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SERVICE MANUAL

RP-6000 MK6 LTD


RP-6000 MK6 B

MODEL NO.: RP-6000 MK6 LTD


RP-6000 MK6 B
Contents
Specification 1-2
Block Diagram 3
Packing View 4
Packing View Part List 5
Point To Point Wiring Diagram 6
Exploded View 7
Exploded View Part List 8-10
Electrical Part List 11-18
Schematic Diagram 19-22
Printed Circuit Board Diagram 23-30
IC Block Diagram 31-42
Trouble Shooting 43
General Specification

1. APPLICATION:
This specification applies to the direct drive turntable unit DJ-5500P/P1

2. STANDARD TEST CONDITION:


2-1 Ambient Temperature 20 +/- 2 degC
2-2 Relative Humidity 65% +/- 5%
NOTE: Measurements can be carried out between 5 degC to 35 degC and 45% to 85% relative humidity.

3. TURNTABLE SECTION:
3-1 Type 3-speed full manual
3-2 Motor 16pole, 3phase,brushless DC motor
3-3 Driving Method Direct drive
3-4 Turntable Platter 332mm dia. Aluminum diecast
3-5 Speeds 331/3 and 45 rpm and 78rpm
3-6 Wow and Flutter Less than 0.1% WRMS (JIS WTD) with 331/3rpm
3-7 S/N Ratio More than 55dB (DIN-B)
3-8 Pitch Controls +/- 10%,+/- 20%,+/-50%
3-9 Starting Torque 2.5~4.5kgf.cm+/-0.5kgf.cm(Adjustable)
3-10 Braking System Electronic brake
3-11 Starting Time 0.2~6 sec.(Adjustable)
3-12 Braking Time 0.2~6 sec.(Adjustable)
3-13 Time for Speed Change Less than 0.2 sec. from 331/3 to 45 rpm.
Less than 0.2 sec. from 45 to 331/3 rpm.
Less than 0.5 sec. from 331/3 to 78 rpm

4. TONEARM SECTION:
4-1 Type Static balanced S-shaped tonearm with detachable headshell
4-2 Effective Arm Length 230mm
4-3 Overhang 15mm
4-4 Tracking Error Angle Less than 3 degree
4-6 Applicable Cartridge Weight 6~10g
4-7 Anti-skating Range 0-3g
4-8 Output 2.58~5.14 mV at 1KHz 5cm/sec (HP-4005)
4-9 Frequency Response 20Hz-20KHz
4-10 Channel Separation More than 15dB
4-11 Channel Balance Within 2.5dB at 1KHz
4-12 Needle Pressure range 2~5g
4-13 High of cue(first track) 7.5~10mm
4-14 Descend of cue 1~3sec

5. GENERAL SECTION:
5-1 Power Supply AC 230V, 50Hz
5-2 Power Consumption 13Watts
5-3 Dimensions 450 (W) x 353 (D) x 156 (H) mm
5-4 Weight 11 Kgs

6. AUDIO SECTION:
6-1 EQ. RIAA Characteristic 50Hz~20KHz +0.5/-1dB
6-2 Phono Output Level 2.58~5.14mV at 1KHz 5cm/sec (HP-4005)
6-3 Line Output Level 153~308mV at 1KHz 5cm/sec (HP-4005)
6-4 S/N Ratio 55dB (1KHz,4mV INPUT)

1
General Specification

7. ACCESSORIES SUPPLIED Instruction manual x 1,


Headshell x 1, 45 rpm adaptor x 1,
Counter weight x 1, AC cord x 1,
Target light x 1, Platter x1,
Slipmat x 1,
Connecting cord x 1

8. SPECIFICATION
DESCRIPTIONS UNIT NORMAL LIMIT
(1) Output Difference dB 2.3 2.5
(2) Phono Output Level mv 2.73~4.86 2.58~5.14mV
(3) Line Output Level mv 164~292 153~308
(4) Speed (Speed Range) +/- 10% Hz 2700,3300 2710,3290
(5) Speed (Speed Range) +/- 20% Hz 2400,3600 2410,3590
(6) Speed (Speed Range) +/- 50% Hz 1500,4500 1510,4490
(7) Speed (Center Range) Hz 2995~3005 2990~3010
(8) Wow and Flutter 0.08 0.1
(9) Channel separation dB 20 15
(10)S/N (Ratio) dB 57 55
Note: Cartridge(505SK)

2
1 2 3 4
D D
IC302
BA10393
Q103 104
VR301 2SD1889.2SD1341
IC301 PITCH FG
BD4745G HEDS-9700
BLOCK DIAGRAM

C C
RESET #F51
X301 IC104 IC106 IC101.102
BU4066 NJM2147 DIP Q105 106

3
16MHZ IC303 4580 COIL
2SD1889.2SD1341
MAX003
CPU
Q107 108
B IC304 IC105 B
4580 2SD1889.2SD1341
W27C512
ROM H11.H12.H13
US1881KUA
POWER
LED INDICATOR
A A
Block Diaram

1 2 3 4
Packing View

4
Packing View Part List

REF NO. DESCRIPTION PART NO. Q'TY REMARK


1 POLYBAG 505-DD3220-099 1
2 POLYFOAM B 506-DJ5500-348B 1
3 POLYFOAM F 506-DJ5500-348F 1
4 45 RPM ADAPTOR 200-DJ3000-211 1
5 COUNTER WEIGHT ADJUSTOR ASS'Y 702-T120-051 1
HEADSHELL ASSY 703-RP5000A1-732 1 P
6
HEADSHELL ASSY 703-DJ2550A-731 1 P1
SEARCHLIGHT ASS'Y 704-DJ5500B-4467 1 P
7 SEARCHLIGHT ASS'Y 704-DJ5500-4329 1 P1
POLYBAG(70*95mm) 505-B300-007 4
ALUMINIUM PLATTER ASS'Y 702-ST150-032 1
8
POLYBAG FOR TURNTABLE(356*457mm) 505-DJ2500H-001 1
SLIPMAT 612-5500P-095 1 P
9 SLIPMAT 612-5500H-095 1 P1
SPACER(302mm) 507-ST100-2217 1
POLYBAG FOR SLIPMAT(310*400mm) 505-DJ2500H-092 1
10 APPENDAGE LABEL(64*24mm,t=0.1mm) 501-BJ2300E-1190 1
CUSHION FOR TONEARM 612-ST150-159 1
11
BIND 504-F806-128 1
2P SIGNAL WIRE(L=1550mm,180/90,WHITE) 408-5500P-071 1 P
SIGNAL WIRE(L=1550mm) 408-ST150-055 1 P1
12
SPACER FOR CORD(215*240mm) 507-DJ5500-2441 1
PLASTIC BAG 505-B605-017 1
TYPE,90,WHITE) 409-5500P-174 1 P
13 AC POWER CORD(L=1900mm,VDE TYPE,90) 409-DJ5500F-120 1 P1
SPACER FOR CORD(215*240mm) 507-DJ5500-2441 1
14 I/B ASSY 701-DJ5500P-3816 1
507-5500P-2331 1 P
15 GIFT BOX
507-5500P1-2331 1 P1

