HIGH DENSITY

POLYETHYLENE
 Sclairpipe
Sclairpipe
Versatile high density polyethylene pipe

 Flexible Sclairpipe high density polyethylene (HDPE) pipe represents the latest
advances in both material and manufacturing techniques. Since 1968,
Sclairpipe has been proven in a wide range of municipal and industrial
lightweight piping applications. It has been used extensively in the municipal market
for gravity sewers, sewage forcemains, and pressure water systems. KWH
pipe for Pipe has special expertise in marine installations of Sclairpipe, including
river and lake crossings; and river, lake and deep ocean intakes and
your most outfalls.

demanding Lighter. Stronger. Chemical Resistant.

applications Sclairpipe is a tough, lightweight, solid wall pipe with a smooth internal
surface. Available in various diameters from 3/4" to 63" it can handle
internal pressures of up to 300psi. It is a well suited alternative to copper,
PVC, ductile iron and concrete pipe in a variety of different applications.
Sclairpipe weighs approximately 1/10 that of a similar sized concrete pipe.
Handling requires a minimum of heavy equipment and Sclairpipe can
easily be assembled on ice or through wet marshy areas. It will not
corrode, tuberculate or support biological growth, making it the material
of choice in harsh environments. Sclairpipe is inert to salt water and to
chemicals likely to be present in sanitary sewage effluent.
Sclairpipe has a smooth ID and maintains its flow capability over time -
Hazen Williams C Factor remains 150, even after years of use.

Easier to Transport and Install.

Leak Proof.
Sclairpipe is much easier to handle and install than heavier, rigid concrete
pipe, offering potential cost savings during the construction process. It is
structurally designed to withstand impact, especially in cold weather
installations when other pipes are prone to cracks and breaks. Sclairpipe
will float even when full of water. For marine applications long lengths of
pipe can be assembled on shore and then floated into position.

2 Sclairpipe
Thermal butt fusion provides an economical and fast method of delivering
a complete, long, continuous length of pipe. Thermal fusion eliminates
potential leak points every 8-20 feet commonly found with gasketed (or
bell or spigot) pipe materials. The fused joints provide a continuous leak Sclairpipe
proof system that eliminates the risk of joint leakage due to ground
shifting. Fused joints are fully restrained and as such may reduce or Advantages
eliminate the need for expensive thrust blocks.
With Sclairpipe infiltration and exfiltration problems are eliminated. Leak Proof
Cost Effective. Permanent. Corrosion Resistant
Sclairpipe offers distinct advantages. It can be installed on a curve to a Chemical Resistant
radius as small as 25 times the nominal pipe diameter to eliminate many
fittings required for directional changes in piping systems made from other
Long Life
materials. In addition, the flexibility of Sclairpipe allows it to adapt to
uneven ground, unconsolidated river bottoms and excavated underwater
Fatigue Resistant
trenches without the need for expensive foundations or minor degree
elbows. It is well suited for dynamic soils and areas prone to earthquake.
Impact Resistant
Sclairpipe is cost effective in both the short and long term. The fact that it Lightweight
is lightweight makes it easier to transport and install. The fact that it is leak
proof and fatigue resistant means years of maintenance free use. The Flexible
Plastics Pipe Institute estimates the service life for HDPE pipe to
conservatively be 50-100 years. UV Resistant
Environmentally
Friendly

Sclairpipe 3
 Proven performance in a
wide range of applications
Since its development in 1955, large diameter HDPE pipe has been
successfully used in many installations worldwide. In North America,
Sclairpipe high density polyethylene pipe was first introduced in 1968.
Since then it has been installed for river, lake and salt water crossings,
municipal and industrial fresh and salt water intakes and effluent outfalls.
Sclairpipe has also been used extensively for pipeline repair and
rehabilitation.
Some popular applications of Sclairpipe include:

Potable Water Distribution Slurry Pipe

Pressure Water Systems Mining
Sewage Systems Marine Pipelines & Crossings
Water Mains Deep Water Intakes
Sliplining Deep Water Outfalls
Fire Mains Irrigation Lines
Directional Drilling Biofilters
Trenchless Technologies Gas Gathering

Potable Water
Sclairpipe is used for both new water main installations and to rehabilitate
deteriorated piping systems made from other materials. It can accept
repetitive pressure surges that far exceed the static pressure rating of the
pipe. Sclairpipe is easy to handle and is available in long lengths that cut
down on jointing time. Thermal fusion on site reduces installation time and
ensures leakproof joints that eliminate infiltration and exfiltration problems.
Sclairpipe is well suited for dynamic soils and areas prone to earthquake.

Sewage Systems
After more than 35 years of use in municipal and industrial sewer
applications, Sclairpipe has proven to be a reliable, cost effective, long-term
solution for sewer and wastewater systems. It offers resistance to corrosion
and chemicals with durability and strength that rigid concrete, PVC or ductile
iron pipes cant duplicate. Lightweight Sclairpipe is easy-to-install, extremely
flexible and does not corrode or tuberculate over time.

Industry
Long-term reliable piping solutions are always in demand by industry.
Sclairpipe offers resistance to corrosion, abrasion and chemicals resulting in
a durable, strong and cost-effective installation.

4 Sclairpipe
Mining
Sclairpipe solid wall HDPE pipe is commonly used in mining applications for
tailing disposal water management including: river water diversion,
reclamation lines, culvert, sewer and sub-drainage systems and conveying
pipe. It is lightweight, flexible, durable and abrasion resistant. It is virtually
leak proof, and can withstand corrosive chemicals, acids or salts commonly
found in mines. Sclairpipe combines strength and durability in above ground
applications and is UV resistant.

