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PRESS BRAKE GREASING

AND

MAINTENANCE INFORMATION

F.255 REV.3

1 .0 .2 .0 .MAINTENANCE PROCESS 2.0 .GREASING APPLICATION POINTS 2.0 .TRANSPORTATION 3. INDEX 1.SUGGESTED FIRST AID F.STORAGE 3.3 .HAZARDS IDENTIFICATION 4.255 REV.1 .HYDRAULIC OIL PROPERTIES 3.

GREASING APPLICATION POINT  Lubricate greasing areas according to Image 4 with proper oil.3 .1.0 .255 REV. a) Guide Roller b) X Axis Ballscrew Nut c) Bottom Sledge d) Top Sledge F.

e) Back Gauge Rack Gear f) Hydraulic Tank Oil Index F.3 .255 REV.

255 REV. Figure 2. Suitable Areas for Corrosion  During the bending process.  If the machine will stay offline in a long time.  Reducers in rear lean system must be changed with the grease that is shown in Table 1.Because of that. can disrupt the dies couse they can stuck in die process areas. Image 1. use protection oil for place that suitable to corrosion. this burrs must be clean so often.3 . after 2000 working hours. burrs and little pieces that coming form the sheet. Reducers in rear lean system F.

Pressure filter has a mechanical contamination indicator. According to this. Figure 3. when the indicator changed from green to red. it must be changed. Pressure filter F. must be changed after first 500 working hours. Grease Information For Reducers  Grease that is used in hydraulic. Hydraulic Grease Information  Pressure filter is 10 micron accuracy and in process of time it can be filled with particles in the filter system. then must be changed after 2000 working hours.3 . TEMPERATURE IS UNDER 20° C 40°C ABOVE 40°C Table 2. (View Table 2. Table 1.255 REV.) HYDRAULIC GREASE IF AMBIENT IF AMBIENT IF AMBIENT TEMPERATURE IS TEMPERATURE IS 20°C.

Lubrication Points F. 2 1 3 5 4 6 Figure 4.255 REV.3 .

Testing institute will say this oil is suitable or unsuitable for use according to test results by looking standard grease specification and grease sample values. Grease that is used in hydraulic.  Oxidized burrs and pieces that result from sheet metals during sheet metal bending.  Before starting all maintenance operations.) Pressure filter is 10 micron accuracy and in process of time it can be filled with particles in the filter system.  If the machine will not work for a long time. when the indicator changed from green to red. NO QUANTITY THE PLACE IN THE MACHINE PERIOD GREASE TYPE 1 4 Lower Lock-Bolt Once a Week Speedol Epx–2 2 4 Upper Lock-Bolt Once a Week Speedol Epx–2 When oil is 3 1 Hydraulic Tank Iso Vg32 – Vg 46 decreased 4 6 Guide Cars Once a Week Speedol Epx–2 5 3 Rear Lean Control Rack Once a Week Speedol Epx–2 6 2 X Axle Ball Screw Nuts Once a Week Speedol Epx–2 Table 3. Also 'NAS' contamination value is obtained in test result.  Main pressure relief valve and secondary safety valve on the hydraulic unit are adjusted according to maximum working conditions in the factory.  Pressure filter has a mechanical contamination indicator. Adjustments must not be changed. should be greased with protective grease. the burrs should be cleaned frequently  Reducers in rear lean system must be changed with the grease that is shown in Table 2. in such case waiting time of the hydraulic grease is taken into account.  All maintenance operations should be done. Grease lubrication points that are shown in Figure 5. F. when upper table is in the lower point.0 MAINTENANCE PERIOD  If the machine does not run continuously and after it was not used 3 or 5 months and then it is used again. According to this. after 2000 working hours. NAS value of the grease that is used in the machine must not be less than 9. with suitable grease in lubrication schedule as needed. the surfaces that are suitable for corrosion.255 REV. the electrical connection of the machine must be disconnected. In this case. must be changed after first 500 working hours. Therefore.3 . then must be changed after 2000 working hours. the sample grease which has to be taken from machine for test must be taken at least 1 hour after working. NAS 7 is an appropriate value. can break molds by adhering working surfaces of lower and upper molds. However. It varies depending on the brand and type of the used grease. (View Table 6. it is necessary to contact with company that supplied the grease and tested grease that is used in machine. it must be changed. Lubrication Period 2.

Grease Speedol Epx–2 Table 4.3 .255 REV. Selection of grease for lower and upper lock-bolt a) Main Pressure Relief Valve b) Secondary Safety Valve F.

40 Storage precautions : There is no specific requirement. Continuity : Permanent Reaction with water : None Hazardous reactions : None Materials to be avoided : Strong oxidizing tools Conditions to be avoided : High temperature Decomposition Temperature (°C) : > 100 Hazardous decomposition products : Hazardous decomposition products have not significant composition. dry chemical powder. Fire extinguishers: Foam. Special extinguishing methods: Extinguishing team must enter to area with the device that is providing breathing.1 –USED HYDRAULIC GREASE SPECIFICATIONS Flash point (°C) and method: 193° C closed vessel Flammability temperature (°C): > 200 Quick flammability limit: 1.2. These materials must be disposed after used. F.255 REV. Should be avoided from rising temperature. carbon dioxide Suitable materials/ layers: All general metals Unsuitable materials / layers: It can melt some plastics. Flushing water to the stored containers is dangerous due to the boiling. Storage temperature (°C) : 0 .5 – 6 Things occurred as result of combustion: Mainly carbon oxides. organic compounds defined with water vapor Special combustion/ explosion hazardous: greased oakum. papers can easily flame in large surface areas.3 . where air or oxygen is present as a free.