5
Point to Point Wiring Diagram

CN204A
START/STOP/SW PCB

MAIN PCB
33/45 PCB CN304

D.D MOTOR PCB CN105

CN303
CN103
CN302
CN202

CN301
CN305
CN901

A B
CN01 CN601 OUTPUT PCB
POWER PCB
CN203A
SW PCB

6
Exploded View

7
Exploded View Part List

REF NO. DESCRIPTION PART NO. Q'TY REMARK


1 FOOT ASS'Y 701-DJ5500-2860 4
1-1 PLASTIC FOOT(ABS) 100-DJ5500-590A 4
1-2 RUBBER FOOT 604-ST150-243 4
1-3 CUSHION FOR FOOT(PU) 604-ST150-244 4
1-4 CUSHION FOR FOOT(PORON,39.5*11*3t) 612-ST150-153 4
MINOR START/STOP KNOB BASE ASS'Y 701-5500P-3810 1 P
2
MINOR START/STOP KNOB BASE ASS'Y 701-5500P1-3992 1 P1
2-1 SPRING FOR START/STOP BUTTON 603-DJ3500-242 1
2-2 E-RING WASHER (7*3*0.6t) 606-F200-011 1
2-3 SPACER FOR NOISE ELIMINATION(BLACK,6.5*4.2*1.5t) 612-ST150-150 2
START/STOP KNOB ASS'Y 701-5500H-3056 1 P
2-4
START/STOP KNOB ASS'Y 701-5500P1-3991 1 P1
2-5 MINOR START/STOP KNOB BASE ASS'Y 701-DJ5500-2863 1
3 COUNTER WEIGHT ADJUSTOR ASS'Y 702-T120-051 1
3-1 INDICATOR(ABS,BLACK) 100-ST150-2028 1
3-2 COUNTEREIGHT RING 200-T120CA-463 1
3-3 RUBBER COUNTER WEIGHT 604-ST150-229 1
4 ALUMINIUM PLATTER ASS'Y 702-ST150-032 1
4-1 ALUMINIUM PLATTER 200-ST150-317 1
4-2 MAGNET BASE 300-ST150-949 1
4-3 SCREW(SAE1018,BTB,3*L8) 602-DM3000-270 3
4-4 RUBBER SLIPMAT 604-DJ5500-234 1
4-5 MAGNET PLASTIC(FP-1216,94,H=17) 613-ST150-013 1
5 D.D MOTOR ASS'Y 704-5500F-4940 1
QUARTZ PCB ASS'Y 704-DJ5500-4322 1 P
6
QUARTZ PCB ASS'Y 704-5500P1-6991 1 P1
33/45 SPEED PCB ASS'Y 704-DJ5500-4323 1 P
7
33/45 SPEED PCB ASS'Y 704-5500P1-6992 1 P1
8 START/STOP/SW PCB ASS'Y 704-DJ5500-4324 1
9 SW PCB ASS'Y 704-DJ5500-4325 1
10 DC PCB & DROUND WIRE ASS'Y 704-DJ5500-4326 1
10-1 4P 2.5SOCKET(S4B-XH-A,90,JST) 404-QMX2-606 1
10-2 DC PCB(BARE,94VO,98*116.7*1.6t) 405-TT300-753 1
10-3 HEAT-SINK PCB(BARE) 405-DJ5500-1024 1
10-4 GROUND WIRE(L=90/120/60/70mm,AWM1007/1617 AWG22 ) 406-DJ5500-678 1
10-5 IC(NJM-7805FA,TO-220F) 417-KC730-123 1
10-6 IC(NJM-7812FA,TO-220F) 417-BJ1900L-231 1
10-7 HEAT SINK(AL,6063-T5,84*24*24.5,SILVER) 425-DJ3000-023 1
10-8 NUT(M3*P0.5) 601-A100-004 3
10-9 SCREW(M3*9) 602-DJ1900-148 3
10-10 SCREW(SAE1018,BTP,3*L7) 602-DJ3000-274 2
10-11 SPRING FOR CHASSIS 603-DJ5500-280 1
10%/20%/REVERSE KNOB PCB ASS'Y 704-DJ5500-4327 1 P
11
10%/20%/REVERSE KNOB PCB ASS'Y 704-5500P1-7013 1 P1

8
Exploded View Part List

REF NO. DESCRIPTION PART NO. Q'TY REMARK


TONEARM ASS'Y 704-5500P-6523 1 P
12
TONEARM ASS'Y 704-5500P1-6988 1 P1
SEARCHLIGHT ASS'Y 704-DJ5500B-4467 1 P
13
SEARCHLIGHT ASS'Y 704-DJ5500-4329 1 P1
POWER PCB ASS'Y 704-5500P-6522 1 P
14
POWER PCB ASS'Y 704-5500P1-6987 1 P1
POWER & START/STOP KNOB ASS'Y 704-5500P-6524 1 P
15
POWER & START/STOP KNOB ASS'Y 704-5500P1-6989 1 P1
15-1 SPRING FOR START/STOP BUTTON 603-DJ3500-242 1
15-2 E-RING WASHER (3mm) 606-F200-011 3
15-3 SPACER FOR NOISE ELIMINATION(BLACK,6.5*4.2*1.5t) 612-ST150-150 2
START/STOP KNOB ASS'Y 701-5500H-3056 1 P
15-4
START/STOP KNOB ASS'Y 701-5500P1-3991 1 P1
15-5 KNOB BASE ASS'Y 701-DJ5500-2862 1
15-6 TUNING SHAFT(POWER) 100-DJ2500-1292 1
SPOTLIGHT HOLDER (ABS,SELVER) 100-DJ5500-2052 1 P
15-7
SPOTLIGHT HOLDER (ABS,BLACK) 100-5500P1-2052 1 P1
15-8 ATTACHMENT LENS 100-ST150-2053 1
15-9 3P CONNECTOR WIRE(P=2.0 L=100mm,AWM1007 AWG26) 404-ST100-1293 1
15-10 TRANSPARENT SHEET(PC,31*29.5*0.1t) 501-ST150-1629 1
15-11 SPRING 603-DJ3110-230 1
15-12 STEEL BALL 607-B600-002 1
15-13 POWER KNOB & SHAFT ASS'Y 701-5500P-3813 1
LED PCB ASS'Y 704-ST150-4161 1 P
15-14
LED PCB ASS'Y 704-5500P1-7014 1 P1
MAIN PCB ASS'Y 704-5500H1-5864 1 P(SERVE THE PART)
16
MAIN PCB ASS'Y 704-5500P1-6986 1 P1(SERVE THE PART)
COVER FOR KNOB 300-ST150-950 2 P
16-1
COVER FOR KNOB 300-5500P-950 2 P1
MAIN PCB ASS'Y 704-5500H1-5857 1 P
16-2
MAIN PCB ASS'Y 704-5500P1-6985 1 P1
OUTPUT PCB & FIXED PLATE ASS'Y 704-5500P-6740 1 P
17
OUTPUT PCB & FIXED PLATE ASS'Y 704-5500P1-6990 1 P1
17-1 BRACKET(L TYPE) 300-HDJ7000-472 1
OUTPUT FIXED PLATE 300-5500P-958 1 P
17-2
OUTPUT FIXED PLATE 300-5500P1-958 1 P1
17-3 OUTPUT PCB ASS'Y 704-5500P-6525 1
17-4 2P RCA JACK(RJ-1078-10-0500A,RED/WHITE) 420-RCC955A-089 1
17-5 SCREW(3*5 P=0.5) 602-B300-041 1
17-6 SCREW(SAE1018,PTB,3*L8) 602-DJ5500-452 1
17-7 SCREW(M3*P0.5*L8) 602-HP1010K-178 1
SPEED PUSH BUTTON(ABS) 100-DJ5500-2017 1 P
18
SPEED PUSH BUTTON(ABS) 100-RMP2-2017 1 P1
19 CHASSIS 100-DJ5500-2058 1

