SUPPLY & INSTALLATION OF GAS FILTRATION

SYSTEM AT BERRI PLANT JUBAIL

CONTRACT NO: PR# 7200023928

Health Safety & Environmental Loss Prevention Program

F 26.02.15 REMOVED SECTION 6.6 HOT RQC ERD WS
WORK PERMIT, PAGE 25

E 26.02.15 REMOVED SECTION 16 RQC ERD WS
PAGE 51

D 26.02.15 REMOVED PARA. FROM RQC ERD WS
SECTION 5.1 – FOR SMOKING

C 26.02.15 REMOVED SECTION 6.5, 6.6, & RQC ERD WS
6.7. PAGE 25-26

B 26.02.15 INSERT ADDITIONAL ITEMS RQC ERD WS
FROM MARAFIQ

ISSUED FOR
A 20.8.14 ERD LM WS
APPROVAL
Prepared CHECKED APPROVED
REV DATE DESCRIPTION BY: BY: BY:

PROJECT TITLE:
KAFOU Technical Services
Company Ltd. SUPPLY & INSTALLATION OF GAS FILTRATION
SYSTEM AT BERRI PLANT JUBAIL
DATE:
PREPARED BY: Eduardo Dalu 04.12.14 SHEET CONTENT:
DATE:
CHECKED BY: Lorenzo Mortola 14.12.14
HEALTH SAFETY & ENVIRONMENTAL LOSS
DATE:
PREVENTION PROGRAM
APPROVED BY: Wagiealla Saleh 18.12.14
PLANT: BERRI SIZE
PROJECT NO.: KM-12-3340 PROJECT NUMBER:
PR# 7200023928 PLANT JUBAIL A4
PLANT AREA SHEET NO. REVISION

DOCUMENT NO.: KTS-14-3340-HSE
GAS METERING STATION 1 OF 117
F

MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 2 of 117
SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. No. KM-12-3340

KAFOU Document No. KTS-14-3340-HSE
Subject:
Project
Health Safety & Environmental Loss Prevention PR # 7200-023-928
Program
MARAFIQ Ref. No.: IS-J-15-0048
Revision

First Rev. A MARAFIQ
Index

Issue Date: 04.12.14 7200-023-928

TABLE OF CONTENTS

1 SCOPE 7

2 INTRODUCTION 8

3 COMPANY SAFETY POLICY 9

4 SAFETY ASSIGNMENT OF RESPONSIBILITY 10
4.1 PROJECT MANAGER 10
4.2 SAFETY SUPERVISOR 11
4.3 FIELD ENGINEER/SUPERVISOR 12
4.4 WORKERS REPONSIBILITIES 12
4.5 SUB – CONTRACTORS RESPONSIBILITIES 13
4.6 SAFETY STOP WORK ORDER ( SSWO ) 14

5 EMPLOYEE SAFETY ORIENTATION 15
5.1 GENERAL SAFETY RULES 16

6 SAFETY TRAINING 19
6.1 INDUCTION OF SAFETY TOPICS FOR KAFOU EMPLOYEES 19
6.2 SAFETY TRAINING TOPICS FOR SUPERVISORS 20
6.3 WORK PERMIT RECEIVERS 23
6.4 FIRE WATCH OR TRECH OR PIT WATCH 23
6.5 REPORTING A FIRE 25

Customer Contractor

MARAFIQ Power and Utility Company KAFOU

MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 3 of 117
SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. No. KM-12-3340

KAFOU Document No. KTS-14-3340-HSE
Subject:
Project
Health Safety & Environmental Loss Prevention PR # 7200-023-928
Program MARAFIQ Ref. No.: IS-J-15-0048
Revision

First Rev. A MARAFIQ
Index

Issue Date: 04.12.14 7200-023-928

6.6 FIRE EXTINGUISHERS AND TRAINING 25
6.7 FIRE EXTINGUISHER 25
6.8 ELECTRICAL INSTALLATION AND EQUIPMENT 28
6.9 GROUNDING FOR PROTECTION OF WORKERS 29
6.10 WORK PERMIT 30

7 BEHAVIORAL COMPLIANCE 31

8 SAFETY MEETINGS 32

9 SAFETY INSPECTION 34

10 INCIDENT REPORTING AND INVESTIGATION 39
10.1 REPORTS 39
10.2 INVESTIGATION 42

11 JOB SAFETY ANALYSIS 43
11.1 CLASS A HAZARD 43
11.2 CLASS B HAZARD 43
11.3 CLASS C HAZARD 43

12 WORK PERMIT SYSTEM 44

13 SCAFFOLDING 45

14 HAND & POWER TOOLS 46

15 LIVE ELECTRICAL CABLE HANDLING 47

E Customer Contractor
f
MARAFIQ Power and Utility Company KAFOU

14 7200-023-928 16 HAZARDOUS ENERGY CONTROL (LOTO) 50 16. No.8 RESPIRATORY PROTECTION 57 18 EMERGENCY RESPONSE PROCEDURE 58 18.2 GROUP LOCK BOXES 51 17 PERSONAL PROTECTIVE EQUIPMENT 54 17.2 HARD HAT 55 17.5 EAR PLUG AND EAR MUFF 56 17.4 FOOT PROTECTION 56 17.1 RESPONSIBILITIES 50 16. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR # 7200-023-928 Program MARAFIQ Ref.1 GAS RELEASE EMERGENCY RESPONSE PROCEDURE 58 18.2 EMERGENCY INCIDENT 59 18.3 EYE PROTECTION 55 17.1.6 ASSEMBLY POINT LOCATION 62 18.1 CONTRACTOR SHALL ESTABLISH A PPE TRAINING PROGRAM FOR 54 EMPLOYEE THAT SHALL INCLUDE AS MINIMUM. No.5 EVACUATION 60 18.4 MINOR INCIDENT 59 18. KM-12-3340 KAFOU Document No.1 LOTO REMOVAL 51 16.: IS-J-15-0048 Revision First Rev.6 HAND GLOVES 56 17.3 MAJOR INCIDENT 59 18.7 FACE SHIELDS AND WELDING HELMETS 57 17. A MARAFIQ Index Issue Date: 04.7 EMERGENCY RESPONSE TEAM DRILL 63 Customer Contractor MARAFIQ Power and Utility Company KAFOU .12. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 4 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. 17.

No.1 CONTROL MEASURES 77 26 NOISE 78 26. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR # 7200-023-928 Program MARAFIQ Ref. No.1 CONTROL MEASURES 71 23 ACCESS AND EGRESS ON SITE 72 23.1 CONTROL MEASURES 78 27 VIBRATION 79 28 MANUAL HANDLING 80 29 SCAFFOLDING 81 30 LADDERS 84 Customer Contractor MARAFIQ Power and Utility Company KAFOU .12.14 7200-023-928 19 FIRST AID FACILITIES 64 20 SUBCONTRACTOR MANAGEMENT 66 20.1 CONTROL MEASURES 74 25 WORK AT HEIGHT 77 25. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 5 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.1 CONTROL MEASURES 69 22 SITE SECURITY AND ACCESS CONTROL 71 22.1 INJURY REPORTING AND RECORD KEEPING 66 21 SAFETY OF PUBLIC 69 21. KM-12-3340 KAFOU Document No. A MARAFIQ Index Issue Date: 04.: IS-J-15-0048 Revision First Rev.1 CONTROL MEASURES 72 24 PERSONAL HEALTH PRECAUTIONS 74 24.

12. A MARAFIQ Index Issue Date: 04. 114 Customer Contractor MARAFIQ Power and Utility Company KAFOU .14 7200-023-928 31 PLANT OPERATIONS 86 32 TEMPORARY ELECTRICITY 89 33 TEMPORARY WORKS 91 34 HOT WORKS / WELDING 92 35 FIRE & EMERGENCY PROCEDURES 94 36 HAZARDOUS SUBSTANCES 96 37 CHEMICALS 98 38 HOUSEKEEPING 99 39 EXISTING SERVICES 100 40 SITE SET UP 102 41 STRUCTURAL STEEL 104 42 EXTERNAL CLADDING 106 43 GLAZING / CURTAIN WALL 108 44 MEP INSTALLATION 110 45 FIT OUT WORKS 112 46 HOT WEATHER WORK. No.: IS-J-15-0048 Revision First Rev. KM-12-3340 KAFOU Document No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 6 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.

MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 7 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. Customer Contractor MARAFIQ Power and Utility Company KAFOU . No.14 7200-023-928 1 SCOPE The Policies. No. A MARAFIQ Index Issue Date: 04.12. KM-12-3340 KAFOU Document No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. Procedures and Guidelines contained in this manual shall apply to this particular (MARAFIQ) Project executed by KAFOU.: IS-J-15-0048 Revision First Rev. KAFOU shall compliment and use in conjunction with the company policies and procedures of the individual subcontractor's Safety and Loss prevention program.

14 7200-023-928 2 INTRODUCTION Our safety and prevention plan is to clarify the guidelines and procedures which will be followed during working in (MARAFIQ) Project. Our objective is to maintain the highest health and safety for the benefits of the workers. We believe that all safety related incidents are preventable. No. subcontractors. No. public and ourselves.12.: IS-J-15-0048 Revision First Rev. Our commitment is that everyone takes responsibility for working safely and for the safety of fellow workers. client. suppliers. A MARAFIQ Index Issue Date: 04. Customer Contractor MARAFIQ Power and Utility Company KAFOU . MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 8 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KTS-14-3340-HSE Subject: Health Safety & Environmental Loss Prevention Project PR #7200-023-928 Program MARAFIQ Ref. KM-12-3340 KAFOU Document No.

No. KM-12-3340 KAFOU Document No. Consistent with its commitment. from the initial planning and design stages through overall Construction and including final commissioning turn over. the KAFOU through its Project Management Team will ensure full compliance with standards and safety requirements as covered in the Project specification throughout the duration of project. All provisions contained in this "Industrial Safety and loss Prevention Plan" shall be totally adhered to by Subcontractor work forces in carrying out the necessary execution of all works required for the Project. property. We nurture the employee's desire to excel in the areas of Safety and quality of work. and those of our Contractors and Clients. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 9 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. supervision. The KAFOU management. No. employees along with our Subcontractors and their employees are charged with the responsibility of providing and maintaining the highest degree of Safety and Health performances and protection of our environment and the Safety of others affected by our work. Through our established programs as well as relevant training and open communication. Customer Contractor MARAFIQ Power and Utility Company KAFOU .12. and start-up operations. the environment.: IS-J-15-0048 Revision First Rev.14 7200-023-928 3 COMPANY SAFETY POLICY: KAFOU is committed to carry out the responsibilities and duties in a manner designed to achieve and maintain a high standard of protection for our employees. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. equipment and the public in the conducts of our business. which motivates the KAFOU to be diligent in the placement of field supervision and selection of Subcontractors. A MARAFIQ Index Issue Date: 04. It is this commitment to excellence. KAFOU will continually strive to enhance these standards in all phases of our operations.

1 PROJECT MANAGER The Project Manager shall familiar with the terms accident.  Know the requirements of relevant Kingdom of Saudi Arabia Government Workmen regulations. hazard control and loss control.  Check work methods and precaution with field supervisor before commencing the work  Develop safety awareness by promoting the safety meeting.  Set personnel example on site by wearing appropriate PPE.. The front-line supervisor and upper management should know the procedures for accident prevention and the step to follow in case of any accidents and know the best approach to safety performance. Customer Contractor MARAFIQ Power and Utility Company KAFOU . KM-12-3340 KAFOU Document No. He is responsible for the sub – contractor and will help him (sub-contractor) in establishing safe work practice. A MARAFIQ Index Issue Date: 04.  Ensure implementation of the SEC approved Loss Prevention Program.  Will be fluent in written and spoken English.  Follow any hazards identified under the Hazard Identification Procedure.  Provide written instruction to the subordinates to understand work method. and make sure it will be implemented.  Communicate all the OHS issue and receive feedback from all level within the organization on OHS relevant issues. outline potential hazard at each phase of work.14 7200-023-928 4 SAFETY ASSIGNMENT OF RESPONSIBILITIES 4.  Ensure all the accidents are reported in accordance with the SEC Project Management Reporting Guideline.  Will provide the required PPE for all employees on project.12. presentation and by implementing safety training.  Know basic precaution to handle construction hazards. No.: IS-J-15-0048 Revision First Rev. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 10 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. explain the sequence of operation. hazard. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.  Participate in the scheduled site inspection and contractor’s performance evaluation of Marafiq CCS (Committee for Contractor’s Safety Team) or Marafiq EMT. The Project Manager shall:  Understand MARAFIQ’s Standard and ensure that they are followed. No. Hazard control involves developing a program to recognize the destructive effort hazard arising from human error.

 Keep records of all injuries. motor vehicle accident (MVA).12. health and safety requirements are being observed.14 7200-023-928 4. Access accident tends and reviews all safety performance.  Supervise the recording and analysis of information on injuries. All Safety personnel shall completed the Basic Life Support from internal or external training provider.  Provision and use of protective clothing and equipment.  Carry out survey and inspections to see the only safe work methods are in operation.  Ensure that all foreman and supervisors are aware of Safety Plan before starting of any work. A MARAFIQ Index Issue Date: 04. KM-12-3340 KAFOU Document No.2 SAFETY SUPERVISOR A full time Safety Supervisor will be appointed on site at mobilization until the completion of the project. damage and loss control. Customer Contractor MARAFIQ Power and Utility Company KAFOU .: IS-J-15-0048 Revision First Rev.  Assist by training all level employees. damage and production loss.  Understand MARAFIQ’s Standard and ensure all project personnel comply with this document.  Keep records of all daily/weekly safety meeting on site.  Non-conformance from site management.  Advice the management as follows:  Ways to prevent injury to personnel.  Take part in discussion on injury. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.  Determine the cause of any accident occurrence and recommended measure to prevent any accident. accident. Keep a record daily report to Project Manager when necessary. damage to the site facility or equipment and fires. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 11 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.  Potential Hazard of site before starting of any work. fire. to coordinate and implement the Loss Prevention Program for contractor and sub-contractor. property damage and crane or heavy equipment accident to MARAFIQ that happened on site. No. No. The Safety Supervisor shall:  Contractor and subcontractor’s Safety Officer/Engineer shall undergo Marafiq Safety Section interview in advance for selection process and reserves the right to reject nominated persons to insist on an appropriate competent person for the role.  Ways to improve the existing work methods.  Inspect the work site daily and correct unsafe work method and conditions.  Change in safety requirement. complete with subject discussed and signed list of attendance.

3 FIELD ENGINEER/SUPERVISORS The Field Engineer/Supervisor shall:  Ensure that they are aware of MARAFIQ’s Std.  Report any accidents. Customer Contractor MARAFIQ Power and Utility Company KAFOU .4WORKERS RESPONSIBILITES  Use the correct tools and equipments for the work.0 MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 12 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.14 7200-023-928  Keep up-date with recommended safe practice and safely literature.  Attend all the Safety Meeting.  Give specific instruction to the worker for the correct work methods. before commencing of work.  Organize work so that work is carried out as required in compliance with standards with minimal risk to men. equipment and materials.  Obey all the posted warning sign board. 4. Repeated Safety violation will lead to warning and eventual termination from site.  Be familiar with MARAFIQ & ARAMCO work permit system.  Keep tools in good conditions. No.12. Report on job safety performance. 4. A MARAFIQ Index Issue Date: 04. Do not Endanger himself or co-worker. circulate information applicable to each level of employee.  Use protective clothing and equipment provided.  Plan and maintain good housekeeping.  Coordinate with the sub-contractor and contractor to avoid any confusion about area responsibilities.: IS-J-15-0048 Revision First Rev.  Read companies and proponent safety rules and take note of safety precaution in restricted areas. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.  Attend job progress meeting where safety is an item on the agenda. No. equipment and welfare facilities. near misses or hazardous conditions to immediate supervisor  Abstain from horseplay and abuse of safety devices.  Stop the work and ask other co workers to stop the work if the working condition is not safe. KM-12-3340 KAFOU Document No.

5 SUB .: IS-J-15-0048 Revision First Rev.  Attend the designated daily/weekly safety meeting given by the supervisor. No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. A MARAFIQ Index Issue Date: 04.  The employee nominated as Contractor Coordinator shall ensure that all the requirements of this Element are complied by all the Sub-Contractors selected to work at his company.  Hazard assessment and risk evaluation are performed in cooperation with the Contractor based on the Degree of risk associated with the assigned work and the workplace. Customer Contractor MARAFIQ Power and Utility Company KAFOU . No.  Comply with all the Safety. Health and Securities requirement in all the area.CONTRACTORS RESPONSIBILITES  Ensure that they are aware of (MARAFIQ)’s Std.  Understand (MARAFIQ) approved Loss Prevention and comply with all the requirements. KM-12-3340 KAFOU Document No.12.  Ensure that all the equipment and tool mobilized on site in accordance with the (SEC).14 7200-023-928 4.0 MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 13 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. before commencing of work.

