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Table of Contents
Document Number Rev. Document Title Page
Number
A096-090-WB-MR- A VALVE: LT/CRYO (GATE GLOB E CHECK) 2
3425
6-44-0052 6 Technical notes for valves. 6
6-81-0004 5 ITP for valves 26
6-78-0003 0 Specification for Documentation Requirement from Suppliers 33
6-78-0001 0 Specification for Quality Mgt. System Requirements from Bidders 45
6-81-0001 2 Standard specification for Positive Material Identification (PMI) at 54
Supplier's Works
A096-6-44-0006- 0 SPECS FOR MR OR PACKAGE INPUT 62
3425
A096-090-16-43- A ADDITIONAL TECHNICAL REQUIREMENTS 75
ATR-3425

Page 1 of 77
This drawing and design it covers are property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that it will not be reproduced, copied, exhibited nor used except in the
MATERIAL REQUISITION (TOP SHEET)
Issue Status (Fill 1 or 2 from below in this bracket) [ ]
ITEM: VALVE: LT/CRYO 1. -> Entire Requisition Issued
(GATE GLOBE CHECK) 2. -> Only Revised Pages are Issued
MR Category :I
DOCUMENT NUMBER
(Always quote this document number given below as reference)

A096 090 WB MR 3425 A 17/09/2013 16/43


UNIT/ COST DOC ORIGINATING
JOB NO. SR.NO. REV DATE
AREA CENTRE CODE DIVN./DEPT

VENDOR CODE VENDOR NAME

Material to be delivered at (job site) GAIL LTD., PATA UP within the delivery period specified in the "Request For
Quotation" (RFQ).

Notes :
1. This page is a record of all the Revisions of this Requisition.

2. The nature of the Revision is briefly stated in the "Details" column below, the Requisition in its entirety shall be
considered for contractual purposes.

3. When a Requisition is revised, only the revised pages may be issued.

4. When revised pages only are issued, the revised pages shall form part of the original Requisition. The original
requisition alongwith the revised pages shall be considered in its entirety for contractual purposes.

5. Vendors are required to quote strictly as per technical specifications / notes stipulated in the material requisition. The
offers with deviations are likely to be summarily rejected.

REV. DATE BY CHK. APPD. DETAILS


A 17/09/2013 SSP MMK AK ISSUED FOR BIDS

This is a system generated approved document and does not require signature
-515 Rev.0 A4-210x297

Requisition No. Rev


ENGINEERS INDIA LIMITED Project: PETROCHEM COMPLEX
A096-090-WB-MR-3425 A
NEW DELHI
Client: GAIL LTD. Page 1 of 4
Page 2 of 77
This drawing and design it covers are property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that it will not be reproduced, copied, exhibited nor used except in the
LIST OF ATTACHMENT
REVISION
SR. NO DOCUMENT TITLE DOCUMENT NO.
NO. DATE
1 TECHNICAL NOTES FOR VALVES 6-44-0052 6 04/08/2010
2 INSPECTION AND TEST PLAN FOR 6-81-0004 5 17/06/2013
VALVES
3 STANDARD SPECIFICATION FOR 6-81-0001 2 20/10/2011
POSITIVE MATERIAL
IDENTIFICATION (PMI) AT
SUPPLIER'S WORK
4 SPECIFICATION FOR QUALITY 6-78-0001 0 04/06/2009
MANAGEMENT SYSTEM REQUIREMENTS
FROM BIDDERS
5 SPECIFICATION FOR DOCUMENTATION 6-78-0003 0 04/06/2009
REQUIREMENTS FROM SUPPLIERS
6 ADDITIONAL TECHNICAL A096-090-16-43-ATR- A 17/09/2013
REQUIREMENTS 3425
7 VALVE MATERIAL SPECIFICATION A096-6-44-0006-3425 0 17/09/2013
8 VALVESHEET NO.51046 A096-6-44-06-51046 5 30/06/2009
9 VALVESHEET NO.51303 A096-6-44-06-51303 5 30/06/2009
10 VALVESHEET NO.51403 A096-6-44-06-51403 5 30/06/2009
11 VALVESHEET NO.51446 A096-6-44-06-51446 5 30/06/2009
12 VALVESHEET NO.52046 A096-6-44-06-52046 5 30/06/2009
13 VALVESHEET NO.52303 A096-6-44-06-52303 5 30/06/2009
14 VALVESHEET NO.52403 A096-6-44-06-52403 5 30/06/2009
15 VALVESHEET NO.52446 A096-6-44-06-52446 5 30/06/2009
16 VALVESHEET NO.52949 A096-6-44-06-52949 0 22/03/2012
17 VALVESHEET NO.53046 A096-6-44-06-53046 5 30/06/2009
18 VALVESHEET NO.53303 A096-6-44-06-53303 5 30/06/2009
19 VALVESHEET NO.53403 A096-6-44-06-53403 5 30/06/2009
20 VALVESHEET NO.53446 A096-6-44-06-53446 5 30/06/2009
-515 Rev.0 A4-210x297

Requisition No. Rev


ENGINEERS INDIA LIMITED Project: PETROCHEM COMPLEX
A096-090-WB-MR-3425 A
NEW DELHI
Client: GAIL LTD. Page 2 of 4
This drawing and design it covers are property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that it will not be reproduced, copied, exhibited nor used except in the
MR ATTACHMENT
SR.NO. ITEMCODE/ DETAIL DESCRIPTION QTY. U. RATE TOT.VALUE CDD
CLIENT CODE(CC)

Item Description: VLV.GATE, SHEET 51046, CRYO

1 51046ZZZ4081ZZZZZ 1.5 INCH, LOCK OPEN 6 NOS


(CC:4879161623)
Item Description: VLV.GATE, SHEET 51303, LT

2 51303ZZZ509ZZZZZZ 2.0 INCH 3 NOS


(CC:4877261713)
3 51303ZZZ515ZZZZZZ 6.0 INCH 3 NOS
(CC:4877262913)
Item Description: VLV.GATE, SHEET 51403, LT

4 51403ZZZ511ZZZZZZ 3.0 INCH 2 NOS


(CC:4877262123)
5 51403ZZZ5151ZZZZZ 6.0 INCH, LOCK OPEN 1 NOS
(CC:4877292923)
6 51403ZZZ515ZZZZZZ 6.0 INCH 1 NOS
(CC:4877262923)
7 51403ZZZ5181ZZZZZ 12.0 INCH, LOCK OPEN 1 NOS

Item Description: VLV.GATE, SHEET 51446, CRYO

8 51446ZZZ409ZZZZZZ 2.0 INCH 4 NOS


(CC:4879471723)
9 51446ZZZ4152ZZZZZ 6.0 INCH, LOCK CLOSED 1 NOS
(CC:4879492923)
10 51446ZZZ415ZZZZZZ 6.0 INCH 2 NOS
(CC:4879472923)
Item Description: VLV.GLOBE, SHEET 52046, CRYO

11 52046ZZZ408ZZZZZZ 1.5 INCH 6 NOS


(CC:4889141623)
Item Description: VLV.GLOBE, SHEET 52303, LT

12 52303ZZZ509ZZZZZZ 2.0 INCH 1 NOS


(CC:4887891713)
Item Description: VLV.GLOBE, SHEET 52403, LT

13 52403ZZZ515ZZZZZZ 6.0 INCH 1 NOS


(CC:4887892923)
Item Description: VLV.GLOBE, SHEET 52446, CRYO

14 52446ZZZ415ZZZZZZ 6.0 INCH 1 NOS


(CC:4889202923)
Item Description: VLV.GLOBE, SHEET 52949, CRYO

15 52949ZZZ404ZZZZZZ 0.5 INCH 16 NOS

Item Description: VLV.CHECK, SHEET 53046, CRYO

16 53046ZZZ405ZZZZZZ 0.75 INCH 12 NOS


(CC:4829270943)
-515 Rev.0 A4-210x297

Requisition No. Rev


ENGINEERS INDIA LIMITED Project: PETROCHEM COMPLEX
A096-090-WB-MR-3425 A
NEW DELHI
Client: GAIL LTD.
Page 3 of 4
This drawing and design it covers are property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that it will not be reproduced, copied, exhibited nor used except in the
MR ATTACHMENT
SR.NO. ITEMCODE/ DETAIL DESCRIPTION QTY. U. RATE TOT.VALUE CDD
CLIENT CODE(CC)

17 53046ZZZ406ZZZZZZ 1.0 INCH 16 NOS


(CC:4829241143)
Item Description: VLV.CHECK, SHEET 53303, LT

18 53303ZZZ515ZZZZZZ 6.0 INCH 1 NOS


(CC:4834142913)
Item Description: VLV.CHECK, SHEET 53403, LT

19 53403ZZZ509ZZZZZZ 2.0 INCH 2 NOS


(CC:4834141723)
Item Description: VLV.CHECK, SHEET 53446, CRYO

20 53446ZZZ415ZZZZZZ 6.0 INCH 1 NOS


(CC:4835232923)
-515 Rev.0 A4-210x297

Requisition No. Rev


ENGINEERS INDIA LIMITED Project: PETROCHEM COMPLEX
A096-090-WB-MR-3425 A
NEW DELHI
Client: GAIL LTD. Page 4 of 4
. STANDARD SPECIFICATION No.
TECHNICAL NOTES
FOR VALVES 6-44-0052 Rev. 6
Page 1 of 12

T
E
C
H
NI
C
A
L
N
O
T
ES
F
O
R
V
A
LV
ES
Page 6 of77
6 04.08.10
REVISED AND ISSUED AS STANDARD
SPECIFICATION
} RN
.t;?
OM
Jy
NO
ATD
5 04.07:08
REVISED AND ISSUED AS STANDARD
SPECIFICATION RN sc J OM VC

4 REVISED AND ISSUED AS STANDARD RN BRB NS Ml


15.11.00 SPECIFICATION
3 04.04.94 ISSUED IN LINE WITH GENERAL REVISION AKG NS GRR AS

2 09.06.93 ISSUED AS GENERAL REVISION AKG BPV GRR


Standards Standards
Committee Bureau
Rev. Prepared Checked
Date Purpo se Convenor Chairman
No by
by
Approved by

Format No. 8-00-0001-F1 Rev. 0


Copyright Ell- All rights reserved
.

Page 6 of77
TECHNICAL NOTES STANDARD SPECIFICATION No.
ENGINEERS FOR VALVES
INDIA LIMITED
fA Govt. ollndia Undertaking)
6-44-0052 Rev.6
Pa e 2 of 12

Abbreviations:

A DNV DP IBR IGC


A IS
R LT LTCS MOV
H MP MR NDT
PMI
A PO PR RFQ SCRD
N ss
S sw
I
A
P
I
A
S
M
E

A
S
T
M

B
G
O

B
H
N

B
I
S
B
S

B
V
I
S

B
W

C
A
T

C
E
I
L
c
s
D
F
T
A n B
r s rB S
i t uB t
t i B e Piping Standards
h t uB e Committee
m u C l
e t aC C Mr. S Chanda
t e eC S o
i D o n
c A rI c v
m nL k e
A e oL e n
v r t o
oM
e i a
r
N :
r c oP W
a a uR e
Members:
g n S l
e c d
P M
r
R e
V
o t
u r
K
g o
h l
B
n e
h
e u
a
s m
t
s
l
I
i
H n
e s
M
i t
r
g i
h t
A
t u
t
T
A e
m A
D
e m
h
r e a
i r r
c i m
a c i
n a k
n
N M
a S r
t o P
i c
o i K
n e B
a t a
l y l
i
S o
t f M
a r
n M R
d e N
a c a
r h n
d a d
s n a
i
I c M
r (Pr
L oj)
B

A
j
w F
o
a
n P
i a
Mr D Khare
(HMTD)
M
r

L
a
h
i
r
i
/

G
h
o
s
h
a
l

(
S
M
M
S
)

M
r

I
y
e
r

(
C
o
n
s
t
.
)
Mr R K Bhandari
STANDARD SPECIFICATION No.
TECHNICAL NOTES
FOR VALVES 6-44-0052 Rev.6
Pa e 3 of 12

CONTENTS

1.0 GENERAL
..........................................
..........................................
.......................................4
2.0

DOCUMENTATION........
..........................................
..........................................
...............4
3.0 DESIGN
AND CONSTRUCTION
..........................................
..........................................
..5
4.0 OPERATION
..........................................
..........................................
...................................8
5.0 INSPECTION
AND TESTING
..........................................
..........................................
....... 9
6.0

RADIOGRAPHY OF
CAST VALVES
..........................................
................................... 10
7.0 IBR
CERTIFICATION ............
..........................................
..........................................
...... 10
8.0 MARJ(ING
..........................................
..........................................
..................................... 11
9.0 DESPATCH
..........................................
..........................................
................................... 11
10.0

ATTACHMENTS .............
..........................................
..........................................
.............11
11.0

REFERENCES ................
..........................................
......................................................... 12

Format No. 8-00-0001-F1 Rev. 0


Copyright ElL- All rights reserved

Page 8 of77
TECHNICAL NOTES STANDARD SPECIFICATION No.
fcik:Jd ENGINEERS FOR VALVES
fClfcf!Cs INDIA LIMITED 6-44-0052 Rev.6
J!:KI'm) lA Govt o1 India Undertaking)

Pa e 4 of 12

1.0 GENERAL

1.1 Vendor shall


supply valves in
accordance with
the valve
specification
sheets along
with auxiliaries, if
any, such as gear
operator,
bypasses, drains,
locking
arrangements etc.
wherever
specified in the
specification
sheets, subject
notes and other
enclosures to the
material
requisition (MR).

1.2 Vendor shall


quote in strict
accordance with
the valve data I
specification
sheets, subject
technical notes
and all other
enclosures to the
MR. For 'Cat-I
valves', no
deviations
whatsoever shall
be accepted. Post
Order Waiver/
Deviation format
5-0000-0180-F1
as mentioned in
Cl. 5.18 of
specification for
Quality
Management
System
Requirements
from Bidder (6-
78-0001) is not
applicable for
Cat-I valves.
For Cat-II
Valves, if
exceptions/
Format No. 8-00-0001-F1 Rev. 0 deviations
Copyright Ell- All rights reserved

Page 13 of77
become absolutely s
must, the same shall p 2.2 The following
be requested as e documents shall be
explained in clause c submitted after placement
2.1.6 giving reasons i of the order:
for seeking such f
i 2.2.1 For 'Cat-II' valves,
exceptions/ deviations.
c Vendor shall submit for
a review drawings mentioned
1.3 All codes and t
standards for in clauses 2.1.2 &
i
manufacture, 2.1.3 before start of
o
testing, inspection n manufacture. No
etc. shall be oflatest other drawings shall
editions as on issue s be submitted for
date of RFQ. h review.
e
2.0 DOCUMENTATION e 2.2.2 Test report shall
t be supplied for
2.1 For 'Cat-I' valves no . all mandatory
documents shall be tests as per the
2.1.5 If the applicable code.
submitted with the
valve is Test reports shall
offer. However, for
regretted also be furnished
'Cat-II' valves, vendor
or has no for any
shall submit the
deviation, supplementary
following documents tests as specified
the
with the offer: in clauses 3.13,
manufact
urer shall 3.14 & 3.15.
2.1.1 Manufacturer's
complete descriptive and write
clearly 2.2.3 Material test
illustrative catalogue I literature. certificates
on valve
(physical
2.1.2 Detailed dimensioned specificati
properties,
cross section drawing with parts on sheets
chemical
I material lists, weight etc. as composition &
"Regret" heat treatment
2.1.3 Drawings for valves or "No report) of the
with accessories like Deviation pressure
gear operator, ". containing parts
hydraulic I pneumatic shall be furnished
operator, motor, 2.1.6 For 'CAT- for the valves
extension bonnet, II' valves, ifthere supplied.
extended stems with is any deviation, Material test
the same shall be certificates for the
stands, bypass etc.
listed clausewise. other parts shall
giving major salient
dimensions. also be furnished
2.1.7 On failure for verification
to submit during inspection.
2.1.4 One copy of the
document
valve specification sheets
signed as "Accepted" by the s as
manufacturer. specified
Deviatio in clauses
ns, if 2.1.1 to
any shall 2.1.6
be above,
marked the offer
as is likely
applicabl to be
e on the
rejected.
valve
Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights reserved

Page 14 of77
TECHNICAL NOTES STANDARD SPECIFICATION No.
ldt.ad ENGINEERS FOR VALVES
laldlcs INDIA UMITED 6-44-0052 Rev.6
mr ) !A GoA of India Undertaking)
Pa e 5 of 12

2.3

Catalogues/Drawin
gs (6 sets) shall
be furnished
alongwith delivery
for Purchaser's
record for all
categories/types of
valves.

3.0 DESIGN AND


CONSTRUCTION

3.1 Valve shall be


designed,
manufactured,
tested, inspected
and marked as per
the manufacturing
standards, design
codes and
standards
indicated in the
respective valve
specification
sheets. Any
conflict between
the requisition,
enclosures,
specification
sheets and
referred
standards/ codes
shall be brought
to the notice of
the purchaser for
clarifications and
resolution, before
proceeding with
the manufacture.
The purchaser's
decision shall be
final and binding
to the vendor. The
drawings
submitted for
review shall not
include any
deviations except
as communicated
in writing in
Deviation permits.
The Drawings
shall be reviewed i
only for design and n 3.5 Following requH-
construction features. 3.3 For all ements for check
weld end valves shall be
3.2 All flanged valves valves met over and
shall have flanges integral with above the valve
(except forged valves) with bevel end specification sheet
the valve body. as per requirements:
Flange face finish shall ASME
be normally speCified B16.25,
in the valve
the
specification sheet as
125 AARH contour
of bevel
etc. The interpretation
for range of face finish shall be
shall be as follows: as
follows:
Stoc 1
k 0 Material
Fini 0 Carbon Steel (Except
sh 0 Low Temp. Carbon
125
AA J.
RH l Alloy Steel, Stainless
63 i &
AA n Low Temp. Carbon
RH
A
A
R Valve
H ends shall
match
m
a thickness
x of the
. connectin
S g pipe.
e Sloping
r of inside
r contour
a of valves
t shall be
i
done
o
n wherever
s necessary
w to achieve
i this.
t
h 3.4 For flanged
valves with ring
1 joint flanges the
2 hardness shall be as
5 follows:

t Flange
o
Carbon Steel
2
5 1% Crto 5% Cr
0 Type 304, 316,
J. Type 304L, 316L
l
STANDARD SPECIFICATION No.
TECHNICAL NOTES
FOR VALVES 6-44-0052 Rev.6
Pa e 6 of 12

3.5.1 Unless specified


otherwise in the data
sheet all check valves 3"
& above (except in 900#,
1500# & 2500#
rating) shall have
a drain boss at
location "G"
(Refer Fig.No.l
of ASME
B16.34). A
tapped drain hole
with plug shall
be provided as
per ASME
Bl6.34.
Threads shall be
as per ASME
B1.20.1 (Taper)
NPT.

