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CURRICULUM OF COMPETENCY UNIT (CoCU)

Sub Sector WELDING TECHNOLOGY AND FABRICATION


Job Area WELDING TECHNOLOGY
Competency Unit Title WELDING RECORDS AND REPORT DOCUMENTATION
The person who is competent in this CU shall be able to document and compile welding records and reports to
ensure that records and reports are maintained in accordance with contract requirement and quality manual

Upon completion of this competency unit, trainee will be able to:-

Learning Outcome Identify welding records and reports


Check types of records and reports
Categorize and classify records and reports
Compile and file records and reports

Training Credit
Competency Unit ID MC-024-4:2012-C06 Level 4 160 Hours 16
Duration Values
Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

1. Identify welding i. Quality manual 24 Lecture, Quality manual


records and ii. Types of welding records Presentation & requirement
reports and reports Group identified
iii. Fabrication Drawing discussion ii. Welding records
iv. Welding Procedure and reports
Specification (WPS) obtained and
v. Inspection report explained
Fit-up Report iii. Welding records
selected
Visual Report
Welding Records

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Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
Positive Material iv. Welding records
Identification (PMI) selected and
Report applied
Weld Map
Hardness Test
Report
NDT Report
vi. Post Weld Heat Treatment
(PWHT) Chart
vii. Mill Certificate
viii. Material list

i. Conversant with 16 Demonstration


quality manual & Observation
ii. Obtain various type of
welding records and
reports
iii. Distinguish types of
welding records and
reports
iv. Confirm types of
welding records and
reports

Attitude:
i. Meticulous in
determining type
of records
ii. Knowledgeable in
identifying
various type of
report
iii. Knowledgeable in
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Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
NDT requirement
listed in quality
manual

2.Check types of i. Quality manual 16 Lecture, i. Welding records


records and ii. Types of welding records Presentation & and reports
reports and reports Group acquired
iii. Fabrication Drawing discussion ii. Authentication of
iv. Welding Procedure welding
Specification (WPS) records and
v. Inspection report reports
Fit-up Report confirmed
iii. Welding records
Visual Report and reports
Welding Records validated
Positive Material
Identification (PMI)
Report
Weld Map
Hardness Test
Report
NDT Report
vi. Post Weld Heat Treatment
(PWHT) Chart
vii. Mill Certificate
viii. Material list

i. Obtain welding records 24 Demonstration


and reports & observation
ii. Verify authenticity types of
welding records and

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Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
reports
iii. Confirm types of welding
records and reports
Attitude:
i. Meticulous in
determining type
of records
ii. Conversant in
identifying various
type of report
iii. Resourceful in
obtaining records
and reports

3.Categorize and i. Quality manual 16 Lecture, i. Welding records


classify records ii. Types of welding records Presentation & and reports
and reports and reports Group listed
iii. Fabrication Drawing discussion ii. Types of records
iv. Welding Procedure and reports
Specification (WPS) categorized
v. Inspection report and classified
Fit-up Report as per quality
manual
Visual Report iii. Records and
Welding Records reports
Positive Material confirmed in
Identification (PMI) accordance
Report with quality
Weld Map manual
Hardness Test
Report

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Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
NDT Report iv. Records and
vi. Post Weld Heat Treatment reports are
(PWHT) Chart documented
vii. Mill Certificate as per
viii. Material list contract
requirement
and quality
manual
i. Familiarize with 24 Demonstration
Welding records and & Observation
reports as listed in
accordance with
quality manual
ii. Determine types of
records and reports
iii. Verify types of records
and reports
iv. Confirm records and
reports are
documented
Attitude:
i. Meticulous in
determining type
of records
ii. Conversant in
identifying various
type of report

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Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria

4.Compile and file i. Quality manual 16 Lecture, i. Records and


records and ii. Types of welding records Presentation & reports
reports and reports Group acquired
iii. Fabrication Drawing discussion ii. Records and
iv. Welding Procedure reports
Specification (WPS) verified
v. Inspection report iii. Records and
Fit-up Report reports
compiled
Visual Report
Welding Records
Positive Material
Identification (PMI)
Report
Weld Map
Hardness Test Report
NDT Report
vi. Post Weld Heat Treatment
(PWHT) Chart
vii. Mill Certificate
viii. Material list

i. Obtain records and 24 Demonstration


reports & Observation
ii. Review records and
reports
iii. Gather records and
reports

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Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Hours Mode Criteria
Attitude:
i. Profound
understanding of
welding
documents
ii.Meticulous in
collating welding
documents
iii.Resourceful in
obtaining records
and reports

Employability Skills

Core Abilities Social Skills


1. Communication skills
04.08 Develop and negotiate staffing plan 2. Interpersonal skills
04.09 Prepare project /work plans 3. Conceptual skill
04.10 Utilize science and technology to achieve goals 4. Learning skill
05.03 Allocate record and usage of financial and physical resources 5. Multitasking and prioritizing
05.04 Delegate responsibilities and/or authorities 6. Self-discipline
05.05 Coordinate contract and tender activities 7. Teamwork
8. Leadership skills

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Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)


1. Quality Manual 1:1
2. Fabrication Drawing 1:1
3. Welding Procedure Specification (WPS) 1:1
4. Fit-up & VI report 1:1
1:1
5. PMI report
1:1
6. PWHT chart
1:1
7. Hardness test report 1:1
8. NDT form 1:1
9. Mill certificate

References

REFERENCES

1. N.T.Burgess, Quality Assurance of Welded Construction, 2nd Edition, ISBN 0-203-97580-4


2. Roger Timing, Fabrication and Welding Engineering, ISBN: 978-0-7506-6691-6
3. American Institute of Steel Construction Inc, 2nd Edition, Designing with Structural Steel (A Guide for Architect). ISBN 1-56424-052-5
4. American Institute of Steel Construction Inc, A Teaching Guide for Structural Steel Connections
5. AWS D1.1, Structural Welding Code Steel, 2nd Edition (2010)

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