Industry 4.

The Future of Productivity and Growth in Manufacturing Industries

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Manuela Waldner. Pascal Engel. Jan Justus.0 The Future of Productivity and Growth in Manufacturing Industries Michael Rüßmann. and Michael Harnisch April 2015 .Industry 4. Philipp Gerbert. Markus Lorenz.

and quality. and add €250 billion to manufacturing investment (or 1 to 1.0 will transform the design. for example. totaling €90 billion to €150 billion. Making Gains in Revenues. Connectivity and interaction among parts. speed. in the next 5 to 10 years key advances will be established and winners and losers will emerge.5 percent of manufacturers’ revenues).000 jobs.0 might take 20 years to reach fruition. and service of products and production systems.0 . 2 Industry 4. create as many as 390. machines. Our research shows that in Germany alone it will contribute about 1 percent per year to GDP over ten years. Although the full shift toward Industry 4. and Investment The impact of Industry 4. and humans will make production systems as much as 30 percent faster and 25 percent more efficient and elevate mass customization to new levels.AT A GLANCE Industry 4. automated facilities that communicate with one another and boost flexibility. Industry 4. In Germany’s advanced manufacturing landscape.0 can drive productivity gains of 5 to 8 percent on total manufacturing costs over ten years. productivity. Transforming Manufacturing Manufacturing will be transformed from single automated cells to fully integrated.0 will be significant. manufacture. Employment. operation.

0.0 is the vision of the industrial production of the future Source: BCG.) In Exhibit 1 | Nine Technologies Are Transforming Industrial Production Autonomous robots Big data Simulation and analytics Industry 4. and e-commerce. The Boston Consulting Group 3 .T echnological advances have driven dramatic increases in industrial productivity since the dawn of the Industrial Revolution. (See Exhibit 1. Now. especially compared with the breakthroughs that transformed IT. electrification led to mass production in the early part of the twentieth century. In the decades that followed. industrial technological advance- ments were only incremental.0 Augmented Horizontal and vertical reality system integration Additive The Industrial manufacturing Internet of Things The cloud Cybersecurity Industry 4. though. mobile communications. The steam engine powered factories in the nineteenth century. a transforma- tion that is powered by nine foundational technology advances. and industry became automated in the 1970s. we are in the midst of a fourth wave of technological advancement: the rise of new digital industrial technology known as Industry 4. however.

more flexible.0. they will transform pro- duction: isolated. and adapt to changes. These connected systems (also referred to as cyberphysical systems) can interact with one another using standard Internet-based protocols and analyze data to predict failure. workpieces.0 will make it possible to gather and analyze data across machines.) Exhibit 2 | Industry 4. and modify the profile of the workforce—ultimately changing the competitiveness of companies and regions. automat- ed. and IT systems will be connect- ed along the value chain beyond a single enterprise. The Nine Pillars of Technological Advancement Many of the nine advances in technology that form the foundation for Industry 4. and customers—as well as between human and machine. but with Industry 4. machines. (See Exhibit 2.0 Is Changing Traditional Manufacturing Relationships From isolated.0 . Industry 4. enabling faster. This report describes the nine technology trends that are the building blocks of In- dustry 4. To demonstrate our findings. optimized cells will come together as a fully integrated. leading to greater efficiencies and changing tra- ditional production relationships among suppliers. and more efficient processes to pro- duce higher-quality goods at reduced costs.0 are already used in manufacturing. This in turn will increase manufacturing productivity. .0 and explores their potential technical and economic benefits for manu- facturers and production equipment suppliers.. foster industrial growth. higher-skilled labor for progress inventory monitoring and managing the factory of the future Machine-to-machine and machine-to-human interaction enables customization and small batches Source: BCG. 4 Industry fully integrated data optimized cells … and product flows across borders Greater automation will Integrated communication displace some of the least- along the entire value skilled labor but will require chain reduces work-in. producers.. which is recognized as a world leader in industrial au- tomation. we use case studies from Germany. configure themselves. and optimized production flow. this transformation. sensors. shift economics.

