CM24 Instruction Manual February 2002 200-255

CM-24
Cutoff Machine
CM-24 Instruction Manual
Patents are pending in U.S.A.

and other countries.
Minor revisions may not be reflected Part Number 200-255
in this manual.
February 2002
1999 LECO Corporation

Contents
Contents ................................................................................. 2
Illustrations ............................................................................. 4
Warranty................................................................................. 5
Notice ........................................................................... 6
Caution ......................................................................... 6
Warning and Caution Symbols..................................................... 7
Interference to Other Devices ..................................................... 8
Major Equipment and Accessories List .......................................... 9
Options ..................................................................................12
Specifications..........................................................................13
Installation .............................................................................15
Location .......................................................................15
Pneumatics ...................................................................15
Electrical ......................................................................15
Abrasive Wheels.............................................................17
Coolant ........................................................................19
Wheel Storage Cabinet....................................................20
Pipe Stand ....................................................................20
Step Block/Clamp (Optional) ............................................20
Spacer (Optional) ...........................................................20
Controls and Indicators.............................................................22
Operation...............................................................................23
Maintenance ...........................................................................24
Vises............................................................................24
Cleaning and Lubrication.............................................24
Locking Adjustment ...................................................24
Lubrication....................................................................26
Belt Tension Adjustment..................................................26
Bulb Replacement ..........................................................28
Air Service....................................................................28
Cleaning.......................................................................30
Coolant Tank ............................................................30
Abrasive Wheel Selection ..........................................................33
2 CM-24 Instruction Manual

Consumables ..........................................................................34
Rust Inhibiting Additive ...................................................35
Miscellaneous ................................................................35
Access Port Installation .............................................................36
Schematic Parts Lists ...............................................................43
Instruction Manual CM-24 3

Illustrations
Figure 1 ........... Front View................................................14

Figure 2 ........... Rear View.................................................16
Figure 3 ........... Abrasive Wheel Installation..........................18
Figure 4 ........... Vise and Step Block Clamp Installation ..........21
Figure 5 ........... Pillow Blocks and Belt Adjustment.................27
Figure 6 ........... Lamp Assembly .........................................29
Figure 7 ........... Cutting Compartment .................................31
Figure 8 ........... Coolant Tank Compartment .........................32
Figure 9 ........... Optional Access Port ..................................37
Figure 10 .......... Cam Lock Vise...........................................38
Figure 11 .......... Sump Pump Lift Plate Assembly....................39
Figure 12 .......... Flow Diagrams ..........................................39
Figure 13 .......... Spindle Assembly ......................................41
Figure 14 .......... Electrical Panel Assembly............................42

Warranty
Equipment manufactured by LECO Corporation, St. Joseph,

Michigan is warranted free from defect in material and
workmanship for a period of six months from the date of
installation. Equipment not manufactured by LECO is covered to
the extent of warranty provided by the original manufacturer
and this warranty does not cover any equipment, new or used,
purchased from anyone other than LECO Corporation. All
replacement parts shall be covered under warranty for a period
of thirty days from date of purchase. LECO makes no other
representation or warranty of any other kind, expressed
or implied, with respect to the goods sold hereunder,
whether as to merchantability, fitness for purpose, or
otherwise.
Expendable items such as crucibles, combustion tubes,
chemicals, and items of like nature are not covered by this
warranty.
LECO's sole obligation under this warranty shall be to repair or
replace any part or parts which, to our satisfaction, prove to be
defective upon return prepaid to LECO Corporation, St. Joseph,
Michigan. This obligation does not include labor to install
replacement parts, nor does it cover any failure due to
accident, abuse, neglect, or use in disregard of instructions
furnished by LECO. In no event shall damages for defective
goods exceed the purchase price of the goods, and LECO shall
not be liable for incidental or consequential damages
whatsoever.
All claims in regard to the parts or equipment must be made
within ten (10) days after Purchaser learns of the facts upon
which the claim is based. Authorization must be obtained from
LECO prior to returning any other parts. This warranty is voided
by failure to comply with these notice requirements.

Notice
The warranty on LECO equipment remains valid only when
genuine LECO replacement parts are employed. Since LECO has
no control over the quality or purity of consumable products not
manufactured by LECO, the specifications for accuracy of
results using LECO instruments are not guaranteed unless
genuine LECO consumables are employed in conjunction with
LECO instruments. If purchaser defaults in making payment for
any parts or equipment, this warranty shall be void and shall
not apply to such parts and equipment. No late payment or
cure of default in payment shall extend the warranty period
provided herein.
LECO Corporation is not responsible for damage to any
associated instruments, equipment, or apparatus nor will LECO
be held liable for loss of profit or other special damages
resulting from abuse, neglect, or use in disregard of
instructions. The Buyer, their employees, agents, and
successors in interest assume all risks and liabilities for the
operation, use, and/or misuse of the product(s) described
herein and agree to indemnify, hold harmless, and defend the
seller from any and all claims and actions arising from any
cause whatsoever, including seller's negligence for personal
injury incurred in connection with the use of said product(s)
and any and all damages proximately resulting therefrom.
Caution
The instrument should be operated only by technically qualified
individuals who have fully read and understand these
instructions. The instrument should be operated only in
accordance with these instructions.
The operator should follow all of the warnings and cautions set
forth in the manual and the operator should follow and employ
all applicable standard laboratory safety procedures.
LECO is a registered trademark of LECO Corporation.

