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SERVICE MANUAL

SERVICE MANUAL SECTION

LoneStar and ProStar Chassis Built January, 2007 and After


ELECTRICAL CIRCUIT DIAGRAMS

Model: LoneStar
Model: ProStar
Start Date: 01/15/2007

S08339

02/17/2010

S08339
Copyright 02/17/2010 Navistar, Inc.
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL i
CIRCUIT DIAGRAMS

Table of Contents

1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1


2.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13


3.1. BATTERY FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.2. BATTERY FEED (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.3. BATTERY FEED (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.4. BATTERY FEED (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.5. BLANK PAGE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.6. BLANK PAGE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.7. IGNITION FEED STANDARD AND REMOTE START/STOP, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.8. IGNITION FEED ICON, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.9. IGNITION FEED STANDARD, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.10. IGNITION FEED STANDARD (LONESTAR), P. 9A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.11. ACCESSORY FEED, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3.12. CAB J1939 COMPASS AND ABS EFFECTS, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.13. CAB J1939 WITH ALL OPTIONS, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.14. CAB J1939 WITH ALL OPTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.15. CAB J1939 WITH ALL OPTIONS, P. 13A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.16. CAB J1939 WITH ALL OPTIONS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.17. J1939 ENGINE, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.18. J1939 CHASSIS, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.19. J1939 WITH SLEEPER, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.20. J1708 PRIVATE, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.21. J1708 PUBLIC, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.22. J1708 PUBLIC, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.23. J1708 PUBLIC, P. 20A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.24. GROUND CAB, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.25. GROUND CAB, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
3.26. GROUND CAB, P. 22A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.27. GROUND CAB, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
3.28. GROUND CAB, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
3.29. GROUND CAB, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
3.30. GROUND CAB, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

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CIRCUIT DIAGRAMS

3.31. GROUND CHASSIS, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43


3.32. GROUND SLEEPER, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
3.33. GROUND SLEEPER, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
3.34. GROUND SLEEPER, P. 29A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
3.35. ENGINE GROUND IBB ENGINE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
3.36. J1939 DATA LINK IBB ENGINE, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
3.37. ZERO VOLT REFERENCE, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
3.38. ZERO VOLT REFERENCE, P. 32A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51


4.1. CB POWER RADIO, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4.2. CIGAR LIGHTER AND TEMPERATURE DISPLAY, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
4.4. ELECTRIC HORN, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
4.5. MIRRORS HEATED AND LIGHTED, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
4.6. MIRRORS HEATED AND LIGHTED, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
4.7. TELEMATICS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
4.8. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT DAYCAB, P. 8. . . . . . . . . . . . . . . .58
4.9. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT DAYCAB, P. 9. . . . . . . . . . . . . . . .59
4.10. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT SLEEPER, P. 10. . . . . . . . . . . .60
4.11. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT SLEEPER, P. 11. . . . . . . . . . . .61
4.12. SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . .62
4.13. SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . .63
4.14. QUALCOMM IMCT SLEEPER, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
4.15. PANIC BUTTON, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
4.16. SATELLITE COMMUNICATION SYSTEM XATA WITH DAYCAB, P. 16. . . . . . . . . . . . . . . . . . . . . .66
4.17. SATELLITE COMMUNICATION SYSTEM XATA WITH SLEEPER, P. 17. . . . . . . . . . . . . . . . . . . . .67
4.18. RADIO ENTERTAINMENT, SPEAKERS, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
4.19. RADIO ENTERTAINMENT, SPEAKERS, P. 18A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
4.20. RADIO ENTERTAINMENT, SPEAKERS, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
4.21. RADIO ENTERTAINMENT, SPEAKERS, P. 19A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
4.22. SWITCH PACK, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
4.23. WINDSHIELD WIPER MOTOR, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
4.24. WINDSHIELD WASHER PUMP, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
4.25. DISPLAY, VEHICLE INFORMATION (VID), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
4.26. DISPLAY, DRIVER INTERFACE (DID), P. 23A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
4.27. CAT MESSENGER DISPLAY, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
4.28. BEACON LIGHT SWITCH FOR DUAL CUSTOMER ACCESSORY, P. 25. . . . . . . . . . . . . . . . . . . .78
4.29. DOOR SWITCHES DOME LAMP, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
4.30. SPARE SWITCH FOR SINGLE CUSTOMER ACCESSORY, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
4.31. SPARE SWITCH FOR DUAL CUSTOMER ACCESSORY, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
4.32. EATON VORAD EVT-300 SYSTEM, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
4.33. EATON VORAD EVT-300 SYSTEM, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
4.34. EATON VORAD VS-400, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
4.35. WABCO ONGUARD WARNING SYSTEM, P. 31A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
4.36. AWARE II, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
4.37. AWARE II, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
4.38. AWARE II, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
4.39. AWARE II, P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
4.40. AWARE II, P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
4.41. QUALCOMM OMNIVISION, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
4.42. QUALCOMM OMNIVISION, P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
4.43. MOTIENT MOBILE MAX, P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

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CIRCUIT DIAGRAMS

4.44. REMOTE RADIO N/AMP AND N/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY,
P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
4.45. REMOTE RADIO W/AMP AND N/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY,
P. 40A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
4.46. REMOTE RADIO N/AMP AND W/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY,
P. 40B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
4.47. REMOTE RADIO W/AMP AND W/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY,
P. 40C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
4.48. REMOTE RADIO N/AMP AND N/WIRED REMOTE AND W/DRIVER INTERFACE DISPLAY,
P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
4.49. REMOTE RADIO W/AMP AND N/WIRED REMOTE AND W/DRIVER INTERFACE DISPLAY,
P. 41A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
4.50. REMOTE RADIO N/AMP AND W/WIRED REMOTE AND W/DRIVER INTERFACE DISPLAY,
P. 41B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
4.51. REMOTE RADIO W/AMP AND W/WIRED REMOTE AND W/DRIVER INTERFACE
DISPLAY, P. 41C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

5. CHARGING AND CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102


5.1. MANUAL TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
5.2. MANUAL TRANSMISSION (CAT ENGINE), P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
5.3. AUTOMATIC TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
5.4. AUTOMATIC TRANSMISSION (CAT ENGINE), P. 2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
5.5. FREEDOMLINE TRANSMISSION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
5.6. FREEDOMLINE TRANSMISSION (CAT ENGINE), P. 3A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

6. ETHER START AND FAN WIRING (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108


6.1. ETHER START CUMMINS ISX, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
6.2. FAN WIRING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
6.3. FAN WIRING IBB ENGINE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
6.4. STARTING AID COLD START ASSIST (IBB ENGINE), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

7. ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112


7.1. ELECTRONIC ENGINE CONTROLS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
7.2. ELECTRONIC ENGINE CONTROLS CUMMINS ENGINE, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
7.3. ELECTRONIC ENGINE CONTROLS CAT ENGINE, P. 2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
7.4. ELECTRONIC ENGINE CONTROLS CUMMINS ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
7.5. ELECTRONIC ENGINE CONTROLS WITH ICON, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
7.6. ELECTRONIC ENGINE CONTROLS WITH ICON, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
7.7. ELECTRONIC ENGINE CONTROLS WITH ICON, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
7.8. REMOTE START/STOP, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
7.9. REMOTE START/STOP, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
7.10. REMOTE START/STOP, P. 8A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
7.11. NO IDLE ENGINE HEAT, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
7.12. TRI-PAC NO IDLE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
7.13. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
7.14. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
7.15. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 12A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
7.16. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
7.17. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
7.18. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
7.19. AFTERTREATMENT (IBB ENGINE), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

8. GAUGES AND WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131

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8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1. . . . . . . . . . . . . . . . . . . . . . .131
8.2. AXLE TEMPERATURE GAUGES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
8.3. ENGINE OIL PRESSURE AND TEMPERATURE, SPEEDOMETER, TACHOMETER,
VOLTMETER AND WATER TEMP. GAUGES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGES, P. 4. . . . . . . . . . . . . . . . . . . . . . .134
8.5. FUEL HEATER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
8.6. FUEL TRANSFER PUMP FOR DUAL TANK, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
8.9. BLANK PAGE, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
8.10. IP / GAUGES, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
8.11. IP / GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . .141
8.12. SECONDARY INSTRUMENT CLUSTER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
8.13. PARKING WARNING LIGHT, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
8.14. WARNING LIGHTS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
8.15. IP TEXT MESSAGES AND WARNING LIGHTS CONTROLLED BY ENGINE,
TRANSMISSION AND ABS CONTROLLER, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
8.16. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146

9. LIGHTING SYSTEM (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147


9.1. LIGHTS STOP, TAIL, TURN AND BACK-UP N/FREEDOMLINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . .147
9.2. LIGHTS STOP, TAIL, TURN AND BACK-UP N/FREEDOMLINE, P. 1A. . . . . . . . . . . . . . . . . . . . . . .148
9.3. LIGHTS STOP, TAIL, TURN AND BACK-UP W/FREEDOMLINE, P. 2. . . . . . . . . . . . . . . . . . . . . . . .149
9.4. LIGHTS STOP, TAIL, TURN AND BACK-UP W/FREEDOMLINE, P. 2A. . . . . . . . . . . . . . . . . . . . . .150
9.5. DOME/MAP AND COURTESY LIGHTS DAY CAB, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
9.6. DOME/MAP AND COURTESY LIGHTS SLEEPER, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
9.7. FOG LIGHTS AND SPOT LIGHT, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
9.8. HEADLIGHTS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
9.9. TRIPMASTER, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
9.10. TURN AND STOP SWITCH, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
9.11. LIGHT SYSTEM PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9. . . . . . . . . . . .157
9.12. LIGHT SYSTEM PARK, MARKER, FRONT TURN AND MODESTY PANEL LIGHT, P.
10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
9.13. LIGHT SYSTEM CLEARANCE, ID, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
9.14. LIGHT SYSTEM SKIRT LIGHT, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
9.15. TRAILER LIGHT SYSTEM MARKER, STOP, TAIL, TURN, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
9.16. TRAILER SOCKET BOC, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
9.17. TRAILER SOCKET BOC AND EOF, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
9.18. TRAILER SOCKET AUXILIARY, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
9.19. FLOOR LIGHT, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
9.20. DOME AND ACCENT LIGHT SLEEPER, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
9.21. DOME AND ACCENT LIGHT SLEEPER, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
9.22. LIGHTED AIR SHIELD, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
9.23. PANEL LIGHTS, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
9.24. WORK LIGHTS DAY CAB, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
9.25. WORK LIGHTS SLEEPER CAB, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
9.26. DOME AND ACCENT LIGHTS SLEEPER, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173


10.1. TIRE PRESSURE MONITOR, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
10.2. AIR DRYER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
10.3. AIR SOLENOID PACK 4 WAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
10.4. AIR SOLENOID PACK 4 WAY, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176

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10.5. AIR SUSPENSION W/LOAD INDICATOR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177


10.6. BATTERY FEED TRAILER AUXILIARY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
10.7. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179
10.8. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 7A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
10.9. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181
10.10. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
10.11. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183
10.12. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
10.13. ANTILOCK BRAKE SYSTEM W/BENDIX, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
10.14. ANTILOCK BRAKE SYSTEM W/WABCO, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
10.15. ANTILOCK BRAKE SYSTEM W/WABCO, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
10.16. ANTILOCK BRAKE SYSTEM W/WABCO, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
10.17. ANTILOCK BRAKE SYSTEM W/WABCO, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189
10.18. ANTILOCK BRAKE SYSTEM W/WABCO, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
10.19. POWER TAKE OFF, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
10.20. FUEL LEVEL, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
10.21. VEHICLE SENSOR MODULE, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
10.22. VEHICLE SENSOR MODULE, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194
10.23. BRAKE SENSOR WEAR/STROKE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195
10.24. BRAKE SENSOR WEAR/STROKE, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196

11. TRANSMISSION CONTROL MODULE (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197


11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
11.2. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198
11.3. COLUMN SHIFTER AND MERITOR G TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199
11.4. FREEDOMLINE TRANSMISSION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200

12. HVAC (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201


12.1. AIR CONDITIONING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .201
12.2. HVAC SYSTEM CAB, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202
12.3. HVAC SYSTEM CAB, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203
12.4. HVAC SYSTEM SLEEPER, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204
12.5. HVAC SYSTEM SLEEPER, P. 4A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205
12.6. HVAC SYSTEM SLEEPER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
12.7. NO IDLE HEAT AND HVAC SWITCHES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207
12.8. NO IDLE HEAT AND HVAC APU, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
12.9. NO IDLE HEAT AND HVAC SENSORS AND HVAC CONTROL, P. 8. . . . . . . . . . . . . . . . . . . . . . . .209
12.10. NO IDLE HEAT AND HVAC POWER SUPPLY, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210
12.11. NO IDLE HEAT AND HVAC HEAT VALVE, LPM AND BLEND MOTOR, P. 10. . . . . . . . . . . .211
12.12. NO IDLE HEAT AND HVAC FUEL FIRED HEATER AND A/C COMPRESSOR, P. 11. . . .212
12.13. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER W/LVD, P. 12. . . . . . . . . . . . . . .213
12.14. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .214
12.15. HVAC SYSTEM SLEEPER W/BERGSTROM NO IDLE, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .215
12.16. NO IDLE HVAC W/BERGSTROM HVAC SWITCHES LOCATED IN SLEEPER CONTROL
PANEL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .216
12.17. NO IDLE HVAC W/BERGSTROM HVAC SWITCHES LOCATED IN SLEEPER CONTROL
PANEL, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217
12.18. NO IDLE HVAC W/BERGSTROM HVAC POWER SUPPLY, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
12.19. NO IDLE HVAC W/BERGSTROM ENGINE PRE-HEAT VALVE, P. 18. . . . . . . . . . . . . . . . . . . . . . . . .219
12.20. NO IDLE HVAC W/BERGSTROM FUEL FIRED HEATER, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .220
12.21. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER N/LVD, P. 21. . . . . . . . . . . . . . . .221

13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222

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13.1. READING AND WARDROBE LIGHTS BUNK, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222


13.2. LUGGAGE COMPARTMENT LIGHTS BUNK, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223
13.3. POWER SOURCE BUNK, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224
13.4. TV / REFRIGERATOR WIRING, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225
13.5. SPEAKER BUNK, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226
13.6. FAN BUNK, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .227
13.7. SKY RISE LIGHTS BUNK, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228
13.8. FLAT PANEL TV/DVD PLAYER BUNK, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229

14. CONNECTOR COMPOSITES (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230


14.1. CONNECTOR COMPOSITES (7A), (8A), (9A), (10A), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230
14.2. CONNECTOR COMPOSITES (10F), (11A), (12A), (13A), P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
14.3. CONNECTOR COMPOSITES (14A), (344), (345), (512), (520), P. 1B. . . . . . . . . . . . . . . . . . . . . . . . . . .232
14.4. CONNECTOR COMPOSITES (521), (522), (523), (524), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233
14.5. CONNECTOR COMPOSITES (1002), (1003), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .234
14.6. CONNECTOR COMPOSITES (1006), (1007), (1010), (1015), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235
14.7. CONNECTOR COMPOSITE (1010), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .236
14.8. CONNECTOR COMPOSITE (1011), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237
14.9. CONNECTOR COMPOSITE (1012), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238
14.10. CONNECTOR COMPOSITE (1013), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .239
14.11. CONNECTOR COMPOSITE (1014), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240
14.12. CONNECTOR COMPOSITE (1015), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .241
14.13. CONNECTOR COMPOSITE (1016), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .242
14.14. CONNECTOR COMPOSITE (1017), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243
14.15. CONNECTOR COMPOSITE (1018), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244
14.16. CONNECTOR COMPOSITE (1019), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .245
14.17. CONNECTOR COMPOSITE (1020), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246
14.18. CONNECTOR COMPOSITES (1023), (1024), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247
14.19. CONNECTOR COMPOSITES (1025), (1026), P. 16A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248
14.20. CONNECTOR COMPOSITES (1100M), (1101M), (1110M), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .249
14.21. CONNECTOR COMPOSITES (1111M), (1112M), (1113M), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250
14.22. CONNECTOR COMPOSITES (1114M), (1115M), (1116M), (1117M), P. 19. . . . . . . . . . . . . . . . . . . .251
14.23. CONNECTOR COMPOSITES (1200), (1210), (1215), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
14.24. CONNECTOR COMPOSITES (1300), (1301), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
14.25. CONNECTOR COMPOSITES (1305), (1378), P. 21A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254
14.26. CONNECTOR COMPOSITES (1400), (1401), (1402), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .255
14.27. CONNECTOR COMPOSITES (1403), (1410), (1420), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256
14.28. CONNECTOR COMPOSITES (1421), (1422), (1423), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .257
14.29. CONNECTOR COMPOSITES (1500), (1501), P. 24A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258
14.30. CONNECTOR COMPOSITES (1502), (1510), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .259
14.31. CONNECTOR COMPOSITES (1511), (1550), (1556), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260
14.32. CONNECTOR COMPOSITES (1557), (1600), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261
14.33. CONNECTOR COMPOSITE (1601), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262
14.34. CONNECTOR COMPOSITE (1602), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .263
14.35. CONNECTOR COMPOSITES (1603), (1604), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264
14.36. CONNECTOR COMPOSITES (1620), (1650), (1657), (1657M), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . .265
14.37. CONNECTOR COMPOSITES (1660), (1661), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .266
14.38. CONNECTOR COMPOSITE (1700), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .267
14.39. CONNECTOR COMPOSITE (1700F), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .268
14.40. CONNECTOR COMPOSITE (1701), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269
14.41. CONNECTOR COMPOSITE (1701F), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270
14.42. CONNECTOR COMPOSITE (1702), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .271
14.43. CONNECTOR COMPOSITE (1702), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272

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14.44. CONNECTOR COMPOSITE (1702), P. 38A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .273


14.45. CONNECTOR COMPOSITE (1702), P. 38B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .274
14.46. CONNECTOR COMPOSITE (1800), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275
14.47. CONNECTOR COMPOSITE (1800F), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .276
14.48. CONNECTOR COMPOSITES (1801), (1802), (1803), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .277
14.49. CONNECTOR COMPOSITES (1804), (1805), (1806), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .278
14.50. CONNECTOR COMPOSITES (1808), (1809), (1810), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .279
14.51. CONNECTOR COMPOSITES (1811), (1812), (1820F/1820M), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . .280
14.52. CONNECTOR COMPOSITES (1821), (1822), (1823), (1824), P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . .281
14.53. CONNECTOR COMPOSITES (1860), (1861), (1901), (1903), P. 46. . . . . . . . . . . . . . . . . . . . . . . . . . . .282
14.54. CONNECTOR COMPOSITES (1906), (1907), (1909M), (1910), (1912), (1916), P. 47. . . . . . . .283
14.55. CONNECTOR COMPOSITES (1917), (1918/1918A), (1919/1919A), (1920), (1922), (1922M),
P. 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .284
14.56. CONNECTOR COMPOSITES (1923), (1925), P. 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .285
14.57. CONNECTOR COMPOSITES (1927), (1929), (1930), (1931), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . .286
14.58. CONNECTOR COMPOSITES (1932), (1933), (1942/1942F), (1943), (1943M), P. 50A. . . . . . .287
14.59. CONNECTOR COMPOSITES (1944), P. 50B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .288
14.60. CONNECTOR COMPOSITES (1953), (1960), P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289
14.61. CONNECTOR COMPOSITES (1960), P. 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .290
14.62. CONNECTOR COMPOSITES (1962), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .291
14.63. CONNECTOR COMPOSITES (1962), P. 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .292
14.64. CONNECTOR COMPOSITES (1963), (1964), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293
14.65. CONNECTOR COMPOSITES (1970), (1973), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .294
14.66. CONNECTOR COMPOSITES (1974), (1975), P. 56A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .295
14.67. CONNECTOR COMPOSITES (2000), P. 56B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .296
14.68. CONNECTOR COMPOSITES (2002M), (2003M), (2004M), (2005M), (2006M), (2007F), P.
57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .297
14.69. CONNECTOR COMPOSITES (2100), (2101), (2102), (2103), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . .298
14.70. CONNECTOR COMPOSITES (2200), (2201), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .299
14.71. CONNECTOR COMPOSITES (2224), (2225), (2227), P. 59A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300
14.72. CONNECTOR COMPOSITES (2300), (2301), (2302), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301
14.73. CONNECTOR COMPOSITES (2303F/2303M), (2304), (2312), P. 60A. . . . . . . . . . . . . . . . . . . . . . . . .302
14.74. CONNECTOR COMPOSITES (2313), (2500), P. 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303
14.75. CONNECTOR COMPOSITES (3000), (3003/3003M), (3100/3100M), P. 62. . . . . . . . . . . . . . . . . . . .304
14.76. CONNECTOR COMPOSITES (3200/3200F), (3201M), (3202M), (3203), (3203M), P. 63. . . .305
14.77. CONNECTOR COMPOSITES (3204/3204M), (3205M/3205F), (3206M), (3300/3300M), (3400),
(3410), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .306
14.78. CONNECTOR COMPOSITES (4101), (4200), (4201), (4202), (4203), (4204), P. 65. . . . . . . . . .307
14.79. CONNECTOR COMPOSITES (4328), (4500), (4705), (4706), P. 65A. . . . . . . . . . . . . . . . . . . . . . . . . .308
14.80. CONNECTOR COMPOSITES (5000/5000A), P. 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .309
14.81. CONNECTOR COMPOSITES (5000), P. 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .310
14.82. CONNECTOR COMPOSITES (5001), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .311
14.83. CONNECTOR COMPOSITES (5001), P. 68A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .312
14.84. CONNECTOR COMPOSITES (5003), (5005), (5006), (5007), P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . .313
14.85. CONNECTOR COMPOSITES (5007), P. 69A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314
14.86. CONNECTOR COMPOSITES (5009), (5010), (5011M/5011F), P. 69B. . . . . . . . . . . . . . . . . . . . . . . . .315
14.87. CONNECTOR COMPOSITES (5012), (5013), (5014), (5015), (5020), (5031), P. 70. . . . . . . . . .316
14.88. CONNECTOR COMPOSITES (5033), (5034), (5035/5035A), (5100), (5101), P. 70A. . . . . . . . .317
14.89. CONNECTOR COMPOSITES (5102), (5103), (5104), (5105), P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . .318
14.90. CONNECTOR COMPOSITES (5106), (5107), (5109), (5110), (5111), P. 72. . . . . . . . . . . . . . . . . . .319
14.91. CONNECTOR COMPOSITES (5117), (5118), (5119), P. 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320
14.92. CONNECTOR COMPOSITES (5123), (5124), (5125), P. 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .321
14.93. CONNECTOR COMPOSITES (5126), (5127), (5128), (5129), (5130), P. 75. . . . . . . . . . . . . . . . . . .322