Irrigation
Sclairpipe is a cost effective solution for irrigation and agricultural drainage
applications such as river and canal diversion, agricultural irrigation systems
and pipelines, and water conservation. It is lightweight, flexible and leak
proof, resistant to corrosion and salt water, and joints can be heat-fused on
site for ease of installation. A Sclairpipe irrigation system will withstand the
test of time.

Heating & Cooling

Sclairpipe has proven to be a strong, leak proof and chemically inert solution
for district cooling applications including dual-purpose projects providing
cooling and potable water. It can be assembled on shore in a continuous
flexible length, floated on the waters surface and then sunk by a controlled
process. The pipe can also be manufactured in specific lengths and connected
on site by flanges with the aid of marine divers. Sclairpipe pipes resistance to
both corrosion and zebra mussel fouling makes it an ideal solution.

Sclairpipe 5
 Choose the Sclairpipe is available in standard Dimensional Ratios (DRs), in sizes ranging
from 3/4 to 63 in diameter. The Dimensional Ratio relates the minimum
wall thickness of the pipe to its outside diameter, and is important to define
size thats the pressure rating of a particular pipe. Coiled pipe diameters range from
3/4" and 1" Copper Tube Size (CTS) and 3/4" to 3" nominal outside
right for you diameters in Iron Pipe Sizes (IPS). The maximum continuous operating
pressure stated is based on a PE3408/3608 (Per ASTM D3350)1 material for
the indicated DR and is based on water service at 73F.
Sclairpipe is also available from higher density bi-modal resins, having enhanced performance characteristics.
1

DR32.5 (50 psi) DR26 (64 psi) DR21 (80 psi) DR17 (100 psi)
Nominal Average Average Minimum Average Average Minimum Average Average Minimum Average Average Minimum Average
Pipe Outside Inside Wall Weight Inside Wall Weight Inside Wall Weight Inside Wall Weight
Size Diameter Diameter Thickness (lbs/ft) Diameter Thickness (lbs/ft) Diameter Thickness (lbs/ft) Diameter Thickness (lbs/ft)

3 3.50 3.147 0.167 0.76 3.064 0.206 0.93

4 4.50 4.206 0.138 0.83 4.133 0.173 1.03 4.046 0.214 1.26 3.939 0.265 1.54
5 5.56 5.200 0.171 1.27 5.109 0.214 1.57 5.001 0.265 1.93 4.869 0.327 2.35
6 6.63 6.193 0.204 1.80 6.085 0.255 2.23 5.956 0.315 2.73 5.799 0.390 3.33
7 7.13 6.660 0.219 2.08 6.544 0.274 2.58 6.406 0.339 3.16 6.236 0.419 3.85
8 8.63 8.062 0.265 3.05 7.922 0.332 3.78 7.754 0.411 4.63 7.549 0.507 5.65
10 10.75 10.049 0.331 4.73 9.873 0.413 5.87 9.665 0.512 7.19 9.409 0.632 8.77
12 12.75 11.918 0.392 6.66 11.710 0.490 8.25 11.463 0.607 10.11 11.160 0.750 12.34
13 13.38 12.503 0.412 7.33 12.284 0.514 9.08 12.025 0.637 11.13 11.707 0.787 13.58
14 14.00 13.087 0.431 8.03 12.858 0.538 9.95 12.587 0.667 12.19 12.254 0.824 14.87
16 16.00 14.956 0.492 10.48 14.695 0.615 12.99 14.385 0.762 15.93 14.005 0.941 19.43
18 18.00 16.826 0.554 13.27 16.532 0.692 16.45 16.183 0.857 20.16 15.755 1.059 24.59
20 20.00 18.695 0.615 16.38 18.369 0.769 20.30 17.981 0.952 24.88 17.506 1.176 30.35
22 22.00 20.565 0.677 19.82 20.206 0.846 24.57 19.779 1.048 30.11 19.256 1.294 36.73
24 24.00 22.434 0.738 23.59 22.043 0.923 29.24 21.577 1.143 35.83 21.007 1.412 43.71
26 26.00 24.304 0.800 27.68 23.880 1.000 34.31 23.375 1.238 42.05 22.758 1.529 51.30
28 28.00 26.174 0.862 32.11 25.717 1.077 39.80 25.173 1.333 48.77 24.508 1.647 59.50
30 30.00 28.043 0.923 36.86 27.554 1.154 45.68 26.971 1.429 55.99 26.259 1.765 68.30
32(M) 31.59 29.533 0.972 40.88 29.018 1.215 50.67 28.405 1.504 62.10 27.654 1.858 75.75
36 36.00 33.652 1.108 53.08 33.065 1.385 65.79 32.366 1.714 80.62 31.511 2.118 98.35
40(M) 39.47 36.894 1.214 63.80 36.251 1.518 79.07 35.485 1.879 96.91 34.547 2.322 118.22
42 42.00 39.260 1.292 72.24 38.575 1.615 89.54 37.760 2.000 109.74 36.762 2.471 133.86
48(M) 47.38 44.291 1.458 91.94 43.519 1.822 113.96 42.599 2.256 139.67 41.473 2.787 170.37
54 54.00 50.478 1.662 119.42 49.597 2.077 148.02 48.549 2.571 181.41 47.266 3.176 221.29
55(M) 55.30 51.688 1.701 125.22 50.786 2.127 155.20 49.713 2.633 190.21 48.399 3.253 232.03
63(M) 63.21 59.086 1.945 163.62 58.055 2.431 202.81 56.828 3.010 248.55
Standard Inventory Product.