No. KM-12-3340 KAFOU Document No.0 MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 14 of 117 of of SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.: IS-J-15-0048 Revision First Rev.6 SAFETY STOP WORK ORDER (SSWO) Customer Contractor MARAFIQ Power and Utility Company KAFOU . A MARAFIQ Index Issue Date: 04. No.14 7200-023-928 4.12.

No. No. plants and facilities shall undergo Marafiq safety orientation training.: IS-J-15-0048 Revision First Rev. where ever possible.12. Duties.  Identify the potential hazards and assess the resulting risk. This will be done through pre-assignment orientation of all job site employees prior to start of work on job site.  Eliminate or reduce the risk at the source. All personnel who intend to perform task inside the Marafiq premises. Visitors and the worker will be provided with the hard copy /Instructions of this general orientation information upon arrival at job site. KM-12-3340 KAFOU Document No. and  Recommended safe procedure and or identifying control standards to abate the residual Risks Customer Contractor MARAFIQ Power and Utility Company KAFOU . Aims and Objectives  Breakdown the scope to the individual task. The basic procedures for analyzing a scope of work for hazards establishing abatement methods and assigning responsibility for New Employees are:  The Law and Safety  Appropriate Regulations  Duties of Employer and Employee  Policy and Administration  Effect of Incentive on Accident Prevention  Human Relations  Consultation  Safety Officer.14 7200-023-928 5 EMPLOYEE SAFETY ORIENTATION All KAFOU site personnel including the visitors shall be familiarize with clients emergency procedures in the job sites. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 15 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. A MARAFIQ Index Issue Date: 04.

 Use of cellphone is not allowed inside the enclosed perimeter of gas station.12. safety goggles and safety shoes are mandatory for all personnel at all work locations.  Fighting and or horseplay are prohibited.: IS-J-15-0048 Revision First Rev. KM-12-3340 KAFOU Document No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. Employees involved in these activities are subject to disciplinary action.  Speed limits shall. Customer Contractor MARAFIQ Power and Utility Company KAFOU .  Safety devices and guards of any equipment shall never be removed or tampered. Safety Regulations and all (MARAFIQ)’s Standard and Loss Prevention rules and Regulations.  Parking of vehicles is permitted ONLY in the designated parking area. KAFOU shall at all times comply with and ensure that its employees. face shields and similar personal protection shall be worn whenever required. at all time are familiar with the existing emergency procedures and specific alarms of the (MARAFIQ) facilities. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 16 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. equipment and materials that are free of defect are allowed on project site. A MARAFIQ Index Issue Date: 04.14 7200-023-928 5. respirators. including near misses immediately to their supervisors for appropriate preventive measures.  Sleeping anywhere inside the construction site is absolutely forbidden. accidents. subcontractors and visitors comply with applicable Saudi Govt. No. Violation of this rule will result in immediate termination.  Employees shall report all occupational injuries.1 GENERAL SAFETY RULES  Commonsense and good judgment must be shown in the application of our daily activities.  Full body harness shall be worn when working in elevated areas 6 feet and above.  Only tools.  All site employees especially drivers shall.  Site employees have to report any observed unsafe condition at the work area. No.  Smoking is strictly prohibited inside or outside the perimeter fence of Berri Gas Station.  Personal Protective Equipment (PPE) such as hard hats. at all time be observed on or off site.  No electrically operated power tools will be used unless protected with a Ground Fault Circuit Interrupter (GFCI). Ear protection (ear plugs).  All site personnel shall observe post job (End-of-Shift) inspection requirements.  Running on the job site is prohibited.  All personnel working on site must be made aware on the potential hazards of the pipeline and the actions they should follow in case of an emergency.  Housekeeping shall be observed frequently more than once a day in all work areas. without complete guardrails.  No activity shall take place in a restricted area unless a signed work permit is obtained by the KAFOU work permit receiver from the appropriate issuing authority.

KM-12-3340 KAFOU Document No. shall be observed before and after use.  Riding on the rear of service pick-ups is prohibited.  Temporary toilet shall be provided outside the Berri station enclosed fence.  KAFOU will follow their approved Waste Management Program and comply with the (MARAFIQ) Sanitary Code and safe housekeeping practices. A MARAFIQ Index Issue Date: 04. No. No.  Warning barricades and appropriate notices shall be installed and maintained where ever required and.g. Customer Contractor MARAFIQ Power and Utility Company KAFOU . etc. Trash debris and refuse will be collected daily.  Inspection of tools and equipment. All employees shall clean their respective work areas daily before quitting.  Soap and tissue papers for hand washing shall be provided.  (MARAFIQ) identification cards shall be carried worn visibly every employee. no entry. wearing of seat belts must be observed on or off the site.  Isolation and Lock Out/Hold Tag procedures shall be observed when working on or near energized equipment.  Water coolers shall be used for cooling and storage of drinking water only. adhered to. The containers will be emptied daily at approved rubbish dumping area.  Disposable paper cups shall be provided.  Accumulation of rubbish especially combustible materials is strictly prohibited. can unauthorized personnel operate any equipment on the project. will be provided at various. clearly marked locations throughout the work site. e.  Supervisors must be completely aware of the actual number of personnel in his respective area at the start of work shift. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 17 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. no smoking sign. initiate appropriate measures in carrying out his job. etc. including personal protective equipment.: IS-J-15-0048 Revision First Rev.  Under no circumstance.  Covered containers.12. drums. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.  While in a vehicle.14 7200-023-928  The required standard of housekeeping shall be established on site and all personnel informed of this standard.  All site personnel must exemplify safe personal behavior at all times and where required.

KM-12-3340 KAFOU Document No. A MARAFIQ Index Issue Date: 04.14 7200-023-928 Customer Contractor MARAFIQ Power and Utility Company KAFOU . No.: IS-J-15-0048 Revision First Rev.12. No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 18 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.

Pertaining shall teach the common type of hazard on site and the precautions he must take. No. All K A F O U employees shall be given the necessary safety instruction concerning his job. No. An induction safety course shall be provided on site to point out the hazards which could be encountered in their daily work.12. who will be working as welders. Selected employees who will be working in the extremely hazardous gas areas will be oriented and shall follow all safety guidelines set by (MARAFIQ) Safety Representative. technicians.1 Induction of Safety Topics for KAFOU employees Hazard Identification Procedure Hazards on site:-  Machinery  Transport  Flammables on site (hydrocarbon)  Fire  Falls  Electricity  Site Housekeeping  Handling Materials Customer Contractor MARAFIQ Power and Utility Company KAFOU . KAFOU is committed to upgrade and train our employees with respect to (MARAFIQ) Work Permit System. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 19 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. Employees. A permanent record shall be kept for all safety training in accordance with established procedures. KM-12-3340 KAFOU Document No.14 7200-023-928 6 SAFETY TRAINING Safety Training is to keep employees informed of the hazards of his job and how to control them. 6.: IS-J-15-0048 Revision First Rev. Scaffolding technicians shall be trained according to their Job Skills. A MARAFIQ Index Issue Date: 04. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.

No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 20 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.14 7200-023-928 Precautions against the Above Hazards  Simple precautions that can be taken by Workmen on site Personal Protective Equipment  What is available?  How to obtain it  Correct use and care Health  Site Welfare Facilities  Potential Health Hazards  First Aid/CPR Duties of the Company  Brief outline of the responsibilities of the Company by law  Details of Company’s Accident Prevention Policy  Government Labor Law Employee’s Duties  Brief outline of responsibilities of employee under law  Explanation of how employees fit into the Company’s Plan for Accident Prevention 6. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. Supervision and Operations  Methods of Achieving Safe Operations  Accident Customer and Injury Causes Contractor MARAFIQ Power and Utility Company KAFOU . A MARAFIQ Index Issue Date: 04.: IS-J-15-0048 Revision First Rev. No.2Safety Training Topics for Supervisors Safety and the Supervisor  Safety and Efficient Production Go Together  Accidents affect Morale and Public Relations Principles of Accident Prevention  Attitudes of Management. KM-12-3340 KAFOU Document No.12.

14 7200-023-928 Site Inspection  The Role of management  Hazard Identification Procedure  Record Results  Follow up Procedures  Feedback Agencies Individual Behavior  Motivating Agencies  Individual Behavior  Environmental Affects  Techniques of Persuasion Site Tidiness  Site Organization  Relationship of Site Housekeeping to Accident  Occurrence  Site Access  Equipment Storage  Material Stacking  Materials Handling Health  Hazard to Health on Site  Sanitation and Welfare  Protective Clothing  First Aid/CPR  Personnel Protective Equipment  Eye. KM-12-3340 KAFOU Document No. feet and legs  Respiratory Protective Equipment  Protection against Ionizing Radiation Customer Contractor MARAFIQ Power and Utility Company KAFOU . face Shield . hand Gloves. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 21 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.12. Safety Shoes. No. A MARAFIQ Index Issue Date: 04. No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.: IS-J-15-0048 Revision First Rev.

A MARAFIQ Index Issue Date: 04. Ladders and Scaffolding  Hazard connected with the use of ladders  Maintenance and inspection  Type of scaffolding  Overloading  Work on roofs.14 7200-023-928 Electricity  Appreciation of Electrical Hazards  Power Tools  Arc Welding  Low Voltage System  Lighting and Power System on Sites  Grounding/Ground Fault Circuit Interrupters Equipment  Accidents Related to Moving Parts of Machinery  Appreciation of Principles of Guarding  Importance of Regular Maintenance Transportation  Transport to and from site  Hazard connected with site transport  Competent Drivers  Dumpers  Tipping Trucks  Movement near Excavations Working Places. fragile Material  Openings in walls and floors  Use of safety belts and nets Customer Contractor MARAFIQ Power and Utility Company KAFOU . KM-12-3340 KAFOU Document No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 22 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. No.12. No.: IS-J-15-0048 Revision First Rev.

: IS-J-15-0048 Revision First Rev. KM-12-3340 KAFOU Document No.4Fire Watch and Trench or Pit Watch Work permit system  Use of breathing apparatus  Use of fire extinguisher  Use of fire hydrant  Fire blankets  Fire barrels  Fire alarm  Emergency  Fire Prevention: Customer Contractor MARAFIQ Power and Utility Company KAFOU . MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 23 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. A MARAFIQ Index Issue Date: 04.12.14 7200-023-928 Fire Prevention and Control  Principle causes determining fire  Understanding fire chemistry  Firefighting equipment Communications  Effective methods of Communication  Method and Preparation of Reports  Safety Committee  Safety Meeting 6.3Work Permit Receivers Cold work permits  Hot work permits  Confined pace entry permits  Release of hazardous material permits 6. No. No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.

KM-12-3340 KAFOU Document No.  Minimum quantity and types of fire extinguisher equipment. Conduction: .e. Fire spreads from an ignition source to a fuel source or other fuel sources by Conduction. Radiation: .  Quantity and size of storage yards or buildings. causes of fires. and safeguards required to prevent fire. This requires careful planning and execution especially when activities are to be carried out within the critical area. and close supervision of employee’s job performance are the primary requirements of a successful fire prevention program. Convection: . and evacuating the work site.  All equipment shall be equipped with spark arrestor. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 24 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.  Quantity and size of flammable storage areas. fire water barrels.  Number of motorized equipment. understand the use and operation of fire protection equipment and systems. A MARAFIQ Index Issue Date: 04.14 7200-023-928 KAFOU shall provide and maintain in good working condition suitable firefighting equipment as per the MARAFIQ Standard. Fire prevention will be given the highest priority by KAFOU on the project. Removed ” Anticipated Volume of Hot Work” No Activity involving Hot Work is allowed and used only non-spark tools.Transfer of heat through heated air. Continuous training in fire safe procedures. Area safety requirements and understand the basic principles of fire safety and procedures for Reporting fire. Training of personnel.  Prior to Mobilization the Following Considerations Must be Established: Severity and nature of fire risk and identify Fire hazards.Heat transfer through electromagnetic waves given off by flames.  No activity involving hot wok is allowed and use only non-spark tools. All KAFOU personnel shall properly be trained in the use of such equipments. Storage lay down and fabrication yards shall be laid out in accordance with MARAFIQ Standards with respect to the spacing of rows. Customer Contractor MARAFIQ Power and Utility Company KAFOU . regular inspection of work site areas. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.: IS-J-15-0048 Revision First Rev. Convection. fire lanes and compatibility of material. i.  Prior to Start of Work Employees shall follow safe housekeeping practices to prevent fires. etc. fire buckets.  Location(s) of activities. All equipment shall be equipped with spark arrestor.Transfer of heat through contact with solid material.12. portable 9 Kg capacity ABC Dry chemical fire extinguishers. No. No. and Radiation. fire fighting. Conduct regular periodic inspections to ensure that work areas remain in a fire safe condition.

Carbon dioxide and dry chemical powder (DCP) types. A MARAFIQ Index Issue Date: 04. KM-12-3340 KAFOU Document No. the oxygen level is also incapable of supporting human life. No.7 Fire extinguisher: There are three type of fire extinguishers normally found at the construction site: Water type. 6.14 7200-023-928  During the mobilization stage or site preparation.5 Reporting a Fire:  All fires including those extinguished by KAFOU shall be reported to (MARAFIQ) Site Representative with a preliminary report followed by a detailed report. No. When oxygen level in the environment is reduced sufficiently to put out a fire. paper. Fire involving energized electrical equipment. such as motors. switch gears. the anticipated minimum quantity of fire extinguishing equipment required shall be determined 6. and some rubber and plastic materials.6 Fire Extinguisher and Training:  KAFOU shall ensure that all site personnel on the project are trained in the proper usage of fire extinguishers. circuits and control panels are to be extinguished using carbon dioxide or DCP fire extinguisher. All employees should be aware of the firefighting equipment available on site and be familiar on how to use it. 6. All fire incidents shall be reported and documented entitled “Report of Fire Emergency or False Alarm. Customer Contractor MARAFIQ Power and Utility Company KAFOU . because the gas displaces oxygen from the immediate environment.  Carbon Dioxide Type Extinguisher: Class C fire: The Carbon Dioxide (CO2) type extinguisher is normally used for controlling electrical fires. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 25 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.: IS-J-15-0048 Revision First Rev.  Water type Fire Extinguisher: Class A fire: Pressurized water system to be used only on a fire involving ordinary combustible materials such as wood. CAUTION: A carbon dioxide Extinguisher should never use in closed area where people are present.12. clothing.

and some rubber and plastic materials. To be signed by appropriate authority. No. KM-12-3340 KAFOU Document No. Grease. No. petroleum liquid or electrical equipment. Flammable gases. and similar materials.  Multipurpose ABC Dry Chemical Powder (DCP): ABC Dry chemical multipurpose fire extinguisher can control any type of fire involving wood. All fire extinguishers will have tags specifying the date of expiry and renewal.: IS-J-15-0048 Revision First Rev.12.14 7200-023-928  Dry Chemical – “B”: Class B type Fire: A dry chemical type extinguisher is normally used in controlling of Flammable or combustible liquids. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. A MARAFIQ Index Issue Date: 04. Customer Contractor MARAFIQ Power and Utility Company KAFOU . MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 26 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.

grade storage. Have careful supervision and Materials in driers. generally due to Use only approved equipments poor maintenance. Spontaneous ignition Deposits in ducts and flues. material likely to heat spontaneously. Static electricity Dangerous in presence of Ground equipment. Industrial wastes. A MARAFIQ Index Issue Date: 04. and heating cutting torches clean and process. humidify the spreading and liquid flows from atmosphere. Overheating of competent operators. No. Customer Contractor MARAFIQ Power and Utility Company KAFOU . poor maintenance and lubrication adjustment Open flames Cutting. Remove waste daily. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. Supplemented by well maintained automatic temperature control. insulation. keep burners. Do not use open flames near combustibles. Low. air Exposure of combustible materials circulation. Use static flammable vapors. Overheated materials Abnormal process temperature. provide enough clearance. welding. misaligned or broken Follow a regular schedule of machine parts. Isolate stored Oily wastes and rubbish. Gas and oil Follow welding procedure. KM-12-3340 KAFOU Document No. switches. wiring. mostly in And regular maintenance.12. leaving it unattached.14 7200-023-928 HOW TO CONTROL THE IGNITION SOURCES OF FIRE Source of Ignition Examples Preventive Measures Electrical Equipment Electrical defects. No. motors. grinding. Frequently clean ducts and flues. flammable liquids. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 27 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. properly adjusted. Smoking and lighter Dangerous near flammable liquids Smoking only in permitted area. and in area where combustibles Avoid any jacket lighters or are used or stored matches. choking or inspection and special jamming of materials. occurs at eliminators.: IS-J-15-0048 Revision First Rev. pipes. lamps and hot elements. Electric Check heating apparatus before lamps. Friction Hot bearing. hot ducts or flues. Hot Surfaces Hot metal being processed.