Siemens and a German machine-tool vendor developed a virtual ma- chine that can simulate the machining of parts using data from the physical ma- chine. For example. For example. These robots will cost less and have a greater range of capabilities than those used in manufacturing today. Autonomous Robots Manufacturers in many industries have long used robots to tackle complex assign- ments. These simulations will leverage real-time data to mirror the physical world in a virtual model. Infineon can identify patterns that help discharge faulty chips early in the production process and improve production quality. which can include machines. offers autono- mous robots that interact with one another. and improves equip- ment service. but in the future. materials. suppliers. Simulation In the engineering phase. and service. In an Industry 4. and cooperative. They are becoming more au- tonomous. and humans. In this way. robots will well as enterprise. simulations will be used more exten- sively in plant operations as well. Functions from the enterprise to the shop floor level are not fully The Boston Consulting Group 5 . but robots are evolving for even greater utility. produc- tion. Companies. industrial-robot supplier ABB is launching a two-armed ro- bot called YuMi that is specifically designed to assemble products (such as consum- er electronics) alongside humans. flexible. Two padded arms and computer vision allow for safe interaction and parts recognition. This allows operators to test and optimize the machine settings for the next product in line in the virtual world before the physical changeover.and customer-management systems—will become standard to interact with one support real-time decision making. Eventually. 3-D simulations of products. they will interact with one another and work safely side by side with humans and learn from them. saves energy. High-end sensors and control units enable close collaboration with humans. This lowers the setup time for the actual machining process by as much as 80 percent. and production processes are already used. thereby driving down machine setup times and increasing quality. and cus- tomers are rarely closely linked. Horizontal and Vertical System Integration Most of today’s IT systems are not fully integrated. semiconductor manufacturer Infineon Technologies has decreased with humans and product failures by correlating single-chip data captured in the testing phase at the learn from them. a European manufacturer of robotic equipment.Big Data and Analytics Analytics based on large data sets has emerged only recently in the manufacturing world. These robots are interconnected so that they can work together and automatically adjust their actions to fit the next unfin- ished product in line. products.0 context. Kuka. Nor are departments such as engineering. end of the production process with process data collected in the wafer status phase earlier in the process. Similarly. the collection and comprehensive evalua- tion of data from many different sources—production equipment and systems as Eventually. another and work safely side by side For instance. where it optimizes production quality.

But with the Industrial Internet of Things. secure. the need to protect critical industrial systems and manufacturing lines from cybersecurity threats increases dramatically. decentralized production process. Dassault Systèmes and BoostAeroSpace launched a collaboration plat- The performance of form for the European aerospace and defense industry.0. Even systems that monitor and control processes may become cloud based. several industrial-equipment vendors have joined forces with cybersecurity companies through partnerships or acquisitions. as neces- sary. The platform.0. At the same time. functions. It manages the complex task of exchanging achieving reaction product and production data among multiple partners. With the increased connectivity and use of standard communica- tions protocols that come with Industry 4. and workstations “know” which man- ufacturing steps must be performed for each product and can adapt to perform the specific operation. departments. Bosch Rexroth. more production-related undertakings will require increased data sharing across sites and company boundaries. available as a service on a private cloud. cloud technologies serves as a common workspace for design and manufacturing collaboration and is will improve. a drive-and-control-system vendor. enabling real-time re- sponses. AirDesign. but with Industry 4. But with Industry 4. This allows field devices to communicate and interact both with one another and with more centralized controllers. They are typically organized in a vertical auto- mation pyramid in which sensors and field devices with limited intelligence and automation controllers feed into an overarching manufacturing-process control system. and capabilities will become much more cohesive. As a result. As a result.0. Products are iden- tified by radio frequency identification codes. only some of a manufacturer’s sensors and machines are networked and make use of embedded computing. as cross-company. Even engineering itself—from products to plants to automation—lacks complete integration. companies. machine data and functionality will increas- ingly be deployed to the cloud. times of just several milliseconds. universal data-integration networks evolve and enable truly automated value chains. reliable communications as well as sophisticated identity and ac- cess management of machines and users are essential. It also decentralizes analytics and decision making. enabling more data-driven services for production systems. 6 Industry 4. more devices—sometimes in- cluding even unfinished products—will be enriched with embedded computing and connected using standard technologies. Cybersecurity Many companies still rely on management and production systems that are uncon- nected or closed. During the past year. integrated. The Industrial Internet of Things Today. The Cloud Companies are already using cloud-based software for some enterprise and analyt- ics applications.0 . achieving reaction times of just several milliseconds. outfitted a production facility for valves with a semiautomated. the performance of cloud technologies will improve. For instance.

