Bulletin HY11-5715-641/UK

Operation Manual
Series DFplus
Pilot Operated
Design > 10

Proportional Directional
Control Valve

Parker Hannifin
Manufacturing Germany GmbH & Co. KG
Hydraulic Controls Division Europe
Gutenbergstr. 38
41564 Kaarst, Germany
Tel.: (+49) 181 99 44 43 0
E-mail: infohcd@parker.com
Copyright © 2011, Parker Hannifin Corp.

INDD RH 05. D_FP 5715-641 UK.2012 2 Parker Hannifin Corporation Hydraulics Group . The user must analyze all aspects of the ap- plication. The user. Directional Control Valve Operation Manual Series DFplus Pilot Operated Note This document and other information from Parker-Hannifin Corporation. through its own analysis and testing. is solely responsible for mak- ing the final selection of the system and components and assuring that all performance. maintenance. endurance. Prop.06. follow applicable industry standards. the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and rea- sonably foreseeable uses of the components or systems. and follow the information concerning the product in the current product catalog and in any other ma- terials provided from Parker or its subsidiaries or authorized distributors. its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise. To the extent that Parker or its subsidiaries or authorized distributors pro- vide component or system options based upon data or specifications pro- vided by the user. safety and warning requirements of the application are met.

Name Plates 7 Work at the Valve 7 3. Mounting / Installation 8 Scope of Supply 8 Mounting 8 Operation Limits 8 Pressure Fluids 8 Electrical Connection 9 Electrical Interfacing 10 5. Directional Control Valve Operation Manual Series DFplus Pilot Operated Chapter Page 1. Safety Instructions 7 Symbols 7 Marking. Introduction 4 Order Code 4 Name Plate 5 Block Diagram of Integral Electronics 5 Characteristics of Valve Driver 5 Specifications 6 2.06. Prop. Maintenance 17 7.INDD RH 05.2012 3 Parker Hannifin Corporation Hydraulics Group . Accessories / Spare Parts 18 Accessories 18 Spare Parts 18 D_FP 5715-641 UK. Important Details 7 Intended Usage 7 Common Instructions 7 Liability 7 Storage 7 4. Operation Instructions 16 Preferred Hydraulic Initial State 16 Solenoid Current Monitoring 16 Zero Position Adjustment 16 Air Bleeding of Hydraulic System 16 Filter 16 Flushing 16 6. Trouble Shooting 17 8.

Introduction D*1FP Ordering Code D 1 F P N 0 Direct.INDD RH 05. Nominal Spool. Directional Control Valve Operation Manual Series DFplus Pilot Operated 1.Con.. on power down K +/.2012 4 Parker Hannifin Corporation Hydraulics Group .. NBR signal nection series (see catalogue) (different seal valve on power nection catalogue) (see compound by down request) catalogue) Code Nominal size Code Connection 3 NG10 / CETOP 5 0 6 + PE 4 NG16 / CETOP 7 5 11 + PE 8 NG25 / CETOP 8 6 + PE w.Flow Spool Pilot Seal Command...+10V -> P-A S 4.10V 0.06. 7 9 NG25 / CETOP 8 Enable 11 NG32 / CETOP 10 Code Signal Flow direction Code Spool pos.20mA -> P-A A B C D_FP 5715-641 UK.20mA 12. Prop. Design control size type (see position con...

...2012 5 Parker Hannifin Corporation Hydraulics Group ..+/-10V PID • diagnostic output for spool stroke / overcurrent 4..30V= Parker D*1FP proportional directional control valves Code 5 (11+PE) have an integral electronic and requires only one enable sole electrical common for the control system...30V= spool Code 7 (6+PE with enable) • constant current actuator control with overcur- rent shutoff enable +5.+/-10V C 0 G A B supply PE voltage 22.30V • excellent properties for response sensitivity and C temperature drift • differential input stage with various command signal options command E 0. fail-safe-functions as well as 8 3 command signal options are available to achieve an optimal adaption for different applications...30V= D_FP 5715-641 UK.06.20mA 4 The described integral electronic driver combines 6 U I diagnostic all necessary functions for the optimal operation of spool stroke 0 U I 7 the valve.20mA D U I diagnostic F U I spool stroke 0...... The most important features are: 4 5 n. 3 10 6 0 • high dynamic actuator principle with special 2 9 11 7 9 11 10 1 2 1 8 designed electronic driver supply PE voltage • closed loop controlled pilot valve and main 22......30V Different flow sizes. Prop..+/-10V PID 4..+/-10V • compatible to the relevant European EMC- standards 0 G A B supply PE voltage 22..INDD RH 05. +5..+/-10V is usable within closed loop control applications.... Thanks to its excellent dynamic the valve 0. c. command 5 0..+/-10V PID Characteristics of Valve Driver 4. Directional Control Valve Operation Manual Series DFplus Pilot Operated Name Plate Block Diagram of Integral Electronics Code 0 (6+PE) command E 0.20mA D state U I diagnostic • standard central connection spool stroke F U I 0..