9
Exploded View Part List

REF NO. DESCRIPTION PART NO. Q'TY REMARK


BOTTOM BASE 100-5500P-2059 1 P
20
BOTTOM BASE 100-DJ5500-2059 1 P1
21 45 RPM ADAPTOR(AL) 200-DJ3000-211 1
22 COVER FOR TRANSFORMER 200-ST150-332 4
CHASSIS FOR PLATE(SECC) 300-5500P-966 1 P
23
CHASSIS FOR PLATE(SECC) 300-5500P1-966 1 P1
24 PLATE FOR BOTTOM BASE(SECC,4t) 300-DJ5500-967 1
25 GROUNDING METAL NET(L=90mm) 407-DJ100-135 1
2P SIGNAL WIRE(L=1550mm,180/90,WHITE) 408-5500P-071 1 P
26
SIGNAL WIRE(L=1550mm) 408-ST150-055 1 P1
27P TYPE,90,WHITE) 409-5500P-174 1 P
27P1 AC POWER CORD(L=1900mm,VDE TYPE,90) 409-DJ5500F-120 1 P1
28 TRANSFORMER(AC230V,50Hz,EI-66) 411-DJ5500-280 1
29 RCA JACK(WTN-20-6213/B) 420-ST150-159 1
30 LABEL(BARE,36*8mm,t=1.2mm) 501-DV300-1067 0
31 RATING LABEL(46*12mm,t=0.08mm) 501-5500F-1249 1
32 FUSE LABEL(46*6mm,t=0.08mm) 501-PRODJ2-1298A 1
34 SEGREGATE SHEET 501-ST150-1630 1
35 LABEL(68.5*19.2mm,t=0.08mm) 501-ST150-1644 1
37 LOCKING CABLE CLIP(WC-1AM-M9B,5.6,L=35.6mm,BLACK) 504-HV3500K-033 1
38 1S) 504-HF6011-5011 2
39 NUT(M4*P0.7,3t) 601-F200-001 4
40 SPRING FOR BOTTOM BASE 603-DJ5500-281 1
QUARTZ KNOB(RUBBER) 604-DJ5500-239 1 P
41
QUARTZ KNOB(RUBBER) 604-5500P1-239 1 P1
33/45 SPEED KNOB(RUBBER) 604-DJ5500-240 1 P
42
33/45 SPEED KNOB(RUBBER) 604-5500P1-240 1 P1
PITCH KNOB(RUBBER) 604-DJ5500-241 1 P
43
PITCH KNOB(RUBBER) 604-5500P1-241 1 P1
44 RUBBER FOR TRANSFORMER 604-ST150-258 4
45 RUBBER(300*7*1t) 604-DJ5500-259 2
46 RUBBER(203*7*1t) 604-DJ5500-260 2
47 RUBBER 604-DJ5500-261 4
48 RUBBER FOR BOTTOM BASE 604-DJ5500-262 12
49 SPRING WASHER (BLACK) 606-DJ3000-102 4
50 WASHER(8*3.2*1t,NI) 606-Q2221-122 3
51 WASHER(16*4.1*1.2t) 606-ST150-157 4
SLIPMAT 612-5500P-095 1 P
53
SLIPMAT 612-5500H-095 1 P1
54 SCREW(SAE1018,PTP,3*L10) 602-M400-055 5
55 SCREW(SAE1018,PTP,3*L8) 602-B600-057 27
56 SCREW(SAE1018,PTP,3*L12) 602-B600-058 12
57 SCREW(SAE1018,BTB,3*L8) 602-DM3000-270 4
58 SCREW(SAE1018,PTB,3*L20) 602-DJ3500-326 7
59 SCREW(SAE1018,M4*L18,SPRING WASHER) 602-ST150-432 4
60 SCREW(SAE1018,ISO,4*L20*P0.7) 602-DJ5500-451 4
61 SCREW(SAE1018,PTB,3*L8) 602-DJ5500-452 8
10
Main P.C.B Ass'y Part List

REF NO. DESCRIPTION PART NO. Q'TY REMARK


MAIN PCB ASS'Y 704-5500H1-5857 1
CN305 4P SOCKET(S4B-PH-K,P=2mm,JST,90 DEGREE) 404-DCM270E3-878 1
CN304 9P SOCKET(S9B-PH-K,P=2mm,JST,90 DEGREE) 404-DJ3000-809 1
CN303 2P SOCKET(S2B-PH-K,P=2mm,JST,90 DEGREE) 404-DJ3000-847 1
CN301 8P SOCKET(S8B-PH-K-S,P=2mm,JST,90 DEGREE) 404-DV300-506 1
CN302 11P SOCKET(S11B-PH-K,P=2mm,JST,90 DEGREE) 404-HDJ9700-1556 1
IC304 IC SOCKET(28PIN P=2.54mm) 404-HV3500K-613 1
J335 JUMPER(0.6mm,L=5mm,H=10mm) 406-2002-106 1
D305 LED ( LTL42UB5N,BLUE ) 410-NT2000-149 1
R320 CARBON FILM RESISTOR(1K OHM,1/6W,J,T-26) 412-3113-078 1
RB302,RB303 THICK FILM RESISTOR NETWORKS(10K OHM,J,RA TYPE,5R6P) 412-HDJ200-263 2
RB301 THICK FILM RESISTOR NETWORKS(10K OHM,1/8W J,RA TYPE,4R5P) 412-HDJ200-264 1
C311,C320,C326 ELEC. CAPACITOR(100uF/10V,M,105,TAPING 5*11)(Cd,Pb,Hg,Cr) 413-3113-046 3
C309 ELEC. CAPACITOR(1uF/50V,M,105,TAPING 5*11)(Cd,Pb,Hg,Cr) 413-3113-049 1
VR302,VR303 VR(10KB,RK09K113Z405-10KB(HF)) 418-ST150-179 2
VR301 SLIDE VR(10KB*2,RFA0Y12H3006-10KB*2(HF)) 418-STR880-097A 1
X301 CITIZEN BRAND(CSA-309,16MHz) 427-CDN88-072 1
D305 LED HOLDER(LED3-22-B,H=22) 504-ST100-113 1
VR CUSHION(0.5t,BLACK) 612-HDJ9700-015 1
IC304 IC ASS'Y(CHECK SUM:B919/1) 704-5500H1-5858 1
IC(W27E512-12/W27C512-45,DIP-28,OTP) 417-HV3500K-244 1
R329 CHIP RESISTOR(100 OHM,1/8W,0805,J,TP 150V) 412-DV330-304 1
R306 CHIP RESISTOR(1K OHM,1/8W, 0805,J,TP 150V) 412-DV330-305 1
R301 CHIP RESISTOR(10K OHM,1/8W,0805,J,TP 150V) 412-DV330-306 1
R305,R313,R346 CHIP RESISTOR(1M OHM,1/8W, 0805,J,TP 150V) 412-DV330-308 3
R303,R302,R310,R311 CHIP RESISTOR(22K OHM,1/8W, 0805,J,TP 150V) 412-DV330-314 4
R312 CHIP RESISTOR(3.3K OHM,1/8W, 0805,J,TP,150V) 412-DV330-317 1
R327,R328 CHIP RESISTOR(4.7K OHM,1/8W,0805,J,TP 150V ) 412-DV330-320 2
R308,R316 CHIP RESISTOR(47K OHM,1/8W,0805,J,TP 150V) 412-DV330-321 2
R323,R332,R333,R335,R
336,R337,R339,R340,R3
41,R342,R344,R345,R34
CHIP RESISTOR( 220 OHM,1/8W,0805,J,TP 150V ) 412-DV330-333 15
7,R348,R350

R343 CHIP RESISTOR (470 OHM,1/8W, 0805,J,TP,150V) 412-VCDG3-395 1


C301,C304 CHIP CAPACITOR(1000pF/50V,J,0805 TYPE,NPO) 413-DV330-311 2

C328,C315,C302,C303,C
305,C306,C307,C314
CHIP CAPACITOR(0.1uF/ 50V,Z,0805 TYPE,Y5V) 413-DV330-313 8

IC303 IC(HD6413008F25V,FP-100B) 417-DJ5500-578 1


IC302 IC(BA10393F/BA10393FE2,SOP-8) 417-DV330-197 1
IC301 IC(BD4745G/BD4745G-TR) 417-HDJ2000-503 1
C318,C317 CERAMIC CAPACITOR(20pF/50V,J,TAPING,NPO) 413-3113-034 2
C329,C310,C312,C313,C
319,C321,C322,C323,C3 CERAMIC CAPACITOR(0.1uF/50V,Z,TAPING,Y5V) 413-3113-035 11
24,C325,C327

11
Main P.C.B Ass'y Part List

REF NO. DESCRIPTION PART NO. Q'TY REMARK


C308 ELEC. CAPACITOR(100uF/25V,M,105,TAPING 6.3*11)(Cd,Pb,Hg,C 413-HS100-180 1
Q302,Q303,Q304,Q305,
Q306,Q307,Q309
TRANSISTOR(2SC1740R TAPING) 416-3113-007 7

