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Designation: C 612 04

Standard Specification for


Mineral Fiber Block and Board Thermal Insulation1
This standard is issued under the fixed designation C 612; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.

This standard has been approved for use by agencies of the Department of Defense.

1. Scope 2. Referenced Documents


1.1 This specification covers the classification, composition, 2.1 ASTM Standards: 2
dimension, and physical properties of mineral fiber (rock, slag, C 165 Test Method for Measuring Compressive Properties
or glass) semi-rigid and rigid board insulation for the use on of Thermal Insulations
0F (-18C) cooled surfaces and on heated surfaces up to C 168 Terminology Relating to Thermal Insulating Materi-
1800F (982C). Specific applications outside the maximum als
and minimum temperature limits shall be agreed upon between C 177 Test Method for Steady-State Heat Flux Measure-
the supplier and the purchaser. ments and Thermal Transmission Properties by Means of
1.2 For satisfactory performance, properly installed protec- the Guarded-Hot-Plate Apparatus
tive vapor retarder or barriers shall be used on below ambient C 303 Test Method for Density of Preformed Block-Type
temperature applications to reduce movement of moisture Thermal Insulations
through or around the insulation to the colder surface. Failure C 356 Test Method for Linear Shrinkage of Preformed
to use a vapor barrier can lead to insulation and system High-Temperature Thermal Insulation Subjected to Soak-
damage. Refer to Practice C 921 to aid material selection. ing Heat
Although vapor retarder properties are not part of this specifi- C 390 Criteria for Sampling and Acceptance of Preformed
cation, properties required in Specification C 1136 are perti- Thermal Insulation Lots
nent to applications or performance. C 411 Test Method for Hot-Surface Performance of High-
1.3 The orientation of the fibers within the boards is Temperature Thermal Insulation
primarily parallel to the principal surface (face). This specifi- C 447 Practice for Estimating the Maximum Use Tempera-
cation does not cover fabricated pipe and tank wrap insulation ture of Thermal Insulations
where the insulation has been cut and fabricated to provide a C 518 Test Method for Steady-State Heat Flux Measure-
fiber orientation that is perpendicular to the principal large ments and Thermal Transmission Properties by means of
surface (face). the Heat Flow Meter Apparatus
1.4 This standard does not purport to provide the perfor- C 665 Specification for Mineral-Fiber Blanket Thermal In-
mance requirements of hourly-rated fire systems. Consult the sulation for Light Frame Construction and Manufactured
manufacturer for the appropriate system. Housing
1.5 The values stated in inch-pound units shall be regarded C 680 Practice for Determination of Heat Gain or Loss and
as the standard. The SI equivalents of inch-pound units are the Surface Temperatures of Insulated Pipe and Equipment
given in parentheses for information only and are approximate. Systems by the Use of a Computer Program
1.6 This standard does not purport to address all of the C 795 Specification for Thermal Insulation for Use in Con-
safety concerns, if any, associated with its use. It is the tact with Austenitic Stainless Steel
responsibility of the user of this standard to establish appro- C 921 Practice for Determining the Properties of Jacketing
priate safety and health practices and determine the applica- Materials for Thermal Insulation
bility of regulatory limitations prior to use. C 1045 Practice for Calculating Thermal Transmission
Properties Under Steady-State Conditions
1
This specification is under the jurisdiction of ASTM Committee C16 on
2
Thermal Insulation and is the direct responsibility of Subcommittee C16.20 on For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Homogeneous Inorganic Thermal Insulation. contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Current edition approved May 1, 2004. Published June 2004. Originally Standards volume information, refer to the standards Document Summary page on
approved in 1967. Last previous edition approved in 2000 as C 612 00a. the ASTM website.

Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

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C 612 04
TABLE 1 Physical Property RequirementsA
Type V
Properties Type IA Type IB Type II Type III Type IVA Type IVB
Grade A and B
Maximum use temperatureB F (C) 450 (232) 450 (232) 850 (454) 1000 (538) 1200 (649) 1200 (649) 1800 (982)
Apparent thermal conductivity, max,
Btu in./h ft2 F (W/m K)
Mean temperatures F (C)
25 (-4) 0.22 (0.032) 0.21 (0.030) 0.21 (0.030) 0.21 (0.030) 0.21 (0.030) 0.23 (0.033) 0.44 (0.063)
75 (24) 0.26 (0.037) 0.26 (0.037) 0.25 (0.036) 0.25 (0.036) 0.25 (0.036) 0.24 (0.035) 0.45 (0.064)
100 (38) 0.28 (0.040) 0.27 (0.039) 0.27 (0.039) 0.27 (0.039) 0.27 (0.039) 0.25 (0.036) 0.45 (0.064)
200 (93) 0.36 (0.052) 0.34 (0.049) 0.35 (0.050) 0.35 (0.050) 0.34 (0.049) 0.30 (0.043) 0.47 (0.068)
300 (149) 0.46 (0.066) 0.42 (0.060) 0.44 (0.063) 0.44 (0.063) 0.44 (0.063) 0.36 (0.052) 0.49 (0.071)
400 (204) 0.55 (0.079) 0.55 (0.079) 0.55 (0.079) 0.42 (0.061) 0.52 (0.075)
500 (260) 0.70 (0.101) 0.70 (0.101) 0.70 (0.101) 0.53 (0.076) 0.55 (0.080)
600 (316) 0.90 (0.130) 0.85 (0.123) 0.63 (0.091) 0.59 (0.085)
700 (371) 1.00 (0.144) 0.75 (0.108) 0.63 (0.091)
800 (427) 0.67 (0.097)
Minimum Compressive resistance at
10 % deformation, min, lb/ft2 (kPa)
Category I no compressive resistance requirement
Category 2 N. A.C 25 (1.2) 25 (1.2) 12 (0.6) 50 (2.4) 50 (2.4) 1000 (48)
Linear shrinkage, at maximum use 2.0 2.0 2.0 2.0 2.0 2.0 4.0
temperature, %
Water vapor sorption, max, % 5.0 5.0 5.0 5.0 5.0 5.0 5.0
Surface burning characteristics:
Flame spread index, max 25 25 25 25 25 25 25
Smoke developed, max 50 50 50 50 50 50 50
A
Refer to Section 7 for additional physical property requirements.
B
See Caution in 6.2.1.
C
N. A. indicates not applicable.

C 1058 Practice for Selecting Temperatures for Evaluating 3.2.2 mean temperaturethe sum of the cold surface tem-
and Reporting Thermal Properties of Thermal Insulation perature and the hot surface temperature divided by two.
C 1101/C 1101M Test Methods for Classifying the Flexibil- 3.2.3 shotfor the purposes of this specification, as that
ity or Rigidity of Mineral Fiber Blanket and Board material which cannot be brushed or mechanically shaken
Insulation through No. 100 (150-m) sieve.
C 1104/C 1104M Test Method for Determining the Water
Vapor Sorption of Unfaced Mineral Fiber Insulation 4. Classification
C 1114 Test Method for Steady-State Thermal Transmission
Properties by Means of the Thin-Heater Apparatus 4.1 Mineral fiber board insulation covered by this specifi-
C 1136 Specification for Flexible, Low Permeance Vapor cation shall be classified into seven types and two categories,
Retarders for Thermal Insulation shown in Table 1. This classification is based upon the
C 1304 Test Method for Assessing the Odor Emission of insulations maximum use temperature, maximum apparent
Thermal Insulation Materials thermal conductivity, minimum compressive resistance, maxi-
C 1335 Test Method for Measuring the Non-Fibrous Con- mum linear shrinkage, maximum water vapor sorption, and
tent of Man-Made Rock and Slag Mineral Fiber Insulation maximum surface burning characteristics.
E 84 Test Method for Surface Burning Characteristics of 4.1.1 Category 1No compressive resistance (load-
Building Materials bearing) properties are required.
2.2 Other Referenced Document:
4.1.2 Category 2Minimum compressive resistance (load-
CAN/ULC-S102M88 Standard Method of Test for Surface
bearing) properties are required.
Burning Characteristics of Building Materials and Assem-
blies3 4.1.3 Type V, Grade ARequires no heat-up schedule.
4.1.4 Type V, Grade BHeat-up schedule is required.
3. Terminology
NOTE 1Caution: Grade B may not be suitable for applications
3.1 For definitions used in this specification, see Terminol- requiring hot installation capability at the maximum temperature indi-
ogy C 168. cated. In general, products having a Grade B designation are designed to
3.2 Definitions of Terms Specific to This Standard: be used with a heat-up schedule. Failure to use a heat-up schedule with
3.2.1 delivered thicknessthe actual thickness of the prod- Grade B products may lead to an exothermic reaction. This is dependent
uct shipped by the manufacturer or the seller and received by on thickness and temperature. Consult the manufacturer or manufacturers
the purchaser. literature for special heat rate considerations.