.  Prevent leakage to the circuit that is running under the pressure.) that have been exposed to product. paper and similar materials that are used in collecting of poured of protection products. containers. keep the original container.IDENTIFICATION OF HAZARDS  It is harmful for human health: Under normal use. paper.  Physical and chemical: Under normal use.  Keep away from combustible substances.  Make machine adjustments as to prevent the spillage to hot components or electrical parts. there are not any danger impacts. etc.  During operation.  The things must be avoided: Do not store materials (cloth.  Keep containers closed when they are not being used.  If it is possible. oil vapor reaches at lowest combustion point in 45g/m concentration. In this case. keep away from ignition source.3 .255 REV. etc. keep away from water and moisture.3. drink and smoke.  Non-compatible products: They cause dangerous reaction with strong oxidants. gaskets.  Transportation recommendations: Only hydrocarbon. does not include the risk of fire or explosion.  Avoid contact with used and contaminated product. are flammable.STORAGE  Technical measures: Make necessary arrangements and take all necessary measures in order to prevent mixing of product to water and soil.  From fire and explosion: Empty containers may contain explosive gases and vapors.. place all markings to the new container according to the original.  Packaging materials  Recommended: Use only hydrocarbon-resistant pipes.TRANSPORTATION TECHNICAL PRECAUTIONS:  Protection of User: Provide adequate ventilation in order to prevent exposure to vapor or smoke of the product. F. do not eat.1.  Environmental impact: Do not pour this product into the environment. The liquid resulting from leakage to circuit. 3.  Keep away from food and drink.  They should not be collected and must be disposed safely after usage. 3.  Cloth. gaskets.resistant container. MEASURES:  Avoid static electricity of the product.  Otherwise. is 3 spread by the eruptions and it is flammable.  Storage conditions  Appropriate method: Store at room temperature.0.2. pipes must be used. make a connection with the ground.

should be taken to the hospital whether there are any injuries and noticeable symptoms in the skin or not. the person must be taken to the emergency. it can pass under the skin.  Control of usage/ personal protection  Engineering measures: The product should be used only in well-ventilated areas.0 .  Personal Protection Equipment  Hand protection : liquid impervious and hydrocarbon-resistant gloves.  Areas that are exposed with product must be washed with soap and water immediately and repeatedly.  Skin Contact: If the skin exposed to high-pressure eruption of product.  Ingestion : There are risks of vomiting and diarrhea  The person must not be made vomit due to the risk of penetrating into the respiratory system. oil mist : 5 mg/m3 for 8 hours.RECOMMENDED FIRST AID IN CASE OF SERIOUS DISORDERS SHOULD BE CALLED A DOCTOR OR SHOULD BE CONSULT HEALTHCARE ORGANIZATION  Inhalation : When exposed to intense vapor or sprinkling of product. Do not make him/her drink anything. Person.4. mask for protection of the face.  Contact with eyes : Eyes should be washed with water immediately for 15 minutes.  The clothes of person that are exposed to product must take off.  While working with product in enclosed areas.3 . who exposed to these conditions.  Recommended material : rubber  Eye protection : Glasses against to splashes. make sure that the air is not under the densest vapor effect or wear recommended equipment.  Control parameters  Exposure limits : oil mist : 10 mg/m3 for 15 minutes. as open way.  Person must be taken to the open air and make him/ her rest in a warm area.  Absorption: If it is thought that the product was reached to the lungs for any reason ( for example: because of vomiting).  Skin and body : Where necessary. hydrocarbon-proof clothing and safety boots (when carry with barrels) F. it can cause mild irritation in the throat.255 REV.

Information on Toxic  SEVERE TOXIC / LOCAL EFFECTS  Inhalation : There is no risk under normal use.  Industrial waste EU number : 13-01-06 (hydraulic oils containing only mineral oil)  Local liabilities: 27.  Disposal of packaging: It should be evaluated within the scope of wastes. Hazardous Waste Control Regulation. In the case of grease disposal by burning. who exposed to these conditions. Person.  If the skin exposed to high-pressure eruption of product. it can pass under the skin. F. The ingestion in large amounts can cause abdominal pain and diarrhea.1995 dated and 22387 numbered Official Gazette. In cases when this is not possible. waste grease must be destroyed without harming human health and the environment.  CHRONIC or LONG TERM TOXICAL EFFECTS  Skin contact: Contact with stained clothing for a long time can cause characteristics skin bruises (acne) Information on Disposal  Disposal of wastes: It is essential to recycle and re-use of waste grease.3 .  SENSIVITY: Product does not cause sensitization as known.255 REV.  It can cause irritation in the upper part of the respiratory system according to concentration of vapor in breathing. should be taken to the hospital whether there are any injuries and noticeable symptoms in the skin or not. the facilities that have been licensed in accordance with Article 22 and 23 of Hazardous Waste Control Regulations will be used.  Skin contact : There is no risk under normal use.  Ingestion: The ingestion in small amounts is not a significant impact.08.