Q308 TRANSISTOR( 2SA933SR TAPING OR 2SA608G) 416-3113-008 1


Q301 TRANSISTORS(2SC3330U-AC) 416-DJ1900-023 1
MAIN PCB(BARE) 405-DJ5500-1025 1
R317,R326 CARBON FILM RESISTOR(4.7K OHM,1/6W,J,T-26) 412-3113-055 2
R304 CARBON FILM RESISTOR((3.3K OHM,1/6W,J,T-26) 412-3113-057 1
R322,R324,R334,R338 CARBON FILM RESISTOR(220 OHM,1/6W,J,T-26) 412-3113-058 4
R307,R318,R319,R330,R
331,R315
CARBON FILM RESISTOR(100 OHM,1/6W,J,T-26) 412-3113-060 6

R349,R360,R309 CARBON FILM RESISTOR(10K OHM,1/6W,J,T-26) 412-3113-068 3


R314 CARBON FILM RESISTOR(1K OHM,1/6W,J,T-26) 412-3113-078 1
D303,D306,D307,D312,D
313,D314,D315,D316,D3
17,D318,D319,D301,D30
SWITCHING DIODE(1SS132/1SS133,300mw,55V,T-77) 414-3113-005 14
2,D304

L301,L302,L303,L304 BEAD CORE(86-019-A TAPING) 415-HV3500K-090 4

12
D.D. Motor P.C.B Ass'y Part List

REF NO. DESCRIPTION PART NO. Q'TY REMARK


D.D.MOTOR PCB ASS'Y 704-5500F-4941 1
CN903 4P CONNECTOR WIRE(L=300mm,AWM1007 AWG26,P=2.5mm) 404-CDMIX1-949 1
CN901 5P 2.5SOCKET(S5B-XH-A,90,JST) 404-SPPW3-513 1
CN103 11P2.0 CONNECTOR WIRE(L=80mm,AWM1007 AWG26) 404-ST150-1571 1
CN105 3P2.5 CONNECTOR WIRE(L=220mm,AWM1007 AWG26) 404-ST150-1720 1
SENSOR PCB(BARE) 405-ST150-985 1
R122,R123,R124,R146,R
147,R148
METAL OXIDE FILM RESISTOR(1 OHM,1W,T-73) 412-DJ5500-661 6

R134 RESISTOR(4.7Kohm,TB655MCL-4.7K) 412-KC220-127A 1


C901 ELEC. CAPACITOR(1000uF/25V,M, 105,BULK 10*20) 413-DJ1900-111 1
C909,C910 ELEC. CAPACITOR(2200uF/35V,M, 105,BULK 16*26)(Cd,Pb,Hg,Cr) 413-HT7016-223 2
D901,D902,D903,D904,D
905,D906,D907,D908
DIODE(1N4002/1N4002TA,1A/100V,TAPING) 414-DV300-5014 8

Q108 TRANSISTOR(2SB1340,TO-220FP) 416-DJ5500-205 1


Q107 TRANSISTOR(2SD1889,TO-220FP) 416-DJ5500-206 1
IC903 IC(NJM7824) 417-DJ2500-268 1
IC101,IC102 IC(NJM2147D,DIP8) 417-DJ5500-579 2
IC904 IC(NJM7924FA,3PIN) 417-DJ5500-581 1
IC905 IC(NJM7815FA 3PIN) 417-DV330-216 1
IC906 IC(NJM7915FA) 417-RCC955A-291 1
F02,F03 FUSE(2.5A/125V) 422-1300-051 2
CN104 3P 2.54 STRIP PIN HEADER(H=12.6mm,180) 424-KT350-005 1
IC903,IC904 HEAT SINK(AL) 425-2002-001 2
Q107&108,IC905&906 HEAT SINK(AL,HW-7004) 425-ST150-064 2
SCREW(3*8mm TTB) 602-2002-077 6
R127,R136,R138 CHIP RESISTOR( 18K OHM 1/8W 0805 J TP 150V ) 412-AMC110D-5057 3
R126,R129 CHIP RESISTOR(680K OHM,1/8W,0805,J,TP ,150V) 412-CDN88-024 2
JR1,JR2,JR3,JR4,JR5,JR6,JR7 CHIP RESISTOR(0 OHM,1/8W,1206,J,TP ,150V) 412-DJ3000-414 7
R144,R150,R151,R152 CHIP RESISTOR(1K OHM,1/8W, 0805,J,TP 150V) 412-DV330-305 4
R125 CHIP RESISTOR(10K OHM,1/8W,0805,J,TP 150V) 412-DV330-306 1
R114,R139,R142,R143,R132 CHIP RESISTOR(22K OHM,1/8W, 0805,J,TP 150V) 412-DV330-314 5
R141 CHIP RESISTOR(47K OHM,1/8W,0805,J,TP 150V) 412-DV330-321 1
R133 CHIP RESISTOR(12K OHM,1/8W, 0805,J,TP,150V) 412-DV330-330 1
JR8 CHIP RESISTOR (0 OHM,1/8W,0805,J,TP 150V) 412-HV3500K-367 1
R135 CHIP RESISTOR(2.7K OHM,1/8W, 0805,J,TP,150V) 412-QSPAND-496 1
C103,C106,C139,C140,C141 CHIP CAPACITOR(1000pF/50V,J,0805 TYPE,NPO) 413-DV330-311 5
C110,C111,C112,C113,C
124,C127,C129,C131,C1
32,C133,C138,C916,C91
CHIP CAPACITOR(0.1uF/ 50V,Z,0805 TYPE,Y5V) 413-DV330-313 13
8

IC106 IC(TC4066BFN/BU4066BCF/BU4066BCF-E2.SOP-14) 417-QMX2-190 1


IC104,IC105 IC(NJM-4580M-TE2,SOP-8) 417-ST150-599 2
C101,C102,C104,C105,C
107,C108,C109
CERAMIC CAPACITOR(1000PF/50V,K,TAPING,Y5P) 413-1430-071 7

13
D.D. Motor P.C.B Ass'y Part List

REF NO. DESCRIPTION PART NO. Q'TY REMARK


C121,C906,C912,C914,C120 CERAMIC CAPACITOR(0.1uF/50V,Z,TAPING,Y5V) 413-3113-035 5
C122,C905,C123 ELEC. CAPACITOR(100uF/10V,M,105,TAPING 5*11)(Cd,Pb,Hg,Cr) 413-3113-046 3
C907,C908,C918 METAL POLYESTER CAPACITOR(0.1uF/AC125V,K,TAPING) 413-DJ3500-884 3

C114,C116,C117,C118,C
134,C135,C136,C137,C9 ELEC. CAPACITOR(100uF/35V,M,105,TAPING 6.3*11)(Cd,Pb,Hg,Cr 413-HMD5000-356 12
11,C913,C115,C119

C917,C125,C126,C128,C130,C915 ELEC. CAPACITOR(100uF/25V,M,105,TAPING 6.3*11)(Cd,Pb,Hg,C413-HS100-180 6


C904 ELEC.CAPACITOR(100uF/16V,M,105,TAPING 5*11)(Cd,Pb,Hg,Cr) 413-PXE90-109 1
Q101 DIGITAL TRANSISTOR(DTC124TS TAPING OR 2SC4120) 416-1330-020 1
Q102 TRANSISTOR(DTA124TS/2SA1589/DTA124TSATP,TAPING) 416-KE200S-024 1
D.D.MOTOR PCB(BARE) 405-ST150-888B 1
R105,R111,R113,R118,R
120,R106
CARBON FILM RESISTOR(270 OHM,1/6W,J,T-26) 412-3113-049 6

R153,R154,R155 CARBON FILM RESISTOR(220 OHM,1/6W,J,T-26) 412-3113-058 3


R104,R112,R119,R121,R
107,R140
CARBON FILM RESISTOR(22K OHM,1/6W,J,T-26) 412-3113-059 6

R137,R130 CARBON FILM RESISTOR((18K OHM,1/6W,J,T-26) 412-3113-061 2


R128,R149 CARBON FILM RESISTOR(10K OHM,1/6W,J,T-26) 412-3113-068 2
R101,R108,R115 CARBON FILM RESISTOR(6.8K OHM,1/6W,J,T-26) 412-3113-069 3
R102,R109,R116 CARBON FILM RESISTOR(680 OHM,1/6W,J,T-26) 412-3113-070 3
R103,R110,R117 CARBON FILM RESISTOR(560K OHM,1/6W,J,T-26) 412-3113-072 3
R145 CARBON FILM RESISTOR(1K OHM,1/6W,J,T-26) 412-3113-078 1
R131 METAL FILM RESISTOR(22K OHM,1/6W,F,T-26) 412-5500-884 1

