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Wire Description RENR2012

3
Wire Wire Wire Wire September 1997
Description Description
29 Number Color Number Color
Component Identifiers (CID) List Power Circuits Accessory Circuits (Continued)
26
CID No. Component 9 101 RD Bat (+) 512 GN Radio Speaker - Right (Common)
30
Caterpillar Monitoring System MID No. 030) D
102 RD HdLmp 513 OR A/C Compressor/Refrigerant Pressure SW
96 Fuel Level Sensor
4 105 RD Key SW 515 GY Blower Motor (Hi)
110 Engine Coolant Temperature Sensor 36 11
27 108 BU Aux Ckt 516 GN Blower Motor (Medium)
177 Torque Convertor Oil Temperature Sensor C
6 109 OR Alt Output (+) Term. 517 BU Blower Motor (Low)
248 Data Link 34 16
24 15
263 8 Volt Sensor Power Supply 20 112 PU Main Power Rly Output 521 YL A/C SW To Refrigerant SW
25 19
271 Action Alarm 21 37 113 OR Opr Mon Panel B+ Switched 522 WH A/C Clutch To Thermostat SW
324 Action Lamp 17 8 12 7 10 114 RD Warning Horn (Forward) 523 BR Wiper - Left (Park)
A
600 Hydraulic Oil Temperature Sensor 116 BR Aux Ckt 524 BU Wiper - Left (Low)
601 Brake Air Pressure 22
33 124 GN A/C 525 GY Wiper - Left (Hi)
819 Display Data Link 23
35 129 RD Aux Ckt 526 YL Wiper - Right (Park)
821 9 Volt Display Power Supply
140 BU Aux Ckt 527 GN Wiper - Right (Low)
830 Brake Oil Temperature 28 14 2
B 13 5
158 BR Aux Ckt 528 PK Wiper - Right (Hi)
Power Train Electronic Control System MID 113
32 176 YL Aux Ckt 529 WH Washer Left
70 Parking Brake Switch 31
1 197 GN Aux Ckt 530 OR Washer Right
75 Steering System Oil Temperature Sensor
168 Electrical System 198 RD Aux Ckt 592 BU DC/DC Converter Power Output
18
177 Transmission Oil Temperature Sensor 199 OR Aux Ckt 593 GN Condensor Fan Relay To Motors
190 Engine Speed Sensor Ground Circuits A513 PK DC/DC Converter Memory Output
248 Data Link
200 BK Main Chassis Lighting Circuits
254 Electronic Control Module
201 BK Operator Monitor Return 600 BR Dash Lamp Basic
269 Sensor Power Supply
202 BK XMSN Ctrl 608 GN Flood Lamp - Rear
298 Service Brake Switch
299 Direction Selector Position Sensor 203 BK Chassis Diagnostic 609 YL Flood Lamp - Side
368 Autoshift Switch - Power Train 37 207 BK Starter Diagnostic 610 OR Head Lamp Basic
D7R Track Type Tractor
468 Service Brake Pedal Position Sensor 8 28 270 BK CMS Ident Code 0 663 GY Gauge Lamps
10
573 Inching Pedal Position Sensor 271 BK CMS Ident Code 1 Control Circuits (Electronic Clutch Brake)
618 Parking Brake Switch 12
272 BK CMS Ident Code 2 709 OR Sensor Power Supply
621 Downshift Switch
273 BK CMS Ident Code 3 751 GN XMSN Shift Sal No. 1 Or 3 Electrical System
622 Upshift Switch
274 BK CMS Ident Code 4 752 YL XMSN Shift Sal No. 2
623 Reverse Switch
650 Harness Code 275 BK CMS Ident Code 5 754 BU XMSN Shift Sal No. 3 Or 1

671 Transmission Output Speed 1 Sensor 29 276 BK XMSN Ctrl Ident Code 0 755 OR XMSN Shift Sal No. 4 Or 5
C A
672 Torque Converter Output Speed Sensor B 277 BK XMSN Ctrl Ident Code 1 E707 GN Display +V 9HM1-UP
17
673 Transmission Output Speed 2 Sensor 36 32 278 BK XMSN Ctrl Ident Code 2 E708 PK Display Clock
33
30 7
2HR1-UP
674 Transmission Intermediate Speed 1 Sensor 279 BK XMSN Ctrl Ident Code 3 E735 PU Tack/Serv Mtr/Odometer Select
675 Transmission Intermediate Speed 2 Sensor 3 4SR1-UP
9 D 26 280 BK XMSN Ctrl Ident Code 4 F780 PK Parking Brake SW
676 Left Steering Lever Position Sensor 4 18 22 16 15
290 BK CMS Service F781 BR Downshift SW (N.O.) 3ZR1-UP
677 Right Steering Lever Position Sensor 6
2
1 31 11 13 291 BK CMS Clear F782 OR Reverse SW (N.O.)
681 Parking Brake Solenoid
689 Left Steering Brake Solenoid Basic Machine Circuits F783 GN Upshift SW (N.C.)
5
690 Right Steering Brake Solenoid 34
35 14 301 BU Starter No. 1 Sol F784 YL Downahift SW (N.C.)
27
25 20
691 Reverse Clutch Solenoid Valve 1 302 OR Starter No. 1 Resistor To Diagnostic F785 WH Upshift SW (N.O.)
692 Forward Clutch Solenoid Valve 2 304 WH Starter Relay No. 1 Output F786 GY Reverse SW (N.C.)
693 Speed 3 Clutch Solenoid Valve 3 306 GN Starter Relay Coil To Neut Start SW Or Key SW F788 PU Left Steer Clutch
21 19
694 Speed 2 Clutch Solenoid Valve 4
307 OR Key SW To Neut Start SW F789 YL Right Steer Clutch
695 Speed 1 Clutch Solenoid Valve 5 23
308 YL Main Power Relay Coil F790 BR Service Brake Pedal
697 Priority Valve Solenoid
698 Left Steering Clutch Solenoid Valve 310 PU Start Aid SW To Start Aid Sol F791 BU Right Brake Solenoid

699 Right Steering Clutch Solenoid Valve 311 WH Start Aid Sol To Temp SW F792 WH Left Brake Solenoid
718 Transmission Unidentifiable Failure Mode 321 BR Backup Alarm Lamp G730 PK Park Brake Sal
722 Secondary Brake Solenoid Valve 322 GY Warning Horn (Forward) G731 GY Secondary Service Brake Sal
24
334 BU Start Aid Sol #2 828 WH Hydrat Left Ster Pedal Sensor
337 WH Prelube Pushbutton SW To Prelube Timer 830 OR Hydrst Right Ster Pedal Sensor
Monitoring Circuits 851 WH Hydrst Speed And Direction Sensor
403 GN Alternator (R) Term. 892 BR Mon Start Mod Right (-) Port/CAT Data Link (-)
405 GY Opr Mon Oil Press. (Low Setting) 893 GN Mon Start Mod Right (+) Port/CAT Data Link (+)
410 WH Opr Mon Action Alarm F842 BU Post Heat
Machine Harness Connector and Component Locations 411 PK Opr Mon Master F843 YL Inching Pedal
1997Caterpillar Printed in U.S.A.
All Rights Reserved

Related Electrical Service Manuals Component Location


Schematic Machine Schematic Machine
Title Form Number Component Component Electrical Schematic Symbols And Definitions
Location Location Location Location
Alternator 132-2156 SENR4547 Alarm - Action A-4 A Sensor - Brake Position A-5 22
Caterpillar Monitoring System SENR6717 Connector Location Alarm - Backup D-12 1 Sensor - Direction F-7 C