370 Fluid Temperature [°C] -20.. Directional Control Valve Operation Manual Series DFplus Pilot Operated Technical Data General Model Proportional directional control valve. EN 61000-6-4 Central Connection Code 0: 6 + PE acc. Ri = 250 Ohm < 3.0. A.. [nF] 1 Differential Input Voltage max...6 mA = enable off. [bar] 350 for ports P.+50 Protection Class NEMA 4 (IP 65) acc..30.+50 Cleanliness Purity level class acc. DIN 51524.. ripple < 0. ripple < 0. x / 35 for ports T.8 mA = enable on acc..3 / NG16 = 14.... EN 175201-804 Code 7: 6 + PE acc...01 % eff.. EN 175201-804 Cable Specification Code 0: 7 x AWG16 overall braid shield Code 5: 8 x AWG16 overall braid shield Code 7: 7 x AWG16 overall braid shield Cable Length max.-10. part 2-6 Weight [kg] NG10 = 11.1 Temp.. other on request Viscosity [SSU] 140..01 % eff. y at internal pilot oil 350 for port T at external pilot oil Pilot Pressure Range [bar] 20..535. surge free.025 Ambient Temperature Range [°C] -20. EN 60068.2012 6 Parker Hannifin Corporation Hydraulics Group . 5 mA EMC EN 61000-6-2.. [m] 50 D_FP 5715-641 UK.. EN 175201-804 Code 5: 11 + PE acc. ripple < 5% eff.06. surge free Switch-On Current typ. > 3. Drift of Center Postion [%/K] < 0.2 ms Current Consumption max.. Ri = 9 kOhm Diagnostic Signal [V] +10.05 Hysteresis [%] < 0. [A] 3. surge free..INDD RH 05.-10 / +Ub.5 / NG32 = 64.0... [V] Code 0: 30 for terminal D and E against PE (terminal G) 11 for terminal D and E against 0V (terminal B) Code 5: 30 for terminal 4 and 5 against PE (terminal W ) 11 for terminal 4 and 5 against 0V (terminal 2) Code 7: 30 for terminal D and E against PE (terminal G) Enable Signal [V] Code 5: 5.. pilot operated Drive VCD®-actuator Mounting Pattern NG10 (CETOP 5) / NG16 (CETOP 7) / NG25 (CETOP 8) / NG32 (CETOP 10) Installation Position Any Sensitivity [%] < 0.. [A] 22 for 0. NAS 1638: class 7 Operating Pressure max. B.5 Pre-Fusing [A] 4. rated max. Ri = 100 kOhm [mA] 4.0 A medium lag Command Signal Options [V] +10.30..350 (optimum dynamic at 50) Electrical Duty Ratio [%] 100 Supply Voltage [VDC] 22..2 / NG25 = 23.. Prop.. EN 60529 Vibration Strength [G] 25 acc.. Ri = 9 kOhm Code 7: 5. NAMUR NE43 Input Capacitance typ.30.5 Hydraulic Fluid Rate Hydraulic oil acc.20.12...