D101,D102,D103,D104,D
105,D106,D108,D109,D1
10,D111,D112,D113,D11 SWITCHING DIODE(1SS132/1SS133,300mw,55V,T-77) 414-3113-005 19
4,D115,D116,D117,D118,
D107,D119

D120,D121 ZENER DIODE(MTZJ5.1-B,1/2W,T-77) 414-HDJ200-056 2


L901 BEAD CORE(86-019-A TAPING) 415-HV3500K-090 1

14
Power P.C.B Ass'y Part List

REF NO. DESCRIPTION PART NO. Q'TY REMARK


POWER PCB ASS'Y 704-5500P-6522 1
POWER FIXED(SECC,1t) 300-5500P-959 1
SCREW(TTP,3*8) 602-DJ5500-452 2
AC PCB ASS'Y 704-5500F-6724 1
CN1 2P SOCKET(P=3.96mm,180 DEGREES) 404-BEAT6-1597 1
AC JACK(SO-222-14RP) 404-DJ2-021 1
POWER PCB(94V0,119.8*105.5*1.6t) 405-DJ5500G-1162 1
C03 AC SAFETY CAPACITOR(4700pF/250V,M,BULK,Y5V) 413-1431-104 1
C01 MEX CAPACITOR(0.1uF/250V,K,BULK) 413-PROTT1-432 1
FILTER(FKOB160MH02) 415-1300-239 1
FU01 FUSE CLIPS(FS-001) 420-KT350A-004 2
FU01 FUSE(1A,250V) 422-HDJ7100-022 1
FUSE COVER 504-DJ2500J-046 1

15
Output P.C.B Ass'y Part List

REF NO. DESCRIPTION PART NO. Q'TY REMARK


OUTPUT PCB ASS'Y 704-5500P-6525 1
BRACKET(L TYPE) 300-HDJ7000-472 1
SW601 SLIDE SW(SSSF142NA1-HF,12PIN) 403-DJ150E3-122 1
CN601 3P SOCKET(CKM2501WR-3P 90WHITE)(Cd,Pb,Hg,Cr) 404-KMD3500-609A 1
JK601 2P RCA JACK(RJ-1078-10-0500A) 420-RCC955A-089 1
SCREW(3*5 P=0.5) 602-B300-041 1
R606,R613 CHIP RESISTOR(270K OHM,1/8W,J,TP 0805,150V) 412-AMC110D-5077 2
R604,R611 CHIP RESISTOR(68K OHM,1/8W,0805,J,TP 150V) 412-CDMIX1-455 2
R617,R618 CHIP RESISTOR(180K OHM,1/8W, 0805,J,TP,150V) 412-CDMIX2-506 2
R630 CHIP RESISTOR(220K OHM,1/8W,0805,J,TP ,150V) 412-DFX1-569 1
JR601 CHIP RESISTOR(0 OHM,1/8W,1206,J,TP ,150V) 412-DJ3000-414 1
R608,R615 CHIP RESISTOR(1K OHM,1/8W, 0805,J,TP 150V) 412-DV330-305 2
R609,R616 CHIP RESISTOR(100K OHM,1/8W, 0805,J,TP 150V) 412-DV330-307 2
R607,R614 CHIP RESISTOR(22K OHM,1/8W, 0805,J,TP 150V) 412-DV330-314 2
R628,R629 CHIP RESISTOR(6.8K OHM,1/8W, 0805 ,J,TP,150V) 412-HDJ2650-102 2
R603,R605,R610,R612,R631 CHIP RESISTOR (470 OHM,1/8W, 0805,J,TP,150V) 412-VCDG3-395 5
C602,C604,C610,C612 CHIP CAPACITOR(100pF/50V,J,0805 TYPE,NPO) 413-DV330-310 4
C609,C617 CHIP CAPACITOR(1000pF/50V,J,0805 TYPE,NPO) 413-DV330-311 2
IC601 IC(BA15218F/BA15218FE2,SOP-8) 417-QMX2-167 1
C601,C620,C634 CERAMIC CAPACITOR(0.1uF/50V,Z,TAPING,Y5V) 413-3113-035 3
C608,C616 ELEC. CAPACITOR(1uF/50V,M,105,TAPING 5*11)(Cd,Pb,Hg,Cr) 413-3113-049 2
C603,C611 ELEC. CAPACITOR(4.7uF/50V,M,105,TAPING 5*11)(Cd,Pb,Hg,Cr) 413-3113-050 2
C606,C614 POLYESTER CAPACITOR(0.012uF/50V,J,TAPING) 413-3113-060 2
C633 ELEC. CAPACITOR(220uF/25V,M, 105,TAPING 8*12)(Cd,Pb,Hg,Cr) 413-DV300-292 1
C618,C619,C631 ELEC. CAPACITOR(100uF/25V,M,105,TAPING 6.3*11)(Cd,Pb,Hg,C 413-HS100-180 3
C605,C613 ELEC. CAPACITOR(22uF/16V,M,105,TAPING 5*11)(Cd,Pb,Hg,Cr) 413-HT8015-163 2
C615,C607 POLYESTER CAPACITOR(0.0033uF/100V,J,TAPING) 413-KT300-103 2
C632 LOSE ELEC. CAPACITOR(10uF/25V,M, 105,TAPING 5*11) 413-STR880-626 1
Q602,Q603 TRANSISTOR(2SC2878-B(TE2.M) 416-AMC110A-5017 2
Q601 TRANSISTOR(DTA124TS/2SA1589/DTA124TSATP,TAPING) 416-KE200S-024 1
OUTPUT PCB(94V0,117*122*1.6t) 405-DJ5500F-1212 1
R627 CARBON FILM RESISTOR(100K OHM,1/6W,J,T-26) 412-3113-047 1
R601,R602 CARBON FILM RESISTOR(100 OHM,1/6W,J,T-26) 412-3113-060 2
D601,D602 SWITCHING DIODE(1SS132/1SS133,300mw,55V,T-77) 414-3113-005 2
L601 BEAD CORE(86-019-A TAPING) 415-HV3500K-090 1

16
Led & Quartz & 33/45 Speed & Start/Stop/Sw P.C.B Ass'y Part List

REF NO. DESCRIPTION PART NO. Q'TY REMARK


LED PCB ASS'Y 704-ST150-4161 1
LED PCB(BARE,94V0,108*115.6*1.6t) 405-ST150-976 1
LED ( LTL2P3UBK ) 410-HDJ2650-160 4

QUARTZ PCB ASS'Y 704-DJ5500-4322 1


SW303 TACT SW(H=5mm,TAPING) 403-DCM270X-101A 1
CN305A 4P2.0 CONNECTOR WIRE(L=80mm,AWM1007 AWG26) 404-DJ5500-1626 1
QUARTZ PCB(BARE) 405-DJ5500-1028 1
D328,D329 LED ( LTL42UB6N,BLUE ) 410-HDJ9500-148 2
R354,R355 CARBON FILM RESISTOR(1K OHM,1/6W,J,T-26) 412-3113-078 2

33/45 SPEED PCB ASS'Y 704-DJ5500-4323 1


SW202,SW203 TACT SW(H=5mm,TAPING) 403-DCM270X-101A 2
CN204A 6P SOCKET(S6B-PH-K-S,P=2mm,JST,90 DEGREE) 404-90V1-101 1
D201,D202,D203,D204 LED ( LTL42UB6N,BLUE ) 410-HDJ9500-148 4
ROTATIONAL SPEED PCB(BARE) 405-DJ5500-1022 1
JR201,JR202 CHIP RESISTOR(0 OHM,1/8W,1206,J,TP ,150V) 412-DJ3000-414 2
R201,R202,R203,R204 CHIP RESISTOR(1K OHM,1/8W, 0805,J,TP 150V) 412-DV330-305 4