Starting And Charging Systems Alternator B-1 2 Sensor - Lever Position (Left) F-7 C T
SENR2947 Schematic Machine
Connector Number Battery F-12 3 Sensor - Lever Position (Right) F-7 C Pressure Temperature Level Flow Circuit Breaker
Starting Motor 6V-5227: Location Location
Symbol Symbol Symbol
Consist: CONN 1 C-12 29 Breaker - Alternator (80A) E-11 D Sensor - Transmission Temp A-6 23 Symbol Symbol
CONN 2 C-12 29
Resistor, Sender and Solenoid Specifications
Breaker - Aux (20A) E-11 D Solenoid - A/C Clutch B-1 5
6V-5537 SENR3581 Part No. Component Description Resistance (Ohms)
CONN 3 C-12 30 Breaker - Blower (20A) F-11 D Solenoid - ECPC Pump A-11 24 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
106-8552 SENR3536 3E-5239 Relay - Condensor 360
CONN 4 D-12 31 Caterpillar Monitor C-4 A Solenoid - First Gear Clutch 5 B-8 21 The circle indicates that the component has screw terminals and a wire can be disconnected from it.
6V-5538 SENR4975 CONN 5 F-12 26 101-7740 Relay - Main Power 53. 5.3
Control - ECB B-11 C Solenoid - Forward Clutch 2 B-8 21
Electronic Clutch Brake Control SENR8367 CONN 6 125-1302 Relay - Start 27.5 2.8 Normally closed switch that will open with an increase of a specific condition.
C-11 C Converter - 24V to 12V D-10 4 Solenoid - Left Brake C-8 25
ECB Harness Code 116-6203 Resistor - Gauge 20 1
No circle indicates that the wire cannot be disconnected from the component.
CONN 7 D-11 36 Diode (A/C Clutch) B-1 5 Solenoid - Left Steer Clutch C-8 25
Overall 2.0 .1;
Fuses E-11 D Solenoid - Park Brake Dump C-8 25 9G-1950 Resistor - Blower Motor Speed
CONN 8 A-10 30 Tap 1.0 .05 This indicates that the component has a wire connected to it that is connected to ground.
CONN 9 B-10 30 Gauge Cluster C-4 A Solenoid - Reverse Clutch 1 B-8 21 3E-7842 Resistor - Starter/Diagnostic Conn 150 7.5
CONN 10 F-10 D Horn - Forward (2) F-1 6 Solenoid - Right Brake C-8 25 134-3999 Solenoid - A/C Clutch 17.6 0.6
CONN 11 A-9 21 Indicator - Auto Downshift B-6 A Solenoid - Right Steer Clutch B-8 25 This indicates that the component does not have a wire connected to ground. It is
3E-6332 Solenoid - Start Aid 6
CONN 12 B-9 21 Indicator Strip C-6 A Solenoid - Second Gear Clutch 4 B-8 21 grounded by being fastened to the machine.
At room temperature.
CONN 13
D-13 30 Lamp - Action C-4 A Solenoid - Serv Brake Dump C-8 25
Aux Ckt Plug
Monitoring System Service Modes Lamp - Pipe D-4 A Solenoid - Start Aid F-2 A
CONN 14 Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
Mode Of Operation Mode Number F-9 26 Motor - Blower (2) B-3 7 Solenoid - Third Gear Clutch 3 B-8 21
Diagnostic contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Normal 0 CONN 15 A-8 32 Motor - Condenser (2) B-12 B Starter C-2 14
Harness Code 1 CONN 16 B-8 37 Motor - Console Raise/Lower D-7 C Switch - Auto Downshift B-6 A
CONN 17 B-7 37
Sender- A component that is used with a temperature or pressure gauge. The sender
Numeric Readout 2 Motor - Washer (Front, Rear, Left, Right) D-11 9 Switch - Bidirectional Mode B-6 A
CONN 18 B-5 22
measures the temperature or pressure. Its resistance changes to give an indication to
Service 3 Motor - Wiper (Front) E-4 10 Switch - Blower C-6 A T
CONN 19
the gauge of the temperature or pressure.
Tattletale (Log) 4 B-5 A Motor - Wiper (Left) E-5 11 Switch - Console Raise/Lower D-7 C
Harness Code
Steering Brake Calibration 5 Motor - Wiper (Rear) D-8 12 Switch - Coolant (Start Aid) F-2 A
CONN 20 Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
C-5 A Motor - Wiper (Right) B-6 13 Switch - Disconnect F-12 26
Transmission Calibration 6 Monitor Service
It has a coil that makes an electromagnet when current flows through it. The
Component Data Display 7 CONN 21 Relay - Condenser B-12 8 Switch - Downshift E-7 C
C-5 A electromagnet can open or close the switch part of the relay.
Datalink Service Relay - Main F-11 D Switch - Engine Oil D-2 27
Charging System Display 8
CONN 22 E-5 A Relay - Start F-11 D Switch - Horn (Forward) B-5 B
CONN 23 B-3 A Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
Resistor (Gauge Cluster) D-4 A Switch - Key Start C-5 A Off Machine Switch Specification
CONN 24 B-3 A coil that makes an electromagnet when current flows through it. The electromagnet
Resistor (Starter) C-2 14 Switch - Lamp D-5 A Part No. Function Actuate Deactuate Contact Position
CONN 25 D-3 A can open or close a valve or move a piece of metal that can do work.
Resistor - Blower B-3 7 Switch - Operator Monitor B-5 A 9X-7781 Power Train Filter Pressure 210 70 kPa - Normally Open
CONN 26 D-3 34
CONN 27 F-3 A Sender - Coolant Temp D-2 15 Switch - Parking Brake E-7 C (30 10 psi) -
Failure Mode Identifiers (FMI) CONN 28 D-2 35 Sender - Engine Speed E-1 16 Switch - Power Train Filter A-8 27 114-5333 Refrigerant Pressure (AC) 275 to 1750 kPa - Normally Open Harness And Wire Symbols
FMI No. Failure Description CONN 29 E-2 34 Sender - Fuel Level D-12 17 Switch - Refrigerant C-1 5 (40 to 255 psi) - Component
0 Data valid but above normal operational range. CONN 30 F-2 34 Sender - Hydraulic Oil Temp A-8 18 Switch - Reverse D-7 C Wire, Cable, or Harness
3E-2026 Engine Oil Pressure 60 kPa MAX 38 20 kPa Normally Open Part Number
1 Data valid but below normal operational range. CONN 31 F-1 35 Assembly Identification
Sender - Powertrain Oil Temperature A-11 19 Switch - Service Brake Pedal B-5 22 (8.7 psi MAX) (5.5 2.9 psi) Pin Socket Wire Color
2 Data erratic, intermittent, or incorrect. CONN 32
Fuse
B-5 33 Sender - Trans Input Speed A-11 20 Switch - Start Aid C-6 A 3E-6425 38 3C 27 C MIN Normally Closed
3 Voltage above normal or shorted high. Winch Lamp Coolant Temperature (Start Aid) A AA 105-9344
Sender - Trans Intermediate Speed 1 A-9 21 Switch - Upshift E-7 C
4 Voltage below normal or shorted low. (1 00.4 5.4F) (80.6F MIN)
Sender - Trans Intermediate Speed 2 A-9 21 Switch - Wiper (Front, Rear, Left, Right) A-7, A-8 28 325-PK-14 1
5 Current below normal or open circuit. The connectors shown in this chart are for harness to harness connectors with a A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
6 Current above normal or grounded circuit. minimum of four contacts and other special connectors. Connectors Sender - Trans Output Speed 1 A-9 21 Thermostat B-3 5 condition can be maintained down to 170 kpa (25psi).
that join a harness to a component are generally located at or near the Sender - Trans Output Speed 2 A-9 21 Single Wire Receptacle
7 Mechanical system not responding properly. Contact postion at the contacts of the harness connector. Circuit Number Wire Gauge
component. See the Component Location Chart. Connector Identification
8 Abnormal frequency, pulse width, or period. Machine locations are repeated for components located close together.
9 Abnormal update. A = Operator Compartment - Front Dash Plug
B = Operator Compartment - Right Console
Ground 2
10 Abnormal rate of change. Connection 200-BK-14
11 Failure mode not identifiable. C = Operator Compartment - Left Console

12 Bad device or component. D = Operator Compartment - Fuse Panel Pin or Socket


Number
13 Out of calibration.