resulting in tives and approved technical rules. Each valve has instruction. No claim may resulting out of it. Work at the Valve Workings in the area of installation. improvement and modification of the product the illustrations might Symbols not match precisely with the described valve.2012 7 Parker Hannifin Corporation Hydraulics Group . Due to further development. atmospheric ex- which have. been factory tested with hydraulic oil.06. Name Plates • operation outside the specifications Instructions applied on the valve. Prop. constant humidity < 60% as well Any different or beyond it usage is deemed to be 12 months as constant temperature < 25°C as not intended.INDD RH 05. technical specifications and dimensions are not lowed accordingly: binding. We reserve the right for technical modifications of lation. Safety Instructions Common Instructions Please read the operation manual before instal. Illustrations and drawings no attention may result in damaging the valve or within this manual are simplified representations. Yet this protection is only ensured under the following 3. i. protection of the core parts against corrosion. startup. sufficient knowledge on relevant direc. must be observed and Do not disassemble the valve! In case of maintained legibly. wiring dia. experience and posure and mechanical damages. 6 months varying temperature < 35°C Outdoor storage or within sea and tropical climate will lead to corrosion and might dis- able the valve! D_FP 5715-641 UK. The This manual uses symbols which have to be fol. grams and name plates. Storage maintenance and repair of the valve may only be In case of temporary storage the valve must be allowed by qualified personnel. The manufacturer is not liable for varying humidity as well as warranty claims resulting from this.e. period tional control valves DFplus pilot operated series. because of education. repair or stocking! Paying the described product. Directional Control Valve Operation Manual Series DFplus Pilot Operated 2. Instructions with regard to the warranty Liability Instructions with regard to possible The manufacturer does not assume liability for damaging of the valve or linked system damage due to the following failures: components • incorrect mounting / installation Helpful additional instructions • improper handling • lack of maintenance Marking. Copyrights are reserved. commissioning.This means persons protected against contamination. incorporated system parts. Important Details conditions: Intended Usage Storage Storage requirements This operation manual is valid for proportional direc. service. suspicion for a defect please return the valve to the factory.

In case of insecurity please consult the fac- tory. D81/91FP: 6 pcs. with part list resp.2012 8 Parker Hannifin Corporation Hydraulics Group .2 Nm. bolt torque may Please check the delivery immediately after result in abrupt leakage of hydraulic fluid on receiving the shipment for apparent damages the valve ports. D_FP 5715-641 UK.01 mm/100 mm. and does not substitute user tests among the • Mounting bolts: particular operating conditions. lowable temperatures. D41FP: BK320.06. circuit diagram. the insurance company Operation Limits and the supplier! The valve may be operated within the determined limits only.2/63 Nm. M6x55. • The valve may be mounted fix or movable in Follow the environmental conditions! Unal- any direction.INDD RH 05. M6x40 liabiliy for media compatibility may be derived D41FP: 2 pcs.9. aggresive chemicals exposure. surface migth create malfunction! Incorrect mounting resp. Directional Control Valve Operation Manual Series DFplus Pilot Operated 4. D111FP: BK 386 Please check immediately after receiving the valve. due to shipping. M20x90 use property class 12. shock load. Mounting / Installation Parker offers bolt kits: Scope of Supply D31FP: BK385. D41FP: 13. • valve D81/91FP: 108 Nm. 4 pcs.3 in operating trouble and may lead to failure! µm are tolerable values. D81/91FP: BK360. Please refer to the “technical data“ sec- Mounting tion as well as to the “characteristic curves“ in the • Compare valve type (located on the name plate) catalog. radiation exposure. Uneve- illegal electromagnetic emissions may result ness of 0. Report shipment losses at once to the carrier. surface finish of 6. Particularly no D31FP: 4 pcs. Prop. The delivery includes: torque values: D31FP: 13. as DIN 51524 & 51502. Follow the operating limits listed in the “speci- fications“ table! Keep clean valve mounting surface and work Pressure Fluids environment! The following rules applies for the operation with • Remove protection plate from the valve mount- various pressure fluids: ing surface • Check the proper position of the valve ports and The above information serves for orientation the O-rings. M10x60 out of it. D111FP: 517 Nm • operation manual The central connector assembly has to be ordered Insufficient condition of the valve mounting separately and is not included in the delivery. if the content is matching with the specified scope • Tighten the bolts crisscross with the following of supply. • Verify the mounting surface for the valve. DIN 912 mineral oil usable without restriction HFA oil-in-water emulsion consultation required HFB water-in-oil emulsion consultation required HFC aqueous solution (glycols) consultation required HFD unhydrous fluids (Phosphor-Ester) consultation required For detailed information concerning pressure Special gaskets may be available depending fluids note VDMA-document 24317 as well on the utilized fluid. M12x95 D111FP: 6 pcs.

