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4/4-way servo solenoid directional RE 29035/10.

10 1/12

control valves, directly operated, Replaces: 05.10

with electrical position feedback


and on-board electronics (OBE)
Type 4WRPEH 6

Size 6
Unit series 2X
Maximum working pressure P, A, B 315 bar, T 250 bar
Nominal flow 2...40 l/min (p 70 bar)

Type 4WRPEH6

List of contents Features


Contents Page Directly operated servo solenoid directional control valve,
Features 1 with control piston and sleeve in servo quality
Ordering data 2 Actuated on one side, 4/4 fail-safe position
when switched off
Function, sectional diagram 3
Electrical position feedback and on-board electronics
Symbols 3
(OBE), calibrated at the factory
Testing and service equipment 3
Electrical connection 6P+PE
Technical Data 4 and 5 Signal input differential amplifier with interface A1 10 V
Electric connection 6 or interface F1 4...20 mA (Rsh = 200 )
Technical notes on the cable 6 Used in electrohydraulic controllers in production
On-board electronics 7 and 8 and testing systems
Characteristic curves 9 and 10
Unit dimensions 11

For information regarding the available spare parts see:


www.boschrexroth.com/spc
2/12 Bosch Rexroth AG Hydraulics 4WRPEH 6 RE 29035/10.10

Ordering data

4WRP E H 6 B 2X G24 K0 M *
Further information
With on-board in plain text
electronics =E Seal material
Control piston/sleeve =H M= NBR seals,
Size =6 suitable for
mineral oils (HL, HLP)
Control spool symbols to DIN 51524
4/4-way version
Interface for
trigger electronics
AB A1 = Setpoint input 10 V
a 0 b F1 = Setpoint input 420 mA
PT
Electrical connection
= C3, C5 K0 = without plug-in connector,
with plug to DIN 43563-AM6
= C4, C1 Order plug-in connector separately
Voltage supply of trigger electronics
=C G24 = +24 V DC
2X = Unit series 20 to 29
With C5 and C1: 3) (installation and connection
P A: Qv B T: Qv/2 dimensions unchanged)
P B: Qv/2 A T: Qv Flow characteristic
Assembly side of L= Linear
inductive position transducer P= Non-linear curve 2)
AB Nominal flow rate
G
at 70 bar valve pressure difference
a 0 b
(35 bar per metering notch)
PT 02 = 2 l/min 4))
(Standard) =B 04 = 4 l/min 3)
12 = 12 l/min 5)
15 = 15 l/min 1)
1) Only in connection with flow characteristic P 24 = 24 l/min 5)
2) Kink 60 % for NG6 with nominal flow rate 15 25 = 25 l/min 1)
and 25, otherwise kink 40 % 40 = 40 l/min 3)
3) Q 2:1 only with nominal flow rate = 40 l/min
v
4) Not in connection with flow characteristic P
5) Only in connection with flow characteristic L
RE 29035/10.10 4WRPEH 6 Hydraulics Bosch Rexroth AG 3/12

Function, sectional diagram

General Switch-off behavior


In the field of integrated electronics, the specified command If the electronics is switched off, the valve immediately
value is compared with the actual position value. In case of moves to the secured basic position (fail safe).
deviations from the standard, the lifting solenoid is activated. In this process, the P-B/A-T position is passed which might
Due to the changed magnetic force, the lifting solenoid ad- cause movements at the controlled component. This must
justs the control valve against the spring. be taken into account when designing the plant.
Lifting/control cross-section are adjusted proportionally to
the command value. In case of a command value provision
of 0 V, the electronics adjusts the control valve against
the spring to center position. In deactivated condition, the
spring is unloaded to a maximum and the valve is in fail-safe
position.