Industry 4. productivity gains of 5 to 8 percent will be The Boston Consulting Group 7 .0 is already under be displayed directly in workers’ field of sight using devices such as augmented-re. and Asia. which exclude the cost of materials.0. Augmented Reality Augmented-reality-based systems support a variety of services. High-performance. these additive-manufacturing methods will be widely used to produce small batches of customized products that offer construction advantages.S. Productivity improvements on conversion costs. During the next five to ten years. data-based 3-D en- vironment with augmented-reality glasses to train plant personnel to handle emer- gencies. way among compa- ality glasses. Another application is virtual training. lightweight designs. Siemens has developed a virtual plant-oper- ator training module for its Comos software that uses a realistic. we analyzed the outlook for manufacturing in Germany and found that the fourth wave of technological advancement will bring benefits in four areas: •• Productivity. and Asia. In this virtual world. This information may 4. With In- dustry 4.0 is already under way among companies in Europe. such as 3-D printing. boosting productivity across all German manufacturing sectors by €90 billion to €150 billion.0 The race to adopt elements of Industry 4. nies in Europe. The race to adopt For example. They also can change parameters and retrieve operational data and maintenance instructions. decentralized additive manufac- turing systems will reduce transport distances and stock on hand. Quantifying the Impact: Germany As an Example To provide a quantitative understanding of the potential worldwide impact of In- dustry 4. but in the future.0 will be embraced by more companies.. When the materials costs are factored in. such as complex. the U. operators can learn to interact with machines by clicking on a cyberrepresentation. lowering their expenses for raw materi- als such as titanium.0.S. such as selecting parts in a warehouse and sending repair instructions over mobile devices. will range from 15 to 25 percent. These systems are currently in their infancy. The Impact of Industry 4. which they use mostly to prototype and produce individual components.. Additive Manufacturing Companies have just begun to adopt additive manufacturing. For instance. workers may receive repair instructions on how to replace a particular elements of Industry part as they are looking at the actual system needing repair. aerospace companies are already using additive manufacturing to ap- ply new designs that reduce aircraft weight.Vendors of manufacturing-execution systems are among the companies that have started to offer cloud-based solutions. the U. companies will make much broader use of augmented reality to provide workers with real-time information to improve decision making and work procedures.

