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INTERACTIVE SCHEMATIC

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.A. All Rights Reserved Printed in U. UENR1263-01 May 2011 797F Off-Highway Truck Air System LAJ1-UP WSP1-UP © 2011 Caterpillar.S.

Press.Drain 7X-7655 7 C3 Governor As.Solenoid (Autolube) 221-9576 17 A4. . D6 Valve .Air 291-6320 13 B3 Regulator 8D-4765 14 A3 Motor Gp. .Solenoid (Air Horn) 185-0008 9 A5 Horn Gp. . F5 Reservoir .Air 9D-4049 10 A5 Pump Gp. .Air 194-1986 2 E5. .Check 4D-0487 12 C4 Reservoir .Air 290-9541 3 C4 Valve As.Air Starter (Relay) 115-9190 16 C6 Valve As.Air Switch Module 217-4184 4 E4 Valve-Pressure (Protection) 222-0570 5 D4 Sensor Gp .Air Start TDI 278-0533 15 C7 Motor Gp.COMPONENT LOCATION Part Machine Schematic Description Number Location Location Compressor Gp 261-4881 1 F7 Dryer As . . 141-5746 6 A5 Valve . 217-4168 8 E7 Valve Gp.Air Start IR 316-4259 Valve .Air Relief 6B-9664 18 C3 Manifold 5C-9762 19 B5 .Lubrication 308-0161 11 A3 Valve As. . .

PUMP: VARIABLE and PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED (FIXED) VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE COMPENSATED VALVE ENVELOPES VALVES VALVE PORTS ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY CONTROL VALVES CHECK VALVES AB AB P T P T BASIC SPRING SHUTTLE PILOT NORMAL POSITION SHIFTED POSITION INFINITE POSITION SYMBOL LOADED CONTROLLED FLUID STORAGE RESERVOIRS VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL MEASUREMENT ROTATING SHAFTS PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL COMBINATION CONTROLS SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT or MANUAL and PILOT PILOT or MANUAL MANUAL CONTROL SYMBOLS PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL SUPPLY PRESSURE ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION UNIDIRECTIONAL UNIDIRECTIONAL FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION .FLUID POWER SYMBOLS BASIC COMPONENT SYMBOLS MAIN AUX.

ELECTRICAL SYMBOLS Hydraulic Symbols (Electrical) G M Transducer Transducer Generator Electric Motor (Fluid) (Gas / Air) Pressure Switch Pressure Switch Temperature Switch Electrical Wire (Adjustable) Electrical Symbols (Electrical) T Pressure Temperature Level Flow Symbol Symbol Symbol Symbol Wire Number Identification Codes Electrical Schematic Example Hydraulic Schematic Example Current Standard Current Standard Harness identification code This example indicates wire 135 in harness "AG". Wire Circuit Number Wire Color Identification 325-AG135 PK-14 325-PK Circuit Identification Wire Color Wire Gauge Number Previous Standard Wire Color Wire 325-PK-14 B A Circuit Number Wire Gauge Identification (EXAMPLE VALVE) .

9D-4049 7 6 5 4 3 2 1 . 7 6 5 4 3 2 1 (2) DRYER AS AIR 194-1986 EXTERNAL AIR SUPPLY (1) COMPRESSOR GP F 261-4881 F (2) DRYER AS AIR 194-1986 (4) VALVE AS 217-4184 E E (8) GOVERNOR AS 217-4168 (5) VALVE GP PRESS PROTECTION 222-0570 D D (17) VALVE AS SOL 221-9576 (15) MOTOR GP (12) VALVE AS AIR START CHECK (TDI) 278-0533 4D-0487 (IR) 316-4259 (7) VALVE GP DRAIN 7X-7655 (16) VALVE AIR START C 115-9190 C (3) RESERVOIR (18) VALVE GP AIR AIR RLF 290-9541 6B-9664 (19) MANIFOLD 5C-9762 B B (13) RESERVOIR AIR 291-6320 AIR CIRCUIT COLOR DESCRIPTIONS AUTO COMPRESSOR CIRCUIT LUBE AIR START A (9) VALVE GP RESERVOIR CIRCUIT A SOLENOID (6) SENSOR GP 185-0008 AIR (14) REGULATOR (11) PUMP GP PRESSURE HORN 8D-4765 LUBRICATION THIS SCHEMATIC IS FOR THE 797F OFF HIGHWAY TRUCK AIR SYSTEM 141-5746 308-0161 MEDIA NUMBER: UENR1263-01 PART NUMBER: 272-3219. AIR 221-9576 Refer to the appropriate Service Manual for Troubleshooting. CHANGE: 02. (17) VALVE AS (10) HORN GP SOLENOID Components are shown installed on a fully operable machine. Specifications.

MACHINE COMPONENT LOCATIONS VIEW ALL CALLOUTS 12 9 11 17 14 10 3 8 ENGINE 15 1 A-A FRONT LEFT SIDE 13 B-B 7 19 18 B-B 6 4 FRONT 2 B-B 5 16 FACING ENGINE A-A FRONT B-B .