START/STOP/SW PCB ASS'Y 704-DJ5500-4324 1


SW1 MICRO SW(SMV-05S-04C/MAA-SM5-04C-30-C5,3PIN) 403-BJ2300-089 1
SW201 TACT SW 403-DJ3500-134A 1
CN204 6P2.0 CONNECTOR WIRE(L=110mm,AWM1007 AWG26) 404-DJ5500-1627 1
CN201 8P2.0 CONNECTOR WIRE 404-DJ5500-1628 1
CN203 2P2.0 CONNECTOR WIRE(L=210mm,AWM1007 AWG26) 404-DJ5500-1636 1
CN202 3P SOCKET(S3B-PH-K,P=2mm,JST,90 DEGREE) 404-HMD5000-784 1
START/STOP PCB(BARE) 405-DJ5500-1031 1
J201 JUMPER(0.6mm,L=5mm,H=10mm) 406-2002-106 1
A1->A LEAD WIRE(L=370mm,AWM1617 AWG22,RED) 406-DJ5500-680 1
B1->B LEAD WIRE(L=370mm,AWM1617 AWG22,YELLOW) 406-DJ5500-681 1
R205,R206 CARBON FILM RESISTOR(220 OHM,1/6W,J,T-26) 412-3113-058 2

SW PCB ASS'Y 704-DJ5500-4325 1


SW205 TACT SW 403-DJ3500-134A 1
CN203A 2P SOCKET(S2B-PH-K,P=2mm,JST,90 DEGREE) 404-DJ3000-847 1
SUB-START PCB(BARE) 405-DJ5500-1030 1

17
Dc PCB & Dround Wire & 10%/20%/Reverse Knob P.C.B Ass'y Part List

REF NO. DESCRIPTION PART NO. Q'TY REMARK


DC PCB & DROUND WIRE AS'Y 704-DJ5500-4326 1
CN903A 4P 2.5SOCKET(S4B-XH-A,90,JST) 404-QMX2-606 1
HEAT-SINK PCB(BARE) 405-DJ5500-1024 1
DC PCB(BARE,94VO,98*116.7*1.6t) 405-TT300-753 1
GROUND WIRE(L=90/120/60/70mm,AWM1007/1617 AWG22) 406-DJ5500-678 1
IC902 IC(7812) 417-BJ1900L-231 1
IC901 IC 7805 417-KC730-123 1
HEAT SINK(AL) 425-DJ3000-023 1
NUT(M3*P0.5, Cd,Pb,Hg) 601-A100-004 3
SCREW(M3*9) 602-DJ1900-148 3
SCREW(TTB,DIA3*6) 602-DJ3000-274 2
SPRING FOR CHASSIS 603-DJ5500-280 1

10%/20%/REVERSE KNOB PCB ASS'Y 704-DJ5500-4327 1


SW301,SW302,SW304 TACT SW(H=5mm,TAPING) 403-DCM270X-101A 3
CN304A 9P2.0 CONNECTOR WIRE(L=70mm,AWM1007 AWG26) 404-DJ5500-1625 1
D320,D321,D322,D3
LED ( LTL42UB6N,BLUE ) 410-HDJ9500-148 6
23,D324,D325
PITCH PCB(BARE) 405-DJ5500-1027 1
R347,R349,R356,R3
CHIP RESISTOR(1K OHM,1/8W, 0805,J,TP 150V) 412-DV330-305 6
57,R358,R359

18
   

' '
Schematic Dagram

405-DJ5500G-1162
'-

& 7 &
&
3)
72 &1
$&
6: 
)8 6: )/

&1


P$ 9  

 

& 
& 3
X); ),/7(5 &21
3

% %

$33529(' &+(&.(' '5$:,1*

;
'HF

$ +$13,1 (/(&7521 &2/7' $

7LWOH 405-DJ5500G-1162 POWER


'- '- $&PCB
32:(5
6L]H $ 6KHHW   RI  5HYLVLRQ 

'DWH 'HF )LOH 'RXEOH DFE6FK

   
1 2 3 4 5 6 7 8
5V

5V

1A8
1A9
R302 R304 R306 R314

1A14
1A13
1A11
1OE
C307 22K 3.3K 1K 1K 405-DJ5500-1025 MAIN PCB
0.1u R305 1M

28
27
26
25
24
23
22
C326
C308 C302 R303 C327 1A15 1 21 1A10

A8
A9
OE
100/25 100u/10 A15 A10

A14
A13
A11
0.1uF 22K 0.1u 1A12 2 20 1CE

VCC
D301 L302 FB A12 CE
R301 1SS132

8
IC302A 3 + CHB 1A7 3 19 1D7
10K R307 A7 IC304 Q7
BA10393 1 1A6 4 18 1D6
A6
2 100 5V C317 C318 1A5 5 W27E512DIP Q6 17 1D5
- A5 Q5

4
C301 20P 20P 1A4 6 16 1D4
C303 A4 Q4
D D302 X201 1A3 7 15 1D3 D
R308 47K A3 Q3

A2
A1
A0
Q0
Q1
Q2
GND
1000P 1SS132 0.1u C311

8
9
C310

10
11
12
13
14
R309 10K R310 R312 R313 10u/10
0.1uF R329 16MHz
IC301 R317 100

1A2
1A1
1A0
1D0
1D1
1D2
22K 3.3K 1M
1 5 4.7K
NC VCC R346
C305 R311 IC302B 2
0.1uF BA10393 SUB
22K 3 4 1M
GND VO

8
5
Schematic Dagram

D303
R315CHA

1SS132
C304 7 BD4745G
1000P 6 100 C309
-

4
C306 1000p 5V
D304 R316 47K 0.1u
1SS132 R360
D318 5V 10K
D314 D316 L301
VR301 1SS132 1SS132
10KB 1SS132
D312 FB

VR303
10KB
1SS132 C323 C325
VR302 0.1u 0.1u D306 C315
10KB 1SS132 0.1u
C319
C320 0.1uF 1CE
NC1 NC2 100u/10
C313 1A15

C312
0.1u
1SS132
D317
D319
1SS132
D315
0.1u 1SS132

R326 4.7K
D313 R318 100 1A14
1SS132 C316NC 405-DJ5500-1028

75
74
73
72
71 R327 4.7K
70 R328 4.7K
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
C L304 QUARTZ PCB C
0.1uF R319 100

AS
RD
A19
A18
A17
A16
A15
A14

VSS
RES
P67/
VSS

NMI

MD2
MD1
MD0
VCC

LWR
HWR
FB

STBY

XTAL
5V R330 100 76 50 1A13

EXTAL
AVCC A13
77 49 1A12

P60/WAIT
P61/BREQ
P62/BACK
VREF A12
R331 100 78 48 1A11 12V R354 R355

R349
P70/AN0 A11
79 47 1A10 C321 1K 1K
P71/AN1 A10
80 46 1A9 0.1uF
P72/AN2 A9
81 45 1A8
P73/AN3 A8
82 IC303 44
P74/AN4 VSS
PITCH ON

10K
PITCH ON

CN302 83 43 1A7 CN305A


P75/AN5 A7
LA LA 84 MAX003 42 1A6
1 LC P76/AN6/DA0 A6 4
LC 85 41 1A5
2 P77/AN7/DA1 A5 3
LOCK 86 40 1A4
D328
D329

3 AVSS A4 2
GND 87 39 1A3
4 HC IRQ0/P80 A3 1
HC 88 38 1A2 SW303
5 CS3/IRQ1/P81 A2 4P
HB HB 89 37 1A1
6 HA CS2/IRQ2/P82 A1
HA 90 36 1A0
7 ADTRG/CS1/IRQ3/P83 A0
CHA C328 91 35 PITCH ON
8 CS0/P84 VCC
CHB 92 34 1D7
9 VSS D15
5V 93 33 1D6 5V

