You are on page 1of 2

Degree OPEN STANDARD VIOLATION FROM SAPID AS OF 11.01.

2017
Eng. of ACD ACD ACD Escalatio Escalatio Escalatio
System Violatio Disciplin Extende New Extende Extende Surveilla Repeat Escalate n n n
S# Date Sur# Plant ID ID Logbook/Surveillance Description n Ref1 Ref 2 Ref 3 Category e ACD d ACD d By d On nce Type Origin Status Violation SAPID QC PMT d Agreed Type Details.

December 14, 2016 focus assessment already conducted in ABU ALI, 12 inch header replacement
under BI 10-03007-1011-603 for final Inspection coating of 100 H beam HB14x89 for pilling that
coated with APCS 113A at shop and arrived at site and PID found that DFT of it about 600 to 900
which is violating CSD recommendation in CRM No 4041168118 which states that 100 coat the H-
pile with two coats of 100 solids 113A to a combined DFT of 1500 mic. Contractor failed to follow up
CSD recommendation at their approved procedure for Pilling process. Contractor shall investigate Other-CRM- Standards Focussed
3 12/14/2016 3 SAUDI KAD the root cause for this violation and provide the required corrective and preventive Action. Minor 4041168118-.-. ---- ---- Violation Mechanical 1/31/2017 NA NA Assessment SUR Open No abdelaib NAIRN DOSHANMJ NA NA NA NA

January 05 2017 Focus assessment conducted for Spools preservation and Storing in Abu Ali 12 inch
water supply header under BI 10-03007-1011-603 , PID found that there is improper preservation
for received spools from Saudi Kad , pipes laid on the sand and without any end caps. Which is
violating to Saudi Aramco Standard requirements SAES-L-450 Para 8. Contractor shall investigate SAES-SAES-L-450- Standards Focussed
4 1/7/2017 4 SAUDI KAD the root cause for this violation and provide the required corrective and preventive Action Minor Para. No.-8- ---- ---- Violation Mechanical 2/4/2017 NA NA Assessment SUR Open No abdelaib NAIRN DOSHANMJ NA NA NA NA
January 1, 2017 focus assessment already conducted on Assembly 1 inch stainless steel line form
corrosion inhibitor skid to well head in ABU ALI well 345 under BI 10-00791-3530 Drawing No RB-
699832-001 ,PID found that contractor installed 189 inch socket weld raised face flange class 1500
grade 316L in the line which is violating to Saudi Aramco standard requirements SAES-L-109 Para
8.3 which states that raised face flanges shall be used in ratings up to Class 600. Contractor shall
investigate the root cause for this violation and provide the required corrective and preventive SAES-SAES-L-109- Standards Focussed
931 1/1/2017 930 SAUDI KAD Action. Minor Para. No.-8.3- ---- ---- Violation Mechanical 2/15/2017 NA NA Assessment SUR Open No abdelaib SAMUEL DARWAS0J NA NA NA NA

January 05, 2017 focus assessment already conducted on lay up for tested system in Abu Ali wells
PID found that contractor Saudi Kad did not make lay up for 2 inch stainless steel spools inlet
chemical injection tank which is already tested on December 05 2016 in well 345 oil well under BI 10-
00791-3530 which is violating Saudi Aramco standard requirement SAES-A-007 Para 7 .There is
proactive notification raised regarding this issue on the system NO 931 but there is no action from
contractor. Contractor shall investigate the root cause for this violation and provide the required SAES-SAES-A-007- Standards Focussed
932 1/7/2017 932 SAUDI KAD corrective and preventive Action. Minor Para. No.-7- ---- ---- Violation Mechanical 2/4/2017 NA NA Assessment SUR Open No abdelaib SAMUEL DARWAS0J NA NA NA NA

