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FS-608 Finisher

INSTALLATION MANUAL
Applied Machines: C650/C550/C451
COLOR MFP (Color/B&W): 50 ppm / 65 ppm, 45 ppm / 55 ppm, 45 ppm / 45 ppm
Product Code: A00H/A00J/A00K

Note: No. Name Shape Qty


Lifting the machine in an awkward position or
transporting it in a poorly balanced position could 7. Exit tray
result in personal injury. When transporting the (lower)
machine, assign an adequate number of persons 1
to the job and ensure that each person can take a
good position of not being excessively loaded.
(mass: approx. 65 kg (143-1/4 lb)) 15JMIXC005SA

8. Guide axis

I. Accessory parts 1
15JMIXC007SA
No. Name Shape Qty
9. Rear end
1. Horizontal stopper
transport unit 1

1 15JMIXC008SA

10. Mounting screw


2
A07UIXC063DA
A07UIXC066DA
2. Mounting
11. Screw A
bracket A
(4 6 mm) 4
1 A07UIXC067DA

12. Screw B
A07UIXC001DA (4 12 mm) 6
3. Mounting
A07UIXC068DA
bracket B
13. Screw C
1 (4 8 mm) 2
A092IXC012DA

A07UIXC002DB 14. Installation


4. Mounting manual
bracket C 1
2 set

4980IXC019DA
A07UIXC003DB

5. Exit tray
(upper)
1
After unpacking, be sure to get rid of the
packaging materials and keep them out of
A07UIXC064DA
the reach of children.
6. Exit tray
Putting the head in the plastic bag
(middle)
involves danger of suffocation.
1

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II. Confirmation before installation III.Installation procedures
1. When transporting the finisher, be sure to move it 1. Turn off the machine and unplug the power cord
in the direction illustrated below so as not to from the power outlet.
deform the casters on the paper exit tray side. 2. Remove the users guide holder from the
machine.

OK

NG

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2. Choose a horizontal and stable floor for installing


the machine. 3. Remove the output tray (OT-503) if it is mounted
3. The packaging material should not be reused for on the machine.
repacking. Note:
4. If the optional punch kit is to be mounted, first For the removal procedure, see the installation
install the punch kit before installing the finisher to manual for the output tray (OT-503).
the machine. 4. When installing the finisher to C451, remove the
pieces of metal and rails from the machine as
shown in the illustration (three screws each).

Rail

Piece of metal

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5. Cut out the separator (one place) by using nip- 8. Mount the horizontal transport unit to the machine
pers. (two screw As furnished with the finisher).
Note:
Be sure to remove the protective tape from the
machine after cut out the separator.

A07UIXC005DC

A07UIXC082DA

6. Remove the protective sheet of the horizontal


transport unit.

A07UIXC074DA

7. Remove protective tape from different parts of the


horizontal transport unit.

A07UIXC075DA

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9. Install the mounting bracket A (left) and mounting 10. Install the mounting bracket B (left) and mount-
bracket C (right), shipped with the finisher, to the ing bracket C (right) shipped with the finisher to
upper portion on the left side surface of the the lower portion on the left side surface of the
machine. machine (four screw Bs furnished with the fin-
Mounting bracket A: isher).
two screw As furnished with the finisher. Note:
Mounting bracket C: Install mounting bracket C such that the threaded
two screw Bs furnished with the finisher. hole at the center in the bracket is on the right-
Note: hand side.
Install mounting bracket C such that the
threaded hole at the center in the bracket is on
the right-hand side.

Threaded hole

A07UIXC008DB

Threaded hole 11. Remove the locking tapes and the locking pro-
A07UIXC006DA tection materials from the front door and the left
side of the finisher.
Temporarily fix the cable of the horizontal trans-
port unit onto the upper portion of the machine
to prevent it from being caught by the mounting
bracket A.

OK NG

A07UIXC009DB

A07UIXC007DB

A07UIXC010DA

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12. Remove the locking tapes from each guide 15. Remove the guide tape from inside the stacker
plates. (on the left side), and remove the locking mate-
Note: rial (one screw) and the locking tape (one place)
Be sure to leave the guide tapes. from the staple cartridge (front).
13. Remove the stacker locking materials. Locking material Guide tapes

Guide tapes

Locking tape

Locking Locking tape A07UIXC012DA


material

16. Remove locking materials (two places) from the


staple cartridge (back).
Note:
Remove the screw first.