.. A female connector with metal housing is required! Plastic made models may create function problems due to insufficient EMC- The female connector has to be ordered characteristics. The connection Code 0 as well as Code 7 requires a 6 + PE female connector EN 175201-804. shield Cross section min. 50 m Skinning lengths for the connecting cable: For cable lengths > 50 m consult factory. 7 conductors. function problems due to insufficient EMC. Outer dimension 12.INDD RH 05.12 mm connector by crimp contacts. AWG16 The connection cable is coupled to the female Outer dimension 8.06. overall braid For cable lengths > 50 m consult factory. flexible. which is coupled to the integrated electronic driver by a central connector assembly. Prop. overall braid characteristics. 8 conductors. 50 m Cable type control cable.. 5004711. AWG16 The connecting cable has to comply to the follow. Directional Control Valve Operation Manual Series DFplus Pilot Operated Electrical Connection The connection Code 5 requires a 11 + PE female The electrical connection of the valve takes place connector EN 175201-804. Skinning lengths for the connecting cable: For the workmanlike termination of the crimp contacts the tool # 932 507-001 – supplier: Hirschmann – is required. separately under article nr. The connecting cable has to comply to the follow- A female connector with metal housing is ing specification: required! Plastic made models may create Cable type control cable. The female connector has to be ordered separately under article nr. Cable length max. shield Cross section min.15 mm ing specification: Cable length max.2012 9 Parker Hannifin Corporation Hydraulics Group .. by one common cable. flexible. 5004072. Do not disconnect cable socket under ten- sion! D_FP 5715-641 UK. The connection cable is coupled to the female connector by solder joints.

The cable connection to the female connector has to take place by qualified personnel! A short between individual conductors resp. Non-observance of this instruc- brands! tion may create irreparable damage of valve resp. incorporated system parts. Tighten the cap nut with overcurrent limiting feature should not be a torque of approx. bad soldering as well as improper shield connection may result in malfunction and breakdown of the valve. cap nut may result in automatic release of The operation of the valve is blocked if the the connection as well as degradation of the supply voltage polarity is interchanged. The applied power supply must comply to the relevant regulations (DIN EN 61558) and must carry a CE-mark. D_FP 5715-641 UK.06. value of 30V! Non-observance of this rule may result in permanent damaging of the valve. Do not exceed the max..2012 10 Parker Hannifin Corporation Hydraulics Group . A stabilized power supply with tightening torque is 4 Nm. Due to the inrush current of the valve the connector on the socket outlet. Incomplete tightening of backshell nut resp. water tightness..30 V. Prop.INDD RH 05. It is necessary to use a low ohmic potential connection between control unit and machine frame to prevent earth loops (cross section AWG 6). The operating voltage for the valve must be free of induc- tive surges. The mounting surface of the valve has to be carefully tied to the earth grounded machine frame. The residual ripple may not exceed 5% eff. current limit circuit may respond prematurely and create problems during energizing of the supply voltage. 5 Nm after attaching the female used. The earth ground wire from the valve connecting cable as well as the cable shield have to be tied to the protective earth terminal within the control unit. The target value for the power supply. The increased inrush current of the valve The backshell nut of the cable gland has to be should be considered when selecting the tighten with a suitable tool. Directional Control Valve Operation Manual Series DFplus Pilot Operated The shielding has to be assembled according the Electrical Interfacing outline below: Supply Voltage: The supply voltage for the valve has to cover the range of 22. to the connector housing . Follow the “instructions for use“ for installation Each valve requires a separate pre-fuse of 4 of female connectors made by other kind of Amp time lag.