5. Ordering Information
3
Available from Underwriters Laboratories of Canada, 7 Crouse Road, Scarbor- 5.1 The type, category, grade for Type V, and dimensions
ough, Ontario, Canada M1R 3A9. shall be specified by the purchaser.

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C 612 04
6. Materials and Manufacture weight as defined in 12.2. Type V products contain other
6.1 CompositionMineral fiber block and semi-rigid and ingredients which invalidates the way shot content is deter-
rigid board insulation shall be composed of rock, slag, or glass mined. Non-fibrous content is not applicable to glass mineral
processed from the molten state into fibrous form and bonded fiber products.
with an organic or inorganic binders or both. Asbestos shall not 7.7 Maximum Use TemperatureWhen tested in accor-
be used as an ingredient or component part of the product. dance with 12.1, the board and block insulation shall not warp,
6.2 Facings: flame, or glow during hot surface exposure. No evidence of
6.2.1 The purchaser shall specify whether the insulation melting or fiber degradation shall be evident upon posttest
shall be supplied plain or with facings and, if faced, shall inspection.
specify the type and its requirements. (WarningThe user is 7.8 Maximum Exothermic Temperature RiseWhen tested
advised that it is possible that the maximum use temperature of in accordance with 12.1, the midpoint temperature shall not at
facings and adhesives is lower than the maximum use tempera- any time exceed the hot surface temperature by more than
ture of the insulation. The user shall ensure that sufficient 200F (111C). The 200F criterion applies during heat-up as
thickness shall be installed so none of these accessory items well as steady state conditions. Exceeding this limit constitutes
(facings and adhesives) are exposed to temperatures above noncompliance to this specification and rejection.
their maximum use temperature.) 8. Qualification Requirements
6.2.2 The vapor retarder facings shall be in accordance with
Specification C 1136. 8.1 The following requirements shall be employed for the
6.2.3 Typical facings are as follows: purpose of initial product qualification:
6.2.3.1 Aluminum foil, reinforced fiberglass scrim, and 8.1.1 Maximum use temperature,
natural (brown) kraft paper laminate (facing) is known as FRK 8.1.2 Apparent thermal conductivity,
or FSK. 8.1.3 Compressive resistance,
6.2.3.2 White kraft paper, reinforced fiberglass scrim, and 8.1.4 Linear shrinkage,
aluminum foil laminate (facing) is known as ASJ (All Service 8.1.5 Water vapor sorption,
Jacket). 8.1.6 Surface burning characteristics,
8.1.7 Odor emission,
6.2.3.3 Aluminum foil, reinforced fiberglass scrim, and
8.1.8 Corrosiveness,
plastic film (example: polyethylene) laminate (facing) is
8.1.9 Rigidity, and
known as FSP (Foil-Scrim-Polyethylene).
8.1.10 Shot content.
7. Physical Properties 9. Dimensions, Mass, and Permissible Variations
7.1 The insulation type shall conform to the following 9.1 The standard sizes and tolerances of mineral fiber board
requirements in Table 1: maximum use temperature, apparent insulation are listed in Table 2. Specific sizes and tolerances
thermal conductivity, compressive resistance, linear shrinkage, shall be agreed upon between the purchaser and the supplier.
water vapor sorption, and surface burning characteristics. 9.2 The maximum density (determined in accordance with
7.2 Odor EmissionA detectable odor of objectionable Test Method C 303) specified in Table 3 for Type(s) IA through
nature recorded by more than two of five panel members shall Type V are for weight design purposes only.
constitute rejection of the material when tested in accordance
with 12.8. 10. Workmanship, Finish and Appearance
7.3 Corrosiveness to SteelWhen tested and evaluated in 10.1 The insulation shall have good workmanship and shall
accordance with 12.9, the corrosion resulting from insulation in not have defects which adversely affect its installation and
contact with steel plates shall be judged to be no greater than service qualities.
for comparative plates in contact with sterile cotton. Test the
composite insulation material (with facing and adhesive) when 11. Sampling
a facing is factory adhered by the manufacturer or the 11.1 Inspection and qualification shall be in accordance with
fabricator. (WarningThere are adhesives that can cause Criteria C 390. Other provisions for sampling can be agreed
corrosion to steel when they are in contact with water or water upon between the purchaser, seller, and the manufacturer.
vapor and the steel. Currently, there is not a test method
available to satisfy every potential corrosion application.) TABLE 2 Standard Sizes and TolerancesA
7.4 Stress Corrosion to Austenitic Stainless SteelWhen Mineral Fiber Board and Block
specified, shall be tested and evaluated in accordance with for Types by Length, Width, Sizes, in. (mm) Tolerance, in. (mm)
and Thickness
12.10.
7.5 Semi-rigid or RigidWhen tested and evaluated at its LengthTypes IA through IVB 36 (914), 48 (1219) 612 (12.7)
LengthType V 36 (914), 48 (1219) 612 (12.7)
delivered thickness in accordance with 12.11, all mineral fiber WidthTypes IA through IVB 24 (610), 36 (914), 614 (6.4)
(rock, slag, and glass) board and block must qualify to be 48 (1219)
semi-rigid or rigid. WidthType V 12 (305), 24 (610), 614 (6.4)
ThicknessAll Types 1 (25.4) to 4 (102) in 18 (3.2) + 14 (6.4)
7.6 Non-Fibrous (Shot) ContentThe averaged maximum 12-in. (12.7-mm)

