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Code Q32JJTE Version 1

File Name Technical Condition

Type Q32J

Name 220MW Turbine Generator

Beijing BEIZHONG Steam Turbine Generator Co.Ltd.


2008 year 11 month day

B0601.082008
Beijing BEIZHONG Code Q32JJTE
Steam Turbine 220MW Turbine generator
1 Page No. of 8 Version 1
Generator Co.,Ltd
Reviser Revision Date Revision Notifieation No

Prepared 08.10.31 Checked 08.11.10 Reviewed 08.11.20


Std. Exam. Approved Language English

This specification is applicable to the QFSN-220-2 turbine generator .All details that not specified
in this specification are in accordance with National Standard GB755-2000 Rating and
performance for rotating electrical machines and GB/T7064-2002Requirements for turbine type
synchronous machine.This specification can be used for generator only. Excitation system,
hydrogen system, seal oil system and cooling water system will be specified in separate
specification.
1 Type and General data
1.1 General parameter of generator
Type QFSN-220-2
Apparent power 258.8MVA
Active power 220MW
Rated voltage 15750V
Rated current 9488A
Rated power factor 0.85
Rated speed 3000 r/min
Rated frequency 50Hz
Rated Hydrogen pressure 0.3MPagauge pressure
1.2 The generator is directly driven by turbine. Rotating direction of generator is clockwise
viewing from the turbine toward the generator.
1.3 Stator winding and terminals are directly water-cooled. Field winding is directly
hydrogen-cooled. Stator core and end relevant structure parts are hydrogen-cooled indirectly.
1.4 Excitation mode: static self-excitation
1.5 Insulation class of stator winding, field winding and stator coreClass F
1.6 Mode of stator winding connection is double star- connected and the quantity of terminals is 6.
1.7 The generator is of end bracket type bearing and the seal oil system is of double circuit shaft
sealing ring.
1.8 Generator bearing lubricating oil is provided along with turbine lubrication system. Seal oil on
air side is provided by turbine main oil tank. Seal oil on hydrogen side circulates from pump on
H2 side to seal ring through seal oil tank on hydrogen side, forming separate circulation.

B0601.082008
Beijing BEIZHONG Code Q32JJTE
Steam Turbine 220MW Turbine generator
2 Page No. of 8 Version 1
Generator Co.,Ltd
1.9 Hydrogen coolers of generator are placed uprightly on both sides of each end of generator.

2 Technical condition
2.1 Operating condition
a .The installing site altitude shall not exceed 1000m and room temperature shall be within 5
40.
b. Hydrogen purity inside the generator shall be 98 at normal condition. It is forbidden that
hydrogen purity is lower than 95%. Cold hydrogen temperature shall be within 3546.
Hydrogen dew point shall be within -250 at rated hydrogen pressure according. to standard
DL/T651but for fresh hydrogen of supplement, it is allowed that the dew point is not greater
-25 at normal pressure.
c. Cooling water of stator winding should be pure and transparent without any mechanical
mixture .It should be in accordance with the following requirement:
Water inlet temperature 4050
Conductivity 0.51.5s/cm
PH 7.0~9.0
Hardness 2mol/L
Some NH3 is allowed
2.2 Installed position and quantity of temperature sensor
a. 12 RTDs are embedded in stator core.
b. One double-type RTD is embedded between upper and lower stator bar in every slot and 54
pieces in total.
c. A RTD is installed respectively at the inlet and outlet of stator water manifold and at the outlet of
every stator insulation hose.
d. Bimetallic thermometers with resistance for detecting cold and hot hydrogen temperature are
installed on stator frame and both end shield bearings.
e. Double-type RTD is installed in every ventilation zones of generator.
f. Double-type RTD for detecting oil temperature is installed on every generator bearing. The
observation window is prepared on the oil outlet pipe. On each journal bearing there is position for
installing the double-type RTD and vibration detector.
g. Embedded RTD in generator are shielded from cooling medium.
2.3 Temperature limit for the parts of the generator:
At rated operating condition, permissible temperature limits for the parts of the generator are as

B0601.082008
Beijing BEIZHONG Code Q32JJTE
Steam Turbine 220MW Turbine generator
3 Page No. of 8 Version 1
Generator Co.,Ltd
follows

Parts of Measuring position Measuring method Admissible


the temperature limit
generator
Stator Water outlet RTD 90
winding
Stator Between upper bar RTD 90
winding and lower bar
Rotor Resistance method 110
winding
Stator RTD 120
core
bearing Under journal bearing RTD 80
Bearing Oil outlet Thermometer or RTD 65
seal oil
Collector thermometer 120
ring