30 V (i. Prop. In case of restarting the enable signal. safe position. At rangement against unwanted valve operation the same time the position controller output will be in terms of rules for accident prevention! To clamped. This forces the actuator drive into drop out valve. valve spool takes its position always out of the fail more advanced steps are necessary. Directional Control Valve Operation Manual Series DFplus Pilot Operated Wiring diagram of supply voltage Code 0 (6 + PE) Code 5 (11 + PE) Code 7 (6 + PE) Enable input (only for Code 5 / 11+PE as well as Code 7 / 6+PE) A signal voltage enables the actuator drive of the supply. and it avoids needless heating of the actuator.e.INDD RH 05. permanent voltage 5. the supply voltage). i.2012 11 Parker Hannifin Corporation Hydraulics Group . the block the valve function under all conditions. Continuous operation of the valve requires a condition when the hydraulic system is switched off.e.. D_FP 5715-641 UK. In case of disabling the signal the valve will reach its hydraulic default (fail safe) position in no time The enable function represents no safety ar- independently from the command signal value. Preferable the enable signal should the installation of additional safety check be switched on together with the hydraulic pressure valves..06.

Prop.. Due to the sensitivity of the valve a are described below: high signal quality is recommended. depending on the valve type.INDD RH 05.2012 12 Parker Hannifin Corporation Hydraulics Group . Directional Control Valve Operation Manual Series DFplus Pilot Operated Wiring diagram of enable input Code 5 (11 + PE) Code 7 (6+PE) control system valve 0V A enable signal actuator drive enable F B U B-C off <5V signal E C U B-C on D > 5. of the electronic driver. Code 5: pin 5. this will For the function description is assumed as signal prevent malfunction. Code 7: pin E D_FP 5715-641 UK.. reference (0V): Code 0: pin E. The spool stroke behaves proportional to the command signal amplitude.06. The command input signal needs to be filtered Different versions of command signal processing as well as free of inductive surges and modu- are available. These lations.30 V Ue Command signal input: The command signal for the valve will be connected Details are shown from the technical specifica- to the pins D and E of the difference signal input tions.

. Prop.. case the actuator drive will be switched off.06.0.. reaches a value of 3..6 mA.0. This means the tion NE43...2012 13 Parker Hannifin Corporation Hydraulics Group ..INDD RH 05..8 mA.. Wiring diagram of voltage command input +10...-10 V Code 0 (6 + PE) valve command signal function A U D-E control system F B 0.-10 V Code 7 (6 + PE) valve command signal function A U D-E control system F B 0... In this control technology..-10 V Wiring diagram of voltage command input +10.. This The option 4.+10 V U D-E 0V E C command 0V D signal U D-E Uc 0.+10 V 0V E U D-E C command 0V D signal U D-E Uc 0.. presence of an evaluable failure information NAMUR is an association of users of process if the input signal line is interrupted....-10 V D_FP 5715-641 UK....0.20 mA uses the “0 mA“ condition determination follows the NAMUR-specifica- as breakdown-information.-10 V Code 5 (11 + PE) Wiring diagram of voltage command input +10. it switches off when the command falls below 3. Directional Control Valve Operation Manual Series DFplus Pilot Operated Incorrect signal amplitude levels may disturb The drive will switch on when the input signal the functionality and can damage the valve.

12.06.6 mA drive off I D-E actuator > 3. Directional Control Valve Operation Manual Series DFplus Pilot Operated Wiring diagram of current command input 4.12 mA signal I D-E actuator Ic < 3.....20 mA Code 0 (6 + PE) command signal function valve I D-E 12.12.INDD RH 05.8 mA drive on D_FP 5715-641 UK.2012 14 Parker Hannifin Corporation Hydraulics Group ..12...12 mA signal I D-E actuator Ic < 3......20 mA A I D-E control system F B 12 mA Ic E C I D-E command D 4....... Prop...6 mA drive off I D-E actuator > 3.20 mA Code 5 (11 + PE) Wiring diagram of current command input 4.8 mA drive on Wiring diagram of current command input 4.20 mA A I D-E control system F B 12 mA Ic E C I D-E command D 4.20 mA Code 7 (6 + PE) command signal function valve I D-E 12.