6 Sclairpipe
The standard stocked length of Sclairpipe pipe is 50 feet, in sizes above 2
in diameter with longer lengths available on request. Coiled pipe is
stocked in diameters up to 3" and is available in 250 and 500 foot lengths.
Larger pipe sizes and coil lengths are available on special request.

Please visit our web site (www.kwhpipe.ca) and

use our online design tools to determine the
pipe size best suited to your specific application.
DR11 (160 psi) DR9 (200 psi) DR7.3 (254 psi)
Average Minimum Average Average Minimum Average Average Minimum Average
Inside Wall Weight Inside Wall Weight Inside Wall Weight
Diameter Thickness (lbs/ft) Diameter Thickness (lbs/ft) Diameter Thickness (lbs/ft)

2.825 0.318 1.38 2.676 0.389 1.65 2.484 0.479 1.97

3.633 0.409 2.29 3.440 0.500 2.73 3.193 0.616 3.26
4.491 0.506 3.50 4.253 0.618 4.17 3.947 0.762 4.99
5.348 0.602 4.96 5.064 0.736 5.92 4.701 0.908 7.07
5.752 0.648 5.74 5.447 0.792 6.85 5.056 0.976 8.18
6.963 0.784 8.41 6.593 0.958 10.03 6.120 1.182 11.98
8.678 0.977 13.06 8.218 1.194 15.59 7.628 1.473 18.62
10.293 1.159 18.37 9.747 1.417 21.92 9.047 1.747 26.19
10.797 1.216 20.22 10.224 1.486 24.13 9.491 1.832 28.82
11.302 1.273 22.15 10.702 1.556 26.43 9.934 1.918 31.58
12.916 1.455 28.93 12.231 1.778 34.53 11.353 2.192 41.24
14.531 1.636 36.62 13.760 2.000 43.70 12.773 2.466 52.20
16.145 1.818 45.21 15.289 2.222 53.95 14.192 2.740 64.44
17.760 2.000 54.70 16.818 2.444 65.28 15.611 3.014 77.98
19.375 2.182 65.10 18.347 2.667 77.68 17.030 3.288 92.80
20.989 2.364 76.41 19.876 2.889 91.17 18.449 3.562 108.91
22.604 2.545 88.61 21.404 3.111 105.74
24.218 2.727 101.72 22.933 3.333 121.38
25.505 2.872 112.82 24.152 3.510 134.62
29.062 3.273 146.48

Pipe dimensions are in accordance with ASTM F714 and AWWA C906.
Pressure ratings are for water at 73.4 deg F.
Some of the pipe sizes and/or DRs above are only available upon
request. Check with your KWH contact for availability.
Other diameters and DRs not listed may be available upon special
request.
All dimensions are in inches unless otherwise specified.
Weights are calculated by the methodology established in PPIs TR7.

Sclairpipe 7
 Product For 50 years KWH Pipe has been a leader in the design, development,
manufacture and support of polyethylene piping systems. KWH Pipes
experienced engineers can offer design and engineering assistance, assuring
innovation you of a dependable piping system designed to meet your needs. Visit our
website (www.kwhpipe.ca) and see how our innovative online calculator can
and quality assist you.
Extensive R&D in the early 1960s led us to produce 16" diameter
assurance polyethylene pipe at a time when many considered large diameter
polyethylene pipes a technical impossibility. Today KWH Pipe produces solid
wall Sclairpipe in sizes up to 63".
All KWH Pipe products are manufactured from special, high strength resins
with complete quality control maintained from raw material to finished pipe
product. KWH Pipe was the first North American manufacturer of
polyethylene pipe and fittings to have its Quality Management System
registered to the ISO 9001:2000 level.
Our strict manufacturing specifications are verified daily, using precise
dimensional controls and accelerated long term hydrostatic testing. A
continuous quality control process assures you of long-term pipe
performance. We certify that the pipe resin used to extrude Sclairpipe has a
minimum cell classification of PE 345464C when classified in accordance
with ASTM D3350. Sclairpipe is classified as a PE 3408 material using PPIs
(Plastic Pipe Institute) method of determining and validating the Long-Term
Hydrostatic Stress (LTHS) of polyethylene pipe.

8 Sclairpipe
Innovative Sclairpipe piping systems can be assembled by heat fusion (butt,
electrofusion, socket and saddle fusion), flanged connections,
compression couplings and various mechanical couplings. The superior
joining performance of Sclairpipe results from the combination of pipe and fittings
designed to work together as a complete system. A full range of pressure
methods and rated fittings is available to suit any application.
The most popular method of joining Sclairpipe is thermal butt fusion. This
equipment fast and economical technique permits the quick assembly of long
continuous lengths and the joining of fittings to the pipe. The fused joints
are as reliable and strong as the pipe itself, fully restrained, providing
continuous leak proof systems.
Our skilled fusion specialists are available to assist in the most efficient
installation of your Sclairpipe system. Their experience in on-the-job
handling, installation and set-up of polyethylene pipe and their pre-job
planning capabilities ensures you of a superior installation. Sclairpipe
fusion specialists can train and assist your personnel on your joining
equipment.