12. of hand held power tools. installation.  To minimize electrical related injuries. No. and preventive maintenance programs can minimize such incidents on live or ‘hot’ electrical equipment. and etc. outlets. including (NARAFIQ) Construction Safety Manual. it is important to follow basic safety precautions to avoid such an accident. all electrical equipment/boards. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 28 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. table saws. and National Electrical Code (NEC).  Distribution of electrical power on construction site is different from permanent installation. is required monthly. GFCI units. or set up other hazardous conditions. a person may lose his balance and fall off a ladder or scaffolding.  All materials used shall be of an approved type and in good condition.  Obviously. and receptacle. water pools. Distribution boards and supply cable must be properly installed and protected from accidental damage.: IS-J-15-0048 Revision First Rev.  All temporary electrical installations and equipment on the project will conform to (MARAFIQ) Std. layout. Approved double insulated or all insulated tools may be used without a ground wire. A MARAFIQ Index Issue Date: 04.8 Electrical Installation & Equipment: All material and equipment used in temporary electrical installations shall meet (SEC) standards.  An effective electrical safety policy coupled with an employee training and hazard awareness program can further prevent electrical shocks. extension cords. design.  All portable electric tools must be well maintained and provided 3 core grounded cable and proper plugs. Minimum safety measures that KAFOU will ensure on the project include but not limited to the following. following inspection by a qualified electrician.  Extension cords will be kept clear of walkways. KM-12-3340 KAFOU Document No. plug.14 7200-023-928 6. Continuous inspection and maintenance are required. appliances. create trip hazards. Customer Contractor MARAFIQ Power and Utility Company KAFOU . Double insulation does not protect against defects in the cords. KAFOU shall ensure that Every piece of electrical equipment is a potential source of electric shock Even through an electric shock is too small to cause injury it may trigger an involuntary reaction that results in physical injury for example after touching a live wire.  Color tagging. It is understood a color scheme has been provided and this requirement is subject to change. and other locations where they may be exposed to damage.

When performing maintenance on electrical system. No. Customer Contractor MARAFIQ Power and Utility Company KAFOU .9 Grounding for Protection of Workers  Grounding cables shall be connected to the ground first.  Ground Fault Circuit Interrupter (GFCI)/ELCB will be used on all electrical circuits including portable power electrical supplies.  Grounding cable shall be at.  All maintenance work identified from the electrical inspections shall be rectified by an adequately trained electrician and supervised by the Electrical supervisor.  Grounding cable and clamps shall be capable of conducting the anticipated fault current and shall have a minimum size of No.12.  Once every week the Electrical Supervisor shall check that all electrical equipment is adequately grounded. the Safety Supervisor and Equipment Foreman shall inspect equipment and tools. they should be disconnected and neatly stored. Grounding cables shall be installed and removed using hot sticks or insulated gloves. When cords must cross passageway. and then the equipment.2 AWG standard copper. Cords with cracked or worn insulation or damaged ends should be removed from service immediately.  Once in every month. Cords with the grounding prong missing or cut off must also be removed from service. whether vehicular or personnel. lock–out and tag system must be used.  Grounding cable shall first be disconnected from the line or equipment and then be disconnected from ground. 6. or as close as practicable to. No.  A visual electrical inspection should be made of the extension cord each time it is used.  Machinery guarding is to protect against electric shock and to prevent body contact with a grounded surface. Cords should be used in this manner only for temporary or emergency use.: IS-J-15-0048 Revision First Rev. cords should be protected and identified with appropriate warning. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 29 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. the work locations.  Only qualified electricians will be allowed to perform repair or carry out maintenance of electrical tools and equipment.14 7200-023-928  When cords are not in use. A MARAFIQ Index Issue Date: 04. Cords should be stored in a dry room they should not be exposed to excessively cold or hot temperatures.  All connections shall be made with approved and proper connectors.  Keep adequate clearance between electrical line and object being moved or handled. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. and from the site for repair or scrap. KM-12-3340 KAFOU Document No. It remove damaged tools.

who have been certified by the (MARAFIQ) . A MARAFIQ Index Issue Date: 04. Authorized issuer . The Company Representative can give guidance on Restricted Area locations. The certificates of all (MARAFIQ) contractors shall be approved by the proponent organization superintendent. WORK Permit courses are provided by the Loss Prevention Department. Authorized Receiver .: IS-J-15-0048 Revision First Rev. Customer Contractor MARAFIQ Power and Utility Company KAFOU .14 7200-023-928 6.are those craftsmen. All WORK Permit procedures shall be carried out by KAFOU in accordance with (MARAFIQ) Work Permit System.Site Division heads to sign and receive work permits PTW nomination forms for MARAFIQ contractor’s APR nominees shall be forwarded to Marafiq ISD Safety Section in advance. KAFOU shall only provide qualified and certified craft personnel to execute and/or supervise WORK. It shall be KAFOU's responsibility to ascertain. whether the WORK area designated is a Restricted Area.10 Work Permit: KAFOU shall obtain a WORK Permit (MARAFIQ) for any WORK to be carried out during each shift in any (MARAFQ) specified "Restricted Area" or as may be required by the Company Representative.Restricted area is a portion of facility where approved work permit is required before any job can be done and comes under the category of restricted area as designated by (MARAFIQ).12. in advance. Lockout and Use of Hold Tags. Pressure Testing Safely. Supervisory personnel or other qualified staff must always be present at the WORK Site while any WORK is in progress.are those employees designated and certified by concerned (MARAFIQ) Site Division heads to issue and approve work permits in restricted area under their supervision. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 30 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. and Restricted Area . KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. KM-12-3340 KAFOU Document No. No. No. Isolation.

Corrective actions for unsafe conditions shall be identified and tracked until completion.: IS-J-15-0048 Revision First Rev. KM-12-3340 KAFOU Document No. No. KTS-14-3340-HSE Subject: Project PR #7200-023-928 Health Safety & Environmental Loss Prevention Program MARAFIQ Ref. No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 31 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. Unsafe acts and conditions shall be immediately reported to the relevant supervisor for correction. horseplay. with follow-up to verify proper implementation.14 7200-023-928 7 BEHAVIORAL COMPLIANCE KAFOU Safety Supervisor shall monitor all Site working activities to ensure that the services are performed in conformity with (MARAFIQ) Loss Prevention Policies and the entire employee including the high management are following the required Behavioral Compliances. Customer Contractor MARAFIQ Power and Utility Company KAFOU . Life threatening hazards shall be corrected immediately. Such as traffic violation. Observations and inspections are frequently conducted.12. and proper usage of PPE. A MARAFIQ Index Issue Date: 04.

The Safety Meeting records are well maintained and one copy of all the above mentioned report will be kept in the site office permanently. The following Topics are discussed during Safety meetings:  Hand tool Safety  Safety Tips Emergency Response  Fire Prevention  Housekeeping Customer Contractor MARAFIQ Power and Utility Company KAFOU . Weekly and monthly meeting and it will be recorded and submitted to the Project Manager for his needful action in a timely manner.12.14 7200-023-928 8 SAFETY MEETINGS KAFOU Safety Supervisor shall conduct on job site the Daily.: IS-J-15-0048 Revision First Rev. A MARAFIQ Index Issue Date: 04. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 32 of 117120 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. No. No. KM-12-3340 KAFOU Document No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.

No. NAME N SIGNATURE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SAFETY OFFICER NAME & SIGNATURE: Customer Contractor MARAFIQ Power and Utility Company KAFOU .: IS-J-15-0048 Revision First Rev. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. KM-12-3340 KAFOU Document No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 33 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. A MARAFIQ Index Issue Date: 04.12.14 7200-023-928 TOOL BOX ATTENDANCE SHEET DATE: TOPIC: DESIGNATIO S/N ID/BADGE No. No.

This inspection will be beneficial for all the parties. KAFOU Safety Supervisor will perform a weekly inspection which will be recorded in the form of “Weekly Site Inspection Checklist” signed by all required placed in the site safety file for review by MARAFIQ Safety Representative as may be required during shutdown. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. Customer Contractor MARAFIQ Power and Utility Company KAFOU . No.: IS-J-15-0048 Revision First Rev. Findings of the visit must be received immediate provided to the Corrective Action Report. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 34 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. and KAFOU Project Management and MARAFIQ Representative shall accompany for the walk through. A MARAFIQ Index Issue Date: 04. The MARAFIQ Safety Representative will visit the site frequently to ensure that the work is being performed in compliance with MARAFIQ Loss Prevention Policies findings. and do not imperil any person or property.12. All inspection and meeting activities will be carried out on a daily basis.14 7200-023-928 9 SAFETY INSPECTIONS KAFOU Safety Supervisor shall monitor all SEC working activities to ensure that the services are performed in conformity with MARAFIQ Loss Prevention Policies. No. or a written justification MARAFIQ Safety Representative by close of business the following day. principals and practices. KM-12-3340 KAFOU Document No.

: IS-J-15-0048 Revision First Rev. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. A MARAFIQ Index Issue Date: 04.14 7200-023-928 Customer Contractor MARAFIQ Power and Utility Company KAFOU . MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 35 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.12. No. No. KM-12-3340 KAFOU Document No.

No.12. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.: IS-J-15-0048 Revision First Rev. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 36 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.14 7200-023-928 Customer Contractor MARAFIQ Power and Utility Company KAFOU . A MARAFIQ Index Issue Date: 04. KM-12-3340 KAFOU Document No. No.

14 7200-023-928 Customer Contractor MARAFIQ Power and Utility Company KAFOU . No. A MARAFIQ Index Issue Date: 04.12. KM-12-3340 KAFOU Document No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 37 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. No.: IS-J-15-0048 Revision First Rev.

14 7200-023-928 Customer Contractor MARAFIQ Power and Utility Company KAFOU .12. No. A MARAFIQ Index Issue Date: 04.: IS-J-15-0048 Revision First Rev. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 38 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. KM-12-3340 KAFOU Document No. No.

However effective remedial action can only be applied when the basic problem is clearly defined by investigation and submission of detailed realistic report. MARAFIQ may convene an engineering review or investigation committee in accordance with the requirements. heavy equipment and personnel. For accidents resulting in KAFOU employee fatality. Notification Requirements for Incidents (Including Fires).  Near Misses  All damage to the contractors plant or equipment in excess of SR 10000/-. No.  All damage to (MARAFIQ) property in any amount. Fully detailed written reports of these incidents will be submitted within 24 hours with copy to the MARAFIQ Site Representative. or damage to MARAFIQ equipment or property. Guide for Committees Investigating Major Incidents and Engineering Reviews of Other Incidents.  All Fires  Damage and near misses to cranes. 10.: IS-J-15-0048 Revision First Rev. No.14 7200-023-928 10 INCIDENT REPORTING & INVESTIGATION We are often able to identify future hazard areas and apply preventive measure through analysis of previous accident.1 REPORTS An immediate oral report will be made to KAFOU office and the (MARAFIQ) Representative office in the following cases:  All fatal injuries. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 39 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. All other accident will be recorded and monthly injury and damage reports submitted to MARAFIQ . Customer Contractor MARAFIQ Power and Utility Company KAFOU .  All injuries required medical attention which results in lost time. serious injury to KAFOU employee(s). a written report including MARAFIQ Form where applicable shall be submitted promptly to the Company Representative. In addition. All accidents shall be reported within 24 hours from the time of the incident occurrence using the Marafiq Preliminary Incident Report Form and use the Marafiq final Incident Investagation Report Form after the investigation. A MARAFIQ Index Issue Date: 04. The evaluation of these facts and the real cause of any accident will assist in directing our accident prevention activity in the most efficient way. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. KM-12-3340 KAFOU Document No.12. and.

KAFOU will maintain. No. heavy equipment and personnel. No. Customer Contractor MARAFIQ Power and Utility Company KAFOU . KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. KM-12-3340 KAFOU Document No.  Motor Vehicle Collision. These records shall be available for inspection at all reasonable times and shall be submitted to MARAFIQ on request.  Incident involving damage to (MARAFIQ) equipment and property. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 40 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.  Damage and near miss for cranes.  Report to the site supervisor.000.: IS-J-15-0048 Revision First Rev.14 7200-023-928  Obtain treatment for any injured person. in format approved by (MARAFIQ) a current record showing all:  Work Injury  Near Misses  Incident of property damage over SR 10.  Ensure that the scene of the accident get undisturbed. A MARAFIQ Index Issue Date: 04.12.

th Affected Where. A MARAFIQ Index Issue Date: 04. No. No.14 7200-023-928 Monthly Injury Summary Project: Project #. Name Of Badge Date Of Craft Over This Part State No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 41 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.: Brief Days Nature Of Description Carry Lost Injury And Of Accident Inj. Why Total Lost Time Total Days Lost: Total Man-hours Worked This Injuries this Month: Month: Report Prepared By: Title And Telephone: Signature: Customer Contractor MARAFIQ Power and Utility Company KAFOU .: IS-J-15-0048 Revision First Rev. KM-12-3340 KAFOU Document No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.12. Injured # Accident Yes/No Mon Of Body What.: Date: Company Name: File No. How.

14 7200-023-928 10.12.  Ascertain the events that led to the incident and any irregularities in the operations. KM-12-3340 KAFOU Document No.  Assist the Safety Supervisor to examine any plant or equipment involved in the accident and to question witness.  Question any injured personnel when it is possible.  Question witness what happened.: IS-J-15-0048 Revision First Rev. however must always be accident investigation is to determine the cause and preventive requirements not to apportion blame.  Visit the scene of the incident and examine any plant or equipment for damage or misuse. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 42 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. A MARAFIQ Index Issue Date: 04. the overriding factor.  Describe the operation that was taking place and the sequence of events which led to the incident. incident and to submit reports and recommend corrective action is incumbent on the site Safety Supervisor.2 INVESTIGATION The responsibility to investigate all accidents. Customer Contractor MARAFIQ Power and Utility Company KAFOU . KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. No. Accident investigation techniques are many and all may be successfully employed in varying circumstance. who it happened and why it happened. No.

but less than Class A.: IS-J-15-0048 Revision First Rev. A MARAFIQ Index Issue Date: 04. After the survey a meeting will be conducted with all concern responsible people and a job specific Hazard Identification Plan will be prepare by KAFOU Safety Supervisor which will be submitted to (MARAFIQ) Representative for approval before starting of any work on the (MARAFIQ) Job site Dynamic Risk Assessment shall be submitted to TAWREED authorized personnel for all activity having significant risk. No. 11.1 Class A Hazard A condition or practice which likely to cause permanent disability. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 43 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KM-12-3340 KAFOU Document No. No. The Hazard will be classified in three different classes: 11. equipments or materials 11.12. loss of life or body part fully or partially or extensive loss of structure.14 7200-023-928 11 JOB SAFETY ANALYSIS Before starting of any work at the (MARAFIQ) job site a site survey will be conducted by K A F O U Safety Supervisor to identify the potential hazard of the job and the work needs to be performed to understand the entire hazard at job site.2 Class B Hazard A condition or practice which likely to cause serious injury or illness or property damage that is disruptive. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.3 Class C Hazard A condition or practice which likely to cause minor injury or illness or disruptive property damage. Customer Contractor MARAFIQ Power and Utility Company KAFOU .

We ensure an appropriate work permit system is established Customer Contractor MARAFIQ Power and Utility Company KAFOU . MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 44 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KM-12-3340 KAFOU Document No.  Oxygen Enriched Atmosphere:. No.  Permit issuer:. qualified and certified to issue a work permit.  Permit receiver:-An employee who has been designated by management shall be trained.  Permit must be issued:-  Hot Work:.An Atmosphere with less than 19. to perform relevant project activities in a safe manner.An atmosphere containing more than 23.: IS-J-15-0048 Revision First Rev.14 7200-023-928 12 WORK PERMIT SYSTEM The HSE Procedure establishes the requirements and process to be considered within the work permit system. A MARAFIQ Index Issue Date: 04. qualified and certified to receive a work permit.The oxygen we normally breathe at lower elevations is about 20.5% oxygen by volume .An employee who has been designated by management shall be trained. and will cause combustible materials to burn violently when ignited.12. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. Oxygen-rich atmospheres expand the range of flammability. No.5% by volume oxygen at level . lower the ignition energy.Any work that creates enough heat to ignite flammable Gas-Air mixtures of flammable materials  Oxygen deficient Atmosphere:.8%.

 A Ladder consisting of a pair of side rails connected together by cleats.  To ensure qualified scaffolders are wearing full body harness belt with double shock absorber lanyards and attach to an anchorage point at all times (100% tie off). A MARAFIQ Index Issue Date: 04. No. rungs or Steps.  To wear the full body safety harness and fasten to anchorage point at all times of scaffolding erection Modification and dismantling process. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 45 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.  To conduct daily routine inspection and to notify any observation such as unsafe scaffolding or scaffolding that is not complying with the requirements of this procedure.14 7200-023-928 13 SCAFFOLDING Any temporary elevated structure /platform and its supporting structure used for supporting workmen or materials/both.  To prepare JSA Prior to erection. and to change the tag to RED or take any actions as needed  To conduct inspection on modified scaffolding and tag accordingly.  All personnel who work at more than 1. No.  A tag showing clearly whether the scaffolding has been inspected as per MARAFIQ HSE Scaffolding requirements and is ready to use.: IS-J-15-0048 Revision First Rev.  To ensure qualified scaffolders are assigned for the task.  Shall assure scaffolding above 37 meters plans are reviewed and approved by a qualified engineer assigned.  For working at heights above 1. all scaffolds shall be installed with proper guardrails.  To wear the appropriate personnel protective equipment at all the times.8 meters.  To ensure a daily inspection and periodic inspection within 7 days by qualified scaffolding inspector. KM-12-3340 KAFOU Document No.12.  To ensure proper work permit is available to perform the activities related to erection. to the scaffolding supervisor.8 meters (6 feet) height shall wear a full body harness belt attached to Proper anchorage point or a fall protection device  Loose items shall not be kept on the scaffolding platform Customer Contractor MARAFIQ Power and Utility Company KAFOU . modification or Dismantling  To perform pre-task toll boxes talk with scaffolders to relay information and instruction  To ensure work permit copies and JSA are available at work site.