These improvements will vary by industry. we found that the growth it stimulates will lead to a 6 percent increase in employment during the next ten years. BCG analysis. In our analysis of Industry 4. connectivity. the trend toward greater automation will displace some of the often low-skilled laborers who perform simple. In the short term. including investments. the growing use of software. expert interviews.0 will also drive revenue growth. will drive additional revenue growth of about €30 billion a year. Industry 4. supplementary to conventional productivity increases. repetitive tasks. Manufacturers’ demand for enhanced equipment and new data applications.0’s impact on German manufacturing. and automotive companies can expect increases of 10 to 20 percent. At the same time. (See Exhibit 3. or roughly 1 percent of Germany’s GDP. and nacelle). (See Exhibit 4. Industrial-component manufacturers stand to achieve some of the biggest productivity improvements (20 to 30 percent). different skills will be required. Industry 4. 2 Additional net effect for manufacturing industries. for example. •• Employment.0 Will Generate Significant Productivity Gains Gross production Productivity Productivity total Industry share in Germany (%) conversion costs (%) manufacturing costs (%) Automotive 22 10–20 6–9 Food and 10 20–30 5–10 beverage Mechanical engineering Components 6 20–30 4–7 Machinery 6 20–30 10–15 Wind1 1 25–35 9–12 Other 55 10–15 4–7 0 10 20 30 40 50 60 0 10 20 30 40 0 10 20 30 40 Total gross production: Additional productivity on Total additional productivity €2 trillion conversion costs: 15%–25%1 gains: 5%–8% or €90–€150 billion2 Additional productivity gains Range Sources: Federal Statistical Office of Germany. However.) •• Revenue Growth. achieved. Note: Conversion cost = manufacturing cost excluding material. as well as consum- er demand for a wider variety of increasingly customized products.) And demand for employ- ees in the mechanical-engineering sector may rise even more—by as much as 10 percent during the same period.0 . and analytics will increase the demand for employees with competencies in software development and IT 8 Industry 4. tower.Exhibit 3 | In Germany. 1 Construction of wind parks is included in mechanical engineering (including technical components.

) This competency transformation is one of the key challenges ahead. BCG analysis.0 will require that German producers invest about €250 billion during the next ten years (about 1 to 1. production processes will be optimized through integrat- ed IT systems. technologies.7 beverage 6.0 Will Lead to Increased Manufacturing Employment Absolute development of employees Relative development Thousands of employees 6. The estimated benefits in Germany illustrate the potential impact of Industry 4. Physical prototypes will be reduced to an absolute minimum.060 0 Employees Food and Other 2015 beverage Mechanical Automotive Employees engineering 2025 A significant shi in the skill profile is required to enable growth Sources: Federal Statistical Office of Germany.9 6.400 engineering Food and 0.”) The Boston Consulting Group 9 . •• Investment. today’s insular manufacturing cells will be replaced by fully automated.2 15 50 Other 0. •• Products. integrated production lines. Exhibit 4 | In Germany. As a result. we estimate.100 6. from de- sign to after-sales service: •• Along the value chain.0 will have a direct effect on producers and their labor force as well as on companies that supply manufacturing systems.6 6. Industry 4.0 for manufacturing globally. (See the sidebar “Component Makers Benefit from Greater Flexibility.300 Automotive 0. (Mechatronics is a field of engineering that comprises multiple engineering disciplines. production processes. and production automation will be designed and commissioned virtually in one integrated process and through the collabo- ration of producers and suppliers.200 95 6. Industry 4.5 percent of manufacturers’ revenues). Producers: Transforming Production Processes and Systems The next wave of manufacturing will affect producers’ entire value chain.500 6% 2015–2025 230 6.450 Industry CAGR (%) Mechanical 0. Adapting production processes to incorporate Industry 4. such as mechatronics experts with software skills.

in It might also work side by side with particular. 4. where beneficial. In pursuing its processes and their corresponding IT more objective directive. exchange of design and supply-chain data. and types from one production line in products. These instructions automatically find and select the 10 Industry 4. This enhanced cooperation among machines and humans will make it Communication across the produc. spot errors. open interfaces. possible for component manufactur- tion process will be (near) real time ers to produce multiple component among humans. Increasing Efficiency on the Data will be stored in the cloud to Factory Floor increase its availability and accuracy. and unexpected) in the production process. ers and suppliers. COMPONENT MAKERS BENEFIT FROM GREATER FLEXIBILITY Using a component maker as an will be more “objective” than today’s example. will benefit from the humans. This includes the exchange interact with other robots to coordi- of product and production data inside nate their respective arm movements the company as well as with custom.0 . and Integrating Production and determine how to fulfill this objective Logistics Processes rather than getting precise instruc- The transformation begins with the tions for turning its different ro- integration of production and logistics bot-arm segments. parts. machines. Suppliers. we illustrate how Industry task-centered ones.0 will transform the manufactur- ing process over the next 10 to 20 For example. smaller lot sizes. Consignment robots will production steps. Automation will also increase the This will enable more flexibility when efficiency of logistics on the factory reacting to changes (both expected floor. the robot will get the years. ized. Autonomous transport vehicles will work with consignment robots to Enhancing Cooperation Among adjust in-bound materials on the Machines and Humans basis of real-time operations data. select the right tool. directive to drill a hole at a certain location. it might systems. so as to maximize overall production. Every part being produced will receive These vehicles will be able to find a distinct identification code or even their way around the factory floor a small embedded microcomputer using laser navigation and communi- from which autonomous robots will cate with other vehicles using wireless retrieve information dictating the next networks. Product quality will improve through Systems that today are proprietary the reduction of manual labor and will evolve into both meshed and the increased use of real-time data to hierarchical networks with standard.