20
10 TCLKA/TP0/PA0 D14
12V 5V 0.1u 94 32 1D5
11 12V TCLKB/TP1/PA1 D13
95 31 1D4
TCLKC/TIOCA0/TP2/PA2 D12 R343
11P 96 30 1D3 5V
R320 C329 TCLKD/TIOCB0/TP3/PA3 D11 470
97 29 1D2
1K 0.1u A23/PA4 D10
98 28 1D1 405-DJ5500-1027
A22/PA5 D9
99 27 1D0
A21/PA6 D8 PITCH PCB
100 26
1 C322 A20/PA7 D7/P47 D305 12V
L303 FB
B 2 PB B

VCL
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
RESO
VSS
P90
P91
P92
P93
P94
P95
D0/P40
D1/P41
D2/P42
D3/P43
VSS
D4/P44
D5/P45
D6/P46
2P C324 NORMAL

1
2
3
4
5
6
7
8
9
CN303 Q309 R356 R357 R358 R359 R361 R348 SW301=REV

0.1uF
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
0.1u 2SC1740 1K 1K 1K 1K 1K 1K SW302=+/-10%
R363NC
R362NC

D307 SW304=+/-20%
1SS132 12V CN305 1K 1K SW302&SW304=+/-50%
LED PCB 405-ST150-976 405-DJ5500-1030 D327NCD326NC D324 D325
CN202 D320 D321 D322 D323
START PCB 4
D311 LED D310LED OE MASTER TEMPO
1 Q308 3
SW301=REV

LOCK
2 R334 220 2
R341 2SA933
3 220 1 +/-20% +/-10% REV
R332 220 SW302=+/-10%,+/-20%,+/-50%
D309 LED D308 LED 3P RB302 R323 220 4P
R205 R206 Q301 10K R324 220 12V CN304 SW304=MASTER TEMPO
220 220 C314 0.1u
9
12V

220 R339
405-DJ5500-1022 8
R347
R345
CN201
R333

R201 1K 7
CN204A CN204 STRO STRO R338 SW304 SW302
SW301

R340
R342
45 1 1 2SC1815 6
D201 12V 12V 12V

R344
1 1 2 2 5
9
8
7
6
5
4
3
2
1

GND GND GND Q304 Q305 Q306 Q307


R202 1K 2 2 3 3 4

R350
45LED 45LED 45LED 45LED 2SC1740 2SC1740 2SC1740 2SC1740 20% 10% REV
3 3 4 4 3
220

D202 45 33LED 33LED 33LED 33LED CN304A 9P


220
220
220

4 4 5 5 2

220
SW203 45 45 45 45 5V

220
220
R203 1K 5 5 6 6 1
33 33 33 33 33 RB301

220
6 6 7 7PL/ST 9P
D203 45 PL/ST
8 8
6P NC
R204 1K D204 33 6P 8P CN301
45 SW202 8P Q303
A CN203 2SC1740 A
33/45 SW201 R337
1
PL/ST 10K 5V 220 REV
2
Q302 R336
2P 2SC1740 220 10% Title
405-DJ5500-1031 SW205 CN203A R335 MAIN PCB
PL/ST 220 20%
SUB/START PCB 1
Size Number Revision
2OFF
2P
A3 405-DJ5500-1025 1
Date: 28-Jun-2006 Sheet of
Drawn By:
1 2 3 4 5 6 7 8
1 2 3 4

D D
Schematic Diagram

15V D602 1SS132


R631
15V C619 -15V
R602 100 R601 D601 470
CN601 100u/25 R630 1SS132
3P 15V C601 100 220K
-15V C633
1 C618 0.1u C620 220u/25
L601 -15V

C631
2 100u/25 0.1u

100u/25
3
Q601
FB R627 C632 A124TS
C603 100K
4.7u/50 C608 10u/25()
R603 470

8
3 1u/50 R
C + R608 C
C604 1
2 1K
- R

4
R604 C602 100P IC601A
68K R609 R629 R628 Q602
100P BA15218N
R617 100K C609 2SC2878
R606 270K R607 22K 6.8K 6.8K
180K 1000P
C605 22u/16 SW601

WHITE
BLUE
GREEN
RED
R605 470 12P R
C606 0.012
G C607 0.0033u

21
C615 0.0033u
C614 0.012 JK601
R612 470 AUDIO OUTPUT
C613 22u/16
R CH
R613 270K R514 22K R616 (RED)
C617 Q603
R611 100K 1000P
C610R618 2SC2878
68K

4
180K C612 6 - C616 G
R615 L CH
100P 7 L
B 100P 5 L (WHITE) B
+ 1K

8
IC601B 1u/50 L RCA1
R610 470 C611 4.7u/50 BA15218N

C634
0.1u

APPROVED CHECKED DRAWING

A HANPIN ELECTRON CO.,LTD A

Title: DJ5500F PHONO/LINE


Size: Number: Revision:
DATE: 10-Jul-2006 File:
1 2 3 4
1 2 3 4 5 6 7 8

C103 102P

D105 R106 R107 22K 405-TT300-753


1SS132 270 IC901
C110 Q103 C119 IC902
C114 0.1uF 2SD1889 100u/35 NJM7805 NJM7812
C101 102P
100u/35 1 3 1 3
OUT Vin OUT Vin
D106

GND
GND
1SS132

4
6
-

2
2
R101 6.8K 7 IC101B
D R102 5 NJM2147 D
Schematic Diagram

8
D101 680 C102 102P R122 1 1W
1SS132 R105 270
R104
Q104

D102
D104 22K CN903

R103
560K
1
2
3
4
2SB1340 C118

1SS132
1SS132 4P
100u/35

D103
1SS132 5V 12V

12
C115 C111 R146 1 1W IC106D D904
100u/35 0.1uF 11 10 BU4066 1N4002
C906 C904
0.1u C905 100u/10 D903
C901 CN901
C106 100u/10 1N4002
1
D111 102P 1000u/25
R113 R114 D902 D901 2
1N4002

MO1 3
270 22K 24V

A
1SS132 Q106 C134 4
YMOTOR 5P
2SD1889 100u/35 5
1N4002

IC905
D112 IC903
NJM7815
C104 102P 1SS132 15V NJM7824 C908
IC101A 1 3 3 1
OUT Vin Vin OUT

4
2 NJM2147
- R123

GND
GND

R108 1 B C D907 CAP

2
2

6.8K R109 3 1 1W C911 C912 C909


+ C105

8
680 C915 C916
100u/35 0.1u D908
102P C135 100u/250.1u 2200u/35 1N4002
C R111 R112 1N4002 C
100u/35

D107
D108
R110
560K
D906 D905

1SS132
1SS132
270 22K C910
D110 1SS132 Q107 IC906 IC904 1N4002
D109 2SB1340 -15V NJM7915 -24V NJM7924 C907
2200u/35 1N4002
1SS132 H11 H12 H13 1 2 2 1 0.1u
OUT Vin Vin OUT
US1881KUA US1881KUA US1881KUA
GND
GND

C914
3
3

C918 0.1u
C917 C913

6
R147 1 1W

VCC
GND
OUT
VCC
GND
OUT
VCC
GND
OUT
0.1u
100u/25 100u/35

1
2
3
1
2
3
1
2
3
9 8
C138 5V
IC106C
0.1u
BU4066

22
C109NC 102P
D117 1SS132
R120 R121 C140
C112 R151 1K
270 22K
C116 0.1uF C136 C139
100uF/35V Q108 100u/35 R150 1K
C107 102P 1000P
2SD1889
C141
D118 1SS132 R152 1K 1000P

4
6
-
R115 6.8K D114 7 1000P
D113 IC102B
R116 5
+ NJM2147

8
680 R124 C137
C108 1 1W 100u/35
B D116 102P B

1SS132
R118 R119

R117
560K

1SS132
270 22K
1SS132 Q109 R154 R155 R153
2SB1340 220 220 220
D115
1SS132
C113
C117 0.1uF

5
100uF/35 R148 1 1W
IC106B
3 4
BU4066

L901
15V
BEAD10
C125 C124 -15V
100u/25 Q102
IC104A DTA124TS R144
CN103 15V 0.1u
1K

8
LA R125 4580 3 R133
1 + R127 R138
LC 10K 1 12K D119 TO IC106 P14
2 IC105B
LOCK R126 2 18K 18K R149
3 - 4580

4
GND 680K R131 10K
4 C120 18K R136 18K 1SS132 D120

4
HC 6
5 .1uF - Z5.1B C133
HB C126 R134 7
6 0.1u
HA 100u/25 CN104 4.7K 5 R143 C123
7 +

8
CHB 22K 5V 100u/10
8 -15V 1 R137 18K 15V C131 C130 Q101
CHA C127 IC105A DTC124TS
9 2 0.1u 100u/25 R145
A 5V 0.1u R132 4580 A
10 3
8
18K 3 1K
11 R128 + R142 C132 C122 D121