The FMI is a diagnostic code that indicates what type of failure has occurred. Typical representation of a Deutsch Typical representation of a Sure-Seal
1 1
2 connector. The plug contains all 2 connector. The plug and receptacle
sockets and the receptacle contains contain both pins and sockets.
all pins.
12 11 10 9 8 7 6 5 4 3 2 1
12V BATTERY RD-00 RD-00 RD-00
9X-9721 STD 203-BK L35 199-OR-16 199-OR-16 310-PU 1 WH R
L35
9X-9731 ATCH A L35 R FLOOD LAMP
RR RELAY PANEL 198-RD-16 450-YL 311-WH 2 PU 1 610-OR-14
203-BK 1 203-BK DIAGNOSTIC CONN. 310-PU G939-PK A TT TT B 2 200-BK-14 106-8964
BB AA FLOOD LAMP START AID R
2 4 302-OR E908-BR 609-YL-14 1 609-YL-14 1 WH

3
1
4
9
5
7
2

8
6
112-9378 SOLENOID

12
10
11
NEG POS 112-PU 14 CONN 14 207-BK E909-WH 200-BK-14 2 200-BK-14 2 BK D PP
CONN 5 L37 L37 3E-6332 PP FLOOD LAMP
109-RD 17 L37 311-WH K978-BU L12 CONN 27 610-OR-14 1 1 610-OR-14
L38 L38 L12 L15 106-8964
304-WH 10 L38 L35 105-RD 975-WH L12 200-BK-14 2 2 200-BK-14
NOTE: L39 L39 PP
101-RD 18 L39 308-YL 709-OR

RD-00
20A BREAKER; 3T-8728 L40 L40 GG

203-BK
101-RD
304-WH
109-RD
112-PU
308-YL
105-RD
306-GN
207-BK
302-OR
310-PU
311-WH
306-GN 2 L40 108-BU-16 K977-PK

311-WH
311-WH
80A BREAKER; 9S-4693 L41 L41 GG FLOOD LAMP
308-YL 3 L41 102-RD-14 114-RD 1 610-OR-14 610-OR-14
10A FUSE; 3K-8782 L42 L42 L3 L3 106-8964
304-WH-8 24 L42 109-RD-4 129-RD L3 2 200-BK-14 200-BK-14
BB CC 15A FUSE; 8M-8948 L8 L8 GG
102-RD-14 7 304-WH-8 321-BR L8 2 BK-16
POS NEG 20A FUSE; 8M-0456 L11 L11 L11
124-GN-14 13 101-RD-4 975-WH 1 BK-16

203-BK
FUSE HOLDER; 4K-5122 GG FLOOD LAMP
109-RD-4 19 140-BU-14 140-BU-14 A RD + BATTERY 124-GN-14 101-RD-4 109-RD-4 B T 610-OR-14

BK-00
112-PU
DIRECTION L3 L9 L9 106-8964
F 101-RD-4 20 140-BU-14 G939-PK B BK GROUND 114-RD 304-WH-8 L9 311-WH 200-BK-14 F

109-RD
304-WH
12V BATTERY CC RR DISCONNECT MAIN RELAY L56 106-4437 COOLANT SW GG
200-BK-10 22 140-BU-14 851-WH C YL SIGNAL 113-OR 302-OR 310-PU

306-GN
308-YL
304-WH-8
9X-9721 STD SW C 101-7740 C 140-BU-10 1 J 129-RD 207-BK 200-BK-14 3E-6425
310-PU
311-WH
200-BK

9X-9731 ATCH 7N-0718 C LEFT L10 NOTE: HARNESS "R" FOR TOP OF LIFT CYLINDER MOUNTED FLOODS
DD STRIP 110-4638 114-RD 5 116-BR-14 201-BK

L8
129-RD 6 G939-PK 140-BU-14 A RD + BATTERY STEER 140-BU-14 198-RD-16 310-PU HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS
DD START L51 L51 LEVER L8
C 199-OR-16 8 G939-PK G939-PK B BK GROUND F790-BR 610-OR-14 L15 L15
BK-00 FRAME 200-BK 2 BK RELAY 158-BR-14 9 G939-PK 828-WH C YL SIGNAL POSITION G731-GY 522-WH-14
125-1302 L14 CONN 30
GROUND 306-GN 1 BK 116-BR-14 11 G939-PK J 9X-5592 521-YL-14 140-BU-14 441-OR FORWARD
L37 L37 A B HORN
108-BU-16 12 G939-PK A513-PK G939-PK 403-GN

BK-16
BK-16
NOTE: HARNESS "U" FOR TANK MOUNTED FLOODS 198-RD-16 G939-PK 140-BU-14 A RD + BATTERY RIGHT 592-BU 405-GY 12 7T-0969
15 L47 L47
HARNESS "L" FOR 1 TANK MOUNTED (REAR), 1 SWEEPS MOUNTED (FRONT) 197-GN-16 16 G939-PK G939-PK B BK GROUND STEER 521-YL-14 5 322-GY D

1
2
109-RD-4
HARNESS "W" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (FRONT) L46 LEVER
105-RD 21 140-BU 830-OR C YL SIGNAL F849-WH 116-BR-14 521-YL-14 2 311-WH CONN 31 200-BK-14

112-PU-14
112-PU-14
112-PU-14
200-BK-10
124-GN-14
109-RD-4
101-RD-4
102-RD-14
HARNESS "NN" FOR 1 TANK MOUNTED (REAR), 1 ROPS MOUNTED (REAR), C L46 POSITION
113-OR 23 F780-PK J F848-OR 521-YL-14 G848-GN 3 310-PU 322-GY-14
AND 1 ROPS MOUNTED (FRONT) 9X-5592 L38 L38 B D D
WITH HARNESS "NN", FUSE FOR 116-BR TO BE CHANGED TO 200-BK 200-BK-10 308-YL 176-YL 25 L50 L50 F781-BR 977-YL 102-RD-14 F848-OR 6 200-BK-14
8M-0456 (20A) FUSE. 308-YL 308-YL 200-BK-10 C A F782-OR 973-BR 337-WH F849-WH 11 610-OR-14 322-GY C 322-GY-14
10
C CONN 10 310-PU F783-GN 1 BK F846-PU 105-RD 592-BU 1 521-YL-14 200-BK-14 A 200-BK-14
C 11
112-PU-14 20A 124-GN-14 302-OR F784-YL 306-GN 2 BK G848-GN 308-YL A513-PK 4 522-WH-14 610-OR-14 B 610-OR-14 D
U L47 12
112-PU-14 207-BK F785-WH F780-PK 3 BK 113-OR 108-BU-16 7 201-BK 322-GY-14
L14

U 1 L11 L11 L14 L63 L63


608-GN-14 1 BLOWER BREAKER 311-WH F786-GY 419-YL 4 BK G939-PK G939-PK 124-GN-14 116-BR-14 8 403-GN 200-BK-14
FLOOD 3T-8728 L46 2 D
200-BK-14 2 199-OR-16 419-YL 5 BK G939-PK 892-BR 102-RD-14 9 405-GY
LAMP U 3
109-RD-4 101-RD 198-RD-16 L49 G730-PK 6 BK F847-YL 893-GN L18 337-WH L11 10 441-OR
106-8964 L49 4 FORWARD
101-RD 109-RD-4 140-BU-14 851-WH 7 BK 337-WH 592-BU 105-RD
5 HORN
L L 101-RD-4 101-RD-4 830-OR 140-BU 8 BK L39 L39 892-BR A513-PK 308-YL 109-RD-4
FLOOD 6 7T-0970
608-GN-14 608-GN-14 NOTE G 105-RD 828-WH G730-PK 9 BK 893-GN 108-BU-16 113-OR 609-YL-14 A 200-BK-6
FLOOD LAMPS C C 7 B CONN 29
200-BK-14 200-BK-14 101-RD-14 10A LAMPS 102-RD-14 101-RD 101-RD 108-BU-16 176-YL 10 BK K978-BU 977-YL L9 124-GN-14 200-BK-14 200-BK
LAMP L L 107-6689 8 L9
304-WH 304-WH 102-RD-14 200-BK G939-PK 11 BK K977-PK 973-BR 892-BR 609-YL-14 322-GY 199-OR-16