Sclairpipe 9
 Fabricated KWH Pipe believes that every element of your piping system should be
carefully designed to work together in a cost-effective manner. We provide
a wide range of complimentary fittings, proven over years of service, to
fittings meet the requirements of just about any piping system.

complete
any system
KWH fabricated fittings are
available as FM Approved items.
Please contact your KWH
representative for styles and
sizes.
Fabricated fittings for use in pressure service are manufactured in the same
diameters as Sclairpipe but with heavier walls than are used in the piping
system. This results in a fitting with a pressure rating which is greater than
or equal to the pipe itself. Unless specifically stated otherwise, the
additional wall thickness is on the ID. The butt weld ends of the fittings are
counter bored to meet the wall thickness of the mating pipe. KWH Pipe
recommends that fittings be ordered by EDR (Equivalent Dimensional
Ratio). The pressure rating of the EDR fittings is the same as that
associated with the DR of the matching pipe.
All fabricated fittings can be supplied with either flanged ends and/or plain
ends for field butt fusion to the piping system. FM approved fittings are
also available.
Please visit the Sclairpipe Fittings section of
our web site (www.kwhpipe.ca) to download
specification sheets on all standard fittings
available.

Elbows
Elbows for Sclairpipe systems are designed for pressure service and are
fabricated from pipe typically 1 standard (SDR) DR heavier than the
adjoining pipe. The result is a fitting with the same pressure rating as
the main line pipe. The ends of the fitting are counter bored to match
the wall thickness of the pipe to which it is being connected. Elbows
available in IPS and DIPS sizes.

Mitered Tees & Crosses

KWH Pipe produces fully pressure rated tees up to 48" in outside
diameter. These mitered tees and crosses intended for pressure service
are fabricated from pipe that is 2 standard (SDR) DRs heavier than the
adjoining pipe. The result is a fitting with the same pressure rating as
the main line pipe. The ends of the fitting are counter bored to match
the wall thickness of the pipe to which it is being connected. Mitered
tees and crosses are available in IPS and DIPS sizes.

10 Sclairpipe
Sidewall Tees
As an alternative to conventional reducing tees, our engineered
sidewall tees are designed to provide 90 branch reductions off the
mainline pipe. Sidewall tees are available in IPS and DIPS sizes. See the
fittings section on our website for size ranges and details,
www.kwhpipe.ca.

Laterals
KWH Pipe produces 45 and 60 laterals up to 42" in outside
diameter. These laterals are fabricated from pipe with a heavier wall
than in the matching pipe. The ends of the fitting are counter bored
to match the wall thickness of the pipe to which it is being connected.
Laterals are available in IPS and DIPS sizes.

Concentric Reducers
KWH Pipe also offers concentric reducers that are designed to have a
pressure rating equal to a polyethylene pipe with the same DR. We
also offer a compact style for significant cost savings. The same high
quality resin and extrusion processes used in the manufacture of
Sclairpipe is used to produce these reducers.

Sclairpipe 11
 Polyethylene Stub-Ends & Flange
Adapters
To join Sclairpipe to other piping materials, ancillary equipment, or to
special fittings, a mechanical fitting is usually required. For these types
of connections, a flange assembly is the recommended method. This
assembly consists of a slip-on metal flange and a polyethylene flange
adapter or stub-end. The stub-end or flange adapters carry the same
pressure rating as the pipe and are butt fused to the pipe end. The
stub-end/flange adapter must be the same DR rating as the pipe to
which it is joined.

Slip-On Metal Flanges

Stock flanges are available and made from ductile iron. KWH Pipe can
also supply flanges from other materials for specific applications. The
metal flanges are drilled to ANSI 16.1/16.47/16.5, Class 125/150 bolt
circles and AWWA C207. Flanges can be supplied with corrosion
resistant coatings if required.

Injection Molded Fittings

KWH Pipe offers a full line of molded fittings, in all common
configurations. The resins used to produce these components meet
the same standards and specifications as is used to produce Sclairpipe
and conventional fabricated fittings. Molded fittings are available with
socket fusion or butt fusion ends.

12 Sclairpipe
Custom Fabrications
With more than 35 years of experience designing polyethylene pipe
systems for all types of installations, our technicians have developed
knowledge and skills not available from other pipe manufacturers.
KWH Pipe engineering and technical staff can help you find the
solution to complex design and installation problems with our custom
fitting fabrications. The possibilities and potential configurations are
endless. Please contact your KWH Pipe representative to discuss
complex design issues.

Victaulic Couplings
Victaulic couplings are a simple, mechanical method of joining
Sclairpipe without fusion providing reliable and leak free joints. They
allow you to join plain end pipe and fittings without preparation or
special equipment. Please contact your KWH representative to discuss
the various styles that are available.

Sclairpipe 13
 Ordering & KWH Pipe welcomes your inquiries for non-standard sizes, lengths and
pressure ratings of Sclairpipe pipe. We can meet most special packaging
requirements and provide custom pipe fittings. Please contact your local
shipping KWH Pipe representative or visit our web site.

information The charts below outline standard shipment sizes for straight length and
coiled pipe.