3.5.2 For heavy check


valves, provisions
shall be available
for lifting by way
of lugs, eye bolts
and other such
standard devices.

3.6 If an overlay
weld-deposit is
used for the
body seat ring
seating surface,
the corrosion
resistance of the
seat ring base
material shall be
at least equal to
the corrosion
resistance of the
material of the
shell.

3.7 Following valve


bypass requirements shall
be met:

3.7.1 By-pass
requirement for Gate
valves shall be as follows
unless otherwise
mentioned.

ANSI C
lass O n e
AN n d s
SI
300 s a 4
Cla i b "
ss z o
AN e v a
SI s e n
600 d
Cla 2 O
ss 6 n a
AN " b
SI s o
900 a i v
Cla n z e
ss d e
AN s O
SI a n
150 b 4
0 o " s
Cla v i
ss e a z
AN n e
SI O d s
250 n
0 a 3
Cla s b "
ss i o
z v a
e e n
s d
O
1 n a
6 b
" s o
i v
a z e
n
d 3.7.2 The by-pass
piping
a arrangement shall
b be such that
o clearance between
v main valve body
e and by pass
assembly shall be
O the minimum
n possible for
layout reasons.
s Vendor shall
i follow the sketch
z enclosed in
e Specification No.
s 6-44-0052-Al.

6 3.7.3 By-pass valve shall


" be a globe valve. The sizes
shall be as under:
a
On main 1/2"
valve4" 314"
On main 1"
valve 6" to
8"
On main
valve 10" &
above

The by-pass piping, fittings and valve tag numbers shall


be as specified in Specification No. 6-
44-0052-A2.

3.7.4 Vendor shall supply the by-pass valve duly tested and
fitted to the main valve. Valves with by-pass shall
have the direction of flow marked on the main valve.
By-pass attachment to the main valve body shall not be
screwed. All fillet welds for by-pass installation shall
be 100% examined by DP/MP test and Butt-weld joints
shall be 100% examined by radiography.

3.8 Valve body I bonnet shall be forged I cast as


specified. Forgings are acceptable in place of casting
but not vice-versa.

3.9 Stem shall be forged or machined from forged I rolled


bar. No casting is permitted. However, integral stem of
cast material is acceptable for Plug valves.

3.10 Stelliting I hardfacing by deposition, shall be minimum


1.6 mm.

3.11 Renewable seat rings shall be seal welded for valves of


size 3" and above to prevent loosening m service.

3.12 For Low Temperature & Cryogenic valve requirements,


refer Specification.No.6-44-0052-A3 unless otherwise
specified.
fat;ua ENGINEERS TECHNICAL STANDARD SPECIFICATION No.
taldles INDIA UMITED NOTES FOR
6-44-0052 Rev.6
at India
C151 l
Undertaking)
lA GOY!.
VALVES
Pa e 7 of 12

3.13 For Hydrogen service valve requirements, refer Specification.No.6-44-0052-A4


unless otherwise specified.

3.14 Valves under 'NACE' category shall meet the requirements specified in MR-0103
unless otherwise specified.

3.15 For all austenitic stainless steel valves Inter Granular Corrosion (IGC) test shall be
conducted as per the followil}g:

3.15.1 ASTM A262 Practice 'B' with acceptance criteria of '60 mils/year (max.)' for all
materials
forged, rolled, wrought and casting.
O
r
ASTM A262 Practice 'E' with acceptance criteria of 'No cracks as observed from
20X magnification' for all materials other than castings. 'Microscopic structure to be
observed from 250X magnification' in addition.

3.15.2 When specifically asked for in MR for high temperature application of some grades
of austenitic stainless steel (eg. SS309, 310, 316, 316H etc.) ASTM A262 Practice 'C'
with acceptance criteria of'15 mils/year (max.)' shall be conducted.

3.15.3 For the IGC test as described in Clauses 3.15.1 & 3.15.2, two sets of samples shall be
drawn from each solution annealing lot. One set shall correspond to the highest Carbon
content and the other to the highest pressure rating. When testing is conducted as per
practice 'E', photograph of the microscopic structure shall be submitted for record.

3.16 All types of 321 or 347 stainless steel valves shall be in a stabilised heat treated
condition.
Stabilising heat treatment shall be carried out subsequent to the normal solution
annealing. Soaking temperature and holding time for stabilising heat treatment shall be
900C and 4 hours respectively.

3.17 Spiral wound bonnet gaskets are to be provided with inner/outer ring except
when encapsulated gaskets type body-bonnet joints are employed. Outer ring may be
avoided in case of non-circular spiral wound gasket used in 150# vaive provided the
outermost layer of
spiral touches the bolts ascertaining the
centering.

3.18 Ball I Plug I Butterfly Valves

Format Copyright Ell- All rights reserved


PageNo.
20 8-00-0001-F1
of77 Rev. 0
3.18.1 As a prequalification, fire safe test as per API 607 I API 6FA I BS EN ISO 10497
(Supersedes BS 6755 Part II) shall be carried out on soft seated ball, plug & butterfly
valves and also on lubricated plug valves. The test shall be witnessed and certified by a
third party inspection agency like Lloyds, BVIS, DNV or ElL/ CEIL unless otherwise
specified. For Indian vendors inspection agency shall be ElL/ CEIL only unless
otherwise specified. The vendor has to submit test certificate for the particular design of
the valve offered.

3.18.2 Each valve shall be supplied with a lever I wrench except for gear operated I motor
operated valves.

3.18.3 Soft-seated ball, plug & butterfly valves shall be supplied with antistatic devices.

3.18.4 Soft-seated BW I SW end ball valves shall have a 100 mm long seamless pipenipple
welded to each end of the valve. Nipples are to be welded prior to assembling Teflon
seats I seals. Specifications of the nipples shall be as indicated in the MR.

Format Copyright Ell- All rights reserved


PageNo.
21 8-00-0001-F1
of77 Rev. 0
STANDARD SPECIFICATION No.
TECHNICAL NOTES
FOR VALVES 6-44-0052 Rev.6
Pa e 8 of 12

3.18.5 The face-to-face


dimensions of all
ball valves shall
be same as those
of gate valves of
the corresponding
ANSI class
(except 1011
onwards in Class
150 where the
face-to-face
dimensions shall
be as per API 6D
long pattern).

3.18.6 The ball of ball


valve shall not protrude
outside the end flanges of
valve.

3.18.7 Ball valves shall be


of floating ball/trunnion
mounted type as per
following:

150# 8'1 & belo


1011 & abo

300# 411 & belo


611 & abov

600# 1.511 & bel


& above 2 11 & abov

3.18.8 Unless otherwise


specified in the
data sheets, bore
of all reduced
bore ball valves
shall be limited to
one size lower
than the nominal
bore.

3.19 The MOVs are


to be installed in
an open area and
the actuators shall
be suitable for
all weather
conditions. The
testing of
complete
assemblies of
MOVs along with
the actuators shaH be done by the supplier at his works.

3.20 Ends of flanged valves of 22" size shall match


corresponding flanges to MSS-SP44 unless otherwise
specified.

4.0 OPERATION

4.1 Gear operation shall be provided as under:

Valve Type Class


Gate Valve, Globe Valve & Diaphragm 150 Class
Valve
300 Class
600 Class
900 Class
1500 Class
2500 Class
Ball Valve I Plug Valve 150 Class
(Other than pressure balance plug
300 Class
valves)
600 Clas.s
900 Class
1500 Class
Butterfly Valve 150, 300 Class

For sizes lower than these ranges, hand wheel I lever I


wrench shall be provided. For pressure balance plug
valves manufacturer's recommendation shall be
acceptable prov.ided the requirements specified in clause
4.6 are met.
TECHNICAL NOTES STANDARD SPECIFICATION No.
ENGINEERS FOR VALVES
INDIA UMITED
lA Govt Undertaking)
allndia
6-44-0052 Rev.6
Pa e 9 of 12

4.2 Gear operator


shall be provided,
with position
indicators for
open I close
positions and
with limit stops.
(Limit stops are
not applicable for
gate and globe
valves).

4.3 Where gear


operator is not
called for as per
Clause 4.1 but
vendor
recommends a
gear operator, the
same shall be
highlighted.

4.4 Gear operator


shall be so
designed as to
operate
effectively with
the differential
pressure across
the closed valve
equal to the cold
non-shock
pressure rating.

4.5 Ball, plug and


butterfly valves, shall have
"Open" position indicators
with limit stops.

4.6 Hand wheel


diameter shall not
exceed 750mm
and lever length
shall not exceed
500mm on either
side. Effort to
operate shall not
exceed 35 Kg at
handwheel
periphery.
However, failing
to meet the above
requirements,
vendor shall offer
gear operated
valve and quote as per requi t.
clause red 4. Any
4.3. for mandatory or
CS/ supplementary test.
5.0 INSPECTION AND Bras 5. Hydrostatic
TESTING s/ test 100% for body,
Bron I 0% other test.
5.1 Every valve shall be ze 6. Strip check
subjected to all the mate is required
mandatory tests and rial for 1% of
checks called in the valv total ordered
respective codes I data es quantity of
sheet by ElL inspection with Gate &
or any third party as 13% Globe valves
approved by the Cr/ (min. I No.)
purchaser. For IBR Bras for each
valves refer clause 7.0. s/ Valve sheet
Bron no., however,
5.2 Every valve, its ze strip check is
trim not required
components and
s. for CS/
auxiliaries must be
subjected to all the Brass/
mandatory tests and Cast Steel Bronze
Valves: material
checks called for in the
valves with
respective codes, data
1. Visual 13% Cr/
sheets etc. by the
and Brass/
manufacturer. dimension Bronze
al trims.
5.3 Though the extent of inspection.
inspection shall be as 2.
under, exact extent
with hold points shall Review of
be decided by ElL material
regional inspection test
office and recorded in certificates.
the form of inspection 3.
plan. In case of third
party inspection, the Revi
inspection plan shall be ew
approved by the of
purchaser. radi
ogra
Forged Valves: phs/
radi
ogra
1. Visual and
phic
dimensional inspection.
repor
2. Review of material ts or
test certificates. any
3. Any mandatory or other
supplementary test. NDT
4. Hydrostatic test on tests
10% valves selected on whe
random basis. reve
r
5. Strip check is
required for 1% of total appl
ordered quantity of Gate icabl
& Globe valves (min. 1 e as
No.) for each Valve per
sheet no., however, data
shee
strip check is not
STANDARD SPECIFICATION No.
TECHNICAL NOTES
FOR VALVES 6-44-0052 Rev.6
Pa e 10 of 12

Samples for
strip check
shall be
selected at
random and
shall
generally be
in the
highest size
in the lot.

5.4 In case of motor


operated or
actuator operated
valves, functional
I operational
checks. as per the
requirements of the
specifications shall
be made on each
valve.

6.0 RADIOGRAPHY
OF CAST VALVES

6.1 Valve castings shall


undergo radiographic
examination as specified
below.

Material
All 150#

300#

600#

* No radiography
is required for
valves of size 26"
in cooling water
service.

**For sizes 24"


& below in 150#
and 16" & below
in 300#,
radiography
percentage if
specifically
mentioned in
individual valve
material spec sheet
shall govern.
Radiography specified as random 10% or 20% etc. in
the respective valve data sheet implies
10% or 20% etc. of number of valves ordered against
each item number with a minimum of one valve against
each item.

6.2 Radiography procedure, areas of casting to be


radiographed shall be as per ASME B16.34 and
acceptance criteria shall be as per ASME B16.34
Annexure-B. However for areas of casting to be
radiographed for types of valves not covered in
ASME B16.34, vendor shall enclose
details of areas to be radiographed in line with ASME
B1634.

6.3 For random radiography wherever specified in


individual data sheets, the sampling shall be per size
of the quantity ordered for each foundry.

6.4 Radiography wherever specified in the data sheets or as


per clause 6.1 shall be done by X-ray I
-y-ray to get the required sensitivity.

6.5 Over and above the stipulations laid down in clauses


6.1, 6.2, 6.3 & 6.4, all valve castings when sourced
indigenously shall only be procured from foundries
approved by ElL. A list of such foundries is available
with ElL Regional Inspection Offices.
7.0 ffiR CERTIFICATION

7.1 For valves described "IBR", valves shall be in


accordance with the latest IBR (Indian Boiler
Regulation) including the requirements specified in the
specification.

7.2 For SW I BW end carbon steel valves under IBR, the


chemical composition shall conform to the following:

Carb 0.25%
on As per IBR
(Max
)
Other
s (S,
P,
Mn)

Format No. 8-00-0001-F1 Rev. 0


Copyright Ell- All rights reserved

Page 15 of77
STANDARD SPECIFICATION No.
TECHNICAL
NOTES FOR 6-44-0052 Rev.6
VALVES
Pa e 11 of 12

7.3 Valves coming under the purview of "IBR"(Indian Boiler Regulations) shall each
be individually accompanied by IBR certificate original in Form III-C duly approved by IBR
authority I local authority empowered by the Central Boiler Board of India. Photocopy
of original certificate duly attested by the local boiler inspector where the supplier is
located is the minimum requirement for acceptance.

7.4 All "IBR" valves shall be painted red in body-bonnet I body-cover joint.

8.0 MARKING

8.1 Valve markings, symbols, abbreviations etc. shall be in accordance with MSS-SP-25 or
the standard referred in specification sheet as applicable. Vendor's name, valve rating,
material designation, nominal size, direction of flow (if any) etc. shall be integral on the
body.

8.2 Each valve shall have a corrosion resistant tag giving size, valve tag I code no.,
securely attached to the valve body.

8.3 Paint or ink for marking shall not contain any harmful metal or metal salts such as zinc,
lead or copper which cause corrosive attack on heating.

8.4 Carbon Steel I Alloy Steel valves shall be painted with one coat of inorganic zinc
silicate
(minimum DFT 65 to 75 microns).

9.0 DESPATCH

9.1 Valve shall be dry, clean and free from moisture, dirt and loose foreign materials of any kind.

9.2 Valves shall be protected from rust, corrosion and any mechanical damage
during transportation, shipment and storage.

9.3 Rust preventive on machined surfaces to be welded shall be easily removable with
a petroleum solvent or shall not be harmful to welding.

9.4 Each end of valve shall be protected with the following materials:

Flange Face Wood or Plastic


Bevelled End Cover Wood or
SW & SCRD. Plastic Cover Plastic
End Cap
9.5 End protectors of wood I plastic to be used on flange faces shall be attached by at least
three bolts and shall not be smaller than the outside diameter of the flange. However,
plastic caps for SW & SCRD end valves shall be press fit type.

9.6 End protectors to be used on bevelled end shall be securely and tightly attached.

9.7 For special service valves additional requirement for despatch shall be as prescribed in
data sheet.

10.0 ATTACHMENTS

6-44-0052-Al Bypass Piping Arrangement

6-44-0052-A2 Specifications for Bypass Piping, Fittings and Valves

Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights


reserved

Page 16 of77
STANDARD SPECIFICATION No.
TECHNICAL NOTES
FOR VALVES 6-44-0052 Rev.6
Pa e 12 of 12

6-44-0052-A3
Special
Requirements for
Low Temperature
and
Cryogenic Valv

6-44-0052-A4
Special
Requirements for
Hydrogen Service
Valves

11.0 REFERENCES

Specification
for
Quality
management
system
requirements from
bidders

Specification for
documentation
requirements
from suppliers

6-81-0001
Specification for
Positive Material
Identification
(PMI) at Supplier'
Works

6-81-0004
Inspection and Test
plan for Valves

Page 30 of77
Format No. 8-00-0001-F1 Rev. 0
Copyright Ell- All rights reserved

Page 31 of77
BYPASS PIPING STANDARD SPECIFICATION No.
ENGINEERS ARRANGEMENT
INDIA UMITED 6-44-0052-A1 Rev.6
tA Gcwt. of India u , Pa e 1 of 1

BYPASS PIP
ARRANGEM
T

L7
IminimumI
Bevel Gear
Operator
IBGOI

I L
5

---t 3
0
0
m
m

l
a
p
p
r
o
x
.
l
as per spec. for BGO valves
Globe valve

in the MR.

v
for non-BGO
valves
_j
L2
Pipe bend

!----"
'-....._

..._, l
A B o
IIminimum)
L8 I w

L
1
(
N m
OT i
n
ES i
: m
u
m

p
o
s
s
i e
b )
l
1. The orientation
& location
ofhandwheel
of bevel gear
operator & the
bypass
arrangement
shall be strictly
as per this
sketch.

2. The bypass
connection ends shall be socket
welded upto 600# and butt
welded for 900#
and above rating.

3. The bypass
arrangement
shall be
properly
clamped to &
supported by
the body of the
main valve.

4. Basic design of
bypass shall be to MSS-SP-45.

5. Material of
bypass pipe &
90 elbows
shall be same
or equivalent to
the body
material as
indicated in
Specification
No. 6-44-0052-
Al.