• position of valve spool (+10.-100 % spool stroke).....-100 % on D 0. Exceeding of this limit leads to malfunction.INDD RH 05.2012 15 Parker Hannifin Corporation Hydraulics Group ... level +22. Wiring diagram of diagnostics output Code 0 (6 + PE) Wiring diagram of diagnostics output Code 5 (11 + PE) Wiring diagram of diagnostics output Code 7 (6 + PE) control system valve spool stroke function actuator drive diagnostic signal 0V U B-F diagnostic 0.0..+100 % on signal V A 0.depends on type D_FP 5715-641 UK. Its voltage repre.30 V (U s ) preferred hydraulic initial (fail safe) state .... Prop..-10 V 0 P-A/B-T overloaded U B-F P-B/A-T +22. +100.. 5 mA.-10 V means The output may drive a load of max.06....30 V for disconnected drive due to The following information is available: overload condition).....+10 V Ud F B 0 on U B-F 0V E C U B-F 0. Directional Control Valve Operation Manual Series DFplus Pilot Operated Diagnostics output: A diagnostics signal is available..0. • status of the actuator drive (supply voltage sents the operating condition of the valve.

The shutoff of the actuator drive due to overload will be signaled via the diagnostics Pay attention to maintenance details! output. Prop. Flushing The condensed function conditions of the actuator It is recommended to flush the long pipelines by short drive are given below: circuiting the pressure and return lines. especially for large. is required. system! filtration review.6 mA flows into input (4. Air in the hydraulic by the valve type (preferred hydraulic initial system is very disadvantageous and therefore state). the fitting is re-tightened. • impurities from the environment Code 7: Temporary disconnection of the enable Basically a purity level class of 7 acc.06. The pipeline tion level and therefore is not ensured. The current measurement compares for exceeding of a certain value and After air bleeding the oil level in the tank must switches off after a time period of approx. For these purposes rent of > 3. be checked.. the solenoid current. valve flushing). D_FP 5715-641 UK. We network is vented at its highest point. In this case the reason for the contamination Dirt is the greatest enemy of the hydraulic should be repaired (hydraulic fluid exchange.. AND cur- the highest possible dynamic. NAS 1638 signal. 10 sec.. friction Code 5: Temporary disconnection of the enable wear signal. The fitting would therefore recommend the application may be loosened a little so that the air can escape of additional check valves with sequential with only a small amount of oil loss. For normal operating conditions this state will not Filter reached. Directional Control Valve Operation Manual Series DFplus Pilot Operated 5. undesirable for the control system. after an oil change as well as safe initial state when switched off. Operating Instructions Basically the valve performs the task of converting a The actuator drive is enabled.. In this case after the opening of lines or valves the hydraulic the valve takes a position which is selectable system must be air bleeded. OR cur- a power amplifier stage the required current for the rent of < 3.The signal difference The actuator drive is disabled. in no-load operation with low pressure and with full cylinder stroke.INDD RH 05. that in turn provides via the actuator drive is in overload operation.20 mA option) actuator of the pilot stage. and refilled as necessary! for temperature rise protection of the actuator.8 mA flows into input (4. central pressure oil stations. When the oil control.20 mA option) the input value will be electronically compared with the actual spool position value. Preferred Hydraulic Initial State Air Bleeding of Hydraulic System Valve versions with zero lap spool have no During initial startup. The function and lifetime of the valve are strongly affected by the cleanliness of the fluid. This prevents the installation dirt from entering the valve. The overcurrent shutoff condition may be resetted There are three important sources of dirt to watch by the actions below: for: Code 0: Temporary disconnection of the supply • contamination arising during installation voltage.2012 16 Parker Hannifin Corporation Hydraulics Group . Afterwards the system The electronic driver contains a circuit to monitor should be vented once more. • contamination arising during operation. if: feeds a position controller. This position depends on contamina. Afterwards all functions are run through. is no longer foaming. but it may occur with a contaminated sluggish valve. one after Solenoid Current Monitoring the other. if: command signal into a proportional spool stroke with the actuator drive is in normal operation.