Windows is a registered trademark of Microsoft Corporation.
Excel is a registered trademark of Microsoft Corporation.
Windows 95 is a trademark of Microsoft Corporation.
Windows 3.1 is a trademark of Microsoft Corporation.

Warning and Caution Symbols
The following symbols may be found on LECO equipment or

their components. These symbols indicate the use of specific
safety guidelines. Important safety information is highlighted in
this manual by one of the following symbols as well as
WARNING and CAUTION statements. Operator and service
personnel must follow these instructions for personal safety and
to prevent damage to the equipment.
WARNING This symbol indicates a risk of electrical shock.

Refer to the manual for specific instructions.
WARNING This symbol indicates a high temperature

surface. Refer to the manual for specific
instructions.
!
CAUTION This symbol indicates a caution. Refer to the
manual for specific instructions.
LECO equipment should be operated only by technically

qualified individuals who have fully read and understand the
instructions detailed in this manual. The equipment should be
operated only in accordance with these instructions.
The operator should follow all of the warnings and cautions set
forth in this manual and the operator should follow and employ
all applicable standard laboratory safety procedures.

Interference to Other Devices
This equipment has been tested and found to comply with the
limits for a Class B digital device, pursuant to Part 15 of the
FCC Rules and Regulations. These limits are designed to
provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause interference to
radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or
television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct
the interference by one or more of the following methods:
Reorient or relocate the radio or television receiving

antenna.
Increase the separation between the equipment and the

radio or television receiver.
Connect the equipment to an outlet on a circuit different

from that which the radio or television receiver is currently
connected.
Consult the radio or television dealer or an experienced

radio/TV technician for help.

Major Equipment and Accessories List
Items listed below and repeated throughout this manual are subject to revision.
Please consult the packing slip received with the instrument.
811-400 CM-24 Cutoff Machine (230 VAC) includes:

1 200-255 Instruction Manual
1 806-688 Component Pack consisting of:
1 800-021 Flange Pin
1 800-138 Allen Wrench (5 /16-inch)
1 800-161 Open End Wrench (11 /2-inch)
1 805-758 Pneumatic Coupler
1 806-877 Wheel Storage Cabinet
1 807-771 Pipe Stand
2 811-108 Rust Inhibiting Additive
1 811-979 Cutoff Wheel Kit
1 806-747 Coolant Tank Dolly
1 806-749 Coolant Tank
1 806-753 Drain Cap

811-400-000 CM-24 Cutoff Machine (380 VAC) includes:
1 806-753 Drain Cap

811-400-100 CM-24 Cutoff Machine (460 VAC) includes:
1 806-753 Drain Cap

Options
806-720 Access Port Kit

806-860 Spacer
807-597 Clamping Accessory Kit

Specifications
Cutter Motor ......................................5 hp, 3450 RPM at 60 Hz, 2875 RPM at 50

Hz
Wheel Speed ......................................2600 rpm
Wheel Sizes .......................................14-inch (356 mm) diameter maximum
Spindle Speed ....................................2600 rpm
!
CAUTION Only use cutting wheels rated at 2600 rpm or
greater for sectioning. Failure to do so could
cause machine damage or personal injury.
Maximum Length of Section:

without side access port.........................23-inches (584 mm)
with side access port .............................Unlimited
Maximum Diameter of Stock...................4-inches (102 mm) with cam-lock vise or
step blocks/clamps
CM-24 Dimensions and Weight:
Height.................................................72-inches (1829 mm) with hood open
Width..................................................29-inches (737 mm)
Depth .................................................37-inches (940 mm), 42-inches (1067
mm) with hood open
Weight ................................................705 pounds (318 kg)
Electrical Requirements:
Model 811-400 .....................................230 VAC 10%, 50/60 Hz, 3 Phase, 14A
Model 811-400-000 ...............................380 VAC 10%, 50 Hz, 3 Phase, 7.5A
Model 811-400-100 ...............................460 VAC 10%, 50/60 Hz, 3 Phase, 7A
Coolant Pump Motor ..............................1 /6 hp, 230/380/460 VAC, 50/60 Hz, 1.6A
(full load)
Flush Pump Motor .................................115 VAC 10%, 50/60 Hz
Pneumatics ........................................Compressed Air, 60 - 80 psi regulated,
maximum 150 psi supply

806-740 806-835
WEATHERSTRIP HANDLE
806-739
WINDOW
FLUSH SWITCH
806-778
OPERATOR 806-737
806-77 HOOD
CONTACT BLOCK
800-010
LEVER ARM
806-493 (2) REQ'D
RUBBER SEAL
806-494
ADHESIVE
806-497
SOLVENT
802-387 806-712
AMMETER BEZEL
805-966
806-708 EMERGENCY
CONTROL STOP
PANEL
ASSYEMBLY
771-286
PUMP LIFT ON/OFF
VALVE CIRCUIT BREAKER
SWITCH
(see parts list for
part number)
LIGHT SWITCH
806-778
OPERATOR
806-779
CONTACT BLOCK
806-671
806-672 DOOR LATCH
DOOR
ELECTRICAL
ACCESS
PANEL
Figure 1
Front View

Installation
WARNING This machine operates from 240/380/460 volts.