6. This sketch is
applicable for both BGO & NON-
BGO Valves.

7. Vendor shall furnish


dimensions Ll to L8.

Format No. 8-00-0001-F1 Rev. 0

Copyright Ell- All rights reserved


.
STANDARD SPECIFICATION No.
SPECIFICATIONS FOR BYPASS
PIPLNG, FITTINGS AND VALVES 644-0052-A2 Rev.6
Pa e 1 of 3

SPECIFICATIONS
FOR BYPASS PIPING,
FITTINGS AND
VALVES

Class (Main Valve Sht.no.)

A1A(51301), A3A(51321), A9A(51301),


A10A(51301), A11A(51301),
A33A(51301), B1A(51401), B9A(51401),
D1A(51501), D9A (51501)

A6A(51301), B6A(51401)

A13A(51301), B13A(51401)

A2A(51302), B2A(51402),
D2A (51502)

A4A (51303), B4A (51403),


D4A (51503)

A5A (51304), B5A (51404),


D5A (51504)

A7A (51307)

A16A (51311), B16A (51411), D16A


(51511)

A19A (51313), B19A (51413), D19A


(51513)

E1A (51601), F1A (51701)

E2A (51602), F2A (51702)

E5A (51604), F5A (51704)

E9A (51605), F9A (51705)

E19A (51613), F19A (51713)


Format No. 8-00-0001-F1 Rev. 0
Copyright Ell- All rights reserved
SPECIFICATIONS FOR STANDARD
E BYPASS PIPING, SPECIFICATION No.
N
GI FITTINGS AND VALVES 6-44-0052-
N
EE A2 Rev.6
RS
IN P
DI
A a
LI
MI
TE e
D
{A Govl of India U rtaking)
2

o
f
3

Class (Main Valve Sht.no.) Pipe

ASTM A106 Gr.B (SMLS) ASTMA


A5Y (51384), A33Y (51384) 0.5"-1.5": S160 0.5"-1.5"

ASTM A335Gr.Pll(SMLS) ASTM A


AlD (51330), BID (51430),
0.5"-0.75": S160 0.5"-0.75
DlD (51530)
1.0"-1.5": xs 1.0"-1.5"
ASTM A335Gr.Pll (SMLS) ASTM A
-IBR -IBR
D2D (51531)
0.5"-0.75": S160 0.5"-0.75
1.0"-1.5": xs 1.0"-1.5"
ASTM 335Gr.Pll(SMLS)- ASTM A
H2 -H2
B5D (51432), D5D (51532)
0.5"-0.75": S160 0.5"-0.75
1.0"-1.5": xs 1.0"-1.5
ASTM A335Gr.P22(SMLS) ASTM A
BlE (51433) 0.5"-0.75": S160 0.5"-0.75
1.0"-1.5": xs 1.0"-1.5
ASTM A335Gr.P22(SMLS) ASTM A
-H2 -H2
D5E (51534)
0.5"-0.75": S160 0.5"-0.75
I.0"-1.5": xs 1.0"-1.5
ASTM A335 Gr.P5(SMLS) ASTM A
A4F (51336), B4F (51436) 0.5"-0.75": S160 0.5"-0.75
1.0"-1.5": xs 1.0"-1.5
B3F(51436) ASTM A335 Gr.P5(SMLS) ASTM A
0.5"-1.5": xxs 0.5"-1.5"
ASTM A335 Gr.P9(SMLS) ASTM A
A4G (51339), B4G (51439)
0.5"-0.75": S160 0.5"-0.75
1.0"-1.5": xs 1.0"-1.5"

-, Page
Format 208-00-0001-F1
No. of77 Rev. 0 Copyright Ell- All rights reserved
ASTM
ASTM A335 Gr.Pll
A234Gr.W
F2D (51731) (SMLS) - H2
A182 Gr.
0.5"-1.5": S160
0.5"-1.5"
ASTM
ASTM A335 Gr.P22(SMLS)
A234Gr.W
- H2
ESE (51634) A182 Gr.
0.5"-0.75": S160
0.5"-0.75
1.0"-1.5": xs
1.0"-1.5"
ASTM A312 TP304(SMLS) ASTM A
AIK (51345), A3K (51345),
0.5"-0.75": 80S 0.5"-1.5"
BIK (51445), DIK (51545)
1.0"-1.5": 40S
ASTM A312 TP304(SMLS) ASTM A
A2K (51346), B2K (51446), -CRYO CRYO
D2K (51546) 0.5"-0.75" : 80S 0.5"-1.5"
1.0"-1.5": 40S
ASTM A312 TP304H
B4K (51448), B5K (51448) ASTM A
(SMLS)
0.5"-1.5":
0.5"-1.5" :80S
ASTM A312 TP304L
ASTM A
(SMLS)
A6K (51350), B6K (51450) 0.5"-1.5":
0.5"-0.75" : 80S
1.0"-1.5": 40S

-, Page
Format 208-00-0001-F1
No. of77 Rev. 0 Copyright Ell- All rights reserved
SPECIFICATIONS FOR BYPASS STANDARD SPECIFICATION No.
!: ENGINEERS PIPING, FITTINGS AND VALVES
Sfu:jr taf<flcs INDIA UMITED 6-44-0052-A2 Rev.6
Cllll l IAGI)Ytoflndia ing)

Pa e 3 o f 3

Class (Main Valv

AIM (51361), BlM (514

B5M (51462)

B3M (51463)

AlN (51366), BIN (514

B6N (51471)

Format No. 8-00-0001F1 Rev. 0 Copyright Ell- All rights reserved


,

Page 21 of77
SPECIAL REQUIREMENTS FOR STANDARD SPECIFICATION No.
LOW TEMPERATURE & 6-44-0052-Al Rev.6
CRYOGENIC VALVES Page 1 of2

SPECIAL
REQUIREMENTS
FOR LOW
TEMPERATURE &
CRYOGENIC
VALVES

1.0 SCOPE

All valves of Low Temperatu


(CRYO) material are categor
extended bonnet as per BS
installation in any position (on

Following qualification criteri


cryogenic services:

2.0 QUALIFICATION CRITER

i) Both cryogenic test (claus


considered for vendor qual
offer.

ii) Vendors who do not have


all sizes, materials and rati
for consideration of their of

a.
Evide
nce of
having
condu
cted
succes
sfully
at
least
one
cryoge
nic
test as
per
BS
636
4.
Tes
t
cert
ific
ate
sha
ll
be
fur
nis
hed
wit
h
the
off
er.
b. Vendor shall confirm to conduct cryogenic
test per clauses 2.1 & 2.3 for the remaining
valves not later than 12 weeks from the date
of purchase order.

c. Vendor shall also furnish reference list for


valves supplied for non-cryo service if
reference list referred in 2.2.1 does not cover
all the sizes of MR.

Offers of vendors who do not comply with above


requirements would be rejected.

2.1 Cryogenic Test

Vendors to furnish copies of cryogenic test certificate


for tests conducted as per details given below:

2.1.1 Test shall be as per BS 6364.

2.1.2 Test temperature, unless specifically called for


otherwise in the individual MR, shall be -45C
for LTCS and -196C for all grades of austenitic
stainless steel.

2.1.3. Tests carried out on a particular size of one


type of valve, pressure rating and material
shall qualify all sizes equal to and below the
test valve size for the same type, pressure
rating and material. In case of austenitic SS
any one grade would qualify for aU other grades
of austenitic SS.

2.1.4. Tests should have been witnessed and


certified by any one of the following third
party inspection agencies; M/s Lloyd, BV, DNV,
TUV or ElL/ CEIL. For vendors located in
India only ElL/ CEIL shall be certification
agency.

2.1.5. Cryogenic test need not be conducted for


every order. Test conducted previously and
witnessed by inspection agencies listed
above shall be considered acceptable and
need not be repeated.

Format No. 8-00-0001-F1 Rev. 0


Copyright Ell- All rights reserved

Page 22 of77
SPECIAL REQUIREMENTS FOR STANDARD SPECIFICATION No.
LOW TEMPERATURE & 6-44-0052-A3 Rev.6
CRYOGENIC VALVES Page 2 of2

2.2 Reference List

Vendor shall
furnish
reference list
for valves
supplied for
cryogenic
service
indicating the
name of
client, year of
supply, size,
material,
pressure
rating, type of
valve and
quantity.

2.3 Post Order


Testing Procedure

2.3.1. Before
condu
cting
post
ordec
testing
,
vendo
r
shall
submi
t the
follow
ing
for
appro
val:

a
.

T
e
s
t

p
r
o
c
e
d
u
r
e

(
a
s
per Format No. 8-00-0001-F1 Rev. 0
BS Copyright Ell- All rights reserved
6364
). Page 23 of77
b. Cross-section drawing of the
valve with material of construction.
c. Schematic oftest rig (as per BS
6364) with complete details.

2.3.2. Test has to be conducted on largest size for


each type of valve and for each material and
class rating. Vendor shall offer one, two or three
valves for selection of test valve by inspector
depending upon whether quantity of largest valve
in the order is one, two or three and more than
three respectively.

In the event of failure of the test valve to meet


the specification requirements, the vendor shall
conduct test on two more valves. These two
valves which pass test successfully, are of lower
size, then the qualification will be valid only to
sizes upto which test has been conducted
successfully.

2.3.3. In case of non-conductance of cryogenic test(s)


within 12 weeks or failure in the test(s) conducted
after receipt of order, the owner reserves the right
to invoke any of the provisions of the purchase
order including cancellation of the purchase
order at the risk and cost of vendor.

3.0 Bonnet extension, wherever specified in the valve sheet


to BS 6364 shall be for "non cold box application"
unless otherwise specified in the MR. Even if not
called for in valve sheet, valves indicated as "LT"
or "CRYO" shall be supplied with bonnet extension.

4.0 Bonnet and Gland extension joints shall be of butt welded


construction.

5.0 Repair welding procedure for austenitic stainless steel


valves in "CRYO" service shall have to be qualified for
impact test as per ASME B31.3. Minimum acceptable
impact energy shall be 20 J or lateral expansion of0.38
mm at temperature of -196C.

6.0 Wherever impact test of SS studs I nuts is called for in


the data sheet, the impact value shall be 27 J at the
intended service temperature specified in the data sheets.
$'5i!fold SPECIAL STANDARD SPECIFICATION
REQUIREMENTS FOR No.
ENONEERS
fal<flcsWINDIA HYDROGEN SERVICE VALVES 6-44-0052-A4
UMITED Rev.6
t.,.;m CJR)
[AGo-.tolll"'dia Undertllking)
Pa e 1 of 2

SPECIAL REQUIREMENTS FOR HYDROGEN SERVICE

1.0 GENERAL

1.1 These requirements are applicable for valves used in


Hydrogen service. These are in addition to the requirements
described in "Technical Notes for Valves" Spec. No. 6-44-
0052, and shall be read in conjunction with this specification.

1.2 All cast valve flanges & bodies with flange rating of Class
900 or greater shall be examined in accordance with
paragraphs 7.2 through 7.5 of Appendix-VII of ASME SEC-
VIII, DIV.l, regardless of casting quality factor.

1.3 Body I bonnet I cover joints & stuffing box of all valves shall
have low emission. One valve per metallurgy, per rating, per
size shall be helium leak tested as per ASME Sec.V, Subsection
A, Article 10 (Detector Probe Technique), Appendix IV at a
minimum of
25% of the allowable (rated) cold working pressure. Selection of
valves for helium leak
test shall be at random. Test duration shall be as follows:

Test Duration in Minutes


Pressure
Nominal Size
Upto 300 600 800 &
Upto 2" 3 6 9
3" to 6" 6 9 12
8"to16" 9 9 12
18" to 24" 9 12 15

The valve shall show no leakage. No leakage is defined as a total


leakage rate of less than
0.0001 ml/s of helium.

2.0 Only normalized and tempered material shall be used in the


following specifications: Castings A217 Gr.WCl, A217

Gr.WC4, A217 Gr.WC5, A217 Gr.WC6, A217


Gr.WC9, A217 Gr.C5, A217 Gr.C12

Forgings : A182 Gr.Fll Cl.2

3.0 CS & AS VALVES

3.1 Bend test and Magnetic Particle inspection of the entire


surface of body and bonnet casting shall be in accordance
with ASTM A217. Supplementary requirement S3 & S4
evaluation of magnetic particle, inspection shall be in
accordance with MSS-SP-53 except that no linear
discontinuities shall be allowed.

3.2 The Brinell hardness of heat treated casting shall not exceed 200 BHN
for carbon steel &
225 for alloy steel.

3.3 Repair to defective casting shall be outlined in writing to the


purchaser before repair starts. Repair method to be approved
prior to welding.

3.4 Casting shall be preheated to a minimum of 400F prior to


welding and all Chromium Molybdenum alloys shall be
postweld heat treated after welding is complete. Stress
relieving is essential for welds.
Format No. 8-00-0001-F1 Rev. 0 Copyright
El-l All rights reserved
,

Page 24 of77
SPECIAL REQUIREMENTS FOR STANDARD SPECIFICATION No.
ldt.m: ENGINEERS HYDROGEN SERVICE VALVES
SfS<jr fald"lcs INDIA
mt J UMITED
fAGovt.OllndiaUruJertaking) 6-44-0052-A4 Rev.6
Pa e 2 of2

3.5 Carbon steel


shall be normalised and
alloy steels shall be
normalised & tempered.

3.6 Dye Penetrant


test of welds shall be in
accordance with ASTM
B165 Procedure B-2.
Interpretation
as per
Appendix-8 of
ASME-VIII
Div.l.

3.7 The tensile


stress for AS shall be less
than 100,000 psi.

3.8 Charpy V-
notch impact testing is to be
done for valve material
(average 20 ft-lb for set of
3 [minimum
value 15 ft-lb]
at 30F).

3.9 For
radiography and acceptance
criteria for valve castings,
refer Cl. 4.2.

4.0 SS VALVES

4.1 Valve casting


shall be in solution heat
treated and pickled
condition.

4.2 Critical body


and bonnet
casing
section
typically
defmed by
ASME
B16.34 shall
be
radiographed
and shall
meet ASTM
E446 (upto
2" thick)
Category A,
B & CA
Level2,
Category CB,
OC & CD
Level 3,
Category D,
B & F Level 0. For
wall thickness 2" to
4.5" comparable plates
of ASTM E186 shall
be used. ASTM E94
and ASTM El42 shall
be used for
recommended
practice & controlling
quality of
radiography as guide.
The entire surface of
all castings shall be
dye-penetrant
inspected after
pickling.

4.3 Welds shall be 100%


radiographed and
evaluated in
accordance with
paragraph 344.5 of
ASME B31.3 with a
minimum casting
quality factor of 0.95.
Dye Penetration test
shall be as per
ASTM E165
Procedure B-2,
Interpretation as per
Appendix-8 of
ASME-VIII Div.l.

Format No. 8-00-0001-F1 Rev. 0


Copyright Ell- All rights reserved

Page 25 of77
INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.
ENGINEERS FOR 6-81-0004 Rev. 5
INDIA LIMITED
lA Go'l1 Of India Unde11alung)
VALVES Page I of7

8f
8f

IN
CT
A
T
PL
F

Format No. 8-00-0001-F7 Rev. 0 Copyright ElL- All rights reserved

Page 26 of77
\.../

L#i
\
AJi
.
T Standards Bureau
( K Rev.
Date
K Prepared
Purpose
Checked Convenor
5.
17.
06.
2 R
K
S No.
Chairman
by
201
3 ' S
C
by
Approved by
RE
VIS
ED
} G
D
AN
D
RE-
J M

ISS 4 15. 07.2011


UE REVISED AND RE-ISSUED
D
TKK SCG
AKC OM

3 30.06.2010
REVISED AND RE-ISSUED
RKB VKJ
SKP ND
2 31 01.2008
REVISED AND RE-ISSUED
cs ss
MVKK vc

QUANTUM OF CHECK & SCOPE


OF INSPECTION REVISED

ss

MVKK

SY

VJN Standards Committee


Format No. 8-00-0001-F7 Rev. 0 Copyright ElL- All rights reserved

Page 26 of77
INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.

$S]Ifdl'lld ENGINEERS FOR 6-81-0004 Rev. 5


Bf<Rcs.INDIALIMITED
<Tl { J !A Govt o11n<lia Undertak tng)
VALVES Page 2 of7

Abbreviations:

C C M
O D e
I D c
l D h
M H a
eH n
I i
c
a
l

R
u
n

T
e
s
t

N
o
n

D
e
s
t
r
u
c
Format No. 8-00-0001-F? Rev.O Copyright Ell- All rights reserved

Page 27 of77
t W
P e Inspection Standards Committee
P l
P d Convenor : Mr. S C Gupta
P e
R r Members:
S s
T Mr. R.K. M Mr. Himangshu Pal
T P Singh M Mr. Deepak Gupta
U e Mr. Neeraj (Project)
V r Mathur
f Mr. Mayank
o Jain
r
m
a
n
c
e

Q
u
a
l
i
f
i
c
a
t
i
o
n

Format No. 8-00-0001-F? Rev.O Copyright Ell- All rights reserved

Page 27 of77
INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.
$Si!FcillldENGINEERS FOR 6-81-0004 Rev. 5
fcfkflcs.INDIALIMITED VALVES
l lA Govt o1 India Undertalung)
Page 3 of7
I l {

1.0 SCOPE

This Inspection and Test


Plan covers the
minimum testing
requirements of Valves.

2.0 REFERENCE
DOCUMENTS

PO/PR/Standards
referred therein/ Job
specifications
I Approved documents.