Standard Shipments - Straight Lengths

TRUCKLOAD
Nominal Pipe/ Bundles/ Number
Size Bundle Row of Pipes
1.5" IPS 245 2 x 5 2450*
2" IPS 156 2 x 5 1560*
3" IPS 63 2 x 5 630*
4" IPS 38 2 x 5 380*
6" IPS 20 2 x 5 200*
8" IPS 14 2 x 4 112*
10" IPS 11 2 x 3 66*
12" IPS 8 7 50/49**
14" IPS 7 6 42
16" IPS 6 5 30
18" IPS 5 5 25
20" IPS 5 4 20
22" IPS 4 4 16
24" IPS 4 4 16
26" IPS 3 3 9
28" IPS 3 3 9
30" IPS 3 3 9
32 (800mm) 3 3 9
36" IPS 2 2 4
40 (1000mm) 2 2 4
42" IPS 2 2 4
48 (1200mm) 2 2 4
54 IPS 1 2 2
55 (1400mm) 1 2 2
63 (1600mm) 1 1 1
TRUCKING WIDTHS: 102" - 98" inside stakes, 96" - 92" inside stakes
* Includes Pipe Added to Full Truck
** Extra High Load - Can be approved in most cases.
RAILCAR: Quantities quoted by request.

Standard Packaging of Coiled Pipe

AVERAGE COIL WT. COIL DIMENSIONS NON-RETURNABLE
(LBS) (INCHES) WOODEN PALLETS
Nominal
Pipe Size in. Feet DR DR DR Inside Outside Width Size (in) Weight
(lbs.) Per Coil 17 11.0 9 Diameter Diameter
3/4 IPS 500 45 65 75 24 40 6 40 x 40 65
1 IPS 500 70 100 120 24 40 8 40 x 40 65
250 70 100 125 59 74 8 76 x 76 160
1 1/2 IPS
500 140 200 250 55 74 12 76 x 76 160
250 110 160 190 57 75 11 76 x 76 160
2 IPS
500 220 320 380 50 75 13 1/2 76 x 76 160
3 IPS 250 235 345 416 80 100 16 102 x 102 250
3" IPS 500 468 692 828 70 96 24 96 x 96 225

14 Sclairpipe
Sclairpipe general specifications
& material standards
Pipe and Fittings
REFERENCE SPECIFICATIONS
ASTM F714: Standard Specification for Polyethylene (PE) Plastic Pipe (SDR-PR). Based on outside diameter.
CSA B137.1: Polyethylene Pipe, Tubing and Fittings for Cold Water Pressure Services.
ASTM D3350: Standard Specification for Polyethylene Plastics Pipe and Fittings Materials.
AWWA C901: Polyethylene (PE) Pressure Pipe and Tubing, 1/2 in. Through 3 in. for Water Service.
ASTM D3035: Standard Specification for Polyethylene (PE) Plastic Pipe (SDR-PR). Based on Controlled Outside Diameter
ISO 9001:2000: Model for Quality Assurance in Production and Installation.
AWWA C906: Standard for Polyethylene (PE) Pressure Pipe and Fittings 4 in. Through 63 in., for Water Distribution.
NSF 14, 61
API 15LE
MATERIAL
The pipe shall be made from polyethylene resin compound with a minimum cell classification of PE 345464C for PE 3408 materials in
accordance with ASTM D3350. This material shall have a Long Term Hydrostatic Strength of 1600 psi when tested and analyzed by ASTM
D2837, and shall be a Plastic Pipe Institute (PPI) TR4 listed compound.
The raw material shall contain a minimum of 2%, well dispersed, carbon black. Additives, which can be conclusively proven not to be
detrimental to the pipe may also be used, provided that the pipe produced meets the requirements of this standard.
The pipe shall contain no recycled compound except that generated in the manufacturers own plant from resin of the same specification
and from the same raw material supplier.
Compliance with the requirements of this paragraph shall be certified in writing by the pipe supplier, upon request.
Manufactures Quality System shall be certified by an appropriate independent body to meet the requirements of the ISO 9001:2000 Quality
Management Program.
PIPE DESIGN
The pipe shall be designed in accordance with the relationships of the ISO-modified formula (see ASTM F714).
2S
P=
(D/t) - 1

where, S = Hydrostatic Design Stress (psi)

P = Design Pressure Rating (psi)
D = ODavg for IPS Pipe
ODmin for ISO Pipe
t = Minimum Wall Thickness
D/t = Dimension Ratio
The design pressure rating P shall be derived using the formula above, expressed in pounds per square inch.
The Hydrostatic Design Basis for PE 3408 materials is 1600 psi.
The pipe dimensions shall be as specified in manufacturers literature.
MARKING
The following shall be continuously indent printed on the pipe or spaced at intervals not exceeding 5 feet:
Name and/or trademark of the pipe manufacturer.
Nominal pipe size.
Dimension ratio.
The letters PE followed by the polyethylene grade per ASTM D3350, followed by the Hydrostatic Design basis in 100s of psi e.g. PE 3408.
Manufacturing Standard Reference e.g. ASTM F 714
A production code from which the date and place of manufacture can be determined.
JOINING METHODS
Whenever possible, polyethylene pipe should be joined by the method of thermal butt fusion as outlined in ASTM D2657, Heat Joining
Polyolefin Pipe and Fittings. Butt fusion joining of pipe and fittings shall be performed in accordance with the procedures recommeneded by
the manufacturer. The temperature of the heater plate should be between 400F and 450F. Follow the recommendations of ASTM D2657
regarding interfacial pressures for pipe wall thickness less than or equal to 1.5. Follow the manufacturers recommendations regarding
interfacial pressures for pipe walls thicker than 1.5.
Polyethylene pipe may be connected to fittings or other piping systems by means of a flanged assembly consisting of a polyethylene flange
adaptor or stub end, and a metal backup ring that has a bolting pattern meeting the dimensional requirements of Class 150, ANSI
B16.1/B16.5 in sizes up through 24, and meeting Class 150 Series A, ANSI B16.47 or AWWA C207 Class B for larger sizes. Follow the
manufacturers recommendations regarding bolting techniques and the use of gaskets.
Pipe or fittings may be joined by butt fusion only by technicians who have been trained and qualified in the use of the equipment.
GENERAL REQUIREMENTS
The pipe manufacturer shall provide, upon request, an outline of quality control procedures performed on polyethylene system components.