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14.94. CONNECTOR COMPOSITES (5130), (5134), P. 75A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .323


14.95. CONNECTOR COMPOSITES (5131), (5134), (5135), (5135M), (5136), (5200), (5201), P.
76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324
14.96. CONNECTOR COMPOSITES (5202), (5210), (5212), (5213), P. 77. . . . . . . . . . . . . . . . . . . . . . . . . . . .325
14.97. CONNECTOR COMPOSITES (5214), (5215), (5216), (5217), (5218), (5219), P. 78. . . . . . . . . .326
14.98. CONNECTOR COMPOSITES (5220), (5222), (5230), P. 78A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .327
14.99. CONNECTOR COMPOSITES (5232), (5233), (5234), P. 79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328
14.100. CONNECTOR COMPOSITES (5300), (5301), (5302), (5303), P. 79A. . . . . . . . . . . . . . . . . . . . . . . . .329
14.101. CONNECTOR COMPOSITES (5312), (5313), (5314), (5500), (5502), (5600), P. 80. . . . . . . .330
14.102. CONNECTOR COMPOSITES (5601M), (5602F), (5602M), (5603M), (5700), P. 80A. . . . . . .331
14.103. CONNECTOR COMPOSITES (5701), (5702), (5752), (5753), (5754), P. 81. . . . . . . . . . . . . . . . . .332
14.104. CONNECTOR COMPOSITES (5757), (5758), (5803), (5900), (5902), (5903), P. 82. . . . . . . .333
14.105. CONNECTOR COMPOSITES (5904/5904M), (5905/5905F), P. 83. . . . . . . . . . . . . . . . . . . . . . . . . . . .334
14.106. CONNECTOR COMPOSITES (5906), (5907), P. 83A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .335
14.107. CONNECTOR COMPOSITES (5909), (5925/5926), (5927), (5930M), (5940), P. 83B. . . . . . .336
14.108. CONNECTOR COMPOSITE (6000), P. 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .337
14.109. CONNECTOR COMPOSITE (6010), P. 84A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .338
14.110. CONNECTOR COMPOSITES (6001), (6018), (6019), P. 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .339
14.111. CONNECTOR COMPOSITES (6020), (6021), (6033), P. 85A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .340
14.112. CONNECTOR COMPOSITES (6200), (6201), (6202), (6260VH), (6260VL), (6260VM), (6304),
(6316M), P. 85B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .341
14.113. CONNECTOR COMPOSITES (6400), (6401), (6402), (6403), (6406/6402), P. 86. . . . . . . . . . .342
14.114. CONNECTOR COMPOSITES (6420), (6550), (6551), (6561), (6650), (6700), (6701), P.
86A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .343
14.115. CONNECTOR COMPOSITES (6702), (6703), (6703/6703A), (6704), (6704A), P. 87. . . . . . .344
14.116. CONNECTOR COMPOSITES (6705), (6706), (6707), P. 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345
14.117. CONNECTOR COMPOSITES (6708), (6709), (6712), (6713), (6714), P. 88A. . . . . . . . . . . . . . . .346
14.118. CONNECTOR COMPOSITES (6715), (6716), (6716A), (6720/6721), (6730), P. 88B. . . . . . .347
14.119. CONNECTOR COMPOSITES (6725), (6731/6731A), P. 88C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .348
14.120. CONNECTOR COMPOSITES (6732), (7103), (7104), P. 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .349
14.121. CONNECTOR COMPOSITES (7105), (7107/7110), (7111), (7500/7500A), P. 90. . . . . . . . . . . .350
14.122. CONNECTOR COMPOSITES (7500W), (7600), (7600A), (7616), P. 91. . . . . . . . . . . . . . . . . . . . . .351
14.123. CONNECTOR COMPOSITES (7617), (7700/7700L/7700K), (7802), (7905), P. 91A. . . . . . . .352
14.124. CONNECTOR COMPOSITES (8000), (8001), (8001/8001F), P. 92. . . . . . . . . . . . . . . . . . . . . . . . . . . .353
14.125. CONNECTOR COMPOSITES (8002), (8003), (8006R), (8006T), (8050), (8051), P. 93. . . . .354
14.126. CONNECTOR COMPOSITES (8052), (8053), (8100), (8100A), (8100B), P. 93A. . . . . . . . . . . .355
14.127. CONNECTOR COMPOSITES (8101), (8101A), (8101B), (8102), (8103), (8104), P. 94. . . . .356
14.128. CONNECTOR COMPOSITES (8165), (8166), (8166T), (8200), (8201), (8203), P. 95. . . . . . .357
14.129. CONNECTOR COMPOSITES (8303), (8310), (8311), (8312), P. 96. . . . . . . . . . . . . . . . . . . . . . . . . . .358
14.130. CONNECTOR COMPOSITES (8350), (8351), (8352), (8410), (8450), P. 97. . . . . . . . . . . . . . . . . .359
14.131. CONNECTOR COMPOSITES (8450A), (8450B), (8451), (8453), (8454), (8455), (8456),
(8500), P. 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .360
14.132. CONNECTOR COMPOSITES (8501), (8502), (8503), (8504), P. 99. . . . . . . . . . . . . . . . . . . . . . . . . . .361
14.133. CONNECTOR COMPOSITES (8505), (8506), (8507), (8550), P. 100. . . . . . . . . . . . . . . . . . . . . . . . .362
14.134. CONNECTOR COMPOSITES (8601), (8750), (8800), (8802), P. 101. . . . . . . . . . . . . . . . . . . . . . . . .363
14.135. CONNECTOR COMPOSITES (8803), (8804), (8805), (8806), P. 102. . . . . . . . . . . . . . . . . . . . . . . . .364
14.136. CONNECTOR COMPOSITES (8900), (8901), (8902), (8950), (8951), P. 103. . . . . . . . . . . . . . . .365
14.137. CONNECTOR COMPOSITES (8952), (8953/8954M/8953F), P. 104. . . . . . . . . . . . . . . . . . . . . . . . . .366
14.138. CONNECTOR COMPOSITES (8954), (8954M), (8960), (8961), (8962), P. 105. . . . . . . . . . . . . .367
14.139. CONNECTOR COMPOSITES (8963), (8964), (8965), (8966), (8967), P. 106. . . . . . . . . . . . . . . .368
14.140. CONNECTOR COMPOSITES (8970), (8971), (8972), (8973), P. 107. . . . . . . . . . . . . . . . . . . . . . . . .369
14.141. CONNECTOR COMPOSITES (8974), (8975), (8976), (8977), P. 108. . . . . . . . . . . . . . . . . . . . . . . . .370
14.142. CONNECTOR COMPOSITES (8980), (8981), (8982), (8983), (8984), P. 109. . . . . . . . . . . . . . . .371

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CIRCUIT DIAGRAMS

14.143. CONNECTOR COMPOSITES (8990), (9100/9100A/9100B/9100C), (9102/9102A) (9103),


(9303A/9303E/9303D), P. 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .372
14.144. CONNECTOR COMPOSITES (9303/9303C/9303B), (9304A), (9305/9305A), P. 111. . . . . . .373
14.145. CONNECTOR COMPOSITES (9501), (9501D), (9502/9502A), (9502B), (9503/9503D),
(9504/9504A/9504B), P. 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .374
14.146. CONNECTOR COMPOSITES (9505/9505A), (9506/9506D/9506E), (9507/9507A/9507B),
(9508/9508B/9508D/9508E), (9509/9509A/9509B), P. 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .375
14.147. CONNECTOR COMPOSITES (9510/9510A/9510F), (9510F/9510M), (9511), (9511/9511A),
(9512), P. 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .376
14.148. CONNECTOR COMPOSITES (9512), (9513), (9514), (9515/9515A/9515B), P. 115. . . . . . . .377
14.149. CONNECTOR COMPOSITES (9516M), (9635), (9715F/9715M), P. 116. . . . . . . . . . . . . . . . . . . . . .378
14.150. CONNECTOR COMPOSITES (9716M/9716F), (9718), (9736), (9737), P. 117. . . . . . . . . . . . . . .379
14.151. CONNECTOR COMPOSITES (9738), (9768), (9769), P. 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .380
14.152. CONNECTOR COMPOSITES (9770), (9779/9779F/9779FA), (9779F1), (9780/9780M),
(9780M1), P. 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .381
14.153. CONNECTOR COMPOSITES (9781F), (9782M), (9783F), (9783M), (9784M), P. 120. . . . . .382
14.154. CONNECTOR COMPOSITES (9789/9789F/9789FA), (9790/9790M/9790MA), P. 121. . . . . .383
14.155. CONNECTOR COMPOSITES (9800/9800F/9800M), P. 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .384
14.156. CONNECTOR COMPOSITES (9801/9801F/9801M), P. 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .385
14.157. CONNECTOR COMPOSITES (9811), (9812), (9813), P. 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .386
14.158. CONNECTOR COMPOSITES (9814), (9815), (9816), P. 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .387
14.159. CONNECTOR COMPOSITES (9830/9832), (9865/9865F/9865M), P. 126. . . . . . . . . . . . . . . . . . . .388
14.160. CONNECTOR COMPOSITES (9900), (9901), (9902), P. 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .389

15. SUPPLEMENT FOR CUMMINS EPA98 ISX ENGINE (PROSTAR ONLY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .390
15.1. ELECTRONIC ENGINE CONTROLS CUMMINS EPA98 ISX (PROSTAR ONLY), P. 2. . . . .390
15.2. ELECTRONIC ENGINE CONTROLS CUMMINS EPA98 ISX (PROSTAR ONLY), P. 3. . . . .391
15.3. CONNECTOR COMPOSITES (1091), (PROSTAR ONLY), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .392
15.4. CONNECTOR COMPOSITES (1093), (1155), (PROSTAR ONLY), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . .393

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1. TABLE OF CONTENTS (CHAPTER 1)


2. INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ABBREVIATIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION


ACCESS ACCESSORY CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR
ALT ALTERNATOR DFR DEFROSTER RLY RELAY
AC ALTERNATING CURRENT DEG DEGREE RES RESISTOR
AFTR AFTERTREATMENT DIAG DIAGRAM R RIGHT
AMM AMMETER DSL DIESEL RTR ROTOR
AMP AMPERE DIFF DIFFERENTIAL SNSR SENSOR
AMP HR AMPERE HOUR DIMR DIMMER SHLD SHIELD
AMPL AMPLIFIER ELEC ELECTRICAL SHFT SHIFTER
ARM ARMATURE ELEX ELECTRONICS SLPR SLEEPER
ARSR ARRESTER ENG ENGINE SLV SLEEVE
ASSY ASSEMBLY EXH EXHAUST SPKR SPEAKER
AUX AUXILIARY FL FLUID SPR SPRING
B/U BACK-UP FWD FORWARD STD STANDARD
BTRY BATTERY FR FRONT STRG STEERING
BM BENCHMARKING FREQ FREQUENCY STLITE SATELLITE
BLK BLOCK GA GAUGE SUNSH SUNSHADE
BOOS BOOSTER GEN GENERATOR SW SWITCH
BOT BOTTOM GND GROUND SYS SYSTEM
BK BRAKE HARN HARNESS TACH TACHOMETER
BRKR BREAKER HDLP HEADLAMP TEMP TEMPERATURE
BRTHR BREATHER HTD HEATED TERM TERMINAL
BRI BRIGHT HT TR HEAT TREAT THROT THROTTLE
BUZ BUZZER HTR HEATER THRU THROUGH
CA CABLE HP HORSEPOWER TRLR TRAILER
CD CANDELA HYD HYDRAULIC XDCR TRANSDUCER
CP CANDLEPOWER ID IDENTIFICATION XFER TRANSFER
CAP CAPACITOR IGN IGNITION XFMR TRANSFORMER
CAT CATERPILLAR ILLUM ILLUMINATION XSTR TRANSISTOR
CHAS CHASSIS IND INDICATOR XMSN TRANSMISSION
CH CHOKE INST INSTRUMENT XMTR TRANSMITTER
CIRC CIRCUIT INT INTERMITTENT TRK TRUCK
CLK CLOCK L LEFT UPR UPPER
CW CLOCKWISE LT LIGHT VLV VALVE
CLSTR CLUSTER LTR LIGHTER VERT VERTICAL
CL CLUTCH LWR LOWER VM VOLTMETER
COL COLUMN MAG MAGNET VOL VOLUME
COMM COMMUTATOR MOD MODULATOR WSHR WASHER
CMPNT COMPONENT MDL MODULE WHL WHEEL
CPRSR COMPRESSOR MOT MOTOR WDO WINDOW
CONN CONNECT MTD MOUNTED WSHLD WINDSHIELD
CONT CONTINUED NEG NEGATIVE WPR WIPER
CSL CONSOLE N/ NOT WITH W/ WITH
CONT CONTACT NO. NUMBER W/O WITHOUT
CONT CONTROL PASS PASSENGER
CONV CONVERTER POSN POSITION
CLR COOLER POS POSITIVE
CTSY COURTESY POT POTENTIOMETER
CRUS CRUISE PWR POWER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 001

Figure 1 Abbreviations

S08339
2 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

2.2. ACRONYMS, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ACRONYMS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DESCRIPTION ACRONYM DESCRIPTION ACRONYM


ANTILOCK BRAKING SYSTEM ABS INJECTOR DRIVE MODULE IDM
ANTENNA COMMUNICATION UNIT ACU INPUT/OUTPUT I/O
ALTERNATING CURRENT AC INTEGRATED MOBILE
IMCT
COMMUNICATIONS TERMINAL
AXLE TO BACK OF CAB AC
INSTRUMENT PANEL I/P
AXLE TO FRAME AF
INDEPENDENT POWER TAKE-OFF IPTO
ACCELERATOR PEDAL MODULE APM
LIGHT COMMERCIAL TRANSMISSION LCT
ACCELERATOR POSITION SENSOR APS
MEDIUM DUTY MD
AUXILIARY POWER UNIT APU
MALFUNCTION INDICATION LAMP MIL
AUTOMATIC TRACTION CONTROL ATC
AUDIO VIDEO INTERFACE AVI MULTIPLEX SWITCH MODULE MSM

BRAKE HORSEPOWER BHP PYROMETER AMMETER MODULE PAM


PROGRAMMABLE LOGIC CONTROLLER PLC
BACK OF CAB BOC
POWER TAKE-OFF PTO
CITIZEN BAND CB
PULSE WIDTH MODULATION PWM
COLD CRANKING AMPERES CCA
CLEAN POWER ELECTRICAL CONNECTOR CEC REAR AXLE RA

CAB OVER ENGINE COE RADIO FREQUENCY RF


ROLL STABILITY PROGRAMM RSP
DIRECT CURRENT DC
SEVERE SERVICE SS
DRIVER CONTROL MODULE DCM
TRANSMISSION CONTROL MODULE TCM
DIGITAL DATA LINK DDL
TERRESTRIAL COMMUNICATION UNIT TCU
DIESEL OXIDATION CATALYST INLET
DOCT
TEMPERATURE TERRESTRIAL MOBILE
TMCT
COMMUNICATIONS TERMINAL
DIESEL PARTICULATE FILTER DPF
THERMAL OVERCRANK PROTECTION TOCP
DIESEL TURBOCHARGED DT
THROTTLE POSITION SENSOR TPS
DAY TIME RUNNING LIGHTS DTRL
ZERO VOLT REFERENCE ZVR
ELECTRONIC CONTROL MODULE ECM
ELECTRONIC CONTROL UNIT ECU
EXHAUST GAS RECIRCULATION EGR
EXHAUST GAS TEMPERATURE EGT
ELECTRO MAGNETIC INTERFACE EMI
END OF FRAME EOF
ELECTRIC TRAILER BRAKE ETB
FRONT AXLE FA
FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD
HEAVY DUTY DIESEL HDD
HIGH PERFORMANCE TRUCK HPT
HEATING, VENTILATION, AND
HVAC
AIR CONDITIONING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 002

Figure 2 Acronyms

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 3
CIRCUIT DIAGRAMS

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT DIAGRAM INSTRUCTIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED


CIRCUIT DIAGRAMS INDICATE NORMAL POSITION ON SCHEMATIC AS SHOWN WITH R/D NUMBER
WITH IGNITION OFF UNLESS OTHERWISE NOTED. & CAVITY NUMBER. REFER TO CONNECTOR
COMPOSITE FOR MORE INFORMATION
R/D NUMBER CAVITY NUMBER
86
30 CAVITY NUMBER R/D NUMBER
B

12-A AND/OR D C B A 12
87
A 87A
85

SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED


SOLENOID RELAY - SUPPRESSED
MECHANICAL AS SHOWN BELOW WITHOUT R/D NUMBER

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.


THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.

A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
LOCATION IN FUSE RATING
VOLTMETER A B
PRINTED FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT


DISTRIBUTING CURRENT TO TWO CIRCUITS.

SPLICE

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL


WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.

EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL

A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BATT

KEY SWITCH INTERNAL BODY CONTROLLER


(1101M) CONNECTION (1602)

F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)

11-G R32-G
11-GA R32-GA
11-GB R32-GB

SUFFIX BEGINNING LOCATION SUFFIX BEGINNING


COMMON GROUND INDIVIDUAL GROUND WITH G INDICATES
WITH G INDICATES
CIRCUIT NUMBER CIRCUIT NUMBER A GROUND CIRCUIT
A GROUND CIRCUIT

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER


THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 003

Figure 3 Circuit Diagram Instructions

S08339
4 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 20JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 004

Figure 4 Circuit Number Identification and Color

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 5
CIRCUIT DIAGRAMS

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
COLOR DESCRIPTION
NUMBER
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHT
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACKUP - LIGHTS
71
LTBL BACKUP - LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 005

Figure 5 Circuit Number Identification and Color (Cont.)

S08339
6 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CIRCUIT
COLOR DESCRIPTION
NUMBER

81 LTGN POWER DOOR LOCKS


82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY INTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE

PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 006

Figure 6 Circuit Number Identification and Color (Cont.)

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 7
CIRCUIT DIAGRAMS

2.7. LAMP BULB CHART, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE LAMP BULB CHART
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BULB TRADE
BULB APPLICATION CANDLE POWER OR WATT
NUMBER
BACK-UP LIGHT (SUPER 40) 32 CP TL40204
CLEARANCE & IDENTIFICATION 3 CP N/A
COURTESY LIGHT 2 CP 193
CAB DOME LIGHT 12 WATT 211-2
SLEEPER DOME LIGHT (FLUORESCENT) 15 WATT F15T8CW
FOG LIGHT 100 WATT 4921-1
MAP LIGHT 3 CP 211-2
SIDE MARKER / TURN LIGHT 27 WATT 3156
STOP, TURN AND TAIL LIGHT (SUPER 40) 32/2 CP TL40248R
HEADLIGHTS, HIGH BEAM 65 WATT 9005
HEADLIGHTS, LOW BEAM 55 WATT 9006
FRONT MARKER / TURN LIGHT 27 / 8 WATT 3357AK
SIDE MARKER (FRONT) 4 WATT 194
LICENSE PLATE LIGHT (SUPER 40) 2 CP TL1508
BOC WORK LIGHT (DAY CAB) 35 WATT 4411
WORK LIGHTS (IN SLEEPER BACK PANEL) 15 CP 1003
LUGGAGE COMPARTMENT LIGHT 12 WATT 211-2
READING LIGHT 15 CP 912
ACCENT LIGHT 12 WATT 211-2
SLEEPER FLOOR LIGHT 2 CP 193
CABINET / WARDROBE LIGHT 5 WATT 7575

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 007

Figure 7 Lamp Bulb Chart

S08339
8 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RELAY FUNCTION AND WIRING GUIDE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC

MINIATURE - ISO (1)


ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
87 CONTACT

85
COMMON CONTACT
ENERGIZING COIL

MINIATURE - 280 (1)


30 86 86
30

87
85 87A 87 87A
85

MICRO - 280 (1)

30 86

85 87A 87

MICRO - ISO (1)


NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2

MICRO - 4 PIN (1)

30 86

85 87

86
30

MINI MICRO - 4 PIN (2) 87

30 86 85

85 87

NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055894 008

Figure 8 Relay Function and Wiring Guide

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 9
CIRCUIT DIAGRAMS

2.9. SCHEMATIC SYMBOL CHART, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

A B

CIGAR LIGHTER
AIR DRYER

TYPE 1 TYPE 2 OR 3

ALARM A A
CIRCUIT BREAKER

B
B

DIODE
G ALTERNATOR
B

DIODE, LIGHT
AMMETER
+ - EMITTING

BATTERY FAN SOLENOID


+ -

BLUNT CUT CIRCUIT


FEMALE TERMINAL

B
BUSBAR FUSE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 009

Figure 9 Schematic Symbol Chart

S08339
10 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

FUSES W/ BUSBAR HORN

BATT
FUSIBLE LINK

OFF
S IGN ACC KEY SWITCH

A B D C

GROUND N/ STUD

S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF

GROUND W/ STUD
F B A C E

LIGHT W/ SWITCH
HEATER

HOLDER, FUSE
LIGHT, DOUBLE
W/ BUSBAR
FILAMENT

LIGHT, SINGLE
FILAMENT

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 010

Figure 10 Schematic Symbol Chart (Cont.)

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 11
CIRCUIT DIAGRAMS

2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

MALE TERMINAL RESISTOR

A B
MOTOR
SENDER - FUEL,
OIL, TEMP, WATER

PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6

PRESSURE SWITCH

SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85

86
30
RELAY, FOUR
TERMINAL SENSOR, YAW

87

85

SOLENOID

B1

RELAY, LATCHING

B2
SOLENOID W/ DIODE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 31AUG06 AE08055894 011

Figure 11 Schematic Symbol Chart (Cont.)

S08339
12 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

SWITCH, PUSH
SPEAKER
BUTTON

OHMS
120
SPLICE TERMINATING RESISTOR
C

STUD THERMOSTAT

B S VALVE, ETHER
BOTTLE

G
START MOTOR
W/ TOCP
S

B M
B A B

VALVE, MODULATOR
C

SWITCH, MECHANICAL
(NORMALLY OPEN)

THERMISTOR
SWITCH, MECHANICAL
(NORMALLY CLOSED)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM,PROSTAR 59637L 31AUG06 AE08055894 012

Figure 12 Schematic Symbol Chart (Cont.)