Contact with this voltage can be lethal. Do not
apply power until instructed to do so.
Location
1. Place the CM-24 close to a convenient air supply and an
electrical power outlet. Refer to the Specifications section
for dimensions.
2. Allow sufficient room on all sides of the CM-24 for easy
access for operation and maintenance.
Pneumatics
1. Remove the Pneumatic Coupler from the component pack.
2. Connect the coupler to the Pneumatic IN fitting located
on the back of the instrument. Refer to figure 2, page 16.
3. The inner thread of the coupler is 0.250-inch FPT; connect
the appropriate fittings and tubing (not supplied) to a
pneumatic supply (60 to 80 psi).
4. Toggle the Pump Lift Valve switch, figure 1, page 14, to lift
the coolant pump up and out of the tank.
Electrical
1. Connect the electrical junction box, at the rear of the
machine, to facility power. Connect the electrical supply in
accordance with the voltage specified for the model. Refer
to the wiring diagram in figure 2, page 16.
2. Remove the Spindle Nut, Loose Flange, and abrasive
wheel if present. Refer to figure 3, page 18.
3. Momentarily energize the motor and observe the spindle
rotation direction. If properly wired, the spindle direction
will be counterclockwise (CCW) as viewed from the flange
end of the spindle assembly. If spindle direction is
incorrect, interchange any two phases at the electrical
junction box.

806-766
HOOD COUNTER
BALANCE
807-136
ASSEMBLY
INTERLOCK
SWITCH
806-676
HINGE
807-181
RELIEF VALVE
803-435
PNEUMATIC PRESSURE
REGULATOR
PNEUMATIC IN
806-199
DRAIN FILTER
DRAIN VALVE
BLACK
PHASE A
RED CM-24
PHASE B
ELECTRICAL
WHITE
PHASE C JUNCTION BOX
GREEN
GROUND
CM-24 3-PHASE
WIRING DIAGRAM
Figure 2
Rear View

Abrasive Wheels
The flange pin and open-end wrench are stored in the
Note bracket inside the front door.
1. Raise the hood and locate the spindle assembly.
2. Lift the wheel guard so that it does not interfere with
installation.
3. Insert the Flange Pin into the hole of the Fixed Flange.
Refer to figure 3, page 18.
4. Use the Open End Wrench to remove the Spindle Nut from
the end of the spindle. Grip the flange pin to keep the
spindle from rotating.
5. Remove the Loose Flange and set it aside.
6. Install an Abrasive Wheel on the fixed flange. If blotters
are supplied in the wheel package, install one on either
side of the wheel.
7. Reinstall the loose flange and the nut. Tighten the nut until
it is finger tight. Insert the flange pin into the hole of the
fixed flange, and using the Open End Wrench, tighten the
nut with a quick reverse thrust. DO NOT overtighten.
8. Lower the wheel guard.

800-019
FIXED FLANGE
BLOTTER
ABRASIVE
CUTOFF
WHEEL
BLOTTER
800-020
LOOSE FLANGE
194-082
SPINDLE NUT
800-021
FLANGE PIN
800-161
OPEN END
WRENCH
Figure 3
Abrasive Wheel Installation

Coolant
The capacity of the coolant tank is twenty-five gallons.
Note
1. Open the coolant housing door and pull out the coolant
tank as follows.
2. Set the toggle of the pump lift valve to the UP position if
not done so previously.
3. Slide the Drain Cap up and onto the PVC drain pipe.
4. Pull the coolant tank out and add water up to the
COOLANT FILL LINE.
5. Add two quarts of Rust Inhibiting Additive to the water for
corrosion protection. This inhibitor should be added each
time the coolant water is changed. Refer to Maintenance
on page 24.
6. Slide the filled tank back into the coolant housing.
7. Set the toggle of the coolant pump valve to the DOWN
position.
8. Slide the Drain Cap off the PVC drain pipe and fit it over
the hole in the coolant tank.
9. Close the coolant housing door.

Wheel Storage Cabinet
1. Open the coolant housing door.
2. Slide the Wheel Storage Cabinet onto the shelf above the
coolant tank. Refer to figure 8, page 32. The cabinet can
be used to store abrasive wheels.
3. Close the coolant housing door.
Pipe Stand
The Pipe Stand is placed over the drain hole in the cutting
Note compartment for submerged cutting only.
Step Block/Clamp (Optional)

Step blocks and step clamps may be installed for holding
Note and cutting sample materials that will not fit in the vise.
1. Remove the vise by removing the four Socket Head Cap
Screws and the four T-Slot Nuts. Refer to figure 4, page
21.
2. Install an appropriate combination of step blocks and step
clamps and secure them using Clamping Studs, Flanged
Nuts, and T-Slot Nuts.
3. Reinstall the vise for cutting ordinary stock.
Spacer (Optional)
If increased table height is required, optional Spacers (2
Note required) can be installed between the vise base and the T-
slot table. Refer to figure 4, page 21. These spacers will
raise the T-slot table 11/4-inch. The table and spacers
should be secured to the base plate with four Screws.