Sclairpipe 15
Sclairpipe
Versatile high density polyethylene pipe
for high pressure applications

The accuracy or applicability of all information contained herein is intended as a guide and is not guaranteed. Hence,
KWH Pipe assumes no obligation or liability for this information. All tables and statements may be considered as
recommendations but not as warranty. Users of our products should perform their own tests to determine the
suitability of each such product for their particular purposes. KWH Pipes liability for defective products is limited to
the replacement, without charge, of any product found to be defective. Under no circumstances shall it be responsible
for any damages beyond the price of the products, and in no event shall it be liable for consequential damages.

KWH Pipe (Canada) Ltd.

6507 Mississauga Road, Mississauga
Ontario, Canada L5N 1A6
Tel.: 905-858-0206 Fax: 905-858-0208
Toll Free: 1-866-594-7473
www.kwhpipe.ca sales@kwhpipe.ca Printed in Canada 08/06
 Weholite
Weholite
Lightweight Pipe System

 Weholite pipe is large diameter, profile wall pipe made from high-density
The polyethylene (HDPE) resin. Designed for gravity and low-pressure applications,
Weholites raw material properties have been combined with patented
lightweight structural wall technology to create a lightweight engineered pipe with
superior loading capacity. It is used to convey liquids or air, under ground
pipe that or above ground, in low-pressure applications.

takes a Lighter. Stronger. Chemical Resistant.

heavier Weholite pipe is much lighter than similarly sized concrete pipe. Combine
this with longer manufacturing lengths and Weholite allows you to

load achieve savings in labour and equipment.

Weholite HDPE pipe will not corrode, tuberculate or support biological
growth, making it the material of choice in harsh chemical environments.
It is inert to salt water and the chemicals likely to be present in sanitary
sewage effluent.
Like all HDPE pipe, Weholite has a smooth ID that maintains its flow capability
over time. The low Mannings roughness factor of 0.01 remains constant,
even after years of use.

Easier to Transport. Easier to Install.

Leak Proof.
Weholite pipe is much easier to handle and install than heavier, rigid
concrete or metallic pipe. This means potential cost savings during the
construction process. It is structurally designed to withstand an impact,
especially in cold weather installations when other pipes are prone to
cracks and breaks.
Weholite pipe is usually joined by a thermal fusion process (extrusion
welding) to form a joint that is as strong as the pipe itself. Extrusion
welding eliminates potential leak points every 8-20 feet commonly found
with concrete, PVC and ductile iron pipe. Since fused joints are self-
restraining, costly thrust restraints or thrust blocks may not required.

2 Weholite
Extrusion welded Weholite pipe is leak proof. The properties of HDPE pipe
and the thermal fusion method of joining produces a continuous pipeline,
eliminating the risk of leakage caused by shifting unstable soils. A
continuous Weholite pipeline eliminates the joint infiltration and exfiltration
problems experienced with other pipe materials.

Cost Effective. Permanent. Weholite

Weholite pipe offers distinct chemical and physical advantages over concrete Advantages
or iron pipe. It can be bent to a radius 200 times the nominal pipe diameter
to eliminate many fittings required for directional changes in piping systems Lightweight
made from other materials. In addition, the flexibility of Weholite pipe
makes it well suited for dynamic soils and areas prone to earthquakes. Impact Resistant
Weholite is cost effective in both the short and long term. The fact that
it is lightweight makes it easier to transport and install. The fact that it Corrosion Resistant
is leak proof and fatigue resistant means years of maintenance free use.
The Plastics Pipe Institute conservatively estimates the service life for Chemical Resistant
HDPE pipe to be 50-100 years.
Fatigue Resistant
Leak Proof
Flexible
Long Life
Environmentally
Friendly

Weholite 3
 Proven performance in
many applications
Since its development, large diameter HDPE pipe has been used successfully in
thousands of installations world-wide. Weholite pipe has proven itself in both
municipal and industrial applications including new pipeline and pipeline
rehabilitation projects.
Weholite provides all the advantages of solid wall polyethylene pipe with substantial
savings in weight for increased ease of installation and cost effectiveness.
Some of the successful applications of Weholite include:

Biofilters Municipal Low Pressure Projects

Culverts Pipe Rehabilitation & Relining
Drainage Systems Sanitary Sewers
Gravity Sewers Storage Tanks
Hydroelectric Storm Drains & Sewers
Irrigation Water Intakes
Manholes Water Outfalls

Drainage & Roads

KWH Pipe provides Weholite drainage systems for virtually any requirement
in civil construction including: culverts, culvert relining and drainage pipe
for storm water drains, roadways and railroads. Weholite pipe has
enhanced hydraulic flow and unparalleled chemical and abrasion
resistance when measured against other materials. It is also unbeatable
when it comes to its ability to flex in response to changes in ground
loading.