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 13
CIRCUIT DIAGRAMS

3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3)


3.1. BATTERY FEED, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
BATTERY FEED
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ENGINE PRE HEAT / NO IDLE


@A75T
HEAT - VALVE #1B RELAY
FUSE F11-C (1020) 18LTGN
(1115M / 1018) CH12_06,10

A14HD E3 F3 @@A14HH CUMMINS ICON ALARM /


12RD 18RD THERMOSTAT
CH7_04,CH10_01,CH12_05,

5A (4101 / 5752) CH7_04,05


CH4_25,32,37,39,CH9_24

@A75TR
CH4_07,09,11,12,14,16,17,

NO IDLE HEAT CONTROL


FUSE F3-D (1012) 18LTGN (1017) CH12_10
CH3_02,CH5_01,02,03

A14HA D4 C4
(A58J) TRAILER MARKER LIGHT
12RD
20A RELAY
FUSE F3-B (1012) (1012) CH9_13
D2
07,09,10,11

A14HB C2 TRAILER TAIL LIGHT


(A68J)
CH3_04,02
CH3_03

12RD RELAY
20A
32,37,39

(1012) CH9_13
FUSE F7-D (1016)
F4 E4 TRAILER STOP LIGHT
A14HC
(A70J) RELAY
12RD
30A (1016) CH9_13

FUSE F8-B (1017) W/ WABCO ABS

A14HE F2 E2 A94AY BATTERY FEED


12RD 14GY (1420) CH10_13
30A A94AY
BATTERY FEED
12GY
(1400) CH10_07
FUSE F1-B (1010)
W/ BENDIX ABS
A14FA F2 E2 A75D HVAC CONTROL
12RD 18LTGN (1200) CH12_02
*A14W

A14H
**A14X

8RD
6RD

5A
6RD

A14T
8RD

A14FB IGNITION RELAY #1


12RD (1011 / 1013)
FUSE F2-A (1011)
CH3_07,08
A14FC F1 E1
(A56J) TRAILER LEFT TURN RELAY
12RD
15A (1011) CH9_13
FUSE F2-C (1011)
F3 E3
A14FD (A57J) TRAILER RIGHT TURN RELAY
A14 A14F
12RD 15A (1011) CH9_13
6RD 8RD
FUSE F2-E (1011)
A14FF C1 D1 A86P RADIO CONNECTOR
12RD 16LTGN (1300) CH4_18
10A
A86AF
REMOTE RADIO
FUSE 18LTGN
(5303) CH4_40,41
HOLDER FUSE F6-A (1015)
W/ DOUBLE A14FE B4 A4 A75 HVAC BLOWER MOTOR
100 AMP 12RD 12LTGN (1210) CH12_03
FUSE 30A
8RD

FUSE F2-G (1011)


A14J

C3 D3 GAUGE CLUSTER #1
A14JA A14EE
12RD (1500) CH8_11, CH9_16
2RD

15A 16RD
A15 IGNITION SWITCH
FUSE F3-A (1012) 18RD (1100M) CH3_07,08,10
C1 CH5_01,02,03
D1
200A A14JB A98H
DIAGNOSTIC CONNECTOR
BLOCK 12RD 18BK
10A (1650) CH3_11,12,19
TYPE
A94TC
FUSE FUSE F8-D (1017) AUXILIARY TRAILER RELAY
12GY
(1016) CH10_06
A14JC F4 E4 A94TV
TRAILER ABS ECU
12RD 12GY
30A (1017) CH10_06
A94T
12GY ABS TRAILER SOCKET
FUSE F8-F (1017) (1701) CH10_06
A2 B2
A97VT FUSE BLOCK / ENGINE
A14JE
ACTUATOR RELAY
+ 12RD
FUSE F8-H (1017)
14PL
(1020) CH7_04,15
A4 B4 A97D ENGINE SENSOR INTERFACE
A14JD
10PL (6033) CH7_15
12RD
A14HHD ICON CRANK RELAY
16RD (1019) CH05_01
W/ LONESTAR

BATTERY GND
(ON LEFT SIDE @ W/ NO IDLE HEAT ONLY * N/ LOAD SHEDDING
OF FRAME RAIL) @@ W/ IDLE REDUCTION ** W/ LOAD SHEDDING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT E 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 25AUG06 AE08055895 001

Figure 13 Battery Feed

S08339
14 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.2. BATTERY FEED (CONT.), P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEED (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F6-D (1015)


A14RA B1 A1 A19V FUEL HEATER RELAY
12RD 16GY (1015) CH8_05
20A

#A72A AUX TRAILER RELAY


12OR (1016) CH9_16

A72E TRAILER SOCKET PARK BRAKE


FUSE F7-B (1016) 18OR PRESSURE SWITCH
(8454) CH10_06
A14RB F2 E2 AUX TRAILER RELAY
A14SC
12RD 12RD (1016) CH9_16
25A/10A
FUSE F7-A (1016)
F1 E1 SLEEPER POWER
A14RD A14VA
(5000) CH13_01,02,04
12RD 10RD
30A CH9_18,19
CH7_04,CH12_05,07,09,10,11,CH13_01,

FUSE F10-B (1019)


A14RC F2 E2 A14SAC CUSTOMER ACCESSORY #1
12RD 12RD (1019) CH4_27
30A
FUSE F11-A (1020)
F1 E1 A14SB CUSTOMER ACCESSORY CONTROL
CH7_04,CH10_01,CH12_05,

A14NE
12RD 18RD SPARE '2'
5A
(1113M) CH4_28
CH3_03,CH5_01,02,03

CH3_01,CH5_01,02,03

A14SA CUSTOMER ACCESSORY CONTROL


A14NF
12RD

18RD SPARE '1'


(1112M) CH4_27
A14SE
VEHICLE INFORMATION DISPLAY
CH4_37,39

CH4_37,39

FUSE F11-B (1020) 18PK


(1550) CH4_23
E2
F2 A22D TIRE PRESSURE MONITOR
CH3_03
5A 18TN (1962) CH10_01

FUSE F1-C (1010)

#A14KB E3 F3 A63JV FLOOR LIGHTS RELAY


12RD 18DKBL (1010) CH9_17
5A
A14KB
12RD

FUSE F1-D (1010)


#A14N

E4 F4 SECONDARY INSTRUMENT CLUSTER


A14M

10RD

8RD
A14N
**A14Y

8RD

A14KA
A14R

A14EF
6RD

*A14W
8RD

6RD

12RD 18RD (1502) CH8_12


5A
A14KF ACCESSORY FEED RELAY #2, 4
12RD (1011 / 1013) CH3_10
A14SD TRIPMASTER
18RD (5010 / 1970) CH9_07
TELEMATICS MODULE J1
A14NN
FUSE F2-F (1011) (1960) CH4_07
18RD
D2 XATA BRAKE SW FEED / MOBILE
A14K A14KD C2 A14EB MOTIENT MAX POWER
8RD 12RD 18RD (1800 / 5904)
10A CH4_16,17,39
**A14KD A14EA XATA POWER
12RD 16RD (1910 / 5940) CH4_16,17
A14ED
QUALCOMM OMNIVISION POWER
16RD
#A14T #A14KC (1918)CH4_37,39
CH3_01
8RD 12RD
A14ED TERRESTRIAL COMMUNICATION
18RD UNIT / ANTENNA COMMUNICATION
UNIT / QUALCOMM IMCT
(1923 / 5902 / 1920 / 5010)
CH4_09,11,12,14
FUSE F2-B (1011)

#A14KD E2 F2 A84
* N/ LOAD SHEDDING 12RD 16LTGN CIGAR LIGHTER
** W/ LOAD SHEDDING 15A (1903) CH4_02
# W/ LONESTAR
FUSE F3-C (1012)

A14KK D3 C3 A86P AUX POWER SOURCE


12RD 16LTGN (1901) CH4_02
15A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 002

Figure 14 Battery Feed (Cont.)

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 15
CIRCUIT DIAGRAMS

3.3. BATTERY FEED (CONT.), P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEED (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F6-C (1015)


A14NC B2 A2 A14A OPTIONAL DISPLAY (DID)
12RD 20PK (1015) CH04_23A
10A

FUSE F7-E (1016)


A14ND B1 A1 A75C SLEEPER BLOWER
12RD 10LTGN (1215) CH12_05,10
30A

FUSE F7-H (1016)


SLEEPER POWER
A14NA B4 A4 A14VB (5000) CH13_03, 06
12RD 10RD CH4_19, CH12_05,07,09,11
30A
W/ CUSTOMER
ACCESSORY
FUSE F10-D (1019)
A14NH F4 E4 A14SBC CUSTOMER ACCESSORY #2
12RD 12RD (1019) CH4_28
30A/10A
A14HHD ICON CRANK RELAY
16RD (1019) CH7_04

W/ ICON
A14N FUSE F11-B (1020)
8RD @A14NF E2 F2 @A22D TPMS CONTROLLER
CH3_02 12RD 18TN (8952) CH10_01
5A
A14M @A14SE CAT MESSENGER DISPLAY/
8RD 18RD ROAD DISPLAY
(1536 / 1557) CH4_24
A14MA IGNITION RELAY #2
12RD (1012 / 1014)
CH3_07, 08
A14MC IGNITION RELAY #3
12RD (1012 / 1014)
FUSE F7-F (1016) CH3_07, 08
A14MD B2 A2 A65BD CUSTOMER WORK LIGHTS
12RD 16OR (1010) CH9_22, 23
15A

FUSE F8-E (1017)


A14NJ A1 B1 A54XV SKIRT LIGHTS RELAY
12RD 16BN (1010) CH9_12
15A
FUSE F8-A (1017)
E1 F1 A14U VEHICLE SENSOR MODULE
16RD (1701) CH10_20
10A
FUSE F9 (1018)
@A14KJ B3 A3 @A97FZ HEATED NOZZLE RELAY
12RD 14RD (6713)CH12_01
15A

A14X MEGA FUSE HOLDER


BODY CONTROLLER #J4 LATCHING RELAY 6RD W/ BUSBAR CH3_01
(1601) (1007)

C
A14LA
LOAD SHEDDING ON F6 18WH
18RD B1

A
A14LB
LOAD SHEDDING OFF F7 18GN
18RD

B
A14-GL B2
CH3_22 18BK
18WH
CH3_02,CH4_37,39,25
@CH5_01,02,03
CH5_1A,2A,3A
A14Y CH7_04,CH10_01,06,
6RD CH9_24
CH12_05,07,09,10,11
CH13_01

@ W/ LONESTAR
* W/ CAT ENGINE
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DLV1 19NOV09 RVSD FUSE F6-C:A2,B2 F 63656A PART NO.
RELEASE NO. DATE SHEET

WAS FUEL TRANSFER PUMP RELAY. 59637L 22SEP06 AE08055895 003

Figure 15 Battery Feed (Cont.)

S08339
16 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.4. BATTERY FEED (CONT.), P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
BATTERY FEED (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F2-H (1011)


A14KH C4 D4 A64C SPOT LIGHT
12RD 16YL (3410) CH9_05
10A
FUSE F2-D (1011)
E4 F4 A63BD DOME / MAP LIGHT
18DKBL (2000) CH9_03, 04
10A

FUSE F9-D (1018)

A14KL F4 E4
(A97H) ENGINE ECM RELAY
12RD (1018) CH7_16
20A
A14T
CH3_01
8RD FUSE F9-A (1018)

A14MB D1 C1 A81B DRIVER DOOR


12RD 12LTGN (3200) CH4_03
30A

FUSE F9-E (1018)

A14NB B1 A1 A81C PASSENGER DOOR


12RD 12LTGN (3204) CH4_03
30A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 28AUG06 AE08055895 004

Figure 16 Battery Feed (Cont.)

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 17
CIRCUIT DIAGRAMS

3.5. BLANK PAGE, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PAGE INTENTIONALLY

KEPT BLANK

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 28OCT05 AE08055895 005

Figure 17 Blank Page

S08339
18 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.6. BLANK PAGE, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PAGE INTENTIONALLY

KEPT BLANK

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 28OCT05 AE08055895 006

Figure 18 Blank Page

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 19
CIRCUIT DIAGRAMS

3.7. IGNITION FEED STANDARD AND REMOTE START/STOP, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IGNITION FEED - STANDARD AND REMOTE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
START / STOP
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/THEFT DETERRENT BODY


CONTROLLER #J4
(1601)
104B THEFT
FUSE F3-A E3 DETERRENT
13XA 18DKBL
A15
(1012) CH3_01 18PK
18RD AUX POWER
85 RELAY (1019)
BATT 87A W/THEFT DETERRENT &
87
N/REMOTE START STOP
IGNITION W/THEFT DETERRENT &
SWITCH W/REMOTE START STOP
30
(1100M) 86
OFF REMOTE
ACC IGN S 13FG STOP
18PK RELAY

13DB
18PK
C D B A (5001)
CH7_08,8A
IP / SLEEPER REMOTE STOP
(5000-38) RELAY

18PK
13F
H13FL
(5001)
18PK
16PK
A13F

CH7_08,08A
IP / SLEEPER REMOTE
(5000-39) STOP FUSE F4-G
W/ REMOTE

A13FL
16PK
H13F RELAY (1013) CH3_09
START / STOP
18DKBL (5001) HVAC CONTROL
CH7_08,8A (1200) CH12_02
A13F
EATON GEN 3
18PK
TCM CONNECTOR
W/ REMOTE
(A13FC) (7105) CH11_01
START / STOP W/ STANDARD LEFT BANK OPT
IGNITION & WARNING LIGHTS
INTERNATIONAL ENGINE (1511) CH4_14,CH8_08,16
J3 J4
MOTIENT MOBILE
85 MAX DISCRETE I/O
(5905)CH4_39
A13FD
18PK

87
QUALCOMM OMNIVISION
ACCESSORY
(1919)CH4_37
30 FUSE F4-D
86
GROUND (1013) CH3_09
A13-GF A4 A3
CONNECTOR FUSE HOLDER
18WH IGNITION A14FB W/ BUSBAR
(1006) CH3_23
RELAY #1 12RD CH3_01
(1011 / 1013) FUSE F5-E,A
(1014) CH3_09,9A
HVAC CONTROL/
(A13FB) (1200) CH12_01
MOTIENT MOBILE
J1 J2 MAX POWER
(5904)CH4_39
85
QUALCOMM OMNIVISION
A13-GFD
18WH
A13FE

POWER
18PK

87
(1918)CH4_37
FUSE F5-J,A
(1014) CH9_07,CH4_31
30 BEACON LIGHT S/W
86
(1117M) CH4_25
A2 A1
IGNITION A14MA FUSE HOLDER
RELAY #2 12RD W/ BUSBAR
(1012 / 1014) CH3_03
FUSE F5-G,H,L
TRAILER ABS
A13FF (1014) CH3_09,9A
ECU RELAY (A13FA)
18PK CH4_25,31
(1017) CH10_06,07,13
TRI-PAC RECTIFIER
J3 J4 (5757) CH7_10
85
A13-GFE
18WH

87 IGNITION
RELAY #3
(1012 / 1014)
30
86

A4 A3 FUSE HOLDER
TRAILER ABS A13-GFF A14MC W/ BUSBAR
ECU RELAY 18WH 12RD CH3_03
(1017) CH10_06
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT E 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 28AUG06 AE08055895 007

Figure 19 Ignition Feed Standard and Remote Start/Stop

S08339
20 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.8. IGNITION FEED ICON, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED - ICON
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

IGNITION
BATT
SWITCH
(1100M)

FUSE F3-A
(1012) CH3_01
OFF
FUSE F9-B (1018) S IGN ACC

D2 C2 A13FK A B D C
ICON MODULE 'A' A13HA
(1931) CH7_05 18PK 18PK
7.5A
ICON THERMOSTAT A15
A13HB
(5752) CH7_06 18RD
18PK
A13-GFH A13F
GROUND CONNECTOR
18WH 18PK
(1006) CH3_23 J2 J1
86
30
ICON IGNITION
RELAY
NO IDLE VALVE RELAY #A104GA 87 87A (1018)
(1018) CH12_10 18WH
85
ICON MODULE 'B' A97X G1 G2 H2
(1930) CH7_04 18PL

IP / SLEEPER A97Z
(5000) CH7_06 18PL
A13FH
18PK MODULE PLATE INTERCONNECT
A97FB
(1962) CH7_04
18PL
FUSE F4-G / HVAC CONTROL / EATON
GEN 3 TCM CONNECTOR / LEFT BANK
(A13FC) OPT WARNING LIGHTS / MOBILE
J3 J4 MOTIENT MAX DISCRETE I/O /
IGNITION 85 QUALCOMM OMNIVISION ACCESSORY
RELAY#1 (1013) / (1200) / (7105) /
(1011/1013) 87 (1511) / (5905) / (1919)
CH3_09 / CH12_02 / CH11_01 /
CH4_14,CH8_08,16 / CH4_36
30
86
A4 A3 FUSE HOLDER
GROUND CONNECTOR A13-GF
A14FB
(1006) CH3_23 18WH W/ BUSBAR
12RD
CH3_01

FUSE F5-E,A
(1014)CH3_09,09A,CH4_31
(A13FB)
MOBILE MOTIENT
MAX POWER
J1 J2 (5904)CH4_36
QUALCOMM
85
OMNIVISION POWER
A13FE

A13-GFD
18PK

IGNITION (1918)CH4_33
18WH

87
RELAY#2
(1012/1014)
FUSE HOLDER
30 W/ BUSBAR
86
CH3_03
A2 A1
A14MA HVAC CONTROL
FUSE F5-J #A13FB (1200) CH12_02
12RD
(1014) CH09_07 12PK FUSE F5-J
(1014) CH9_07
TRAILER ABS
A13FF FUSE F5-G,H,L
ECU RELAY
18PK (A13FA) (1014) CH3_09,09A
(1017) CH10_06,07,13 J3 J4 CH4_31
85
TRAILER ABS
A13-GFF
ECU RELAY IGNITION
A13-GFE

87
18WH

18WH
(1017) CH10_06 RELAY#3
(1012/1014)

86 30

# W/ LONESTAR A4 A3
FUSE HOLDER
A14MC
W/ BUSBAR
12RD
CH3_03
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 28AUG06 AE08055895 008

Figure 20 Ignition Feed ICON

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 21
CIRCUIT DIAGRAMS

3.9. IGNITION FEED STANDARD, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED - STANDARD
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MOTIENT MOBILE
IGNITION FUSE F4-G (1013) C3 D3 MAX DISCRETE I/O / QUALCOMM
RELAY #1 A13B OMNIVISION ACCESSORY
(A13FC)
(1011 / 1013) 18PK (5905) / (1919)
CH3_07,08 CH4_39,37
%A13TRIB
TRI-PAC RECTIFIER
10A 16PK
(5757)CH7_10
C4 D4 A104AK
FUSE F4-H (1013) 16DKBL REMOTE START / STOP RELAY #2
E3 10A (1018) CH7_07
@A13A
E4 16PK FREEDOMLINE TRANSMISSION
FUSE F4-C (1013) G3 H3 #A92U (7104) CH11_03
16TN ULTRASHIFT AND
10A *A92U AUTOSHIFT TRANSMISSION
16TN (7105) CH11_01
@A92UA
SHIFTER (7905) CH11_02
18TN
FUSE F4-D (1013) G4 H4 A97F CUMMINS ENGINE / EIM CONN 3 /
16PL ENGINE SENSOR INTERFACE
10A (6000 / 6020 / 6033)
CH7_03,11,15
A97FA
16PL ULTRASHIFT TRANSMISSION
(1019) CH11_01
A97FB CUMMINS ENGINE / ENGINE SENSOR
FUSE F4-L (1013) 16PL INTERFACE (6000 / 6033) CH7_03,15
A3 B3 A13EA GAUGE CLUSTER
A13FC
12PK 18PK (1500) CH8_11
10A STANDARD
A73A HVAC CONTROLLER
(1200) CH12_02 IGNITION FEED
N/ ICON 18LTGN
A4 B4 BLOWER MOTOR
A75B
(1210) CH12_03
18LTGN
FUSE F4-M (1013) 10A
A13 BODY CONTROLLER #J3
A16 IGN SW INPUT
18PK (1600)
IGNITION FUSE F5-E (1014) W/ ICON
RELAY #2 C1 BLOWER MOTOR
D1 A75B
(1012 / 1014) (A13FB) (1210) CH12_03
18LTGN
CH3_07, 08 EATON VORAD / EATON VORAD
A67A
10A 16GY SENSOR VS - 400
FUSE F5-A (1014) G1 H1 (1925 / 9768) CH4_29
10A A67CC
WABCO / WABCO RADAR UNIT
16PK
(1944) CH4_31A
FUSE F5-B (1014) G2 H2 A88V
PTO RELAYS
18LTGN
10A (1020) CH10_18
AIR DRYER A13FB A1 B1 A13EF
(9900 / 9901 / 9902) 12PK QUALCOMM (W/ MVPC KEYBOARD)
18PK
CH10_02 10A (1922) CH4_13
A13EE
18PK QUALCOMM / MOBILE MOTIENT MAX POWER
FUSE F5-J (1014)
(1920 / 5904) CH4_09,11,12,14,39
A13EE
TRIP MASTER QUALCOMM OMNIVISION POWER
%A70D 16DKBL
BRAKE S/W (1918)CH4_37
18OR A13N
CH9_07 TELEMATICS MODULE / AWARE MODULE
(5927) 18PK (1960) / (1973) CH4_07,32
A13SD TRIPMASTER
18PK (5927) CH9_07
FUSE F5-G TRIPMASTER BRAKE SWITCH
IGNITION A28V
(1014) (1812) CH9_07
RELAY #3 18TN
C3 D3 LEFT BANK OPTIONAL
(1012 / 1014) (A13FA) A1A
CH3_07, 08 18PK WARNING LIGHTS
10A (1511) CH8_08
FUSE F5-H (1014) C4 D4 %A28V
COMPASS MODULE (1912) CH3_11,14
18TN
D4
FUSE F5-C (1014) E4 A28V COMPASS MODULE (1912) CH3_11,14
10A 18TN
H3 A87C WINDSHIELD WASHER PUMP
FUSE F5-D (1014) G3
18GY (8350 / %8352) CH4_22
10A
A13EH SECONDARY INSTRUMENT CLUSTER
FUSE F5-L (1014) 18PK
G4 (1502) CH8_12
10A
H4 B3
A13TRIB TRI - PAC RECTIFIER
7.5A 16PK (5757) CH7_10
A71B BACK-UP LIGHT RELAY
A13FA
CAT MESSENGER 16OR
12PK A4 B4 (1019) CH11_03,CH9_02
DISPLAY/RADIO A71A
# W/ ULTRASHIFT XMSN
DISPLAY FOR 16OR BACK-UP LIGHT
FUSE F5-M (1014) * W/ AUTOSHIFT XMSN
DISPLAY POWER 10A A71A SWITCH
%A13SE @ W/ FREEDOMLINE XMSN
(1556 / 1557) 18OR (7500W) CH9_01
18PK D2 % W/ LONESTAR
CH4_24 C2
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 07OCT09 W484//ADDED WABCO F 62556A PART NO.
RELEASE NO. DATE SHEET