* OPTIONAL
* 803-754
NUT
(2 REQUIRED)
STEP CLAMP
803-756 2.50
803-757 4.00
*
* 803-755
STEP BLOCK
(4 REQUIRED)
803-758 6.00
(2 REQUIRED)
OR
CLAMPING STUD
* 803-759 2.00
803-760 2.50
803-761 3.00
803-762 4.00
(4 REQUIRED)
190-910
BOLT
190-910 (4 REQUIRED)
BOLT
(4 REQUIRED)
806-859
LEFT T-SLOT
TABLE
807-775-110
LEFT VISE
ASSEMBLY
807-775-120
RIGHT VISE
ASSEMBLY
190-910
BOLT
(4 REQUIRED)
803-763 806-858
T-SLOT NUT RIGHT T-SLOT
(4 REQUIRED) TABLE
806-734
VISE BASE
Figure 4
Vise and Step Block Clamp Installation

Controls and Indicators
STOP/COOLANT/CUTTER SWITCH - The coolant pump will come

ON when this knob is pulled out to the center position. When
the knob is pulled all the way out, the cutter motor will start.
Both the pump and motor are shut OFF when the knob is
pushed in all the way.
The hood must be down (activating hood interlock) for the

Note pump and motor to start.
FLUSH PUMP SWITCH - The flush pump is turned ON and water
is sent to the sprayer when this switch is set to the FLUSH
position. This switch should be set to the OFF position when not
in use.
LIGHT SWITCH - The adjustable light is turned ON when this
switch is set to the LIGHT position.
AMMETER - This is used for monitoring motor current (amps).
ON/OFF CIRCUIT BREAKER - This switch controls all power to
the CM-24. Set to the ON position for operation.

Operation
1. Set the circuit breaker switch to the ON position.

2. Turn ON the cutting compartment light.
3. Raise the hood and rotate the vise lever fully forward.
4. Open the vise jaws and position the specimen to be
sectioned between the jaws.
5. Push both vise bodies firmly against the specimen.
6. To secure the specimen in the vise, pull the lever on the
vise toward the operator as far as it will go comfortably.
DO NOT FORCE. FORCING WILL RUIN CAM.
7. Lower the hood.
For submerged cutting, make sure the Stand Pipe is

Note covering the drain and allow the cutting compartment to fill
to the overflow level.
8. Pull out the STOP/COOLANT/CUTTER switch to the center
position. The jet spray will start.
9. Pull the STOP/COOLANT/CUTTER switch fully out to start
the cutter motor.
10. Apply sufficient pressure to the cutting arm to allow the
wheel to cut smoothly through the material. Do not force
the cutting process. If the proper wheel was selected,
cutting time will be dependent upon specimen hardness
and size.
For repeated cuts on the same material, monitor the cutting

Note pressure by observing the amperage on the ammeter.
Prolonged cutting above 15 amps may stall the motor
and/or trip the overload relay. The overload relay will reset
automatically after 1 to 2 minutes. The motor can then be
restarted.
11. After completion of the cut, push the
STOP/COOLANT/CUTTER switch all the way in to stop the
jet spray and the motor.
12. After the motor comes to a complete stop, raise the hood
and remove the specimen.
13. Open the drain if necessary to allow the cutting
compartment to empty.
14. Set the FLUSH switch to the FLUSH position and rinse any
remaining debris from the cutting compartment using the
spray hose. Turn the switch OFF when finished.

Maintenance
Vises
Cleaning and Lubrication

1. The vises should be cleaned after each use. Use the built-
in flush hose to wash grit off of the vises.
2. Periodic lubrication of the vises is required whenever the
sliding of the vise block or rotation of the vise lever
becomes difficult. Lubricate vises at grease fittings with a
high grade waterproof grease. Frequently adding small
amounts of grease often is better than adding large
amounts of grease at infrequent intervals.
Locking Adjustment
This procedure is performed when rotation of the vise lever

Note no longer secures the sample tightly or when the vise lever
cannot be moved.
Never force vise levers - forcing will cause excessive

component wear and reduce service life of vises.
1. Remove the vise from the T-slot table by removing the
Bolts. Refer to figure 4, page 21.
2. Working from the bottom of the vise, remove the Screw
from the Vise Block. Refer to figure 10, page 38.
3. Use a 5 /64-inch wrench to adjust the Setscrew in the vise
block. Adjust the screw in and out until the vise block
slides freely on the Slide Shaft, and rotation of the vise
lever securely locks the vise block in place.
4. If step 3 is performed successfully, skip to step 5. If step 3
cannot be successfully performed, proceed as follows.
A. Refer to figure 10, page 38 and remove the
Setscrews, the Stop Block, and the Vise Base.
B. Remove the four Screws, the Bottom Cover and the
Gasket from the Vise Block.
C. Note exactly how the Locking Ring is oriented in the
vise block - it will be rotated 180o . Remove the
locking ring and the Spring from the vise block.

D. Clean the locking ring and spring, then reassemble in
the vise block after rotating the locking ring 180o .
E. Pack the inside of the vise block with a high grade of
waterproof grease.
F. Reassemble the gasket, bottom cover, and the four
screws on the vise block.
G. Reassemble the slide shaft through the vise base, the
vise block and the stop block until the hole in the
slide shaft aligns with the screw hole in the vise base.
Secure the stop block and the slide shaft with the
setscrews removed earlier.
5. Reinstall the Screw to keep dirt out of the adjustment
hole.
6. Reinstall the vise on the T-slot table.