: IS-J-15-0048 Revision First Rev.14 7200-023-928 14 HAND & POWER TOOLS  . Faulty tools shall not be used  Tools should be stored in designated storage areas. lightly oiled as a protection against corrosion.  Files should not be used as a hammer or as a pry  Appropriate protective equipment shall be worn while using chisel.  Shall ensure proper training of the employee on the proper use.  Electrical drill shall be unplugged before changing the bit  Appropriate eye protection shall be worn during use of grinding wheels  The tongue guard should be maintained within 1/4inch of the grinding wheel  The soldering iron shall not be used as a screw driver or pry. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. A MARAFIQ Index Issue Date: 04. care and inspection of portable hand and power tools. No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 46 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. where necessary.  Every portable hand tool shall be connected to ground fault interruption or earth leakage circuit breaker (ELCB)  Electrical operated tools shall be grounded with a ground conductor or shall be double insulated. Customer Contractor MARAFIQ Power and Utility Company KAFOU .  Correct tool shall be selected for the job intended.  Tools shall be regularly cleaned and.  Shall implement proper periodically inspection programs for portable hand and power tools. No. KM-12-3340 KAFOU Document No.  Files without a handle should not be used.Only pneumatic power and hand tools driven by compressed air shall be used inside the gas station and used of electrically power driven tools is not allowed.  Tools shall not be altered or repaired without authorization  Cutting tools shall be kept sharp.12.

KM-12-3340 KAFOU Document No. No. voltage testing. to which an employee may be exposed shall be de-energized and locked and tagged out before the employee works on or near them ( as per EPM-SS. insulating and shielding materials and insulating tools.A form of energy that can be transformed in to the mechanical.: IS-J-15-0048 Revision First Rev.  Only qualified persons shall work on electric circuit parts or equipment that have not been de-energized and / or perform high voltage test. and other hazardous work.Hazardous Energy Control Lock Out /Tag Out procedure.  Electrically hazardous tasks are subdivided into four classes: hot work. Such persons shall be capable of working safely on energized circuits and shall be well –informed of the proper use of precautionary techniques.03-04- 3).  Safe working distance from energized Apparatus  The four types of Hazards associated with work on or near energized un-insulated electrical equipment are the following.  Electrical flash burn from arcs. proximity work.14 7200-023-928 15 LIVE ELECTRICAL CABLE HANDLING Purpose:. chemical. which could be the cause of injury or fatality if proper precautions or actions are not taken.  Blast injury resulting from electrical faults  Up set or shut down of an operating process. A MARAFIQ Index Issue Date: 04. No. Customer Contractor MARAFIQ Power and Utility Company KAOFU . personal protective equipment. light or sound energy. dangerous condition involving electrical equipment or systems.The HSE procedure establishes the minimum basic requirements for basic requirements for safe performance of Live (HOT) Electrical work within the project.  All live electrical parts in excess of 50 volts AC to ground or 100 volts DC Positive(+) to negative (-).12.  Electricity: . KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. The contractor shall appoint in writing one or more suitably qualified electricians.  Electrical Hazards:-A Recognizable.  Shock and burn due to contact. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 47 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.

762mm) 46. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.37). 500-552 kv. and body wherever there is danger injury caused from electric arcs. 1016mm) 138 to 145 3 ft.0 inch (36 in.0 inch (180in. And 700-765 kv.  Employee shall be provided with. 2133mm) 500 to 552 11 ft.12. 4 inch (40 in. (As per OSHA 1910. hand lines. 1117mm) 230 to 242 5 ft.1 or 15 2ft. 4572mm) NOTE:. Harness. and shall use. No. 0 inch (84 in. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 48 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. Customer Contractor MARAFIQ Power and Utility Company KAFOU . 0 inch (24 inch – 610 mm) 15. face. etc used near exposed energized parts shall be conductive. flashes or from flying objects resulting from electrical explosion. 6 inch (42 in.5 3 ft . minimum clear hot stick distance may be reduced provided that such distances are not less than the shortest distance between the energized part and the grounded surface. hooks.14 7200-023-928 Employee shall not be permitted to approach or bring any conductive object closer to exposed energized parts than the distances shown below.For 345-362 KV.  Employee shall wear nonconductive (not the ordinary plastic safety helmets) head protection wherever there is a danger of head injury from electric shock or burns due to contact with exposed energized parts.1 to 72. 1524mm) 345 to 362 7 ft.0inch (132in. electrical protective equipment rated for the voltage involved and that is appropriate for the specific parts of the body to be protected for the work to be performed. A MARAFIQ Index Issue Date: 04. ropes. 711mm) 35. reliable condition and shall be periodically inspected or tested. No.1 to 46 2 ft .1 or less Avoid Contact 2. 914 mm) 72.6 inch (30 in.: IS-J-15-0048 Revision First Rev.1 to 35 2 ft. 3352mm) 700 to 765 15 ft. 8 inch (44 in.  Ladders.  Employee shall wear protective equipment for the eyes. Voltage Range (Phase to phase) Minimum Working and clear hot stick kilovolts Distance 2. 0 inch (60 in.  Protective equipment shall be maintained in a safe.5 to 121 3 ft. 1066mm) 161 to 169 3 ft. KM-12-3340 KAFOU Document No. 4 inch (28 in.

 Adequate hazard warning signage (risk of electric shock.10) Over 500 to 650 35 ft (10. Normal voltage .60) Over 200 to 350 20 ft (6. A MARAFIQ Index Issue Date: 04.72) NOTE: . ring.  Extreme caution shall be used when equipment is being operated near power lines.KV phase to phase Normal voltage. hearing protection required etc) shall be displayed.Environmental conditions such as fog. No.12.05) Over 50 to 200 15 ft (4. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 49 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. or precipitation mat require increased clearance Customer Contractor MARAFIQ Power and Utility Company KAFOU . ft (m) Operation near high voltage power lines to 50 10 ft (3. smoke. no smoking. bracelets. key chains.  All protective devices. shall be left in place until all work is completed. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. KV Clearance. necklace. metalized aprons and cloth with conductive thread or metal headgear shall not be worn when working close to electrical circuits. which are placed on conductors or apparatus to protect employee. No. minimum clearance from equipment electrical distribution and transmission lines shall be maintained accordance with table shown below.67) Over 750 to 1000 45 ft (13. which could not be de-energized. KM-12-3340 KAFOU Document No.: IS-J-15-0048 Revision First Rev.14 7200-023-928  Conductive articles of jewelry and clothing such as watch bands.

MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 50 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.  Shall assure this procedure is implemented throughout project execution.  Hazardous energy control (LOTO) coordinator:-The designated project senior Representative. assigned with the responsibility for the implementation of this Hazardous energy control (LOTO) procedure. Hazardous energy control coordinator shall maintain an inventory of locks.1 Responsibilities  Shall ensure an appropriate Hazardous energy control (LOTO) system is established. slip blind flange mechanical block.  Shall ensure that affected employee have been given the appropriate training and understanding of the hazardous Energy control (LOTO) System and their specific Customer Contractor MARAFIQ Power and Utility Company KAFOU .14 7200-023-928 16 HAZARDOUS ENERGY CONTROL (LOTO)  Lock Out Tag Out or Isolation shall be performed by TAWREED authorized personnel.  Auditing /Monitoring /reviewing of the Hazardous Energy Control (LOTO)System  Shall establish an appropriate Hazardous Energy Control (LOTO) System for the project. Tags and supporting documents. KM-12-3340 KAFOU Document No.e. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.: IS-J-15-0048 Revision First Rev.  Shall establish auditing programs to verify contractor compliance with Hazardous energy control (LOTO) procedure. No.  Hazardous Energy isolation device: A Mechanical device that physically prevents the inadvertent transmission or release of hazardous energy i. 16. etc.  Hazardous Energy control survey: A summary of all hazardous energy sources and associated hazardous energy isolation devices that must be identified and isolated in order to achieve a zero energy state prior to the performance of any specified maintenance. Hasp. electrical disconnect switch. 11 – isolation procedure.12.  All isolation to be applied in system or requirement shall conform MARAFIQ OSHM no. Inspection.  Shall ensure that hazardous Energy Control (LOTO) system training programs are established and maintained.   Hazardous Energy control Board: A key controlled board that contains the master control HASP documentation and Keys to all Hazardous energy control lock supporting work. A MARAFIQ Index Issue Date: 04. circuit breaker. No. or construction activity.

14 7200-023-928  All Electrical Energy Lockouts shall include assurance of a complete physical break in the power conductors.  Ensure that the machine or equipment components are operationally intact.  Inspect the work area to assure that tools and equipment have been removed.1. 16.  Lockout &or Tag out devices shall be removed from each isolating device only by authorized personnel who installed them. department. either by visual inspection or by testing for absence of voltage with an acceptable voltage detecting device or both. No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 51 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.12. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.  Ensure that all personnel are safely positioned or removed from the area. A MARAFIQ Index Issue Date: 04. Customer Contractor MARAFIQ Power and Utility Company KAFOU . No.: IS-J-15-0048 Revision First Rev. under the control of the crew coordinators. 16.1 LOTO Removal:-  Before lock out and or Tag out devices are removed and the energy is restored authorized personnel perform the following.2 Group Lock Boxes A group loto box may be used when maintenance or servicing is performed by a crew. KM-12-3340 KAFOU Document No. or other group that requires an excessive amount of isolation devices.  Notify the affected personnel that the isolation devices have been removed.

14 7200-023-928 Examples of LOCKOUT/TAGOUT Devices Customer Contractor MARAFIQ Power and Utility Company KAFOU . No. No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. A MARAFIQ Index Issue Date: 04.12. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 52 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT KAFOU Project Ref.: IS-J-15-0048 Revision First Rev. KM-12-3340 JUBAIL KAFOU Document No.

14 7200-023-928 Customer Contractor MARAFIQ Power and Utility Company KAFOU . No. A MARAFIQ Index Issue Date: 04. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 53 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT KAFOU Project Ref. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. No. KM-12-3340 JUBAIL KAFOU Document No.12.: IS-J-15-0048 Revision First Rev.

: IS-J-15-0048 Revision First MARAF A MARAFIQ IQ Index Issue Date: 04.  All PPE shall be inspected on project site prior to use.  Employee shall perform a thorough inspection of his PPE prior to use.1 Contractor shall establish a PPE Training program for employee that shall include as minimum. Use PPE which can protect a person from Head to toe.  Safety Glasses (Clear and Dark – as applicable). Defective or Damaged PPE shall be immediately removed from site and discarded.  Hand Gloves. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 54 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KM-12-3340 KAFOU Document No. 17. adjust.  Each Supervisor shall verify the following basic PPE are provided and worn by all the workers at job site before proceeding to any job site.14 7200-023-928 1 PERSONAL PROTECTIVE EQUIPMENT  KAFOU Safety Supervisor shall make sure the usage of proper use of Personal Protective Equipment (PPE). KTS-3297-01 Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. No.  For specific Products (Chemicals.12. all the employees shall be familiar with required standards and requirements. To develop an effective PPE program.  Face Cover  Respiratory Protection Customer Contractor MARAFIQ Power and Utility Company KAFOU .  Safety Shoes (Foot Protection )  Gas mask  Dust Mask  Ear Plug/ Ear Muff in noisy area.  PPE requirement shall be addressed by means of the corresponding JSA. Liquid Gases etc). maintains PPE?  How to determine if the PPE is damaged or defective?  The useful life and disposal of PPE  Hard Hat.  When PPE is required?  What PPE is required?  How to wear.Corresponding material safety data sheet shall be followed for PPE Selection. No.

flying particles. suspension.  In case of special requirement like welding.2 HARD HAT:  Safety hats or helmets are rigid head gear made of materials that are designed to protect the head from impact. dark shady areas or indoors.  Contact lenses shall not be permitted to be worn inside the project.  Goggles provide additional protection against dust. Metal hard hats and bump or laceration caps are prohibited. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 55 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.) prior to use. This requirement includes office personnel and visitors to the work site. All employees shall be issued with safety glasses at the start of the project. etc.. face shields etc. so it is important that it be properly adjusted to wearer’s head. Customer Contractor MARAFIQ Power and Utility Company KAFOU . headbands.: IS-J-15-0048 Revision First MARAF A MARAFIQ IQ Index Issue Date: 04. or harmful light. KM-12-3340 KAFOU Document No. The use of approved eye protection safety glass with hard side shields is required. grindings or cutting a face shield shall be used by the worker and a full body harness will be used by the work if the work on ladder or scaffoldings as required.14 7200-023-928 17.  The colored safety glasses shall not be permitted to be worn at night.  Every employee shall be provided hard hats and must wear them all the time during working hours while on the job site.  All requirements on proper use and selection of PPE will be in compliance with (MARAFIQ) Std.  Head Protection signs shall be posted at visible places.  User should visually inspect hard hats for components (shell.  Safety glasses protect against flying objects.  Face shields are an additional safeguard that are worn over protective eye wear. 17. shall be issued from the store room.3 EYE PROTECTION:  In all project areas appropriate eye & face protection shall be worn by all personnel and or visitors. sweatbands etc.12. Goggles. KTS-3297-01 Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. No.  The suspension cradle is necessary as it provides the impact distribution quality of the helmet. chemical. electric shock. No.

sharp objects and temperature extremes.  Gloves are like a second layer of skin.resistant and puncture resistant sole must be worn by all personnel and visitors. concrete breaking or cutting or chipping. rough surfaces.  All employees must wear approved work boots or shoes in good condition. such as tennis shoes and sandals are not permitted. No. 17. etc.  In all project areas with high noise levels (equal or higher than 85 dba). Soft shoes. However.14 7200-023-928 17. on the noise attenuation and protection they provide.4 FOOT PROTECTION  Foot protection signs shall be posted visible places. No. Welding Leathers (gloves and leggings) will be provided for welders on site. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 56 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. Boots/shoes should also protect the ankle 17.6 HAND GLOVES  For all activities requiring hand protection from sharp or rough objects which include: cable pulling. remember that gloves should not be worn when working on or with moving machinery as they can get caught and trap the hand.  It is imperative to select the appropriate device on the basis of comfort. etc. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. lifting operations or piping work.: IS-J-15-0048 Revision First MARAF A MARAFIQ IQ Index Issue Date: 04. Approved foot-ware is steel-toed shoes. Customer Contractor MARAFIQ Power and Utility Company KAFOU .  Provision for the use of double hearing protection (Earmuffs over earplugs) to reduce high noise levels to less than 85 dba are acceptable. appropriate foot protection made of hard leather with slip. hand digging. but more importantly.  Hearing protection safety signs shall be posted at visible places where the noise level equal or higher than 85 dba.  In project areas. appropriate hearing protection shall be worn by all concerned personnel and visitors. Gloves will not be used in situations where the individual is exposed to "pinch points or working close to moving machinery parts or gears or objects as they can be caught and trap the hand before it can be removed from the glove. or when performing activities in areas identified to be "High Noise Areas" or close to high noise producing equipment such as compressors. rigging. as they provide protection against chemical.12. KM-12-3340 KAFOU Document No.5 EAR PLUG & EAR MUFF:  Ear plugs must be worn when personnel are involved in or working close to high noise operations such as air hose cleaning.

KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. sprays of hazardous liquids. A MARAFIQ Q Index Date: 04. No. 17.  User shall physically inspect eye face protection equipment for such things at light leaks.  Welding helmets or hand shields shall be used during all arc welding or oxygen cutting operations. WELDING HELMETS  Face shield shall be worn when possibility of flying particles.7 FACE SHIELDS.  Medical evaluations of employee required to use respirator. Customer Contractor MARAFIQ Power and Utility Company KAFOU .8 Respiratory Protection:  Where respiratory are necessary to protect the health of the employee. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 57 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.  Welding goggles shall be used to protect welding helpers from visible and infrared radiations.14 7200-023-928 7200- 17.12. No. KM-12-3340 KAFOU Document No.: IS-J-15-0048 Revision MARAFI Rev. splashes of molten metal’s and hot solutions can affect the workers. lens chips and structural integrity.  Chemical goggles shall be worn when there are possibilities that the chemicals or harmful liquids affect the workers. The contractor shall establish and implement a written respiratory protection program.