3.0 INSPECTION AND


TEST REQUIREMENTS

SL NO
ST

1.0
Hy

1.1

1.2 W

Format No. 8-00-0001-F? Rev.O Copyright ElL- All rights reserved

Page 28 of77
1.3 Pre-Qualification Tests

Format No. 8-00-0001-F? Rev.O Copyright ElL- All rights reserved

Page 28 of77
INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.
$Sj!Fcli'2JdENGINEERS FOR 6-81-0004 Rev. 5
Bldlcs INDIA LIMITED VALVES
iJ lA Govt of India Undel1ailil"'9)
Page 4 of7

SL NO
ST

2.0 M

C
2.1.
(Body, Bon

Ca
2.2
(Body, Bon

2.3. Body

2.4 Ba

Gaskets, G
2.5

2.6 Actu

Format No. 8-00-0001-F? Rev.O Copyright Ell- All rights reserved

Page 29 of77
INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.

ENGINEERS FOR 6-81-0004 Rev. 5


INDIA LIMITED
lA Gov1 at India Under1alungJ VALVES Page 5 of7

SL NO
ST

3.0 In

3.1

3.2 Mach

4.0

Hydrost
4.1
Helium

4.2 V

Functional
4.3

Format No. 8-00-0001-F? Rev.O Copyright ElL- All rights reserved

Page 30 of77
INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.
$Sltf<il<UdENGINEERS FOR 6-81-0004 Rev. 5
BI<R
TRJ
s.INDIALIMITED
lA Govt ollnch.a Undet1aku'l<JJ VALVES Page 6 of7

SL NO
ST

4.4

4.5 Strip

4.6

5.0

5.1 Painting and

6.0 Do

Docum
6.1

Format No. 8-00-0001-F? Rev.O Copyright Ell- All rights reserved

Page 55 of77
INSPECTION AND TEST PLAN STANDARD SPECIFICATION NO.
<Jd ENGINEERS FOR
fa!<flcs INDIA LIMITED 6-81-0004 Rev. 5
a111lJ J AGovt oflndiaUndellak ingJ VALVES
Page 7 of7

Legend: H- Hold (Do


not proceed without
approval), P-Perform,
RW- Random Witness
(As specified or 10% (
min.1 no. of each size
and type of Bulk
item)), R
Review, W-Witness
(Give due notice, work
rna
roceed after scheduled
date).

NOTES (As
applicable):
l. For Non
NACE &Non
Hydrogen
service Carbon
Steel Valves
up to size 12"
will be
accepted on
review of
Supplier Test
Certificates.
Supplier Test
Certificate
to be
reviewed
by
EILITPIA.
2. d 3. Acceptance
T d Norms for all
hi i the activities
s t shall be as per
d i PO/PRISTAN
o o DARDS
referred there
c n
in /Job
u a
Specification
m l IApproved
e Documents.
nt t
d e
es s
cr t
ib
es o
th r
e
g I
e n
n s
er p
ic e
te c
st t
re i
q o
ui n
re
m s
e c
nt o
s. p
A e
n
y i
a f
SPECIFICATION FOR
STANDARD SPECIFICATION No.
ENGINEERS DOCUMENTATION
INDIA LIMITED

d
REQUIREMENTS FROM 6-78-0003 Rev. 0
fclfcffes
f
i"
W
m
mt
'm
i..
Jt S P
R
I'
m
) a
(A
G
o
vt
of
In
di
U
a
U
n
d
er
ta
ki
n
g
)

l'
@
f
C
fi
ct
fa
lt!
1
1
(
9
1
a
W
b r

al TIO y

b
o
v
e
N y d
b
y
REQ
S Format No. 8-00-0001-F1

UIR Rev. 0

P
Copyright El-l All rights
reserved

EME
E Page33 of77

NTS
C
FRO
I
M
F
SUP
I
PLIE
C
RS
A
T
I
O
N

F
O
R
0 04.06.09
D
S
Issued as Standard C
Specification T
Standards
O Standards
Committee
N
D

C Committee
Sta
nda
U rds
Sta
nda
M R
rds

Pre
e
E v.
N
p
a
r
o
N D
e
d

T
a C
t h
e e

A P
c
k
e
u d
STANDARD SPECIFICATION No.
SPECIFICATION FOR
ENONEERS DOCUMENTATION 6-78-0003 Rev. 0
INDIA LIMITED
lA Govt af India Undertlktng) REQUIREMENTS FROM Page 2 of 8
SUPPLIERS

Abbreviations:

H C
O TPIA -
D
Q
M
S
M
O
U

-
P
O
P
R
M
R
E
D
M
S

F
O
A
L
O
A
I
T
P
U
R
L
P
V
Format No. 8-00-0001-F1 Rev. 0 Copyright ElL- All rights reserved

Page34 of77
H a g n r
P
e g o i
a e M f v P
a
d m t e o
e e A r l
r
o n i c s y
f t a c a
l
e l V
R
D S p i
e
i y q t R n
u
v s i a e y
i t s n s l
i
s e t c o
i m i e u C
o
o n r h
n M I c o
E
e n e l
F
I m s o
a
o p L r
x
D r e o i
e a c c d
o
p n t a e
f
a d i t Third Party Inspection
r u Agency
o o
A
t m n
c
m
c
e o a
e
n f n
p
t d
t
U
Q n a
T
u d n
e
a e c
s
l r e
t
i s
t t L
P
y a e
l QMS Standards
n t Committee
a
M d t
n C nvenor: Members:
a i e
r o
n n U
Format No. 8-00-0001-F1 Rev. 0 Copyright ElL- All rights reserved

Page34 of77
Mr )
.
S. M
C. r
Ty .
agi
R
M .
r K
. .

C S
h a
a b
n h
d a
r r
a w
a
K l
a
n (
t C
&
( P
I )
n
s M
p r
. .
)
M
M .
r P
. .

R J
. a
K i
. n

T (
r P
i r
v o
e j
d e
i c
t
( s
E )
n Mr. Ravindra Kumar
g (Const.)
g Mr. Mukesh Meena (CQA)
.

Format No. 8-00-0001-F1 Rev. 0 Copyright ElL- All rights reserved

Page34 of77
STANDARD SPECIFICATION No.
SPECIFICATION FOR
sallfoRJ5.ENGINEERS DOCUMENTATION 6-78-0003 Rev. 0
fa s .INDIA LIMITED
l .tt'R?'t'ml.JQarnJ fA Go...t of India UndeJtalong) REQUIREMENTS FROM Page 3 of 8
SUPPLIERS
CONTENTS

Clause Title
Page No.
1 .0 SCOPE .. .... ...... .. . .
....... . .. ....... .. .... ..... . .. ....... ....
..... . .. ......... .... . ....... ......... . . ..
. . .. ..... ... ........ . ... ... .... ... . ...
4
2.0 DE FINITIONS ......
..... . . . ...... .. . . .... ....... ...... .. ....
... ..... ....... ........... . . ........ ... .. .
........ ........ ......... ...... .. . .. . 4
3.0 REFERENCE
DOCUMENTS . . ...... .. . . .........
. ..... ....... ..... .. .. ... ..... .. . ..... . .
.... . .... ...... . ... ..... .. . ........ .. . ..
... . 4
4.0 DOCUMENTATION
REQUIREMENTS ..... ... ... ....
........ . ........ ......................... .
...... .. ........ ........ .... .. 4

Attachments

Format ents
for Res
Drawin olut
g/Docu ion
mentati she
on et
Trans Form
at
mittal for
Format com
plete
for ness
Drawin of
Final
g/Docu Docu
ment
mentati ation
on
Schedu
le
Format
for
Comm

Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights reserved

Page63 of77
Format No. 3-78-
3-78-0001 0003
Format No. Format
3-78-0002 No. 3-
78-0004
Format No.

Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights reserved

Page64 of77
STANDARD SPECIFICATION No.
SPECIFICATION FOR
SQilfol;;m:.ENGINEERS DOCUMENTATION 6-78-0003 Rev. 0
Fcis .
ml..JQQ'm)
INDIA LIMITED
lA Go\11: of India Undertaking) REQUIREMENTS FROM
SUPPLIERS
Page 4 of 8

1.0 SCOPE

Th
is
spe
cifi
cat
ion
est
abl
ish
es
the
Do
cu
me
nta
tio
n
Re
qui
re
me
nts
fro
m
Su
ppl
ier
s.

All
documents/data
against the PO
I PR I MR
shall be
developed and
submitted to
El
L/
O
w
ne
r
b
y
th
e
su
p
pl
ie
rs
fo
r
re
vi
ew I c
records,
in line D u
with this
specific O m
ation.
C e
2.0 DEFINITIONS
U n
2.1 Supplier
M t
For the purpose of
this specification, the E s
word "SUPPLIER"
means the person(s), N /
firm, company or
organization who is T D
under the process of
being contracted by A a
ElL I Owner for
delivery of some T t
products (including
service). The word I a
is considered
synonymous to O
bidder, contractor or
vendor. N t

2.2 Owner o

Owner means the R


owner of the project
for which services I E b
products are being
purchased and Q e
includes their
representatives, U
successors and
assignees. I S

3.0 REFERENCE R u
DOCUMENTS
E b
6-78-0001
Specification for M m
Quality Management
System Requirements
E i
from
B
N t
i
T t
d
S e
d
d
e
D
r
o b
s
y stage.
Review of
the 4.1.3 Unless
supplier otherwise
t drawings specified,
by ElL submission of
h would be documents for
only to Review/Records
e review the shall
compatibilit commence as
y with follows from
basic the date of Fax
S designs oflntent /Letter
and oflntent:
u concepts
and in no Q
p way M
absolve the S
p supplierr
of his -
l responsibili
ty/contract l
i ual w
obligation e
to comply e
e
k
with PR
D
r requirement
r
s,
a
The Supplier shall applicable w
submit the documents codes, i
and data against the specificatio n
PO/PRIMR as per ns and g
the list statutory /
g rules/regula D
i tions. Any o
v error/defici c
e ency u
n noticed m
during any e
i n
stage of
n t
manufacturi
r ng/executio
n/installatio I
e n
s n shall be
promptly d
p e
e corrected
x
c by the
t supplier
-
i without any
v extra cost 2
e or time, w
whether or e
P not e
O comments k
/ on the s
P same were Other
R received Docu
I from ElL ments/
M Drawi
during the
R ngs -
drawing
. As per
review
approved
Drawing/Do
cument
Index/Sched
ule

4.1.4 Documents as
specified in
PO/PRIMR are
minimum
requirements.
Supplier shall submit
any other
document/data
required for
completion ofthe job
as per ElL/Owner
instructions.
STANDARD SPECIFICATION No.
SPECIFICATION FOR
d.ENGINEERS DOCUMENTATION 6-78-0003 Rev. 0
fcUalcs . ""
INDIA LIMITED
m ) tA Govt of India UndertakngJ REQUIREMENTS FROM Page 5 of 8
SUPPLIERS
4.2 Style and
Formatting

4. 2.1 All Documents


shall be in ENGLISH
language and in M.K.S
System of units.

4.2.2 A blank space


measuring 75
mm (W) x 38
mm (H) shall be
provided on the
body of all
supplier drawings
for marking of
review codes by
ElL.

4. 2.3 Before
forwarding the
drawings and
documents,
contractor shall
ensure that the
following
information are
properly entered
in each drawing:

P
u
r
c
h
a
s
e

R
e
q
u
i
s
i
t
i
o
n

N
u
m
b
e
r

N
a P
m r I
e o
j D
o e o
f c c
t u
E C m
q l e
u i n
e t
i
p n
t R
m e
e D
r v
n i
t a
w s
i i
I o
n
g n
P
a I N
c o
k .
D
a o
g a
c
e n
u
d
m
E e
D
q n
a
u t
t
i e
p T
i T
m r
e t
l a
n n
e
t s
D
m
r
I a i
t
w
P t
i
a a
n
c l
g
k
N
a I
u
g
m
e D
b
o
e
T c
r
a u
E
g m
l
e
L
N n
V
o t
e
. n
N
d
o
N o
.
a r
D
m r
e P
a
r
w
o i
i
f n
n
t
g
N submission view
o of the of
. revised supplie
( supplier r
I documents Drawi
n ngs/Do
and all
cumen
revisions
c ts:
shall be
a
highlighted
s Review No
e by clouds. Code 1 comme
Whenever Review nts.
o the supplier Code 2 P
f require any
r
sub-supplier
o
s drawings to
c
e be reviewed Review
c e
by ElL, the Code 3
o e
same shall
n d
be submitted R
d by the v w
supplier after
& i
duly
t
s reviewed,
h
u approved and
b stamped by
m
s the supplier.
a
e Direct
n
q submission
u u
of sub-
e f
supplier's
n a
drawings
t without c
contractor's t
R u
approval
e r
v shall not be
entertained. e
i /
s f
i 4.4 Document
a
o Category
n b
s r
4.4.1 Review
) i
Category
c
Note: ElL "Vendor a
F
Print Number" is to ol t
be picked up from the lo i
ElL Review Code w o
Stamp affixed on the in n
previous revision. g
re a
vi s
4.3 Review and Approval e
of Documents by Supplier w
p
co
de e
4. 3.1 The
s r
Drawing/Documents
shall be reviewed, sh
all c
checked, approved and
be o
duly signed/stamped
us m
by supplier before
ed m
submission. Revision fo
number shall be e
r n
changed during re
t e
e d
d Document
does not
d conform
o to basic
c requireme
u nts as
marked.
m
Resubmit
e
for review
n
R
t
e
.
t
a
R
i
e
n
v
e
i
d
s
e f
d o
r
d
o R
c e
u c
m o
e r
n d
t s
.
r
e V
q o
u i
i d
r

4.4.2 Records Category

Documents under this


category are meant for
ElL records. These
documents would not
be returned to supplier.
However, comments, if
any, will be
communicated to
supplier.
SPECIFICATION FOR
[. DOCUMENTATION STANDARD SPECIFICATION No.

r ENGINEERS
INDIA LIMITED
REQUIREMENTS FROM 6-78-0003 Rev. 0
SUPPLIERS
fA Govt of India Undertakmg) Page 6 of 8

4.5

Methodology
for
Submission
of
Documents
to
ElL/Owner

4.5.1

Submission
of Soft Copy
of
Drawings/Do
cuments

Sof
t
cop
y
of
dra
wi
ngs
/do
cu
me
nts
and
dat
a
sha
ll
be
upl
oad
ed
on
the
El
L
ED
MS
Por
tal.
Th
e
det
ail
gui
del
ine
s
for
upl
oading documents on c
ElL EDMS Portal are o 4.5.4
available on following m
URL m Details of
u Contact
h n Persons of
t i Supplier
t c
p Aft
a
: er
t
/ pla
e
/ ce
d
e me
d nt
t
o of
o
c ord
x er
t sup
.
e h pli
i e er
l sha
. s ll
c u inf
o p or
. p m
i l in
n i wri
/ e tin
v r g
p d the
o u det
r r ails
t i of
a n co
l g nta
ct
4.5.2 Submission of Hard k per
Copy of Drawings/Documents
i so
c ns
Required number of k ass
hard copies of oci
drawings/documents o ate
shall be submitted as d
f
per PO/PR/MR along wit
f
with h
m
drawing/document the
e
transmittal, Format pro
e
for jec
t
Drawing/Document t I
i
Transmittal (Format job
No. 3-78-0001) is n
g .
attached with this Th
specification. e
o
r det
4.5.3 Designated Authority ails
s
for Submission of sho
Drawings/Documents u
b uld
s inc
Drawings/Documents lud
e
shall be submitted to e
q
the designated e-
u
authority of ElL/Owner ma
e
as per PO/PR/MR or as il
address, mailing 4.5.6 roc
address, telephone ure
nos., fax nos. and Schedul me
names of associated e and nt,
persons of the supplier. Progres eng
The above details shall s ine
be sent to ElL Reporti eri
Project Manager, ElL ng ng
Inspection HO and and
concerned Regional S ma
Procurement office of u nuf
ElL. p act
p uri
l ng
4.5.5 Drawing/Document
i stat
Schedule
e us
Supplier shall submit r (sc
total index of s hed
drawings/documents h ule
required for a vs.
l act
review/records based
l ual
on PO/PR/MR along
s )
with schedule date of
u eve
submission of each
b ry
drawing/document.
m mo
The drawing schedule
i nth
shall be submitted in
t in,
Format No. 3-78-0002
m beg
for approval of
o inn
ElL/Owner. The
n ing
drawing schedule shall
t wit
be specific with regard
h hin
to drawing/document
l 2
no., the exact title and
y we
size of the
drawing/document. eks
p fro
For submission of
r m
drawing schedule, the
o FO
supplier shall proceed
g A/
based on PO/PR/MR
r LO
and subsequent e
correspondence. With A.
s In
each submission of s
drawings/documents, cas
r e
supplier shall submit e
updated index with of
p exi
schedule v/s actual o
submission dates, gen
r cie
status of drawings, t
revision no., date, of s,
a El
approval etc. Any n
submission without L/
d Ow
index shall not be
entertained for review. ner
u can
It shall be ensured that p
proper sequencing of ask
d for
the a
drawings/documents to rep
t ort
be submitted is e
maintained in the sub
d mis
drawing schedule
sio
p
n as required on
weekly/fortnightly/adh
oc basis depending
upon supply status and
supplier shall furnish
such reports promptly
without any price
implication. Format
for progress report
shall be submitted by
the Supplier during
kick off meeting or
within one week of
receiving FOA/LOA,
whichever is earlier.
STANDARD SPECIFICATION No.
SPECIFICATION FOR
DOCUMENTATION 6-78-0003 Rev. 0
REQUIREMENTS FROM Page 7 of 8
SUPPLIERS
4.5.7 Quality Assurance
Plan/Inspection and Test
Plan

Inspection and
test plans attached
if any, to the
MR/PR are
generic and
indicative only.
Immediately after
receipt of the
order, supplier
shall submit
within one week
of receiving
FOA/LOA, the
Quality
Assurance Plan
for
manufacturing,
covering quality
control of critical
bought out
items/materials,
inspection &
testing at various
stages of
production,
quality control
records and site
assembly &
testing as may
be applicable to
the specific order
and obtain
approval from
concerned
Regional
procurement
Office of
ElL/third party
inspection agency,
as applicable.