they will reduce for logistics will generate the great.) require an investment increase of about 35 percent. Note: Conversion cost = manufacturing cost excluding material. The Boston Consulting Group 11 . ten years.0 Range Source: BCG analysis. the benefits of automation more cost efficient.0 Increases Productivity in Component Manufacturing by 4 to 7 Percent Lever Comments Quantification (%) Integrated Measure: Complete manufacturing vertical (internal) and Labor 100 Ø and logistics horizontal (suppliers. cycle times by as much as 30 percent. Not only will integrated production and logistics processes be In fact. operat- Industry 4. 1 Labor cost net effect is based on reduction and increase in the number of employees. (See the exhibit Adopting these technologies will below. Other estimated cost reductions include 30 percent for labor. cost 65 75 –301 processes customers) data integration 100 Ø Result: Frictionless Depreciation reaction of manufacturing 120 160 40 systems to changes in the production process Operating 100 Ø cost 60 80 –30 Flexible Measure: Completely small-batch automated small-batch manufacturing manufacturing Logistics 100 Ø Result: Reduction of cost 45 55 –50 setup time and cost Materials 100 Ø Autonomous Measure: Automated cost 100 ~0 consignment logistics and consignment systems Result: Reduction of 100 failures through media Ø Overhead –30 discontinuity as well as 65 75 consignment time The sum of the levers drives a Total productivity 4%–7% of total cost reduction of cycle time from increase in five to 20%–30% of three days to one day ten years conversion cost Today Industry 4. proper materials for upcoming ing costs. and overhead over five to production processes. est cost savings—50 percent—for the manufacturer.

With increases in the overall functionality and complexity of sys- tries will embrace tems comes the need for a greater distribution of decision making.0. Changes will likely include a greater modularization of functionality with deployments in the cloud and on em- Industries and coun. Industry 4. Internet. Subsequently. but the U. Automation architec- different ways. IT. production processes. products.0 will require even more. and other innovations. will adjust automat- ically to production needs. and smart products that communicate with one another and make certain autonomous decisions will provide this flexibility.and production-related applications and data-driven services.”) •• Manufacturing processes will be enhanced through learning and self-optimizing pieces of equipment that will. tures will also evolve for different use cases. speed. for example.0 at line portals for downloading software and collaborative partner relationships may different rates and in offer more flexible and adaptable equipment configurations. smart machines. manufacturing-system suppliers will have to expand the role of IT in their products. Germany’s Plattform Industrie 4.-based In- dustrial Internet Consortium (IIC)—founded in March 2014 by manufacturing. Industrial-automation vendors and most machine-tool manufacturers have built sig- nificant software-development capabilities—but Industry 4. on- Industry 4.0– capable machines and systems in their factories. •• Manufacturing processes will increase in flexibility and allow for the economic production of small lot sizes. these vendors will have to compete with IT players that are mov- ing into the growing market for shop-floor. bedded devices. Suppliers will have to prepare for these various scenarios and support these shifts. parts. Several other standardization orga- nizations have ambitions in the field. productivity. adjust their own parameters as they sense certain properties of the unfinished product. (See the sidebar “Automobiles and the Next Wave of Automation. It improves the flexibility.0 technologies to enhance and customize their offerings. using autonomous vehicles and robots. And it lays the foundation for the adoption of new business models.0 . a new body. and humans will also require new international standards that define the interaction of these elements in the digital factory of the future.0 allows for a faster response to customer needs than is possible today. In addition. the Dialogplattform Industrie 4. This will enable a new level of mass customiza- tion as more industrial producers invest in Industry 4. was formed in Germany to counteract the IIC’s strong position. In addition. and telecommunications companies—has become a prominent alterna- tive. The growing interconnectivity of machines. Strategically choosing participation in these 12 Industry 4. and quality of the production process. Manufacturing-System Suppliers: Meeting New Demands and Defining New Standards As manufacturers demand the greater connectivity and interaction of Industry 4. Efforts to develop these standards are in their in- fancy but are being driven by traditional standardization bodies and emerging con- sortia. •• Automated logistics. Robots.0 was the first driver.S.

