Control Valves

for General
Applications

The soft seat option meets FCI 70-2 Class VI seat leakage. Standard materials allow compliance with NACE MR0175 and are also suitable for power plant and refinery applications. Configured with either flow-to-open or flow-to-close trims.03 face-to-face dimensions. Figure 1: 840G Typical valve with diaphragm and handwheel or manual shutoff The CCI MSD-II spring-diaphragm actuator is standard for this product and is pre-selected by valve size. where flow-to-close is typically used for liquid service and flow-to-open for steam and gas. Driled- Trim Hole-Cage) . allowing a variety of trim types to be installed in the body. The design of the 840H (drilled-hole-cage) valve is primarily used for severe service applications requiring anti-cavitation or low-noise trim. which can affect process control. high pressure drop in process conditions may cause erosion. Weld Ends (BW and SW) Materials Table 1 Temperature Table 3 Flow Characterization Linear on equal percentage to suit your application Flow Coefficient Table 4 Seat Leakage Standard ANSI Class IV. The flanged body design is configured to meet ISA S75. In most cases. Weld end body configurations are available with socket weld ends through 2” size and buttweld ends through 16”. All 840 trims have a quick change design to guarantee convenient repair and easy trim replacement. The 840H is a good solution to this severe service. this unit provides control and seat loading in CCI Control Valves for General Applications line with industry values. its cage-guided construction reduces plug vibration and provides stable performance throughout travel. the valve is well suited for steam. The series 840 valve is flexible. Refer to the CCI MSD-II actuator catalog for more detailed information. Specifications Valve Size 1" through 20" ANSI Class 150 -2500 (DIN and JIS available) Ratings Table 2 End Connections Raised Face Flange. noise or vibration. Window-Cage. Built in reverse (spring close) or direct (spring open) acting configurations. In addition. gas or liquids. 2 CCI’s 840G/840H delivers superior control performance and reliability The series 840 cage-guided valve is specially designed using recent advancements in control valve technology. Option-ANSI Class V or VI Dimensions Tables 5 and 6 Quick Change Trim (Single Port. It is used to control a wide variety of relatively clean liquids and gases at high pressure differentials.

Hastelloy B/C. Duplex Nickel. PTA. Acetit Acid. A20. Seal Carbon V-TFE. CCPP. Soft Filters 18"~20" Glass Filled TFE. NHO3. 6" Trim 17-4PH. Titanium 10" Spiral Wound: 304 or 316SS 12" with Teflon. Caprolaktam Cryogenic: LNG . AN. Al-Bronze. PS. TPP. Ethylene. RTJ. HDPE Fine-Chem: HCL. Other 3" Casting. Stainless Steel. UNS31803. Grafoil. 1 1/2" * * * Body & Hastelloy B/C. Monel. Inconel. Bronze. VCM. 2" * * * Bonnet Titanium. NH3. Refinery Petro-chem: NCC. BTX. Alloy Steel. Table 2: Range of Supply: Series 840 Valve End Connections: RF. Bellows Seal CCI Control Valves for General Applications Table 1: Materials Wide Application Power: NPP. 410SS. Graphite. H2SO4. LDPE. Packing Graphite. Forged Material 4" 316SS. Al-Bronze. Co-Gen. Pulp & Paper Chemical: Dyes. Glass Filled Teflon. 316L. Monel. Alloy 20. Offshore. BW Balance (if required. SM. SW connections can be supplied in sizes marked with*) Viton. PVC. Grafoil 14"~16" Gasket Flat: Teflon. 3 Wide choice of design and material meet wide application requirements Valve ANSI Class Ratings Part Material Size #150 #300 #600 #900 #1500 #2500 ~1" * * * Carbon Steel. EPDM. Cosmetics. DH Oil & Gas: Onshore. 8" Ni-Alloy.

Linear Modified Equal Percentage Equal Percentage . Proven Trim Design hydraulic. Fail- to-open on loss of air is also available Diaphragm. V-notch type cage Quick Change Trim All internal parts can be inspected easily by removing bonnet and cage CCI Control Valves for General Applications Valve Performance Characteristics (% Cv vs. and electric actuation is Single P-port. piston. 4 Series 840 Valve Features Multi-spring Multi-spring design allows very Accessories low hysteresis and dead band All types are available to meet requirements Rolling Diaphragm Actuator Rolling diaphragm design minimizes variance of effective pressure area and increases accuracy Fail Mode Fail-to-close on loss of air is standard. multi- available step. % Stroke) Valves are custom characterized to accommodate a wide range of variables.