4.5.8 Inspection
Release Note (IRN)

Supplier shall
ensure that all
documents viz.
documents
reviewed,
manufacture's
test certificate
etc. mentioned in
Inspection Release Note(IRN) issued by ElL/third party,
are sent to ElL for issue of IRN. Multi sheet
documents other
IRN shall be issued by ElL Inspector/ third party than drawings
inspection agency only after all the drawings/documents shall be submitted
as per Supplier's index of drawings/documents are in their entirety
submitted and are accepted under review code-1. in the event of
Material/Equipments dispatch from Supplier's/sub are-submission,
Supplier's works shall not commence till above condition even if only few
is met. sheets are
revised.
Note: Non fulfilling above requirement shall result into
appropriate penalty or with- holding of payment as per
conditions of PO/PR/MR.

4.5.9 Transportation Plan

Transportation Plan for Over Dimensional Consignments


(ODC), if any, shall be submitted to concerned Regional
procurement Office within 2 weeks of receiving
FOAILOA, for approval. Consignment with parameters
greater than following shall be considered as over
dimensional.

Dimensions: 5.5 meters width x


5.5 meters height x 25 meters
length

W
e
i
g
h
t

1
0
0

M
T

4.5.10 Statutory Approvals

Wherever approval by any statutory body is required to


be taken by Supplier, the Supplier shall submit copy of
approval by the authority to ElL.

4.5.11 Comments Resolution Sheets

While re-submitting drawings/documents the supplier


shall confirm whether all comments have been
incorporated, through a comments resolution sheet (As
per attached format No.3-
78-0004). If any comments are not incorporated or
excluded, then reason or justification for the same shall
be furnished in comments resolution sheet

4.5.12 Multi Sheet Documents


; ad. ENGINEERS
INDIA LIMITED
SPECIFICATION FOR
DOCUMENTATION
STANDARD SPECIFICATION No.

;
6-78-0003 Rev. 0
BFcifC s i
M R T
1
1 E S
n.

m
l ) F
(A R
. Go
vt
of
O
Indi
a
M
Un
der SUP
tak
ing
)
PLIE
RS

Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights reserved

Page79 of77
wings i n ofFinal Documents
4.6 under l
'Code 1' t Final Documents
Final by ElL shall be legible
Docume and f photocopies in
ntation deviations i A4, A3 size only.
granted in n Drawings will be
4.6.1 deviation a inserted in plastic
permits, if l pockets (both
As Built any, shall sides transparent,
Drawing be marked d sheet thickness
s in hard o minimum 0.1
copies of c mm) with an
S drawings u extra strip of 12
h which m mm wide for
e punching so that
o shall then
n drawings are well
p be stamped
t placed.
'As-built'
s
c by the
h supplier. Final
s
a These 'As- h Documentation
n built' shall be bound in
a
g drawings Hard board
l
e shall be Plastic folder(s)
l
s reviewed of size 265 mm
and x 315
b
m 12 stamped mminc inch) and shall not
e
a by ElL (1h x be more that 75
d Inspector s 12 mm thick. It may
e or TPIA 1 be of several
u 12
also. b volumes and
b Supplier m each volume
y shall i shall have a
prepare t volume number,
S scanned t index of volumes
u images e and index of
p files of all d contents of that
p marked - particular volume.
l up 'As - a Where number of
i built' s volumes are more,
e drawings. 90mm thickness
r Simultaneo l can be used.
usly i Each volume shall
a Supplier s have top PVC
f shall t sheet of minimum
t incorporate e 0.15 mm thick
e the shop d duly fixed and
r changes in pressed on folder
the native i cover and will
soft files n have 2 lever clip.
a
p of the In case of
P imported items
p drawings
O documents, 4
r also.
/ lever clip shall
o
P
v also be accepted .
R
a 4.6.2 As Built All four corners of
/
l Final Documents folders shall be
M
o properly metal
R
f A clamped. Indexing
.
s of contents with
d 4.6.3
page numbering
r b must be
a u Packing/Presentatio incorporated by

Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights reserved

Page80 of77
s completeness of
u Each In final
p volume addition documentation
p shall to hard verified by ElL
l contain on copies, and attach the
i cover a Supplier Format for
e Title Block shall Completeness of
r indicating submit Final
. package electronic Documentation
S Equipment file (CD- (Format No. 3-78-
p Tag No. & ROM) 004) duly signed
i Name, covering by ElL Inspector
r PO/Purcha soft copies or TPIA as
a se of all the applicable to the
i Requisition final document folder.
/ No., Name drawings
S of Project and
p and Name documents
i of , all text
c Customer. documents
o Each prepared
volume on
b will have computer,
o hard front scanned
u cover and images of
n a all
d reinforced important
spine to fit documents
d thickness (not
o of book. available
c These as soft
u spines will files), all
m also have relevant
e the title catalogues
n printed on , manuals
t them. Title available
s shall as soft
include files
s also (editable
h volume copies of
a number drawings/t
l (say 11 of ext
l 15) etc. documents
n , while for
o catalogues
4.6.4 Submission
t /manuals/
of Soft Copies
b proprietar
e y
Supplier informatio
a shall n and data
c submit to PDF files
c ElL, the can be
e scanned furnished)
p images .
t files as
a well as the 4.6.5
b native files Completeness of
l of Final
e drawings/d Documentation
. ocuments,
A along with Supplier
s proper shall get
index. the

Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights reserved

Page81 of77
. '' ... DRAWING/DOCUMENTATION
SS_ilf<iEilNlGdI.NEERS TRANSMITTAL
fa!CRCs
mt..Jlnlrnl
INDIA LIMITED
(A Govt. of India Undertaking)

DRAWING/DOCUMENT TRANSMITTA
CONTRACTOR'S VENDOR'S LO
I PL. DO NOT CHANGE LOCATION OR EXC

PR/TENDER NO. :
CONTRACTORSNENDOR'S NAME :
ElL LOIIPO NO. :
CONTRACTOR'S VENDOR'S LETTER :
NO.

0
z
DRAWING/DOCUMENT
NO. > < DRAWING/D
TIT
eli 0
=
0
0

CATEGORY CODES:
R- Drawings which are required to be reviewed by ElL
-Drawings which are to be submitted for ElL record

Form 0001,
at No. Rev.
3-78- 0
Page41 of77
C E reserved
o l

Page41 of77
"' .,.,..--,c..- "-''' ",e-r .,-_ .

Wl'll EN. GINEER DRAWING/DOCUMENTATION


d S
fclldles INDIA LIMITED
(l' )l } (A Govt of lnd1a Undertaking)
SCHEDULE

;;? CONTRACTOR'SNENDOR'S DRAWING/DOCUMENT SCHEDULE


(Q
(1)
.j:o,.
1\)
PROJECT
g, ElL JOB NO.:
CONTRACTOR'SNENDOR'S NAME CONTRACTOR'SNENDOR'S NAME, LOGO
ElL LOIIPO NO. ETC.
DATE PL. DO NOT CHANGE LOCATION OR EXCEED
CLIENT THIS SPACE

oo.
CONTRACTOR'S! d 0
z DRAWING/ SCHEDULE AFC/ SUB
dz VENDOR'S > z DOCUMENT TITLE 0 DISCIPLINE DATE OF FINAL VENDOR PACKAGE/
DRAWING/DOCUMENT <= 1-'
SUBMISSION ISSUE UNIT

= 0 <
00.
NO. 00.
00. 0 u DATE

CATEGORY CODES:
R- Drawings which are required to be reviewed by ElL.
I - Drawings which are to be submitted for ElL record.
Format No. 3-78-0002, Rev 0 Copyright El-l All rights reserved
. . - Wi'lld ENGINEERS COMMENT RESOLUTION SHEET
Sfujr Br<fles WINOlA LIMITED
t?Jt ) lA Govt of India Undertaking)

Comment Resolution Sheet


Job. No.

_ Project

Title

S.NO. ElL Comment Incorporated Resolution Remarks

Drawing/Doc

ument No.

Revision
_

No.
-----

------

------

--

Format No. 3-78-0003, Rev. 0 Copyrights Ell- All rights


Page43 of77 reserved
.:;
( .! SSj)foi;;mEN:GI.NEERS COMPLETENESS OF FINAL
Sfu]r Bl<ffes . INDIA LIMITED DOCUMENTATION
( mT ,JlJCifiU (A Govt of India Undertaking)

COMPLETENESS
OF FINAL
DOCUMENTATION

Name of Supplier/Contractor
Customer
Project
E
l
L
'
s

J
o
b

N
o
.

P
u
r
c
h
a
s
e

O
r
d
e
r

N
Format No. 3-78-0004, Rev. 0 Copyright Ell- All rights reserved
Page44 of77
o.I
Contract

Purchase
Requisition
No./
Tender
Rev.

Name
Work/
Equipment

Tag.
Supplier's
Contractor's
Works
Order

Certified
the
Engineering
Documents/
Manufacturing
&
Certificates
submitted
the
complete
accordance
the
Data
Requirements
of
Requisition.

S
D

D
e
Supplier/Contractor

Format No. 3-78-0004, Rev. 0 Copyright Ell- All rights reserved


Page44 of77
STANDARD SPECIFICATION No.
SPECIFICATION FOR QUALITY
ENGINEERS MANAGEMENT SYSTEM 6-78-0001 Rev. 0
INDIA LIMITED
!A Govt of !ndia Undeftaking) REQUIREMENTS FROM
BIDDERS
Page 1 of 7

c
q
'
I

C
f
i
d
f

u
1
0
1
r
o
1

R
Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights reserved

Page 45 of77
' a AGE
MEN
R l T
s SYST
t EM
t REQ
UIRE
F MEN
o 0 TS
n 1 FRO
M
BIDD
n F
ERS

1
3
l
l 1
l QMS QMS S

a SPEC 0 04.06.09
Issued as Standard
Specification
C
T

IFICA Standards
Standards
N
D

: TION
Committee Committee
Sta
nd

FOR
ard

r QUAL
s
St
an
dar

r
d

ITY Rev.
No
Purpose
Date
Prepared
Ch
Comm
ittee
Burea

MAN by u
Conve
nor

Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights reserved

Page 45 of77
Chairman Appr b
oved y

Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights reserved

Page 45 of77
.

STANDARD
ENGINEERS SPECIFICATION SPECIFICATION No.
FOR QUALITY 5 LIMITED .
MANAGEMEN
T SYSTEM

Format No. 8-00-0001-F1 Rev. 0

Page 46 of77 Copyright El-l All rights


6-78-
d. 0001 Rev. 0
,...,...,._.,_.., IAGo... of .... UndeltakWIQI Page 2 of 7
t
i
REQUIREMENTS FROM
BIDDERS o
n

A
b P
b
r R
e
v
i P
a u
t
i r
o c
n
s h
: a

M s

R e

M R

a e

t q

e u

r i

i s

a i

l t
i

R o

e n

q
u P

i O

s
i P

Format No. 8-00-0001-F1 Rev. 0

Page 46 of77 Copyright El-l All rights


u y
r
M
c a
n
h
a
a g
e
s
m
e e
n
t
O
S
r
y
d s
t
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e
r m
Q I
A S
O
Q
u I
a n
l t
i e
t r
y n
a
A t
s i
s o
u n
r a
a l
n
c O
e r
Q g
M a
S n
i
Q z
u a
a t
l i
i o
t n

Format No. 8-00-0001-F1 Rev. 0

Page 46 of77 Copyright El-l All rights


for
Standardiza
tion
Q
C M
V S

C S
u t
r a
r n
i d
c a
u r
l d
u s
m
C
V o
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:

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.

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.
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.

T
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g

Format No. 8-00-0001-F1 Rev. 0

Page 46 of77 Copyright El-l All rights


i )

Members: M
r
M .
r
. R
.
C K
h .
a
n S
d a
r b
a h
a
K r
a w
n a
t l

( (
I C
n &
s P
p )
.
) M
r
M .
r
. M
.
R P
. .
K
. J
a
T i
r n
i
v (
e P
d r
i o
j
( e
E c
n t
g s
g )
. Mr.

Format No. 8-00-0001-F1 Rev. 0

Page 46 of77 Copyright El-l All rights


R
a
v
i
n
d
r
a

K
u
m
a
r

(
C
o
n
s
t
.
)

M
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.

M
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s
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M
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n
a

(
C
Q
A
)

Format No. 8-00-0001-F1 Rev. 0

Page 46 of77 Copyright El-l All rights


0 ...

SPECIFICATION FOR QUALITY STANDARD SPECIFICATION


ENGINEERS MANAGEMENT SYSTEM No.
INDIA
LIMITED
/A Govt. of India REQUIREMENTS FROM 6-78-0001 Rev.
Undertaking)
BIDDERS 0
Page 3
of 7

CO
NT
EN
TS

Clause Title
Page No.
1.0 SCOPE
.......................................................................................................................................... 4
2.0 DEFINITIONS .......................... .......
..........................................................................'................... 4
3.0 REFERENCE DOCUMENTS
......................................................................................................... 4
4.0 QUALITY MANAGEMENT SYSTEM- GENERAL
...................................................................... 4
5.0 QUALITY SYSTEM REQUIREMENTS
................................................................................... . ..... 4
6.0 AUDITS
........................................................................................................................................ 7
7.0 DOCUMENTATION REQUIREMENTS
........................................................................................ 7

Attachment

Format for Concession/Deviation Permit Fannat No.S-0000-0180-F I

Page
Format No. 47 of77
8-00-0001-F1 Rev. 0 Copyright Ell- All rights reserved
.
""'
A SPECIFICATION FOR STANDARD SPECIFICATION No.
QUALITY B! M 6-
ENGINEERS A
<fl N
78-
es A 000
W'I G 1
ND E Rev
M .0
IA E a
UM N g
ITE T e
D S
4
C of
Y
J
J
J 7
J
S
fA
G
ov
T
t_
of E
In
dia
U
M
nd
ert REQ
ak
in
g) UIRE
MEN
TS
FRO
M
BIDD
ERS

1.0 SCOPE

This
specification
establishes
the Quality
Management
System
requirements
to be met
by
B
I
D
D
E
R

f
o
r

f
o
l
l
o

Format Page 48 of77


No. 8-00-0001-F1 Rev. 0 '-' . '>-- Copyright Ell- All rights reserved
wing d "BIDDER" includes
purpose: means the their
Bidder person(s), representativ
firm, company es,
F or successors
o organization and
r who is under assignees.
the process of
t being 3.0
h contracted by
e ElL I Owner REFERENCE
for delivery DOCUMENTS
p of some
u products 6-78-0002 Specification
r (including 6-78-0003 for
p service). The Documentatio
o word is n
s considered Requirements
e synonymous from
to supplier, Contractors
o contractor or Specification
f vendor. for
Documentatio
t 2.2 Project Quality n
h Plan Requirements
i from
s Suppliers
Document
tailored from
s Standard 4.0 QUALITY
p Quality MANAGEMENT
e Management SYSTEM-
2 c System GENERAL
. i Manual of
0 f BIDDER, Unless
i specifying otherwise
D c how the agreed with
E a quality ElL I Owner,
F t requirements the BIDDER
I i of the project proposed
N o will be met. quality
I n system shall
T , 2.3 Owner fully satisfy
I all relevant
O t Owner means requirements
N h the owner of of ISO
S e the project for 9001
which services "Quality
2 w I products are Management
. o being Systems -
1 r purchased and Requiremen

Format Page 48 of77


No. 8-00-0001-F1 Rev. 0 '-' . '>-- Copyright Ell- All rights reserved
ts." s e that the
Evidence p responsible
of e authority for
complianc c execution of
e i the order I
be current f contract has
certificate i communicated
of quality c the PO I
system contract
registratio Q requirements
n to u including any
9001 a identified or
a recent l intended
complianc i statutory and
e audit t regulatory
recommen y requirements
ding to all
registratio P concerned in
n from l their
registrar. a organization
The n and sub-
quality . contractor's
system organization
shall 5.0 who are
provide contributing
the QUALITY to the
planned SYSTEM execution of
and REQUIRE the PO/
systematic MENTS contract.
control
all quality 5.1
related 5.2 BIDDER shall
activities B establish a
for I documented
execution D Quality Policy
of D and Quality
contract. E Objectives to
Implement achieve the
R
ation specified and
the intended
s
system requirement
h
shall of PO I
a
contract.
in l I

accordanc l
e
BIDDER' e
S Quality n
Manual s
and u
PROJECT r

Format Page 48 of77


No. 8-00-0001-F1 Rev. 0 '-' . '>-- Copyright Ell- All rights reserved
SPECIFICATION FOR QUALITY STANDARD SPECIFICATION No.
a ENGINEERS MANAGEMENT SYSTEM
Bf<HtsW'INDIA
ltilm Q"'
LIMITED
lA Govt. of India Under1aking)
J
6-78-0001 Rev. 0
REQUIREMENTS FROM BIDDERS Page 5 of7

5.3 BIDDER shall


identify and
communicate the
responsibilities
and authorities of
the personnel
contributing to
the execution of
the PO I contract.

5.4 BIDDER shall


deploy competent
and trained
personnel for
various activities
for fulfillment of
PO I contract.
BIDDER shall
arrange adequate
infrastructure and
work
environment to
ensure that the
specification and
quality of the
deliverable are
maintained.