BI-10-00060-4529 On Nov. 8, 2016 during surveillance in 7 OPS, PID has observed 1 foundation VSF-
1 in P21A was installed not in the centerline and there is a gap between top of the foundation and
leg support of the valve. 2 Foundation VSF-1 in P23 is not in the center line and there is a gap
between top of the foundation and leg support of the valve. 3 Foundation LRF-1 in P23, there is a
gap between top of the foundation and leg support of the equipment. This is a violation to the Civil /
requirements of SAES-Q-012 para. 8.1 alignment and elevation . Contractor is requested to identify SAES-SAES-Q-012- Standards Structural / Routine Site
403 11/9/2016 403 Saudi Kad 4529 the RCA and provide the required corrective and preventive action within ACD. Minor Para. No.-8.1- ---- ---- Violation Architectural 12/31/2016 NA NA Visit SUR Open No andayem SAMUEL ahmemh0a NA NA NA NA

On November 28, 2016 during material receiving inspection of pressure relief valve two pieces with
RFI number 6100 under 7Ops QATIF Tie-in BI no 10-00060-452, PID found that the set pressure
range of relief valve mentioned on RFI is 2900 PSI which is not matching with the set pressure
mentioned in MTO number 873788.026 sheet 26 of 74, ISS number RE-873787 Sheet number 01
and IFC drawing number RA-873449-001 attached with the RFI. This is a violation to Schedule G,
Section 2 which states that electrical materials shall be in accordance with all project specific design
drawings and associated documents. The contractor QC Mr. Amjedullah Khan due to the work load
pressure, failed to check, verify and to comply with Schedule Q Para 1.4. The Contractor requested
to investigate the root cause of this non conformity, implement a correction and a corrective action.
Contractor and PMT replies are required in QMIS to close this non conformity. The ACD is on 30 Other-Schedule -G- Standards
421 12/1/2016 421 Saudi Kad 4529 December 2016. Minor Section -2 ---- ---- Violation Electrical 3/1/2017 NA NA Rejected RFI RFI Open No mohaak0g SAMUEL HAKEEMAI NA NA NA NA
On January 01, 2016 during attending RFI at Saudi Kad NA-2 pre cast yard for valve field testing of Schedule Q-
gate valves it was found that contractor QC inspector failed to verify the availability of gaskets and Attachment
check it also failed to verify the availability of relief valve and check it in violating to the No.-
requirements of schedule Q amp SATIP-A-004-02 Item No. 3.3. SAPID requested contractor QC Attachment I-
supervisor to investigate the root cause and provide required corrective preventive action. ACD 01 SAES-SAES-A-004- Para. No.- Standards Routine Site
445 1/2/2017 445 Saudi Kad 30 2017 Minor Para. No.-5.7- 2.2.2 ---- Violation Mechanical 1/30/2017 NA NA Visit SUR Open No alzedaza SAMUEL khodrxx NA NA NA NA

On November 16, 2016 during material receiving inspection of enclosure for battery bank with RFI
number 3213 under Qatif-61 and Qatif-160 Ethane wells B.I. 10-01032-5842, PID found that the
enclosure size is not enough to accommodate 830AH Nickle cadmium battery cells 20 number as
mentioned in MTO 046115 sheet 5 of 12 and with IFC drawing number RA-046100-003. This is a
violation to Schedule G, Section 2 which states that electrical materials shall be in accordance with
project specific design drawings and associated documents. The contractor QC Mr. Muddassar failed
to check, verify and to comply with Schedule Q Para 1.4. The Contractor advised to investigate the
root cause of this non conformity, implement a correction and a corrective action. The ACD is 22 Schedule Q-Para. Standards
202 11/17/2016 200 Saudi Kad 5842 December 2016. Minor No.- 1.4,-- ---- ---- Violation Electrical 12/22/2016 Yes 3/1/2017 ######## Rejected RFI RFI Open No mohaak0g SAMUEL HAKEEMAI NA NA NA NA

