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इंटरनेट मानक

Disclosure to Promote the Right To Information
Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.

“जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न' 5 तरफ”
Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
“The Right to Information, The Right to Live” “Step Out From the Old to the New”

IS 8598 (1987): Specification for Idlers and Idler Sets for
Belt Conveyors [MED 6: Continuous Bulk Conveying,
Elevating, Hoisting Aerial Ropeways and Related Equipment]

“!ान $ एक न' भारत का +नम-ण”
Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह”
है”

Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”

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catenary am in rpact.3 Clearance height (m ) . UDC 621’867’2’051’44 IS:8598-1987 Indian Standard ( Reaffirmed 1998 ) SPECIFICATION FOR IDLERS AND IDLER SETS FOR BELT CONVEYORS ( First Revision ) 7.3. Garland.1.. dl in millimetres.3.9 1 101’6 ) 108 1 114’3 / 127 ) 133 \ 139’7 ( 152’4 ( 159 1 168’3 j 193’7 219’1 _~. - 1.Slots ( SL ) for bolts of diameter D shall be of width D + 2 mm. -. Shall be according to IS : 4240-1984 ‘Glossary of conveyor terms and definition (1‘irst revision )‘. ~_ _. _ Ilininiurn 30 30 30 30 30 ( 30 . nearest to the idler. Scope . Z idler Lengths . - 76’1 88’9 101’6 108 114’3 127 133 139’7 152’4 159 168‘3 193’7 219’1 Iiameter d. of carrying and return idlers shall b se lected from the following: Carrying and Return Idlers Carrying idlers Only 63’5 / 76’1 1 88. Idlers shall have lengths as specified in Tablel. Terminology . i_SdC 3. 3. 3. 1 Troughing Angle ( h ) . Adopted 18 December 1987 0 September 1988. ~~~ . ~ -. 1. The clearance beneath centre idler for carrying idler sets shall be al ven below: All dimensions in millimetres. Angle of the axis of side idlers from the horizontal.* . 3. 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 .313 .3.The length of carrying idlers suitable for troughed belt on three eq ual idlers shall be selected from those given in Table 1. 3. 1 fdler Diameters (dl ) -The diameters. in Table 2 ).Icarancc rr1t *See 3.Covers the requirements for carrying and return idlers and idler sets up to and including th ree idlers for belt conveyors. BIS Gr 4 I I - BUREAU OF INDIAN STANDARDS MANAK BHAVAN.2 Slots for bolts .1 Length of carrying idlers . 2. Min. 30 1 40 1 40 ( 40 ) 40 / 40 ~ 50 1 I. and transition idlers are also not covered by this standard. long in the longitudinal direction along the length of conveyor (see Fig. 2 Idler Vertical Clearance (m) . . 2. Dimensions 3. 2. Min ant 26 mm. Mounting dimensions for idler sets shall be as specified in Table 2. 3 idler Sets . 1 It does not cover idlers and idler sets for portable and mobile belt conveyors.The vertical gap between the periphery of idler and the top of the id ler transom or any other structural part.3.

3.1987 TABLE 1 IDLER LENGTHS ( Clauses 3. . --- 190 x x x X X X X X X 200 x x x X X X X X X 235 x x x X X X X X X 250 x x x X X X X X X 290 x x x X X X X X X ----_. 3'56 76'1 88'9 101'6 108 114'3 127 133 139'7 152'4 159 168'3 193'7 219'1 dl ~--. --_p--- 1500 X X X X X X X X !< X X X 1600 X X X X X X X X X X X % 1700 X X X X X X X X X X X X ___-----p____.1. and Fig. ---- 315 x x x X X X X X X X X X 350 x x x X X X X X X X X X X X X X X X X X X % X x X x X x X X X X X X X X X 415 x x x X X X X X X X X X 465 x x x X X X X X X X X X 500 x x x X X X X X X X X X 530 x x x X X X X X X X X X 550 x x x X X X X X X X X X 600 x x x X X X X X X X X X 625 x X x X X X X X X X X X 670 x x x X X X X X X X X X 700 x x x X X X X X X X X X 710 x x x X X X X X X X X X _-_-----. X 1150 x x x X X X X X X X X X X X 1 200 x x x X X X X X X X X X X X 1250 x x x X X X X X X X X X X X 1400 x x x X X X X X X X X X X X _---_~. --.____- 1800 X X X X X X X X X 2 000 X X X X X X X X X 2 200 X X X X x X X X X ____- 2 . __ 750 x x x X X X X X X X X X X 800 x x x X X X X X X X X X X 850 x x x X X X X X X X X X X 900 x x x X X X X X X X X X X 950 x x x X X X X X X X X X X ----------__-- 1000 x x x X X X X X X X X X X X 1050 x x x X X X X X X X X X X X 1100 x x x X X X X X X X X >! X X 1120 x x x X X X X X X X X X Y. under 3. I 100 x x x X X 150 x x x X X 160 x x x X X ____--_--___--.1 ) Carrying and Return Idlers Carrying Idlers Only - Idler dia.IS :8598 . _----P--P I 1 .ENGTH.3.2.