5.5 BIDDER shall


do the quality
planning for all
activities
involved in
delivery of order.
The quality
planning shall
cover as
minimum the
following:

R
e
s
o
u
r
c
e
s

P
r
o
d
Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights
reserved
Page 49 of77
u tific e
c atio n
t n of t
any e
I mea d
sure
d men p
e t r
l requ o
i irem c
v ents, e
e acce d
r ptan u
a ce r
b crite e
l ria
e The quality
planning shall
c R result into the
h e quality assurance
a c plan, inspection
r o and test plans
a r (ITPs) and job
c d procedures for
t s the project
e activities in the
r t scope of bidder.
i o These documents
s shall be
t b submitted to
i e ElL/Owner for
c review/approval,
s g before
e commencement
t n of work.
o e
r 5.6 Requirements for
b a sub-contracting I
e t purchasing of
e services specified
c d in contract I
o tender shall be
n adhered to.
t N Wherever
r e requirements are
o e not specified, the
l d sub-contractor
l shall establish
e f and maintain a
d o system for
. r purchasing I sub-
Process contracting to
characteristics a ensure that
to ensure the n purchased
identified y product I service
product conforms to
characteristics d specified
are realized o requirements.
c Criteria for
Id u selection of sub-
en m contractor,
Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights
reserved
Page 49 of77
evaluation, re- a i
evaluation, b l
maintenance of l i
purchasing data and e t
verification of y
purchased product a) the
(sub-contractor availability of a
services), constitute information n
important that describes d
components of this the
requirement. characteristics u
of the product s
5.7 BIDDER shall plan b) the e
and carry production and availability of
service provision under work o
controlled conditions. instructions f
C c
o ) m
n o
t t n
r h i
o e t
l o
l u r
e s i
d e n
g
c o
o f a
n n
d s d
i u
t i m
i t e
o a a
n b s
s l u
e r
s i
h e n
a q g
l u
l i d
p e
i m v
n e i
c n c
l t e
u d s
d ) e
e )
, t
h t
a e h
s e
a
a v i
p a m
p i p
l l l
i a e
c b m
Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights
reserved
Page 49 of77
e ase,
n deli
t ver
a y
t and
i pos
o t
n deli
ver
o y
f acti
viti
m es
o
n 5.8 BIDDER shall validate
i any processes for
t production and service
o provision where
r resulting output cannot
i be verified by
n subsequent monitoring
g and measurement.
This includes any
a process where
n deficiencies become
apparent only after the
d
product is in use or
service has been
m delivered.
e
a 5.9 BIDDER shall establish
s a system for
u identification and
r traceability of product I
e deliverable throughout
m product realization.
e Product status with
n respect to inspection
t and testing
t) requirements shall be
t identified.
h
e 5.10 BIDDER shall
i identify, verify, protect
m and safeguard ElL I
p Owner property
l (material I document)
e provided for use or
m incorporation into the
e product. If any Owner
n I ElL property is lost,
t damaged or otherwise
a found to be unsuitable
ti for use, this shall be
o reported to the ElL I
n Owner.
o
f
r
e
l
e
Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights
reserved
Page 49 of77
SPECIFICATION FOR QUALITY STANDARD SPECIFICATION No.
MANAGEMENT SYSTEM 6-78-0001 Rev. 0
REQUIREMENTS FROM BIDDERS Page 6 of7

5.11 BIDDER shall


preserve the
conformity of
product I
deliverable
during internal
processing and
delivery to the
intended
destination.
Requirements
mentioned in the
tender shall be
adhered to.

5.12 BIDDER shall


establish system
to ensure that
inspection and
testing activities
are carried out in
a manner that
is consistent
with the
inspection and
testing
requirements.
Where necessary,
measuring
equipments shall
be calibrated at
specified
frequency,
against national
or international
measurement
standards; where
no such standard
exists, the basis
used for
calibration shall
be recorded. The
measuring
equipments shall
be adjusted or re-
adjusted as
necessary,
identified to
enable the
calibration status
to be
determined.
The measuring
equipments shall
be protected from
damage during
handling,
maintenance and
storage.
Page 50 of77

,_....
preservation,
5.13 BIDDER shall ensure effective monitoring, using suitable packaging and
methods, of the processes involved in production and other storage,
related processes for delivery of the scope of contract.
Format No. 8-00-0001-F1 Rev. 0
Copyright ElL- All rights reserved
5.14 BIDDER shall monitor and measure the characteristics of the
product/deliverable to verify that product requirement has
been met. The inspection (stage as well as final) by BIDDER
and ElL I Owner personnel shall be carried out strictly as
per the ITPs forming part of the contract. Product release
or service delivery shall not proceed until the planned
arrangements have been satisfactorily completed, unless
otherwise approved by relevant authority and where
applicable by Owner I ElL.

5.15 BIDDER shall establish and maintain a documented


procedure to ensure that the product which does not conform
to requirements is identified and controlled to prevent its
unintended use or delivery

5.16 All non-conformities (NCs) I deficiencies found by the


BIDDER'S inspection I surveillance staff shall be duly
recorded, including their disposal action shall be recorded and
resolved suitably. Effective corrective and preventive action
shall be implemented by the BIDDER so that similar NCs
including deficiencies do not recur.

5.17 All deficiencies noticed and reported by ElL I Owner shall be


analyzed by the BIDDER and appropriate corrective and
preventive actions shall be implemented. BIDDER shall
intimate ElL I Owner of all such corrective and preventive
action implemented by him.

5.18 BIDDER should follow the standards, specifications


and approved drawings.
Concessions/Deviations shall be allowed only in case of
unavoidable circumstances. In such situations
Concession/deviation request must be made by the BIDDER
in attached Format No. 5-0000-0180-Fl.

5.19 BIDDER shall have documented procedure for control of


documents.

5.20 All project records shall be carefully kept, maintained and


protected for any damage or loss until the project completion,
then handed over to ElL I Owner as per contract requirement
(Refer Specification Nos. 6-78-0002 - Specification for
Documentation Requirements from Contractors and 6-78-
0003- Specification for Documentation Requirements from
Suppliers), or disposed as per relevant project procedure.

5.21 BIDDER shall prepare and submit for review and approval,
Project Quality Plan I Quality Assurance Plan for contracted
scope I job. The BIDDER'S Quality Plan shall address all of
the applicable elements of ISO 9001, identify
responsible parties within BIDDER'S organization, for the
implementation I control of each area, reference the
applicable procedures used to control I assure each area, and
verify the documents produced for each area. Tile Project
Quality Plan shall necessarily define control or make
reference to the relevant procedures, for design and
engineering, purchase, documentation, record control, bid
evaluation, inspection, production/manufacturing,
Page 50 of77

,_....
SPECIFICATION FOR QUALITY STANDARD SPECIFICATION No.
MANAGEMENT SYSTEM 6-78-0001 Rev. 0
REQUIREMENTS FROM BIDDERS Page 7 of7

quality control at
construction site,
pre-
commissioning,
commissioning
and handing over
(as applicable) in
line with contract
requirement and
scope of work.

6.0 AUDITS

BIDDER shall
plan and carry
out the QMS
audit for the job.
Quality audit
programme shall
cover design,
procurement,
construction
management
and
commissioning
'as applicable
including
activities carried
out by sub-
vendors and sub-
contractors. This
shall be
additional to the
certification
body surveillance
audits carried out
under
BIDDER'S own
ISO 9001
certification
scheme.

The audit
programmes and
audit reports
shall be
submitted to ElL
I Owner as per
specified
documentation
requirements.
ElL or Owner's
representative
reserves the right
to attend, as a
witness, any

Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights reserved

Page 51 of77
audit conducted during the execution of the WORKS. o
r
In addition to above ElL, Owner and third party appointed by m
ElL/Owner may also perform Quality and Technical a
compliance audits. BIDDER shall provide assistance and t
access to their systems and sub-contractor I vendor s
systems as required for this purpose. Any deficiencies
noted shall be immediately rectified by BIDDER. In addition to
above QMS
7.0 DOCUMENTATION REQUIREMENTS documents,
following
documentation
BIDDER shall submit following QMS documents
shall be
immediately after award of work (Within one week) for
maintained by
record I review by ElL I Owner.
the BIDDER for
submission to
Organization chart (for complete ElL I Owner on
organization structure and for the project) demand at any
Project point of time
Quality during execution
Plan/Quality of the project.
Assurance Plan

Job
specific Q
Inspecti u
on Test a
Plans l
i
t
J y
o
b M
a
P n
r u
o a
c l
e
d
u C
r V
e s
s
o
f
I
n t
s h
p e
e
c p
t e
i r
o s
n o
/ n
T n
e e
s l
t
i
F
Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights reserved

Page 51 of77
n BIDDER'S QA
Organogram
Certificate of approval for
compliance to ISO: 9001 standard
Procedure for
Control of Non-
conforming Product

Procedure
for Control
of
Document
s
Sample audit report of the QMS internal and external
audits conducted during last one year
Customer satisfaction reports from at least 2
customers, during the last one year

P
r
o
j
e
c
t

a
u
d
i
t

r
e
p
o
r
t
Corrective
action report on
the project audits

Technical
audit
reports for
the project

Documents as specified above are minimum requirements.


BIDDER shall submit any other document/data required for
completion of the job as per ElL/Owner instructions.

Format No. 8-00-0001-F1 Rev. 0 Copyright Ell- All rights reserved

Page 51 of77
Document No.
ldt.!Ja.
ENGINEERS
fafa:tcsWINDIA LIMITED CONCESSION/DEVIATION PERMIT
!tfl'e7H9t.mwml ) (A Govt of India Undtutal< ng)
Page 1 of 2

CONCESSION/DEVIATION PERMIT
(USE ONLY THIS PAGE FOR COMMUNCIATION WITH VENDOR/CONTRACTOR)
Project Originator Ref.

Job No. Order/Contract No.

Equipment Title Item No.

Originator: Vendor/Contractor
Caution : Originator to note that any delay in processing of concession/deviation permit
shall be to originator's account and shall not be used as a reason for extension in delivery
Requirement as per specification Description of Concession/Deviation souQht

0::
0
1-
<
z
C
(!)
02
0
>m
-
c
w
..J
..J
u::
w
Why the Concession/Deviation is required?
m Supporting evidence/calculations enclosed/not enclosed
0 Contractual implications if Concession/Deviation is granted:
1-
* Time impact More/Less/No change
* Cost impact More/Less/No change
* Performance Warranty/Guarantee Affected/Not affected

Under present constraints requested Concession/deviation is most optimum for the project and
does not involve any hazard, and shall meet the stipulated performance requirements.

Date:
Signature
Vendor /Contractor (with seal)
.
. ..
on on
Dec1s1
Concess1on/De
v1at1on
mclud1ng
dec1s1on, on
t1me and cost
1mphcat1ons
(To be filled by the
Inspection engineer
[at RPO/HO] or
RCM, responsible for
conveying the
decision to the
originator, after
resolution)

Format No. 5-0000-0180-F1 Rev. 4 Copyrights Ell- All rights


reserved

Page 111
of77
Da Signature
te: _

Location: Name

Format No. 5-0000-0180-F1 Rev. 4 Copyrights Ell- All rights


reserved

Page 112
of77
d Docume

E nt No.
N
G
I Page 2
N
E of 2
E
R
S
fclrcH s'W'INDIA LIMITED
CONCESSION/DEVIATION PERMIT
m
l )

jA Goll'l:
oflndia
Underta
king)

Opinion from Elsl ite supervisor/inspection engineer


(Specify whether post-facto approval required for
regularization)

Date:
Name
_

RPO/Site Name
_

Original forward to
:--
---
---
---
---
---
-
(Target
division/
departm
enUgrou
p)
Copy to:

_ (Project
Manager)

Date:
Name
_

Disposal by target division/department

Whether any vendor/contractor made 'Technically not Acceptable' during bid


evaluation, on the aspect of which this concession/deviation is
sought--------------------------------YES/NO

Date:
Name
_

Final decision of Project


Manager along with overall
review
(Client's
decision
required/not
required)

Date:
Name
_

C
l
i
e
n
t
'
s

d
e
c
i
s
i
o
n
,

i
f

r
e
q
u
i
r
e
d

Date: _

Sign
atur
e :

_
Na
me
STANDARD SPECU'ICATION No.
STANDARD SPECIFICATION
ENGINEERS FOR POSITIVI<:MATERIAL 6-81-0001 Rev. 2
INI:>lA LIMITED
IDENTIFICATJON (PMI) AT PagIof H
SUJ>PLIER'S WORKS

r
u

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1
1

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Page 116 of
77
n i
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STANDARD I
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5 F I
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- O I
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Page 117 of
77
C ; .
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A 2 20.10.11
EVISED AND RE-ISSUED
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P I
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Standards
Standards
Prepared

M I
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ee
Bureau
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SUP S
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07.12.00
WO ISSUED AS
STANDARD
SPECIFICA
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Rev.
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Page 118 of
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77
STANDARD SPECIFICATION No.
STANDARD SPECIFICATION
FOR POSITIVE MATERIAL 6-81-0001Rev.2
IDENTIFICATION (PMI) AT Page 2 of 8
SUPPLIER'S WORKS

Abbreviations:

A American
P Petroleum
I Institute
A Alloy Steel
S Lump Sum Tum
Key
L Positive Material
S Identification
T Schedule
K Stainless Steel
Third Party
P Inspection
M Agency
I
S
c
h
s
s
T
P
I
o
r
T
P
I
A
r
Inspection Standards Committee A .
n
Conve Mr.AK Chaudhary o G
o
nor: M p S
r u
Memb . G r
o e
ers: S e s
S l h
Mr. G Poomachandra
L M Rao
o Mr. MP Jain (Projects)
t
a
y

M
r F 8
. o -

S
C

G
u
p
t
a

M
r
.

R
K

S
i
n
g
h
M
r
.

R
a
j
e
e
v

K
u
m
a
r

M
r
.
Copyright rights reserved
ElL- All
STANDARD SPECIFICATION No.
STANDARD SPECIFICATION
FOR POSITIVE MATERIAL 6-81-0001 Rev. 2
IDENTIFICATION (PMI) AT Page 3 of 8
SUPPLIER'S WORKS
CONTENT

1.0 SCOPE
........................................
........................................
........................................
.........4
2.0 REFERENCE
DOCUMENTS .................
.........................................
...................................4
3.0 DEFINITIONS
............................................
............................................
.............................4
4.0 PMI
EXAMINATION ...........
........................................
........................................
.............. 5
5.0

ACCEPTABLE
METHODS FOR PMI
...........................................
.................................... 5
6.0 EXTENT
OF PMI
EXAMINATION ...........
........................................
................................6
7.0 RECORDING
AND DOCUMENTATION
............................................
.............................7
8.0 MARKING
............................................
...........................................
.................................... 7

Format No. 8-00-0001-F1 Rev. Copyright Ell- All rights reserved


0

Page 56 of 77
STANDARD SPECIFICATION No.
STANDARD SPECIFICATION
FOR POSITIVE MATERIAL 6-81-0001Rev.2
IDENTIFICATION (PMI) AT Page 4 of 8
SUPPLIER'S WORKS
1.0 SCOPE

1.1 This specification


applies to the
requirements for
Positive Material
Identification
(PMI) to be
performed at the
Supplier's works
on Metallic
Materials
procured either
directly by the
Owner/ElL/
LSTK contractor
or indirectly
through the sub-
Suppliers.

1.2 Any post order


deviation from this
specification must be
approved by Owner/ElL
in the
Deviation/ Waiver
Permit format (No.
5-0000-0180-Fl)
enclosed with
Material
Requisition.

1.3 This specification


covers the
procedures and
methodology to
be adopted to
assure that the
chemical
composition of
the material is
consistent with
the material
specifications as
specified in
purchase
documents using
'Alloy Analyzer'
at the time of final
inspection before
dispatch.

1.4 The scope of this


specification shall include
but shall not be limited
to Positive Material
Identification (PMI)
to be performed on
Format No. 8-00-0001-F1 Rev. Copyright El-Materials listed
All rights reserved
0
Page 57 of 77
below:

1.4.1 For alloy Steel materials as below:


Alloy Steel Pipes including Clad Pipes
Alloy Steel Flanges & Forgings
Alloy Steel Fittings including Clad Fittings
Alloy Steel Fasteners
Alloy Cast & Forged steel valves
Alloy Steel Instrumentation Items
(Control Valves, Safety Valves etc.)
Longitudinal Pipe & Fittings
Welds.
Gaskets (for Ring Type Joints)

1.4.2 For Carbon Steel materials as below:


All Carbon Steel Piping items under NACE or HIC or
H2
Carbon Steel flanges
and valves (Rating
900# and above)
Carbon Steel Pipes &
fittings for following
thicknesses:
Size 1"- 2" NB : Sch 160 & above
Size : Sch XS & above
3" : Sch 120 & above
NB
Size
4"-
12"
NB

Following items shall be excluded from scope ofPMI


examination.

Gaskets other than for Ring Type Joints


Internal Components ofValves

1.5 All grades of material supplies including Stainless Steels


shall be liable for PMI test at site. In case of any defective
materials being found at site, the Supplier shall be
responsible to effect replacement of such defective materials
at project site without any delays to the satisfaction of ElL
site RCM (Resident Construction Manager).

2.0 REFERENCE DOCUMENTS

2.1 API Recommended Practice 578 (First Edition, May 1999)-


Material Verification Program for
New and Existing Alloy Piping Systems.

3.0 DEFINITIONS

3.1 Supplier: Any Supplier or Manufacturer on whom an order


is placed for the supply of referred items. This definition
shall also include any sub-Supplier or manufacturer on
whom a sub-order is placed by the Supplier.

Format No. 8-00-0001-F1 Rev. Copyright El- All rights reserved


0
Page 57 of 77
STANDARD SPECIFICATION No.
STANDARD SPECIFICATION
FOR POSITIVE MATERIAL 6-81-0001Rev. 2
IDENTIFICATION (PMI) AT Page 5 of 8
SUPPLIER'S WORKS
3.2 Inspection Lot: A
group of items offered for
inspection covered under
same size, Heat and
Heat treatment lot.

3.3 Alloy Material:


Any metallic
material
(including
welding filler
materials) that
contains alloying
elements such as
chromium, nickel,
molybdenum or
vanadium, which
are intentionally
added to enhance
mechanical or
physical
properties and/or
corrosion
resistance.