RADAR UNIT. 59637L 29AUG06 AE08055895 009

Figure 21 Ignition Feed Standard

S08339
22 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.10. IGNITION FEED STANDARD (LONESTAR), P. 9A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE IGNITION FEED - STANDARD (LONESTAR)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F5-A
(1014)
IGNITION
RELAY #2 G1 H1 EATON VORAD SENSOR
A67A VS - 400
(1012 / 1014) (A13FB)
16PK (1925 / 9168) CH4_29
CH3_07, 08 10A

FUSE F5-J
AIR DRYER 10A TRIP MASTER BREAK SW
A13FB A1 B1 A70D
(9900 / 9901 / 9902) (5927) CH9_07
12PK 18OR
CH10_02 10A
FUSE F5-J
(1014)

FUSE F5-H
(1014)
IGNITION
RELAY #3 C4 D4 A28V COMPASS MODULE
(A13FA)
(1012 / 1014) 18TN (1912) CH3_11,14
CH3_07, 08 10A

H3 A87C WINDSHIELD WASHER PUMP


FUSE F5-D (1014) G3 18GY (8352) CH4_22
10A H4

B3
FUSE F5-L (1014) A67TA SIDE SENSOR
A3
18PK (9768) CH4_31
A13FA 7.5A
12PK
C2 D2
A13SE CAT MESSENGER DISPLAY
18PK (1556) CH4_24
10A
FUSE F5-M
(1014)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 12AUG08 AE08055895 09A

Figure 22 Ignition Feed Standard (LoneStar)

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 23
CIRCUIT DIAGRAMS

3.11. ACCESSORY FEED, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ACCESSORY FEED
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATT

IGNITION
SWITCH
OFF (1100M)
S IGN ACC

A B D C

FUSE F3-A A15 #A12 AUX TRAILER RELAY


(1012) CH3_01 18RD 18LTBL (1016) CH10_06

18LTBL
FUSE HOLDER

A12
W/ BUSBAR A12B IP / SLEEPER
CH3_02 18LTBL (5000) CH7_06,
CH12_05,09

W/ SLEEPER CAB
A14KF
12RD

18LTBL
A12A

18LTBL
A12C
BODY CONTROLLER #J3
(1600)
A1 J1
30 86
FUSE F1-A (1010)
ACCESSORY ACCESSORY
A12CV A1
RELAY #2, 4 SWITCH
E1 F1 18LTBL
(1011 / 1013) 5A INPUT

87 85
J2 A2 A12D HEAT IDLE CONTROL
18LTBL (1017) CH12_10
(A12V)

A12-G TRAILER ABS RELAY


18WH (1017) CH10_06
A2 B2
A12F IP SWITCH PACK
FUSE F4-K (1013) 18LTBL (1101M) CH4_20
10A
12LTBL
A12V

VEHICLE INFORMATION
A1 B1
A12C DISPLAY
FUSE F4-J (1013)
18LTBL (1550) CH4_23
10A
A22E TIRE PRESSURE MONITOR
18TN (8952) CH10_01
C1 D1
FUSE F4-E (1013) A12U VEHICLE SENSOR MODULE
16LTBL (1701) CH10_20
10A
C2 D2 CB RADIO
A86F
FUSE F4-F (1013) (2000) CH4_01
18LTGN
10A ENTERTAINMENT RADIO
A86R
E1 18LTGN (1300) CH4_18
REMOTE RADIO
(5303) CH4_40,41
E2

#A72B AUX TRAILER SWITCH


16OR (1110M) CH9_16

G1 H1 OPTIMIZED IDLE OR
FUSE F4-A (1013) #A94AM
ALT WARN
14GY
30A (1511) CH8_16
G2 H2 MIRROR SWITCH
FUSE F4-B (1013) A78V
18LTGN (3000) CH4_05
10A

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 010

Figure 23 Accessory Feed

S08339
24 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.12. CAB J1939 COMPASS AND ABS EFFECTS, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CAB J1939 COMPASS AND ABS EFFECTS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY CONTROLLER #J5 IP / CENTER CHASSIS VEHICLE SENSOR


(1602) (1701) MODULE
(8950) CH3_16
62 OR
A5(+) A5U(+) N5UA(+) CENTER TO FORWARD
J1939+ F3
18YL 18YL 18YL CHASSIS CONNECTION
61 W/VORAD VS-400
A5(-) A5U(-) N5UA(-)
J1939- F2 (9769) CH4_31
18GN 18GN 18GN
OR
WABCO ONGUARD RADAR
UNIT(8902)
A5RL(+)

18GN
18YL
DIAGNOSTIC

A5RL(-)
CONNECTOR CH4_31A
(1650) TERMINATING RESISTOR
@N5U(+)
(8954)CH3_16
18YL
CENTER TO FORWARD
J1939+ A5B(+) CHASSIS CONNECTION
C @N5U(-)
18YL W/VORAD VS_400
18GN
A5B(-) (9769) CH4_31
J1939- D
18GN
A11-GCA LEFT SIDE DASH
GND A A98-G
12WH MOUNTED DUAL
18WH
POST GND PLATE
FUSE F3-A (1012)
A98H C1 D1 A14JB A14J A14 BTRY FEED
BTRY B 12RD CH3_01
18BK 8RD 6RD
10A
A5RK(+)

18GN
A5RK(-)
18YL

INSTRUMENT
CLUSTER
(1501)

A5D(+)
J1939+ 12
18YL

J1939- A5D(-)
11
18GN
118GN
A5RJ(+)
18YL

A5RJ(-)

COMPASS GROUND CONNECTOR


(1912) (1006)

A5C(+) 1
J1939+ 2 A11-GKB
18YL
14WH

J1939- A5C(-) LEFT SIDE DASH


3
18GN MOUNTED DUAL POST
GROUND PLATE 6
A28-G
GND 4
18WH

FUSE F5-H (1014) IGNITION


A28V D4 C4 RELAY #3
IGN 1 (A13FA)
18TN (1012/1014)
10A CH3_07,08,09,9A
18GN
A5RA(-)
A5RA(+)
18YL

IP ENGINE
ABS#1
(1702)
(1400)
@A5N(+) @A5R(+)
18YL 18YL
11
A5N(+) A5R(+) K5R(+)
J1939 HIGH 8
18YL 18YL 18YL ECM / XMSN
17 (6000 / *6010)
A5N(-) A5R(-) K5R(-) CH3_15
J1939 LOW 7 18GN 18GN 18GN

@A5N(-) @A5R(-)
18GN 18GN
WABCO ECU
J1939 SPLICE
(1420)
(1024)

A5N(+) @A5RF(-) * W/ CAT ENGINE


J1939(+) 3 18YL 18GN`
A @ W/ LONESTAR
A5N(-)
J1939(-) 1
18GN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 07OCT09 ADDED REF CH4_31A. E 62556A PART NO.
RELEASE NO. DATE SHEET

59637L 28AUG06 AE08055895 011

Figure 24 Cab J1939 COMPASS and ABS Effects

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 25
CIRCUIT DIAGRAMS

3.13. CAB J1939 WITH ALL OPTIONS, P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CAB J1939 WITH ALL OPTIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

VEHICLE SENSOR
BODY CONTROLLER#J5 IP / CENTER MODULE
(1602) CHASSIS (8950) CH3_16
(1701) CH10_20
OR
62
FORWARD TO
J1939+ A5(+) A5U(+) N5U(+)
F3 CENTER CHASSIS
18YL 18YL 18YL
CONNECTION
61 W/VORAD VS-400
A5(-) A5U(-) N5U(-) (9770) CH4_31
J1939- F2
18GN 18GN 18GN OR
WABCO ONGUARD
RADAR UNIT

18GN
A5RL(+)

(8902) CH4_31A
A5RL(-)
18YL

DIAGNOSTIC
CONNECTOR
INSTRUMENT CLUSTER
(1650)
(1501)

A5B(+) A5RK(+) A5D(+)


J1939+ C 12
18YL 18YL 18YL

A5B(-) A5RK(-) A5D(-)


J1939- D 11
18GN 18GN 18GN
FUSE F3-A (1012)
C1 D1 A14JB A14J A14 BTRY FEED
A98H
BTRY B CH3_01 IP ENGINE
18BK 12RD 8RD 6RD
10A (1702)
LEFT SIDE DASH
A98-G A11-GCA
GND A MTD DUAL POST #A5RA #A5R(-)
18WH 12WH
GND PLATE 18GN 18GN 17

#A5R(+)
A5RJ(+) 11
18YL
18YL
A5RJ(-)
ABS#1
18GN
(1400)

J1939 #A5N(-)
ADAPTER 7
K H E D C B A 18GN
M L J G F
(1024)
#A5N(+)
8
18YL
18LTGN
A5RH(+)

A5RH(-)
18YL

18GN
18YL
A5J(+)

A5J(-)
}
A5RF(+)

A5RF(+)

A5FA(+)
18YL

18YL

18YL

18GN
A5RF(-)
18GN

18GN
A5FA(-)

A5RF(-)

7 4

J1939 WITH J1939 WITH J1939 WITH


J1939 WITH
AUTO XMSN AUTO XMSN ALL OPTIONS
ALL OPTIONS
J1939 +

(1912) CH3_14
J1939 -

(1025) CH3_13 OR SIC MOD OR SIC MOD


& COMPASS & COMPASS
(1912) CH3_14 (1025) CH3_13
SHIFTER
CONNECTION
(7905)
SECONDARY
INSTRUMENT
CLUSTER
J1939+ F (1502)

# W/ LONESTAR
G
J1939-

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 07OCT09 ADDED REF CH4_31A. D 62556A PART NO.
RELEASE NO. DATE SHEET

59637L 28AUG06 AE08055895 012

Figure 25 Cab J1939 with All Options

S08339
26 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.14. CAB J1939 WITH ALL OPTIONS, P. 13

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CAB J1939 WITH ALL OPTIONS (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1939 SPLICE PACK A5RF(+) A5RF(-) J1939 SPLICE PACK


(1024) CH03_12 18YL 18GN (1024) CH03_12

J1939
SPLICE ADAPTER
M L K J H G F E D C B A (1025)

18LTGN
18GN
A5RE(+)

A5K(+)
18YL

A5RE(-)

18GN
18YL

A5K(-)

A5HA(-)
A5HA(+)
18YL

B11 D7 D8 B12 IP
INTER
CONNECTOR
(1960)

18GN
A5K(+)
18YL

A5K(-)
#A5HA(+)

#A5HA(-)
18GN
18YL
A5RD(+)

18GN
A5RD(-)
18YL

9 10

18GN
A5HA(-)
A5HA(+)
18YL

J1939 J1939
HIGH 1 LOW 1

TELEMATICS
CONN J1
(1963)
#A5HA(+)

#A5HA(-)
18GN
18YL

D7 D8
VORAD EVT-300
J1939 J1939 CONNECTOR J2
HIGH 1 LOW 1 (1925)

7 6
VORAD VS-400
DIU CONNECTOR J1939 J1939
(1943) HIGH 1 LOW 1

A B
WABCO
ONGUARD J1939 J1939
(1944) HIGH 1 LOW 1

# W/ LONESTAR
J1939 ADAPTER
(1026) CH03_13A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DLV1 19NOV09 RMVD CONN 1026 EFFECTS G 63656A PART NO.
RELEASE NO. DATE SHEET

.ADDED NOTE SEE SHEET 13A. 59637L 31AUG06 AE08055895 013

Figure 26 Cab J1939 with All Options

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 27
CIRCUIT DIAGRAMS

3.15. CAB J1939 WITH ALL OPTIONS, P. 13A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CAB J1939 WITH ALL OPTIONS (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1939 A5RD(+) A5RD(-) J1939


SPLICE PACK 18YL 18GN SPLICE PACK
(1025) CH03_13 (1025) CH03_13

J1939
ADAPTER
M L K J H G F E D C B A (1026)
A5R(+)
18YL

18GN
18YL
A5L(+)

A5R(-)
A5RC(+)

18LTGN
18YL

18GN

A5RC(-)
A5L(-)
18YL
A5L(+)
A5RB(+)
18YL

18GN
A5RB(-)
A5P(+)
18YL

18GN
A5P(-)
18GN
A5L(-)

J1939
W/ ALL J1939
OPTIONS W/ ALL
& W/ ABS OPTIONS
OR & W/ABS
COMPASS OR
(1912) COMPASS
CH03_14 (1912)
CH03_14

L C

J1939 J1939
HIGH 1 LOW 1 IP / ENGINE
8 16
IP / ENGINE (1702-17)
(1702-11) VEHICLE J1939 J1939
INFORMATION HIGH 1 LOW 1
DISPLAY (1550)
CH04_23 DRIVER INTERFACE
DISPLAY (2225)
K5R(+)
18YL

CH04_23A

18GN
K5R(-)

J1939
W/ ALL
OPTIONS J1939
& N/ABS W/ ALL
OR OPTIONS
COMPASS & N/ABS
(6000) OR
CH03_15 COMPASS
IP / INTER
B7 B8 CH03_15
CONNECTOR
(1962)
A5K(-) J1939
18GN 15 LOW 1
A5K(+) J1939
13
18YL HIGH 1

TIRE PRESSURE
MODULE
(8952)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00SLK3 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DLV1 19NOV09 INITIAL RELEASE. A 63656A PART NO.
RELEASE NO. DATE SHEET

63656A 09OCT09 AE08055895 13A

Figure 27 Cab J1939 with All Options

S08339
28 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.16. CAB J1939 WITH ALL OPTIONS, P. 14

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CAB J1939 WITH ALL OPTIONS (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

COMPASS
(1912)
FUSE F5-H (1014)
IGNITION D4
C4 A28V
RELAY #3 (A13FA) 1 BATTERY
GROUND ADAPTER 18TN
(1012/1014)
(1006) 10A
CH3_09,9A
1
A11-GKB
14WH
LEFT SIDE DASH
MTD DUAL POST
6 GND PLATE
A28-G 4 GROUND
18WH

J1939 A5RB(+) A5C(+)


ADAPTER 2 CAN HIGH
18YL 18YL
(1026) CH3_13

A5RF(+)
J1939 18YL
ADAPTER
(1024) CH3_12 A5RF(-)
18YL
J1939
ADAPTER A5RB(-) A5C(-)
3 CAN LOW
(1026) CH3_13 18GN 18GN

W/ COMPASS

W/ ALL OPTIONS
EXCEPT COMPASS

BODY CONTROLLER #J5 TERMINATING


(1602) RESISTOR
(1657)

A
A5E(+) A5SB(+)
J1939+ F6
18YL 18YL

OHMS
120

C
A5E(-) A5SB(-)
J1939- F5 18GN
18GN
A5S(+)
18YL
18GN
A5S(-)

IP / SLEEPER
INTERCONNECT 36 35
(5000)

H5S(+)
18YL
J1939
DATA LINK
CH3_17
H5S(-)
18GN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 28AUG06 AE08055895 014

Figure 28 Cab J1939 with All Options

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 29
CIRCUIT DIAGRAMS

3.17. J1939 ENGINE, P. 15

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM CONNECTOR
W/ MANUAL & MERITOR G TRANSMISSION W/ ISX ENGINE (6000)

K5R(+) K5S(+)
46 J1939+
18YL 18YL
J1939 DATA LINK
CH3_11,12,13 ECM CONNECTOR
K5R(-) K5S(-)
47 J1939- (6010)
18GN 18GN
J1939 TERMINATING
RESISTOR
W/ ISX (7107)
W/ IBB (7110) K5S(-) J1939-
34
W/ CAT (7110) 20GN
A
K5TB(+) K5S(+)
18YL 20YL 50 J1939+

W/ CAT ENGINE
120 EIM CONNECTOR
OHMS (6020)
W/ IBB ENGINE
C
K5TB(-)
18GN K5S(-)
13 J1939-
18GN

K5S(+)
18YL 12 J1939+

W/ AUTO TRANSMISSION & W/ ZFM - FREEDOM LINE TRANSMISSION ECM CONNECTOR


(6000)
W/ ISX ENGINE

K5R(+) K5S(+)
46 J1939+
18YL 18YL
J1939 ADAPTER
CH3_11,12,13
K5R(-) K5S(-)
47 J1939-
18GN 18GN
EATON GEN 3
TCM CONNECTOR
K5U(+)
18YL

(7105)
18GN
K5U(-)

EIM CONNECTOR
(6020)
*K5TA(+)
18GN
*K5TA(-)

18YL

W/ IBB ENGINE
K5V(+)
J1939+ 3
18YL K5S(+)
18YL 12 J1939+

K5V(-)
J1939- 2
18GN K5S(-)
18GN 13 J1939-

FREEDOMLINE XMSN
J1939 A
K5TB(+) J1939 CONNECTION
TERMINATING 18YL (7103)
RESISTOR W/ ISX ENGINE
W/ ISX (7107)
120
W/ IBB (7110)
OHMS
W/ CAT (7110) C K5V(-) J1939-
B
K5TB(-) 18GN
18GN
ECM CONNECTOR
K5V(+) A
(6010) J1939+
18YL

K5S(+)
J1939+ 50 20YL
* W/ IBB ENGINE, AUTOSHIFT
K5S(-) AND ULTRASHIFT XMSN
J1939- 34
20GN

W/ CAT ENGINE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 16JUN09 ADDED CIRC K5TA(+) E 61610P PART NO.
RELEASE NO. DATE SHEET

AND K5TA(-). 59637L 28AUG06 AE08055895 015

Figure 29 J1939 Engine

S08339
30 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.18. J1939 CHASSIS, P. 16

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. J1939 CHASSIS

N5UA(-)
18GN

N5UA(+)
18YL
TO IP / CENTER CHASSIS
(1701) CH3_11,12
(NOT VORAD VS-400) #N5U(+)
18YL

#N5U(-) TERMINATING
18GN RESISTOR
#N5UB(+) (8954)
18YL
A
N5UA(+)
18YL
#N5UB(+)

OHMS
18YL

120
TO FORWARD CHASSIS
(9770) CH4_31 #N5UB(-)
(WITH VORAD VS-400) 18GN C
N5UA(-)
OR 18GN
N5UA(+)
WABCO ONGUARD RADAR 18YL #N5UB(-)
UNIT(8902)
N5UA(-) 18GN
CH4_31A
18GN

#N5UC(+)

#N5UC(-)
18YL

18GN
W/ VEHICLE
SENSOR MODULE
(P&D COMMON WIRING)

#N5UB(+)
TO FORWARD CHASSIS 18YL
(9770) CH4_31
#N5UB(-)
(WITH VORAD VS-400)
18GN
#N5UD(+)
N5UA(+)

18YL
18GN
18YL

N5UA(-)

#N5UD(-)
18GN

5 6

CAN CAN
HIGH LOW

VEHICLE SENSOR
# W/ LONESTAR
MODULE CONNECTOR
(8950)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 07OCT09 ADDED REF CH4_31A. D 62556A PART NO.
RELEASE NO. DATE SHEET

59637L 28AUG06 AE08055895 016

Figure 30 J1939 Chassis

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 31
CIRCUIT DIAGRAMS

3.19. J1939 WITH SLEEPER, P. 17

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. J1939 WITH SLEEPER

N/ NO IDLE HVAC

H5S(-)
18GN SLEEPER / IP TERMINATING
SLEEPER HVAC
INTERCONNECT RESISTOR
CONTROLLER
(5000) (5930M)
(5210) H5S(+)
CH3_14
18YL
C
H5SA(-) H5T(-)
J1939- 16
18GN 18GN

OHMS
120
H5SA(+) A
15 H5T(+)
J1939+ 18YL
18YL

H5S(-) SLEEPER / IP
18GN INTERCONNECT
W/ NO IDLE HVAC - MECHRON APU H5S(+) (5000) APU / PDC
18YL CH3_14 (5031)

H5MB(-)
4
18GN
H5MB(+)
18YL 5

NO IDLE
H5MA(+)

TERMINATING
H5MA(-)
18GN

18YL

CONTROLLER RESISTOR
(5216) (5930M)

C
H5SA(-) H5T(-)
J1939- 16
18GN 18GN

OHMS
120
H5SA(+) A
15 H5T(+)
J1939+ 18YL
18YL

H5S(-) SLEEPER / IP
W/ NO IDLE HVAC - MAXXSAVER APU
18GN INTERCONNECT
H5S(+) (5000)
18YL CH3_14

H5T(-)
18GN MAXXSAVER APU
DISPLAY
H5T(+) (5033)
18YL CH12_07
H5MA(+)
H5MA(-)

NO IDLE
18GN

18YL

CONTROLLER
(5216) MAXXSAVER APU MAXXSAVER
(5034) APU

H5SA(-) 2
H5MB(-)
J1939- 16
18GN 18GN

1
H5SA(+) H5MB(+)
J1939+ 15
18YL 18YL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 28AUG06 AE08055895 017

Figure 31 J1939 with Sleeper

S08339
32 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.20. J1708 PRIVATE, P. 18

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1708 PRIVATE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

N/ POWER DOOR LOCK AND WINDOWS

SWITCH PACK
BODY
(1101M)
CONTROLLER #J5
(1602)

D
A3A(+) SWITCH
J1708+ E2 DOOR / LOCK +
18DKBL

E
A3A(-) SWITCH
J1708- E1 DOOR / LOCK -
18GY

W/ POWER DOOR LOCK AND WINDOWS

BODY SWITCH PACK


CONTROLLER #J5 (1101M)
(1602)

D
A3A(+) A3AA(+) SWITCH
J1708+ E2
20DKBL 20DKBL DOOR / LOCK +

E
A3A(-) A3AA(-) SWITCH
J1708- E1
20GY 20GY DOOR / LOCK -
20DKBL
A3AC(+)
20GY
A3AC(-)

DOOR / IP DOOR / IP
DOOR POD DOOR POD
(3200) (3204)

A3AB(+) A 1708+
1708+ A
20DKBL

A3AB(-) B 1708-
1708- B
20GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055895 018

Figure 32 J1708 Private

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 33
CIRCUIT DIAGRAMS

3.21. J1708 PUBLIC, P. 19

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1708 PUBLIC
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F3-A (1012)


BTRY FEED A14 A14J A14JB D1 C1
A11-GCA
CH3_01 6RD 8RD 12RD 12WH
10A J1708 PUBLIC(-)

18WH
18BK
A98-G
A98H
J1708 PUBLIC(+) (1661)
LEFT SIDE DASH MTD
(1660)
DUAL POST GND PLATE
A A
A3B(+) A3B(-)
18DKBL 18GY

F G B A
DIAGNOSTIC

BTRY

GND
1708+
CONNECTOR

1708-
(1650)

C C
A3H(+) A3H(-)
18DKBL 18GY

CAT-MESSENGER MODULE-A ICON MODULE


1708+

1708-

DISPLAY CONNECTOR "B"CONNECTOR


C6 C7
(1556) (1962) (1930)

6 5 A3H(-)
8 1708-
18GY
A3H(+)
7 1708+
18DKBL D
D
A3BC(+) A3BC(-)
18DKBL 18GY
#A3BC(+)
A3BC(+) 18DKBL A3BC(-)
20DKBL 20GY
1708+