IS : 8598 .1987 TABLE 2 MOUNTING DIMENSIONS FOR IDLERS (Clauses 3. . 3 .3 and 3.3. Form.3. see 3.3.2) All dimensions in millimetres. - Note-Other dimensions may be used if mutually agreed to by the purchaser and the manufacturer. - Belt Width B 11 el I ea Shape M Shape N 400 690 755 200 100 Ml2 500 790 855 200 100 Ml2 940 1 000 200 650 800 1 090 1 290 1150 1 350 200 200 :o”o” 100 Ml2 Ml2 Ml2 1 000 1 200 1 490 1 560 200 100 Ml6 1 690 1 750 200 100 Ml6 : ::: 1 900 1 950 200 100 Ml6 1 800 2100 2150 200 65 100 M20 2 000 2 300 2 350 200 65 100 M20 . .

1987 3.IS : 8598 . Belt Width Edge Clearance B S1 S3 400 500 50 50 2: 650 800 .1 Type A spindle end without added end cap All dimensions in millimetres.:: 100 1 400 . 4 .4.: 70 : .4 Spindle Ends 3.4 Edge clearance . dr ds bi m n* 20 3’0” 30 z5” :8” 4 :: 19 12 40 40 Zf 4 12 *For return idlers. n+lO is permissible._.3.shall be as given in Table 3. 100 100 100 : 8”:: 100 100 2 000 100 100 3. TABLE 3 EDGE CLEARANCE All dimensions in millimetres.

.1987 3.2 Type 0 spindle end without added end cap A I b-l A-A All dimensions in millimetres.4.3 Type C spindle end with added end cap All dimensions in millimetres. IS :8598 . 3.4.

Note . 3. Note 2 -The troughing angle of 15” shall be used for idler sets of N shape ( see 5.5 Idlers with one shot lubrication may have special shaft ends suitable for the purpose.IS : 8598 .4. IO” and 15” for all standard widths of belts. Angle of tilt on the side idlers may be eliminated by using training idlers or side rollers. da ds b.3 Angle of Tilt (# ) of Side /d/em .4. 4.1 1. The return training idlers shall have ends similar to return idlers. 1 TROUGHING ANGLE AND ANGLE OF TILT FOR SIDE IDLERS 6 .4. Requirements 4. 4.2 Troughing Angle of Return /d/am . 1 ).6 Impact idlers and troughing training idlers shall have spindle ends similar to those of troughing idlers and shall conform to 3.1987 3. and shall be as small as practicable and in any case shall not be more than 3” ( see Fig. Note 2 .4. Note l.1 to 3.It is not obligatory to provide angle of tilt unless specifically desired by the purchaser. The angle of tilt ( # ) of side idlers shall be in the direction of the belt run for the unidirectional conveVors and it shall be zero degree for reversible conveyors.1 Troughing Angle ( A) -The value of the troughing angle h shall be selected from those given below for all standard widths of belts: 15” / 20” / 25” ( 30” / 35” ) 40” 1 50” Note 1 -The user shall satisfy himself that the belt shall trough adequately on idler set.4 Type D spindle end with added end cap A-A All dimensions in millimetres.4.4. m n P --- 3. DIRECTIO~LT RUN SIDE IDLER I I I FIG.Shall be chosen as a function of the troughing angle ( A) and the belt speed. 4.Vee-return idlers with 10” or 15” troughing angle may be chosen only in special application in COnSUkStiOn with the system designer/supplier.The value of troughing angle of rollers of return idlers shall be selected out of O”.