Lubrication
The Pillow Blocks are fitted with Grease Fittings and should
Notes be periodically filled with a high grade waterproof grease.
Refer to figure 5, page 27.
Lubricate the hood counter balance with a light machine oil

as needed. Refer to figure 2, page 16.
The cutter motor, pump motor, and spindle assembly have

sealed bearings and do not require lubrication.
Belt Tension Adjustment

It may be necessary to periodically adjust the tension of the
Note Belt.
1. Remove the belt guard and check the belt tension.
2. Release the lower Belt Adjustment Screw. Refer to figure 5,
page 27.
3. Tighten the upper belt adjustment screw.
4. Check the belt tension; if it is still loose, adjust the belt
screws again. When the belt is properly tightened, the belt
can be deflected 1/8 to 1/4 inch under 3 to 5 pounds of
load.
5. Reinstall the belt guard.
6. Tighten the lower belt adjustment screw when finished
adjusting the belt tension.

801-742
SPINDLE HOUSING
CASTING
BELT
GUARD
190-847 GREASE FITTING
BELT
GUARD
SCREWS 806-707
WHEEL GUARD/
SHAFT SLEEVE
(2 REQUIRED)
806-706
WHEEL GUARD
806-733 ABRASIVE
BELT GUARD WHEEL
WITH
800-133
BELT FORWARD MOTOR STOP
OPERATING
HANDLE
GREASE
FITTING
(2) REQ'D
806-711
PILLOW
BLOCK
(2) REQ'D
806-666 806-717 800-151

MOTOR MOUNT RUBBER BELT
PLATE FLAP ADJUSTMENT
SCREWS
806-649 800-013
TORSION SPRING SPINDLE ARM
CASTING
Figure 5
Pillow Blocks and Belt Adjustment

Bulb Replacement
1. Remove the retainer ring, lens and spring and then
remove the old bulb. Refer to figure 6, page 29.
When removing the retainer ring, be ready to catch the lens

Note and spring as they drop out.
!
CAUTION DO NOT handle the halogen bulb with bare
fingers as skin oils can cause the bulb to
deteriorate. If touching the lamp is unavoidable,
clean it with alcohol and dry it with a clean soft
cloth before operating.
DO NOT bump the lamp during operation because

the shock can cause premature failure.
2. Observe the above precautions while carefully installing

the new bulb.
3. Replace the spring, lens and retainer ring.
Air Service
Periodically drain water and oil from the air filter at the rear of
the unit. Refer to figure 2, page 16. Depress the valve at the
bottom of the air filter allowing water and oil to be blown from
the filter.
!
CAUTION Eye protection must be worn when performing
this procedure.

SWIVEL
SHADE JOINT
ASSEMBLY
GOOSENECK
HALOGEN BULB 175-907

ASSEMBLY HALOGEN BULB
RETAINER
RING HEX HEAD
PANEL NUT
LENS
RETAINER
RING
806-489
LAMP
ASSEMBLY
Figure 6
Lamp Assembly

Cleaning
The cutting compartment should be regularly cleaned to
Notes remove built-up grit and sludge. Frequency of cleaning will
depend on instrument usage. Refer to figure 7, page 31.
The coolant in the coolant tank must be periodically

changed and the sludge removed. Refer to figure 8, page
32.
Coolant Tank
1. Open the front cabinet door and slide the Drain Cap up
and over the PVC drain pipe.
2. Switch the toggle of the pump lift valve to raise the
coolant pump out of the tank.
3. Roll the tank to a convenient drain and allow sludge to
settle until the coolant is relatively clear. When the sludge
has settled, open the valve and empty the coolant into the
drain. If a floor drain is unavailable, the tank can be
drained into a separate container. Use a separate hose to
rinse sludge from the tank.
4. Remove the Tank Lid, lift the Weir Plates out of the tank.
Scrape off any sludge out of the bottom and wipe down
the sides of the tank. Dispose of the sludge in an
appropriate container.
!
CAUTION DO NOT empty sludge in plant drain facilities.
Sludge emptied in facility drains may clog them.
5. Refill the tank with clean water and 2 quarts of Rust

Inhibiting Additive.
6. Replace the lid and roll the tank back into place.
7. Switch the toggle of the pump lift valve to lower the
coolant pump into the tank.
8. Slide the drain cap back over the hole in the coolant tank
lid.

806-876
REAR WEAR SHIELD
807-775-120
807-371 RIGHT VISE
PIPE STAND ASSEMBLY
(FOR SUBMERGED
CUTTING)
SUMP DRAIN 806-881

FRONT WEAR
SHIELD
805-837
WATER FAUCET
807-775-110
LEFT VISE
ASSEMBLY
Figure 7
Cutting Compartment

806-752
FRONT LID
806-877
WHEEL STORAGE
CABINET
TOGGLE 807-371
SWITCH PIPE STAND
806-751
WEIR PLATE
(3) REQ'D
DRAIN PIPE
806-753
DRAIN CAP
800-161
WRENCH
800-021
FLANGE PIN
806-750
COOLENT 806-754
TANK 1/2" PVC FITTING
FILL
LEVEL
767-798
1/2" NIPPLE
806-747 806-693
BALL VALVE
DOLLY WEIR
ASSEMBLY PLATES
INSTALLED
Figure 8
Coolant Tank Compartment