1708-

PRODUCTIVITY
DISPLAY E D
(1550)
D K
ROAD RELAY FOR
1708+

1708-

DISPLAY POWER
(1557)
A3BC(+) A3BC(-)
20DKBL 20GY
A3BN(+) A3BN(-)
18DKBL 18GY
AWARE II J1 MODULE PLATE
INTERCONNECT TELEMATICS
(1973)
MODULE J2
(TELEMATICS /
A3BN(-) (1964)
J1708 (-) 23 C1 C2 VORAD) (1960)
20GY
A3BN(+) A3BN(-)
J1708 (+) 16 2 J1708 (-)
20DKBL 18GY
A3BN(+)
1 J1708 (+)
A3BD(+) 18DKBL
18DKBL TCU A3BD(-)
18GY
22 BR 2 IP / SLEEPER XATA
16 (5010 / 1970) (5940) XATA MODULE
22 RD D C
QUALCOMM D
H3BE(-)
TMCT GN D ATA-
E F 18GY
(1923) C
H3BE(+)
WH C ATA+
18DKBL
E E
A3BD(+) A3BD(-)
18DKBL 18GY
A3BD(+)
A3BD(-)
18DKBL QUALCOMM IMCT 18GY
(5900)
H3BD(+) ANTENNA
A A (1920) COMMUNICATION UNIT
18DKBL B
H3BD(-)
B
18GY 18 RD K (J1708-/RX)
D C SATELLITE
COMMUNICATION 18 BN J (J1708+/TX)
(5010 / 1970)
A3BD(+) A3BD(-)
18DKBL 18GY
# W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 019

Figure 33 J1708 Public

S08339
34 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.22. J1708 PUBLIC, P. 20

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1708 PUBLIC (C0NT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J1708 PUBLIC(+) J1708 PUBLIC(-)


(1660) (1661)
F F
A3BD(-)
A3BD(+) 18GY
18DKBL XATA MODULE
(1910)
TERRESTRIAL
IP / SLEEPER QUALCOMM TMCT
COMMUNICATION

1708+

1708-
(5010 / 1970) (5902)
D C UNIT (TCU)

F
H3BD(-)
22 RD 16 D C
18GY
E
H3BD(+)
22 BR 2
18DKBL

A3BE(+) A3BE(-)
20DKBL 20GY
G G
A3BF(+) A3BF(-)
20DKBL 20GY
EATON VORAD
MODULE-B MODULE
6TB1 7TB1
CONN B1 B2 (1925)
DATA LINK DATA LINK
(1960) (+) (-)
A3BF(-)
C8 J1587(-)
18GY
A3BF(+)
18DKBL C7 J1587(+)

A98A(+) A98B(-)
18DKBL 18GY
A3BD(+) A3BD(-)
18DKBL 18GY
WABCO ECU
SATELLITE TRIP (1420)
COMMUNICATION MASTER
J1708(+)

D C (5010 / 1970) (5927)


J1708(-)

ABS#1
(1400)
J1708(+)

J1708(-)
H98B
B
18BK
14 13 H98A
18BK A
11 10

B B
A3BA(+) A3BA(-)
18DKBL 18GY
A3BA(+) A3BA(-)
18DKBL 18GY
A3BA(+) A3BA(-)
18DKBL 18GY

IP / ENGINE
35 36 (1702)
EIM CONNECTOR
(6021) W/ ISX ECM CONNECTOR
ENGINE (6000)
1708+ *K3BA(+) * W/ MANUAL &
20 K3BA(-)
18DKBL MERITOR G XMSN
18GY 20 1708-
FOR IBB ENGINE
*K3BA(-) @ W/ AUTOSHIFT
1708- 21 18GY K3BA(+) 10 1708+ ULTRASHIFT XMSN
18DKBL
@K3BB(+) FOR IBB ENGINE
18DKBL

18DKBL
K3BA(+)

18GY
K3BA(-)

W/ ISX ENGINE
@K3BB(-)
18GY EATON GEN3
FREEDOMLINE XMSN TCM CONNECTOR
ECM CONNECTOR ECM CONNECTOR
MAIN CONNECTION (7105)
(6010) (6000) W/ ISX
(7104)
ENGINE
**K3BB(+) K3BB(+) K3BC(+) K3BC(+)
1708+ 9 1708+ 10 H 1708+ 10
18DKBL 16DKBL 18DKBL 1708+
18DKBL
OR OR
**K3BB(-) K3BB(-) K3BC(-)
1708- 8 1708- 20 J 1708- K3BC(-) 11 1708-
18GY 18GY 16GY 18GY

** W/ CAT ENGINE
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT D 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 29AUG06 AE08055895 020

Figure 34 J1708 Public

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 35
CIRCUIT DIAGRAMS

3.23. J1708 PUBLIC, P. 20A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1708 PUBLIC (C0NT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F3-A (1012)


BTRY FEED A14 A14J A14JB D1 C1
A11-GCA
CH3_01 6RD 8RD 12RD 12WH
10A J1708 PUBLIC(-)

18WH
18BK
A98H

A98-G
J1708 PUBLIC(+) (1661)
LEFT SIDE DASH MTD
(1660)
DUAL POST GND PLATE
A A
A3B(+) A3B(-)
18DKBL 18GY

F G B A

BTRY

GND
1708(+)

1708(-)

DIAGNOSTIC
CONNECTOR
E (1650) E
A3BD(+) A3BD(-)
18DKBL 18GY

MOTIENT MOBILE
MAX POWER
MOTIENT
F G (5904)
MOBILE MAX
(1932)
H3BD(-) G J1708(-)
18GY
H3BD(+) F J1708(+)
18DKBL

A3BD(+) A3BD(-)
18DKBL 18GY

QUALCOMM OMNIVISION
ACCESSORY
(1919)

D J1708(-)

C J1708(+)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 50297W 18OCT06 AE08055895 20A

Figure 35 J1708 Public

S08339
36 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.24. GROUND CAB, P. 21

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CAB
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LEFT SIDE DASH


A11-GKA GROUND ADAPTER
MOUNTED DUAL POST
14WH (1003) CH3_22
GROUND PLATE
BODY
A11-GKC
E CAB GROUND CONTROLLER#J2
12WH
(1604)

GROUND
ADAPTER A72-GC AUX TRAILER SOCKET RELAY
(1023) 18WH (1016) CH10_06

11 AUX TRAILER SOCKET RELAY


A72-GA
18WH (1016) CH9_16

1 LEFT SIDE DASH MOUNTED


A11-GCB
DUAL POST GROUND PLATE
12WH
CH3_25
8
A67-G MODULE PLATE INTERCONNECT
16WH (1960) CH4_29

A67-GK A67-GM WABCO ONGUARD WARNING SYSTEM


18WH 18WH (1944) CH4_31A
2
A56-GT TRAILER LEFT TURN RELAY
18WH (1011) CH9_13

7
A19-GB FUEL HEATER RELAY
18WH (1015) CH8_05

9 A54-GX SKIRT LIGHTS


16WH (1010) CH9_12

3 A17-GC CRANK RELAY


18WH (1010) CH5_01

4 A37-GA FUEL PUMP RELAY


18TN (1015) CH8_06

10 A65-GW WORK LIGHT RELAY


18WH (1010) CH9_22,23

5 DRIVER POWER MIRROR


A78-GA
16WH (3000) CH4_05

6 A78-GB PASSENGER POWER MIRROR


16WH (3003M) CH4_05

13 FUSE BLOCK / ENGINE


A13-GFG
ACTUATOR RELAY
18WH
(1020) CH7_04,15
ENGINE PRE HEAT / NO IDLE
12 A75T-G HEAT CONTROL / PARKED HEAT
18LTGN VALVE 1B (1115M / 1017 / 4204)
CH12_06,10

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 07OCT09 W484//WABCO ONGUARD F 62556A PART NO.
RELEASE NO. DATE SHEET

WARNING SYSTEM ADDED 59637L 29AUG06 AE08055895 021

Figure 36 Ground Cab

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 37
CIRCUIT DIAGRAMS

3.25. GROUND CAB, P. 22

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND
ADAPTER
(1003)

1 LEFT SIDE DASH MOUNTED


A11-GKA DUAL POST GROUND PLATE
14WH CH03_21

2
DISPLAY, CAT MESSENGER(1556)
A11-GSE DISPLAY, CUMMINS ROAD(1557)
18WH CH04_24,25

3
A14-GL LOAD SHED RELAY
18WH (1007) CH03_03

4 CUSTOMER SUPPLIED WORK LIGHTS


A65-GF (HIGH MOUNTED)
16WH (5118) CH09_22

5 SECONDARY INSTRUMENT
A11-GSF CLUSTER
16WH (1502) CH08_12

6 CIGAR LIGHTER
A84-G
(1903) CH04_02
16WH

SINGLE CUSTOMER ACCESSORY


CUSTOMER ACCESSORY SWITCH # 1
A14-GSA
(1112M) CH4_27
18WH
A14-GS
18WH CUSTOMER ACCESSORY RELAY # 1
A14-GSB
(1019) CH4_27
18WH

CUSTOMER ACCESSORY RELAY


7 *A116L-G (1019) CH4_25
*A116G 18WH
18WH
*A116U-G CUSTOMER ACCESSORY RELAY
18WH (1019) CH4_25

DUAL CUSTOMER ACCESSORY


CUSTOMER ACCESSORY SWITCH # 2
A14-GSC (1113M) CH4_28
A14-GS 18WH
18WH
CUSTOMER ACCESSORY RELAY # 2
8 A14-GSD (1019) CH4_28
18WH

10

11
GROUND ADAPTER (1003)
FOR CAVITIES 8 THRU 14
12 SEE CH03_22A

13

14
* W/LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 06JAN10 RVSD BRKT GEOMETRY. E 63656A PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 022

Figure 37 Ground Cab

S08339
38 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.26. GROUND CAB, P. 22A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND
ADAPTER
(1003)

1 LEFT SIDE DASH


A11-GKA MOUNTED DUAL POST
14WH GROUND PLATE
2 CH03_21

4
GROUND ADAPTER (1003)
CAVITIES 2 THRU 7
5
SEE CH03_22

SHIFTER
8
A92-G (7905)
16WH CH11_02

9 CAB FLOOR LIGHT


A63-GJ (1907)
18WH CH09_17

LUGGAGE DOOR
10 WARNING LIGHT
A63-GC (1510)
18WH CH13_02

DISPLAY, VID
11 (1550) CH04_23
A11-GKH
18WH DISPLAY, DID
(2224) CH04_23A

TELEMATICS
A11-GNA (1960)
18WH CH04_07

12 ICON MODULE
A11-GEC (1931)
16WH CH07_05

A11-GT SLPR CONTROL ENABLE(1114M)


18WH REMOTE START/STOP RELAY#2 (1018)
CH07_07

13 TIRE PRESSURE
A22-G MODULE (1962)
18WH CH10_01

14 PANIC BUTTON
A11-GN (1111M)
18WH CH04_15

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00SLK3 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 06JAN10 RVSD BRKT GEOMETRY. B 63656A PART NO.
RELEASE NO. DATE SHEET

63656A 08OCT09 AE08055895 22A

Figure 38 Ground Cab

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 39
CIRCUIT DIAGRAMS

3.27. GROUND CAB, P. 23

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND ADAPTER
(1006)

1 LEFT SIDE DASH


A11-GKB MOUNTED DUAL POST
14WH GROUND PLATE
(1023) CH3-25

6
A28-G COMPASS MODULE
18WH (1912) CH3_11,14

4
A11-GSB PANIC BUTTON LIGHTS
18WH (1111) CH4_15
3
A11-GSA PANIC BUTTON
18WH (1111) CH4_15

2
A86-GP AUX POWER
16WH (1901) CH4_02
7
A58-GC AIR SHIELD LIGHT
16WH (1906) CH9_20

10
A13-GF IGNITION RELAY
18WH (1011 / 1013) CH3_07,08

5
A11-GSH TRIPMASTER RELAY
18WH (1019) CH9_07

QUALCOMM TMCT
A11-GMB (1923) / (1920) / #(1970)
18WH CH4_09 / CH4_12 / CH4_14

A11-GMB QUALCOMM OMNIVISION POWER


16WH (1918) CH4_37

A11-GMA XATA CONNECTOR


16WH (1910) CH4_16

A53-G TRIPMASTER RELAY


8 18GY (1019) CH9_07

A11-GMC QUALCOMM MVPC KEYBOARD


18WH (1922) CH4_13

A11-GMB MOTIENT MOBILE MAX POWER


18WH (5904) CH4_36, CH4_39
13
A62-GTRI TRI-PAC
18WH (1116M) CH7_10
9
A13-GFH ICON IGNITION RELAY
18WH (1018) CH3_08
11
A97-GB FUSE BLOCK
18PL (1020) CH7_04
12
IDLE HEAT CONTROL
A97-GA
(1017) CH12_07
14 18PL
#A13-GBN BEACON LIGHT S/W
18WH (1117M) CH4_25

# W/LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 023

Figure 39 Ground Cab

S08339
40 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.28. GROUND CAB, P. 24

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A11-G SLEEPER BOX GROUND


8WH (5002) CH3_28

A74-G HVAC CONTROL


18WH (1200) CH12_02

A86-G
ENTERTAINMENT RADIO CONNECTOR
18WH
(1300) CH4_18
LEFT SIDE DASH
MOUNTED DUAL POST A11-GKE GAUGE CLUSTER
GROUND PLATE 16WH (1500) CH4_04,CH8_11,CH9_16

A98-G DIAGNOSTIC CONNECTOR


18WH (1650) CH3_11,12,19

A11-GA DCM GROUND


18GY (1800) CH4_04,22

A11-GCA
12WH

A82-G WIPER MOTOR


16WH (4500) CH4_21

A11-GKD SWITCH PACK


18WH (1101) CH4_20

A63-G DRIVER SIDE COURTESY LIGHT


18WH (3205) CH9_03,04

A63-GK PASS SIDE COURTESY LIGHT


18WH (3206) CH9_03,04

A63-GA ROOF LIGHTING


16WH (2000) CH3_26,CH9_03,04,11

BODY CONTROLLER # J5
(1602)

A11-GL CHASSIS
E16 GROUND
18WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055895 024

Figure 40 Ground Cab

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 41
CIRCUIT DIAGRAMS

3.29. GROUND CAB, P. 25

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A75-G HVAC BLOWER MOTOR


12WH (1210) CH12_03

A11-GKB IP GROUND APDAPTER


14WH (1006) CH3_23

A75-GC SLEEPER BLOWER MOTOR


10WH (1215) CH12_05, 10

A94-GC WABCO ABS CONTROLLER


16WH (1420) CH10_13
A11-GKJ
6WH

A11-GCB GROUND ADAPTER


12WH (1023) CH3_21

ABS MODULE
A94-GA
(1400) CH10_07
12WH

LEFT SIDE DASH


MOUNTED DUAL POST
GROUND PLATE W/ BENDIX ABS

A81-G
POWER DOOR PODS
10WH
(3200, 3204) CH4_03

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 29AUG06 AE08055895 025

Figure 41 Ground Cab

S08339
42 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.30. GROUND CAB, P. 26

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
GROUND - CAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

D63-GL CONSOLE / ROOF STANDARD


16WH (2500) CH4_01

D86-GF CB RADIO POWER (SLEEPER)


16WH (2303) CH4_01

D58-GL MARKER LIGHTS


18WH (345M) / (2007F) CH9_11
ROOF / IP
2000-3
D63-GA D63-GE MAP READING LIGHT
16WH 18WH (2103) CH9_04

D63-GF MAP READING LIGHT


18WH (2102) CH9_04
A63-GA
16WH

D63-GM
ROOF DOME LIGHT
18WH
(2101) CH9_04

LEFT SIDE DASH


MOUNTED DUAL POST
GROUND PLATE
CH3_24

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 29AUG06 AE08055895 026

Figure 42 Ground Cab

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 43
CIRCUIT DIAGRAMS

3.31. GROUND CHASSIS, P. 27

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CHASSIS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND ADAPTER#1
(8800)

B
M64-GA LEFT FOG LIGHT
16WH (8201 / *8203)CH9_05
C
M64-GB RIGHT FOG LIGHT
16WH (8200 / *8203) CH9_05
D
M19-GA FUEL HEATER
14WH W/PROSTAR (8550) CH8_05
E
M54-GA
CONNECTION FOR CUSTOMER
16WH
SUPPLIED LIGHTS (8050) CH9_12
F
M85-GA
ELECTRIC HORN
16WH
(8303 / 8310) CH4_04

A LEFT SIDE DASH


M11-GD M11-G
MOUNTED DUAL POST
12WH 10WH
GROUND PLATE

M11-GA LEFT HEADLIGHT CONNECTOR


14WH (8001 / *8002) CH9_06

M11-GB RIGHT HEADLIGHT CONNECTOR


RADIATOR GROUND M11-GC
14WH (8000 / *8003) CH9_06
CH8_05 12WH
M11-GBB LEFT MODESTY PANEL
16WH TURN LIGHT N/ SLEEPER (8100) CH9_10
CHASSIS GROUND ADAPTER
(8806)
M11-GBC RIGHT MODESTY PANEL
16WH TURN LIGHT N/ SLEEPER (8101) CH9_10
A N107-GB REAR BRAKE WEAR SENSOR
18TN (8965 / 8967) CH10_21
B N107-GA FRONT BRAKE WEAR SENSOR
18TN (8961) CH10_20
C
N107-GC FORWARD REAR BRAKE WEAR SENSOR
18TN (8962 / 8963) CH10_21
D N11-GU
VEHICLE SENSOR MODULE
16WH
(8950) CH10_20
E
N11-GJ
16WH

CHASSIS GROUND ADAPTER


(8803)
F

E LEFT SIDE AIR DRYER


N39-G
(9900 / *9901 / *9902) CH10_02
D 16WH
FUEL TRANSFER PUMP
N37-G
(9102 / *9102A) CH8_06
C 18WH
N59-GB 5TH WHEEL JAW LOCK SOLENOID
16WH (9738) CH10_04
B
N10-G TAIL LIGHTS CONNECTOR
12WH (9303) CH9_01,02
A
N11-GA
10WH LEFT SIDE DASH
GROUND ADAPTER MOUNTED DUAL POST
(8804) GROUND PLATE/
400B CENTRE GROUND
A
N11-GB
10WH
B
N59-G
SOLENOID PACK 4
14WH
(9736) CH10_03
C
N59-GA 2ND AIR SOLENOID PACK 4
14WH (9737) CH10_04
D DIFF LOCK WARNING LIGHT/INDICATOR SWITCH
N49-G
18WH (9800)CH8_08
E DAY CAB WORK LIGHT
N65-G
16WH (9718) CH9_22
F CUSTOMER SUPPLIED WORK LIGHT
N65-GA
(LOW MOUNTED) (9719) CH9_22
14WH
* W/LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 29AUG06 AE08055895 027

Figure 43 Ground Chassis

S08339
44 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.32. GROUND SLEEPER, P. 28

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
GROUND - SLEEPER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

H11-GM SLEEPER GROUND ADAPTER


10WH (5007) CH3_29
SLEEPER BOX
GROUND
(5002-A) LEFT SIDE DASH
H11-G A11-G MOUNTED DUAL POST
8WH 8WH GROUND PLATE
CH3_24

H63-GD SLEEPER DOME LIGHT RELAY


18WH (5001) CH9_18

H63-GSA LUGGAGE LIGHT RELAY


18WH (5001) CH13_02

H11-GS SLEEPER ACCESSORY RELAY


18WH (5001) CH12_05,09

H63-GSD LOWER BUNK READING LIGHT


18WH (5130) CH13_01

GROUND STUD
IN SLEEPER H11-GSK W/PROSTAR
REAR FACE OF 10WH
FRONT LEFT
BUNK PANEL
H75-GB SLEEPER HVAC CONTROL
18WH (5210) CH12_05

H86-GSC REFRIGERATOR 12V POWER SOURCE


16WH (5005 / #5125) CH13_03

H63-GJB RIGHT FLOOR LIGHT


18DKBL (5129) CH9_17

SLEEPER CONTROL PANEL


#H86-GSA
(5130 / 5134) CH13_03
16WH

LEFT FLOOR LIGHT


H63-GJA
(5128) CH9_17
18WH

H65-G WORK LIGHT


16WH (5300) CH9_23

H63-GB DOME / ACCENT LIGHT


16WH (5102) CH9_18

H11-GSN H63-GSB LEFT LUGGAGE LIGHT


10WH 18WH (5110 / #5015) CH13_02

H63-GSC RIGHT LUGGAGE LIGHT


18WH
H11-GSJ

(5111 / #5020) CH13_02


18WH

H86-GSA 12V POWER SOURCE


16WH (5003 / #5130) CH13_03

H62-GSD
18WH
SLEEPER CONTROL PANEL
(5125 / #5130) CH9_19,24
H63-GSF
18WH

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 028

Figure 44 Ground Sleeper

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 45
CIRCUIT DIAGRAMS

3.33. GROUND SLEEPER, P. 29

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - SLEEPER (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SLEEPER GND ADAPTER


(5007)
GROUND STUD IN SLEEPER
1 REAR FACE OF FRONT LEFT
H11-GM
BUNK PANEL
10WH
CH3_28

#H58-G 8-WAY CONNECTION FOR T-RAIL


16WH (8001) CH9_20

2
H58-G LIGHTED AIR SHIELD (SLEEPER)
16WH (5117) CH9_20

3 AMPLIFIER CONN A
H86-GH
16LTGN (5313) CH4_19

8-WAY CONNECTION FOR T-RAIL


#H65-GE
(8001) CH9_23
16WH
4 OPTIONAL WORK LIGHT
H65-GE
16WH (5118 / 5119) CH9_23
W/ NO IDLE HEAT
H75-GAS NO IDLE ENGINE HEAT
18LTGN (5220) CH12_06,11
H75-GSX
14WH
CHS MODULE
H75-GAK
(5219) CH12_06
W/ IDLE 16LTGN
MANAGEMENT H11-GEB ICON THERMOSTAT
13 18WH
H11-GEC (5752) CH7_05
18WH
SLEEPER ICON RELAY
H11-GEA
W/ REMOTE START / (5001) CH7_06
18WH
STOP INTERCONNECT TO REMOTE
H104-GB
18DKBL ENGINE START / STOP
(5701 / #5700) CH7_08,08A
6
H86-GK REFRIGERATOR CONNECTION
18WH (5500 / #5502) CH13_04
5 REMOTE RADIO
H86-GHW
(5303) CH4_40
18LTGN
7
H11-GSP POWER PANEL
B
14WH GROUND
(5006)
H11-GSD
TRIPMASTER
18WH
(5927) CH9_07