3 1 Control solenoid with


4 2 position transducer
1
2 Valve body
3 Plug for possible
2nd stage
4 Plug in connector

A P B T

Symbols

AB G
L: Linear P: kink
a 0 b
PT

C3, C5 Q Q

C4, C1 Ds
Ds

Testing and service equipment


Service case type VT-VETSY-1 with test device, see data sheet 29685
Measuring adapter 6P+PE type VT-PA-2, see data sheet 30068
4/12 Bosch Rexroth AG Hydraulics 4WRPEH 6 RE 29035/10.10

Technical data

General
Construction Spool-type valve, directly operated, with steel sleeve
Actuation Control solenoid with position control, OBE
Type of mounting Subplate, mounting hole configuration (ISO 4401-03-02-0-05)
Installation position Optional
Ambient temperature range C 20...+50
Weight kg 2.7
Vibration resistance, test condition Max. 25 g, shaken in 3 dimensions (24 h)
Hydraulic (measured with HLP 46, oil = 40C 5C)
Pressure fluid Hydraulic oil to DIN 51524...535, other fluids after prior consultation
Viscosity range recommended mm2/s 20...100
max. permitted mm2/s 10...800
Pressure fluid temperature range C 20...+70
Maximum permissible degree of
contamination of pressure fluid
Purity class to ISO 4406 (c) Class 18/16/13 1)
Direction of flow See symbol
Nominal flow
at p = 35 bar per notch 2) l/min 2 4 12 15 24 40
Max. working Ports P, A, B bar 315
pressure Port T bar 250
Operating limits at p
Pressure drop at valve C, C3, C5 bar 315 315 315 315 315 160
QVnom: > QN valves C4, C1 bar 315 315 315 280 250 100
Max. recommended Linear characteristic
nominal flow curve L cm3/min < 150 < 180 < 300 < 500 < 900
at 100 bar Inflected charac-
teristic curve P cm3/min < 180 < 300 < 450
Fail-safe position
C
Flow at p = 35 bar per notch l/min 2 4 10 13 18 20
C3, C5 cm3/min 50 PA
Zero flow at 100 bar cm3/min 70 PB
C3, C5 l/min 10...20 AT
Flow at p = 35 bar per notch l/min 7...20 BT
C4, C1 cm3/min 50 PA
Zero flow at 100 bar cm3/min 70 PB
cm3/min 70 AT
cm3/min 50 BT
Fail-safe position reached 0 bar 7 ms
100 bar 10 ms
Static/Dynamic
Hysteresis % 0.2
Manufacturing tolerance for Qmax % < 10
Response time for signal change 0...100 % ms 10
Thermal drift Zero point displacement < 1 % at T = 40 C
Zero adjustment Factory-set 1 %
1) The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see www.boschrexroth.com/filter.
px
2) Flow rate at a different p Qx = Qnom
35
RE 29035/10.10 4WRPEH 6 Hydraulics Bosch Rexroth AG 5/12

Technical data

Electrical, trigger electronics integrated in the valve


Cyclic duration factor % 100
Degree of protection IP 65 to EN 60529 and IEC 14434/5
Connection Plug-in connector 6P+PE, DIN 43563
Power supply 24 V DCnom
Terminal A: Min. 21 V DC/max. 40 V DC
Terminal B: 0 V Ripple max. 2 V DC
Max. power consumption 40 VA
External fuse 2.5 AF
Input, version A1 Differential amplifier, Ri = 100 k
Terminal D: UE 0... 10 V
Terminal E: 0V
Input, version F1 Burden, Rsh = 200
Terminal D: IDE 4...(12)...20 mA
Terminal E: IDE Current loop IDE feedback
Max. differential input voltage DB
at 0 V EB } max. 18 V=
Test signal, version A1 LVDT
Terminal F: UTest 0...+ 10 V
Terminal C: Reference 0 V
Test signal, version F1 LVDT signal 4...20 mA at external load 200...500 max.
Terminal F: IFC 4...20 mA output
Terminal C: IFC Current loop IFC feedback
Protective conductor and screen See pin assignment (CE-compliant installation)
Calibration Calibrated at the factory, see characteristic curve of the valve
Electromagnetic compatibility EN 61000-6-2: 2005-08
tested according to EN 61000-6-3: 2007-01

Version A1:
UB 24 V = Logic
Standard 1 or 2
Signal 0+10 V Stage
LVDT signal 0+10 V LVDT Sign.
10 V
NG6
Stroke
II sign.