: IS-J-15-0048 Revision First Rev. No. No.14 7200-023-928 18 EMERGENCY RESPONSE PROCEDURE  KAFOU must familiarize their personnel with the Disaster Management Plan for the plant and the area in which the job is located.  MARAFIQ Emergency No. Customer Contractor MARAFIQ Power and Utility Company KAFOU .  Walk in cross wind direction towards the nearest assembly area away from the affected area.  In case of any emergency situation like serious personnel injury. KM-12-3340 KAFOU Document No. leave the area.12. make it safe and proceed to nearest assembly area in a timely manner.1 Gas Release EMERGENCY RESPONSE PROCEDURE  If there is a reason to suspect of Gas release through which you are working all the KAFOU employee do the following things:  Don’t try to investigate. 341-99-11 shall be posted on site  In case there is no telephone available on job site a radio user can send a message to the other radio user to contact (MARAFIQ) Security Control Center. KTS-14-3340- Subject: H7SE Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. fire or critical damage to operating equipment help may be obtained by contacting nearest (MARAFIQ) Security Control Center.x MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 58 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. The KAFOU Safety Supervisor shall follow the following guideline in case of any emergency:  When the emergency alarm sounded for any reason all the KAFOU worker should stop the work immediately.  Inform the plant operation about the situation after coming to safe assembly area.  Check the wind direction by looking at the wind socks.  While transmitting the message to the (MARAFIQ) Security Control Center you should ensure that you are identifying yourself by giving the following details:   Your Exact Location  Nature of Emergency  Service Required  Repeat the above messages  Your Name  Your Badge Number 18. KAFOU must know exactly what to do when the emergency evacuation or stop works alarms are sounded and do it without delay. A MARAFIQ Index Issue Date: 04.

). demolition. and may require assistance of external emergency response teams to control the impact of an explosion. involving fire and explosion. severe or life threatening injury. fatal or personnel injury. This may include any kind of event that may result in injury of personnel or equipment damage. flammable or toxic gas releases. KM-12-3340 KAFOU Document No. combustible & chemical liquid spills.12. 18.: IS-J-15-0048 Revision First Rev.2 Emergency Incident  An unexpected and undesirable event which must be dealt with at once. or illness to one or more persons. traffic incidents. A MARAFIQ Index Issue Date: 04. A civil protest’ demonstrations will also be considered part of An Emergency Incident.3 Major Incident  A Major Incident involves serious property damage. No.4 Minor Incident  A Minor Incident involves only internal emergency response to control the impact (such as a small fire. first aid injury etc. No. 18. small flange leak. Customer Contractor MARAFIQ Power and Utility Company KAFOU .14 7200-023-928  If you are driving the car shut down your car and start walking in the cross wind direction towards the nearest safe assembly area. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 59 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. 18.

12.: IS-J-15-0048 Revision First Rev. Explosions.  Major Fire. No. No. KM-12-3340 KAFOU Document No.5 EVACUATION  The evacuation shall be initiated whenever any of the following incidences have occurred on the site. Storm. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 60 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. A MARAFIQ Index Issue Date: 04. Gas leak.  Detectable Gas Leakages or Chemical Spill Incident Customer Contractor MARAFIQ Power and Utility Company KAFOU . KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.14 7200-023-928 EMERGENCY RESPONSE TEAM ORGANIZATION The site is divided into the following areas for Emergency Response Purposes: Safety Manager Head Office Based Site based Male Nurse Safety Supervisor Safety Officer Ambulance Driver 18. and Flood Incident.

Exit.14 7200-023-928 NOTE: During an Emergency Situation all Work Permits to work will be cancelled and vehicles will be parked along the side of the road with engine stopped. personnel must escape up-wind for evacuation. No. Await further instructions Do not allow Any Person to from Controller. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 61 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. Assemble at Designated At Assembly Point Undertake Assembly Point. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. along with all engine equipments. a Roll calls. KM-12-3340 KAFOU Document No. Do not Re-enter Building until Check Area under Your Authorized. re-enter. A MARAFIQ Index Issue Date: 04. Customer Contractor MARAFIQ Power and Utility Company KAFOU . No. ■ Evacuation Procedure.: IS-J-15-0048 Revision First Rev.12. Responsibility. When the Alarm Sounds Area Supervisor All Personnel Vacate Area by Check Area under Nearest Emergency Your Responsibility. In the event of a toxic gas release.

Assembly Point Areas to be provided by (MARAFIQ) ■ Emergency Response: Personnel Injury Case Accident of Personnel Injured Walkie-talkie Safety Supervisor Injured? Ambulance Bring the First-aid in injured to Ambulance First-aid Room (Group Lead) shall report to KAFOU Need First-aid in Hospital? Ambulance Hospital First-aid at Site Report / Investigation Customer Contractor MARAFIQ Power and Utility Company KAFOU . No.6 ASSEMBLY POINT LOCATIONS All least one designated “Assembly Point” shall be established in a safe location for each of the Emergency Response areas. A MARAFIQ Index Issue Date: 04. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 62 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.: IS-J-15-0048 Revision First Rev.12.14 7200-023-928 18. KM-12-3340 KAFOU Document No. Assembly point will be clearly sign posted and all persons instructed as to its location. No.

No. A MARAFIQ Index Issue Date: 04.: IS-J-15-0048 Revision First Rev. KM-12-3340 KAFOU Document No.12.14 7200-023-928 18. This drill is to improve the mobility and the skills of responding Emergency Response Team members. Customer Contractor MARAFIQ Power and Utility Company KAFOU . KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 63 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.7 Emergency Response Team Drill Emergency Response Team Drills shall be held in all areas on a monthly basis as part of a general evacuation drill.

KM-12-3340 KAFOU Document No. No. The minimum requirements that the first aid facility will contain include  A desk. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 64 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.14 7200-023-928 19 FIRST AID FACILITIES  KAFOU shall provide and maintain adequate first-aid facilities at the project site in accordance with the most rigorous requirements of:  The Saudi Arab Labor Law as revised from time to time. air conditioner. examining table.  First Aid/CPR Training and First Aid Kits – Remote Areas.  The cabinet will be placed under the charge of the qualified nurse. No.  The ambulance shall be equipped.: IS-J-15-0048 Revision First Rev.  First aid supplies will be kept available in a cabinet designed only for those supplies. bandages and sterile wash water in clinic and dust tight medical supply cabinet. who will ensure the cabinet is well stocked at all times. A MARAFIQ Index Issue Date: 04. to transport injured personnel to the nearest healthcare facility.  A suitable type of stretcher shall be available on project site at all times. adequate lighting. dedicated emergency vehicle (ambulance). wash basin. properly marked and supplied (including stretcher).  Minimum Standard Requirements and Recommendations for Contract Industrial Clinics. as minimum with the following supplies:  Stretcher and blankets  Portable oxygen  Splints for bone fractures  Bandages  Sterile wash water Customer Contractor MARAFIQ Power and Utility Company KAFOU . splints for bone fractures. hot & cold water.12.  If KAFOU employs 50 or more workmen at a WORK Site (including all personnel at the WORK Site employed by KAFOU Subcontractors and involved in performance of the WORK):  KAFOU shall provide and maintain a full-time.

KM-12-3340 KAFOU Document No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. CALL LISTED DISPENSARY’S PHONE NOS FOR EXAMPLE HEARTATTACK.  Name and location of hospital to which the injured that requires outside medical hospital treatment is to be sent. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 65 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. SERIOUS INJURY Nearest Company’s Approved Hospital: For Further Treatment FORMAN TO INSTRUCT ALL PERSONNEL NOT TO MOVE CASUALITY UNLESS HE IS IN FURTHER DANGER IMMEDIATELY INFORM PROJECT NURSE FOR ABMULANCE IF SERIOUS INJURY IDENTIFIED.12. No. BACK INJURIES.: IS-J-15-0048 Revision First Rev. A MARAFIQ Index Issue Date: 04. ETC.14 7200-023-928  The following information will be prominently posted in the first aid clinic  The name of the designated qualified nurse who is in-charge of the first aid clinic. FORMAN TO APPOINT FLAG MAN TO DIRECT AMBULANCE PROJECT NURSE TO ARRIVE WITH AMBULANCE Customer Contractor MARAFIQ Power and Utility Company KAFOU . No.

A MARAFIQ Index Issue Date: 04. However effective remedial action can only be applied when the basic problem is clearly defined by submission of detailed realistic report. KM-12-3340 KAFOU Document No. The evaluation of these facts and the real cause of any injury will assist in directing our accident prevention activity in the most efficient way Customer Contractor MARAFIQ Power and Utility Company KAFOU .  Before signing any contract KAFOU will request the sub contactor to submit their Safety Plan to verify their records. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 66 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. No. No.1 INJURY REPORTING AND RECORDKEEPING  We are often able to identify future hazard areas and apply preventive measure through analysis of previous injury.14 7200-023-928 20 SUBCONTRACTOR MANAGEMENT  All the sub contractors will be selected and controlled from (MARAFIQ) approved contractor list and KAFOU approved contractor list.12. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.: IS-J-15-0048 Revision First Rev. And KAFOU will check if the subcontractors have (MARAFIQ) certified personnel. 20. Preference will be given for the contractors those are having good track records in the compliance of safety requirements as per (MARAFIQ) Std. and Saudi Government Law.

A MARAFIQ Index Issue Date: 04.: IS-J-15-0048 Revision First Rev. No Topics Page no 1 Safety of Public 2 Site Security and Access Control 3 Access and Egress on Site 4 Personal Health Precautions 5 Work at Height 6 Noise 7 Vibrations 8 Manual Handling 9 Scaffolding 10 Ladders 11 Plant Operations 13 Temporary Electricity 14 Temporary Works 15 Hot works / Welding 16 Fire and Emergency Procedures 17 Hazardous Substances 18 Chemicals 19 Housekeeping 20 Existing Services 21 Site Setup 24 Confined Spaces Customer Contractor MARAFIQ Power and Utility Company KAFOU . KM-12-3340 KAFOU Document No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 67 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.Project Risk Register S. No.12. No.14 7200-023-928 Appendix 1: Risk Assessments . KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.

14 7200-023-928 28 Structural Steel 29 External Cladding 31 Glazing / Curtain Walling 32 MEP Installations 33 Fit – Out Works 34 Hot Weather Work 35 Injury Reporting and Record Keeping Customer Contractor MARAFIQ Power and Utility Company KAFOU .: IS-J-15-0048 Revision First Rev.12. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 68 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KM-12-3340 KAFOU Document No. A MARAFIQ Index Issue Date: 04. No. No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.

2 = likely.: IS-J-15-0048 Revision First Rev. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.  A full time security / gateman operative will be stationed at site entrance / exit during working hours.1 Control Measures:  Traffic management plan to be in place to cover movements of pedestrian and site traffic. Medium Risk 4-6. TMP to be strictly adhered to  Adequate advance warning signage and local signage will be erected and maintained in order to alert public traffic to the construction works. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 69 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. A MARAFIQ Index Issue Date: 04. High Risk 7-9 (High risk denoted in RED) 21.  Plant and machinery must remain inside the site boundary at all times and be immobilized when not in use. No. 1 = not severe.14 7200-023-928 21 SAFETY OF PUBLIC During (SEC) work Associated Risks: Likely-hood Severity (1.  All deliveries must be coordinated to minimize disruption and no materials should be off loaded or stored outside site boundary. Customer Contractor MARAFIQ Power and Utility Company KAFOU . Risk Rating (1-3) 3) (1-9) Accidents to members of public outside the 2 3 6 site boundary Accidents arising from access of vehicles to 2 3 6 site Members of public entering site areas and 2 2 4 getting injured Construction works leading to crashes / 1 3 3 injuries to public Likelihood rated 1-3. 1 = unlikely. No. 2 = severe. KM-12-3340 KAFOU Document No.12. 3 Risk Rating = Likelihood x Severity = very likely Severity rated 1-3. 3 = very severe Risk Level: Low Risk = 1-3.

A MARAFIQ Index Issue Date: 04. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.12. cladding works etc  Ensure that noise. formwork. scaffolding. KM-12-3340 KAFOU Document No. they must be specifically planned and a method statement must be developed. eg. Dust management required here also. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 70 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. such as other sites.  Special consideration required for interface with third parties. client areas etc.: IS-J-15-0048 Revision First Rev.14 7200-023-928  Where works could impact the public.  Site access control to be in place and site perimeter to be fully hoarded  Site perimeter and public interface areas to be checked daily  Roadways and pathways outside site must be kept clean. No. No. vibration and dust nuisance are kept to a minimum Customer Contractor MARAFIQ Power and Utility Company KAFOU . Specific RA required  Where elements of the building are close to or over hanging areas accessed by public or others special considerations are required and RAs to be completed.

 All visitors & construction personnel to sign in at security hut prior to entering the site.  All visitors to report to site office.  The site is secured and patrolled by on-site security personnel on a 24/7 basis Customer Contractor MARAFIQ Power and Utility Company KAFOU .12. 1 = unlikely.  Site to be fully secured in out of hour’s times and all plant to be disabled. High Risk 7-9 (High risk denoted in RED) 22. 2 = severe. 2 = likely.  During public holiday periods site management are to carry out regular inspections to ensure site is fully secure. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. 3 = Risk Rating = Likelihood x Severity very likely Severity rated 1-3. 3 = very severe Risk Level: Low Risk = 1-3. Site Management and Safety Officer to actively monitor the ingress of unauthorized personnel onto site. A MARAFIQ Index Issue Date: 04. 1 = not severe.  Provide adequate warning signs to site perimeter and along the streets approaching the site to inform the public of danger & no trespassing onto site. Medium Risk 4-6. No.1 Control Measures:  Access to site (both pedestrian and vehicular) can only occur at designated entrance point.14 7200-023-928 22 SITE SECURITY & ACCESS CONTROL Associated Risks: Likely-hood(1. No.: IS-J-15-0048 Revision First Rev. KM-12-3340 KAFOU Document No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 71 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. Risk Rating (1- 3) 3) 9) Unauthorized access to site during construction works 2 3 6 Injury to persons trespassing onto site during out of work 2 3 6 hours Likelihood rated 1-3. Entrance (and exit) are manned during working hours by Security / Gateman – SITE ACCESS CONTROL  Site access control to be in place and site perimeter to be fully hoarded. Severity(1.

2 = likely.: IS-J-15-0048 Revision First Rev.12. High Risk 7-9 (High risk denoted in RED) 23. Medium Risk 4-6. Risk Rating hood(1-3) 3) (1-9) Site not secured and access allowed to public/third parties 3 2 6 Unauthorized persons getting injured on site 2 3 6 Unauthorized persons gaining access to site during out of 2 3 6 hours Poor housekeeping leading to slips trips and falls of persons. 1 = unlikely.  A Good standard of housekeeping to be maintained on site at all times to avoid risk of slips. A MARAFIQ Index Issue Date: 04.  Site to be secured at all times to avoid unauthorized access as outlined in Risk Assessment No. Severity(1. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 72 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.14 7200-023-928 23 ACCESS & EGRESS ON SITE Associated Risks: Likely. No. All plant to have flashing beacons. 2 = severe. 3 = very severe Risk Level: Low Risk = 1-3.  All site operatives on site to be aware of site plant and equipment. No.  All personnel and visitors to sign in & out. to follow designated routes and to avoid plant and equipment where possible. reversing alarms. 1 = not severe.  All plant operators on site to be aware of construction personnel visitors on site. auxiliary visual devices and to abide by site speed limits. 3 = Risk Rating = Likelihood x Severity very likely Severity rated 1-3.  Adequate signage to be in place to indicate access and egress routes and to segregate plant and pedestrians on site.  Site operatives to wear high visibility clothing at all times and to identify themselves to drivers where possible. Customer Contractor MARAFIQ Power and Utility Company KAFOU . KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.2  Access routes on site to be delineated where possible and as required.1 Control Measures:  Access to site to be controlled at all times & site gates to keep shut. KM-12-3340 KAFOU Document No. trips and falls. 2 2 4 Unclear access routes 2 3 6 Unauthorized access to the work areas by non-construction 2 3 6 personnel within IICS areas Insufficient signage 2 2 4 Likelihood rated 1-3.

No. oil and chemicals must be dealt with immediately and in accordance with environmental policy.12. Customer Contractor MARAFIQ Power and Utility Company KAFOU . shafts and leading edges must be protected at all times. No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 73 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.  The site entrances and surroundings areas must be maintained at all times to avoid injury to third parties and passersby and general members of the public.  All spillages such as water.  All access ladders must be securely tied or footed and extend at least 1m above landing level.  All opens.: IS-J-15-0048 Revision First Rev. brick-guards or netting to prevent debris falling from above. KM-12-3340 KAFOU Document No.  Emergency exits must be kept clear and checked regularly. KTS-14-3340-HSE Subject: Project PR #7000004805 Health Safety & Environmental Loss Prevention Program MARAFIQ Ref.  Overhead walkways must be fitted with toe-boards. A MARAFIQ Index Issue Date: 04.14 7000004805  Weekly toolbox talks to all site operatives to outline works & access routes on site.  All access ways and stairs must be fitted with adequate lighting.