Valve ANSI Seat Bonnet Type Seat Trim Class Type Leakage Standard Extended #150 -30C ~ -196C ~ through Soft VI 230C 230C #900 1/2"~4" #150 -30C ~ -196C ~ through Metal IV. V 300C 565C #2500 Table 3: Temperature Range Series 840 Valves Series 840 Valves Model Classification 1st 2nd Body Design Trim Design 840 Globe G Cage Guide.  Easy maintenance: Top-entry design and a cage-retained seat ring allow for quick inspection or trim change. V 300C 565C #2500 #150 -30C ~ -196C ~ through Soft VI 230C 230C #600 CCI Control Valves for General Applications 6"~20" #150 -30C ~ -196C ~ through Metal IV. Top Guide 860 Angle H Drilled Hole Cage 830 3 Way T 3 Way (Diverting. please contact your authorized CCI representative.  Tight shutoff: A variety of shutoff classes from ANSI IV through VI are available to meet application requirements.  Sour gas/corrosive fluid capable: The wide choice of body and trim materials allows the series 840 valves to be applied to corrosive/sour gas services with full compliance to NACE requirements. 5 All the benefits of CCI’s proven technology combined with a full compliment of features Features  Simple to change capacity and characteristics: A simple cage change is all that is required to change between reduced and full-sized capacity trims or between linear and equal percentage characteristics. . Mixing) D Standard DRAG® 800 Severe Globe TBS Turbine Bypass For more detail of models.

no internal components shall be screwed or welded into the valve bodies or bonnets. Balanced Trim. 6 Series 840 valve quick change trim for ease of maintenance Quick Change Trim “Quick Change Trim” is now a popular and basic requirement for all types of control valves. Multi-step. According to the Practical Guide to Control Valves edited by Instrument Society of America (ISA). Trim shall be designed to provide equal pressurization around the plug in order to minimize vibration and prevent any potential problem from binding. EQ% Quick Change Trim Cage Guide Design. (Cascade) Trim. “Valve Trim shall be of the Quick Change type for ease of maintenance.” CCI Control Valves for General Applications Quick Change Trim Unbalanced Design. Metal/Soft Seat Figure 2: Quick Change Trim .

erosion and vibration— common problems associated with general trim design. Low-Noise Low-Noise High mass flow and/or pressure drop in compressible fluids like gas or steam is a major source of noise and accompanies vibration in the system. Multi-Stage Low-Noise Figure 3: Stages . multi-stage trim. To avoid this cavitation problem. The Drilled-Hole- Cage trim design is suitable for most pressure drop services except very severe services with very high pressure drop. the right number of multi-stage and multi-path trim design should be CCI Control Valves for General Applications adopted. CCI Drilled. The right source treatment depends on the right multi-path.Hole-Cage design provides noise attenuation in a modular design. noise. 7 Anti-Cavitation and Low Noise Trims Drilled-Hole-Cage/ 840H The 840H Drilled-Hole-Cage trim provides proven performance in high pressure drop applications without cavitation. Anti-Cavitation Anti-Cavitation Multi-Stage Anti-Cavitation Cavitation occurs in liquid process when local pressure fluctuations near the liquid vapor pressure result in the sudden growth and collapse of vapor bubbles (cavities) in downstream liquid. Cavitation often produces high levels of noise and vibration in the system.