On December 13, 2016 during material receiving inspection of flexible conduit 20 meters with RFI
number 3528 under Qatif-61 and Qatif-160 Ethane wells B.I. 10-01032-5842 drill site P-24, PID
found that the supplied flexible conduit make was Anaconda Sealtite and as per the attached data
sheet this Type EF flexible conduit is not suitable to installed in Class I Zone I areas. As per attached
MTO number 046213 sheet 105 of 142 and IFC drawing number RA-046213-003, this flexible
conduit is for limit switches which are in Class I and Zone I area. This is a violation to SAES-J-902
Para 8.4.1, which states that for Class I, Zone I hazardous locations, flexible fittings listed for the
area shall be used. This is Contractor Supplied material. The contractor QC Mr. Sabareesh due to the
work load pressure, he failed to check, verify and to comply with Schedule Q Para 1.4. The
Contractor requested to investigate the root cause of this non conformity, implement a correction SAES-SAES-J-902- Standards
246 12/17/2016 246 Saudi Kad 5842 and a corrective action. The ACD is on 17 January 2017. Minor Para. No.-8.4.1- ---- ---- Violation Electrical 1/17/2017 NA NA Rejected RFI RFI Open No mohaak0g SAMUEL HAKEEMAI NA NA NA NA

On January 02, 2017 during site surveillance at Contractor Saudi Kad Juaymah laydown yard, PID
observed that RTUs intended for NA-1 and NA-2 projects were stored in outdoor location. This is
violating Contractor Saudi Kad Project Quality Plan-Rev.1, Procedure number SK-QAP-010, Para
5.5.3.16 and 5.5.5 which states that the sensitive materials such as electric material equipment
should be stored in containers or covered shelters with proper lighting, air conditioning room
temperature as per manufacturer recommendation. This is Aramco Supplied material. Contractor
Saudi KAD failed to comply with their approved Project Quality Plan and Schedule Q Attachment IV
Para 6. The Contractor requested to investigate the root cause of this non conformity, implement a Quality Plan-Para Standards Instrumentati Routine Site
264 1/2/2017 266 Saudi Kad 5842 correction and a corrective action. The ACD is on 02 February 2017. Minor No.- 5.5.3.16 -- ---- ---- Violation on 4/2/2017 NA NA Visit SUR Open No mohaak0g SAMUEL HAKEEMAI NA NA NA NA

On November 27, 2016, PID attended RFI with QMIS no.3965 for the material receiving of two
pressure indicator for BRRI-881 under Saudi KAD with BI no. 10-01032-5850. It was observed that
the operating pressure falls at 10 to 15 percent of pressure indicator scale range and the diameter of
dials of received pressure indicator is 6 inches. This is a violation against SAES-J-100 para 6.1.4 and
6.2.4 which states that ranges shall be selected such that the normal operating pressure falls
between 30 and 70 percent of the scale range and dials on process pressure gauges shall be 4.5 SAES-SAES-J-
inches in diameter respectively. The contractor shall investigate the root cause, provide the required SAES-SAES-J-100- 100-Para. Standards Routine Site
272 11/29/2016 271 Saudi Kad 5850 correction and preventive action within ACD. Minor Para. No.-6.1.4- No.-6.2.4- ---- Violation Electrical 12/29/2016 NA NA Visit SUR Open No dagdagje SAMUEL PIEKAAGX NA NA NA NA