High Risk 7-9 (High risk denoted in RED) 24.14 7200-023-928 24 PERSONAL HEALTH PRECAUTIONS Associated Risks: Likely-hood (1-3) Severity (1-3) Risk Rating (1-9) Health effects from adverse working 3 2 6 conditions/environment Personal Protective Equipment (PPE) not worn 2 3 6 Exposure to Hazardous Substances 2 3 6 Poor Welfare Facilities on site 2 2 4 Health Awareness Issues on site 2 2 4 Risk Rating = Likelihood x Severity Likelihood rated 1-3.  Where usage of hazardous substances is justified. Helmets and Hi Via Vest  Site Management must monitor and ensure PPE compliance on site  Hearing protection must be worn in areas of excessive noise  If dampening or extraction cannot suppress dust. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 74 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.: IS-J-15-0048 Revision First Rev.  Appropriate eye protection must be worn as required eg. 2 = severe. 2 = likely. A MARAFIQ Index Issue Date: 04. KTS-14-3340-HSE Subject: Project PR #7200-023-928 Health Safety & Environmental Loss Prevention Program MARAFIQ Ref. cutting. No. 1 = unlikely.  PPE must be suitable for the task to be carried out. PPE on all sites is Safety Boots. 1 = not severe. grinding etc Customer Contractor MARAFIQ Power and Utility Company KAFOU . including specialist PPE. all recommendations or MSD sheets must be complied with and management must monitor such operations closely.1 Control Measures:  Hazardous materials.12. RA must be completed and method statement for the works. 3 = very likely Severity rated 1-3. 3 = very severe Risk Level: Low Risk = 1-3. Medium Risk 4-6. KM-12-3340 KAFOU Document No. practices or substances must be eliminated or substituted for less hazardous alternatives. operatives working in dusty environments must wear dust masks. No.

14 7200-023-928  Gloves must be worn when handling jagged. KM-12-3340 KAFOU Document No. canteens. white finger etc.12. No. Fully stocked first aid boxes also on site.  Welfare facilities will include toilets. drying rooms. cold or harmful materials  There will be trained first aiders on site. A MARAFIQ Index Issue Date: 04. the identity of whom will be posted on walls of offices. KTS-14-3340-HSE Subject: Project PR #7200-023-928 Health Safety & Environmental Loss Prevention Program MARAFIQ Ref. Posters also to be posted for info purposes Customer Contractor MARAFIQ Power and Utility Company KAFOU . MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 75 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. hot.: IS-J-15-0048 Revision First Rev. No. All to be well maintained. canteen areas. etc. No eating on site. except in welfare facilities  Toolbox talk to be given on relevant health issues such as Weils disease.

precast. 2 = severe.: IS-J-15-0048 Revision First Rev. hoists. plastering. 3 = Risk Rating = Likelihood x Severity Very likely Severity rated 1-3. 3 3 9 scaffolding. 3 = very severe Risk Level: Low Risk = 1-3. A MARAFIQ Index Issue Date: 04.12. Medium Risk 4-6. 2 = likely. No. etc MEWPs. 1 = unlikely.14 7200-023-928 25 WORK AT HEIGHT Associated Risks: Likely-hood (1-3) Severity (1-3) Risk Rating (1-9) Falling persons 3 3 9 Falling objects 3 3 9 Public exposed to falls or falling objects 2 3 6 Unprotected edges or opens in floor slabs 2 3 6 Excavations 2 3 6 Works associated with stair and lift cores and 3 3 9 riser shafts Roof work 2 3 6 All concrete & formwork & block work 3 3 9 Erection of the structural steel. No. hoists etc Installation of glazing. 1 = not severe. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 76 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. cladding. High Risk 7-9 (High risk denoted in RED) Customer Contractor MARAFIQ Power and Utility Company KAFOU . KTS-14-3340-HSE Subject: Project PR #7200-023-928 Health Safety & Environmental Loss Prevention Program MARAFIQ Ref. mast climbers 3 3 9 Use of uncertified hop-ups 2 2 4 Suspension Trauma 2 3 6 Likelihood rated 1-3. 3 3 9 lifts. KM-12-3340 KAFOU Document No.

platforms.14 7200-023-928 25. Scaffolds. KTS-14-3340-HSE Subject: Project PR #7200-023-928 Health Safety & Environmental Loss Prevention Program MARAFIQ Ref. ladders.1 Control Measures:  Risk assessment required for all work at height.  Access control required to roof areas where there are fall arrest requirements.12. toe boards must be in place at all times  Floor openings and risers must be adequately protected  Roof work requires specific method statement  Windy conditions must be considered with regard to lose materials and materials on roofs and scaffolds  Exclusion zones must be implemented where there is works overhead  Netting and canopies should be considered on scaffolding adjacent to 3rd party or public areas  Rescue plan must be in place for safety harness operations where there is risk of falling and suspension trauma  Particular restrictions and risk assessments must be in place where there are roof lights to be installed  Only competent & trained personnel to operate MEWP (Mobile Elevated Work Platform). Method statements to be produced where risks are deemed to be greater than LOW  Collective fall preventative measures be put into place where possible and individual measures only as a measure of last resort  Inspections and Sign-offs must be completed for all work at height equipment and working platforms.: IS-J-15-0048 Revision First Rev. walkways. appropriate signage to be in place. A MARAFIQ Index Issue Date: 04.  See Risk Assessment for ladders  Housekeeping must be maintained on all walkways. No. decks. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 77 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. fall arrest equip etc. KM-12-3340 KAFOU Document No. eg. No. scaffolds etc  Adequate handrails. desks. hoists & mast climbers  Removal of rubbish from higher levels in the building must be considered with respect to rubbish chutes etc. guardrails. Customer Contractor MARAFIQ Power and Utility Company KAFOU .

1 = not severe.  Operatives must be shown how to use ear protection correctly and toolbox talks will be provided as necessary.1 Control Measures:  Hearing protection required for any noise producing activity over 80dB (minimum). KTS-14-3340-HSE Subject: Project PR #7200-023-928 Health Safety & Environmental Loss Prevention Program MARAFIQ Ref. new machinery will be fitted with silencers and plant cabs insulated to quieter the source of noise.14 7200-023-928 26 NOISE Likely-hood (1-3) Severity(1-3) Risk Rating (1-9) 3 3 9 2 3 6 2 3 6 2 2 4 Likelihood rated 1-3.g. Customer Contractor MARAFIQ Power and Utility Company KAFOU .  Work must be organized so as to cause minimum disruption to the operations of the neighboring premises & to general public.. 1 = unlikely. ear plugs must be worn by operators. 2 = severe. KM-12-3340 KAFOU Document No.  Ear protection must be changed on a regular basis to maintain safety and health standards. High Risk 7-9 (High risk denoted in RED) 26. 3 = very severe likely Risk Level: Low Risk = 1-3.  Work must be planned so that minimum numbers of workers are exposed to noise.  As far as is reasonably practical. 3 = very Risk Rating = Likelihood x Severity Severity rated 1-3.  Workers must be informed of the hazard and the risks involved and noise exclusion zones established and maintained following risk assessment. Medium Risk 4-6. No. All hearing protection is subject to risk assessment. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 78 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.: IS-J-15-0048 Revision First Rev. A MARAFIQ Index Issue Date: 04. No. in a JCB rock breaker. 2 = likely.  Where ear muffs cannot be worn e. Protection to existing buildings to be used where required. where vibration would render muffs impractical.12.

KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. 2 = likely. No. tools & equipment must comply with current regulation regarding vibrations.  Each subcontractor shall undertake their own risk assessment. 1 = not severe. No.  All works involving vibrations must be risk assessed and method statements must be  Produced where risks are deemed greater than low.12.g. rock breaking etc should be eliminated  Or minimized as far as possible. 3 = very likely severe. 1 = unlikely. they may require  Vibration monitoring.: IS-J-15-0048 Revision First Rev.  including all subcontractor equipment  Select the correct tool for the job and ensure that all equipment is properly  checked and maintained  Provide training and information.  All plant. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 79 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. Anyone using vibrating equipment must be  advised of the risk and the control measure Customer Contractor MARAFIQ Power and Utility Company KAFOU . 2 = Likelihood rated 1-3. 3 = very severe Risk Level: Low Risk = 1-3. KM-12-3340 KAFOU Document No. Medium Risk 4-6.14 7200-023-928 27 VIBRATIONS Associated Risks: Likelihood (1-3) Severity (1-3) Risk Rating (1-9) Carpal tunnel syndrome 3 3 9 Vibration white finger 3 3 9 Risk Rating = Likelihood x Severity Severity rated 1-3. A MARAFIQ Index Issue Date: 04. Squabbling. High Risk 7-9 (High risk denoted in RED) Control Measures:  All works involving vibrations e.

1 = unlikely. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. eliminating the need for manual handling in so far as possible  Planning of works must consider how materials and delivered and off loaded etc Customer Contractor MARAFIQ Power and Utility Company KAFOU . MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 80 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. Risk Rating 3) 3) (1-9) 3 2 6 3 2 6 2 2 4 2 2 4 3 1 3 3 1 3 2 2 4 2 2 4 Likelihood rated 1-3. High Risk 7-9 (High risk denoted in RED) Control Measures:  All IICS operatives to receive basic manual handling training through tool box talks  Tasks must be planned.12.: IS-J-15-0048 Revision First Rev. 3 = very Risk Rating = Likelihood x Severity Severity rated 1-3. where operatives change shifts every two hours  Operatives should be made aware of the risks by carrying out regular tool box talks on site. A MARAFIQ Index Issue Date: 04. 3 = very severe likely Risk Level: Low Risk = 1-3. 2 = likely. 28 MANUAL HANDLING Likeli-hood (1. No. 2 = severe. No. Severity (1.14 7200-023-928  Continuous works involving vibrations must be risk assessed from the point of view of personnel rotation eg. Medium Risk 4-6. 1 = not severe. KM-12-3340 KAFOU Document No.

 Select the right tool for the task in hand and adapt to the individual. 3Risk Rating = Likelihood x Severity Severity rated 1-3.  Keep access and work areas free from slip. Clean up spills.: IS-J-15-0048 Revision First Rev. 29 SCAFFOLDING Likeli-hood Severity Risk Rating (1-3) (1-3) (1-9) 3 3 9 3 3 9 3 3 9 3 3 9 3 3 9 3 3 6 3 3 9 2 3 6 2 3 6 Likelihood rated 1-3. KM-12-3340 KAFOU Document No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. 1 = not severe. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 81 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. 3 = very severe = very likely Risk Level: Low Risk = 1-3. 1 = unlikely. A MARAFIQ Index Issue Date: 04. trip and fall hazards. Medium Risk 4-6. No. 2 = likely.12.14 7200-023-928  KAFOU and subcontractors must use mechanical handling equipment wherever possible to eliminate the risk of manual handling injuries. High Risk 7-9 (High risk denoted in RED) Control Measures: Customer Contractor MARAFIQ Power and Utility Company KAFOU . 2 = severe. No. tie-up trailing cables and store materials correctly.  Workers must take regular breaks from activities which may cause repetitive strain injuries.

netting & canopies to protect construction personnel & members of the public/hospital  Wheeled and tower scaffolds will only be used on firm and even surfaces. such as brick guards. toe boards. handrails etc.14 7200-023-928  Scaffolding Contractor must produce risk assessment & method statement to cover safe erection and dismantling of scaffolding on site taking into account relevant Code of Practice for scaffolding  Scaffold plan must be in place for the project  Scaffold must only be erected. ladder beam arrangements. They must be kept clean and regularly be inspected by site management. A MARAFIQ Index Issue Date: 04. Brakes will be applied when in use. eg.  Scaffold must have adequate signage regarding access points. KM-12-3340 KAFOU Document No. cantilever scaffolds etc  Scaffolds should be well tied. No. Where there are underground services these must be considered  Safety Officer to make daily / weekly scaffold inspections to ensure compliance with code of practice and it is safe for the use intended. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 82 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. braced.  Loading bays must be designed and have signage to show max loadings. altered or dismantled by experienced.12. whether complete / incomplete etc  Protection against falling objects must be in place as required. have adequate access ladders.: IS-J-15-0048 Revision First Rev. competent scaffolding technicians  Ground conditions to be assessed to ensure fit for load and base boards in place. No. Design carts must be completed by the designer for such scaffolds. birdcages.  Temporary works designs must be carried out where required for specialist scaffolds. Customer Contractor MARAFIQ Power and Utility Company KAFOU . KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.  Handover Certificates must be completed by the Scaffolding contractor (if scaffold works not undertaken directly)  The scaffolding register will be kept on site along with records of handover certs and inspections.

Customer Contractor MARAFIQ Power and Utility Company KAFOU . No.: IS-J-15-0048 Revision First Rev. All personnel must dismount prior to moving. No. A MARAFIQ Index Issue Date: 04. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. KM-12-3340 KAFOU Document No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 83 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.14 7200-023-928  Tower scaffolds must not be wheeled along with people on board.12.

MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 84 of 117
SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. No. KM-12-3340

KAFOU Document No. KTS-14-3340-HSE
Subject:
Project
Health Safety & Environmental Loss Prevention PR #7200-023-928
Program
MARAFIQ Ref. No.: IS-J-15-0048
Revision

First Rev. A MARAFIQ
Index

Issue Date: 04.12.14 7200-023-928

30 LADDERS
Associated Risks: Likely-hood (1-3) Severity (1-3) Risk Rating (1-9)

Ladders placed on uneven surface 2 3 6

Ladders not tied 2 3 6

Ladders placed at a poor angle 2 3 6

Defective ladders 2 3 6

Carrying loads up and down ladders 2 2 4

Ladders not projecting at least 1m 2 2 4
above the landing level.
Accidents caused by over-reaching 3 3 9
from ladders
Using wrong ladder for the task. 2 3 6

Personnel standing on top rungs of 2 3 6
step ladder
Risk Rating = Likelihood x Severity
Severity rated 1-3, 1 = not Likelihood rated 1-3, 1 = unlikely, 2 = likely, 3 = very likely
severe, 2 = severe, 3 = very severe

Risk Level: Low Risk = 1-3, Medium Risk 4-6, High Risk 7-9 (High risk denoted in RED)

Control Measures:

 All ladders must comply to EN 131 or equivalent

 Individual risk assessment must be carried out for operations involving the use
of ladders

 As with all operations carried out at heights, the use of ladders should be
planned and should only be used for short duration work, (Short durations
pertain to 25 minutes to 30 minutes max).

Customer Contractor

MARAFIQ Power and Utility Company KAFOU

MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 85 of 117
SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. No. KM-12-3340

KAFOU Document No. KTS-14-3340-HSE
Subject:
Project
Health Safety & Environmental Loss Prevention PR #7200-023-928
Program
MARAFIQ Ref. No.: IS-J-15-0048
Revision

First Rev. A MARAFIQ
Index

Issue Date: 04.12.14 7200-023-928

 Domestic or makeshift ladders are prohibited on site.

 Ladder inspections must be carried out by the Safety Officer on a weekly basis
and records kept on file of such inspections

 Ladders must be identifiable and ID marking must be recorded

 Straight ladders must be tied or footed and extend 1m above landing platform
and should be erected at correct pitch.

 Operative should not use top 2-3 steps of a step ladder, should not straddle a step
ladder or works backwards on a step ladder

 Step ladders should only be used when fully opened and never used as lean-to
ladders

 Over-reaching should be avoided completed and the correct ladder should be
selected for the particular task

 Carrying loads up and down ladders must be avoided

 Temporary stairs are to be used in preference to ladders in primary access points
where reasonably practicable.

 Misusing ladders is considered a serious offence and may lead to dismissal from
site

Customer Contractor

MARAFIQ Power and Utility Company KAFOU

MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 86 of 117
SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. No. KM-12-3340

KAFOU Document No. KTS-14-3340-HSE
Subject:
Project
Health Safety & Environmental Loss Prevention PR #7200-023-928
Program
MARAFIQ Ref. No.: IS-J-15-0048
Revision

First Rev. A MARAFIQ
Index

Issue Date: 04.12.14 7200-023-928

31 PLANT OPERATIONS

Likely-hood (1-3) Severity (1-3) Risk Rating (1-9)

2 3 6

2 3 6

2 3 6

2 3 6

2 3 6

2 3 6

2 3 6

2 3 6

2 2 4

3 3 9

Likelihood rated 1-3, 1 = unlikely, 2 = likely, 3 = very Risk Rating = Likelihood x Severity
Severity rated 1-3, 1 = not severe, 2 = severe, 3 = very severe likely

Risk Level: Low Risk = 1-3, Medium Risk 4-6, High Risk 7-9 (High risk denoted in RED)

Control Measures:

 Only trained and / or competent and authorized personnel may operate site
plant.