Note . the maximum permissible gap between rolls may be increased to 23 mm. such as rounding or chamfering of spindle ends or to reduce dimension n. 4. DIRECTION OF BELT RUN c THIS DIMENSION SHALL NOT r-EXCEED THE IDLER DIAMETER CL C’L BELT BELT IN-LINE STAGGERED FIG.- CENTRE IDLER NTRE IDLER IN-LINE IDLERS STAGGERED IDLERS FIG. 4.4.1 Troughed carrying idler sets built up from three idlers may be arranged with the idlers in-line or .1 When staggered. the value of n shall not be less than 4 mm. 3 ARRANGEMENT OF IDLER SETS VIEWED IN VERTICAL PLANE 4. 2gPLAN VIEWS OF IN-LINE AND STAGGERED CARRYING IDLER SETS 14. it may be necessary. the minimum design rated life for the idler bearings shall be 25 000 hours for bearings lubricated for life as well as i. staggered as shown in the plan view in Fig. 3.3.4.3 The gap between the adjacent ends of the centre and side idlers of an in-line 3-idler set shall not be greater than 10 mm when measured as indicated in Fig. 7 .5 Run-out . In any case.7 Steel tubes used in the manufacture of idlers and idler sets shall conform to IS : 9295-1983 ‘Specification for steel tubes for idlers for troughed belt conveyors ( first revision )‘.Unless the purchaser specifies a longer minimum rated life.1. 4. environmental and meteorological conditions of use of the idlers/idler set shall be as agreed to between the manufacturer and the purchaser.In order to comply with this condition.4 Arrangement of in-line and Staggered Carrying Idler Sets 4. 4.8 Tests.4.2 Staggered carrying 3-idler sets shall be arranged with adjacent ends of side idlers and centre idlers overlapping by a minimum of 10 mm when measured as indicated in Fig. INTERSECTION OF BELT INTERSECTION OF BELT CONTACT SURFACES CONTACT SURFACES \ \ A.1987 4.1 Whenever it is not feasible to achieve this gap of IO mm due to end details of idlers. 4. measured by a dial test indicator at any point along its length when rotated on its own bearings. the displacement of the axis of the centre idler from the adjacent axis of the side idlers shall not exceed the diameter of the idlers. 2. in certain cases.4. specific materials and other requirements in view of the application. IS : 8598 . 4.ltermitently lubricated bearings. process of construction. in case of idler diameter of up to and including 108 mm.4. 3. to adopt minor modifications in design.6 /d/u Bearings .The idler outside diameter. shall not exceed the total indicator reading (TIR) of 1’6 mm for idler lengths below 1 350 mm and 2 mm for idler lengths of 1 350 mm and above.

length 1 000 mm with spindle end of Type A with da of 20 mm shall be designated as: Idler set N 133 x 1 000 A x 20 IS : 8598 6. BS 2890-I 973 ‘Specification for troughed belt conveyors’. Type A with da of 25 mm shall be designated as: Idler 133 X 1 000 A X 25 IS : 8598 5. of 133 mm.An idler of diameter d. length. EXPLANATORY NOTE This standard was first published in 1977.An idler set of shape N. with spindle end of.1 Shape of Idler Set . Details available with the Bureau of Indian Standards. 6.5 SHAPE M SHAPE N SHAPE P FIG.The idlers shall be marked with diameter. N and P indicated in * Fig.1 Standard Marking . Designation 5.3 Designation of Idler Set .1987 5.IS :8598 . Marking . issued by the International Organization for Standardization (ISO). manufacturer’s name. . of length 1 000 mm. issued by the Deutsches lnstitut fiir Normung ( DIN ). issued by the British Standards Institution ( BSI ). Idler sets in terms of shape shall be designated as M. 4 SHAPE OF IDLER SET 5. initials and/or his recognized trade-mark. This revision has been undertaken to incorporate a number of changes based on the experience gained in the use of idlers and idler sets.Troughed belt conveyors (other than partable conveyors) -idlers’. DIN 15207 and DIN 22107. 4. In the preparation of this standard. assistance has been derived from the following: IS0 1537-l 975 ‘Continuous mechanical handling equipment for loose bulk materials .2 Designation of /d/er . 8 Printed at Printrade. India . diameter dL of 133 mm. New Delhi.

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