“TAKING PRESSURE VESSELS FROM CRADLE TO GRAVE”

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Presentation Outline
• What is Authorized Inspection?
• Overview of ASME Codes
• Code Stamps
• Inspection responsibilities: Manufacturer & Authorized
Inspector
• ASME Section VIII: Scope & organization
• Section VIII Division 1 Inspection requirements
• Question & Answers









 











 










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Nuclear Codes – Section III 1968 – Pressure Vessels – Section VIII Div 2 1971 . NDE – Section V 1997 . Pressure Vessels – Section VIII Div 3 .1911 – ASME set up the B&PV Committee – to formulate std rules for c construction of boilers and pressure vessels 1915 – first Code issued – ASME 1 – Power Boilers 1923 – Heating Boilers – Section IV 1924 – Materials – Section II 1925 – Pressure Vessels – Section VIII Div 1 1941 – Welding & Brazing – Section IX 1963 .

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- ASME Shop Approval is a prerequisite
- QC-System according to the ASME Code
- Audit by ASME, renewal every 3 years (U, U2)
- valid Inspection-Service-Agreement between Manufacturer
and an AIA
- Authorized by ASME to use the Code Symbol Stamp(s).
- Certificate of Authorization, validity 3 years (U, U2)

ASME shop approvals are not required for:
¾ Material Manufacturers (except Section III)
¾ Manufacturers of Welding Consumables (except
Section III)
¾ Valve Manufacturers (except Section III and Safety
Valves)
¾ Suppliers of Services (Design, Heat Treatment,
Machining)
¾ Piping Manufacturers (except Section III)

Obtain Application Forms from ASME:

• Submit Application Forms to ASME and remit Fees
• Purchase ASME Code Books
• Describe a QC-System according ASME Code
• Prepare a Demonstration Item
• Qualify Procedures and Personnel
• Pre-Joint Review by the Supervisor of AIA
• Joint Review (Audit) with ASME Designee, Inspector und
Supervisor
• Issuance of Certificate and Stamp by ASME

Heating Boilers U3 High Pressure Vessels H* cast iron heating boilers UV3* safety valves H wrought steel heatig boilers HLW potable water heaters Section X .Alternative Rules V* safety valves U2 pressure vessels Section VIII Div.1) Section VIII Div. ASME Audit of the Manufacturer .Fibre reinforced Plastic Pressure HV * safety valves Vessels RP pressure vessels Section XII – Transport Tanks National Board Inspection Code T Transport tanks TV* safety valves TD* rupture disk devices R repair and alteration VR* repair of safety valves * Components not subject to Authorized Inspection. 2 .ASME and National Board Stamps ASME Boiler & Pressure Vessel Code Section I . 3 Section IV .Pressure Vessels S steam boilers (master) U pressure vessels A assembly only UM * miniature vessels E electric boilers UV * safety valves M miniature boilers UD * rupture disk devices PP power piping (B31. 1 .Steam Boilers Section VIII Div.

. . . .have design calculation available.assure that QC is performed.comply with all of the applicable requirements of the Code.arrange Inspection and free access of the Inspector.assure that examinations are performed as required by the Code. .Manufacturer's Responsibilities . .assure that all work done by others also complies.

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shall mandatory rules may not prohibition may recommendations or can exemptions from prohibitions should recommendations .

experimental analysis) • reduced wall thickness • larger extend of NDE • higher design stress levels • Registered Professional Engineer (RPE) shall certify Design Report Section VIII Division 3 • over 10.UDS) • UDS shall be certified by a Registered Professional Engineer (RPE) • provisions for stress analysis.000 psi (70 MPa) • user specifies service conditions (user´s design specification .000 psi (20 MPa) • simple stress calculation formulas • no stress analysis required • widespread use for Pressure Vessels Section VIII Division 2 • up to 10.000 psi • stress analysis is mandatory • consideration of prestressed components • extensive mandatory NDE • small range of permitted material • two RPEs are required . creep.Section VIII Division 1 • up to 3. fatigue.

Special Constructions Materials: UCS . Cast Iron UCL . Non ferrous Materials UHA . Cladding and Lining UCD . High Alloy Steel UCI . Ferritic Steels with Heat Treatment ULW .Forword Introduction: U-1. U-3. Low Temperature Service UHX . Cast Ductile Iron UHT . Shell and Tube Heat Exchanger Mandatory and Nonmandatory Appendices Index . Carbon and Low Alloy Steel UNF . U-4 Subsection A: UG – General Requirements Subsection B: Methods of Fabrication UW – welded pressure vessels UF – forged pressure vessels UB – brazed pressure vessels Subsection C: Classes of Material . Layered Constructions ULT . U-2.

ASME VIII Div. 1 INSPECTION REQUIREMENTS .

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•PWHT need not be in one continuous cycle.. It may be performed in multiple cycles •Welding of parts with different P nos. use table with the higher PWHT temperature •Welding pressure parts to non pressure parts: PWHT temp for pressure parts shall govern .

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and chambers of multichamber vessels designed for a vacuum or partial vacuum only. .3 times the difference between normal atmospheric pressure and the minimum design internal absolute pressure. to a pneumatic test in accordance with the provisions of UG-100. Either type of test shall be made at a pressure not less than 1. shall be subjected to an internal hydrostatic test or when a hydrostatic test is not practicable.UG-99 STANDARD HYDROSTATIC TEST (f) Single-wall vessels designed for a vacuum or partial vacuum only.

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