 With the exception of tower crane erection and dismantling special permission
based on a written risk assessment must be obtained from the Operations
Manager prior to the use of a manage, man riding skip or a man basket /

Customer Contractor

MARAFIQ Power and Utility Company KAFOU

Certificates must be current and all relevant registers completed.  All relevant documentation for mobile plant must be retained on site by Site Management. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. No. Special care must be taken near scaffolding and excavations  Drivers should ensure that all persons are standing clear during loading and unloading/tipping and that their machine is turned off (and key removed) when not in use. No. public roads or other hazardous situations. signage requirements etc  When operating plant on public streets or on fire tender road.14 7200-023-928 cradle  Any defects in plant must be reported to site supervisors immediately. specific risk assessment and method statement must be in place  Drivers of large plant items should work with a banks man when working in blind spots.12.  Machines should not be overloaded  Operators of plant must complete a daily inspection and in association with Safety Officer undertake a weekly test  All loads must be secured prior to commencement of journey  Operators of plant must never use a mobile phone.  Spill kits must be on site to deal with fuel spillages etc Customer Contractor MARAFIQ Power and Utility Company KAFOU . MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 87 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KM-12-3340 KAFOU Document No.: IS-J-15-0048 Revision First Rev.  Barriers must be provided to stop machines from driving into excavations and chocks to be provided at least one meter of the edge for tipping/pouring into excavations. Maintenance plan required for large plant  Traffic management plan must be in place to identify pedestrian & traffic routes. A MARAFIQ Index Issue Date: 04. confined spaces.  All plant items must be properly maintained on a regular basis.  Passengers must not be carried on any moving plant.

MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 88 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. No. A MARAFIQ Index Issue Date: 04.: IS-J-15-0048 Revision First Rev. KM-12-3340 KAFOU Document No.12. No.14 7200-023-928  Loads landed on scaffolding loading bays must be planned so as not to exceed the safe working load of the bay. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. Customer Contractor MARAFIQ Power and Utility Company KAFOU .

No. Electrical co-coordinator must be appointed by Operations Manager and must inspect installations weekly. 1 = unlikely. Temp. KM-12-3340 KAFOU Document No. Medium Risk 4-6. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 89 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.  Procedures must be put in place and a detailed method statement provided by the competent installation contractor for all works involving live installations during testing and commissioning. 3 = very severe Risk Level: Low Risk = 1-3. 3 = very likely 2 = severe.: IS-J-15-0048 Revision First Rev. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. 2 = likely. 1 = not severe.  All electrical testing and commissioning and connections to existing services supplies must be carried out based on risk assessment and method statement Customer Contractor MARAFIQ Power and Utility Company KAFOU . A MARAFIQ Index Issue Date: 04.  Only qualified electricians will be permitted to carry out electrical work and maintenance.12.14 7200-023-928 32 TEMPORARY ELECTRICITY Likely-hood (1-3) Severity (1-3) Risk Rating (1-9) 2 3 6 2 3 6 1 3 3 1 3 3 Risk Rating = Likelihood x Severity Severity rated 1-3. High Risk 7-9 (High risk denoted in RED) Control Measures:  The Company Procedure on Temporary Electrical Installations must be followed. Likelihood rated 1-3. No.  Loose cables should be tied at high level to avoid trip hazards and unnecessary damage.

: IS-J-15-0048 Revision First Rev. No. must be undertaken by a competent person. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 90 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.14 7200-023-928  All electrical supplies must be suitably earthed  A 3 month electrical test of electrical appliances which are fitted with an RCD. No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. KM-12-3340 KAFOU Document No. including generators.12. A MARAFIQ Index Issue Date: 04.  The supply and distribution of electricity on site must be planned in advance taking into account power and range of voltages required and distribution network. Ensure that the main switchboard sub-boards and transformers are in good condition and tamper proof. Customer Contractor MARAFIQ Power and Utility Company KAFOU .

 Designs must be circulated to the Supervision Engineer for sign-off and approval. A MARAFIQ Index Issue Date: 04. 1 = unlikely. No. 2 = severe.: IS-J-15-0048 Revision First Rev. KM-12-3340 KAFOU Document No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.14 7200-023-928 33 TEMPORARY WORKS Associated Risks: Likeli-hood (1-3) Severity (1-3) Risk Rating (1-9) Design failure resulting in collapse of 2 3 6 structure Likelihood rated 1-3. This schedule identifies all planned temporary works and whether designs are required for these temporary works. 2 = likely. 3 = very Risk Rating = Likelihood x Severity Severity rated 1-3. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 91 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. 3 = very severe likely Risk Level: Low Risk = 1-3.  Specific risk assessments and method statement must be carried out for all temporary works  Temporary works permits must be used where temporary works have to be loaded or pressurised. 1 = not severe. The schedule is updated as the project progresses Customer Contractor MARAFIQ Power and Utility Company KAFOU . No. High Risk 7-9 (High risk denoted in RED) Control Measures:  Where temporary works design is not required the works must be risk assessed and carried out in a safe and planned manner.  Where temporary works are being carried out by subcontractors the TWC must ensure that a designer is appointed by the subcontractor and that the design is submitted to the Supervision Engineer for sign-off and approval. Medium Risk 4-6.  The Temporary Works Coordinator (TWC) compiles a temporary works schedule for the project.  Permits must be issued by the TWC once satisfied that the design requirements have been met. for example. formwork decks.12. back propped slabs or heavy duty scaffold loading bays.

No. Medium Risk 4-6. e. brazing. 3 = very severe likely Risk Level: Low Risk = 1-3. 2 3 6 Workers becoming overwhelmed by 1 3 3 gases produced by welding Explosion of gases used for welding. including fire watch  Only competent. trained personnel may use welding. Flash back arrestors must be fitted to all flammable compressed gas bottles used for such purposes. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 92 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. cutting. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. A MARAFIQ Index Issue Date: 04. e.g. Appropriate PPE must be worn. No.g. fire blankets. 1 = not severe. fire extinguishers etc must be in place in accordance with method statement  Work areas must kept clear and tidy and areas must be checked for flammable Customer Contractor MARAFIQ Power and Utility Company KAFOU .  Welding screens. 3 = very Risk Rating = Likelihood x Severity Severity rated 1-3. gauntlet gloves. 1 = unlikely. High Risk 7-9 (High risk denoted in RED) Control Measures:  All welding operations require risk assessment and hot work permits system. 2 2 4 Absence of fire extinguishers 1 3 4 Burns to persons using equipment 2 3 6 Likelihood rated 1-3. flame retardant clothing etc  All equipment must be inspected and in good condition. 2 = likely. blow lamps or similar apparatus. 2 = severe.14 7200-023-928 34 HOTWORKS/WELDING Associated Risks: Likely-hood (1-3) Severity (1-3) Risk Rating (1-9) Materials or persons catching fire.12.: IS-J-15-0048 Revision First Rev. welding shield. KM-12-3340 KAFOU Document No.

12. No.: IS-J-15-0048 Revision First Rev. combustible wastes and any other sources of ignition prior to commencement  Welding procedures should cease at least 1 hour before workers leave site to ensure that there is no possibility of fire.  All connections and equipment should be checked regularly for leaks. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.14 7200-023-928 materials. KM-12-3340 KAFOU Document No.  Never use acetylene in excess of 15psig pressure or store acetylene in temperatures greater than 50°C / 122°F  Equipment and gas cylinders must be stored in a flammable liquids store (upright and away from sources of ignition). in accordance with the Hot Work Permit System. A MARAFIQ Index Issue Date: 04. No. Customer Contractor MARAFIQ Power and Utility Company KAFOU .  Welding and other similar equipment should only be used in well-ventilated conditions. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 93 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.

1 = not severe.  Risk assessments and method statements must reflect the need for hot works and the implementation of a hot works permits. No. 2 3 6 Build-up of combustible wastes 2 3 6 Emergency procedures and telephone 2 3 6 numbers not known Presence of fuel tanks and gas storage 2 3 6 units Poorly followed hot works procedures 2 3 6 Likelihood rated 1-3.12. 1 = unlikely. 3 = very severe likely Risk Level: Low Risk = 1-3. 3 = very Risk Rating = Likelihood x Severity Severity rated 1-3. 2 = likely.14 7200-023-928 35 FIRE & EMERGENCY PROCEDUERS Associated Risks: Likely-hood (1-3) Severity (1-3) Risk Rating (1-9) Presence of flammable liquids. A MARAFIQ Index Issue Date: 04. Customer Contractor MARAFIQ Power and Utility Company KAFOU .) must be classified and labeled in accordance with regulations so that such materials may be clearly identified. this will include emergency contacts. High Risk 7-9 (High risk denoted in RED) Control Measures:  A fire plan must be in place and up to date. solids. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. etc. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 94 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. No. Petrol and mixes stored in properly constructed safety containers only. KM-12-3340 KAFOU Document No. 2 = severe. Medium Risk 4-6. gases. This must include fire watch period  All flammable materials (liquids. escape routes (2). firefighting equipment and fire point locations and fire wardens  Fire escape routes around site and to the neighboring properties must not be blocked at any time.: IS-J-15-0048 Revision First Rev. Such materials should only be used as required and surplus materials removed from site.

must be disposed of regularly and dusts must be suppressed to prevent potentially explosive atmospheres. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 95 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.  Flammable liquids and gases must be stored properly outside buildings or containers (in flammable liquids store). No. KM-12-3340 KAFOU Document No.: IS-J-15-0048 Revision First Rev.  Fire drills must be carried out on a six monthly basis Customer Contractor MARAFIQ Power and Utility Company KAFOU .e.14 7200-023-928  Smoking and other sources of ignition are prohibited near flammable materials. packaging and containers etc. Flammable liquids and materials must be stored safely out of access ways and in designated areas. Such materials must be adequately cordoned off and correctly signposted.  Never overload electrical equipment. away from all sources of ignition and possible sources of interference. wood dust. No.  Combustible wastes i.12. A MARAFIQ Index Issue Date: 04. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref..

Specific RA must be completed. PPE not supplied or worn.  All hazardous substances. whether liquid. 2 = likely. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 96 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. No. No. 2 3 6 Areas not sealed off from other workers 2 2 4 where dangerous chemicals are in use. Customer Contractor MARAFIQ Power and Utility Company KAFOU . KM-12-3340 KAFOU Document No.  The use of hazardous substances to be avoided in so far as possible.12. 3 = very Risk Rating = Likelihood x Severity Severity rated 1-3. solid or gaseous will be identified prior to use. 2 = severe.  Where usages of hazardous substances are required. 1 = not severe. High Risk 7-9 (High risk denoted in RED) Control Measures:  COSHH Regulations 2002 to be adhered to.14 7200-023-928 37 HAZARDOUS SUBSTANCES Associated Risks: Likely-hood (1-3) Severity (1-3) Risk Rating (1-9) Hazardous substances not identified 2 3 6 prior to use. A MARAFIQ Index Issue Date: 04. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. 3 = very severe likely Risk Level: Low Risk = 1-3. all recommendations on SDS sheets must be complied with completely.: IS-J-15-0048 Revision First Rev. Medium Risk 4-6. Manufacturer’s recommendations will be followed exactly. Ignition sources near flammables 2 2 4 Hazardous substances found on site 1 3 4 Improper storage of hazardous 2 3 6 substances Building up of unhealthy atmospheres 2 2 4 Occupational Asthma & dermatitis 2 2 4 Likelihood rated 1-3. 1 = unlikely.

KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. work will be stopped and licensed subcontractor appointed to remove the material and dispose of it safely.  Environmental considerations must be adhered to for example diesel should not be stored over a storm drain. KM-12-3340 KAFOU Document No. providing engineering method to reduce exposure and finally provide P. gas cylinders stored upright and in a central location. Customer Contractor MARAFIQ Power and Utility Company KAFOU .  If any hazardous substance is encountered during construction.12.g.: IS-J-15-0048 Revision First Rev. preferably outdoors. prior to usage. welfare waste should not be allowed to accumulate or flow into a river. This will include asbestos.  KAFOU Contracting will prepare or obtain from the relevant subcontractor method statements on the handling and application of such substances. cementations grouts etc. No.g.  Care to be taken during excavations in case there is any risk from chemical hazards. removal the person from the hazardous substance by changing the work method. paint brushes should not be washed into the site foul system etc.14 7200-023-928  Materials Safety Data sheets must be obtained for all chemicals e.E. as the last resort.  All dangerous materials/substances will be carefully stored. e.P. special application paints. sprays.  The hierarchy of controls must be considered including: substitution for a safer product.  Risk Assessments must be prepared for all hazardous substances. No. A MARAFIQ Index Issue Date: 04. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 97 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.  Smoking and naked flames are prohibited around flammable substances. aerosols. READ ALL LABELS.

 Ensure the correct type of PPE is used on site when working with chemicals. High Risk 7-9 (High risk denoted in RED) Control Measures:  Comply with all requirements of the relevant (Material Safety Data Sheets) MSDS. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 98 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.  Ensure that there is good ventilation in areas where work is being carried out. store and transfer all chemicals properly as set out in the relevant MSDS.  Dispose of all contaminated materials/waste as per the relevant MSDS.: IS-J-15-0048 Revision First Rev. 3 = very likely 3.  Keep all MSDS in the on-site Safety File. KM-12-3340 KAFOU Document No. A MARAFIQ Index Issue Date: 04. No.  Inform workers of any materials that maybe harmful. No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. Medium Risk 4-6.14 7200-023-928 37 CHEMICALS Associated Risks: Likely-hood (1-3) Severity (1-3) Risk Rating (1- 9) Contamination 2 3 6 Ill health 2 3 6 Dermatitis and burns 2 2 4 Poisoning 2 2 4 Risk Rating = Likelihood x Severity Severity rated 1-Likelihood rated 1-3.12. 1 = not severe. 3 = very severe Risk Level: Low Risk = 1-3. 2 = likely. 1 = unlikely. 2 = severe.  Highlight the First Aid requirements on MSDS for all chemicals.  Provide training for the safe use. Customer Contractor MARAFIQ Power and Utility Company KAFOU . handling and emergency procedures for all workers. storage.  Label. carry out regular tool box talks to all operatives on site.

Customer Contractor MARAFIQ Power and Utility Company KAFOU . High Risk 7-9 (High risk denoted in RED) Control Measures:  Keep all areas clear of obstructions.  Never drop materials or rubbish from heights.12. 1 = not severe. Trips & Falls resulting in injury 2 3 6 to personnel Back. Medium Risk 4-6.  Ensure a clean as you go policy is in place and is monitored daily by site management. 3 = very likely 2 = severe. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 99 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.  Place all debris/rubbish in designated skips. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.  No eating or drinking on site. No. 2 = likely. KM-12-3340 KAFOU Document No. Likelihood rated 1-3. 3 = very severe Risk Level: Low Risk = 1-3. A MARAFIQ Index Issue Date: 04. hand or head injuries 2 3 6 Risk Rating = Likelihood x Severity Severity rated 1-3. No.: IS-J-15-0048 Revision First Rev.  Ensure that all timber is de-nailed and disposed of accordingly. Use chutes for all loose materials. 1 = unlikely.14 7200-023-928 38 HOUSE KEEPING Associated Risks: Likelihood (1-3) Severity (1-3) Risk Rating (1-9) Slips.

2 = severe. High Risk 7-9 (High risk denoted in RED) Control Measures:  As-built services drawings should be provided prior to the project by the Designers / Engineering Supervisor. Medium Risk 4-6.  Where overhead services are not diverted ‘goalposts’ will be put in place in accordance with the Saudi Electricity Code of Practice  All utility companies should be contacted in an attempt to aid in the location of existing services  Risk assessment and method statements must be in place for all works involving existing services. No. mobile elevated work platforms. by ladders and mobile tower scaffolds etc Health risk working with existing foul sewer 2 3 6 Risk of working with contaminated earth. 1 = not severe. by tipper trucks. A MARAFIQ Index Issue Date: 04.: IS-J-15-0048 Revision First Rev. 2 2 4 Working in close proximity to live services 3 3 9 Works associated with live sewers 2 2 4 Likelihood rated 1-3. No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 100 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.12.14 7200-023-928 39 EXISTING SERVICES Associated Risks: Likely-hood (1-3) Severity (1-3) Risk Rating (1-9) Risk of striking underground services 3 3 9 resulting in damage to services or possible electrocution Risk of striking overhead electric cables 1 3 4 during lifting operations. 3 = very Risk Rating = Likelihood x Severity Severity rated 1-3. KM-12-3340 KAFOU Document No. 3 = very severe likely Risk Level: Low Risk = 1-3. 2 = likely. Both buried & overhead services should be identified. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. 1 = unlikely. especially diverting these or connection to them Customer Contractor MARAFIQ Power and Utility Company KAFOU .

 Slit trenches/exploratory works to be carried out on site to identify existing services & allow them to be recorded. These will be issued by a competent KAFOU Engineer and will be signed by the excavation supervisor and machine driver  Machine digging will be limited and hand digging must take place within 500mm of all known underground services. No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 101 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.  Excavation permits must be used for all excavations. KM-12-3340 KAFOU Document No.12.  A competent person will operate equipment to locate existing underground services. Customer Contractor MARAFIQ Power and Utility Company KAFOU .14 7200-023-928  Live services must be cordoned off form safe areas.  The location of buried services must be clearly signed “caution buried services” and service specific signs must be used. No.: IS-J-15-0048 Revision First Rev. A MARAFIQ Index Issue Date: 04. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref.  KAFOU Guide Lines for Excavating around Live Services to put into practice on site by KAFOU management.  All underground services likely to cause a hazard will be identified prior to commencement of excavation works.

