CALTECH ENGINEERING CO. PVT. LTD.

QW 482 WELDING PROCEDURE SPECIFICATIONS (WPS)
Company Name : CALTECH ENGINEERING CO. PVT. LTD.

Welding Procedure Specification No. : CALTECH/WPS/01, Rev.0 Date : 04-01-2017

Supporting PQR No.(s) : CALTECH/PQR/01, Rev.0 Date : 04-01-2017

Welding Process(es) : GTAW+SMAW Type(s) : Manual

JOINTS (QW -402)

Joint Design : As per approved production Drg.
Backing (Yes/No) : With for SMAW, With or without for GTAW
Backing Material : Base Metal & Weld Metal Not fusing Metal
Root spacing : As per approved production Drg.
Retainer Not Allowed

BASE METALS (QW-403)
P.No. : 1 To P.No. : 1
Group No : All To Group No. : All
or
Specification Type & Grade to : NA
Specification Type & Grade : NA
or
Chem.Analysis & Mech. Prop to : NA
Chem.Analysis & Mech. Prop NA
Thickness Range :
Base Metal : Groove : 1.5 to 14.22 mm Fillet : All Thickness
Weld Metal Thickness per Pass : GTAW : NA SMAW : 6.0 mm

FILLER METALS (QW -404)
GTAW SMAW
Spec. No. (SFA.). : SFA 5.18 SFA 5.1
AWS No. (Class) ER70S-2 E7018
Filler Metal F No. : 6 4
Weld Metal A No. : 1 1
Size of Filler wire / Electrode Dia : 1.6, 2.0, 2.4 and 2.5 mm Dia 2.5, 3.15, 4.0 mm
Electrode Diameter > 6 mm : NA Not allowed
Filler Metal Product form : Solid or Metal cored NA
Weld Metal : Thickness Range : Groove : 5.0 mm (Max.) Groove : 9.22 mm (Max.)
: Fillet : All Fillet : ALL
Filler Metal : With Filler Metal NA
Change of filler metal classification : Not Allowed NA
Flux NA NA
Consumable Insert NA NA
Other NA NA

* Each base metal-filler metal combination should be recorded individually. NA-Not Applicable .

4. LTD.0 mm 3.G CO.22 mm (Max. PECIFICATIONS (WPS) : 04-01-2017 : 04-01-2017 s) : Manual Not fusing Metal Non metallic Other t: All Thickness AW : 6.) . PVT.15.0 mm ove : 9.

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5 DCEN 70 .4. whichever is less for hot and fillup pass. WPS No.0. : CALTECH/WPS/01 Rev.20 mm Inner Diameter : NA Initial & interpass Cleaning : Wire Brushing / Chipping / Grinding : As GTAW Method of Back Gouging : By Grinding if required : By Grinding Oscillation : NA : NA Single or Multiple Pass(Per side) : Both : Both Multiple or Single Electrode : Single : Single Closed to out chamber : NA : NA Electrode spacing : NA : NA Use of thermal processes : NA : NA Peening : NA : NA Manual or Automatic : Manual : Manual * String for Root Pass.0 DCEP 150 .30 NA Final SMAW E7018 4. 2.30 NA As many layers to fill the groove to maintaining the same weld characteristies. Range-Volts Range-mm/min Root GTAW ER70S-2 1.) : 16º C Welding progression : Uphill for vertical welding Interpass Temp (Max) : 150º C (Up/Down) Pre Heat Maintenance (º C) : NA Positions of Fillet : All Others : NA POST WELD HEAT TREATMENT (QW -407) GAS (QW -408) Type of Heat Treatment.) : NA Trailing NA NA Cooling Rate (º C/Hr.250 15 . : NA for GTAW Gas (es) Mixture Temp.4.6. 2. Range (ºC) : NA Shielding Argon Welding Grade Temp.0.15 DCEP 100 . Range (Hrs. Weld Filler Metal Current Voltage Travel Speed Process Layer(s) Class Dia(mm) Polarity Amp. Weave 3 times of electrode dia or 10mm max. Note : NA = Not Applicable Prepared by : SRIKANT GANJI For CALTECH For TPIA /AI .140 22 .100 20 .190 25 .5 DCEP 70 . 2. 2.) : NA Backing NA NA Thickness Limits : NA Change of Gas composition : Not allowed ELECTRICAL CHARACTERISTICS (QW -409) Current (AC or DC) : DC Polarity : EN for GTAW.0 mm & 2% Thoriated Pulsing current : Not allowed Travel Speed (mm/min. EP for SMAW Amps and Volts (Range) : As per Table Tungsten Electrode size & Type : Dia.) (Minimum) : As per Table Heat Input (KJ/mm) (Maximum) : As per Table TECHNIQUE (QW -410) GTAW SMAW String or Weave Bead : * String / Weave : * String / Weave Orifice / Cup Size : 08 . 2.26 NA Fill-up & SMAW E7018 3. 3.0 POSITION (QW -405) PREHEAT (QW -406) Position(s) of Groove : All Preheat Temp (Min.22 NA SMAW E7018 2.

2017 . 01.Date : 04.

LTECH/WPS/01 Rev.0 06) Flow Rate 8 to 12 Lpm NA NA ing / Weave Heat Input KJ/mm NA NA NA NA .

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