10 V0+10 V

Version F1:
UB 24 V = Logic
mA signal 1 or 2
Signal 4 20mA Stage
LVDT signal 4 20mA Volt to.
mA
NG6
Stroke
II sign.

4 12 20mA
6/12 Bosch Rexroth AG Hydraulics 4WRPEH 6 RE 29035/10.10

Electric connection
For electrical data, see page 5

1 4
APBT

24 V = 5
2 6

1 Control
2 Provided by customer
3 Plug-in connector
4 Valve
5 Connecting surface
6 Provided by Rexroth

Technical notes on the cable


Version: Multi-wire cable Note
Extra-finely stranded wire Voltage supply 24 V DCnom,
to VDE 0295, Class 6 if voltage drops below 18 V DC, rapid shutdown resembling
Protective conductor, green/yellow Enable OFF takes place internally.
In addition, with F1 version:
Cu braided screen
ID E 3 mA valve is active
Types: e.g. lflex-FD 855 CP
ID E 2 mA valve is deactivated.
(from Lappkabel company)
Electrical signals emitted via the trigger electronics
No. of wires: Determined by type of valve,
(e.g. actual values) must not be used to shut down safety-
plug types and signal assignment
relevant machine functions! (See European Standard,
Cable : 0.75 mm2 to 20 m length
Technical Safety Requirements for Fluid-Powered Systems
1.0 mm2 to 40 m length
and Components Hydraulics, EN 982.)
Outside : 9.4...11.8 mm Pg11
12.7...13.5 mm Pg16
RE 29035/10.10 4WRPEH 6 Hydraulics Bosch Rexroth AG 7/12

On-board electronics
Block diagram/pin assignment
Version A1: UDE 10 V

2.5 AF
+ 24 V = Power supply
A 0V
+UB Supply zero
B
+15 V DC C Reference zero*
15 V D
DC 100k
E UDE 0+10 V Setpoint
100k
Differential F
10k 0+10 V
amplifier Actual value
Logics
Protective conductor
Screen
+UB

+ * Do not connect
1 + PID to supply zero!
2 PD
Main
Pilot 4/4-way servo
3 stage
0+10 V stage solenoid
4 Signal
directional
control valve
AB
UDE
0...+10 V
PT
s AB
UDE
U 0V
PT
AB
UDE
0...10 V
PT

Pin assignment 6P+PE


Version A1: UDE 10 V
(Ri = 100 k)

Valve
+24 V = A + 24 V =
UB 0V B 0V
C 0V internal
(reference zero)
10 V (signal) D
100 k Differential
Test UE 0 V (signal) E
100 k amplifier
F 10 V
10 k LVDT signal
SL
Protective
conductor
8/12 Bosch Rexroth AG Hydraulics 4WRPEH 6 RE 29035/10.10

On-board electronics
Block diagram/pin assignment
Version F1: IDE 4...12...20 mA

2.5 AF
+ 24 V = Power supply
A 0 V Supply zero
+UB
B
IFC
+15 V DC C Loop
15 V D
DC
Rsh
200 V E IDE 420 mA
Differential F
ampifier 420 mA IDE 420 mA
Test
mA
Logics V Protective conductor

Screen
+UB

1
+
+ PID
2 PD
Pilot
Main
3
stage stage 4/4-way servo
0+10 V
4 solenoid
Signal
directional
control valve
AB
IDE
12...20 mA
PT
s
AB
IDE
U
12 mA
PT
AB
IDE
4...12 mA
PT
IDE 2 mA: valve inactive
Pin assignment 6P+PE
Version F1: IDE 4...12...20 mA
(Rsh = 200 )

Valve
+24 V = A +24 V =
UB 0V 0V
B
C 10 V
Rsh = 200 V
IN D
Test I = 420 mA OUT E
Rsh = 200
F 420mA Volts
(max. 500 )
LVDT signal
SL SL
Protective
conductor
RE 29035/10.10 4WRPEH 6 Hydraulics Bosch Rexroth AG 9/12