shot content of rock or slag mineral fiber products, Types IA increments


through IVB as shown in Table 1, shall not exceed 30 % by A
Other sizes available upon request.

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C 612 04
TABLE 3 Maximum Density for Design Purposes Only
Type IA Type IB Type II Type III Type IVA Type IVB Type V
Maximum density, lb/ft3 (kg/m3), for weight
8 (128) 8 (128) 8 (128) 10 (160) 12 (192) 12 (192) 20 (320)
design purposes only

11.2 Shot Content Test SamplesA minimum of three 12.3.6 The final step of Practice C 1045 analysis is to
specimens must be tested to determine average shot content for calculate the thermal conductivity using the equations gener-
any single shipment. ated at a set of mean temperatures for comparison to the
specification.
12. Test Methods NOTE 2Caution: While it is recommended that the specification data
12.1 Maximum Use Temperature and Exothermic Rise be presented as thermal conductivity versus temperature, several existing
TemperaturesTest in accordance with Test Method C 411 specifications may contain mean temperature data from tests conducted at
specific hot and cold surface temperatures. In these cases, the conductivity
and the hot surface performance of Practice C 447 at the
as a function of temperature from the Practice C 1045 analysis may
insulations maximum use temperature. All types shall be provide different results. To ensure that the data is compatible, a Practice
tested without jacketing at 8-in. (203-mm) thickness or at the C 680 analysis, using the thermal conductivity versus temperature rela-
manufacturers stated maximum thickness, in either single or tionship from Practice C 1045 and the specific hot and cold surface
multiple layer configurations. temperatures, is required to determine the effective thermal conductivity
12.1.1 The test surface shall be for all Types at maximum for comparison to the specification requirements.
use temperature specified in Table 1, when the insulation is 12.4 Compressive ResistanceTest 2-in. (51-mm) thick
applied. For Type V Grade B material, any special requirement material in accordance with Test Method C 165. Pre-load the
for heat-up specified by the manufacturer shall be used. horizontal loading surface with 2.5-lb/ft2 (0.12-kPa) weight
12.2 Non-Fibrous (Shot) Content of Inorganic Fibrous before measuring thickness.
Thermal InsulationTest in accordance with Test Method NOTE 3At conditions above 450F (232C) hot surface temperatures,
C 1335. the compressive resistance of the installed insulation material may
12.3 Apparent Thermal Conductivity: decrease. Contact the manufacturer for reduced compression resistances at
maximum temperature conditions.
12.3.1 Determine the thermal conductivity as a function of
temperature for the representative specimens with data ob- 12.5 Linear ShrinkageTest in accordance with Test
tained from a series of thermal tests utilizing Test Methods Method C 356 except use a 6-in. (152-mm) by 12-in. (305-
C 177, C 518, or C 1114 as appropriate for the material under mm) by single layered product thickness test specimen and
study. Test the specimen unfaced and at a maximum thickness measure the linear shrinkage in the 12-in. dimension.
of 2 in. (51 mm). 12.6 Water Vapor SorptionTest in accordance with Test
12.3.1.1 Test Method C 518 shall not be used at tempera- Method C 1104/C 1104M.
tures or resistances other than those in the range of the 12.7 Surface Burning CharacteristicsTest in accordance
calibration. with Test Method E 84. For Canada, test in accordance with
Test Method CAN/ULC-S102M88. Test with facing and