• oil level in the tank • max.speed too low . 20 bar X X X pilot pressure too low increase pilot pressure to min. working temperature • condition of the pressure fluid (visual inspection. • cleanliness of components Reversals or dissassemblings may not be taken imprudently! Prior to the works it has to After a certain operating duration a change of the be clarified.different speeds depending on travel direction .06. Prop. The following properties of the system has to be checked in continuous short time intervals: Afterwards starting of troubleshooting by means of a priority list of the most likely reasons. Detailed knowledge of approach. replace filter X X X X supply voltage too low keep supply voltage range X supply voltage carries too much ripple reduce ripple X X X command signal too low increase command signal X command signal carries too much ripple reduce ripple X X center position adjustment incorrect check center position adjustment X X X X X contacts of central connector contaminated clean contacts / replace plug X feed cable interrupted fix feed cable X X X X X X X wiring sequence incorrect correct wiring sequence X X feed cable without shielding change cable grade X pilot pressure too low or failed increase pilot pressure to min.low frequent oscillation . as it requires detailed knowledge • condition of hose lines about function and construction of the system. filter / flush valve X X X hydraulic fluid too viscous / too cold change fluid grade. The frequency of change properly until the failure occured.INDD RH 05. Troubleshooting in a hydraulic system requires lator in either case a systematic approach. Maintenance 7.poor dynamic possible reasons for malfunction corrective actions X hydraulic pump resp. motor defective replace hydraulic pump resp. if the system has been operated hydraulic fluid is required.The work • leakage on all system components may exclusively be performed by qualified • condition of filter elements personnel.high frequent oscillation .2012 17 Parker Hannifin Corporation Hydraulics Group . motor X X X X X X X drive overloaded reduce pressure resp. Trouble Shooting Service work may only be carried out by Basis of troubleshooting is always a systematic qualified personnel. depends from the following circumstances: • kind resp.one way operation only .generally no function . For suspect of a sluggish spool the valve may colour and smell of hydraulic fluid) be flushed with clean pressure fluid. Directional Control Valve Operation Manual Series DFplus Pilot Operated 6. • working pressure levels • gas pre-load pressure on the pressure accumu. provide operational temperature X X X too low oil level within tank refill pressure fluid X X X filter contaminated clean resp. At first the following questions have to the machine functions concerning switching be checked: on and off as well as of the required safety • Are there practical experiences with similar relevant technical tasks is required! failures? Periodical maintenance is essential for the longevity • Have system adjustments been changed? of the system and guarantees reliability and avail- ability.speed variations at unchanging command . grade of the pressure fluid • filtering • operating temperature and environmental condi- tions malfunction at hydraulic load runtime . 20 bar X pilot pressure too low increase pilot pressure to min.drifting without command . 50 bar D_FP 5715-641 UK. increase valve size X X X X X X X X valve contaminated clean pressure fluid. speed.

38 Bolt kit ordering code BK386 41564 Kaarst. Accessories / Spare Parts Accessories Spare Parts The following accessories are available for the valve The following spare parts are available: series DF Plus pilot operated: D31FP: D31FP: Seal kit NBR ordering code SK-D31FP Bolt kit ordering code BK385 Code 0: D41FP: female connector 6+PE ordering code 5004072 Seal kit NBR ordering code SK-D41FP Code 5: female connector 11-PE ordering code 5004711 D81FP: Seal kit NBR ordering code SK-D81FP Code 7: female connector ordering code 5004072 D91FP: Seal kit NBR ordering code SK-D91FP D41FP: Bolt kit ordering code BK320 D111FP: Code 0: Seal kit NBR ordering code SK-D111FP female connector 6+PE ordering code 5004072 Code 5: female connector 11-PE ordering code 5004711 Code 7: female connector ordering code 5004072 D81/91FP: Bolt kit ordering code BK360 Code 0: female connector 6+PE ordering code 5004072 Code 5: female connector 11-PE ordering code 5004711 Please direct technical product enquiries to: Code 7: Parker Hannifin female connector ordering code 5004072 Manufacturing Germany GmbH & Co.2012 18 Parker Hannifin Corporation Hydraulics Group .: (+49) 181 99 44 43 0 female connector 6+PE ordering code 5004072 E-mail: infohcd@parker.INDD RH 05. Directional Control Valve Operation Manual Series DFplus Pilot Operated 8. KG Hydraulic Controls Division Europe D111FP: Gutenbergstr.06. Prop. Germany Code 0: Tel.com Code 5: f emale connector 11-PE ordering code 5004711 Hotline in Europe Code 7: Phone: 00800-2727-5374 female connector ordering code 5004072 D_FP 5715-641 UK.