2.4 Short-circuit ratio and reactance


2.4.1 Short-circuit ratio of generator0.48 .
2.4.2 Subtransient reactance of the generatorXd is 0.1563(p.u.) calculated value.
2.5 Ranges of voltage and frequency
Generator shall be capable of continuous rated output at the rated power factor within the ranges of
5% in voltage and2% in frequency.
2.6 Vibration
2.6.1When the generator is operating at rated speed, double-amplitude of bearing pedestal vibration
in horizontal and vertical directions should not exceed 0.025mm.
2.6.2 The inherent vibration frequency of stator core and stator frame, should be designed to keep
away from the fundamental frequency 50Hz and double frequency 100Hz, namely it should
above +10 or below -10%.. At cold state ,the inherent frequency of stator end winding,
winding nose transition leads and leads should be 94Hz and 115Hz.
2.7 Critical speed
First critical speed is 1397r/min and second critical speed is 3810 r/min .They are both avoided
from the range of 90%110% of rated speed.
2.8 Over-speed test
Generator rotor shall be tested at 120%times rated speed for 2min without damage.

B0601.082008
Beijing BEIZHONG Code Q32JJTE
Steam Turbine 220MW Turbine generator
4 Page No. of 8 Version 1
Generator Co.,Ltd
2.9 Hydraulic test for stator frame and end shield bearing
Stator frame, end cover and both end shield bearings shall withstand an internal explosive without
danger. They should be tested at 0.8MPa gauge hydraulic pressure for 15 min at manufactory.
2.10 Permissible difference between DC resistances of the stator windings of the three phases
The difference between the DC resistances of any two phases of the stator winding measured at
cold state should not exceed 1.5% the minimum value of them, after disregarding the error caused
by the difference of the leads lengths.
2.11 Hydrogen cooler
2.11.1 The cold hydrogen temperature shall be in accordance with item b of section 2.1 when the
water inlet temperature of the hydrogen cooler is between 20and 33.
2.11.2 Hydrogen cooler is designed so that, its operating pressure is not less than 0.35MPa gauge
cooling water inlet pressure is within range 0.20.25MPa gauge and hydraulic test pressure is no
less than 2 times working pressure.
2.11.3 Hydrogen Cooler is designed so that, if quarter of coolers is taken out of service, the unit can
carry at least 75% rated load continuously, without the permissible temperatures of the active parts
of machine being exceeded.
2.12 Insulation resistance
2.12.1When no water is in the stator winding, and the stator winding is dried approaching the
operating temperature, its ground wall and phase-to phase insulation measured by a 2500V megger
should not be less than 5M and the value R60s/R15s of winding should be more than 1.3.
2.12.2 The insulation resistance of field winding should not be less than1 M at cold state (20),
when measured with a 500V megger.
2.12.3 The insulation resistance of the imbedded temperature detector should not be less than 1M
at cold state20, when measured with a 250Vmegger.
2.12.4 End shield bearing, oil deflector and oil seal ring should be insulated from earth at exciter
end. Their insulation resistance should not be less than 1 M at cold state20, when measured
with a 1000V megger.
2.13 Precaution of harmful shaft current and shaft voltage
Effective precaution should be taken to prevent harmful flow of shaft current. The rotor shaft at
turbine end should be earthed well by installing ground brush. The rotor shaft at exciter end should
be insulated from earth via insulated bearing pedestal.
2.14 Dielectric test
2.14.1 The stator winding can withstand 32500Veffective valueAC voltage to earth for 1 min

B0601.082008
Beijing BEIZHONG Code Q32JJTE
Steam Turbine 220MW Turbine generator
5 Page No. of 8 Version 1
Generator Co.,Ltd
after being assembled at manufactory and can withstand 26000V AC voltage for 1min after being
assembled on site.
2.14.2 The rotor winding can withstand 4720Veffective valueAC voltage to earth for 1 min after
being assembled at manufactory and can withstand AC voltage 3776V for 1min after being
assembled on site.
2.15 Hydraulic test of stator winding
The hydraulic test should be carried out on the inner-cooled water system of the stator winding:
for the factory test: 1MPa (gauge), for 8h.
for the acceptance test on site: 0.75MPa (gauge), for 8h.
2.16 Requirements at abnormal condition
2.16.1The generator can operate continuously in case the three-phase load is out of balance and in
the same time the current of each phase is not larger than rated stator current and the ratio(I2/ IN )
of negative sequence current component (I2) to the rated current( IN ) is not more than 10.
2.16.2 The product multiplied (I2/IN)2 during fault operating and time t(s) should be less than 10s .
2.16.3 The permissible operation duration with water supply falling short is 30s.
2.16.4 The generator has the capability of field loss operation .Load shall be reduced to 60%
within 60s ,reduced to 40% within 90s, overall operation time after loss of field shall be no more
than 15min.
2.16.5 The generator is designed to withstand without failure a sudden short circuit at its terminal,
while operating at rated load and 105% rated voltage.
2.16.6 Leading-phase operation is allowed. The manufacturer will provide the requirements and
operating curve on this operating duty.
2.16.7 The generator has the capability of peak-load regulating operation to satisfy the electric
networks need. The generator can withstand sudden change of 50% rated load. The starting and
shutdown times shall not be less than 10000 without any harmful deformations during its lifetime.
The generator can operate in two-shift condition.
2.17 Noise level
Noise levelNo more than 85dB, measured at the distance 1.2m away from the generator frame.
2.18 Aseismic capacity
The intensity of earthquake that the generator can withstand is 8 degree
2.19 Guarantee period
The generator shall be guaranteed to serve well for one year after being put into operation and for
two years from the date of shipping, provided that it is operated and preserved appropriately