Abrasive Wheel Selection
To cut properly, a bonded abrasive wheel must be matched to

the cutoff machine. Primary considerations are surface speed
for a given wheel diameter, and types of cooling system
employed. Selection must be made from the proper family of
abrasive wheels to meet the requirements for the vast variety
of materials and hardness levels.
The principle controlling and guiding variables for wheel
selection can be classified as follows.
1. Abrasive Grain Type and Grit Size
2. Bond: Rubber; Resinoid; Resin Rubber
3. Bond Type: Soft; Medium; Hard
4. Density (Structure): Open; Dense
In general, hard wheels are used to section soft materials,
while soft wheels are used for hard materials. Hard
aluminum oxide (Al2 O3 ) wheels are generally recommended for
sectioning steels and high tensile strength materials. Soft
silicon carbide (SiC) wheels are used for some grades of iron,
nonferrous materials, titanium, zirconium, uranium and their
alloys.
Regardless of bond hardness, the coarser grit sizes will cut
faster but will not leave as smooth a surface finish as finer grit.
The purpose of the bonding material is to hold the abrasive
grains in place. In general, rubber bonded wheels are used for
wet operation and are best suited for metallographic
specimens. Resinoid bonds are used for dry cutting.
Resin/rubber can be used wet or dry and may offer an economy
factor.
To cut clean and fast, the bond must wear away or break down
rapidly enough to expose the new abrasive grain. Dense wheels
tend to hold the abrasive material longer while open wheels
lose abrasive material more quickly, continually exposing a
sharp edge. Thus, dense wheels are better for soft materials,
open wheels for harder materials.
Softer bond wheels are used for sectioning hard metals and
alloys, whereas harder bond wheels are used for softer
materials. As bond hardness increases, the wheel wear is
decreased.

Consumables
Abrasive Cutoff Wheels

14-inch (350 mm) diameter with 1.25-inch (32 mm) Arbor Hole*
LECO P/N Recommended Thickness Bond Abrasive Pkg. of
Use
811-975-010 Rc 45-60 0.062-inch (1.6 Rubber Al2O 3 10

Hardened mm)
811-976-010 Rc 30-45 0.090-inch (2.3 Resin/Rubber Al2O 3 10
Medium Hard mm)
811-977-010 General Purpose 0.090-inch (2.3 Resin/Rubber Al2O 3 10

mm)
811-978-010 Rb Range Soft 0.090-inch (2.3 Resin/Rubber Al2O 3 10

Materials mm)
811-980-010 Nonferrous 0.075-inch (1.9 Resin/Rubber SiC 10
mm)
811-981-010 Rc 55-65 Hard 0.062-inch (1.6 Rubber Al2O 3 10

mm)
12-inch (305 mm) Diameter with 1.25-inch (32 mm) Arbor Hole*
LECO P/N Recommended Thickness Bond Abrasive Pkg. of
Use
811-065-010 Rc 60+ 0.062-inch (1.6 Rubber Al2O 3 10

Hardened mm)

Hardened mm)
811-083-010 Rc 45-60 Large 0.062-inch (1.6 Rubber Al2O 3 10
X-section mm)
811-089- Rc 30-45 0.062-inch (1.6 Rubber Al2O 3 10

010** Medium Hard mm)

Medium Soft mm)
811-097-010 Rb Range Soft 0.062-inch (1.6 Rubber Al2O 3 10

Materials mm)
810-311-010 General Purpose 0.075-inch (1.9 Resin/ Rubber Al2O 3 10

mm)
810-975-010 Nonferrous, 0.075-inch (1.9 Resin/ Rubber SiC 10
Titanium mm)
811-102-010 Nonferrous, 0.040-inch (1.2 Rubber SiC 10

Titanium mm)
811-104-010 Nonferrous, 0.077-inch (2.0 Rubber SiC 10
Titanium mm)
811-399 Ceramics, 0.050-inch (1.3 Sintered Metal Diamond 1

Carbide mm)

Rust Inhibiting Additive
Soluble Oil (Nitrate Free) Mixture 50:1

LECO P/N Quantity
811-108 Quart (946 ml)
811-109 Gallon (3.78 l)
Miscellaneous
LECO P/N Quantity
175-907 Quart (946 ml)

800-133 Gallon (3.78 l)
*All dimensions nominal.

**Also general purpose wheel.
For a complete listing of all LECO Metallographic

Note Consumables, contact LECO and request a catalog of
Metallographic Consumables.

Access Port Installation
The optional Access Port Kit can be installed for cutting

Notes stock longer than 23-inches (584 mm).
The following instructions describe the installation of the left

access port. The same instructions apply for the right side
except that figure 9, page 37, would be reversed. In
addition, the T-Slot Table must be removed before installing
the right access port. Refer to figure 4, page 21 for removal
of the T-slot table.
1. Switch the unit power OFF and disconnect the unit from
facility power.
2. Open the hood.
3. Remove and discard the Bezel (sump side), the Bezel
(outside cabinet), and the Gasket.
4. Clean both the inside and outside mounting surfaces.
5. Preassemble the access port kit parts (excluding the bezel
and cap) as shown in figure 9, page 37. Line up the slits in
the Seals and then turn one seal over so that the slits are
not in line.
6. Install the assembly from the sump side of the unit and
rotate it so that the notch (drain hole) is at the bottom.
Secure the assembly to the unit using the three Screws.
7. Install the Bezel with the four Screws.
8. When the access port is not being used, place the Cap
over it.
The access port cannot be used during a submerged cut.

Note Make sure the Cap is properly fitted before submerged
cutting.