Hydroelectric
Large diameter profile wall Weholite pipe is an ideal solution for
hydroelectric applications such as: input lines to hydro powerhouses,
turbine feed water supply and water diversion. It is lightweight, which
makes transportation and installation easier. The flexibility of the pipe
allows for large radius bends, which is important for water diversion where
the terrain may control the area of installation.

Industry
Long-term reliable piping solutions are always in demand for a wide range
of industrial applications. Large diameter profile wall Weholite offers
resistance to corrosion, abrasion and chemicals that industry requires.
Odorous compounds are released from many industrial processes, waste
disposal and recycling. A Weholite biofiltration system is a simple, low cost
technology that can reduce odour emissions by as much as 95%.

4 Weholite
Irrigation
Weholite HDPE pipe has proven to be an ideal solution in irrigation and
agricultural drainage applications including: river and canal diversion,
agricultural irrigation systems, underground irrigation systems, irrigation
pipelines, water conservation and safety. The properties of Weholite
including strength and durability ensure that your irrigation system will
withstand the test of time.

Heating & Cooling

Weholite pipe has proven to be a strong, leak-proof and chemically inert
solution for use as a high volume water intake line for district cooling
applications. It has distinct installation advantages due its light weight. In
certain shallow depth marine applications the pipe can be assembled on
shore in a continuous length, floated into position and then submerged as
a continuous structure. Its resistance to both corrosion and zebra mussel
fouling make it an ideal solution in lake and river applications.

Sewage Systems
After more than 30 years use in sewer applications, polyethylene pipe has
proven to be a reliable, long-term solution for sewer and wastewater
systems. Weholite pipe has distinct advantages over other piping materials.
Its resistance to abrasion and chemicals make it a lasting solution. Inflow
and infiltration are completely eliminated in wet weather conditions on
gravity flow systems. Weholite pipe is also flexible and does not corrode or
tuberculate over time.

Weholite 5
 Choose from Weholite pipe is tough, flexible, lightweight, surge and chemical resistant.
It offers installation economy and long service life. Available in a wide range
of sizes from 18" to 132" in diameter, and standard pipe lengths of up to
a wide range 50'. Special pipe lengths can be produced to meet almost any need.

of sizes Product Size Range

Item Dimensions
Size Class Spec Avg. OD Avg. ID*
(inch) (inch) (inch)

18 160 F894 20.4 18.0

19.5 160 F894 22.2 19.5
21 160 F894 23.6 21.0
24 160 F894 27.0 24.0
27 160 F894 30.4 27.0
30 160 F894 33.7 30.0
33 160 F894 37.6 33.0
33 250 F894 37.6 33.0
36 100 F894 39.7 36.0
36 160 F894 40.6 36.0
36 250 F894 40.6 36.0
40 100 F894 43.7 40.0
40 160 F894 44.6 40.0
40 250 F894 45.1 40.0
42 100 F894 46.6 42.0
42 160 F894 47.1 42.0
42 250 F894 47.4 42.0
48 100 F894 52.6 48.0
48 160 F894 53.1 48.0
48 250 F894 53.7 48.0
54 100 F894 59.1 54.0
54 160 F894 59.7 54.0
54 250 F894 60.4 54.0
60 100 F894 65.1 60.0
60 160 F894 66.4 60.0
60 250 F894 67.1 60.0
Standard Inventory Product
*Minimum ID is 1% less than Average ID

Online Specification Tool

New, online Calculator evaluates your selection or recommends the best
pipe size and grade to suit the hydraulic capacity, internal pressures,
pressure surges, thermal factors and burial conditions of your application.
Please visit our web site and use our online analysis tool to determine the
best pipe size and class to suit your specific application.

6 Weholite
 Item Dimensions
Size Class Spec Avg. OD Avg. ID*
(inch) (inch) (inch)

66 160 F894 72.4 66.0

66 250 F894 73.8 66.0
72 100 F894 78.4 72.0
72 160 F894 79.1 72.0
72 250 F894 80.5 72.0
78 100 F894 84.4 78.0
78 160 F894 85.8 78.0
78 250 F894 86.5 78.0
84 100 F894 90.3 84.0
84 160 F894 91.8 84.0
84 250 F894 93.2 84.0
90 160 F894 97.8 90.0
90 250 F894 99.2 90.0
90 400 F894 100.6 90.0
96 160 F894 104.5 96.0
96 250 F894 105.9 96.0
96 400 F894 107.4 96.0
108 160 F894 117.2 108.0
108 250 F894 118.6 108.0
108 400 F894 120.8 108.0
120 160 F894 129.9 120.0
120 250 F894 131.3 120.0
120 400 F894 134.2 120.0
132 160 F894** 141.6 132.0
Standard Inventory Product
*Minimum ID is 1% less than Average ID
**Pipe complies entirely with ASTM F894 with the exception of the nominal OD value.

Note: This dimensional table for Weholite pipe contains a range of

product sizes and stiffness classes. The specification associated with each
of these items is ASTM F894. Pipe sizes 48 and smaller are available in
lower stiffness classes that do not comply with the minimum waterway
wall thickness requirement of ASTM F894. If the analysis using our online
tools indicates that one of these lower stiffness items is suitable, the
standard that will be indicated on all documentation is NONF894. The
items comply in all respects with ASTM F894 except the waterway wall.