109-RD-4
109-RD-4
107-6689 C C L35 L48 L48 9 L64 L64
L 101-RD-14 10A KEY 105-RD 109-RD 109-RD 109-RD-4 337-WH 337-WH 12 BK 709-OR 709-OR 709-OR 200-BK-14 893-GN 200-BK-14 426-BR 322-GY
608-GN-14 1 112-PU 112-PU 304-WH-8 306-GN J 709-OR F846-PU 200-BK-14 977-YL 442-GY 426-BR
610-OR-14
610-OR-14
200-BK-14
200-BK-14

C C L13
200-BK-14 2 101-RD-14 10A CIGAR LIGHTER 129-RD 306-GN 308-YL E909-WH F847-YL 200-BK-14 L10 973-BR 608-GN-14 442-GY
L10
C 80A C
C C 308-YL 101-RD-4 E908-BR F848-OR 201-BK F846-PU 200-BK-14 447-PK 608-GN-14
ALTERNATOR 101-RD-14 10A FORWARD HORN 114-RD 105-RD 124-GN-14 321-BR F849-WH 200-BK 200-BK 201-BK F847-YL 200-BK-14 447-PK
W W
608-GN-14 608-GN-14 FLOOD BREAKER C 105-RD 105-RD 114-RD F790-BR G848-GN 200-BK-14 200-BK-14 201-BK 709-OR 609-YL-14 200-BK 200-BK-14
FLOOD LAMP 9S-4693 C PARKING BRAKE L1
200-BK-14 200-BK-14 101-RD-14 10A DUMP VALVE 198-RD-16 308-YL 308-YL 113-OR 450-YL 109-RD-4 L9 200-BK-10 200-BK-14 200-BK-14 200-BK 609-YL-14 609-YL-14 200-BK-6 200-BK-14
LAMP W W 106-8964 SW 118-0639 L9 L16 L16
C C 306-GN 306-GN 129-RD L40 G731-GY 311-WH 200-BK-14 200-BK-14 200-BK-6 442-GY L16 200-BK-14 201-BK
107-6689 W 112-PU-14 20A A/C CONDENSER 158-BR-14 108-BU-16 116-BR-14 F783-GN 1 GN-22 975-WH 310-PU 202-BK-14 201-BK 200-BK-14 201-BK 200-BK-14 608-GN-14 200-BK-14 201-BK
E C NC A A L13 L13 E
608-GN-14 1 108-BU-16 108-BU-16 158-BR-14 G939-PK 2 PK-22 L40 975-WH 202-BK-14 201-BK 201-BK 200-BK-14 447-PK 201-BK 114-RD
C C C C NO
200-BK-14 2 197-GN-16 20A 112-PU-14 10A POWERTRAIN CTRL 140-BU-10 102-RD-14 108-BU-16 F785-WH 6 WH-22 202-BK-14 A 200-BK-6 201-BK 426-BR 201-BK 129-RD
L47 L17 L17
NN NN C C 102-RD-14 102-RD-14 102-RD-14 F784-YL 3 202-BK-14 200-BK-10 A 200-BK-6 200-BK-14 443-YL 114-RD 321-BR
FLOOD AUX L56 L56 L16
608-GN-14 608-GN-14 112-PU-14 15A WIPERS 108-BU-16 158-BR-14 306-GN G939-PK 5 200-BK 200-BK-14 129-RD 975-WH
FLOOD LAMP BREAKER UPSHIFT SW L41 L41 MODULE L16 L18
200-BK-14 200-BK-14 C C 109-RD-4 109-RD-4 140-BU-14 F781-BR 4 200-BK 200-BK-10 321-BR
LAMP NN NN 106-8964 3T-8728 132-7450 L18 L17 NOTE B
112-PU-14 10A OPERATOR MONITOR 113-OR 304-WH-8 304-WH-8 140-BU-14 L45 L45 J 200-BK L17 975-WH
107-6689 NN NOTE J 101-RD-4 101-RD-4 176-YL YL-22 200-BK-14 199-OR-16
NN C C L
608-GN-14 608-GN-14 1 112-PU-14 10A FLOODLAMPS 116-BR-14 124-GN-14 124-GN-14 202-BK-14 L42 200-BK-14 M 609-YL-14 H
FLOOD L42 GND E A
200-BK-14 200-BK-14 2 C C 114-RD 114-RD 202-BK-14 200-BK-10 501-GN 4 GN-16 H G848-GN 450-YL 2 WH
LAMP NN C NC MOTOR L17
112-PU-14 10A CONSOLE 176-YL 113-OR 113-OR L41 200-BK PK-22 200-BK-14 1 L58 201-BK 2 201-BK F849-WH G939-PK 1 BK
106-8964 T NO T L58
C 129-RD 129-RD 200-BK-14 592-BU 2 592-BU 200-BK 2 BK-16 200-BK-14 9 200-BK-14 F848-OR 4
610-OR-14
200-BK-14
610-OR-14
200-BK-14

C L46 L28 L32 L12 ENGINE


1 608-GN-14 112-PU-14 10A AUX 1 199-OR-16 116-BR-14 116-BR-14 200-BK L33 L33 A513-PK 3 A513-PK 108-BU-16 6 GY-16 P F846-PU 5 F846-PU F846-PU 5 G939-PK
BR-22 B+ SPEED
2 200-BK-14 140-BU-14 200-BK 108-BU-16 4 108-BU-16 500-BR 3 BR-16 F847-YL 6 F847-YL F847-YL 6 E908-BR
DOWNSHIFT SW L29 L29 6V-2455
197-GN-16 140-BU-10 140-BU-14 102-RD 1 102-RD-14 502-OR 5 OR-16 709-OR 15 709-OR 709-OR 7 E909-WH
132-7419 L1 L15 L15
200-BK-14 RELAY PANEL 140-BU-14 L CONN 22 M E 973-BR 34 973-BR 973-BR 8 K978-BU
L62

FRONT L7
608-GN-14 158-BR-14 102-RD-14 M 977-YL 37 977-YL 977-YL 9 975-WH
RD-00
443-YL

T A L61 L61 L47 L47 GND WIPER


521-YL-14 108-BU-16 176-YL 176-YL 524-BU 4 GN-16 H LEFT L32 F848-OR 16 F848-OR 108-BU-16 10 709-OR
L41 L41 MOTOR WIPER L32 134-0392
L66 608-GN-14 608-GN-14 2 608-GN-14 200-BK-16 200-BK-14 158-BR-14 198-RD-16 198-RD-16 176-YL 1 1 F849-WH 36 F849-WH A513-PK 11 K977-PK
200-BK-14 200-BK-14 1 200-BK-14 102-RD-14 200-BK 199-OR-16 200-BK 2 200-BK BK-16 T 117-1882 G848-GN 33 G848-GN 592-BU 1 443-YL
L46 L46 2
L28 L28
447-PK 3 447-PK F F F F 108-BU-16 200-BK J 108-BU-16 6 GY-16 P 108-BU-16 20 108-BU-16 608-GN-14 2 L63
L55 MOTOR L42 B+
201-BK 4 201-BK MOTOR 200-BK 200-BK-14 200-BK-10 200-BK-10 523-BR 3 BR-16 A513-PK 26 A513-PK 610-OR-14 3
L42 1
CONN 4 321-BR A513-PK 521-YL-14 200-BK-14 525-GY 5 OR-16 592-BU 38 592-BU 116-BR-14 12
L37 2
975-WH 592-BU A513-PK 200-BK-14 L32 L27 608-GN-14 3 608-GN-14 102-RD-14 A H
T FRONT LEFT 3 L27
200-BK 592-BU 200-BK-14 4 610-OR-14 8 610-OR-14 124-GN-14 CONN 28
WASHER WASHER AUX CKT 4
PK 1 447-PK 200-BK-14 3 1 RD 201-BK 201-BK L58 116-BR-14 13 116-BR-14 521-YL-14 L7 L7
7T-8891 7T-8891 PLUG 5
BK 2 201-BK 199-OR-16 199-OR-16 2 2 YL MOTOR 200-BK-14 102-RD-14 19 102-RD-14 105-RD