190-320 806-651 803-877
803-878 806-652 SEAL GASKET
SCREW
BEZEL RETAINER
(4) REQ'D
SLOTS MUST BE STAGGEED AND NOT ON

190-320 BOTTOM FOR SEAL
SCREW PRE-ASSEMBLE THESE COMPONENTS
(4 REQUIRED)
* 803-880 803-881
190-902 O-RING CAP
SOCKET HEAD 806-651
CAP SCREW SEAL
806-650 (3 REQUIRED) 806-652
SLEEVE RETAINER
190-433
FLAT HEAD SCREW
SLOT MUST ALIGN ON (3 REQUIRED)
BOTTOM FOR DRAIN
SUMP-PUMP (INSIDE)
LEFT SIDE OF CABINET

(OUTSIDE)
Figure 9
Optional Access Port

806-215
BUSHING
806-085
SEAL
(2 REQUIRED) 807-777
VISE BLOCK
807-780 ASSEMBLY
MOVEABLE
JAW
807-838
LOCKING RING
803-473
SPRING
190-881
SCREW 805-729
(2 REQUIRED) 190-750 VISE LEVER
SCREW
193-127
194-096 WASHER
NUT
806-874
GASKET 806-869
807-779 CAM SHAFT
JAW INSERT
806-873
BOTTOM COVER
190-312
SCREW
(4 REQUIRED)
806-875
VISE SLIDE
SHAFT
190-908
SCREW 807-776
(2 REQUIRED) 190-903 VISE BASE
SETSCREW
Figure 10
Cam Lock Vise
(807-775-110 Left and 807-775-120 Right)

193-058
FLAT WASHER
(4) REQ'D
190-753
SCREW
(4) REQ'D
193-033
SPLIT LOCK WASHER
(4) REQ'D
804-833
ELBOW
190-744 779-059
SCREW ELBOW
(4) REQ'D
193-058 805-377
FLAT WASHER ELBOW
(4) REQ'D
527-038
806-633
GROMMET
REAR TANK
LID ASSEMBLY
516-021
GROMMET
194-059 190-737
KEEPER NUT SCREW
(4) REQ'D (2) REQ'D
193-055 193-030
FLAT WASHER SPLIT LOCK WASHER
(2) REQ'D (2) REQ'D
802-165
FLUSH COOLENT
PUMP
Figure 11
Sump Pump Lift Plate Assembly

807-181
RELIEF VALVE
(100 PSIG)
806-636
AIR
CYLINDER
806-199 PUMP LIFT
AIR FILTER
3 2
1
5 4
PLUG
771-286
5-WAY
VALVE
778-127
NEEDLE VALVE
PNEUMATIC FLOW DIAGRAM
800-149
MAIN COOLANT
PUMP
805-837
FLUSH FAUCET
CUTTING
WHEEL
COOLANT
TANK
802-165
FLUSH COOLANT
PUMP
COOLANT FLOW DIAGRAM
Figure 12
Flow Diagrams

BUSHING
PART OF
190-882
800-131 800-140 801-741
ASSEMBLY SCREW
(12 REQUIRED) LOCKWASHER SHAFT
800-131
PULLEY
ASSEMBLY
800-007 800-141 804-151

KEY 801-744
COVER NUT BEARING
(2 REQUIRED) (2 REQUIRED)
PART OF 800-131
ASSEMBLY
BLADE
174-074
STUD 194-082
(5 REQUIRED) 800-019
FIXED FLANGE NUT
801-742 800-018
HOUSING RETAINER 800-020
FLANGE
Figure 13
Spindle Assembly

Figure 14
Electrical Panel Assembly

Schematic Parts Lists
230 Volt CM-24 Cabinet Schematic Parts List
Description Specification Part Number
CIRCUIT BREAKERS
CB1, CB2 ......................... 3A ..................................................... 778-950
CB3 ................................ On/Off ................................................ 804-628
ELECTRONIC BREAK
A1.................................. 230 Volt.............................................. 808-232
FUSE
F1 ................................. 1.6A, 250V .......................................... 608-799
LAMPS
DS1................................ Indicator, 28V...................................... 804-177
DS2................................ Worklight,(bulb only) ............................ 175-907
MOTORS
M1 ................................. Meter, 0-30A ....................................... 802-387
M2 ................................. Coolant Pump, 3ph, 60Hz....................... 800-149
M3 ................................. Flush Pump.......................................... 802-165
M4 ................................. 230/460V, 5hp, 3 phase ........................ 806-735

RELAYS AND CONTACTORS

K1.................................. Contactor w/o relay .............................. 808-982
OL1 ................................ Relay for Contactor K1........................... 806-659
K3.................................. 24VDC................................................ 808-973
K4.................................. 24VDC................................................ 808-973
SWITCHES
S1.................................. Push/Pull, 24V...................................... 805-966
S2, S3 ............................ Operator............................................. 806-778
S2, S3 ............................ Contact Block....................................... 806-779
S4.................................. Interlock, 15A, SPDT ............................. 807-136
TRANSFORMERS
T1.................................. 230/380/460V ..................................... 806-727
T2.................................. Current............................................... 802-897

380/460 Volt CM-24 Cabinet Schematic Parts List
CIRCUIT BREAKERS
CB1, CB2 ......................... 3A ..................................................... 778-950
CB3 ................................ On/Off ................................................ 806-724
ELECTRONIC BRAKES
A1.................................. 380 Volt.............................................. 808-233
A1.................................. 460 Volt.............................................. 808-234
FUSE
F1 ................................. 1.6A, 250V .......................................... 608-799
LAMPS
DS1................................ Indicator, 28V...................................... 804-177
DS2................................ Work-light (bulb only) ........................... 175-907
MOTORS
M1 ................................. Meter, 0-30A ....................................... 802-387
M2 ................................. Coolant Pump, 3ph, 60Hz....................... 800-149
M3 ................................. Flush Pump.......................................... 802-165
M4 ................................. 230/460V, 5hp, 3 phase ........................ 806-735

