM.50-DDOK_001_Tech_Block_Help_Rev0.8 Communication: unbefugte bzw.8. When Speed of stand is above 10% of set speed then the cooling for the stand is started.50-D /DOK001 Rev: Page: 00 110/115 File: C. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Inputs from operating desks & Hand held for the operation of stands auxiliary are taken in these charts. Also we have handheld operation unit. In our mills we normally use ISO/OSI which means you have to define a Ethernet MAC address. Since we have common inputs from desk for operation the commands for the selected stands are taken. one for actual data). In the connections all partners of this CPU need to be set up. In the Hardware you define for the CP443-1 which kind of Ethernet communication will be used.91. GENRM.5 General Area Conditions: and shall be prosecuted. 5. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5.LB.8. Communication with other CPUs takes place in this chart. Ethernet communication This connection is defined and parameterized in the Hardware.2. If the stands in the particular area are healthy then that area can be operated individually. PMGEN These charts are used to enable the mill operation of individual area.8.6 Reference Selection for Auxiliary Drives: ENTGEN Speed reference selection for roller tables drives are done in this chart.SP70.2. Die COM Unterlage ist nicht gestattet und wird gerichtlich verfolgt. Stand cooling can be done in auto as well as in manual mode.8.SP70. 5. Depending upon the HMD sensing & Billet out request the speed reference is toggled between Furnace roller table speed & Stand speed.2.LB. Description of Send –Receive One connection can consist of several send and receive blocks (like CTR-SHE one for schedule data.7 Stand Cooling: RIMCOOL Stand cooling logic for all the stands are in this chart.doc Printed: 2014-04-23 15:21 .

connection itself is ok.LB.doc Printed: 2014-04-23 15:21 . For switching the inverter the block writes to the drive control word. but it is only allowed to use it once in the project. The block executes the link to HMI reading the commands for switching the inverter and supplying the information of drive status for HMI.SP70. the drive control words and supplies all drive data for the send L2DP telegram. The switching of inverter is supervised by monitoring time CSM_TS. The receive telegram from drive is not evaluated. SIN_INF offers a drive simulation for engineering by switching the input ENG_SIM to simulation mode. Take care for the length setting LE_S of the DB. Die Furthermore the block SIN_INF generates the commands for Unterlage ist nicht gestattet und wird gerichtlich verfolgt.9 Rectifier Control: RECT This chart is used for the controlling on off operation of rectifiers. unbefugte bzw. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT connections (ID may change if connection table is changed) The content of this sheet is our copyright property. L2DP-communication is cut off.50-DDOK_001_Tech_Block_Help_Rev0. Confidential BMM Ispat Ltd. the drive is switched off. Moreover the block evaluates the status L2DP telegram from drive and supplies the corresponding data for the basic automation. In case of command ENG_SIM the inverter decelerate to stop by setting bit ON to 0 (S_PZD1). then set input PULSE/MON_TIME at the communication blocks to 0 on both sides. Mode of operation The Block calls internally a group of blocks from the TMBASE library – blocks which are necessary to link a position controlled shear drive to the CSM and the reference value system.SP70. The block drive interface to infeed module.LB. These two data blocks have to be the same in both CPU.91. Thereby the block evaluates the start.50-D /DOK001 Rev: Page: 00 111/115 File: C. SVAI No: C. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted The R_ID on both CPU of one connection need to be the same. 5.2. but the physical and shall be prosecuted. the drive functions are simulated. In principle the basic function is similar the SIN_MDV.8.91. stop and running conditions for the drive as well as emergency functions and the status telegram from drive. Tipp: if the communication block shows an error. The block executes the interface to a SINAMICS INFEED module. especially after changing the communication DB. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. The functions of central switching and monitoring CSM are carried out by an internal function. The block links the basic automation (S7) to infeed module via PROFIBUS by an internal call of the receive block SFC14 and the send block SFC15 for L2DP telegram. for example DBMILCTR (sending from MIL to CTR) and DBCTRMIL (receiving MIL from CTR). There is always a sending and a receiving DB for one connection.

this high power water spary on hot billet which used to remove scale on billet.LB. 5.2. Confidential BMM Ispat Ltd.10 GENERAL CHARTS The content of this sheet is our copyright property. WEIGH DEVICE These charts contain the auxiliary operation sequences that take place in Mill entry area. exceeding the warning or alarm limit set at input side the output alarm or and shall be prosecuted. are read & processed in this chart which generates the alarm & warning temp. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted ALLSTD.13 DESCALER – To remove scale from Billet Descaler is used.50-D /DOK001 Rev: Page: 00 112/115 File: C.2. ALLSTD2 In these charts desks inputs are taken & passed onto other charts. Motor bearing temp.8. There are total 3 auto sequences. These sequences are for loading of Billet from skid to furnace. WRT Charging sequence takes billet from billet skid roller table onto furnace roller table.91.SP70. warning is generated. With any of the temp. Logic for on/off the descaler is shown SVAI No: C. If the furnace roller table are empty then roller tables start moving in the direction of furnace letting the skid to move inside the furnace.91. The speed synchronization is done depending on the skid position. signals of stands.doc Printed: 2014-04-23 15:21 . Also WLH signals from are taken & passed to other charts.2.8. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT 5.50-DDOK_001_Tech_Block_Help_Rev0.11 Mill Entry Auxiliary Operations: BILLET_LOAD. 5. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum. Billet skid sequence & Billet Loader sequence loads the billet from billet skid to furnace roller table.LB. unbefugte bzw. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.SP70.8.