11 H11-GMB
QUALCOMM IMCT
18WH
(5902) CH4_11

H11-GMC QUALCOMM MVPC KEYBOARD


18WH (5903) CH4_14

H11-GMD
XATA MODULE
18WH
(5940) CH4_17
H77NV
16LTGN NO IDLE EXTERNAL MODULE
H77NT H77NU (5232) CH12_11
14LTGN 18LTGN
9
H75-GB SLEEPER HVAC CONTROLLER
18WH (5210) CH12_05

H75-GB NO IDLE CONTROLLER 1


18LTGN (5216)) CH12_11

#H76-G 8-WAY CONNECTION FOR T-RAIL


18WH (8001) CH13_06

12 BUNK FAN / SKYRISE BUNK FAN


H76-G / LOW ROOF BUNK FAN
18WH (1305 / 5222 / 5221) CH13_06

# W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055895 029

Figure 45 Ground Sleeper

S08339
46 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.34. GROUND SLEEPER, P. 29A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - SLEEPER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SLEEPER GND ADAPTER


(5007)

W/ WARDROBE & UPPER BUNK LIGHTS

8
WARDROBE CABINET / UPPER
H63-GX
BUNK READING LIGHT
18WH
(5109 / 5131) CH13_01

W/ WARDROBE LIGHTS ONLY

H63-GK WARDROBE CABINET


18WH (5109) CH13_01

W/UPPER BUNK READING LIGHT ONLY

H63-GU UPPER BUNK READING LIGHT


18WH (5131) CH13_01

#H63-GK LOWER CABINET


18WH (5136) CH4_19A

10
#H63-GU LOWER CABINET
18WH (5135) CH4_19A

14
H86-GSB
TV POWER SOURCE
16WH
(5012 / 5013 / 5600) CH13_04

# W/LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 13AUG08 AE08055895 29A

Figure 46 Ground Sleeper

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 47
CIRCUIT DIAGRAMS

3.35. ENGINE GROUND IBB ENGINE, P. 30

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENGINE GROUND - IBB ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND ADAPTER
(6704A)
W/ VARIABLE SPEED FAN
K23-G VARIABLE SPEED FAN DRIVE
18TN (6420) CH6_03
E W/ 2 SPEED FAN
K23-G FAN SOLENOID
16WH (6400) CH6_03
C
K77-G FREON COMPRESSOR
16WH (6200) CH12_01
B K10WH1 COLD START ASSIST FUEL
18WH SOLENOID (6561) CH6_04
K10-GA MOTOTRON CONNECTOR A
16WH (6732) CH7_16
D
K10-G K10-GB
MOTOTRON CONNECTOR B
16WH 16WH
(6731) CH7_16

K10WH5 K92A16
16WH 16WH
EIM CONNECTOR 3
K92B16 (6020) CH7_11
16WH

A K10-GA
K10-GB
10WH 10WH

HARNESS GROUND
(LOCATED AT LEFT SIDE
ENGINE BLOCK GROUND)

K10WH1 K10-GJ ENGINE SENSOR INTERFACE


12WH 16WH (6033)CH7_15
EIM 0V ADAPTER
(6707)

A K34-GB EIM CONNECTOR 1


K34-GA
18WH 18WH (6018) CH7_13

K41-G
INTAKE AIR TEMPERATURE
16WH
(6703) CH7_13
E
A92A3 BODY BUILDER CONNECTOR 2
18TN (4706) CH7_13
C
K34-GA LOW COOLANT SENDER 8600
18WH (6401) CH6_03
D K23B1 VARIABLE SPEED FAN DRIVE
18TN (6420) CH6_03

EIM 5V ADAPTER
(6706)

E
K92A4 BODY BUILDER CONNECTOR 2
18TN (4706) CH7_13

C
K34B LOW COOLANT SENDER 8600
18TN (6401) CH6_03

A
K34BA EIM CONNECTOR 1
18TN (6018) CH7_13

D K23A1 VARIABLE SPEED FAN DRIVE


18TN (6420) CH6_03

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61296K 08APR08 AE08055895 030

Figure 47 Engine Ground IBB Engine

S08339
48 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.36. J1939 DATA LINK IBB ENGINE, P. 31

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. J1939 DATA LINK - IBB ENGINE

ENGINE SENSOR INTERFACE


(6033)
ENGINE DIAGNOSTIC
CONNECTOR (4328)

K91A
13 C
18VT
K98GN6
18GN B
K98YL6 A
18YL

MOTORON CONNECTOR B
(6731)

K98GN1 K98GN2
9 K98GN4 21 J1939(-)
J1939(-) 18GN 18GN 18GN

K98YL1 K98YL2 K98YL4


J1939(+) 10 20 J1939(+)
18YL 18YL 18YL

EIM CONNECTOR 2
(6019)

K98GN5 13 J1939(-)
18GN

K98YL5 6 J1939(+)
18YL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

380061 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 61296K 08APR08 AE08055895 031

Figure 48 J1939 Data Link IBB Engine

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 49
CIRCUIT DIAGRAMS

3.37. ZERO VOLT REFERENCE, P. 32

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ZERO VOLT REFERENCE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ZERO VOLT
REFERENCE BODY CONTROLLER#J5
(1620) (1602)

A
A9Z
E3 ZVR
18GY

B
A9ZA SHIFTER CONNECTION
18GY (7905) CH11_01

C
A9ZB
18GY FUSE BLOCK #11 (1020)

REMOTE START/STOP
A9RA SLPR CTRL ENABLE SWITCH
18GY CH07_07 (1114M)

D
A9RA A9RB FUSE BLOCK #09
18GY 18GY CHX_X (1020)

A9RC
18GY IP/SLEEPER CONNECTION
CHX_X (5000)

E
A9P
18GY MODULE BRACKET (1962)

F
A9FS JAKE BRAKE FOOT PEDAL (1953)
18GY

JL116UZ 5TH WHEEL JAW LOCK


G 18GY CH10_45 (1019)
A116UV
18GY JL116LZ 5TH WHEEL JAW LOCK
18GY CH10_45 (1019)

H
A9A IO/MIC DRIVER DISPLAY (2225)
18GY CH04_23A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00SLK3 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 06JAN10 ADDED LONESTAR MODEL. B 63656A PART NO.
RELEASE NO. DATE SHEET

63656A 22OCT09 AE08055895 032

Figure 49 Zero Volt Reference

S08339
50 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

3.38. ZERO VOLT REFERENCE, P. 32A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ZERO VOLT REFERENCE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ZERO VOLT
REFERENCE
(1620)

A
A9Z BODY
E3 ZVR CONTROLLER#J5
18GY
(1602)

B
A9ZA SHIFTER CONNECTION
18GY (7905)
CH11_01

C
A9ZB/A9ZC FUSE BLOCK #11
D3
18GY (1020)
CH14_15

REMOTE START/STOP
A9RA
3 SLPR CTRL ENABLE SW
18GY
CH07_07 (1114M)

D
A9RB FUSE BLOCK #9
A9RA H2
18GY (1018)
18GY
CH14_13

IP/SLPR CONNECTION
A9RC
41 (5000)
18GY
CH14_66,67

E MODULE PLATE
A9P INTERCONNECT
C12
18GY (1962)
CH14_53,54

F
JAKE BRAKE
A9FS A FOOT PEDAL
18GY (1953)

JL116UZ
G 18GY 5TH WHEEL
JAW LOCK
A116UV
(1019)
18GY JL116LZ CH10_45
18GY

H DRIVER
INTERFACE
A9A DISPLAY
18GY IO/MIC
(2225)
J CH04_23A

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00SLK3 CIRCUIT DIAGRAM, PROSTAR ,LONESTAR


DLV1 19NOV09 INITIAL RELEASE. A 63656A PART NO.
RELEASE NO. DATE SHEET

63656A 08OCT09 AE08055895 32A

Figure 50 Zero Volt Reference

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 51
CIRCUIT DIAGRAMS

4. CAB ACCESSORIES (CHAPTER 4)


4.1. CB POWER RADIO, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CB POWER RADIO
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F4-F (1013)

ACCESSORY C2 D2
RELAY #2,4 A86F
(A12V)
(1011/1013) 18LTGN
10A
CH3_10

IP / ROOF
CONNECTION
(2000-2)

ROOF / IP
(2000-3)
W/ DAY CAB D63-GA
A63-GA
16WH
16WH
16LTGN

16WH
D63-GL
D86F

A11-GCA
12WH
CONSOLE / ROOF
STANDARD A B
(2500 / #2000)

W/ SLEEPER CAB
16WH
C63-GL

16LTGN
D86F

LEFT SIDE
(DASH MOUNTED
DUAL POST GROUND
PLATE)
C86-GF
16WH

D86-GF
16LTGN

16WH
C86F

CB RADIO
CB RADIO
POWER A B
POWER A B
(2303)
(2303)
16LTGN

C86-GG
16WH
C86M

C86-GG
16WH
16LTGN
C86M

HEAT SHRINK

# W/ LONESTRAR
CB+VE CB-VE CB+VE CB-VE
(2310) (2311) (2310) (2311)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055896 001

Figure 51 CB Power Radio

S08339
52 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.2. CIGAR LIGHTER AND TEMPERATURE DISPLAY, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIGAR LIGHTER, TEMPRATURE DISPLAY AND
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. AUX POWER

BATTERY BATTERY
W/ LOAD SHEDDING FEED FEED
CH3_03 CH3_01

CIGAR
LIGHTER

A14W
A14Y
6RD

6RD
A14KD
12RD
FUSE F2-F (1011)
A14KD A14K
CIGAR LIGHTER 14RD 10RD
POWER C2
(1903)
FUSE F2-B (1011)

A F2 E2 #A14K
A84 #A14KD
16LTGN 12RD 8RD
15A
N/ LOAD SHEDDING

6
C
A84-G
16WH GROUND
ADAPTER
1 (1003)
CIGAR LIGHTER A11-GKA
GROUND 14WH
(1903) LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)

TEMPERATURE
DISPLAY IP /
W/ FRONT LOAD
FORWARD
INDICATOR
CHASSIS AMBIENT TEMP
GAUGE CLUSTER #1
(1700) SENSOR
(1500)
(8601)

25 B
A109 M109A M109AA
ELECTRONIC GROUND 8
18GY 18GY 18GY B

M109A
18GY
16
A41 M41 A
ANALOG IN #3 9
18TN 18GY
A

GAUGE CLUSTER #2
(1501)

AUX POWER

#A14KK #A14K
AUX POWER FUSE F3-C 12RD 8RD N/ LOAD SHEDDING
(1901) (1012)
BATTERY
A86P C3 D3 A14KK A14K FEED
A A14W
16LTGN 14RD 10RD CH3_01
6RD
15A
A14Y BATTERY
6RD FEED
2 CH3_03
A86-GP
B GROUND
16WH W/ LOAD SHEDDING
ADAPTER
1 (1006)
A11-GKB
14WH

# W/ LONESTAR

LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R
RELEASE NO. DATE PART NO. SHEET

59637L 28OCT05 AE08055896 002

Figure 52 Cigar Lighter and Temperature Display

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 53
CIRCUIT DIAGRAMS

4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRIC WINDOWS AND DOOR LOCKS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/ POWER DOOR LOCK


AND WINDOWS D
SWITCH D/L +

SWITCH PACK
E (1101M)
SWITCH D/L -
BATTERY
FEED
20DKBL
A3AA(+)

20GY
A3AA(-)
CH3_01

FUSE F9-A (1018)


A14T
8RD

D1 C1 A3A(+)
A14MB J1708+
20DKBL E2
12RD
30A BODY
CONTROLLER #J5
FUSE F9-E (1018) A3A(-)
E1 J1708- (1602)
20GY
A14NB B1 A1
12RD
30A

20DKBL
A3AC(+)
DRIVER PASSENGER
DOOR POD DOOR POD
20GY

DOOR / IP
A3AC(-)

SIGNAL DOOR / IP SIGNAL


20DKBL

20GY
A3AB(+)

A3AB(-)

(3202M) DOOR POD DOOR POD (3202M)


(3200) (3204)

A A
12LTGN

E3W(+) E3W(+)
12LTGN

A81C

DATA + D D DATA +
A81B

18DKBL 18DKBL
B B
E3X(-) E3X(-)
DATA - C C DATA -
18GY 18GY
C C
E81B E81B G POWER
POWER G
12LTGN 12LTGN
D D
E81-GA A81-GA A81-GC E81-GA
GROUND E E GROUND
12WH 12WH 12WH 12WH
10WH
A81-G

DOOR POD DOOR POD


LEFT SIDE
LOAD LOAD
(DASH MOUNTED
3201M 3201M
DUAL POST
GROUND PLATE)
WINDOW A A WINDOW

WINDOW B WINDOW
B

LOCK LOCK
C C

LOCK D LOCK
D
14LTGN
14LTGN

14LTGN

14LTGN
14LTGN

14LTGN

14LTGN
14LTGN
E81A
E81E

E83E

E81E
E83A

E81A
E83E

E83A

DOOR LOCK WINDOW


A B WINDOW
(3203 / #3203M) B A MOTOR B A A B DOOR LOCK
MOTOR
(3100/#3100M) (3100/#3100M) (3203 / #3203M)

# W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055896 003

Figure 53 Electric Windows and Door Locks

S08339
54 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.4. ELECTRIC HORN, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ELECTRIC HORN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ELECTRIC HORN #1
(8311)

M85J
16GY
A
M85K
16GY

BODY CONTROLLER #J1 ELECTRIC B


M85-GD
(1603) HORN
IP / CHASSIS 16WH
(8303 / 8310)
FORWARD
(1700-21)
A
ELECTRIC A85 M85 M85J
E
HORN 16GY 16GY 16GY

W/ SINGLE
GROUND
HORN
ADAPTER #1
(8800) M85-GC
16WH
B ELECTRIC HORN #2
F
M85-GA M85-GC (8312)
16WH 16WH

A
M11-GD A
12WH M85L
16GY
10WH
M11-G

B
M85-GE
LEFT SIDE 16WH
(DASH MOUNTED
DUAL POST GROUND
PLATE)/
(FORWARD GROUND)
CLOCK
BODY CONTROLLER #J5 SPRING
IP / DCM STEERING WHEEL
(1602) (1802)
(1800)

A4 5 A
A9A A9 B9 B9C
ZVR E5 BLACK
18GY 18GY 18GY 20GY

CITY HORN

BODY CONTROLLER #J3


GRAY

(1600)
HEAD LIGHT
B10 7 G INT
A85A B85A
HORN SWITCH A5
200

20GY 20GY

AIR MARKER
B11 6 F INT
HORN
MULTIPLEXED A100 B100
B1 GRAY
SWITCHES 20GY 20GY
1800 942 571

A3 10 K
A11-GCA B11-GA B62-GDD
A11-GA WHITE
12WH 18GY 20WH
18GY
D3 1 E
A62DD B62DD
BROWN
18DKBL 20DKBL
A11-GKE

LEFT SIDE
16WH

18DKBL

(DASH MTD
A62

DUAL POST
GND PLATE)

1 4
GND

CLUSTER #1
(1500)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 21AUG06 AE08055896 004

Figure 54 Electric Horn

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 55
CIRCUIT DIAGRAMS

4.5. MIRRORS HEATED AND LIGHTED, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
MIRRORS HEATED AND LIGHTED
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DRIVER POWER MIRROR

L/R
AXIS
BODY
CONTROLLER #J1
A (1603)

LEFT
A78A
B H HEATED
18 16LTGN
MIRROR
UP / YL
DOWN A78B RIGHT
L HEATED
16LTGN
AXIS C
20 MIRROR
BN
DRIVER
DOOR
(3000)
PASSENGER POWER
MIRROR

D D
18 L/R
RD PASSENGER AXIS
E DOOR HARNESS
HEATER CONNECTOR
18
GN (3003)

F A A A
18 A78D 18
BK 18LTGN OR
B B B UP /
A78E 18
DOWN
18LTGN BN
AXIS
C C C
A78F 18
LIGHT G
20 18LTGN YL
BL D D
L TURN 18
SIGNAL RD
F F
A58DA A58DB
18BN 18BN
MIRROR SWITCH
LTGN
16BN
A54

18

A1 E H
20 A62BD
OR 18DKBL
A2 G J HEATER
20 A78V E
BL 18LTGN
A3
A78-GB
16WH

20
F
YL 18
A4 H BK
18
18OR
A57D

G
BK 20
B1 J
20 GN
A78-GA
16WH

OR LIGHT
B2
18OR

20
A56D

R TURN
WH
B3 SIGNAL

B4 RIGHT FRONT
20 LEFT FRONT GROUND TURN SIGNAL
BL TURN SIGNAL ADAPTER (1603)
(1603) (1023) BODY CONTROLLER #J2
CH4_06,
CH4_06, CH3_21 (1604)
FUSE F4-B (1013) CH9_09
ACCESSORY CH9_09
G2 H2 CH4_06
RELAY #2, 4 (A12V) PARK MARKER
(1011 / 1013)
10A G CLEARANCE,IP
CH3_10
LAMP
PANEL LIGHT
ADAPTER
(1002)
CH4_06,
CH9_21

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22AUG06 AE08055896 005

Figure 55 Mirrors Heated and Lighted

S08339
56 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.6. MIRRORS HEATED AND LIGHTED, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
MIRRORS HEATED AND LIGHTED (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND
ADAPTER
(1023)

5
A78-GA DRIVER POWER MIRROR
16WH (3000) CH4_05

6
A78-GB
PASSENGER POWER MIRROR
16WH
(3003M) CH4_05
1
A11-GCB
12WH
LEFT SIDE
(DASH MOUNTED
DUAL POST GROUND
PLATE)

PANEL
LIGHT ADAPTER
(1002)

A
A62B CLUSTER #1
DIMR OUT2
6 (1500)
16DKBL PANEL LT

D
A62BD MIRROR SWITCH
18DKBL (3000)
CH4_05

BODY CONTROLLER #J1


(1603)

RIGHT FRONT A57N A57D PASSENGER POWER MIRROR


A
TURN 16OR 18OR (3003M) CH4_05

LEFT FRONT A56N A56D


B DRIVER POWER MIRROR
TURN 18OR 18OR
(3000) CH4_05

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT C 61254R
RELEASE NO. DATE PART NO. SHEET

DIAGRAM, PROSTAR 59637L 22AUG06 AE08055896 006

Figure 56 Mirrors Heated and Lighted

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 57
CIRCUIT DIAGRAMS

4.7. TELEMATICS, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TELEMATICS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY
FEED
CH3_01

A14KC A14T A14


12RD 8RD 6RD

BATTERY BATTERY
W/ LONESTAR
FEED FEED
CH3_03 CH3_01

MODULE PLATE W/ LOAD SHEDDING

A14W
INTERCONNECT

6RD
TELEMATICS

A14Y
6RD
MODULE J1 (TELEMATICS / VORAD)
(1963) (1960) A14KD
FUSE F2-F (1011) 12RD

D3 D2 C2
BATTERY A14NN A14NN A14KD A14K
1
(+) 18RD 18RD 14RD 10RD
10A
N/ LOAD SHEDDING

FUSE F5-J (1014)


IGNITION
D4 B1 A1
A13N A13N RELAY#2
IGNITION 3 (A13FB) (1012 / 1014)
18PK 18PK
10A CH3_07,08,09
D2
PWM A98NL A98NL
5 PANIC BUTTON
OUTPUT 1 18BK 18BK
(1111M)
VOLTAGE D1
A98Z A98Z CH4_15
REFERENCE 11
18BK 18BK
GROUND

D7
A5K(+) A5K(+)
J1939 (+) 9
18YL 18YL J1939
SPLICE ADAPTER
D8 GROUND ADAPTER
A5K(-) A5K(-) (1025) CH3_13
J1939 (-) 10 (1003)
16GN 18GN

D5 12
CHASSIS A11-GNA A11-GNA
12
GROUND 18WH 18WH
1
A11-GKA
14WH

LEFT SIDE
TELEMATICS (DASH MOUNTED
MODULE J2 DUAL POST GROUND
(1964) PLATE)
C1
A3BN(+) A3BN(+)
J1708 (+) 1
18DKBL 18DKBL
J1708 PUBLIC
C2 CH3_19
A3BN(-) A3BN(-)
J1708 (-) 2
18GY 18GY

C3 PANIC BUTTON
ANALOG A98NS A98NS
6 (1111M)
IN 6 18BK 18BK CH4_15

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055896 007

Figure 57 Telematics

S08339
58 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.8. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT DAYCAB, P. 8

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TMCT DAYCAB
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TERRESTRIAL
COMMUNICATION
UNIT
(TCU)

P3

(GPS) A3 (GPS)

(PCS) A1 (PCS)

P2
SHIELDED CABLES

(AUX_TX) 17 22 ORBK (AUX_TX)

(AUX_RX) 5 22 BKWH (AUX_RX)

(AUX_GND)
(AUX_GND) 18 22 VT

(PANIC) 4 22 GNBK (PANIC)

(RPM) 7 (RPM)
22 GY
(AXLE)
(AXLE) 6 22 OR

(TTRACS) 13 (TTRACS)
22 BL
(GPIN1)
(GPIN1) 8 22 WHRD

(GPIN2) (GPIN2)
21 22 WHBK

9 22 WHYL (GPIN3)
(GPIN3)

(GPOUT2)
(GPOUT2) 11 22 GNWH

(GPOUT3) 23 22 BLWH (GPOUT3)

22

DRAIN WIRES FROM END OF CABLE ADHESIVE HEATSHRINK


JACKET TO PIN 22 WITH HEATSHRINK SLEEVE
SLEEVING

(DU_RX+) 1

(DU_RX-) 2 BK 3 (MVPC_TX)

(DU_TX-) 3 BL 2 (MVPC_RX)

(DU_TX+) 4

(DU_GND) 5 RD 5 (MVPC_GND1)

(DU_GND) 6 GN 6 (MVPC_GND2)

GY
(FBAT+) 7 YL 8 (FBAT+)
OR
(DU_VCC) 9 VT 9 (CU_AWAKE)

SHIELDED CABLES

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 30APR06 AE08055896 008

Figure 58 Satellite Communication System Qualcomm TMCT Daycab

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 59
CIRCUIT DIAGRAMS

4.9. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT DAYCAB, P. 9

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TMCT DAYCAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY
BATTERY FEED FEED
FEED CH3_03 CH3_01
CH3_01

A14KC

A14Y

A14W
6RD
A14 A14T

6RD
6RD 8RD 12RD

TERRESTRIAL W/ LONESTAR
COMMUNICATION W/ LOAD N/ LOAD
UNIT SHEDDING SHEDDING
(TCU) SHIELDED CABLES

14RD
A14K
QUALCOMM TMCT A14KD
FUSE F2-F
(1923) 12RD
(1011)
B A14ED A14KD
(BTRY+) 1 18 YL 18RD
D2 14RD
C2
(BTRY+) 14 18 YL 10A
GROUND
ADAPTER
(1006)