OPERATOR STATION
6 LAMP SW
197-GN-16 197-GN-16 1 200-BK-14 200-BK 609-YL-14 25 609-YL-14 522-WH-14 L1

200-BK-16
109-7189 L65 L65 L1
F F F F A 524-BU 200-BK 124-GN-14 4 124-GN-14 308-YL

200-BK-16
201-BK
405-GY
441-OR
403-GN
109-RD-4
521-YL-14
522-WH-14

CONSOLE RAISE/LOWER SW L18


MOTOR MOTOR CONN 13 200-BK 200-BK 521-YL-14 18 521-YL-14 310-PU

L37
FUEL LEVEL SENDER L37 110-7880 CONSOLE 1 E ENGINE
108-BU-16 609-YL-14 200-BK 307-OR 22 307-OR 893-GN
120-9586 L51 L51 RAISE/LOWER E B1 OIL SW
523-BR 116-BR-14 200-BK 105-RD 23 105-RD 441-OR

102-RD-14
108-BU-16
200-BK
A513-PK
592-BU
200-BK
REAR RIGHT L50 L50 110-9178 3E-2026
525-GY 522-WH-14 28 522-WH-14 447-PK
WASHER WASHER A A L49 L49 L27 L26 L26
BK 2 975-WH 108-BU-16 308-YL 29 308-YL 442-GY BK 1 201-BK

1
2
3
4
5
6
1
2
3
4
5
6
7T-8891 7T-8891 L48 L48 2 E L29 L29
BK 1 321-BR 500-BR 116-BR-14 608-GN-14 310-PU 30 310-PU 892-BR BK 2 405-GY
L32 B2
A 501-GN L24 113-OR 1 113-OR 405-GY B
BACKUP L45 L45 REVERSE E L24
G939-PK 502-OR 893-GN 7 893-GN 426-BR

200-BK-16
ALARM L38 L38 J NC COM J SW
F786-GY L23 200-BK L25 441-OR 10 441-OR 443-YL
123-6449 24 TO L39 L39 123-6377 L25
F782-OR 200-BK 447-PK 11 447-PK 403-GN B

507-WH-16
506-PU-16
529-WH-16
530-OR-16
200-BK
12 VOLT L40 L40 J NO E B3 3 E COOLANT ABBREV COLOR
108-BU-16 610-OR-14 442-GY 12 442-GY 113-OR 113-OR 441-OR
F CONVERTER REAR SENDER
A513-PK 892-BR 21 892-BR 307-OR 337-WH

1
2
3
4
5
6
CONN 7 119-1733 WIPER 7N-8532 T RD RED
592-BU 102-RD-14 405-GY 31 405-GY
D M NOTE: PLUG ONLY REQUIRED NOTE D 119-0098 WH WHITE D
L 200-BK 116-BR-14 426-BR 32 426-BR L3
L3

WITH 24 VOLT RADIOS. E LIGHT PIPE OR ORANGE


N 102-RD L24 102-RD-14 200-BK 443-YL 39 443-YL
REMOVE PLUG AND GND 4 E LAMPS 123-9294 YL YELLOW
504-YL 4 GN-16 H 508-PU 508-PU 600-BR 600-BR 600-BR 403-GN 40 403-GN 337-WH

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND
INSTALL CONVERTER MOTOR E PK PINK

507-WH
506-PU
529-WH
530-OR
200-BK
1 508-PU 200-BK 14 RESISTOR
WITH 12 VOLT RADIOS. L34 L34 T BK BLACK
L34 200-BK-16 2 BK-16 509-WH 509-WH 600-BR 17 337-WH C 3E-7842

116-BR-14
102-RD-14
102-RD-14
E RESISTOR GY GRAY
L51 108-BU-16 6 GY-16 P 509-WH 200-BK 24 113-OR A
L51 B+ 116-6203 PU PURPLE
L55 L55 L51 503-BR 3 BR-16 511-BR 511-BR 600-BR E 27 307-OR B 337-WH
L34 L34 L50 L50 L3 BR BROWN
403-GN
109-RD-4
521-YL-14
513-OR-14
513-OR-14
522-WH-14

L50 505-BU 5 OR-16 511-BR 600-BR 2 600-BR CONN 25 35 A A


L49 L49 512-GN 512-GN 1 663-GY GN GREEN
L61 L61 L49 L34 L34 B
L48 L48 L33 L33 L24 CONN 26 BU BLUE
1
2

L48 512-GN
L24
2
1

L38 L38
L1

L8
L7

108-BU-16 A SYMBOL DESCRIPTION


L62

L61 L51 L51 L45


L65
L64

L66
L45

L25
ACTION LAMP
BK
BK

108-BU-16
L39 L39 E LAMP 115-1748 ANTENNA AS. BLADE, SPADE, RING,
108-BU-16 200-BK-14 201-BK 509-WH 1 WH/BK-16, GN/BK LH SPEAKER (-)
L50 L50 8E-1118 OR SCREW TERMINAL
302-OR
207-BK
304-WH-8
101-RD-4

975-WH 975-WH L40 A513-PK 411-PK HOUSING 123-0304 GAUGE 508-PU 2 WH,GN LH SPEAKER (+)
N L33
301-BU
302-OR

J 975-WH-14 975-WH 975-WH 509-WH - 592-BU 124-GN-14 CLUSTER 200-BK 3 BK GROUND


+ L31 L26 100-5895 L24 L24 3 CIRCUIT CONNECTED
1 276-BK 25 HARNESS CODE 0 DIRECTION SENSOR 4 851-WH 975-WH-14 975-WH-14 G731-GY 508-PU L34 523-BR 522-WH-14 E 4 2
ECB / ECPC 2 277-BK 26 HARNESS CODE 1 RIGHT STEER SENSOR 5 830-OR N 524-BU 521-YL-14 201-BK 2 BK GROUND A513-PK 5 YL +12 VOLT MEMORY MM

L23
3-SPD L49 L49 L23 1 CIRCUIT NOT CONNECTED
BK 3 278-BK 32 HARNESS CODE 2 LEFT STEER SENSOR 11 828-WH 975-WH 525-GY 308-YL E707-GN 1 OR +V DISPLAY 592-BU 6 RD +12 VOLT
111-7003 LEFT 7 A
BK 4 279-BK 36 HARNESS CODE 3 PARK BRAKE DUMP 1 G730-PK G730-PK 975-WH-14 975-WH 500-BR 307-OR E708-PK 3 GN CLOCK 512-GN GY/BK-16, VI/BK RH SPEAKER (-)

158-BR-14
521-YL-14
200-BK-14
102-RD
SPEAKER HH ELECTRICAL CONNECTION
BK 5 280-BK 14 HARNESS CODE 4 9 G730-PK 975-WH 975-WH 501-GN 522-WH-14 105-RD C413-YL 4 WH DATA 511-BR 8 GY/VI RH SPEAKER (+) G S REFRIGERANT
A CONN 6 6T-7695 L31 L31 A TO MACHINE STRUCTURE
RD-00
BK-00

CONN 3 BK 6 G939-PK 28 THIRD GEAR CLUTCH 2 754-BU 502-OR 521-YL-14 310-PU C414-BU 5 YL LOAD M ANTENNA SW

A
B
C
201-BK
31 INCHING PEDAL SENSOR 6 F843-YL 508-PU 124-GN-14 START AID 6 BU HARN CODE 12 VOLT RADIO A MTR BAT MM INTERNAL ELECTRICAL