0 9.0 9.0 16.0 9.2 5/8 7.0 7.0 9.8 6 400 400 400 400 360 320 340 290 340 290 330 290 8 4.0 9.8 0.0 7.0 9.2 5.0 16.0 3.0 7.0 9.0 3.1 0.0 3.0 7.1 0.0 3.8 1/2 5.1 0.8 0.0 9.2 0.8 0.0 9.0 16.0 1/8 0.0 3.1 0.0 3/4 9.2 5.2 0.0 3.0 7.0 9.0 1 1/2 1.0 0.1 0. consult with factory .0 16.2 5.0 16.8 5/8 7.0 7.0 3.8 0.8 3/4 3/8 3.0 9.2 15 2700 2700 2100 1800 2300 2000 1850 1850 Table 4: For valve sizes greater than 16”.2 0.2 1 1/2 30 30 30 30 30 30 26 24 26 24 26 24 2 1.8 0.2 5.2 5. 8 Rated Series 840 Valve Capacity (Cv) 840G / Standard Cage 840H / Drilled Hole Cage ANSI Class ANSI Class (Inches) #150~300 #400~600 #900~1500 #150~300 #400~600 #900~1500 Body Plug Stroke Linear EQ% Linear EQ% Linear EQ% Linear EQ% Linear EQ% Linear EQ% Size Size 1/8 0.0 9.2 5.2 1/4 0.6 2 1/2 75 75 75 75 75 75 65 60 65 60 65 60 3 2.0 CCI Control Valves for General Applications 1 16.4 5/32 0.0 3/4 9.4 5/32 0.0 3.8 3/8 3.2 13 2000 2000 1790 1550 1480 1140 1450 1250 16 5.0 9.0 8 740 740 625 570 590 545 620 560 530 480 530 480 10 4.0 16.1 0.2 12 1650 1650 1500 1340 1150 1000 1300 1100 1300 1100 870 720 14 5.2 0.2 5.0 7.0 16.0 9.0 3.8 5 280 280 280 280 250 220 250 220 250 220 6 2.2 1/4 0.8 0.2 0.2 5.0 16.0 16.0 16.1 0.0 3.2 0.0 16.0 4 190 190 190 190 180 170 160 140 160 140 150 140 5 2.0 10 1050 1050 940 835 890 770 850 700 760 670 760 670 12 5.0 7.0 9.0 7.0 7.0 1 1/2 5.6 2 55 55 55 55 52 52 40 40 40 40 40 40 2 1/2 1.0 9.2 5.2 5.1 0.2 0.0 3 110 110 110 110 105 95 95 90 95 90 95 90 4 2.

9 840G Dimensional Data Standard Bonnet Extended Bonnet Side Handwheel Top Handwheel ANSI Class #150 #300 #600 #900 #1500 A A A A A End RF BW B Bx RF BW B Bx RF BW B Bx RF BW B Bx RF BW B Bx 1" 184 210 146 275 197 210 146 275 210 210 146 275 273 279 190 350 273 279 190 350 1 1/2" 222 251 146 275 235 251 146 275 251 251 146 275 333 330 190 350 333 330 190 350 2" 254 286 159 340 267 286 159 340 286 286 159 340 375 375 225 444 375 375 225 444 CCI Control Valves for General Applications 2 1/2" 275 292 180 350 292 292 180 350 311 311 250 366 410 410 200 480 410 410 266 480 3" 298 318 206 440 318 318 206 440 337 337 227 463 441 460 304 524 460 460 304 524 4" 352 368 239 504 368 368 239 504 394 394 285 530 511 530 345 600 530 530 345 600 5" 403 425 300 590 425 425 300 590 457 457 310 630 514 533 400 650 533 533 400 650 6" 451 473 316 360 473 473 316 630 508 508 327 720 714 768 440 851 768 768 440 650 8" 543 566 365 630 566 566 316 630 610 610 327 720 814 832 440 851 972 832 440 851 10" 673 708 405 720 708 708 465 775 752 752 450 878 991 991 460 860 1067 991 460 860 12" 737 775 445 775 775 775 445 775 920 920 465 920 1130 1130 500 1005 1219 1130 500 1005 14" 889 927 515 927 927 515 16" 1057 1057 515 1057 1057 515 Table 5: Face-to-Face (A) and Height (B. Bx) Dimension in mm Item Size 290 340 400 500 650 Standard 390 420 510 660 870 Top 590 640 780 1000 Handwheel Side 750 980 1230 Handwheel Table 6: Diaphragm Actuator Height (Top to Bottom Yoke in mm) (C) .