4.0 PMI
EXAMINATION

4.1 The Supplier


shall submit a
procedure of
PMI to comply
with the
requirements of
this Specification
Approval of PMI
Procedure shall
be obtained from
Owner/EIL/TPIA
prior to
commencing
manufacture/
inspection of
product.

4.2 PMI exam ination


of materials is
independent of
any certification,
markings or
colour coding that
may exist and is
aimed at verifying
that the alloy used
are as per
specified grades.
Format No. 8-00-0001-F1 Rev. Copyright Ell- All rights reserved
0
Page 58 of 77
4.3 The Supplier shall identify all incoming alloy materials and
maintain full traceability of all alloy materials, including all
off-cuts. Transfer of identification marks shall be
undertaken prior to cutting to ensure maintenance of
identification on off-cuts.

4.4 The Supplier shall ensure that all alloy materials are
segregated and stored in separately identified locations to
prevent the mix up of materials of different alloy
specifications or alloy material with carbon steel. Non
ferro-magnetic materials shall be segregated at all times
from ferro-magnetic materials.

4.5 PMI examination is subject to surveillance inspection by


Owner/EIL/TPTA.

5.0 ACCEPTABLE METHODS FOR PMI

5.1 The method used for PMI e amination shall provide a


quantitative determination of the alloy ing elements like
chromium, nickel, molybdenum or vanadium in Alloy Steel
items.

5.2 Instruments or methods used for PMI examination shall


be able to provide quantitative, recordable, elemental
composition results for positive identification of
alloying elements present.

5.3 The acceptable instruments for alloy analyzer shall be either


"Portable X-Ray fluorescence" or "Optical Emission" type
each capable of verifying the percentage of alloy
elements within specified range.

5.4 Chemical spot testing, magnets, alloy sorters and other


methods usmg eddy current or triboelectric testing
methods are not acceptable for PMI examination.

5.5 The PMI instrument used shall have the sensitivity to


detect the alloying elements in the specified range.

5.6 All PMI instruments shall have been serviced within a 6


month period of the time of use to verify the suitability of
batteries, sources etc., and the data of the last service shall
be stated on the PMI Report Form (Sample enclosed).

5.7 Each analyzer must be calibrated according to the


manufacturer's specification at the beginning and end of
each shift. Instrument must be checked against known
standard for each alloy type to be inspected during the shift.

Format No. 8-00-0001-F1 Rev. Copyright Ell- All rights reserved


0
Page 58 of 77
STANDARD SPECIFICATION No.
STANDARD SPECIFICATION
FOR POSITIVE MATERIAL 6-81-0001Rev. 2
IDENTIFICATION (PMI) AT Page 6 of 8
SUPPLIER'S WORKS
5.8 Certified samples,
with full
traceability, of a
known alloy
materials shall be
available for use
as a random spot
check on the
instrument
calibration.

5.9 The surfaces to


be examined shall
be prepared by
light grinding or
abrasive paper
and solvent
cleaner.
Evidence of Arc
burn resulting
from examination
shall be removed
by light grinding
or abrasive paper.
No permanent
marks, which are
injurious to the
usage of product
in service, are
acceptable.

5.10 Alloy Steel ring


type joint
Gaskets shall be
inspected by
using portable X-
Ray fluorescence
instrument.

5.11 Testing shall be


done as per the
procedures
outlined by the
manufactures of
alloy analyzer
being used.
Modification of
these procedures
if any must be
approved by
Owner/ElL.

5.12 The persons


performing PMI
shall
demonstrate their
capabilities to
Format No. 8-00-0001-F1 Rev. 0 Copyright E the satisfaction
ll All rights
reserved
Page 59 of 77
of Owner/EILITPIA visiting engineer. lfthe Supplier has performed on
qualified operator on their rolls, he may perform the Base Metal as
examination. Otherwise PMI examination shall be sub- well as
contracted to an independent testing agency approved by weldments.
EIL.
b. Whenever
5.13 Whenever material is identified as not meeting requirements any sample
by the visiting engineer a rejection note shall be issued. drawn to PMI
test on the
6.0 EXTENT OF PMI EXAMINATION basis of
percentage
Following sampling plans shall be applicable for PMI selection in
examination of various items. B & C above,
fails to meet
A. 100% specification
requirements,
Flanges, I 00% of
Fittings items of lot
Valves shall be
, RTJ tested for
Gasket PMI.
s

B. Pipes 100% (for pipes


procured from traders).

2 random samples drawn from


each
C. Size/Heat/Lot (for pipes procured
directly from mills)
Faste
ners

Lot Size Sample Size

U 2% (Min 2)
p 1% (Min 3)
t 0.5% (Min 5)
o
1
0
0
1
0
1
t
o
5
0
0
5
0
1
a
n
d
a
b
o
v
e

Note:

a. For Welded Pipes and Fittings, PMI shall be


Format No. 8-00-0001-F1 Rev. 0 Copyright E ll All rights
reserved
Page 59 of 77
STANDARD SPECIFICATION No.
STANDARD SPECIFICATION
FOR POSITIVE MATERIAL 6-81-0001Rev. 2
IDENTIFICATION (PMI) AT Page 7 of 8
SUPPLIER'S WORKS
7.0 RECORDING
AND
DOCUMENTATION

The results of
PMI examination
shall be recorded
in a Report
Format as
enclosed with
this specification.

8.0 MARKING

8.1 All alloy


materials tested
by PMI shall be
identified using
either of the
following
methods by
indicating "PMI
OK"

a
)

B
a
r

C
o
d
e
/
H
o
l
o
g
r
a
m

S
t
i
c
k
e
r

b
)

Format No. 8-00-0001-F1 Rev. 0 Copyright El-l All rights


reserved
Page 1 2 9
of77
A

l
o
w

s
tr
e
s
s
s
t
a
m
p
m
a
r
k
i
n
g

Format No. 8-00-0001-F1 Rev. 0 Copyright El-l All rights


reserved
Page 1 3 0
of77
STANDARD SPECIFICATION No.
STANDARD SPECIFICATION
FOR POSITIVE MATERIAL 6-81-0001 Rev. 2
IDENTIFICATION (PMI) AT Page 8 of 8
SUPPLIER'S WORKS

POSITIVE MATERIAL ID
BULK MA

Project:

PMI Report No.

Purchase Order No.

Purchase
Requisition No:

Bulk Item Type (as per Requisition)

Material Specification/Grade

Number of items in Lot

Requisition Item No./ Description

Element

Specified Range

Actual observations
I.

2.

3.

4.

5.

6.

7.

8.

Instrument Type I ID

Last Service Date


JOB SPECIFICATION NO.
VALVE MATERIAL
SPECIFICATION A096-6-44-0006 Rev. 0
Page 1 of 13

Client : GAIL LTD.


Project : PETROCHEM COMPLEX
Location : PATA UP
GATE VALVE S
TAG NO. : 51046 PIPING CLAS
RATING : 800 STAN
SIZE RANGE : 0.5" TO 1.5" ENDS
DESCRIPTION CONSTRUCTIO
BODY FORGED

BONNET BOLTED

STEM RISING

WEDGE DISC SOLID

BODY SEAT RING RENEWABLE

STEM PACKING RENEWABLE WITH


VALVE OPEN ON
STREAM
HAND WHEEL NON RISING

BONNET BOLTS

BONNET NUTS

BONNET GASKET

SPECIAL SERVICE CRYO


CONDITIONS
BACK SEAT & INTEGRAL
SHOULDER
OTHERS O.S & Y. (NOTE 5)

HYDROSTATIC TEST BODY : 2900 PSIG


PRESSURE
TEST PRESSURE 80 PSIG
WITH AIR
NOTES
3
1 THIS VALVE SPEC NO
SHEET SHALL BE CU
READ IN TT
CONJUNCTION WITH IN
TECHNICAL NOTES G/
FOR VALVES. OV
2 ONLY IN THE ER
CASE OF CATEGORY - W
II MRs,BIDDER SHALL RI
CLEARLY WRITE ALL/ TI
ANY DEVIATION NG
AGAINST BY
EACH PART/ BI
MATERIAL OF DD
VALVE IN THE ER
SPACE ON
PROVIDED FOR EI
AND L'S
WHEREVER SP
BIDDER EC
AGREES WITH IS
EIL'S SPEC AL
BIDDER SHALL LO
INDICATE W
"AGREED". ED
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL-All rights reserved
.
4 TESTING SHALL BE AS PER BS 6364 ALSO.
5 VALVE SHALL BE PROVIDED WITH EXTENDED BONNET
AS PER BS 6364 (NON COLD BOX APPLICATION).
6 VENDOR SHALL CERTIFY SUITABILITY OF THE VALVE FOR S
INTENDED SERVICE CONDITIONS. I
7 VALVES TO COMPLY WITH DESIGN REQUIREMENTS OF BS- G
6364 ALSO. N
A
8 VALVES AS PER API-602 AND TESTING AS PER API-598 & T
BS-6364 ARE ALSO ACCEPTABLE. U
R
E
&

S
E
A
L
OF
MANUFA
CTURER

SHEET REV. NO. 2 3 4 5

DATE Pa0g2e/0612/1 14/12/2000 28/05/2001 30/06/2009


o9f9577

Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL-All rights reserved


JOB SPECIFICATION NO.
VALVE MATERIAL
SPECIFICATION A096-6-44-0006 Rev. 0
Page 2 of 13

Client : GAIL LTD.


Project : PETROCHEM COMPLEX
Location : PATA UP
GATE VALVE S
TAG NO. : 51303 PIPING CLAS
RATING : 150 STAN
SIZE RANGE : 2.0" TO 24.0" ENDS
DESCRIPTION CONSTRUCTIO
BODY CAST

BONNET BOLTED

STEM RISING

WEDGE DISC FLEXIBLE

BODY SEAT RING NON-


RENEWABLE/RENE
WABLE
STEM PACKING RENEWABLE WITH
VALVE OPEN ON
STREAM
HAND WHEEL NON RISING

BONNET BOLTS

BONNET NUTS

BONNET GASKET

REQUIREMENT OF
GEAR OPERATOR
REQUIREMENT OF
RADIOGRAPHY
SPECIAL SERVICE LT
CONDITIONS
BACK SEAT &
SHOULDER
OTHERS O.S & Y.

HYDROSTATIC TEST BODY : 400 PSIG


PRESSURE
TEST PRESSURE 80 PSIG
WITH AIR
NOTES
AGRE
1 THIS VALVE SPEC ES
SHEET SHALL BE WITH
READ IN EIL'S
CONJUNCTION WITH SPEC
TECHNICAL NOTES BIDDE
FOR VALVES. R
2 ONLY IN THE SHALL
CASE OF CATEGORY -
INDIC
II MRs,BIDDER SHALL
ATE
CLEARLY WRITE ALL/
"AGRE
ANY DEVIATION
ED".
AGAINST
3
EACH PART/
N
MATERIAL OF
O
VALVE IN THE
C
SPACE
U
PROVIDED
TT
FOR AND
IN
WHEREVER G/
BIDDER
OVERWRITING BY BIDDER ON EIL'S SPEC IS ALLOWED.
4 TESTING SHALL BE AS PER BS-6364 ALSO.
5 VALVES SHALL BE PROVIDED WITH EXTENDED BONNET AS
PER BS 6364(FOR NONCOLD BOX APPLICATION).
6 20 % VALVE CASTINGS SHALL UNDERGO RADIOGRAPHIC S
EXAMINATION. I
7 VALVES TO COMPLY WITH DESIGN REQUIREMENTS OF BS- G
6364 ALSO. N
A
8 VALVES AS PER API-600 AND TESTING AS PER API-598 & BS- T
6364 ARE ALSO ACCEPTABLE. U
R
E
&

S
E
A
L
OF
MANUFAC
TURER

SHEET REV. NO. 2 3 4 5

DATE Pa0g2e/0613/1 14/12/2000 28/05/2001 30/06/2009


o9f9577
JOB SPECIFICATION NO.
VALVE MATERIAL
SPECIFICATION A096-6-44-0006 Rev. 0
Page 3 of 13

Client : GAIL LTD.


Project : PETROCHEM COMPLEX
Location : PATA UP
GATE VALVE S
TAG NO. : 51403 PIPING CLAS
RATING : 300 STAN
SIZE RANGE : 2.0" TO 24.0" ENDS
DESCRIPTION CONSTRUCTIO
BODY CAST

BONNET BOLTED

STEM RISING

WEDGE DISC FLEXIBLE

BODY SEAT RING RENEWABLE/NON-


RENEWABLE
STEM PACKING RENEWABLE WITH
VALVE OPEN ON
STREAM
HAND WHEEL NON RISING

BONNET BOLTS

BONNET NUTS

BONNET GASKET

REQUIREMENT OF
GEAR OPERATOR
REQUIREMENT OF
RADIOGRAPHY
SPECIAL SERVICE LT
CONDITIONS
BACK SEAT &
SHOULDER
OTHERS O.S & Y.

HYDROSTATIC TEST BODY : 1050 PSIG


PRESSURE
TEST PRESSURE 80 PSIG
WITH AIR
NOTES
EIL'S
1 THIS VALVE SPEC SPEC
SHEET SHALL BE BIDDE
READ IN R
CONJUNCTION WITH SHALL
TECHNICAL NOTES INDICA
FOR VALVES. TE
2 ONLY IN THE "AGRE
CASE OF CATEGORY -
ED".
II MRs,BIDDER SHALL
3
CLEARLY WRITE ALL/
NO
ANY DEVIATION
CU
AGAINST
TT
EACH PART/
IN
MATERIAL OF
G/
VALVE IN THE
OV
SPACE ER
PROVIDED FOR W
AND RI
WHEREVER TI
BIDDER NG
AGREES WITH BY
BIDDER ON EIL'S SPEC IS ALLOWED.
4 TESTING SHALL BE AS PER BS-6364 ALSO.
5 VALVES SHALL BE PROVIDED WITH EXTENDED BONNET
AS PER BS 6364 (NON COLD BOX APPLICATION)
6 20% VALVE CASTINGS UPTO 16" AND 100% VALVE S
CASTINGS 18" AND ABOVE SHALL UNDERGO I
RADIOGRAPHIC EXAMINATION. G
N
7 VALVES TO COMPLY WITH DESIGN REQUIREMENTS OF BS- A
6364 ALSO. T
8 VALVES AS PER API-600 AND TESTING AS PER API-598 & U
R
BS-6364 ARE ALSO ACCEPTABLE. E
&

S
E
A
L
OF
MANUFA
CTURER

SHEET REV. NO. 2 3 4 5

DATE Pa0g2e/0614/1 14/12/2000 28/05/2001 30/06/2009


o9f9577
JOB SPECIFICATION NO.
VALVE MATERIAL
SPECIFICATION A096-6-44-0006 Rev. 0
Page 4 of 13

Client : GAIL LTD.


Project : PETROCHEM COMPLEX
Location : PATA UP
GATE VALVE S
TAG NO. : 51446 PIPING CLAS
RATING : 300 STAN
SIZE RANGE : 2.0" TO 24.0" ENDS
DESCRIPTION CONSTRUCTIO
BODY CAST

BONNET BOLTED

STEM RISING

WEDGE DISC FLEXIBLE

BODY SEAT RING NON-


RENEWABLE/RENE
WABLE
STEM PACKING RENEWABLE WITH
VALVE OPEN ON
STREAM
HAND WHEEL NON RISING

BONNET BOLTS

BONNET NUTS

BONNET GASKET

REQUIREMENT OF
GEAR OPERATOR
REQUIREMENT OF
RADIOGRAPHY
SPECIAL SERVICE CRYO
CONDITIONS
BACK SEAT &
SHOULDER
OTHERS O.S & Y.

HYDROSTATIC TEST BODY : 1100 PSIG


PRESSURE
TEST PRESSURE 80 PSIG
WITH AIR
NOTES
WHER
1 THIS VALVE SPEC EVER
SHEET SHALL BE BIDDE
READ IN R
CONJUNCTION WITH AGREE
TECHNICAL NOTES S WITH
FOR VALVES. EIL'S
2 ONLY IN THE SPEC
CASE OF CATEGORY -
BIDDE
II MRs,BIDDER SHALL
R
CLEARLY WRITE ALL/
SHALL
ANY DEVIATION
INDICA
AGAINST
TE
EACH PART/
"AGRE
MATERIAL OF
ED".
VALVE IN THE
3
SPACE
NO
PROVIDED FOR
CU
AND
TT
ING/ OVERWRITING BY BIDDER ON EIL'S SPEC IS ALLOWED.
4 TESTING SHALL BE AS PER BS 6364 ALSO.
5 VALVES SHALL BE PROVIDED WITH EXTENDED BONNET
AS PER BS 6364 (NON COLD BOX APPLICATION).
6 20% VALVE CASTINGS UPTO 16" AND 100% VALVE S
CASTINGS 18" AND ABOVE SHALL UNDERGO I
RADIOGRAPHIC EXAMINATION. G
N
7 VENDOR SHALL CERTIFY SUITABILITY OF THE VALVE FOR A
INTENDED SERVICE. T
8 ALL CASTINGS SHALL BE SOLUTION HEAT TREATED. U
R
9 WELD REPAIRS, IF ANY, SHALL BE CARRIED OUT BEFORE E
SOLUTION HEAT TREATMENT. &
10 VALVES TO COMPLY WITH DESIGN REQUIREMENTS OF
BS-6364 ALSO. S
E
11 VALVES AS PER API-600 AND TESTING AS PER API-598 & A
BS-6364 ARE ALSO ACCEPTABLE. L
OF
MANUFA
CTURER

SHEET REV. NO. 2 3 4 5

DATE Pa0g2e/0615/1 14/12/2000 28/05/2001 30/06/2009


o9f9577
JOB SPECIFICATION NO.
VALVE MATERIAL
SPECIFICATION A096-6-44-0006 Rev. 0
Page 5 of 13

Client : GAIL LTD.