job-control systems. AUTOMOBILES AND THE NEXT WAVE OF AUTOMATION In the automobile industry. its expanded to multiple product life virtual model. and assembly using cooperative. This change will We estimate that in the next five to reduce the costs of logistics and ten years. generate €25 billion to €38 billion overall in productivity increases for Although robots will be more autono. data glasses will guide autonomous robots. Similarly. maximizing just-in-time logistics. the car-making process updated with performance data and will be overseen by automatic data from exchanged parts. fixed clamping devices recognizing cameras will assist currently used in the welding process workers in performing quality control will develop into adaptive industrial checks by automatically documenting robots that can hold and spin each and storing quality issues. requirements of the welding robots. Car component suppliers offer a range of new services. productivity gains of 6 to 9 percent employees will continue to play a role. from the automaker. Gesture- For example. obsolete.” producers making multiple order systems can improve their after-sales service. the German automotive industry. these types of changes will operations. and will automatically adjust their generate insights that can be used to processes on the basis of new orders optimize the design of future cars. compared with total costs. companies will be able to workers to handle a wider variety of produce multiple car models with car models while reducing failure different body styles and designs rates and enhancing quality control. reducing piece according to the individual manual paperwork. should be mounted in the assembly batch capabilities will allow for more process. versatility in welding. consignment employees in selecting the proper parts. seam sealing. Product and plant engineering can be During the lifetime of the car. created in the engi- cycles and models. sometimes manufacturing process automatically. The glasses will use virtual reality to highlight the location where each part The Boston Consulting Group 13 . called the “digital twin. will constantly be In the future. using one flexible production line. or mous in the car factory of the future. neering phase and integrating all relevant data. small. These will use data integration to modify the Using this virtual model. These advances will enable auto As a result. Human workers will be equipped with augmented-reality glasses that can put logistics and manufacturing information in their field of vision.