Weholite 7
 Fittings KWH Pipe provides a wide range of complimentary products to meet the
requirements of just about any piping system.

and custom Our comprehensive selection of factory fittings includes elbows (30, 45, 60
and 90 degree), headers, laterals, reducers and tees. You can choose from
configurations standard fittings or design custom fittings for your unique application.
We can custom manufacture piping assemblies to include branch
for any connections commonly found in foul air and other industrial piping
applications. Weholite can be easily fabricated into watertight storage
application tanks, inspection chambers and manholes for sewage applications. A wide
range of sizes and designs are possible, with pipe connections suitable for
any standard sewer pipe. Inspection chambers and manholes are available
complete with an adjustment pipe for final height installation on site if
desired. Covers are selected according to application and traffic load, and
ladders can be fitted inside as required.

8 Weholite
Product For over 50 years KWH Pipe has been a leader in the design, development,
manufacturing and engineering support of polyethylene piping systems.

innovation Extensive R&D in the early 1960s led us to produce 16" diameter
polyethylene pipe at a time when many considered this size a technical

and quality impossibility. Today KWH Pipe produces 132" profile wall Weholite pipe for a
wide range of applications. We have patented an unique welding machine
designed for joining pipes using thermally fused extrusion welding to assure
assurance leak-tight joints.
All KWH Pipe products are manufactured from special, high strength resins
with complete quality control maintained from raw material to finished pipe
product. KWH Pipe was the first North American manufacturer of
polyethylene pipe and fittings to have its Quality Management System
registered to the ISO 9001:2000 level.
Our strict manufacturing specifications are verified daily, using precise
dimensional controls and accelerated long term hydrostatic testing. Our
continuous quality control process assures you of long-term pipe performance.

Weholite 9
 Easy to Since Weholite pipe is lightweight and flexible, it is easy to transport and
install. Small misalignments of pipeline can be accommodated by bending
the pipe itself. Long lengths of pipe can be ordered to reduce the number
transport, of joints and the associated time and expense of installation. Thermal
fusion allows for a fast joint that is as strong as the pipe itself and leak-
join and proof. Please visit our web site and use our online specification tool for
detailed information on pipe selection and installation.
install
Thermal Fusion/Extrusion Welding
Thermally fused extrusion welded joints are the recommended joining
method. The connection can be made using simple hand-held extrusion
equipment. Specialized equipment is also available to join large diameter
pipe on both the inner and outer surfaces from inside the pipe. This process
enables the pipe to be connected at both the inner and outer pipe walls in a
single operation from within the pipe. Equipment can be leased from KWH
Pipe and operated by factory trained technicians to provide a leak-proof seal.

Simplified Material Handling

Light weight and long lengths reduce the material handling requirements
at construction and storage sites. In addition, Weholite has high axial (or
beam) stiffness that reduces the number of support points required to lift
these long lengths of pipe. The durable PE material helps ensure that
product damage due to handling is minimized.

Wehoseal Joint Wrap

Wehoseal Joint Wrap is commonly used to connect Weholite pipe to other
piping materials or when Weholite is used to reline other pipe materials. It is
made from a shrinkable cross-linked polyethylene material which conforms to
the diameter of the pipe when heated. Sleeves can be supplied with
additional fiberglass reinforcement for challenging conditions. Installation is
performed in the field using a propane torch and a hand roller.

Thread-Loc Joint
The unique Thread-Loc joint on KWH Pipes Weholite pipe allows
municipal maintenance crews or contractors to rehabilitate deteriorated
culverts and sewers without excavation, at a fraction of the cost of
replacement. A threaded connection gives a joint that resists infiltration
of normal silt and rainwater debris. The Thread-Loc connection is available
on sizes from 18 to 132.
Thread-Loc Joint not available in 48 and below in U.S.A.

10 Weholite
Grouting Reline Pipe
Weholites high axial stiffness and high resistance to the hydrostatic
collapse pressure caused by grouting, simplifies the installation and
grouting procedures when using this pipe to reline deteriorated highway
culvert pipe. Relining offers substantial savings over replacement of
distressed pipe and avoids traffic disruption.

Pipe Installation
The bedding and backfill requirements for Weholite pipe are the same as
those for all plastic pipe. ASTM standard D2321 that applies to PE and PVC
plastic pipe installation, is appropriate for describing the process for
placement of bedding, and backfill materials on a Weholite pipe installation.
Where native materials are suitable, imported embedment materials may
not be required.

Manhole Installation
Weholite manholes are designed in accordance with ASTM F1759. HDPE
manholes when used with HDPE piping produce a sewage system that is
completely leak-free and is not subject to the corrosion experienced in
many sanitary sewage systems. Weholite manholes may be provided with
corrosion resistant OSHA ladders, and field cut to the required height.

Weholite 11
Weholite
Versatile lightweight pipe system for
gravity and low-pressure applications

The accuracy or applicability of all information contained herein is intended as a guide and is not guaranteed. Hence,
KWH Pipe assumes no obligation or liability for this information. All tables and statements may be considered as
recommendations but not as warranty. Users of our products should perform their own tests to determine the
suitability of each such product for their particular purposes. KWH Pipes liability for defective products is limited to
the replacement, without charge, of any product found to be defective. Under no circumstances shall it be responsible
for any damages beyond the price of the products, and in no event shall it be liable for consequential damages.

KWH Pipe (Canada) Ltd.

6507 Mississauga Road, Mississauga
Ontario, Canada L5N 1A6
Tel.: 905-858-0206 Fax: 905-858-0208
Toll Free: 1-866-594-7473
www.kwhpipe.ca sales@kwhpipe.ca
Printed in Canada.
09/07