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Indian Standard ( Reaffirmed 2001 )
SPECIFICATION FOR
PVC INSULATION AND SHEATH OF
ELECTRIC CABLES
( First Revision )
Fourth Reprint JANUARY 1998
UDC 621.315.221.8:621.315.616.96[678.743.22]
B U R E A U QP I N D I A N BTANDARDI
MANAlL EHAVAN, 9 BAHADUR SHAH ZAPAR INAltO-
NEW DELHI 110002
s#pmbn 1984
IS : 5831.1984
Indian Standard
SPECIFICATION FOR
PVC INSULATION AND SHEATH OF
ELECTRIC CABLES
( First Revisiop )
Power Cables Sectional Committee, ETDC 59
Chairman
SEIRI M. L. DON~RE
M-3, Satyam,
88, Sion Circle, Bombay
Members Represent&g
SHRI J. P. ANAL Bharat Heavy Electricals Ltd, Hyderabad
S HRI B. P. RAI ( Alternate)
S HRI M. R. BEAT Tata Consulting Engineers, Bombay
SHRI D. K. BASU ( Alternate )
CHIEF ENGINEER ( EL E C T R I C A L ) I Central Public Works Department, New Delhi
S URVEYOR o F WORKS
( ELECT ) V ( Alternate )
D R K. DAS G U P T A Calcutta Electric Supply Corporation ( India )
Ltd, Calcutta
S HRI P. NEOQI ( Alternate )
D IRECTOR Central Power Research Institute, Bangalore
S HRI M. C. RATRA (Alternate )
D IRECTOR OR M I N E S S AFETY Directorate General of Mines Safety, Dhanbad
( ELECT ) ( HQ )
D IRECTOR OF, MINES SAFZTY
( ELECT ) ( Alternate )
S HRI R AVI K. DU T T Cable and Conductor Manufacturers Association
of India, New Delhi
SHRI S. R. SARAN ( Alternate )
SIIRI P. Grrosu Indian Cable Co Ltd, Jamshedpur
SHRI K. V. R. Rao ( Alternate )
SHRI M. M. H~NAVAR Cable Corporation of India Ltd, Bombay
SIIRI S. R. PAUMAN~BHAN ( Alternate J
\
SI~I D. K. J AIN Directorate of Technical Development & Produc-
tion ( Air ), New Delhi
SIII~I V. K. Snanaa~ ( Alternate )
SIII<I K. S. Josrrr Bombay Suburban Electric Supply Ltd, Bombay
Srirtr R. K. Ssaoa~ ( Alternate )
( Continued on page 2 )
@ CoPYright 1984
BUREAU OF INDIAN STANDARDS
This publication is protected under the Indian Copyright Act (XIV of 1957 ) and
reproduction in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the said Act.
IS:!X?l- 1984
( Continuedfrom page 1 )
Members Representing
SHRI S. L. KA K R A R Universal Cables Ltd, Satna
SHRI R. C. AQRAWAL ( Alternate )
S HRI R AJ K. MI T A L Delhi Electric Supply Undertaking, New Delhi
SHRI V. K. SAEHUJA (Alternate )
S HRI R. V. NA R A Y A N A N Directorate General of Supplies & Disposals
( Inspection Wing ), New Delhi
S HRI D. R. C HANDRA ( Altevuzte )
S HRI H. M. PAI The Federation of Electricity Undertakings of
India, Bombay
SEEIMATI C. BALI~A ( Alternate )
SHRI S. N . PARWAL The Premier Cable Co Ltd, Eranakulam
( Kerala )
S HRI A. K. RA~AN Asian Cables Corporation Ltd, Bombay
S HRI S. M. SA E H A L K A R Bombay Electric Supply & Transport Under-
taking, Bombay
S HRI S. V. U PASANI ( Alternate )
S HRI L. K. SAN~HI Fort Gloster Industries Ltd, Howrah
SHRI A. S. BZIATTACHARJEE ( Alternate )
LT-COL S. R. SEN Controllerate of Inspection Electronics, Bangalore
S HRI S. K. MALHOTRA C Alternate )
D R M. S. SUKIIIJA Punjab Research Institute, Rajpura
SHRI U. S. VERMA National Test House, Calcutta
S RRI R. RAI~AERISIXNA ( Alternate )
S HRI K. G. WARRIER Oriental Power Cables Ltd, Kota
S HRI B. K. M UNDHRA ( Alternafc)
S HRI S. P. SAC~DEV, Director General, IS1 ( Ex-o&id Mumber )
Director ( Elec tech )
Secretary
S HRI K. M. B H A T I A
Senior Deputy Director ( Elec tech ), IS1
Convener
SlsRIL.K.SANQHI Fort Gloster Industries Ltd, Howrah