as follows: •• Identify key areas for improvement. such as the automotive and food-and-beverage industries. Adapt roles. consider how the nine pillars of technological advancement can drive improvement in the designated areas. many emerging markets with a young. suppliers must take decisive action to To actively shape the transformation. technology-savvy workforce might transformation. instead. and the delivery of new services. such as the enhancement of net- worked embedded systems and automation. 14 Industry 4. speed. also jump at the opportunity and might even create entirely new manufacturing producers and system concepts. such as flexibility. such as analytics-driven services. will benefit from data-analyt- ics-driven improvements that reduce error rates. emerging fields could use Industry 4. To build these offers. To actively shape the However. These tech- nologies can be leveraged for different offerings. recruiting. and vocational training to prepare the work- force with the additional IT skills that will be required. Avoid becoming stuck in incremen- tal approaches. such as semiconductors and pharmaceuticals. Countries with high-cost skilled labor will be able to capitalize on the higher degree of automation combined with the increased demand for more highly skilled labor. The Way Forward Industries and countries will embrace Industry 4.0 . producers and system suppliers must take de- embrace the nine cisive action to embrace the nine pillars of technological advancement. They must pillars of technologi.0 at different rates and in different ways. Producers Must Set Priorities and Upgrade the Workforce Producers have to set priorities among their production processes and enhance their workforce’s competencies. Industries with a high level of product variants. and quality. will benefit from a greater degree of flexibility that can generate productivity gains. cal advancement. for example.0 technology to disrupt existing standards us- ing innovative factory layouts and production processes. Then. •• Analyze the long-term impact on the workforce and conduct strategic workforce planning. consider more fundamental changes enabled by a combination of the nine technologies. they must put the right foundations in place: •• Define which business model to leverage for their enhanced or new offers. and industries that demand high qual- ity. productivity. Manufacturing-System Suppliers Must Leverage Technologies Manufacturing-system suppliers need to understand how they can employ technolo- gies in new use cases to offer the greatest benefits to their customers. also address the need to adapt the appropriate infrastructure and education. and other bodies and actively shaping the standardization agenda will be critical for manufacturing-system suppliers. the development of new software products. While these improvements already hold significant potential for existing industries.

0.0 presents tremendous opportunities for innovative producers. •• Build the right organization structure and capabilities.and mobile-broadband services. This is best addressed through a combined effort involving government. eco- nomics.•• Build the technological foundation.0 also poses a severe threat to laggards. we could well see major changes in top positions. as with previous transformational develop- ments. •• Participate in and shape technological standardization. Infrastructure must be rendered fast. The Boston Consulting Group 15 . In parallel. But. •• Adapt school curricula. at both the company and regional levels. system suppliers need to build a scenario-based vision of the long-term industry evolution and ensure that their strategy will prepare them for the most likely scenarios. and skill requirements shift. •• Develop partnerships that are essential in the digital world. Industry 4. As business models. Industry 4. and university programs and strengthen entrepreneurial approaches to increase the IT-related skills and innovation abilities of the workforce. and entire regions. such as the tool base for analytics. and businesses to achieve the following: •• Upgrade technological infrastructure. industry associations. Infrastructure and Education Must Be Adapted Producers as well as suppliers must work to adapt infrastructure and education as they embrace the technologies of Industry 4. training. such as fixed. and reliable enough for companies to depend on it for near real-time data. sys- tem suppliers. secure.

You may contact him by e-mail at justus.markus@bcg. Massimo Russo. a member of the Industrial Goods and Sara Strassenreiter for their editing.michael@bcg. You may contact him by e-mail at You may contact her by e-mail at waldner. Daniel Küpper. You may contact him by e-mail at engel. Kim Friedman. Skye Kelly Howe. and production contributions. You may contact him by e-mail at You may contact him by e-mail at lorenz. Acknowledgments We would like to thank our colleagues Martin Hecker.pascal@bcg. Gary Callahan. Abby Garland. Manuela Waldner is a principal in the firm’s Vienna office and a member of the Industrial Goods practice with a focus on machinery.0 . and aerospace sector.jan@bcg. He is the global leader of the machinery subsector. design. You may contact him by e-mail at harnisch. and Michael Zinser for their contributions to this report. Michael Harnisch is a consultant in BCG’s Vienna office. Jan Justus is a principal in BCG’s Munich office. Philipp Gerbert is a senior partner and managing director in BCG’s Munich office.michael@bcg. and an expert on digital technologies in the Authors Michael Rüßmann is a partner and managing director in the Munich office of The Boston Con- sulting 16 Industry 4. Markus Lorenz is a partner and managing director in the firm’s Munich office. please contact one of the authors. machinery. He is the global leader of the engineering. Catherine Cuddihee. He is an expert on digital technologies. We also acknowledge Loren Steffy for his writing assistance and Katherine Andrews.philipp@bgc. For Further Contact If you would like to discuss this report. Daniel Spindelndreier. Pascal Engel is a project leader in the firm’s Frankfurt office and a member of the Industrial Goods practice.

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