RELAYS AND CONTACTORS

K3.................................. 24VDC................................................ 808-973
K4.................................. 24VDC................................................ 808-973
SWITCHES
S1.................................. Push/Pull, 24V...................................... 805-966
S2, S3 ............................ Operator............................................. 806-778
S2, S3 ............................ Contact Block....................................... 806-779
S4.................................. Interlock, 15A, SPDT ............................. 807-136
TRANSFORMERS
T1.................................. 230/380/460V ..................................... 806-727
T2.................................. Current............................................... 802-897

G
T1 T1
460 VAC X1 460 VAC X1
380 VAC 24 VAC 380 VAC 24 VAC
X2 X2
230 VAC X3 230 VAC X3
115 VAC 115 VAC 1 A1 6

ELECTRONIC BRAKE 1 OL1-T1 1
COM X4 COM X4 2 ASSEMBLY 3 4 5
2 OL1-T2 2
380 VAC 460 VAC
3 OL1-T3 3
4 4
CB1 M4 M4
230 VAC / 20A 5 CUTTER 5
380 VAC / 10A K1 230 VAC CUTTER 380 / 460 VAC
MOTOR MOTOR
460 VAC / 10A 14 13 6 6
T1
OL1 T1
L1 7 7
1
TO T2
L2 T2 8 8
FACILITY 2
POWER T3 T3
3 L3 9 9
T2
A2
T1 95 96 X1
J100 460 VAC X1 A1
1
2 380 VAC 24 VAC

X2
3
230 VAC X3
S1 DS1 K2
115 VAC
L1
OL2 T1
X4 T1 1 1
COM OL2-T1
L2 T2 T2 2
OL2-T2 2
230 VAC T3
L3 T3 3 3
OL2-T3
4 A2 4 4
5 95 96 M2
S2 CB2 A1 5 230 VAC M2
COOLANT 5 COOLANT 380 / 460 VAC
6 MOTOR
3A 6 MOTOR
6
7 7
7
8
8
K3
CB3 9
S3 3 1 9
8 3A 6 8
+
9 2
METER M1 FLUSH
10 7 M3 MOTOR
FRONT PANEL
ELECTRICAL PANEL
J101
4 3 2 1
DS2
WORK LIGHT S4 R
CORPORATION
ST. JOSEPH - MICHIGAN, U. S. A.
F1-1.6A J102 2 1
DESCRIPTION
INTERLOCK
SHEET TYPE
1 OF 1 M G
REV G LB 1-24-97

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CM-24

CM-24 Instruction Manual

Patents are pending in U.S.A.

1999 LECO Corporation

2 CM-24 Instruction Manual

Instruction Manual CM-24 3

Figure 1 ........... Front View................................................14

4 CM-24 Instruction Manual

Equipment manufactured by LECO Corporation, St. Joseph,

Instruction Manual CM-24 5

LECO is a registered trademark of LECO Corporation.

6 CM-24 Instruction Manual

The following symbols may be found on LECO equipment or

WARNING This symbol indicates a risk of electrical shock.

WARNING This symbol indicates a high temperature

LECO equipment should be operated only by technically

Instruction Manual CM-24 7

Reorient or relocate the radio or television receiving

Increase the separation between the equipment and the

Connect the equipment to an outlet on a circuit different

Consult the radio or television dealer or an experienced

8 CM-24 Instruction Manual

811-400 CM-24 Cutoff Machine (230 VAC) includes:

Instruction Manual CM-24 9

10 CM-24 Instruction Manual

Instruction Manual CM-24 11

806-720 Access Port Kit

12 CM-24 Instruction Manual

Cutter Motor ......................................5 hp, 3450 RPM at 60 Hz, 2875 RPM at 50

Maximum Length of Section:

Instruction Manual CM-24 13

14 CM-24 Instruction Manual

WARNING This machine operates from 240/380/460 volts.

Instruction Manual CM-24 15

16 CM-24 Instruction Manual

Instruction Manual CM-24 17

18 CM-24 Instruction Manual

Instruction Manual CM-24 19

Step Block/Clamp (Optional)

20 CM-24 Instruction Manual

Instruction Manual CM-24 21

STOP/COOLANT/CUTTER SWITCH - The coolant pump will come

The hood must be down (activating hood interlock) for the

22 CM-24 Instruction Manual

1. Set the circuit breaker switch to the ON position.

For submerged cutting, make sure the Stand Pipe is

For repeated cuts on the same material, monitor the cutting

Instruction Manual CM-24 23

Cleaning and Lubrication

This procedure is performed when rotation of the vise lever

Never force vise levers - forcing will cause excessive

24 CM-24 Instruction Manual

Instruction Manual CM-24 25

Lubricate the hood counter balance with a light machine oil

The cutter motor, pump motor, and spindle assembly have

Belt Tension Adjustment

26 CM-24 Instruction Manual

806-666 806-717 800-151

Instruction Manual CM-24 27

When removing the retainer ring, be ready to catch the lens

DO NOT bump the lamp during operation because

2. Observe the above precautions while carefully installing

28 CM-24 Instruction Manual

HALOGEN BULB 175-907