12.3.1.2 Test Method C 1114 shall not be used at tempera-
adhesive in place, if facing is intended to be the end product.
tures or resistance ranges other than those with comparable
12.8 Odor EmissionTest in accordance with the odor
results to Test Method C 177.
emission test of Test Method C 1304.
12.3.2 The test method selected shall have proven correla- 12.9 Corrosiveness to SteelTest in accordance with the
tion with Test Method C 177 over the temperature range of corrosiveness test of Specification C 665.
conditions used. In cases of dispute, Test Method C 177 shall 12.10 Stress Corrosion Performance for Use on Austenitic
be considered as the final authority for material having flat Stainless SteelWhen requested, test in accordance with
geometry. Specification C 795. All test specimens must include the facing
12.3.3 Practice C 1058 may be used to obtain recommended and adhesive if intended to be the end product.
test temperature combinations for testing purposes. 12.11 Rigidity or Semi-rigidityTest in accordance with
12.3.4 As specified in Practice C 1045, the range of test Test Method C 1101/C 1101M for semi-rigidity and rigidity
conditions must include at least one test where the hot surface only. A product that sags more than 12 in. (13 mm) and not
temperature is greater than, or equal to, the hot limit of the remain supported between the two 12-in. NPS iron pipes for a
temperature range of desired data and at least one test where minimum period of 5 min, the test for rigidity or semi-rigidity
the cold surface temperature is less than, or equal to, the cold has failed and the product is rejected.
limit of the temperature range desired. At least two additional
tests shall be distributed somewhat evenly over the rest of the 13. Inspection
temperature range. 13.1 The following requirements are generally employed
12.3.5 Final analysis of the thermal data shall be conducted for the purpose of acceptance sampling of lots or shipments of
in accordance with Practice C 1045 to generate a thermal qualified insulation.
conductivity versus temperature relationship for the specimen. 13.1.1 Dimensional tolerance.

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C 612 04
13.1.2 Workmanship. 16. Packaging and Package Marking
16.1 PackagingUnless otherwise specified, the insulation
14. Rejection shall be packed in the manufacturers standard commercial
14.1 Failure to conform to the requirements in this specifi- container.
cation shall constitute cause for rejection. Rejection shall be 16.2 MarkingUnless otherwise specified, each container
reported to the manufacturer or the seller promptly and in shall be marked with the manufacturers name and address, the
writing. The manufacturer and supplier have the right to verify product name, quantity, nominal dimensions, and the manufac-
rejected products. turers lot or date code identification for the material in the
container. When specified in the purchase order or contract,
15. Certification each container shall also be marked with appropriate specifi-
15.1 When specified in the purchase order or contract, the cation alphanumeric number, type, category, and grade when
purchaser shall be furnished certification that samples repre- applicable.
senting each lot have been either tested or inspected as directed
in this specification and the requirements have been met. When 17. Keywords
specified in the purchase order or contract, a report of the test 17.1 block; board; high temperature; mineral fiber insula-
results shall be furnished. tion; rock fiber; shot; shot content; slag fiber

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