December 19, 2016 , focus assessment was conducted in Berri wells 355 and 350 under BI 10-01032-
5850 PID found that Mechanical damage in 1 inch stainless steel pipe for corrosion inhibitor system
during fit up, More over the line not have enough support and not in its position and touched with
carbon steel support without any insulation. Which is violating to Saudi Aramco Standard
requirements SAES-L-450 Para 13. Contractor shall investigate the root cause for this violation and SAES-SAES-L-450- Standards Focussed
325 12/19/2016 325 Saudi Kad provide the required corrective and preventive Action. Minor Para. No.-13- ---- ---- Violation Mechanical 1/27/2017 NA NA Assessment SUR Open No abdelaib SAMUEL DARWAS0J NA NA NA NA
December 24, 2016 Focus assessment conduct on RTR activity ongoing in Berri 350,355 under BI 10-
01032-5850 PID found that installer work without RTR QC inspector Mr. Renato not available at site
more over all bonded pipe stored direct to sun and there is no specified area for adhesive and RTR
fitting storing which is violation to Saudi Aramco Standard requirements SAES-S-070 para 5
Contractor shall investigate the root cause for this violation and provide the required corrective and SAES-SAES-S-070- Standards Focussed
331 12/25/2016 331 Saudi Kad preventive Action. Minor Para. No.-5- ---- ---- Violation Mechanical 1/31/2017 NA NA Assessment SUR Open No abdelaib SAMUEL DARWAS0J NA NA NA NA
December 31, 2016 focus assessment already conducted on Assembly 1 inch stainless steel line
form corrosion inhibitor skid to well head in Berri well 350 355 under BI 10-01032-5850 Drawing No
RB-024490-001 ,PID found that contractor installed 189 inch socket weld raised face flange class
1500 grade 316L in the line which is violating to Saudi Aramco standard requirements SAES-L-109
Para 8.3 which states that raised face flanges shall be used in ratings up to Class 600. Contractor
shall investigate the root cause for this violation and provide the required corrective and preventive SAES-SAES-L-109- Standards Focussed
336 1/1/2017 335 Saudi Kad Action. Minor Para. No.-8.3- ---- ---- Violation Mechanical 2/8/2017 NA NA Assessment SUR Open No abdelaib SAMUEL DARWAS0J NA NA NA NA
December 31, 2016 Focus assessment conduct on Assembly of RTR pipe in Berri 350,355 under BI
10-01032-5850 PID found that contractor assembly the pipe in the trench which is not free from
rocks more over all flange connection not covered and open which is violating to Saudi Aramco
Standard requirements SAES-S-070 Para 9.8 which states that The trench bottom shall be
continuous, smooth, free of rocks. Contractor failed to implement the preservation required as per
Aramco Standard which will had bad effect on RTR pipe and lead to delay the project progress.
Contractor shall investigate the root cause for this violation and provide the required corrective and SAES-SAES-S-070- Standards Focussed
337 1/1/2017 336 Saudi Kad preventive Action. Minor Para. No.-9.8- ---- ---- Violation Mechanical 4/1/2017 NA NA Assessment SUR Open No abdelaib SAMUEL DARWAS0J NA NA NA NA

January 9, 2017 in BRRI-881. It was observed that 2 panel of grating for floor is improperly stored
on the ground near the switchrack area. The grating is not horizontally level. One side is not
supported by crib and covered with soil material. This will cause distortion of the grating and will
result in twisted and unstable installation. This is a violation of 12-SAMSS-007 Sec 6.3.2.2. All
materials designated for the care, custody and control of the Erector shall be received, unloaded, SAMSS-12-SAMSS- Civil /
stored, and otherwise handled in a manner that will prevent distortion, deterioration, or damage. 007-Para. No.- Standards Structural / Routine Site
340 1/10/2017 340 Saudi Kad The QC shall provide root cause, corrective and preventive action. Minor 6.3.2.2- ---- ---- Violation Architectural 1/31/2017 NA NA Visit SUR Open No sarmiemt SAMUEL DOSHANMJ NA NA NA NA
January 9, 2017 in BRRI-350, 355. It was observed that the installed RTR pipe in the trench is not
yet backfilled and still exposed to direct sunlight. This is a violation of SAES-S-070 Para. 5.2.a Pipe
shall be stored out of direct sunlight in a building or under a cover that allows free air circulation.
Therefore it must still be protected from direct sunlight until it is backfilled. The pipe is still exposed Civil /
for many days since it was assembled in the trench. The QC shall provide root cause, corrective and SAES-SAES-S-070- Standards Structural / Routine Site
341 1/10/2017 341 Saudi Kad preventive action. Minor Para. No.-5.2.a- ---- ---- Violation Architectural 1/31/2017 NA NA Visit SUR Open No sarmiemt SAMUEL DOSHANMJ NA NA NA NA