D 5
A11-GMB
(BTRY-) 24 18 BK 18WH
1
(BTRY-) 25 18 BK
A11-GKB
14WH

LEFT SIDE
(DASH MOUNTED
DUAL POST GROUND
PLATE)

FUSE F5-E (1014)

A B1 A1 IGN RELAY #2
A13EE
(IGN) 12 22 WH (A13FB) (1012 / 1014)
18PK
CH3_07,08
10A

E
A3BD(+)
(J1708+) 2 22 BR 18DKBL J1708 PUBLIC
F CH3_19
A3BD(-)
(J1708-) 16 22 RD 18GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

50637L 30APR06 AE08055896 009

Figure 59 Satellite Communication System Qualcomm TMCT Daycab

S08339
60 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.10. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT SLEEPER, P. 10

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TMCT SLEEPER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TERRESTRIAL
COMMUNICATION
UNIT
(TCU)

P3

(GPS) A3 (GPS)

(PCS) A1 (PCS)

P2
SHIELDED CABLES

(AUX_TX) 14 (AUX_TX)
22 ORBK

(AUX_RX) 5 22 BKWH (AUX_RX)

(AUX_GND) 18 22 VT (AUX_GND)

(PANIC) 4 22 GNBK (PANIC)

(RPM) 7 22 GY (RPM)

(AXLE) 6 22 OR (AXLE)

(TTRACS) 13 22 BL (TTRACS)

(GPIN1) 8 22 WHRD (GPIN1)

(GPIN2) 21 22 WHBK (GPIN2)

(GPIN3) 9 22 WHYL (GPIN3)

(GPOUT2) 11 22 GNWH (GPOUT2)

(GPOUT3) 23 22 BLWH (GPOUT3)

22
ADHESIVE HEATSHRINK
DRAIN WIRES FROM END OF CABLE SLEEVE
JACKET TO PIN 22 WITH HEATSHRINK
SLEEVING

(DU_RX+) 1

(DU_RX-) 2 BK 3 (MVPC_TX)

(DU_TX-) 3 BL 2 (MVPC_RX)

(DU_TX+) 4

(DU_GND) 5 RD 5 (MVPC_GND1)

(DU_GND) 6 GN 6 (MVPC_GND2)

GY
(FBAT+) 7 YL 8 (FBAT+)

OR
(DU_VCC) 9 VT 9 (CU_AWAKE)

SHIELDED CABLES

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 30APR06 AE08055896 010

Figure 60 Satellite Communication System Qualcomm TMCT Sleeper

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 61
CIRCUIT DIAGRAMS

4.11. SATELLITE COMMUNICATION SYSTEM QUALCOMM TMCT SLEEPER, P. 11

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
TMCT SLEEPER (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TERRESTRIAL
COMMUNICATION
SLEEPER
UNIT
GROUND ADAPTER
(TCU)
(5007)

QUALCOMM TMCT @H11-GMB 11


(5902) 18WH
D 9
(BTRY-) H11-GMB
24 18 BK
18WH

BATTERY BATTERY
(BTRY-) 25 18 BK FEED FEED
1
H11-GM CH3_03 CH3_01
16WH

*A14W
GROUND STUD

6RD
**A14Y
6RD
IN SLEEPER
REAR FACE OF
FRONT LEFT
BUNK PANEL

SLEEPER / IP
(5010 / 1970)

14RD
A14K
**A14KD
FUSE F2-F (1011)
B 12RD
A 10A
H14ED A14ED A14KD
(BTRY+) 1 18 YL
18RD 18RD C2 14RD
D2
(BTRY+) 14 18 YL BATTERY
FEED
CH3_01

@A14KC @A14T @A14


12RD 8RD 6RD

FUSE F5-E (1014)


A B IGN RELAY #2
H13EE A13EE (1012 / 1014)
(IGN) 12 22 WH (A13FB)
18PK 18PK CH3_07,08
B1 A1
10A

E D
H3BD(+) A3BD(+)
(J1708-) 2 22 BR
18DKBL 18DKBL
J1708 PUBLIC
F C CH3_20
H3BD(-) A3BD(-)
(J1708+) 16 22 RD
18GY 18GY

SHIELDED CABLES

@ W/ LONESTAR

* N/ LOAD SHEDDING
** W/ LOAD SHEDDING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055896 011

Figure 61 Satellite Communication System Qualcomm TMCT Sleeper

S08339
62 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.12. SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT, P. 12

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SATELLITE COMMUNICATION SYSTEM - QUALCOMM IMCT
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ANTENNA COMMUNICATION
UNIT
SHIELDED CABLES

(DU_TX+) W 24 WHVT 4 (DU_YX+)

(DU_RX+) R 24 WHOR 1 (DU_RX-)

(DU_TX-/TX) V 24 WHBL 3 (DU_TX-TX)

(DU_RX-/RX) T 24 WHRD 2 (DU_RX-RH)

(DU_VCC) C 18 WHYL 8 (DU_VCC)

(DU_VCC) D 18 WHGN 9 (DU_VCC)

(DU_GND) E 18 WHBK 5 (DU_GND)

(DU_GND) F 18 WHGY 6 (DU_GND)

7 (NC)
SHIELDED
CABLES

QUALCOMM IMCT
(1920)

A
A3BD(+)
(J1708+/TX) J 18 BN J1708
18DKBL
B PUBLIC
A3BD(-) CH3_19
(J1708-/RX) K 18 RD
18GY

FUSE F5-J (1014) IGNITION


E A13EE B1 A1 RELAY #2
A 18 WH (A13FB) (1012 / 1014)
18PK
10A CH3_07,08
(IGNITION)
BATTERY
FEED
CH3_01 BATTERY
BATTERY
FEED FEED
CH3_03 CH3_01
6RD
#A14

#A14KC #A14T
**A14Y
6RD

12RD 8RD
*A14W
6RD

**A14KD
FUSE F2-F (1011) 12RD
(BAT+) M 16 YL C2
C D2 A14KD
A14ED A14K
YL 18RD 14RD 10RD
(BAT+) R 16 YL 10A

(BAT-) S 16 BK D A11-GMB A11-GKB


BK
18WH 14WH
(BAT-) U 16 BK

P4 LEFT SIDE
(DASH MTD
TTRACS B 18 BL A (ETRACS) GROUND DUAL POST
5 1
ADAPTER GND PLATE)
(1006)
AXLE L 18 OR B (AXLE)

PANIC BUTTON
A98J (1111M)
PANIC H 18 BK
18BK CH4_15
18 GY (LOOP)
* N/ LOAD SHEDDING
18 GY (LOOP) ** W/ LOAD SHEDDING

ADHESIVE HEATSHRINK SLEEVE # W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055896 012

Figure 62 Satellite Communication System Qualcomm IMCT

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 63
CIRCUIT DIAGRAMS

4.13. SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT, P. 13

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. IMCT (CONT)

W/ MVPC
KEYBOARD

QUALCOMM
(1922)
FUSE F5-J (1014)
A IGNITION
A B1 A1
14MVP A13EF RELAY #2
(A13FB)
18BK 18PK (1012 / 1014)
10A CH3_07,08

GROUND
8 1 ADAPTER
(1006)
B B
11-GMV A11-GMC A11-GKB
18WH 18WH 14WH LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)

QUALCOMM DISPLAY
QUALCOMM DISPLAY
PLUG END
RECEPTACLE END
(8A)
(7A)

ABLK 1
1
22BK
ARED
2 22RD 2

AORN 3
3
22OR
AYEL
4 22YL 4

AGRN 5
5
22GN
ABLU
6 22BL 6

AVIO
8 22VT 8

AGRA 9
9
22GY

ANTENNA CABLE ANTENNA CABLE


(1A) (2A)

*CORE
1 22BK 1

*SHLD
2 2
22
ANTENNA CABLE
ANTENNA CABLE
(6A)
(5A)
SATELLITE RADIO SATELLITE RADIO *CORE
ANTENNA (3A) ANTENNA (4A) 1 22BK 1

*CORE
1 22BK 1
*SHLD
2 2
22

*SHLD
2 2
22 * W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055896 013

Figure 63 Satellite Communication System Qualcomm IMCT

S08339
64 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.14. QUALCOMM IMCT SLEEPER, P. 14

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE QUALCOMM IMCT - SLEEPER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SLEEPER/IP
(5010 / 1970) #A11GMB GROUND ADAPTER
18WH (1006)CH3_23
QUALCOMM F
H11-GSC A98J PANIC BUTTON
PANIC BUTTON
18WH 18BK (1111M)CH4_15
(5901-A) BATTERY
A14Y
W/ LOAD SHEDDING FEED
QUALCOMM IMCT 6RD
CH3_03
(5900 / #5907) FUSE F2-F (1011)

A D2 C2 BATTERY
H14ED A14KD A14K A14W
(BTRY+) C A14ED FEED
18RD 14RD 10RD 6RD
18RD 10A CH3_01

#H11-GSC A14KD
N/ LOAD SHEDDING
18WH 12RD
IGNITION
RELAY #1
#H14ED

(A13FC) (1011 / 1013)


18RD

C3 CH3_07,08
FUSE F4-G
10A BATTERY
(1013) #A14KC #A14T #A14T FEED
D3 12RD 8RD 6RD CH3_01
LEFT BANK OPT
18PK
A13B

WARNING LIGHTS
#H14EB
#H14EA

(1511)
18RD
18RD

D
A13BF
20PK
E E
H98F A98F
(GPOUT1) F 18TN
18BK
D
H3BD(+) A3BD(+)
(J1708+) A
18DKBL 18DKBL
J1708 PUBLIC
C CH3_19
H3BD(-) A3BD(-)
(J1708-) B
18GY 18GY
#H11-GMC
(BTRY-) D
18WH
FUSE F5-J (1014)
B B1 A1 IGNITION
H13EE
(IGN) E A13EE (A13FB) RELAY #2
18PK
18PK (1012 / 1014)
10A
CH3_07,08
H13EH
18PK SLEEPER
GROUND ADAPTER
#H11-GMB
(5007)
18WH

11
H11-GMC
18WH

#H11GMB #H11-GMA
18WH 18WH
QUALCOMM IMCT
W/ MVPC KEYBOARD
(5903 / #5803) H11-GMC
18WH
1
H13EF H13EE
(IGN) A 18PK H11-GM
18BK
#H11GMB 16WH
18WH

(BTRY-) B

GROUND STUD
IN SLEEPER
REAR FACE OF
FRONT LEFT
BUNK PANEL # W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 16JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055896 014

Figure 64 Qualcomm IMCT Sleeper

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 65
CIRCUIT DIAGRAMS

4.15. PANIC BUTTON, P. 15

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
PANIC BUTTON
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

W/ QUALCOMM
W/ TELEMATICS ALERT

TELEMATICS
A98NL MODULE J1
18BK (1960)
CH4_07
+ W/ QUALCOMM FOR
ANTENNA
W/ TELEMATICS DAYCAB
ALERT COMMUNICATION
A98J
TELEMATICS UNIT
18BK
MODULE J2 A98NS CH4_12
7 9 W/ QUALCOMM FOR
(1960) 18BK QUALCOMM
SLEEPER
CH4_07 A98J PANIC BUTTON
3
18BK (5901)
GROUND 2B CH4_14
ADAPTER W/ TELEMATICS ALERT
(1006) W/ QUALCOMM
1 TELEMATICS
A98Z
MODULE J1
3 18BK
6 (1960)
A11-GSA CH4_07
18WH 5B PANIC BUTTON
(1111M)
4
A62SDA
18DKBL

1
A11-GKB
14WH 8 GROUND
10
ADAPTER
LEFT SIDE (1003)
(DASH MOUNTED W/ TELEMATICS
DUAL POST + - ALERT
14
GROUND PLATE)
4 A11-GN
A11-GSB 18WH
18WH

W/ QUALCOMM
1
W/ TELEMATICS A11-GKA
ALERT 14WH

PANEL LIGHT
ADAPTER
A62N
(1002)
18DKBL
H LEFT SIDE
A62SD (DASH MOUNTED
18DKBL DUAL POST CLUSTER #1
GROUND PLATE) (1500)
W/ QUALCOMM

A
A62B
6
18DKBL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR,


CNA1 14JAN09 ADDED OPTIONAL NOTES C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055896 015

Figure 65 Panic Button

S08339
66 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.16. SATELLITE COMMUNICATION SYSTEM XATA WITH DAYCAB, P. 16

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SATELLITE COMMUNICATION SYSTEM - XATA
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/ DAYCAB
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY
FEED FEED
CH3_03 CH3_01

BATTERY
FEED
CH3_01

A14W
A14Y
6RD

6RD
#A14 #A14T #A14KC
6RD 8RD 12RD W/ LOAD SHEDDING
XATA MODULE XATA CONNECTOR A14KD
(1910 / #1970) 12RD
FUSE F2-F (1011)
A A14K
A14EA A14KD
+12V A RD 10RD
16RD D2 C2 14RD
B 10A
A11-GMA
GND B BK N/ LOAD SHEDDING
16WH

GROUND
ADAPTER
(1006 / 1006)
A14EB
18RD
5

1
A11-GKB
14WH
LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)
C
A3BE(+)
ATA+ C WH
20DKBL J1708 PUBLIC
D CH3_20
A3BE(-)
ATA- D GN
20GY

BRAKE INPUT

XATA CONN A11-GMB IP / DCM BRAKE INPUT


(1911-A) 16WH (1800) (1812)
E1
D2 D
A14EBA

B70D
18RD

18GY

D1 C
A14EB2 B70E
18RD 18OR

A14EB1
18RD 2.4K
B A

RESISTOR
ASSY
(1909)
DC CABLE # W/ LONESTAR
TO INTERFACE DEVICE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT D 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055896 016

Figure 66 Satellite Communication System XATA with Daycab

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 67
CIRCUIT DIAGRAMS

4.17. SATELLITE COMMUNICATION SYSTEM XATA WITH SLEEPER, P. 17

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
SATELLITE COMMUNICATION SYSTEM - XATA
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
W/ SLEEPER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

GROUND ADAPTER
(1006)

1
#A11-GKB
14WH

8
#A11-GMC
18WH
RIGHT SIDE
5
#A11-GMB (DASH MOUNTED DUEL
16WH POST GROUND PLATE)

XATA MODULE IP / DCM


SLEEPER / IP (1800) BRAKE INPUT
(5010 / 1970 - E) (1812)

E1 H14EBA D2 D
B70D
18RD
A14EBA

18GY
18RD

D1
C
A14EB2 B70E
SPLICE 18OR
18RD
ES8
BATTERY
FEED
A14EB1 A14EB CH3_01
18RD 2.4K 18RD
BATTERY
A FEED
B
CH3_03
RESISTOR

*A14W
6RD
ASSY
(1909)

**A14Y
6RD
XATA CONNECTOR SLEEPER / IP

10RD
A14K
(5940) (5010 / 1970)
FUSE F2-F
(1011)
A A A14EA A14KD
H14EA
+12V A RD 14RD
18RD 16RD D2 C2
B 10A
H11-GMD #A14ED **A14KD
GND B BK
18WH 18RD 12RD

SLEEPER
GROUND
#A14KC
12RD

ADAPTER
(5007)

11

1
H11-GM
16WH BATTERY
#A14T #A14 FEED
8RD 6RD CH3_01
GROUND STUD
IN SLEEPER
REAR FACE OF
FRONT LEFT
BUNK PANEL
C D
C H3BE(+) A3BD(+)
ATA+ WH
18DKBL 18DKBL J1708 PUBLIC
D C CH3_19
H3BE(-) A3BD(-)
ATA- D GN
18GY 18GY

# W/ LONESTAR

DC CABLE * N/ LOAD SHEDDING


TO INTERFACE DEVICE ** W/ LOAD SHEDDING

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 30APR06 AE08055896 017

Figure 67 Satellite Communication System XATA with Sleeper

S08339
68 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.18. RADIO ENTERTAINMENT, SPEAKERS, P. 18

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RADIO ENTERTAINMENT, SPEAKERS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AMPLIFIER
CONNECTOR A
RADIO CONNECTOR (5313)
(1300)
IP / SLEEPER
(5000-8)
POWER A86AA H86AB
5 6
ANTENNA 18LTGN 18LTGN

W/ POWER AMPLIFIER

PANEL A62DC A62 CLUSTER #1


6 4
LIGHT 18DKBL 18DKBL (1500)

FUSE F2-E (1011)


BATTERY
D1 C1
A86P A14FF A14F A14 FEED
7 16RD 8RD CH3_01
18LTGN 8RD
BATTERY 10A BATTERY
*A14FF
12RD *A14 FEED
POWER A86-G A11-GCA 6RD CH3_01
8 12WH W/ AMP
GROUND 18WH

LEFT SIDE IP / DOOR


(DASH MOUNTED CONNECTOR LEFT
DUAL POST (3205)
SPEAKER
GROUND PLATE)
(3300)
C
A86H E86S A
LEFT FRONT 13
SPEAKER + 18LTGN 18LTGN
D
LEFT FRONT A86J E86T B
14
SPEAKER - 18LTGN 18LTGN

AMPLIFIER
A86HB CONNECTOR B
QUALCOMM IP / SLEEPER
18LTGN (5312)
OMNIVISION (5000)
SPKR SW 16 H86AJ
A86AJ LEFT FRONT
(1916) A86JB 18LTGN 9
18LTGN SPEAKER -
CH4_37 18LTGN 15
A86AH H86AH LEFT FRONT
18LTGN 18LTGN 1
SPEAKER +
14 H86AL RIGHT FRONT
A86AL
18LTGN 10 SPEAKER -
18LTGN
13 H86AK
A86AK RIGHT FRONT
2
18LTGN 18LTGN SPEAKER +

IP / DOOR
CONNECTOR RIGHT SPEAKER
(3206 / *3205F) (3300 / *3000M)
W/ AMP

C
RIGHT FRONT A86K E86S A
11
SPEAKER + 18LTGN 18LTGN
D
RIGHT FRONT E86T B
12 A86L
SPEAKER - 18LTGN 18LTGN

N/ AMP * W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055896 018

Figure 68 Radio Entertainment, Speakers

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 69
CIRCUIT DIAGRAMS

4.19. RADIO ENTERTAINMENT, SPEAKERS, P. 18A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RADIO ENTERTAINMENT, SPEAKERS (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RADIO DOOR SWITCH/


(1300) SPEAKER JUMPER
W/ DAYCAB SPEAKER
(2313)
(2300)
C
RIGHT REAR A86DA H86DA A
9 18LTGN
SPEAKER + 18LTGN

D
RIGHT REAR A86EA H86CEA B
10 18LTGN
SPEAKER - 18LTGN

DOOR SWITCH /
SPEAKER JUMPER
W/ DAYCAB (2312) SPEAKER
(2301)
C
A86BA H86BA A
LEFT REAR 15
SPEAKER + 18LTGN 18LTGN

D
A86CA H86CA B
LEFT REAR 16
SPEAKER - 18LTGN 18LTGN

RADIO ANTENNA CABLES

CORE
1 1
22BK

SHLD
2 2
22

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 50297W 17OCT07 AE08055896 18A

Figure 69 Radio Entertainment, Speakers

S08339
70 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.20. RADIO ENTERTAINMENT, SPEAKERS, P. 19

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RADIO ENTERTAINMENT, SPEAKERS (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE F7-H (1016)


BATTERY # N/ LOAD SHEDDING
30A B4 FEED ## W/ LOAD SHEDDING
A4 A14NA A14N #A14W
CH3_01 ** W/ DAYCAB SPEAKER WIRING
12RD 10RD 6RD
* W/ SLEEPER SPEAKER WIRING
A14VB

##A14Y
10RD

BATTERY
AMPLIFIER CONNECTOR A
6RD FEED
(5313)
CH3_03
SLEEPER FUSE BOX
SLEEPER / IP
(5001) H86APX
(5000-42) 11
15A 18LTGN
H14VB H14VBC H86AP H86APY
10RD 12
16RD 16LTGN 18LTGN
RADIO CONNECTOR H2-B3 H2-C3 H86APZ
(1300) 18LTGN 13

H86DB
**A86DA DR SW / IP / SLEEPER 18LTGN BACK PANEL
RIGHT REAR 9
18LTGN SPKR (5000) (5300/@5103)
SPEAKER + H86EB
JUMPER 18LTGN CH13_05
**A86EA
RIGHT REAR 10 (2313) CH4_18A
18LTGN 5
SPEAKER - *A86DB H86DB R REAR
7
18LTGN 18LTGN SPEAKER +
6
*A86EB H86EB R REAR
18LTGN 20
18LTGN SPEAKER -
11
A86K H86K R FRONT
RIGHT FRONT 11 9
SPEAKER + 18LTGN 18LTGN SPEAKER +
QUALCOMM
A86H
OMNIVISION SPKR
18LTGN
SW (1916) CH4_37 23
LEFT FRONT A86H L FRONT
H86H
SPEAKER + 13 18LTGN 10
18LTGN SPEAKER +
LEFT REAR **A86BA DR SW / H86BB BACK
15
SPEAKER + 18LTGN SPKR 18LTGN PANEL
JUMPER H86CB (5300/@5103)
LEFT REAR **A86CA
16 (2312) CH4_18A 18LTGN CH13_05
SPEAKER - 18LTGN 3
*A86BB H86BB L REAR
8
18LTGN 18LTGN SPEAKER +
4
*A86CB H86CB L REAR
21
18LTGN 18LTGN SPEAKER -
A86L 12
H86L R FRONT
RIGHT FRONT 12 18LTGN 22
18LTGN SPEAKER -
SPEAKER -
QUALCOMM
A86J
OMNIVISION SPKR
18LTGN
SW (1916) CH4_37
24
LEFT FRONT A86J H86J L FRONT
14 23
SPEAKER - 18LTGN 18LTGN SPEAKER -

SUBWOOFER CONNECTOR
(5314)

@H86DBB @H86DBA
A
18LTGN 18LTGN
@H86DBC
B
18LTGN
@H86EBB @H86EBA
F 18LTGN
18LTGN
@H86EBC
E
18LTGN

SUBWOOFER CONNECTOR
A54D A54 (5314)
3
18BN 16BN
H86DBA
A 1
18LTGN
G H86BBA
B 2
18LTGN
H86CBA
E 15
18LTGN
SLEEPER GROUND H86EBA
ADAPTER F 14
18LTGN
BODY CONT # J4
(5007) H86-GHX
(1604) 24 GND
18LTGN
3
H86-GH H86-GHY
25 GND
16LTGN 18LTGN
1
H11-GM H86-GHZ
16WH 18LTGN 26 GND
GROUND STUD IN SLEEPER
REAR FACE OF FRONT
LEFT BUNK PANEL
@ W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