RF. forging) Under/Over Globe (casting. SW. VI (soft). Multi-Stage Guided. Linear. EQ%. Easy Maintenance  Top Entry Servicing  Easy Maintenance  Fail Mode. RTJ Flow. forging) Under/Over Flow. Manual Override Size & ANSI Class: Valve 150 300 600 900 1500 2500 Valve 150 300 600 900 1500 2500 Size Size ~6" ~6" ~12" ~12" ~20" ~20" . EQ%. RF. Cage-Guided Leakage Class: ANSI IV. Drilled-Hole-Cage. VI (soft). 10 Product Digest: Valves Valve Model: 840G 840H Body Configuration: Globe (casting. Low-Noise Design. Anti-Cavitation. SW. BW. V. Linear ANSI IV. Window Cage. RTJ Trim Design: Quick Change Trim. Top. Modified Linear Quick Open Design Feature: CCI Control Valves for General Applications  Anti-Cavitation Trim  Quick Response  Low-Noise Trim  High Resolution  High Rangeability  Easy Maintenance  Built for Severe Service  Wide Application  Compact. BW. 1 Stage. V.

Full or Reduced Port Top Guided. V. forging) Under/Over Angle (casting. 1 Stage. Multi. EQ%. forging) Under/Over 3 Way. ANSI III. VI (soft). RF.Stage ANSI IV. BW Flow. Manual Override Flashing Application Valve Valve Valve 150 300 600 900 1500 2500 150 300 600 900 1500 2500 150 300 600 900 Size Size Size ~6" ~6" ~12" ~20" ~12" ~12" ~20" ~20" . Linear. ANSI IV. RF Flow. Anti-Cavitation. BW Quick Change Trim. Drilled-Hole-Cage. EQ%. 11 Product Digest: Valves 860G 860H 830T Angle (casting. Window Cage. Mixing. Cage Guided Low Noise Design. Linear. RF. IV Quick Open Modified Linear CCI Control Valves for General Applications  Quick Response  Anti-Cavitation Trim  High Capacity  High Resolution  Low-Noise Trim  Stable Operation with Cage Guiding  Easy Maintenance  High Rangeability  Durability by Rugged Structure  Wide Application  Built for Severe Service  Various Body and Trim Design  Top Entry Servicing  Compact. Linear. Easy Maintenance  QA in Accordance to ANSI B16. VI (soft). Diverting. BW. V.34  Easy Maintenance  Recommendable for  Fail Mode.

12 Product Digest: Actuators Pneumatic Actuators: MSD II Diaphragm Piston Type: Multi-Spring Rolling Diaphragm Double Acting or Spring Return Piston Action: Direct Acting (DA) for Fail Open. Fail Open. Linerarity Size & Stroke: Dia Stroke Area Stroke 290 40mm 50 6" 340 50mm 113 ~12" 400 70mm 200 ~18" 500 70mm 313 ~24" 500L 100mm 400 ~24" 650 130mm . Fail Close or Fail In Place Reverse Action (RA) for Fail Close Material: Case: Carbon Steel Cylinder: Amalgon Yoke: Carbon Steel Shaft: Stainless Steel Diaphragm: EPMM + Nylon End Cap: Aluminum Yoke: Carbon Steel Manual Override: Top Mounted or Side Gear Hand Wheel with Gear Box CCI Control Valves for General Applications Design Features:  Low Hysteresis. Dead Band  High Resolution  Low Air Consumption  Dynamic Response  Extra Long Lifetime  Very Fast Stroking Speed  Quick Response  Very Low Dead Band. Hysteresis.

Proximity Electro-Pneumatic (E/P) Air Filter Regulator Input: 4 − 20 mA DC. 24 VDC Limit Switch Lever. 12 VDC 24 VAC. AC Smart/HART Protocol Fieldbus/Proflbus I/ P Transducer Position Transmitter Output: 4 − 20 mA DC.0 kgf/cm3) Max In/Output: 7 kgf/cm3 CCI Control Valves for General Applications Intelligent Positioner Input: 4 − 20 mA DC.4 -7. AC Protection: IP67 .7 kgf/cm3 Lock Up Valve Aluminum. 13 Product Digest: Accessories Positioner Air Handling Parts Others Solenoid 12 VAC. Max Supply Pressure: 15 kgf/cm3 AC below 24 V Max Output Pressure: 4 .2 -7kgf/cm3) Max Supply: 10 kfg/cm3 Supply: 20 − 100 Psi (1. Stainless Enclosure: Exdm II B(C) T6 Aluminium with Epoxy Coating for Exia II BT6 IP66 Offshore Application Quick Exhaust Valve Pneumatic-Pneumatic (P/P) Volume Booster Input: 3 − 15 Psi (0.