12. A MARAFIQ Index Issue Date: 04. 2 = likely. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 102 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. No.14 7200-023-928 40 SITE SET UP Associated Risks: Likelihood (1-3) Severity (1-3) Risk Rating (1-9) Disruption to the use of Fire Tender 2 2 4 Road Electrocution from overhead power 1 3 4 lines / street lighting Injuries from use of cranes 2 2 6 Injuries to public 2 2 4 Falls from Height 2 2 4 Risk Rating = Likelihood x Severity Severity rated 1-3. 3 = very likely 2 = severe. KM-12-3340 KAFOU Document No. 1 = not severe. No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. Likelihood rated 1-3. Medium Risk 4-6.: IS-J-15-0048 Revision First Rev. 3 = very severe Risk Level: Low Risk = 1-3. High Risk 7-9 (High risk denoted in RED Control Measures:  Signage & barriers to be in place along Fire Tender road (To ensure no access beneath lifts)  Specific method statement required to outline crane operations and off loading of cabins  All lifting equipment to be certified and requires a thorough examination prior to its use  Plant to be operated by trained / competent person  All operatives on site to have site induction  Access to site area to be restricted  A specific method statement to be developed for erection of site perimeter hoarding  All operatives involved in manual handling to have specific manual handling training Customer Contractor MARAFIQ Power and Utility Company KAFOU . 1 = unlikely.

 No lone working. depending on the specific confined space.  All method statements to consider confined space.  Access and egress points must be considered. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. 1 = unlikely. 2 = severe. Where works involve confined space there is a requirement for specific method statement to be produced and all persons involved must have adequate confined space training. Medium Risk 4-6. The works involving confined spaces include works to completed manholes.  Supervisors must have adequate confined space training. 1 = not severe.  All persons working in confined areas to have confined space training.: IS-J-15-0048 Revision First Rev. 3 = very severe Risk Level: Low Risk = 1-3. A MARAFIQ Index Issue Date: 04. KM-12-3340 KAFOU Document No.  Gas monitors must be in place.  Confined spaces must be identified.14 7200-023-928 CONFINED SPACES Associated Risks: Likelihood (1-3) Severity (1-3) Risk Rating (1-9) Suffocation / entrapment 2 3 6 Failure to escape 2 3 6 Restricted space 3 2 6 Lack of training 2 3 6 Poor ventilation 3 3 9 Gas build up 3 3 9 Likelihood rated 1-3. 2 = likely. High Risk 7-9 (High risk denoted in RED) Control Measures: Note: There is very little confined space works envisaged in this project. 3 = very Risk Rating = Likelihood x Severity likely Severity rated 1-3. winch and breathing apparatus.  Rescue plan to be in place with tripod. No.12. Customer Contractor MARAFIQ Power and Utility Company KAFOU .  Two way radio communication to be in place where required. No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 103 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. It is the responsibility of Site Management and the Site Safety Officer to ensure that all confined spaces are identified and that the works are planned and risk assessed.

2 = likely. No. 2 2 4 Persons/objects/materials falling from a 2 3 6 height. Medium Risk 4-6.  Permanent Design certificate to be in place  Structural steel deliveries must be in accordance with any Traffic Management Plan(s) and must be support the erection sequence  Supporting columns.14 7200-023-928 41 STRUCTURAL STEEL Associated Risks: Likely-hood (1-3) Severity(1-3) Risk Rating (1-9) Works not planned properly. A MARAFIQ Index Issue Date: 04. Elements not supported adequately 3 3 9 causing subsequent collapse Failure of hoisting/lifting appliances and 3 3 9 gear Failure to store steel safely 2 3 6 Likelihood rated 1-3. KM-12-3340 KAFOU Document No. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 104 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.: IS-J-15-0048 Revision First Rev. Customer Contractor MARAFIQ Power and Utility Company KAFOU . High Risk 7-9 (High risk denoted in RED) Control Measures:  Specific risk assessments and method statements must be produced by the Specialist Structural Steel Contractor prior to the commencement of any site works. 2 = severe. must have reached adequate strength prior to the erection of structural steel elements.12. Designers should allow for temporary bracing as required and be involved in erection sequence. 1 = unlikely. 1 = not severe. 3 = very severe likely Risk Level: Low Risk = 1-3. No. 3 = very Risk Rating = Likelihood x Severity Severity rated 1-3. slabs etc. These must take into account all measures below  Erection sequence and support arrangements must be planned in order to reduce the risk of collapse of elements.

g.12. No. e. KTS-3297-01 Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. No. harnesses etc  All lifting equipment must be certified and checked before use  Cranes used during the erection of precast elements must be approved by the company appointed person. scaffolds. ladders.  Inspections to be carried out for all work at height equipment used. KM-12-3340 KAFOU Document No.: IS-J-15-0048 Revision First Rev.  Exclusion zones must be implemented for erection and off loading areas etc  Storage of structural steel must be considered and included in method statement Customer Contractor MARAFIQ Power and Utility Company KAFOU . alloy towers. A MARAFIQ Index Issue Date: 04. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 105 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.14 7200-023-928  Personnel involved must be competent and trained and wear all necessary PPE as outlined in method statement. MEWPS.

MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 106 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. 1 = not severe. altered or dismantled by competent / experienced scaffolding technicians  No overloading of materials on scaffold platform  Ensure housekeeping is maintained and monitored by KAFOU management  Ensure the correct use of PPE  Dust & Noise management to be in place where working close to adjacent buildings. KM-12-3340 KAFOU Document No. No. 3 = very likely.: IS-J-15-0048 Revision First Rev.12.14 7200-023-928 43 EXTERNAL CLADDING Associated Risks: Likely-hood (1-3) Severity (1-3) Risk Rating (1-9) Defective Scaffolding 2 3 6 Persons/objects/materials falling from a 2 3 6 height Manual Handling 2 2 4 Poor housekeeping resulting slips. Severity rated 1-3. 1 = unlikely. KTS-3297-01 Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. 3 = very severe Risk Level: Low Risk = 1-3. trips 2 2 4 and falls Noise & Dust Generation 2 2 4 PPE not worn 2 2 4 Plant & equipment 2 2 4 Risk Rating = Likelihood x Severity Likelihood rated 1-3. No. 2 = likely. High Risk 7-9 (High risk denoted in RED) Control Measures:  Scaffold must only be erected. 2 = severe. cutting of materials to be damped down to reduce dust generation Customer Contractor MARAFIQ Power and Utility Company KAFOU . A MARAFIQ Index Issue Date: 04. Medium Risk 4-6.

14 7200-023-928  KAFOU management to ensure all crane lifting operations are co-ordinate and banks man to be present at all times  MSDS for all materials/substances to be on file and any hazards/risks when using materials to be communicated to operatives on site. KTS-3297-01 Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. an Emergency Rescue Plan must be in place & communicated to operatives prior to works commencing  All delivery of materials to be co-ordinate with KAFOU Site Management & to comply with the requirements of site specific traffic management plan  Work areas to be cordoned off with barriers and appropriate signage warning construction personnel and members of the public of works overhead  Only certified MEWP are to be used on site with required training  Ensure sub-contractors personnel have required manual handling & abrasive wheel training  A Site Specific Method Statement is required by Sub-contractor for all stone cladding works on site. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 107 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.: IS-J-15-0048 Revision First Rev.contractors supervisor  Works requiring the use of Fall Arrest Equipment.  Regular tool box training to be carried out on site by KAFOU Safety Adviser & Sub.12. No. KM-12-3340 KAFOU Document No. A MARAFIQ Index Issue Date: 04. Customer Contractor MARAFIQ Power and Utility Company KAFOU . No.

12. 2 = severe. No. 3 = very Risk Rating = Likelihood x Severity likely Severity rated 1-3. No. 1 = unlikely. 2 = likely. KTS-3297-01 Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. Medium Risk 4-6.14 7200-023-928 43 GLAZING / CURTAIN-WALLING Likelihood rated 1-3. 1 = not severe. A MARAFIQ Index Issue Date: 04.: IS-J-15-0048 Revision First Rev. cutting of materials to be damped down to reduce dust generation & protective screening to reduce noise levels  KAFOU management to ensure all crane lifting operations are co-ordinate and banks man to be present at all times Customer Contractor MARAFIQ Power and Utility Company KAFOU . altered or dismantled by experienced and competent scaffolding technicians( Refer to RA on Scaffolds)  No overloading of materials on scaffold platform  Ensure housekeeping is maintained and monitored by KAFOU management  Ensure the correct use of PPE  Dust & Noise management to be in place where working close to adjacent buildings. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 108 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. KM-12-3340 KAFOU Document No. 3 = very severe Risk Level: Low Risk = 1-3. High Risk 7-9 (High risk denoted in RED) Control Measures:  Scaffold must only be erected.

: IS-J-15-0048 Revision First Rev. an Emergency Rescue Plan must be in place & communicated to operatives prior to works commencing  All delivery of materials to be co-ordinate with KAFOU Site Management & to comply with the requirements of site specific traffic management plan  Work areas to be cordoned off with barriers and appropriate signage warning construction personnel and members of the public of works overhead  Only certified MEWP are to be used on site with required training  Ensure sub-contractors personnel have required manual handling & abrasive wheel training  A Site Specific Method Statement is required by Sub-contractor for all glazing works on site Customer Contractor MARAFIQ Power and Utility Company KAFOU . No. KTS-3297-01 Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. A MARAFIQ Index Issue Date: 04.14 7200-023-928  MSDS for all materials/substances to be on file and any hazards/risks when using materials to be communicated to operatives on site. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 109 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.12. No.contractors supervisor  Works requiring the use of Fall Arrest equipment. KM-12-3340 KAFOU Document No.  Regular tool box training to be carried out on site by KAFOU Safety Officer & Sub.

KM-12-3340 KAFOU Document No. High Risk 7-9 (High risk denoted in RED) Control Measures:  Ensure the correct use of PPE on site at all times  KAFOU Site management to issue Hot works permit and a permit to work system is to be place and monitored daily  Housekeeping to maintained and monitored daily by KAFOU Site Management  Regular tool box training to be carried out on site by KAFOU Safety Officer & Sub. A MARAFIQ Index Issue Date: 04. KTS-3297-01 Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. 2 2 4 trips and falls Noise & Dust Generation 2 2 4 PPE not worn 2 2 4 Hot works 2 2 4 Power operated tools 2 2 4 Use of Ladders 2 2 4 Likelihood rated 1-3. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 110 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. No. 1 = not severe. 3 = very severe likely Risk Level: Low Risk = 1-3.14 7200-023-928 44 MEP INSTALLATION Associated Risks: Likely-hood (1-3) Severity (1-3) Risk Rating (1-9) Working at heights 2 3 6 Access/Egress 2 3 6 Manual handling 2 2 4 Poor housekeeping resulting slips. No. 2 = severe. 1 = unlikely.12. 3 = very Risk Rating = Likelihood x Severity Severity rated 1-3.contractors supervisor Customer Contractor MARAFIQ Power and Utility Company KAFOU . 2 = likely.: IS-J-15-0048 Revision First Rev. Medium Risk 4-6.

No. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 111 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. restricted work zones.12.14 7200-023-928  A Site Specific Method Statement is required by Sub-contractor for high risk mechanical & electrical works on site  All personnel to be in receipt of manual handling & abrasive wheels training  Mechanical & Electrical installers to be competent and be in possession of appropriate certification  Correct signage to be in place to notify construction personnel of live power. commissioning in progress etc Customer Contractor MARAFIQ Power and Utility Company KAFOU . No.: IS-J-15-0048 Revision First Rev. KTS-3297-01 Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. A MARAFIQ Index Issue Date: 04. KM-12-3340 KAFOU Document No.

A MARAFIQ Index Issue Date: 04. 2 = likely.12. Customer Contractor MARAFIQ Power and Utility Company KAFOU . KTS-3297-01 Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. 3 = very severe likely Risk Level: Low Risk = 1-3. All personnel must dismount prior to moving. 1 = not severe. High Risk 7-9 (High risk denoted in RED) Control Measures:  Wheeled and tower scaffolds will only be used on firm and even surfaces. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 112 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. 1 = unlikely. Wheeled scaffolds may only be moved by pushing near the base. trips 2 2 4 and falls Noise & Dust Generation 2 2 4 PPE not worn 2 2 4 Mobile Scaffold use 2 2 4 Chemical exposure 2 2 4 Use of Ladders 2 2 4 Likelihood rated 1-3. KM-12-3340 KAFOU Document No. Out riggers are to be used where necessary  Tower scaffolds must not be wheeled along with people on board. No. No. 2 = severe.14 7200-023-928 45 FIT-OUT WORKS Associated Risks: Likely-hood (1-3) Severity(1-3) Risk Rating (1-9) Working at heights 2 3 6 Access/Egress 2 3 6 Manual handling 2 2 4 Poor housekeeping resulting slips. 3 = very Risk Rating = Likelihood x Severity Severity rated 1-3. Brakes will be applied when in use.: IS-J-15-0048 Revision First Rev. Medium Risk 4-6.

refer to RA on Ladders  A Site Specific Method Statement is required by all Sub-contractors for all internal fit- out works  Regular tool box training to be carried out on site by KAFOU Safety Officer & Sub.: IS-J-15-0048 Revision First Rev. MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 113 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. A MARAFIQ Index Issue Date: 04.14 7200-023-928  Ensure the correct use of ladders on site at all times. See RA on Housekeeping Customer Contractor MARAFIQ Power and Utility Company KAFOU . KTS-3297-01 Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. No.12. No.contractors supervisor  Ensure housekeeping is maintained. KM-12-3340 KAFOU Document No.

MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 114 of 117
SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. No. KM-12-3340

KAFOU Document No. KTS-14-3340-HSE
Subject:
Project
Health Safety & Environmental Loss Prevention PR #7200-023-928
Program
MARAFIQ Ref. No.: IS-J-15-0048
Revision

First Rev. A MARAFIQ
Index

Issue Date: 04.12.14 . 7200-023-928

46 HOT WEATHER WORK

Associated Risks: Likely-hood (1- Severity (1-3) Risk Rating (1-9)
3)

Heat Stress 2 3 6

Sunburn 2 3 6

Dehydration 2 3 6

Likelihood rated 1-3, 1 = unlikely, 2 = likely, 3 = very Risk Rating = Likelihood x Severity
Severity rated 1-3, 1 = not severe, 2 = severe, 3 = very severe likely

Risk Level: Low Risk = 1-3, Medium Risk 4-6, High Risk 7-9 (High risk denoted in RED)
Control Measures:

 Sufficient water points with salt / glucose packs to be positioned throughout site
 Operatives to be given regular tool box talks on how avoid risks associated with hot
weather work and the requirement to maintain fluid intake and wearing of appropriate
PPE
 Appropriate PPE – Operatives to wear clothing which covers arms, legs and head
(Coveralls ,Face Shield and Helmet)

Appendix 2: Emergency Plans

REPORTS
 An immediate oral report will be made to K A F O U office and the SEC
Representative office in the following cases:
 All fatal injuries.
 All injuries required medical attention which results in lost time.
 Fully detailed written reports of these injuries will be submitted within 24 hours with
copy to the MARAFIQ Site Representative. All other injury will be recorded and
monthly injury reports submitted to MARAFIQ.
Customer Contractor

MARAFIQ Power and Utility Company KAFOU

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KAFOU Document No. KTS-14-3340-HSE
Subject:
Project
Health Safety & Environmental Loss Prevention PR #7200-023-928
Program
MARAFIQ Ref. No.: IS-J-15-0048
Revision

First Rev. A MARAFIQ
Index

Issue Date: 04.12.14 . 7200-023-928

 In addition any injury which debilitates a man for three days must be reported in writing
for submission in compliance with SAG labor law. This report will be submitted to
MARAFIQ.
 Obtain treatment for any injured person.
 Ensure that the scene of the accident get undisturbed.
 Report to the site supervisor

Customer Contractor

MARAFIQ Power and Utility Company KAFOU

MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 116 of 117
SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref. No. KM-12-3340
KAFOU Document No. KTS-14-3340-HSE
Subject:
Project
Health Safety & Environmental Loss Prevention PR #7200-023-928
Program MARAFIQ Ref. No.: IS-J-15-0048
Revision

First Rev. A MARAFIQ
Index

Issue Date: 04.12.14
7200-023-928

Customer Contractor
MARAFIQ MARAFIQ Power and Utility KAFOU

: IS-J-15-0048 Revision First Rev.END - Customer Contractor MARAFIQ Power and Utility Company KAFOU . KM-12-3340 KAFOU Document No. A MARAFIQ Index Issue Date: 04.14 7200-023-928 RECORDKEEPING KAFOU will maintain. KTS-14-3340-HSE Subject: Project Health Safety & Environmental Loss Prevention PR #7200-023-928 Program MARAFIQ Ref. No. . MARAFIQ Power & Utility Company for Jubail and Yanbu Page: 117 of 117 SUPPLY & INSTALLATION OF GAS FILTRATION SYSTEM AT BERRI PLANT JUBAIL KAFOU Project Ref.12. in format approved by (MARAFIQ) a current record showing Work Injury records shall be available for inspection at all reasonable times and shall be submitted to (MARAFIQ) on request. No.