A07UIXC027DA

14. Pull out the stacker, then remove the locking


tape. Remove the guide tape from inside the
stacker (on the right side), and remove the lock-
ing material (one screw). Locking material
Locking tape

A07UIXC028DB

Guide tapes

Locking material
A07UIXC011DA

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17. When using paper in inch size (LT) or 16K. 19. Install the finisher on the machine.
(1) Open FN10 and loosen the three-fold stopper Note:
screw. Align the hook portions of the mounting bracket A
(2) Align the three-fold stopper to the mark for the and the mounting bracket B with the upper and
LT paper size on the right side. lower holes in the finisher. Then, push the finisher
* For 16K paper size, align the sheet-metal level toward the rear.
difference (located in the left) to the mark for
the 16K paper size.

A07UIXC014DA

A07UIXC015DA

A07UIXE079DA 20. Open the front door of the finisher and secure
the finisher to the machine (two mounting
18. Take the three connectors out of the finisher. screws furnished with the finisher).
Insert them into the connectors located on the
rear left side of the machine.

A07UIXC016DB
A07UIXC013DA

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21. Insert five to six sheets of paper into the gap (3) Remove the rear lower cover of the finisher
between the front door of the finisher and the (six screws).
machine and move the sheets up and down to
check to see that they are not caught on either
side of the devices.

A07UIXC019DA

(4) Adjust the height of the front and rear casters


located on the paper exit side of the finisher to
A07UIXC083DA ensure an appropriate gap between the front
door of the finisher and the machine.
* When the sheets are caught on either of the
sides, carry out the following steps (1) to (4).
(1) Remove the rear right cover of the finisher
(six screws).

A07UIXC020DA
A07UIXC017DB

22. Insert upper exit tray into the sub tray paper exit
(2) Remove the rear left cover of the finisher slot on the finisher.
(three screws).
Note:
When installing upper exit tray, push the tray all
the way in until you hear a click.

A07UIXC018DA

A07UIXC031DA

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23. Remove the protective tape of the lower exit 28. Install the middle exit try to the up/down section
tray. of the finisher (two screws Cs furnished with the
24. Remove the two screws shown in the illustration. finisher).
Note:
When installing the middle exit tray, hook the guide
holes of the middle exit tray over the four mounting
clamps and then fix it.

A07UIXC021DC

25. Install the lower exit tray with the screws which
removed in step 24.
26. Insert the guide axes on the lower exit tray.
27. Insert the rear end stopper to the position of the
paper size to be used.

A07UIXC032DA

29. Connect the hookup cord of the horizontal trans-


port unit to the machine.

A07UIXC023DA

A07UIXC022DB

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30. Reinstall the user's guide holder, which has IV. Load data
been removed in step 2, to the upper or lower
position shown. 1. Plug the power cord into the power outlet and
turn on the machine.
Mounting the holder to the upper position 2. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the service manual.)
3. Touch finisher.

A07UIXC024DA

Mounting the holder to the lower position


A00JIXE118DA

4. Touch FS-FN adjustment.

A07UIXC025DA

A07UIXE040DA

5. Touch Load Data.

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6. Touch Adjusted value call when shipping it. V. Adjustments
1. Select Finishing Fold/Bind. Check that Yes is
displayed in reversed.
2. Make copies in finisher mode and check the sta-
tus of the Half-Fold, Center Staple & Fold and Tri-
fold.
Note:
When copying in the Center Staple & Fold mode, 5
originals need to be set on the document feeding
tray.

A07UIXE042DA

7. Press the start key.


8. Check that OK is displayed.

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<Half-Fold/ <Tri-fold>
Center Staple & Fold>

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9. Touch END.
10. Touch OK and display the Service Mode
screen.
11. Touch Exit on the Service Mode Screen. Exit direction
A07UIXC069DC
12. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure Note:
to turn off the main power after exiting the Service If each mode are out of specifications, make the
Mode screen and wait for 10 seconds or more following adjustments.
before turning on.
<Half-fold position adjustment>
1. Fold the copy fed out along the crease.
2. Check the crease for deviation
(Measure width A).
Reference: 0 1.0 mm

A Crease

Exit direction
A07UIXC033DA

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3. Display the Service Mode screen. 7. Check that ALL is displayed in reversed.
(For details of how to display the Service Mode
screen, see the Service Manual.)
4. Touch Finisher.

A07UIXE045DA

[If the crease deviates as shown below]


A00JIXE118DA
Using the key, set the numeric value and
touch OK.
5. Touch FS-FN adjustment.

Exit direction
A07UIXC033DA
A07UIXE040DA

[If the crease deviates as shown below]


6. Touch Half-Fold Position. Using the key, set the numeric value and
touch OK.

A07UIXE041DA
Exit direction
A07UIXC034DA

8. Touch OK.
9. Touch Exit on the Service Mode screen.
10. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
11. Make copies again and check the crease posi-
tions deviate.