CCI has produced conventional control valves in its Kimpo. producing ported cage and drilled-hole-cage valves suitable for general or less severe service applications. From this first DRAG® valve came the vision for a series of products that revolutionized the severe service control valve industry. CCI has earned a distinguished reputation in the severe service valve industry since it designed. In addition to design engineering and technical support. The strategic acquisition of Sulzer’s valve and control division in 1997 and BTG Valves in 2001. CCI is the only valve company in the world dedicated to solving problems in severe service valves. The company has a proven track record of solving customers’ control valve problems with its unique DRAG® tortuous path valve technology. project management. CCI engineers are utilized in sales. built and patented the first DRAG® valve in 1967. CCI has manufacturing. Since 1996. Over 35% of CCI’s workforce are graduate engineers. procurement & manufacturing. giving CCI the highest percentage of graduate engineers in the control valve industry. 14 About CCI CCI is the world’s leading manufacturer and supplier of control valve solutions. quality assurance. Korea plant. sales and service locations strategically located worldwide to offer expert help with your specific problem applications. CCI Control Valves for General Applications CCI BTG Valve CCI Globe Valve CCI Spraywater Valve . complimented CCI’s position as the leader in severe service.

CCI Control Valves for General Applications CCI Steamjet Valve CCI 100D Valve CCI Choke Valve . CCI’s continuing commitment to research and product development is its guarantee that it will continue to meet the requirements in the future. 15 About CCI Engineering CCI’s engineers work in close contact with the company’s sales and service organizations with a view to ensuring the right products are chosen for particular installations and that they perform as intended once they are installed. specifications and standards. The program executes quality assurance policies and procedures. and certifies conformance to governing codes. ensures compliance with contractual requirements. CCI’s Quality Assurance Program CCI’s Quality Assurance program is a system of planned actions designed to ensure that all requirements are applied to all activities affecting the construction and function of our products.

Suite 8 8404 Winterthur Ventura Switzerland California 93003 USA Contact us at: CCI Italy info@ccivalve.O.com DRAG is a registered trademark of CCI. Pascoli 10 A-B 24020 Gorle. CCI World Headquarters— CCI Japan Oil & Gas California Telephone: 81 726 41 7197 Telephone: (949) 858-1877 Fax: 81 726 41 7198 Fax: (949) 858-1878 4-15-20 Shukunosho 22591 Avenida Empresa Ibaraki City. ©2005 CCI 437 06/05 5K .ccivalve. CCI locations worldwide. CCI has provided custom solutions for these and other industry applications for more than 80 years. Poly Plaza Sweden 14 Dongzhimen South Avenue Beijing 100027 China CCI Switzerland (Sulzer Valves) CCI FK Telephone: 41 52 264 95 00 (Fluid Kinetics) Fax: 41 52 264 95 01 Telephone: 805 644 5587 Im Link 11 Fax: 805 644 1080 P. Japan California 92688 USA CCI Korea Telephone: 82 31 980 9800 CCI Austria Fax: 82 31 985 0552 (Spectris Components GmbH) 26-17. Box 65 Fossil Fuel 2368 Eastman Avenue. companies rely on CCI to solve their severe service control valve problems. Throughout the world.com (STI) Telephone: 39 035 29282 Fax: 39 035 2928247 Via G. Osaka 567-0051 Rancho Santa Margarita. Bergamo Italy Pulp & Paper Visit us online for sales and service locations at: www. Pungmu-Dong Telephone: 43 1 869 27 40 Kimpo City Fax: 43 1 865 36 03 Kyunggi-Do 415-070 Lembockgasse 63/1 Korea AT-1233 Vienna Austria CCI Sweden Nuclear (BTG Valves) CCI China Telephone: 46 533 689 600 Telephone: 86 10 6501 0350 Fax: 46 533 689 601 Fax: 86 10 6501 0286 Box 603 Room 567/569 SE-661 29 Säffle Office Tower.