L29

506-PU
507-WH
529-WH
530-OR
200-BK
108-BU-16
108-BU-16
108-BU-16
108-BU-16
A513-PK
592-BU
G NOTE B SERV SW 133-9405 L29 NOTE D NOTE A
F780-PK 13 PARK BRAKE SW (N/C) ECPC PUMP SOLENOID 7 K978-BU A 509-WH AA 114-5333 CONNECTION TO SURFACE
BRAKE NOTE K HH L8 L8
419-YL 19 PARK BRAKE SW (N/O) AIR INLET HEATER 8 334-BU G731-GY G731-GY 1 GN 511-BR E 201-BK STARTER OF COMPONENT
663-GY

DUMP DATALINK LAMP L7 L7 MOTOR


F781-BR 20 DOWNSHIFT SW (N/O) TRANS OIL TEMP SEN 10 K977-PK 975-WH 2 GN 512-GN BK A 6V-5227 CONNECTOR
133-2250 NC C SERVICE 7N-5876 L1 L1
F782-OR 23 REVERSE SW (N/O) + V SENSOR 12 709-OR G731-GY G731-GY 3 102-RD BK C 310-PU E

102-RD
102-RD
L50 L50 NO
207-BK

C F783-GN 24 UPSHIFT SW (N/C) RIGHT BRAKE SOLENOID 13 F791-BU 4 200-BK 1 BK B 308-YL CONNECTOR 509-WH 1 WH/BK-16, GN/BK LH SPEAKER (-) MM C

158-BR-14
521-YL-14
200-BK-14
L44 L64 ATCH WIRE, CABLE,
F784-YL 29 DOWNSHIFT SW (N/C) TRANS OUT SP 1 - 14 E901-GN A PARK 200-BK 124-GN-14 C 200-BK 508-PU 2 WH/GN LH SPEAKER (+) A SS COMPONENT
BRAKE 2 L65
F785-WH 30 UPSHIFT SW (N/O) SERVICE BRAKE PEDAL 18 F790-BR G730-PK 1 GN 200-BK 521-YL-14 F 200-BK 200-BK 3 BK GROUND
201-BK
201-BK
201-BK

5 EE CIRCUIT GROUPING
NOTE B F786-GY 35 REVERSE SW (N/C) LEFT BRAKE SOLENOID 19 F792-WH G730-PK 975-WH 2 GN DUMP 200-BK 200-BK HEADLINER 515-GY-14 KEY START SW G 108-BU-16 4 RD + 24 VOLT L
G 133-2250 4 9G-7641 DESIGNATION
201-BK-14

33 TRANS OUT SP 1 + 20 E900-WH 3 200-BK-16 516-GN-14 B 201-BK 102-RD 5 +24 VOLT MEMORY

A
B
C
CONN 2 L54 M 3
BK-00
RD-00

IDENT PART NO. CHG LOC NOTE


513-OR-14
522-WH-14
513-OR-14
522-WH-14

L51 34 2F-2R INDICATOR 22 973-BR 4 200-BK 517-BU-14 308-YL A 113-OR 6


R
BK-6

X 39 TRANS INPUT SP - 23 E909-WH LEFT E 308-YL D 893-GN E 512-GN 7 GY/BK-16, VI/BK RH SPEAKER (-) A B B
STEER E EE HARNESS AS.
SS
1
2

202-BK-14 2 GROUND TRANS INT SP 1 + 24 E902-PU F788-PU F788-PU 1 RD-16 108-BU-16 E 892-BR C414-BU 15 LOAD 511-BR 8 GY/VI RH SPEAKER (+)
1
2

OPERATOR STATION

892-BR 3 DATA LINK - TRANS OUT SP 2 + 25 E906-OR 975-WH 2 RD-16 CLUTCH 526-YL OFF C H E708-PK 25 CLOCK ANTENNA A 136-2108 01 D-3
L55 121-4030 ON S M 24 VOLT RADIO B 109-6376 05 F-2
752-YL 4 FORWARD CLUTCH SOL AUTO INDICATOR 28 G848-GN A 527-GN J CONN 21 E707-GN 34 +V DISPLAY FRAME ENGINE
NOTE H BLOWER SW ST B E 307-OR NOTE D DIODE C 134-3853 01 F-10
202-BK-14 5 GROUND TRANS INPUT SP + 29 E908-BR 528-PK 105-RD E C413-YL 35 DATA GROUND BLOCK 106-8704
E L59 L59

L55
G731-GY 8 SERVICE BRAKE DUMP TRANS INT SP 2 - 30 E905-BU 6P-3236 411-PK 13 ACTION LAMP CATERPILLAR NOTE K D 113-7134 02 F-1
893-GN 9 DATA LINK + TRANS OUT SP 2 - 31 E907-GY LEFT INDICATOR STRIP MONITOR SERVICE 201-BK 2 GROUND MONITORING SYSTEM E 136-2087 01 D-4

158-BR-14
521-YL-14
200-BK-14
200-BK-14
522-WH-14
515-GY-14
516-GN-14
517-BU-14
751-GN 10 REVERSE CLUTCH SOL 2F-1R INDICATOR 34 F846-PU F792-WH F792-WH 1 RD-16 BRAKE 125-3401 E 709-OR CONNECTOR 892-BR 7 126-9401 200-BK-6 F 109-9781 03 D-11 ATCH
X 755-OR 11 SECOND GEAR CLUTCH TRANS INT SP 1 - 35 E903-YL 975-WH 2 RD-16 121-4030 +8V POWER 709-OR 709-OR 709-OR 4 201-BK 893-GN 11 NOTE B GN-14 G 124-5785 02 C-12 ATCH
CONN 1 CONN 16 WH 1

A
B
C
L53 CONN 17 NOTE C GN-14 H 109-6379 03 E-2
F788-PU 12 LEFT STEER CLUTCH TRANS INT SP 2 + 36 E904-BR A AUTO LAMP WH 2 F846-PU F846-PU 1 290-BK 113-OR 17

506-PU
529-WH
530-OR
507-WH
108-BU-16
528-PK
526-YL
527-GN
200-BK-16
512-GN
511-BR
500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR
102-RD
Y RIGHT L59 J 133-8468 02 C-11
200-BK-14 900-PU 17 FIRST GEAR CLUTCH BACK UP ALARM 37 321-BR L19 2F-2R LAMP WH 3 973-BR 973-BR 2 291-BK 21
BRAKE M M L29 L 126-8871 00 A-12/E-12 ATCH
200-BK-14 F789-YL 18 RIGHT STEER CLUTCH ENGINE SPEED SENSOR 38 450-YL F791-BU F791-BU 1 RD-16 1F-2R LAMP WH 4 F847-YL F847-YL 3 E735-PU 113-OR 113-OR 1 + BATTERY BK-14

1
2
3
4
5
6
7
8
9
AIR CONDITIONER

5
9
2
3
7
8
4
10
11
12

6
1
121-4030 M 109-7954 04 B-7 ATCH

12
10
11
BK-14 F848-OR 21 BI-DIRECTIONAL (N/O) 1F-2R INDICATOR 40 F847-YL 975-WH 2 RD-16 F848-OR E 893-GN 893-GN 5 DATA LINK +
201-BK-14

CLUTCH SOLENOID
201-BK
201-BK

RIGHT N N BI-DIRECTIONAL THERMOSTAT N 109-7955 02 B-7 ATCH


F842-BU 22 AIH POST HEAT SW SOLENOID RETURN 3 975-WH-14 A F849-WH CONN 20 892-BR 892-BR 14 DATA LINK - BLOWER 134-3998
RIGHT SPEAKER MODE SW 3E-5464 P 120-9890 03 B-9
403-GN
109-RD-4

F850-PK 27 SW IP 1 15 977-YL 441-OR 8 COOLANT TEMP

158-BR-14
521-YL-14
200-BK-14
CONDENSOR MOTOR 3E-6387
977-YL 37 AUTO DOWNSHIFT SW 16 F789-YL F789-YL 1 RD-16 STEER 6T-7695 133-9405 G848-GN 447-PK 9 FUEL LEVEL R 129-2167 00 A-2/F-1 ATCH
MOTOR 106-2721 E L25
CLUTCH C NC S 113-7904 01 A-8
F849-WH 38 BI-DIRECTIONAL (N/C) 17 975-WH 2 RD-16 BK A F849-WH 201-BK 442-GY 10 HYD OIL TEMP