8
5 3p R135 1 -15V
+ R130 100u/10 Z5.1B

GND
CHA
VCC
CHB
11P 12V 10K 7 2.7K 2 22K 0.1u
-

1
2
3
4
4

405-ST150-985
6 18K TO IC106 P7 Title
-

4
R129 R139 R141 C128
IC104B C121
D.D MOTOR PCB
680K 22K 47K
5V 4580 .1uF 100u/25
Size Number Revision
IC103 -15V
C129 0.1u
HEDS9700F51 A3 405-ST150-888B
R140 22K Date: 28-Jun-2006 Sheet of
File: Drawn By:
1 2 3 4 5 6 7 8
Printed Crcuit BOard Diagram

405-DJ5500-1022/1030/1031
SPEED/SUB-START /START/STOP PCB

23
Printed Circuit Board Dagram

405-DJ5500-1025/1024
MAIN/HEAT SINK PCB

24
Printed Circuit Board Dagram

405-DJ5500-1027/1028
PITCH / QUARTZ PCB

25
Printed Circuit Board Dagram

405-DJ5500G-1162
POWER PCB

26
Printed Circuit Board Dagram

405-DJ5500F-1212
OUTPUT PCB

27
Printed Circuit Board Dagram

405-TT300-753
DC PCB

28
Printed Circuit Board Dagram

405-ST150-888B/985
D.D.MOTOR/SENSOR PCB

29
Printed Circuit Board Dagram

405-ST150-976
LED PCB

30
IC Block Diaram IC BLOCK DIAGRAM

417-DJ5500-578
MAX003

P47 /D7
P46 /D6
P45 /D5
P44 /D4
P43 /D3
P42 /D2
P41 /D1
P40 /D0
VCL*
VCC
VCC
VSS
VSS
VSS
VSS
VSS
VSS

D15
D14
D13
D12
D11
D10
D9
D8
Port 3 Port 4
Address bus
A 19 /P53
MD2 Data bus (upper)

Port 5
A 18 /P52
MD1 A 17
Data bus (lower)
MD0 A 16
EXTAL
A 15
Clock pulse

XTAL
generator

STBY A 14
H8/300H CPU
RES A 13

Port 2
RESO A 12

NMI A 11
A 10

Bus controller
/P67 Interrupt controller
A9
LWR/P66 A8
HWR
RD A7
Port 6

AS A6
BACK/P62 A5

Port 1
BREQ/P61 A4
WAIT/P60 A3
A2
RAM A1
CS0/P84 Watchdog timer A0
ADTRG/CS1/IRQ3/P83 (WDT)
Port 8

CS2/IRQ2/P82 16-bit timer unit


CS3/IRQ1/P81
Serial communication
IRQ0/P80 interface
8-bit timer unit (SCI) 2 channels
P95 /SCK 1 /IRQ 5
P94 /SCK 0 /IRQ 4
Programmable A/D converter
Port 9

timing pattern P93 /RxD1


controller (TPC) D/A converter P92 /RxD0
P91 /TxD 1
P90 /TxD 0

Port B Port A Port 7


VREF
AVCC
AVSS
TP15/PB7

CS5/TMO2/TP10/PB2
CS6/TMIO1/TP9/PB1
CS7/TMO0/TP8/PB0

A20/TIOCB2/TP7/PA7
A21/TIOCA2/TP6/PA6
A22/TIOCB1/TP5/PA5
A23/TIOCA1/TP4/PA4
TCLKD/TIOCB0/TP3/PA3
TCLKC/TIOCA0/TP2/PA2
TCLKB/TP1/PA1
TCLKA/TP0/PA0

DA1/AN7/P77
DA0/AN6/P76
AN5/P75
AN4/P74
AN3/P73
AN2/P72
AN1/P71
AN0/P70
TP14/PB6
TP13/PB5
TP12/PB4
CS4/TMIO3/TP11/PB3

Note: * The 5 V operation models have a VCL pin, and require the connection of an external capacitor.

31
IC BLOCK DIAGRAM
IC Block Diaram

417-QMX2-167
B A 1 5 2 1 8 a n d B A 15218F BA15218N

OUT11 8 V cc

-I N1 2 7 OUT 2 1ch 2ch


1 ch

2 ch
+I N1 3 6 -IN 2

VEE 4

OUT2 7
3

8
5

6
2
VEE 4 5 + IN 2

OUT1

V cc
+ I N2
+ I N1

- I N2
- I N1

32
IC Block Diaram

417-DJ5500-579(NJM2147D)
417-ST150-599(NJM4580M)

OUT 1 8 VCC

1N1 2 7 OUT2

33
1ch
+
2ch
+ IN1 3 + 6 1N2

VEE 4 5 + IN2
IC Block Diaram

Block diagram 417-DV330-197

BA10358 / BA10358F / BA10358FV BA10358N

OUT 1 8 VCC
+ +
1ch 2ch

34
1N1 2 7 OUT2
1ch
+
2ch
+ IN1 3 + 6 1N2 1
2
3
4
5
6
7
8

VEE 4 5 + IN2
VEE
VCC

IN1
IN2

+ IN1
+ IN2

OUT1
OUT2
BLOCK DIAGRAM Circuit 417-HDJ2000-503
IC Block Diaram

VDD

VCC Micro
5
controller

35
4 reset pin
Vout

Vref
BD4745G
3
GND
IC Block Diaram
417-QMX2-190

36
IC Block Diaram
417-PS2-504

37
BLOCK DIAGRAM 417-HV3500K-244

Q0
IC Block Diaram

CE OUTPUT .
CONTROL .
BUFFER
OE/VPP Q7

38
A0
.
CORE
DECODER
. ARRAY
A15

VCC

GND
IC Block Diaram

39
IC Block Diaram

40
IC Block Diaram

45 o
417-DJ5500-580
1.60
1.40 Typical

4.30
0.84
0.63 3.90 5o
Typical
2.64
2.34

US1 * 3.20
2.80
881
0.48
0.43 1.75
1.55

0.38
0.20
0.00 Typical
(see note 3)

0.41
0.35
NOTES:
1.) Controlling dimension: mm 15.0
2.) Leads must be free of flash and 14.0
1 2 3
plating voids
3.) Do not bend leads within 1mm of
the lead to package interface.
4.) Package dimensions exclude
molding flash
5.) Tolerance is 0.254mm unless
otherwise specified

1.30
1.24 0.41
2.57
2.51 0.35

41
IC Block Diaram

42
Trouble Shooting

Make sure of the followings before you consider as any malfunctions:

1. Are all the connections correct?


2. Is the set being operated correctly in accordance with the operating instructions:
3. Are the speakers and amplifiers function correctly?

SYMOPTOMS CHECK

Is the stylus pressure properly adjusted?


Stylus dose not lower onto record
Is the arm's horizontal balance adjusted?

Are the cartridge and head shell properly connected?


No sound is produced Are the output cords properly connected to the amplifier?
Are the amplifier's adjustments and settings correct?

Is the ground wire on the output cord connected?


Booming sound is heard Are the output cord's plugs securely connected?
Is the head shell' lock nut securely tightened?

Is the stylus pressure properly adjusted?


Stylus skips Is the record warped or scratched?
Is there dust on the stylus?

Is the record scratched?


Arm stops halfway across the record
Is the arm hitting some object?

Is the amplifier's connection selector (MC or MM)


Sound is too weak or too strong set to the proper setting for the type (output) of the
cartridge being used?

43