91.91. India File: C.doc Media Operations: Rev: 00 Siemens VAI Metals Technologies E&A India I MT GmbH&Co Page: Printed: 2014-04-23 15:21 113/115 .LB. unbefugte bzw. contrary to its intended purpose is not permitted and shall be prosecuted. Die The content of this sheet is our copyright property. 5.2.50-D /DOK001 Confidential BMM Ispat Ltd. Der Inhalt dieses Blattes ist unser geistiges Eigentum.14 Merchant Bar Mill SVAI No: C. bestimmungswidrige Verwendung dieser The unauthorized use of this documentation or use Unterlage ist nicht gestattet und wird gerichtlich verfolgt.LB.SP70.50-DDOK_001_Tech_Block_Help_Rev0.8.SP70.

There are some emergency groups defined in E. Contactors K41 to K48 are configured as per E-Stop matrix. Separate Hardwired ESTOP panel is made with contactors for hardawired logic.9 Emergency System : 5. These contactors are used to RESET estop contactor after that area E-STOP MHPB is released. The effect of all these E-Stops are different on different drives depending upon process requirement and as mentioned in Fault and E-Stop matrix. One contact has been taken as a digital input in PLC.Stop Matrix.91.9.SP70. This External Specification describes the emergency stop safety sequence which will be observed in the Mill area as per E-STOP matrix. Contactors K12 to K32 are for individual E-Stop on OS. 5.2. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted 5. The EMERGENCY STOP device must be released "locally". Main purpose of hardware E-Stop panel is : When the E-Stop button is actuated. Confidential BMM Ispat Ltd. These determine which drives to be stopped for that MHPB emergency at specified OS pressed. It has two 'NO' type contact element. This output is kept in series with corresponding logic group contactor (as K41) to make another contactor (as K51) ON. e. If PLC is also detecting all the Emergency healthy in OS.50-DDOK_001_Tech_Block_Help_Rev0. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.2. One contact has been taken as a digital input in PLC. It sends a potential free digital output for each emergency group. Each of them represent a Emeregency logic group. This will be remain latched evenif MHPB is released. So. Contacts of K51 to K58 are used in Sinamics Motor Modules OFF3 (Fast Stop). for each contactor from K41 to 48. These contactors are used to latch E-stop condition unbefugte bzw. corresponding contactor (K51 to K58) becomes ON.2 Emergency Stop On Operating Stations All UHD/UHP has E-stop Mushroom head Latchable Push-buttons. There is one Emeregency Reset Push button on CP2.9.LB.If hardwired emergency to E-stop panel and PLC emergency both are healthy for a emergency group.9. The EMERGENCY STOP device must have priority with regard to all the other functions and operations in all operating modes. K41 will be ON if there is no E-Stop in MP2. from MP2. SVAI No: C.doc Printed: 2014-04-23 15:21 . The other contact is used in E-stop Panel. etc One NO contact of each of these contactors is given to PLC as digital Input. Then it will be parameterized as OFF3 in corresponding drives.1 General and shall be prosecuted.The other contact is used in E-stop Panel. 5. Fast Stop Uncoordinated and then block firing pulses when speed is zero. In the mill.2.3 Emergency Stop Panel Emergency Panel Contactor logic works on 230VAC control Voltage.g.91. Estop will be cleared after RESET Unterlage ist nicht gestattet und wird gerichtlich verfolgt.2. OS2 & OS 3. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT The content of this sheet is our copyright property. Die if MHPB is pressed. Parallely there will be OFF3 command issued to drives Control Word via profibus by PLC. Aux. Each E-Stop MHPB has two 'NC' type contact element. there is one contactor from K51 to K58 respectively.SP70. It should not be possible to restart the machine from a remote location without first clearing the dangerous situation. With Emeregency Reset 'NO' contact two contactors K10 and K11 are picked up.LB. These contacts are wired up to CU320 DI terminals. there is hardwired emergency logic designed as per HW Estop Matix in parallel with software logic.50-D /DOK001 Rev: Page: 00 114/115 File: C.

91. Die Unterlage ist nicht gestattet und wird gerichtlich verfolgt.50-D /DOK001 Rev: Page: 00 115/115 File: C. India Siemens VAI Metals Technologies Merchant Bar Mill GmbH&Co E&A India I MT 5. While all the SLM Infeeds (Rectifier) will be healthy.doc Printed: 2014-04-23 15:21 .2.4 Emergency Stop Matrix The content of this sheet is our copyright property. 5. The unauthorized use of this documentation or use contrary to its intended purpose is not permitted and shall be prosecuted. unbefugte bzw. SVAI No: C.50-DDOK_001_Tech_Block_Help_Rev0. bestimmungswidrige Verwendung dieser Der Inhalt dieses Blattes ist unser geistiges Eigentum.91.2.9.SP70.LB.LB.SP70. Confidential BMM Ispat Ltd.9.5 Drive's Response to Emergency Emergency from E-Stop panel (hardwired) and from PLC (through profibus) will be acted to Fast Stop Action in the motor.