B0601.082008
Beijing BEIZHONG Code Q32JJTE
Steam Turbine 220MW Turbine generator
6 Page No. of 8 Version 1
Generator Co.,Ltd
according the standard and the instruction book.
. 2.20 The range of supply items in sets
The range of supply items in sets shall be in accordance with the documentQFSN-220-2
220MW Turbine generator list of supply(Q32JGQ).
3 Test and acceptance
3.1 These tests must be performed
1). Insulation resistance measurement of field winding, temperature detector of stator, stator
winding to ground wall and phase-to-phase etc.
2). DC resistance measurement of stator winding, field winding and temperature detector at cold
state
3Dielectric test of stator winding to earth and between each other
4Dielectric test of field winding to earth
5Stator core loop heating test
6Dynamic balance and over speed test of the rotor
7Water flow test of stator windingincluding every branch
8AC impedance test of field winding under different speed
9Insulation resistance measurement of brush gear to earth
10Ventilation duct inspection for the field winding
11Stator end windings model test and natural frequency measurement
12Direct current electric potential applied on the stator end winding to check its insulation
condition
13Capacitance measurement of every phase stator winding

3.2 Acceptance test


1Insulation resistance measurement of field winding, temperature detector of stator, stator
winding to ground and between each other etc.
2DC resistance measurement of stator winding and field winding at cold state.
3Dielectric test of stator winding to earth and between each other:
Factory test voltage(V) 2Un+1000
Acceptance test voltage80% factory test voltage
4Measurement of no-load characteristic and steady-state short-circuit characteristic

B0601.082008
Beijing BEIZHONG Code Q32JJTE
Steam Turbine 220MW Turbine generator
7 Page No. of 8 Version 1
Generator Co.,Ltd
5Short-time over-voltage test
6Measurement of rotor shaft voltage
7 Visual inspection, leakage check, oil temperature measurement for bearing, vibration
measurement for shaft or bearing
8AC impedance or waveform measurement of the field winding under different speed
9Direct current electric potential applied on the stator end winding to check its insulation
condition
10Full-load temperature rise and efficiency measurement
4The mark, packaging, shipping and storage
4.1 The contents showing on the nameplate
a. The name of generator
b. The manufactorys name
c. The number of adopted standard
d. The type of generator
e. The manufactures serial number
f. The type of stator windings connection
g. The manufacture date
h. The rated output
i. The rated voltage
j. The rated current
k. The rated power factor
l. The rated frequency
m .The rated field voltageexperimental value
n. The rated field current experimental value
o. The rated speed
p. The class of insulation
q. The rated hydrogen pressuregauge pressure
r. The cooling water inlet pressure of stator winding
s. The cooling water flow of stator winding
4.2 The serial number
The serial number should be punched on the end face of rotor at turbine end.
4.3 Package and transportation

B0601.082008
Beijing BEIZHONG Code Q32JJTE
Steam Turbine 220MW Turbine generator
8 Page No. of 8 Version 1
Generator Co.,Ltd
Generator should be packaged and fixed well during transportation, to prevent slipping and
collision.
Marks on packaging box as follows
a. The product name and type
b. The gross weight and net weight
c. The manufactorys name and address
d. Consignee and destination
e. Attention such as handle with care, keep upright, moisture-proof, impact-proof and so on.
4.4 Antirust, frostbite-proof and temperature of storage
The generator rotor surface should be coated with anti-corrosive oil to prevent rusting. Anti-freeze
measures should be taken for water circulating system of stator. Water inlet and outlet should be
caped well. Limit temperature of storage is not less than 5.

B0601.082008