Characteristic curves (measured with HLP 46, oil = 40 C 5 C)


Flow rate signal function Q = f (UD E)
Q = f (ID E)
Flow characteristic
L: Linear

Q (%)
100 qv A : qv B = 1:1
80
60 B-T
qv A : qv B = 2:1
40
20
A1 (V) Version
(V) -10 -8 -6 -4 -2 2 4 6 8 10
-20
P-B -40
-60
Fail
safe -80
-100
Q (%)
off F1 (mA) Version
2 mA 4 12 20

Flow characteristic Flow characteristic


P: (kink 60 %) 15 l/min P: (kink 60 %) 25 l/min

Q (l/min) Q(l/min)
15 25
20
10 15
10
5
5
(V) -10 -8 -6 -4 -2 (V) -10 -8 -6 -4 -2
A1 (V) Version A1 (V) Version
2 4 6 8 10 2 4 6 8 10
5
5
10

Fail Fail 15
10
safe safe 20
15 25
Q (l/min) Q(l/min)
off F1 (mA) Version off F1 (mA) Version
2 mA 4 12 20 2 mA 4 12 20

Flow characteristic
P: (kink 40 %) 40 l/min
Q (l/min)
40 qv A : qv B = 1:1
30
B-T
20 qv A : qv B = 2:1

10
(V) -10 -8 -6 -4 -2
A1 (V) Version
2 4 6 8 10
10
P-B
20
Fail
safe 30
40
Q (l/min)
off F1 (mA) Version
2 mA 4 12 20
10/12 Bosch Rexroth AG Hydraulics 4WRPEH 6 RE 29035/10.10

Characteristic curves (measured with HLP 46, oil = 40 C 5 C)


Pressure gain

D pA B % pP
100
80
D pAB 60
40
20
A B
G
-UD-E (%) -4 -3 -2 -1 1 2 3 4 UD-E (%)
-20
P T
-40
pP
-60
-80
-100
D pB A % pP

Bode diagram

UA
dB
UE
2
0
A B
Ue

2
Ue

G
10

5%

4
0%

P T 6 -180
8 -160
10 -140
%

5%
100

-120
Ue

-100
Ue

-80
-60
-40
-20
0
1 10 20 40 60 80 100 200 300 f (Hz)
Amplitude
Phase
RE 29035/10.10 4WRPEH 6 Hydraulics Bosch Rexroth AG 11/12

Unit dimensions (dimensions in mm)


4 2
15 197,4

116,5
49,3

22,8
24,3

22

5,3
0,01/100
13 13,5
3 5 Rzmax 4
185,2

Required surface quality


of valve mounting face
65 115,2

45
46

15
6 0,75
8

F1 T F2
1 Valve housing
2 On-board electronics A B
31
47

3 O-rings 9.25 x 1.78 (ports P, A, B, T)


4 Plug-in connector not included in scope of delivery, P
F4 F3
see data sheet 08008 (order separately)
5 Control solenoid with position transducer
40,5
6 Machined valve contact surface, mounting hole
72
configuration to ISO 4401-03-02-0-05
Deviates from standard:
Ports P, A, B, T 8 mm Valve fastening bolts (order separately)
Minimum thread depth: Ferrous metal 1.5 x The following valve fastening bolts are recommended:
Non-ferrous 2 x 4 cheese-head bolts ISO 4762-M5x30-10.9-N67F82170
Subplates, see data sheet 45053 (order separately) (galvanized in accordance with Bosch standard N67F82170)
Tightening torque MA = 6 +2 Nm
Material no. 2910151166
or
4 cheese-head bolts ISO 4762-M5x30-10.9
(coefficient of friction total = 0.120.17)
Tightening torque MA = 8.9 Nm 10 %
12/12 Bosch Rexroth AG Hydraulics 4WRPEH 6 RE 29035/10.10

Notes

Bosch Rexroth AG This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengieer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
documentation@boschrexroth.de the user from the obligation of own judgment and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.