59637L 22SEP06 AE08055896 019

Figure 70 Radio Entertainment, Speakers

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 71
CIRCUIT DIAGRAMS

4.21. RADIO ENTERTAINMENT, SPEAKERS, P. 19A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RADIO ENTERTAINMENT, SPEAKERS (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LOWER CABINET
(5136)

1
H63K
18DKBL
2
LOWER CABINET
(5135)

H63-GK
18WH
SLEEPER FUSE
H63U
CENTRE
18DKBL
(5001) CH13_01

H63UA
1 18DKBL
SLEEPER GND
H63-GUA H63-GU ADAPTER
2 18WH 18WH (5007) CH3_29A
PASS UPPER
CABINET
H86BBA (5014)
3
18LTGN

H86CBA 1
4
18LTGN

H63-GUB 2
18WH
3

AMPLIFIRE A
(5313)

H86BBA
2
18LTGN

H86CBA 15
18LTGN

3 H86AR
18LTGN 3

1
H86AS 16
18LTGN
(5127)
LEFT CRESENT
SPEAKER

A
H86AT
4
18LTGN
B
H86AV 17
18LTGN

(5123)
RIGHT CRESENT
SPEAKER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 13AUG08 AE08055896 19A

Figure 71 Radio Entertainment, Speakers

S08339
72 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.22. SWITCH PACK, P. 20

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SWITCH PACK
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SWITCH PACK
(1101M)

FUSE F4-K (1013)


ACCESSORY
B B2 A2 RELAY #2, 4
A12F
POWER (A12V) (1011 / 1013)
18LTBL
CH3_10
10A
CLUSTER #1
(1500)

C
A62DB A62
PANEL LIGHT 4
18DKBL 18DKBL

BODY
CONTROLLER #J5
W/ POWER DOOR LOCK
(1602)
AND WINDOWS

D
A3AA(+) A3A(+)
SWITCH D/L + E2 J1708+
20DKBL 20DKBL

A3AA(-) A3A(-)
20GY 20GY E1 J1708-
20DKBL
A3AC(+)

DOOR / IP
20GY
A3AC(-)

DOOR / IP
DOOR POD
DOOR POD
(3204M)
(3200)

J1708+ A A3AB(+) A J1708+


20DKBL

A3AB(-)
J1708- B B J1708-
20GY

BODY
N/ POWER DOOR LOCK CONTROLLER #J5
AND WINDOWS (1602)

A3A(+)
E2 J1708+
E 18DKBL
SWITCH D/L -

A3A(-)
E1 J1708-
18GY

A
A11-GKD A11-GCA
GROUND
18WH 12WH

LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055896 020

Figure 72 Switch Pack

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 73
CIRCUIT DIAGRAMS

4.23. WINDSHIELD WIPER MOTOR, P. 21

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
WINDSHIELD WIPER MOTOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY
CONTROLLER #J2
(1604)

WIPER MOTOR
(4500)
A82 WINDSHIELD
A
16GY WIPER POWER
C/B

A
B+ A82D A82E
16GY 16GY
B
PRK A82J
WV50V 16GY
A
2.2uFx2
C
GND A82-G
16WH

18GY
A82M
18GY
A82N
4.4uH x3
D
HIGH A82K
A11-GCA
12WH

16GY

E
LOW A82L
16GY

LEFT SIDE
(DASH MTD
DUAL POST
GROUND
PLATE)
WIPER HIGH / LOW WIPER POWER
BODY RELAY
RELAY
CONTROLLER #J4 (1012)
(1012)
(1601)
G1
85
85

WINDSHIELD G3
86

86

WIPER J4 J2
A82H
HIGH / LOW E6
18GY
SPEED
87
87

G4 G2

J3 J1
H4 A82P H2
16GY
30

30

87A
87A

WINDSHIELD
A82F
WIPER E7
18GY
POWER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 59637L 22SEP06 AE08055896 021

Figure 73 Windshield Wiper Motor

S08339
74 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.24. WINDSHIELD WASHER PUMP, P. 22

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE WINDSHIELD WASHER PUMP
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BODY
TURN SIGNAL CONTROLLER #J3
SWITCH DCM / IP (1600)
(1801) (1800)

8 C9 WIPER 0
B82A A82A
WIPER 0 20GN A9
18GY 20GY SWITCH

11 C1
B82B A82B WIPER 1
WIPER 1 20RD A10
18GY 20GY SWITCH

5 B1
B82C A82C WIPER 2
WIPER 2 20OR A11
18GY 20GY SWITCH

7 A4
B9D B9 A9
20WH
18GY 18GY 18GY

12 A5 WASHER
B87E A87E A87B PUMP
20YL A15
18GY 18GY 20GY MONITOR
6 A3
WASHER B87-G B11-GA
18WH 18WH LOW WASHER
FLUID
A8
A11-GA
18GY
LIGHT
DIGITAL

A11-GCA
12WH

LEFT SIDE
(DASH MOUNTED
FORWARD DUAL POST
CHASSIS / IP GROUND PLATE)
(1700)
WASHER PUMP FUSE F5-C (1014)
(8350 / *8352) IGNITION
1 19 H3 G3 RELAY #3
M87C A87C
(A13FA) (1012 /
16GY 18GY 1014)
10A CH3_07,08,09A
2 20
M87D A87D
16GY 18GY

WASHER FLUID
LEVEL SENSOR
(8351) BODY
17 CONTROLLER #J5
M87A A87A
(1602)
2 1 18GY 18GY

A9A
E5 ZVR
18GY

M9BB 18 A9BB A9B


E7 ZVR
18GY 18GY 18GY

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

60773Y 25MAR07 AE08055896 022

Figure 74 Windshield Washer Pump

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 75
CIRCUIT DIAGRAMS

4.25. DISPLAY, VEHICLE INFORMATION (VID), P. 23

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE DISPLAY, VEHICLE INFORMATION (VID)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

** W/LOAD SHEDDING
* N/LOAD SHEDDING

## W/PROSTAR
# W/LONESTAR

VEHICLE
INFORMATION
DISPLAY
(1550)

FUSE F4-J (1013)

B1 A1 ACCESSORY
ACCESSORY A12C RELAY #2, 4
B (A12V)
18LTBL (1011 /1013)
10A
CH03_10

FUSE F11-B (1020)

F2 E2 BATTERY
BATTERY ##A14SE A14NF A14N *A14W
M FEED
18PK 12RD 8RD 6RD
CH03_01
5A

**A14Y BATTERY
#A14SE 6RD FEED
18RD CH03_03

A3BC(+)
J1708+ D J1708
20DKBL
PUBLIC
J1708- A3BC(-) CH03_19
K
20GY

A5L(+) J1939
J1939+ L
18YL PUBLIC
CH03_13
A5L(-)
J1939- C
18GN

GROUND
A11-GKH ADAPTER
GROUND J
18WH (1003)
CH03_22

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


DLV1 19NOV09 RVSD NAME WAS DRIVER C 63656A PART NO.
RELEASE NO. DATE SHEET

DISPLAY-VEHICLE INFORMATION. 60773Y 25MAR07 AE08055896 023

Figure 75 Display, Vehicle Information (VID)

S08339
76 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.26. DISPLAY, DRIVER INTERFACE (DID), P. 23A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE DISPLAY, DRIVER INTERFACE (DID)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DRIVER INTERFACE
DISPLAY
(2224)

NS14
A10AE GROUND ADAPTER
A10AB
GROUND 5 20WH (1003)
20WH
CH03_22
A10AA
BATT(-) 2
20WH
FUSE F4-J (1013)
N/A 4
B1 A1 ACCESSORY RELAY
A14B
ACCESS 3 (A12V) CH03_10
20LTBL
10A
N/A 8 FUSE F6-C (1013)
A2 BATTERY FEED
A14A B2 A14NF A14N
BATT(+) N/LOAD SHEDDING
1 20PK 12RD 8RD CH03_01
10A W/LOAD SHEDDING
CH03_03
A86A(+)
J1939(+) 6
20YL

A86A(-)
J1939(-) 7
20GN

REMOTE RADIO W/DRIVER DISPLAY


DRIVER DISPLAY CH04_41 N/AMP & N/REMOTE
I/O MIC

}
CH04_41A N/AMP & W/REMOTE
(2225) CH04_41B W/AMP & N/REMOTE
CH04_41C W/AMP & W/REMOTE

GROUND 15 A10AD
20LTGN

N/A 2

N/A 3

N/A 4

N/A 5

N/A 6

N/A 7

N/A 9
NS16
A5A(-) A5B(-)
J1939(-) 16 18GN
20LTGN J1939 PUBLIC
A5B(+) (1026) CH03_13A
A5A(+)
J1939(+) 8 18YL
20YL
NS15
A10AC
AUX_SHIELD 10
20WH

A86AA
L_AUX_IN 11 7
20LTGN

A86AB RADIO
R_AUX_IN 12 10
20LTGN (1301)

A86AC
AUX_COM 13 9
20LTGN

A86AD
AUX_ON/OFF 14 11
20LTGN

A9A ZERO VOLT REFERENCE


ZERO VOLT 1
20WH (1620) CH03_32

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00SLK3 CIRCUIT DIAGRAM, PROSTAR ,LONESTAR


DLV1 19NOV09 INITIAL RELEASE. A 63656A PART NO.
RELEASE NO. DATE SHEET

63656A 08OCT09 AE08055896 23A

Figure 76 Display, Driver Interface (DID)

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 77
CIRCUIT DIAGRAMS

4.27. CAT MESSENGER DISPLAY, P. 24

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CAT MESSENGER DISPLAY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAT MESSENGER DISPLAY


(1556)
FUSE F11-B
(1020)
A14SE A14NF BATTERY FEED
1 18RD 12RD
F2 10A E2 CH3_03
GROUND
(1003)

A11GSE 2
2 18WH
1
A11GKA
14WH

LEFT SIDE DASH


MOUNTED DUAL PORT
FUSE F5-M
(1014)
A13SE A13FA BATTERY FEED
3
18PK C2 12PK CH3_09,09A
D2
10A

A62BB B
4 PANEL LIGHT
18DKBL ADAPTER
A (1002)
6 A62B
16DKBL
CLUSTER
(1500)
A3BC(-) J 1708 PUBLIC
5
18GY (1661) CH3_19

A3BC(+)
6 J 1708 PUBLIC
18DKBL
(1660) CH3_19

ROAD DISPLAY FOR


DISPLAY POWER
(1557) GROUND
(1003)
2
A11GSE
A
18WH
1
A11GKA
14WH

LEFT SIDE DASH


MOUNTED DUAL PORT
FUSE F11-B
(1020)
A14SE A14NF BATTERY FEED
B 18RD 12RD CH3_03
F2 10A E2

FUSE F5-M (1014)


A13SE BATTERY FEED
C
18PK C2 CH3_09,09A
D2
10A
A3BC(-) J 1708 PUBLIC
D 20GY (1661) CH3_19

A3BC(+)
E J 1708 PUBLIC
18DKBL
(1660) CH3_19

A62BB B
F 18DKBL PANEL LIGHT
A ADAPTER
6 A62B (1002)
16DKBL
CLUSTER W/ LONESTAR
(1500)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 13AUG08 AE08055896 024

Figure 77 CAT Messenger Display

S08339
78 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.28. BEACON LIGHT SWITCH FOR DUAL CUSTOMER ACCESSORY, P. 25

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
BEACON LIGHT SWITCH - FOR DUAL CUSTOMER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ACCESSORY

BATTERY BATTERY
FEED FEED
CH3_03 CH3_01

A14W
A14Y
6RD

6RD
FUSE F5-E (1014)
N/ LOAD
D1 C1 IGNITION RELAY #2 W/ LOAD SHEDDING
A13FB (1012 / 1014) SHEDDING
10A CH3_07

FUSE F5-G (1014)

A14N
8RD
D3 C3
IGNITION RELAY #3
A13FA
(1012 / 1014)
10A FUSE F10-D (1019)
CH3_07
E4 F4 A14NH
A13BL2 12RD
18PK 30A/10A
A13-GBL
18WH
A13=GBM
18WH

CUSTOMER
GREEN
+ - ACCESSORIES #2
RELAY
(1018 /1019)

7 9
A14BLT
85

14RD

J4
86

A13BL1 A13BLT G3
18PK 3
18PK
A13BL1 2B
A11-GKB
87

14WH
A13-GBN

18PK
18WH

J3

1
G4
6 RIGHT SIDE
A58BLT

30
87A

(DASH MOUNTED
14BN
A97K
14PL

5B
DUAL POST GROUND
4 PLATE)

AMBER FUSE BLOCK 9


(1018) CH7_02
14 1
8 10
A116U-G

LIGHTED AIR SHIELD


18WH

(5117) CH9_20
+ - GROUND
BEACON LIGHT ADAPTER
SWITCH (1006)
(1117M)
GROUND ADAPTER
A116L-G
18WH } (1003) CH3_22

CLUSTER #1
(1500)

A62BLT
18DKBL A62B DIMR OUT2
6
16DKBL PANEL LT
MOMENTARY POSITION
PANEL MAINTAINED POSITION
K A LIGHT
ADAPTER
W/ LONESTAR ONLY
(1002)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300749 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 INITIAL RELEASE A 61254R PART NO.
RELEASE NO. DATE SHEET

61254R 13AUG08 AE08055896 025

Figure 78 Beacon Light Switch for Dual Customer Accessory

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 79
CIRCUIT DIAGRAMS

4.29. DOOR SWITCHES DOME LAMP, P. 26

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
DOOR SWITCHES - DOME LAMP

BODY DOOR SWITCH /


DOOR SWITCH
CONTROLLER #J5 SPKR JUMPER
(1602) (2313)

B A
A9B A9BAB E9
ZVR E7
18GY 16GY 16GY

BODY
CONTROLLER #J3
(1600)

A A
DOOR SWITCH A63A A63C E63
INPUT A13
18DKBL 16DKBL 16DKBL

DOOR SWITCH /
DOOR SWITCH
SPKR JUMPER
(2312)

B A
A9BAA F9
16GY 16GY

A A
A63B F63
16DKBL 16DKBL

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT B 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 60773Y 25MAR07 AE08055896 026

Figure 79 Door Switches Dome Lamp

S08339
80 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.30. SPARE SWITCH FOR SINGLE CUSTOMER ACCESSORY, P. 27

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SPARE SWITCH - FOR SINGLE CUSTOMER ACCESSORY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY
FEED FEED
CH3_03 CH3_01

A14W
A14Y
6RD

6RD
N/ LOAD
W/ LOAD SHEDDING
SHEDDING
FUSE F11-A (1020)

E1 F1
A14NE

A14R
8RD
12RD
5A
FUSE F10-B (1019)

E2 F2 A14RC
A14SAA 12RD
18RD 30A
A14-GSA
18WH
A14-GSB
18WH

CUSTOMER
+ - ACCESSORIES #1
RELAY
GREEN (1019)
A14SAC

7 9
85

12RD

J2
86

A14SAB G1
3
18RD
A14SA 2B
A11-GKA
87

14WH
A14-GS
18WH

18RD J1

1
SPARE'1' G2
6 LEFT SIDE
(1112M)
30
87A

(DASH MOUNTED
5B
DUAL POST GROUND
A14SAD
12LTGN

4 PLATE)

AMBER

7 1 GROUND
8 10 OWNER ADAPTER
ACCESSORY #1 (1003)
(1940)
+ -
CLUSTER #1
(1500)

A62SA
18DKBL A62B DIMR OUT2
6
16DKBL PANEL LT

MOMENTARY POSITION
PANEL
J A
LIGHT MAINTAINED POSITION
ADAPTER
(1002)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 TITLE WAS CIRCUIT A 61254R PART NO.
RELEASE NO. DATE SHEET

DIAGRAM, PROSTAR 60773Y 25MAR07 AE08055896 027

Figure 80 Spare Switch For Single Customer Accessory

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 81
CIRCUIT DIAGRAMS

4.31. SPARE SWITCH FOR DUAL CUSTOMER ACCESSORY, P. 28

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SPARE SWITCH - FOR DUAL CUSTOMER ACCESSORY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATTERY BATTERY
FEED FEED
CH3_03 CH3_01

A14W
A14Y
6RD

6RD
N/ LOAD
W/ LOAD SHEDDING
SHEDDING
FUSE F11-A (1020)

E1 F1
A14NE A14R

A14N
8RD
12RD 8RD
5A
FUSE F10-D (1019)
A14SBA
18RD
E4 F4 A14NH
12RD
30A/10A
A14-GSC *A116L BENDIX RR
18WH 18GY MODULATOR
(9504A) CH10_07A
A14-GSD
18WH

CUSTOMER
+ - ACCESSORIES #2
RELAY
GREEN (1018 /1019)
A14SBC

7 9
85

12RD

J4
86

A14SBB G3
3
18RD
A14SB 2B
A11-GKA
87

14WH
A14-GS
18WH

18RD J3

1
SPARE'2' G4
6 LEFT SIDE
(1113M)
30
87A

(DASH MOUNTED
5B
DUAL POST GROUND
A14SBD
12LTGN

4 PLATE)

AMBER

7 1
8 10 OWNER
ACCESSORY#2
(1941)
+ - GROUND
CLUSTER #1
ADAPTER
(1500)
(1003)

A62SB
18DKBL A62B DIMR OUT2
6
16DKBL PANEL LT

PANEL MOMENTARY POSITION


K A LIGHT
MAINTAINED POSITION
ADAPTER
(1002)

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT A 61254R PART NO.
RELEASE NO. DATE SHEET

60773Y 25MAR07 AE08055896 028

Figure 81 Spare Switch For Dual Customer Accessory

S08339
82 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.32. EATON VORAD EVT-300 SYSTEM, P. 29

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON VORAD EVT-300 SYSTEM
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MODULE PLATE
EATON VORAD MODULE INTERCONNECT
(1925) (1960)
FUSE F5-A
(1014) IGNITION
A3
A67A A67A RELAY #2
IGNITION C1 (A13FB)
18GY 16GY (1012 / 1014)
H1 G1 CH3_07,08
10A
*A67A
16PK

B11
A5HA(+) A5HA(+)
J1939(+) D7
18YL 18YL J1939
SPLICE ADAPTER
B12
ASHA(-) A5HA(-) (1025) CH3_13
J1939(-) D8
18GN 18GN

B1
C7 A3BF(+) A3BF(+)
J1587(+)
18DKBL 20DKBL J1708
PUBLIC BODY
B2 CH3_20 CONTROLLER #J1
A3BF(-) A3BF(-)
J1587(-) C8 (1603)
18GY 20GY

A5
A67F A57NA A57N RIGHT FRT
RETURN C15 A
18GY 18OR 16OR TURN

GROUND
ADAPTER
(1023)

A4 8
A67-G
16WH

1
A11-GCB
16WH
A67-G

12WH

LEFT SIDE DASH


MOUNTED DUAL POST
GROUND PLATE

VORAD MODULE
GROUND STUD

POWER A67-GA
C2
GND 18WH

* W/ LONESTAR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

300255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT C 61254R PART NO.
RELEASE NO. DATE SHEET

60773Y 25MAR07 AE08055896 029

Figure 82 Eaton Vorad EVT-300 System

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 83
CIRCUIT DIAGRAMS

4.33. EATON VORAD EVT-300 SYSTEM, P. 30

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON VORAD EVT-300 SYSTEM (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

EATON VORAD FRONT


MODULE PLATE
EATON VORAD MODULE ANTENNA CONNECTOR
INTERCONNECT IP / FORWARD
(1925) (8900)
(1960) CHASSIS
(1700)
A1 40
A67E A67E M67E
POWER C3 4
16GY 16GY 166Y

A2 39
A67D A67D M67D
PC RTRN C4 3
16GY 16GY 16GY

A7 38
A67C A67C M67C
V BUS(+) C5 2
18GY 16GY 16GY

A8 37
A67B A67B M67B
V BUS(-) C6 1
16GY 16GY 16GY

EATON VORAD DISPLAY


CONNECTOR
(1929)

B7
A67M A67M
POWER D3 D
18GY 18GY

B8
A67N A67N
DC RTRN D4 C
18GY 18GY

B9
A67P A67P
V BUS(+) D5 B
18GY 18GY

B10
A67R A67R
V BUS(-) D6 A
18GY 18GY

VORAD RIGHT SIDE


DISPLAY CONNECTOR
(1927)
B6
A67L A67L
SSD,ROUT C16 4
18GY 16GY
B5
SSD,SS A67HA A67HA A67HB
C14 3
GND 16GY 16TBL 16GY
#A67HA
16GY

#A67KA
16GY
B3
SSD,SS A67KA A67KB
C12 A67KA 2
PWR 16GY 16GY
16TBL
B4 A67J
RSS A67J CENTER / REAR
C13
16GY 16LTBL CHASSIS EATON VORAD
(1701) SIDE SENSOR
#A67J #A67H (9635)
16GY 16GY
A67H 69
N67H A GROUND
16LTBL
16GY
#A67K
16GY
71
A67K N67K
C COMMUNICATION
16LTBL 16GY

70 POWER
N67J
B
# W/ LONESTAR 16GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

30255 CIRCUIT DIAGRAM, PROSTAR, LONESTAR


CNA1 14JAN09 ADDED LONESTAR EFFECT B 61254R PART NO.
RELEASE NO. DATE SHEET

60773Y 25MAR07 AE08055896 030

Figure 83 Eaton Vorad EVT-300 System

S08339
84 LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL
CIRCUIT DIAGRAMS

4.34. EATON VORAD VS-400, P. 31

Figure 84 Eaton Vorad VS-400

S08339
LoneStar and ProStar Chassis Built January, 2007 and After ELECTRICAL 85
CIRCUIT DIAGRAMS

4.35. WABCO ONGUARD WARNING SYSTEM, P. 31A

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. WABCO ONGUARD WARNING SYSTEM

TO IGNITION
G1 RELAY 2
(A13FB)
(1012/1014)
WABCO ONGUARD
FUSE F5-A CH3_07,08
RADAR UNIT
(8902) (1014)
10 AMP
H1

5 4 6 1

A67CC
16PK
FORWARD
CHASSIS
(1700)
38
M67CA A67CA A67EA
E
20PK 18PK 18PK

37
M5UE(+)

M67-GA A67-GA A67-GM


M5UE(-)
20GN

20YL

INTERFACE
18WH 18WH D

DRIVER
20WH

UNIT
(1944)
A67-GK
18WH
J1939 CENTER TO B
M5UB(+) FORWARD CHASSIS
18YL (9769)
A
M5UB(-)
8
18GN

GROUND
M5U(+)
18GN
M5U(-)

18YL

A5HA(+)
1 (1023)

18GN
A5HA(-)

18YL
*A11-GCB
12WH

TO J1939
SPLICE PACK
A C A C (1025) CH3_13

RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
N5UB(+)

18GN