January 3, 2016 in DS-5 in Berry Causeway. It was observed that the contractor have installed the
Corroosion Inhibitor Skid without raising RFI for the inspection of foundation prior to installation of
the equipment. The QC did not raise SAIC-M-2006 Inspection of Support foundation Prior to
Structural or Equipment Installation. The purpose of this checklist is to check the surface of the
bearing area. It should be checked if there is need for repair for crack or irregular surface before it is
covered by the equipment among other criteria of the checklist. The foundation shall also be coated
with APCS-1B prior to installation of the equipment. This is a violation of the ITP and Schedule Q
Sec. 3.1 The contractor shall plan, organize, control and execute all WORK in accordance with Civil /
Contractor s Quality Plan, Inspection and Test Plan. The QC shall provide root cause, corrective Schedule Q-Para. Standards Structural / Routine Site
8 1/3/2017 8 SAUDI KAD action and preventive action. Minor No.-3.1,-- ---- ---- Violation Architectural 1/24/2017 NA NA Visit SUR Open No sarmiemt FPHILIP DOSHANMJ NA NA NA NA

December 19, 2016 in QTIF-522 of wellsite P-17A for BI 10-01277-6892. It was observed that the
contractor have installed the TPS steel support to the foundation near the Jump Over of wellhead
QTIF-522 without raising RFI for Checklist SAIC-M-2006 of SATIP-M-001-01. This is to ensure that
the foundation specially the surface preparation of top of concrete that will receive grouting is
already inspected prior to installation of the base plate. It cannot be inspected and make some
further chipping of the concrete surface if the baseplate is already installed. This is a violation of
Schedule Q Sec. 3.1 Contractor shall plan, organize and execute all work in accordance with
Contractor 8217 s Quality Plan, Inspection and Test Plans and documented procedure. In this case
the contractor failed to follow the SATIP-M-001-02 which is failure to raise RFI for Checklist SAIC-M- Civil /
2006 Inspection of Support Foundation prior to Structural or Equipment Installation. The QC shall Schedule Q-Para. Standards Structural / Routine Site
42 12/19/2016 42 SAUDI KAD provide root cause, corrective action and preventive action. Minor No.-3.1,-- ---- ---- Violation Architectural 1/19/2017 NA NA Visit SUR Open Yes sarmiemt SAMUEL ahmemh0a Yes NA NCR NA

On January 08, 2017 during attending RFI for inspection of surface preparation and prior to
application of liquid coating also RFI for in-process inspection of primer coat application under BI 10-
01277-6892 Saudi Kad NA-2 at Juaymah pre-cast and coating area. PID observed that contractor QC
not available during mentioned activities which are hold point for contractor which is a clear violation
to SATIP-H-100-01 item no. 3.1 and 3.2 and Schedule Q Para. 3.1. Contractor inspector failed to
implement Saudi Aramco requirements. PID requested QC supervisor is to investigate root cause
and provide required corrective action their reply is required in the QMIS to resolve this issue. ACD Schedule Q-Para. Standards Routine Site
59 1/9/2017 59 SAUDI KAD 02 04 2017 Minor No.-3.1,-- ---- ---- Violation Mechanical 2/4/2017 NA NA Visit SUR Open Yes alzedaza SAMUEL khodrxx Yes NA NCR NA
Jan. 10,2017, during focus assessment QATIF well site P17A BI- 10-01277-6892, SAPID
representative observed that contractor failed to comply with storage and handling requirements for
coating materials that material was put at site for more than 14 days in violating to requirements of
SAES-H-001 Para. 6.2 , contractor is required to investigate root cause and submit corrective and SAES-SAES-H-001- Standards Focussed
60 1/11/2017 60 KAD preventive action within ACD Minor Para. No.-6.2- ---- ---- Violation Mechanical 1/21/2017 NA NA Assessment SUR Open No masourim SAMUEL HUSAYEJS NA NA NA NA