Members
S HRI A. S. B HATTACHARJEE ( Alternale to
Shri L. K. Sanghi )
SHRI B. R OY CHOWDHURY The Calcutta Electric Supply Corporation
( India ) Ltd, Calcutta
S HRI P. NEO~I ( Alternate )
S HRI P. GHOSR Indian Cable Co Ltd, Jamshedpur
S HRI K. V. R. R AO (Alternate )
SHRI M. M. HO N A V A R Cable Corporation of India Ltd, Bombay
S RRI S. R. PADMANABHAN ( Alternate )
S HRI S. L. KA K K A R Universal Cables Ltd, Satoa
SHRI R. C. AORAWAL ( Altsmafe )
S HRI J. V. ME H T A The Ahmedabad Electricity Co Ltd, Ahmadabad
S HRI B. K. MIJNDHRA Oriental Power Cables Ltd, Kota
S HRI A. S. PINTO Delhi Electricity Supply Undertaking, New Delhi
S HRI S. R. SA R A N Industrial Cables ( India ) Ltd, Rajpura
2
IS:5831-1984
Indian Standard
SPECIFICATION FOR
PVC INSULATION AND SHEATH OF
ELECTRIC CABLES
( First Revision)
0. FOREWORD
0.1 This Indian Standard ( First Revision ) was adopted by the Indian
Standards Institution on 30 April 1984, after the draft finalized by the
Power Cables Sectional Committee had been approved by the Electro-
technical Division Council.
0.2 This standard was originally published in 1970 with d view to bring
under a single cover the various requirements for PVC insulation and
sheath of different types of cables.
0.3. This revision has been undertaken to update it in the li~llt of further
experience and developments and to align with international practice,
where appropriate. Details about methods of test have been, by and large,
taken out from this standard and are now covered in a separate standard,
to which reference has been made at appropriate places.
3
IS : 5831. 1984
1. SCOPE
1.1 This standard specifies the physical and electrical requirements for
PVC insulation and sheath of electric cables.
1.2 The types of PVC compounds covered by this standard are given
below:
Type A General purpose insulation for maximum rated conductor
temperature 70C intended for cables with rated voltages
U,/U up to and including 3.313.3 kV.
Type B General purpose insulation for maximum rated conductor
temperature 7OW intended for cables with rated voltages
U,/U above 3-313.3 kV.
Type C Heat resisting insulation for maximum rated conductor
temperature 85C intended for cables with rated voltages
up to and including 1 100 volts.
Type ST1 General purpose sheath intended for use in cables oper-
ating at a maximum rated conductor temperature 70C.
Type ST2 Heat resisting sheath intended for use in cables oper-
ating at a maximum rated conductor temperature 90C.
2. TERMINOLOGY
2.0 For the purpose of this standard, the definitions given in IS : 1885
( Part 32 )-1971* shall apply, in addition to the following.
2.1 Variation - Difference between the median value obtained after
ageing and the median vaIue obtained without ageing, expressed as a
percentage of the latter.
3. COMPOSITION
5.1 The insulation or sheath shail consist of a compound based on one of
the following materials, which have been suitably compounded and pro-
cessed to meet the requirements of this standard:
a) Polyvinyl chloride ( PVC ),
b) Suitable co-polymers of which the major constituent shall be vinyl
chloride,
c) Mixture of (a) and (b).
4. TEST REQUIREMENTS
4.1 The insulation and sheath shall satisfy the test requirements stated in
Tables 1 and 2 respectively, to the extent specified in the relevant cable
standard.