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<Center staple position adjustment> 5. Touch Center Staple Position.
1. Check the staple position for deviation from the
crease (Measure width A).
Reference: 0 1.0 mm

A Staple position

A07UIXE041DA

Exit direction 6. Check that ALL is displayed in reversed.


A07UIXC035DA

2. Display the Service Mode screen.


(For details of how to display the Service Mode
screen, see the Service Manual.)
3. Touch Finisher.

A07UIXE046DA

[If the Staple positions deviate as shown below]


Using the key, set the numeric value and
touch OK.

A00JIXE118DA

A
4. Touch FS-FN adjustment.

Exit direction
A07UIXC035DA

A07UIXE040DA

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[If the Staple positions deviate as shown below] <Tri-fold position adjustment>
Using the key, set the numeric value and First fold position adjustment
touch OK. 1. Check the width of the first fold position a.

Second fold
First fold
A

Exit direction
a c
A07UIXC036DA

b
A07UIXC026DC
7. Touch OK.
8. Touch Exit on the Service Mode screen. Reference: Unit: mm
9. Turn OFF and ON the Main Power Switch.
Note: Normal value
Section Item Standard
When displayed the Service Mode screen, be sure A4R 8.5x11R 16KR
to turn off the main power after exiting the Service
a 95 89.4 88
Mode screen and wait for 10 seconds or more
Fold
before turning on. b 101 95 91 2
position
10. Make copies again and check the staple posi- c 101 95 91
tions deviate.
2. Display the Service Mode screen.
(For details of how to display the Service Mode
screen, see the Service Manual.)
3. Touch Finisher.

A00JIXE118DA

4. Touch FS-FN adjustment.

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5. Touch Tri-Fold Position. Second fold position adjustment
1. Check the width of the second fold position b.
2. If the value is not appropriate, unscrew the three-
fold stopper on the stacker and adjust the three-
fold stopper position.
To make width a greater :
Lower the three-fold stopper.
To make width a smaller :
Raise the three-fold stopper.

A07UIXE041DA

6. Check that ALL is displayed in reversed.


7. Enter a value with or key and touch
OK.
To make width a greater: Enter the value of .
To make width a smaller: Enter the value of .

A07UIXE078DA

3. Make copies again and check the second fold


positions deviate.

A07UIXE047DA

8. Touch OK.
9. Touch Exit on the Service Mode screen.
10. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
11. Make copies again and check the first fold posi-
tions deviate.

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<Staple distance adjustment> 5. Touch 2 Position Staple Dist.
Flat stitched staple distance
1. Check the flat stitched staple distance
(Measure width A).
Adjustment values : 128 mm to 160 mm
Note:
When install the optional PK-513 kit, the staple
distance needs to be set at 140 mm or more.

A07UIXE041DA

A
6. Check that Staple is displayed in reversed.
7. Enter a value with or key and touch
OK.
To make width a greater: Enter the value of .
To make width a smaller: Enter the value of .
A07UIXC037DA

2. Display the Service Mode screen.


(For details of how to display the Service Mode
screen, see the Service Manual.)
3. Touch Finisher.

A07UIXE048DA

8. Touch OK.
9. Touch Exit on the Service Mode screen.
10. Turn OFF and ON the Main Power Switch.
Note:
A00JIXE118DA
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
4. Touch FS-FN adjustment. Mode screen and wait for 10 seconds or more
before turning on.
11. Make copies again and check the staple dis-
tance.

A07UIXE040DA

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Saddle stitched staple distance 5. Touch 2 Position Staple Dist.
1. Check the saddle stitched staple distance
(Measure width A).
Adjustment values : 128 mm to 160 mm

A07UIXE041DA

6. Check that Center Staple is displayed in


A07UIXC038DA reversed.
7. Enter a value with or key and touch
2. Display the Service Mode screen. OK.
(For details of how to display the Service Mode To make width a greater: Enter the value of .
screen, see the Service Manual.) To make width a smaller: Enter the value of .
3. Touch Finisher.

A07UIXE049DA
A00JIXE118DA

8. Touch OK.
4. Touch FS-FN adjustment. 9. Touch Exit on the Service Mode screen.
10. Turn OFF and ON the Main Power Switch.
Note:
When displayed the Service Mode screen, be sure
to turn off the main power after exiting the Service
Mode screen and wait for 10 seconds or more
before turning on.
11. Make copies again and check the staple dis-
tance.

A07UIXE040DA

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