506-PU
529-WH
530-OR
507-WH
528-PK
526-YL
527-GN
512-GN
511-BR
500-BR
508-PU
501-GN
525-GY
524-BU
523-BR
509-WH
502-OR
N NO FF
140-BU-14 1 + BATTERY 21 975-WH-14 A 121-4030 511-BR + BK B F848-OR 201-BK 201-BK 405-GY 19 ENGINE OIL PR WH/RD-14 T 113-7133 01 E-12
L25

NOTE H U 109-6410 00 B-12/E-12 ATCH

108-BU-16
200-BK-16
WH/RD-14 140-BU-14 6 + BATTERY 26 L54 975-WH 975-WH 512-GN - BK C 201-BK 426-BR 20 PWR TRN FILTER ALT B
L54 N CLUTCH/BRAKE E B W 126-8872 01 A-12/E-12 ATCH
975-WH-14 7 SOLENOID RETURN 27 975-WH 975-WH 24 FF T R
2
1

L52 L48 HARNESS CODE FF X 109-4042 03 C-12 ATCH


G939-PK 15 SWITCH RETURN 32 975-WH-14 443-YL 28 PWR TRN TEMP 1

2
1
200-BK
201-BK
201-BK

L48 FORWARD AUTO DOWNSHIFT 127-4801 Y 123-8329 03 C-12 ATCH


G939-PK 16 SWITCH RETURN 33 J A CONN 9 P 403-GN 30 ALTERNATOR 6 522-WH-14
200-BK-14

Y CLUTCH 2 133-9405 JJ JJ FF 111-7198 01 B-3 ATCH


140-BU 40 39 176-YL F842-BU 3 752-YL 1 RD-16 E BK 7 201-BK 26 L19 2 200-BK-14 200-BK-14 BK-4 BK-6
118-1336 C NC L19 JJ JJ GG 129-2168 00 A-2/F-1 ATCH
593-GN-14 J J 200-BK F843-YL 4 L38 975-WH 2 RD-16 BK A BK 1 270-BK 27 5 517-BU-14 200-BK-14
J1 ECB J2 L48 L38 NO ALTERNATOR KK 112-7686 04 A-5
593-GN-14 337-WH 977-YL 5 977-YL BK B 977-YL 2 271-BK 270-BK 31 HARN CODE 0 4 516-GN-14 515-GY-14
RELAY (CONN D) CONTROL (CONN B) 306-GN 334-BU 6 P REVERSE BK C 201-BK 3 272-BK 271-BK 3 HARN CODE 1 3 515-GY-14 515-GY-14 132-2156 LL 126-8708 00 A-9
3E-5239 109-0563 CLUTCH 1 ATCH 3E-7577 MM 3T-2980 01 B-2
G848-GN 973-BR 7 973-BR 751-GN 1 RD-16 4 273-BK 272-BK 12 HARN CODE 2 FF L62
Y NOTE B 118-1336 L62 NN 126-8874 00 A-12/E-12 ATCH
F791-BU F846-PU 8 F846-PU 975-WH 2 RD-16 5 274-BK 273-BK 22 HARN CODE 3

2
1
2
1

CONN 12 CONN 24 PP 111-8544 00 A-2/F-1 ATCH


B F792-WH G848-GN 9 G848-GN E BK 6 275-BK 274-BK 16 HARN CODE 4 B
F843-YL F848-OR 10 F848-OR P 975-WH +8V POWER WH 1 709-OR 8 275-BK 6 HARN CODE 5 R TT 138-8148 00 A-3/F-3 ATCH
L59 R
WH/RD-14 754-BU F849-WH 11 F849-WH R 975-WH AUTO LAMP WH 2 G848-GN E 29 WH/RD-14 1 610-OR-14 FLOOD LAMP RR 142-8587 00 F-12

503-BR
504-YL
505-BU
108-BU-16
200-BK-16
508-PU
509-WH
511-BR
512-GN
511-BR
512-GN
508-PU
509-WH
200-BK-16
200-BK
530-OR
526-YL
527-GN
528-PK
529-WH
523-BR
524-BU
525-GY
506-PU
500-BR
501-GN
502-OR
108-BU-16
507-WH
L53 L53 FIRST GEAR
K978-BU F850-PK 12 K 752-YL P 32 2 200-BK-14 106-8964
515-GY-14
516-GN-14
517-BU-14

L52 CLUTCH 5 AUTO DOWNSHIFT CONN 19 R WIRE AS.


334-BU 176-YL 1 176-YL J 751-GN 900-PU 1 RD-16 36

OPERATOR STATION
L52 118-1336 INDICATOR OPERATOR MOTOR BLOWER K 142-8587 00 F-12
MOTOR CONDENSOR K977-PK 200-BK 2 200-BK N 900-PU 975-WH 2 RD-16 37 3E-6386 D PP
106-2721 133-8979 MONITOR SW FF PP FLOOD LAMP V 1Q-2444 00 A-12 ATCH
G939-PK G939-PK G939-PK 709-OR J A H 755-OR 291-BK 291-BK 33 CLEAR SW 610-OR-14 1 1 610-OR-14
L45 L45 ATTACHMENT 133-9405 L59 L62 106-8964 JJ 4D-6565 01 B-1 STD
G939-PK G939-PK G939-PK E901-GN 306-GN 21 306-GN L 754-BU E 290-BK 290-BK 23 SERVICE SW 200-BK-14 2 2 200-BK-14
SECOND GEAR L19 L19 WINCH C NC FF PP JJ 1Q-2807 01 B-1 ATCH
BK-14 G939-PK 140-BU E900-WH 140-BU-14 25 140-BU-14 L43 A E901-GN P BK A E735-PU 38 BK-14
CLUTCH 4 POWER NO SS 3N-0539 01 B-2
G939-PK 140-BU-14 L54 E909-WH 202-BK-14 29 202-BK-14 B E902-PU 755-OR 1 RD-16 527-GN BK B 201-BK 39 FF GG
G939-PK 975-WH-14 L52 E902-PU 140-BU-14 37 140-BU-14 C E903-YL 975-WH 2 RD-16 118-1336 528-PK 199-OR-16 1 BK C E735-PU E735-PU 18 OPERATOR SW GG FLOOD LAMP
L CONN 32 1 610-OR-14 610-OR-14
AIR CONDITIONER CONDENSOR G939-PK G939-PK 140-BU-14 E906-OR 202-BK-14 40 202-BK-14 D E904-BR M 200-BK 2 410-WH 4 ACTION ALARM 2 200-BK-14 200-BK-14 106-8964 CABLE AS.
L51 GND SERVICE RESISTOR GG AA 9W-5472 02 F-12
L66 G939-PK G939-PK E908-BR F790-BR 19 F790-BR E E905-BU 527-GN 4 GN-16 H CONN 18 40
L66 THIRD GEAR MOTOR FORWARD BRAKE 9G-1950 BB 8V-0622 00 F-12
G939-PK 140-BU-14 E905-BU 321-BR 20 321-BR F E906-OR P 1 KK A

501-GN
502-OR
CLUTCH 3 T A A HORN SW PEDAL SW GG CC 8E-3413 00 F-12
G939-PK E907-GY 337-WH 22 337-WH G E907-GY 754-BU 1 RD-16 200-BK 2 BK-16 322-GY 198-RD 1 198-RD-16 610-OR-14 FLOOD LAMP
118-1336 N N N N N N N N 3T-2357 132-7077 COM NC 106-8964 DD 6T-9661 00 F-12
140-BU-14 G939-PK E903-YL 892-BR 23 892-BR M E900-WH 975-WH 2 RD-16 108-BU-16 6 GY-16 P L30 G731-GY 2 G731-GY OPERATOR STATION 200-BK-14
L H L H L H L H B+ KK KK GG EE 7P-6682 01 B-2
140-BU-14 140-BU 140-BU-14 E904-BR 893-GN 24 893-GN S 526-YL 3 BR-16 114-RD