+Electrotechnical vocabulary : Part 32 Cables, conductors and accessories for electric
SUPPlY -
4
IS : 5831 - 1984
5
ISr!ml-1984
6
Isr5831-1984
7
1s : 5831 - 1984
( Clause 4.1
TEST UNIT T YPE OB SH E A T H
l%. _--h-_--, hhWHODOB
ST1 ST2 TEST (REP
PART No. or
IS: 10810* )
(1) (2) (3) (4) (5) (6)
i) Without ageing 7
a) Tensile strength, Min N/mm% 125 125
b) Elongation at break, percent 150 150
Min
ii) After ageing in air oven 11
r Tempera- C 80 100
ture ( tole-
a) Treatment .! rance
i f 2oc)
1Duration days 7 7
b) Tensile strength
1) Value after ageing, N/mm* 12.5 12.5
Min
2) Variation, Max percent f 20 f 25
c) Elongation at break
1) Value after ageing, percent 150 150
Min
2) Variation, Max percent z!z 20 f 25
iii) Loss of mass in air oven 10
(Tempera- C 80 100
I ture ( tole-
a) Treatment{ rance
I f 2C)
(Duration days 7 7
b) Loss of mass, MUX mg/cma 2 2
iv) Hot deformation test 15
a) Test temperature C 80 30
( tolerance l 2C )
b) Time under load
( see Note 1 )
First case hours ti
Second case hours : 6
c) Depth of indentation, percenl 50 50
Max
( Confinucd )
8
fSr5831-1984
9
ISr!5831- 1984
10
IS: !%831-1984
APPENDIX A
[ Tuble 1, Item ( xii ) and Table 2, Item ( x ) ]
TEST FOR COLOUR FASTNESS TO WATER
A-l. A piece about 100 mm long of insulation or sheath is out into small
pieces and immersed for the specified period in about 10 times its own
volume of distilled water maintained at the specified temperature. At the
end of the period, the water shall be examined. It shall be free from any
trace of colour.
APPENDIX B
[ Table 1, Item ( xiii ) and Table 2, Item ( xi) ]
THERMAL STABILITY TEST
11
k3 : 5831 - 1984
B-3. Evaluation
B-3.1 The average value of the thermal stability times of the three samp
les shall not be lower than the value specified in Table 1 or Table 2 as
applicable.
12
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T.C. No. 1411421, 621 17
(First Revision)
(ETDC 59)
( I ) f!) (3)
i v ) A f t e r agcinl in ait oven
IclllpcI;llurc c 0 ,
xii)
4 ,* n) Trcnlmcnl ( tnlcrawe f 2C )
Ch)3
{ Dur:ltion f ~Icwpcrrlfltrr
h) Trn*ilc strength 3) l'lr:llllI~rll { ( ~olcl;~llrc + ?"f? )
I
I ) Valua ofltr~a~csit~g. Afln N/IIWP I_ I)ur:tlion
/
b) Visual cxarriitwliofl
: 2) Variation. Ai8.r 1 prrccnt
I!) Elongalion 1; blc;lk ?tiii) 'l~llCllllill slcibilily
I) Vnluc alter nl:uinl~, AfIn pcrccnl c
15
6
-15
No signs of cr.tckc 01
scnlcs
x) C~~d,i~l~c~ test ( for dimueter
> 125 111111 ) 0.
n) Test tcIIlpcrntlIlc ( IOICIilIlCC c
* 2C)
- No signs of cracks or
b) Visual cxaniinntiorr
SCillhJ
. . ,
Inhle 1 ( Cortclrded )
Unit Type of lnsulrllon
c---h-___.__
xii)
C 70
, Irorirs 48
_- Free from traces of
colour
xiii)
it) 'ICSI lel~lpClilllllC ( ll~1CIilllCC C
1 * 0'5C)
3
S1 No. Test 1Jlli1 T! pc o hcnth
(1)
b
(2) (3) (6)
ii) ,Aflcr nscing in air nvct)
0.
I I cn,pcrnturc c 7 x0
n) Ircnttiicnt ( (lOll!lilllCC f T"d: )
\ L)lllillillll IhI!!? 7
N/ inni 100
pclctlrt % 20
pclcellt I 50
pxcclll f 20
iii)
0.
c X0
tlnys 7
lll~!Iclrl~ 20
iv)
t ' 70
hours .I
21 sccollcl c:1rc hours 6
C) lkptli of intlccit;ilion. Jfnx pcrccii( 65
lle;\t sllock lcsl
( 'ICIII~CI alille C IS0
U) 'I ICilllllCl~~ { t lolcrencc $2 2C )
1 I~uralinn hour 1
b) Visllal cx;miin:itinn - No signs of cracks or
scalcz
vi)
I \ii)
;
No signs nfcrlcks nr
<c:, IIZS
4
Type of Sheath
(6)
4
.
(. 70
IIOIII~ 411
- I.rcc froril trnccs of
colours
I 700
hlinulec 40
so
72
N o ;lyprcciable stain-
itip, or indic:ltor coiii-
pound or filler paper