108-BU-16
BRAKE NO L8 L8 L8 HH 9U-8746 01 C-2
140-BU-14 140-BU-14 975-WH-14 321-BR G939-PK 26 G939-PK T 528-PK 5 OR-16 A 140-BU-14

530-OR
526-YL
529-WH
523-BR
506-PU
500-BR
108-BU-16
507-WH
POSITION L7 L7 NOTE: HARNESS "R" FOR TOP OF LIFT CYLINDER MOUNTED FLOODS
140-BU 140-BU-14 975-WH-14 450-YL G939-PK 28 G939-PK A P A + BATTERY RD A G939-PK 410-WH 1 RD-16
U N P B N P B N P B N P B RIGHT WIPER SENSOR L1 L1 HARNESS "PP" AND "GG" FOR LIFT CYLINDER MOUNTED FLOODS THIS DIAGRAM IS FOR THE D7R ECB TTT (108-2215 CHG 04)
U T 975-WH-14 F790-BR E908-BR 31 E908-BR L39 129-RD RETURN BK B F790-BR 201-BK 2 BK-16
W B W B W B W B 117-1881 9X-5592 WITH HARNESS "GG", REPLACE LAMPS FUSE WITH 8M-8948 (15A) FUSE
608-GN-14 1 1 608-GN-14 975-WH-14 F847-YL E909-WH 32 E909-WH 200-BK-14 SIGNAL YL C E L64 L64 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
FLOOD 200-BK-14 2 2 200-BK-14 L66 975-WH-14 973-BR 450-YL 33 450-YL L39 N N N N N ACTION
N OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,

E901-GN
E900-WH
E903-YL
E902-PU
E906-OR
E907-GY
E904-BR
E905-BU
LAMP U N N DOME LAMP ALARM
975-WH-14 F846-PU 709-OR 34 709-OR TRANSMISSION SHIFTER IN NEUTRAL, AND PARK BRAKE ON
106-8964 P 3E-6389 CIGAR 3E-6328
G730-PK K977-PK 35 K977-PK REAR WIPER SW RIGHT WIPER SW LEFT WIPER SW FRONT WIPER SW

1
2
3
4
8
7
6
5
L55 L55 CONN 11 N LIGHTER
BK-8 K978-BU 36 K978-BU 3T-6655 3T-6655 3T-6655 3T-6655 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAUGE
V V LL 9W-0335
G731-GY F847-YL 39 F847-YL 102-RD A RD WIRES THAT HAVE BATTERY VOLTAGE NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

507-WH
F848-OR F791-BU 14 F791-BU C WH WHEN THE KEY SWITCH IS OFF. NOTE B: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
L19 L19 TT
L L F850-PK F792-WH 15 F792-WH LL 108-BU-16 108-BU-16 108-BU-16 200-BK B BK A TT AT LEAST 1 TURN / 25 MILLIMETERS
608-GN-14 608-GN-14 FLOOD F849-WH F788-PU 16 F788-PU E902-PU 2 WH TRANS 507-WH 609-YL-14 1 609-YL-14 1 WH FLOOD LAMP WIRES THAT HAVE BATTERY VOLTAGE (892-BR, 893-GN); (E902-PU, E903-YL);
FLOOD 200-BK-14 200-BK-14 LAMPS H 202-BK-14 F789-YL 17 F789-YL E903-YL 1 BK INTERMEDIATE OPERATOR STATION L64 200-BK-14 2 200-BK-14 2 BK 112-9378 WHEN THE KEY SWITCH IS ON. (E904-BR, E905-BU); (E900-WH, E901-GN);
LAMP L L 107-6689 ECPC L53 SPEED 1
GN-16 1 K978-BU 202-BK-14 G731-GY 18 G731-GY (E906-OR, E907-GY); (E908-BR, E909-WH);
107-6689 PUMP L44 L44 NOTE B: BOTH PAIRS 3E-8848 L30 L30 L8 STARTING CIRCUIT.
L GN-16 2 975-WH 892-BR 975-WH-14 27 975-WH-14 L30 975-WH L8 CONN 23 (450-YL, G939-PK).
136-1679 L7
608-GN-14 1 893-GN G730-PK 30 G730-PK LL E908-BR L7 NOTE C: THE FOLLOWING ARE COMMUNICATED VIA DATA LINK
TRANS L22 L22 L1 CATERPILLAR MONITOR CIRCUIT.
200-BK-14 2 751-GN 975-WH-14 38 975-WH-14 E904-BR 2 WH L22 E909-WH L1 (ENGINE SPEED, ACTUAL GEAR, PARK BRAKE ON)
TRANS H 752-YL E900-WH 1 E900-WH E905-BU 1 BK INTERMEDIATE H K978-BU
A INPUT L22 L7 PANEL LAMP CIRCUIT. NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH A
WH 2 E908-BR 755-OR E901-GN 2 E901-GN SPEED 2 TRANS + V SENSOR OR A 709-OR 443-YL 24 VOLT RADIO
W W SPEED
608-GN-14 608-GN-14 FLOOD BK 1 E909-WH 900-PU E902-PU 3 E902-PU 3E-8848 TEMP GROUND BK B G939-PK 709-OR RADIO OPTIONS
LAMP 3E-8848 WASHER/WIPER CIRCUIT.
FLOOD 200-BK-14 200-BK-14 977-YL E903-YL 4 E903-YL LL POWER 199-OR-16 SENSOR SIGNAL WH C K977-PK G939-PK 12 VOLT
LAMP W W 106-8964 TRANS TRAIN S S 118-7226
F842-BU E904-BR 5 E904-BR E900-WH 2 WH 200-BK K977-PK HEATER AND AIR CONDITIONER CIRCUIT. 135-5944 AM/FM U.S.
107-6689 W F788-PU E905-BU 6 E905-BU E901-GN 1 BK OUTPUT FILTER SW 322-GY 135-5946 AM/FM CASSETTE U.S.
NOTE B L43 L43 NOTE E L30
608-GN-14 1 F789-YL E906-OR 7 E906-OR SPEED 1 426-BR 114-RD GROUND CIRCUIT.
9X-7781 NOTE E: NORMALLY OPEN BEFORE INSTALLATION
200-BK-14 2 E907-GY 8 E907-GY NOTE B: BOTH PAIRS 3E-8848 201-BK S A 129-RD
NN NN 751-GN 9 751-GN LL B 426-BR 426-BR L1 ELECTRONIC CLUTCH BRAKE CONTROL. NOTE G: WITH HARNESS "GG", REPLACE FUSE WITH
FLOOD POWERTRAIN H TRANS L1
608-GN-14 608-GN-14 443-YL G939-PK 752-YL 10 752-YL E906-OR 2 WH S A 201-BK 201-BK L1 8M-8948 (15A) FUSE
FLOOD 200-BK-14 200-BK-14 LAMP OIL SENDER 140-BU-14 754-BU 11 754-BU E907-GY 1 BK OUTPUT HYDRAULIC 442-GY C 442-GY 442-GY START AID CIRCUIT.
LAMP NN NN 106-8964 4W-9972 T SPEED 2 OIL SENDER
140-BU-14 755-OR 12 755-OR T 201-BK NOTE J: WITH HARNESS "NN", REPLACE FUSE WITH
107-6689 NN 975-WH-14 900-PU 13 900-PU 3E-8848 4W-9972 CONN 15 608-GN-14
NN 8M-0456 (20A) FUSE
608-GN-14 608-GN-14 1 G939-PK 447-PK ALL DASHED LINES ARE ATTACHMENTS. NOTE K: ONLY ONE RADIO MAY BE INSTALLED AT A TIME
FLOOD CONN 8 L55
200-BK-14 200-BK-14 2 975-WH-14 321-BR
LAMP NN NOTE B
975-WH
106-8964 L22 L22 E10491
L22 200-BK-14
L55 L55
L55

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