Project : PETROCHEM COMPLEX
Location : PATA UP
GLOBE VALVE S
TAG NO. : 52046 PIPING CLAS
RATING : 800 STAN
SIZE RANGE : 0.5" TO 1.5" ENDS
DESCRIPTION CONSTRUCTIO
BODY FORGED

BONNET BOLTED

STEM RISING

DISC LOOSE PLUG TYPE

BODY SEAT RING RENEWABLE/NON


RENEWABLE
STEM PACKING RENEWABLE WITH
VALVE OPEN ON
STREAM
HAND WHEEL RISING

BONNET BOLTS

BONNET NUTS

BONNET GASKET

OTHERS OS&Y

SPECIAL SERVICE CRYO


CONDITIONS
BACK SEAT & INTEGRAL
SHOULDER

HYDROSTATIC TEST BODY : 2900 PSIG


PRESSURE
TEST PRESSURE 80 PSIG
WITH AIR
NOTES
3
1 THIS VALVE SPEC NO
SHEET SHALL BE CU
READ IN TT
CONJUNCTION WITH IN
TECHNICAL NOTES G/
FOR VALVES. OV
2 ONLY IN THE ER
CASE OF CATEGORY - W
II MRs,BIDDER SHALL RI
CLEARLY WRITE ALL/ TI
ANY DEVIATION NG
AGAINST BY
EACH PART/ BI
MATERIAL OF DD
VALVE IN THE ER
SPACE ON
PROVIDED FOR EI
AND L'S
WHEREVER SP
BIDDER EC
AGREES WITH IS
EIL'S SPEC AL
BIDDER SHALL LO
INDICATE W
"AGREED". ED
.
4 TESTING SHALL BE AS PER BS 6364 ALSO.
5 VALVE SHALL BE PROVIDED WITH EXTENDED BONNET
AS PER BS 6364 (NON COLD BOX APPLICATION)
6 VENDOR SHALL CERTIFY SUITABILITY OF THE VALVE FOR S
THE INTENDED SERVICE. I
7 VALVES TO COMPLY WITH DESIGN REQUIREMENTS OF BS- G
6364 ALSO. N
A
8 VALVES AS PER BS-5352 AND TESTING AS PER BS T
6755(PART-I) & BS-6364 ARE ALSO ACCEPTABLE. U
R
E
&

S
E
A
L
OF
MANUFA
CTURER

SHEET REV. NO. 2 3 4 5

DATE Pa0g2e/0616/1 14/12/2000 28/05/2001 30/06/2009


o9f9577
JOB SPECIFICATION NO.
VALVE MATERIAL
SPECIFICATION A096-6-44-0006 Rev. 0
Page 6 of 13

Client : GAIL LTD.


Project : PETROCHEM COMPLEX
Location : PATA UP
GLOBE VALVE S
TAG NO. : 52303 PIPING CLA
RATING : 150 STAN
SIZE RANGE : 2.0" TO 16.0" ENDS
DESCRIPTION CONSTRUCTIO
BODY CAST

BONNET BOLTED

STEM RISING

DISC LOOSE PLUG


TYPE/BALL TYP
BODY SEAT RING RENEWABLE/NON
RENEWABLE
STEM PACKING RENEWABLE WITH
VALVE OPEN ON
STREAM
HAND WHEEL RISING

BONNET BOLTS

BONNET NUTS

BONNET GASKET

REQUIREMENT OF
GEAR OPERATOR
REQUIREMENT OF
RADIOGRAPHY
OTHERS OS&Y

SPECIAL SERVICE LT
CONDITION
BACK SEAT &
SHOULDER
HYDROSTATIC TEST BODY : 400 PSIG
PRESSURE
TEST PRESSURE 80 PSIG
WITH AIR
NOTES
AGRE
1 THIS VALVE SPEC ES
SHEET SHALL BE WITH
READ IN EIL'S
CONJUNCTION WITH SPEC
TECHNICAL NOTES BIDDE
FOR VALVES. R
2 ONLY IN THE SHALL
CASE OF CATEGORY -
INDIC
II MRs,BIDDER SHALL
ATE
CLEARLY WRITE ALL/
"AGRE
ANY DEVIATION
ED".
AGAINST
3
EACH PART/
N
MATERIAL OF
O
VALVE IN THE
C
SPACE
U
PROVIDED
TT
FOR AND
IN
WHEREVER G/
BIDDER O
VERWRITING BY BIDDER ON EIL'S SPEC IS ALLOWED.
4 TESTING SHALL BE AS PER BS EN 12266-1 & BS-6364.
5 VALVES SHALL BE PROVIDED WITH EXTENDED BONNET AS
PER BS 6364(FOR NONCOLD BOX APPLICATION).
6 20% VALVE CASTING SHALL UNDERGO RADIOGRAPHIC S
EXAMINATION. I
7 VALVES TO COMPLY WITH DESIGN REQUIREMENTS OF BS- G
6364 ALSO. N
A
8 VALVE TESTING AS PER BS 6755 (PART-I) & BS-6364 IS ALSO T
ACCEPTABLE. U
R
E
&

S
E
A
L
OF
MANUFAC
TURER

SHEET REV. NO. 2 3 4 5

DATE Pa0g2e/0617/1 14/12/2000 28/05/2001 30/06/2009


o9f9577
JOB SPECIFICATION NO.
VALVE MATERIAL
SPECIFICATION A096-6-44-0006 Rev. 0
Page 7 of 13

Client : GAIL LTD.


Project : PETROCHEM COMPLEX
Location : PATA UP
GLOBE VALVE S
TAG NO. : 52403 PIPING CLA
RATING : 300 STAN
SIZE RANGE : 2.0" TO 12.0" ENDS
DESCRIPTION CONSTRUCTIO
BODY CAST

BONNET BOLTED

STEM RISING

DISC LOOSE PLUG


TYPE/BALL TYP
BODY SEAT RING RENEWABLE/NON
RENEWABLE
STEM PACKING RENEWABLE WITH
VALVE OPEN ON
STREAM
HAND WHEEL RISING

BONNET BOLTS

BONNET NUTS

BONNET GASKET

REQUIREMENT OF
GEAR OPERATOR
REQUIREMENT OF
RADIOGRAPHY
OTHERS OS&Y

SPECIAL SERVICE LT
CONDITION
BACK SEAT &
SHOULDER
HYDROSTATIC TEST BODY : 1050 PSIG
PRESSURE
TEST PRESSURE 80 PSIG
WITH AIR
NOTES
EIL'S
1 THIS VALVE SPEC SPEC
SHEET SHALL BE BIDDE
READ IN R
CONJUNCTION WITH SHALL
TECHNICAL NOTES INDICA
FOR VALVES. TE
2 ONLY IN THE "AGRE
CASE OF CATEGORY -
ED".
II MRs,BIDDER SHALL
3
CLEARLY WRITE ALL/
NO
ANY DEVIATION
CU
AGAINST
TT
EACH PART/ IN
MATERIAL OF G/
VALVE IN THE OV
SPACE ER
PROVIDED FOR W
AND RI
WHEREVER TI
BIDDER NG
AGREES WITH
BY BIDDER ON EIL'S SPEC IS ALLOWED.
4 TESTING SHALL BE AS PER BS EN 12266-1 & BS-6364
5 VALVES SHALL BE PROVIDED WITH EXTENDED BONNET
AS PER BS 6364 (NON COLD BOX APPLICATION).
6 20% VALVE CASTINGS SHALL UNDERGO RADIOGRAPHIC S
EXAMINATION. I
7 VALVES TO COMPLY WITH DESIGN REQUIREMENTS OF BS- G
6364 ALSO. N
A
8 VALVE TESTING AS PER BS 6755 (PART-I) & BS-6364 IS ALSO T
ACCEPTABLE. U
R
E
&

S
E
A
L
OF
MANUFA
CTURER

SHEET REV. NO. 2 3 4 5

DATE Pa0g2e/0618/1 14/12/2000 28/05/2001 30/06/2009


o9f9577
JOB SPECIFICATION NO.
VALVE MATERIAL
SPECIFICATION A096-6-44-0006 Rev. 0
Page 8 of 13

Client : GAIL LTD.


Project : PETROCHEM COMPLEX
Location : PATA UP
GLOBE VALVE S
TAG NO. : 52446 PIPING CLAS
RATING : 300 STAN
SIZE RANGE : 2.0" TO 12.0" ENDS
DESCRIPTION CONSTRUCTIO
BODY CAST

BONNET BOLTED

STEM RISING

DISC LOOSE PLUG


TYPE/BALL TYP
BODY SEAT RING RENEWABLE/NON
RENEWABLE
STEM PACKING RENEWABLE WITH
VALVE OPEN ON
STREAM
HAND WHEEL RISING

BONNET BOLTS

BONNET NUTS

BONNET GASKET

REQUIREMENT OF
GEAR OPERATOR
REQUIREMENT OF
RADIOGRAPHY
OTHERS OS&Y

SPECIAL SERVICE CRYO


CONDITIONS
BACK SEAT &
SHOULDER

HYDROSTATIC TEST BODY : 1100 PSIG


PRESSURE
TEST PRESSURE 80 PSIG
WITH AIR
NOTES
BIDDE
1 THIS VALVE SPEC R
SHEET SHALL BE AGREE
READ IN S WITH
CONJUNCTION WITH EIL'S
TECHNICAL NOTES SPEC
FOR VALVES. BIDDE
2 ONLY IN THE R
CASE OF CATEGORY -
SHALL
II MRs,BIDDER SHALL
INDICA
CLEARLY WRITE ALL/
TE
ANY DEVIATION
"AGRE
AGAINST
ED".
EACH PART/
3
MATERIAL OF
NO
VALVE IN THE
CU
SPACE
TT
PROVIDED FOR IN
AND G/
WHEREVER
OVERWRITING BY BIDDER ON EIL'S SPEC IS ALLOWED.
4 TESTING SHALL BE AS PER BS EN 12266-1 & BS 6364.
5 VALVES SHALL BE PROVIDED WITH EXTENDED BONNET
AS PER BS 6364 (NON COLD BOX APPLICATION).
6 20% VALVE CASTINGS SHALL UNDERGO RADIOGRAPHIC S
EXAMINATION. I
7 VENDOR SHALL CERTIFY SUITABILITY OF THE VALVE FOR G
THE INTENDED SERVICE. N
A
8 ALL CASTINGS SHALL BE SOLUTION HEAT TREATED. T
9 WELD REPAIR, IF ANY, SHALL BE CARRIED OUT BEFORE U
SOLUTION HEAT TREATMENT. R
E
10 VALVES TO COMPLY WITH DESIGN REQUIREMENTS OF &
BS-6364 ALSO.
11 VALVE TESTING AS PER BS 6755 (PART-I) & BS-6364 IS ALSO S
E
ACCEPTABLE. A
L
OF
MANUFA
CTURER

SHEET REV. NO. 2 3 4 5

DATE Pa0g2e/0619/1 14/12/2000 28/05/2001 30/06/2009


o9f9577
JOB SPECIFICATION NO.
VALVE MATERIAL
SPECIFICATION A096-6-44-0006 Rev. 0
Page 9 of 13

Client : GAIL LTD.


Project : PETROCHEM COMPLEX
Location : PATA UP
GLOBE VALVE S
TAG NO. : 52949 PIPING CLAS
RATING : 300 STAN
SIZE RANGE : 0.5" TO 12.0" ENDS
DESCRIPTION CONSTRUCTIO
BODY CAST

BONNET BOLTED

STEM RISING

DISC LOOSE PLUG


TYPE/BALL TYP
BODY SEAT RING RENEWABLE/NON
RENEWABLE
STEM PACKING RENEWABLE WITH
VALVE OPEN ON
STREAM
HAND WHEEL RISING

BONNET BOLTS

BONNET NUTS

BONNET GASKET

REQUIREMENT OF
GEAR OPERATOR
REQUIREMENT OF
RADIOGRAPHY
OTHERS OS&Y

SPECIAL SERVICE
CONDITION
BACK SEAT &
SHOULDER

HYDROSTATIC TEST BODY : 1100 PSIG


PRESSURE
TEST PRESSURE 80 PSIG
WITH AIR
NOTES
BIDDE
1 THIS VALVE SPEC R
SHEET SHALL BE AGRE
READ IN ES
CONJUNCTION WITH WITH
TECHNICAL NOTES EIL'S
FOR VALVES. SPEC
2 ONLY IN THE BIDDE
CASE OF CATEGORY -
R
II MRs,BIDDER SHALL
SHALL
CLEARLY WRITE ALL/
INDIC
ANY DEVIATION
ATE
AGAINST
"AGRE
EACH PART/
ED".
MATERIAL OF
3
VALVE IN THE
N
SPACE
O
PROVIDED FOR
C
AND UT
WHEREVER
TING/ OVERWRITING BY BIDDER ON EIL'S SPEC IS ALLOWED.
4 TESTING SHALL BE AS PER API-598 & BS-6364.
5 20% VALVE CASTING SHALL UNDERGO RADIOGRAPHIC
EXAMINATION.
6 ALL CASTINGS SHALL BE SOLUTION HEAT TREATED. S
7 WELD REPAIRS, IF ANY, SHALL BE CARRIED OUT BEFORE I
SOLUTION HEAT TREATMENT. G
8 VALVES SHALL BE PROVIDED WITH EXTENDED BONNET AS N
A
PER BS 6364(FOR NONCOLD BOX APPLICATION). T
9 VALVES TO COMPLY WITH DESIGN REQUIREMENTS OF BS- U
6364 ALSO R
E
10 VENDOR SHALL CERTIFY SUITABILITY OF THE VALVE FOR &
THE INTENDED SERVICE.
S
E
A
L
OF
MANUFAC
TURER

SHEET REV. NO. 0

DATE Pa2g2e/0730/2
o0f1277
JOB SPECIFICATION NO.
VALVE MATERIAL
SPECIFICATION A096-6-44-0006 Rev. 0
Page 10 of 13

Client : GAIL LTD.


Project : PETROCHEM COMPLEX
Location : PATA UP
CHECK VALVE
TAG NO. : 53046 PIPING CLAS
RATING : 800 STAN
SIZE RANGE : 0.5" TO 1.5" ENDS
DESCRIPTION CONSTRUCTIO
BODY FORGED

COVER BOLTED

DISC/PISTON

BODY SEAT RING RENEWABLE/NON-


RENEWABLE
DISC HINGE/HINGE PIN

COVER STUD BOLT

COVER NUT

COVER GASKET

TYPE LIFT CHECK TYPE

OTHERS

SPECIAL SERVICE CRYO


CONDITIONS
WASHER,NUT,PIN

HYDROSTATIC TEST BODY : 2900 PSIG


PRESSURE
TEST PRESSURE
WITH AIR
NOTES
OV
1 THIS VALVE SPEC ER
SHEET SHALL BE W
READ IN RI
CONJUNCTION WITH TI
TECHNICAL NOTES NG
FOR VALVES. BY
2 ONLY IN THE BI
CASE OF CATEGORY - DD
II MRs,BIDDER SHALL ER
CLEARLY WRITE ALL/ ON
ANY DEVIATION EI
AGAINST L'S
EACH PART/ SP
MATERIAL OF EC
VALVE IN THE IS
SPACE AL
PROVIDED FOR LO
AND W
WHEREVER ED
BIDDER .
AGREES WITH 4
EIL'S SPEC TE
BIDDER SHALL STI
INDICATE NG
"AGREED". SH
3 NO CUTTING/ AL
L BE AS PER BS 6364 ALSO.
5 VENDOR SHALL CERTIFY SUITABILITY OF THE VALVE FOR
INTENDED SERVICE.
6 VALVES TO COMPLY WITH DESIGN REQUIREMENTS OF BS-
6364 ALSO. S
7 VALVES SHALL BE OF STANDARD BORE DESIGN. I
8 VALVES AS PER BS-5352 AND TESTING AS PER BS G
6755(PART-I) & BS-6364 IS ALSO ACCEPTABLE . N
A
T
U
R
E
&

S
E
A
L
OF
MANUFA
CTURER

SHEET REV. NO. 2 3 4 5

DATE Pa0g2e/0711/1 14/12/2000 28/05/2001 30/06/2009


o9f9577
JOB SPECIFICATION NO.
VALVE MATERIAL
SPECIFICATION A096-6-44-0006 Rev. 0
Page 11 of 13

Client : GAIL LTD.


Project : PETROCHEM COMPLEX
Location : PATA UP
CHECK VALVE
TAG NO. : 53303 PIPING CLA
RATING : 150 STAN
SIZE RANGE : 2.0" TO 24.0" ENDS
DESCRIPTION CONSTRUCTIO
BODY CAST

COVER BOLTED

DISC

BODY SEAT RING RENEWABLE/NON-


RENEWABLE
DISC HINGE

HINGE PIN

COVER STUD BOLT

COVER NUT

COVER GASKET

BY PASSES

TYPE SWING CHECK TYPE

REQUIREMENT OF
RADIOGRAPHY
OTHERS

SPECIAL SERVICE LT
CONDITIONS
WASHER,NUT,PIN

HYDROSTATIC TEST BODY : 400 PSIG


PRESSURE
TEST PRESSURE
WITH AIR
NOTES
3
1 THIS VALVE SPEC NO
SHEET SHALL BE CU
READ IN TT
CONJUNCTION WITH IN
TECHNICAL NOTES G/
FOR VALVES. OV
2 ONLY IN THE ER
CASE OF CATEGORY - W
II MRs,BIDDER SHALL RI
CLEARLY WRITE ALL/ TI
ANY DEVIATION NG
AGAINST BY
EACH PART/ BI
MATERIAL OF DD
VALVE IN THE ER
SPACE ON
PROVIDED FOR EI
AND L'S
WHEREVER SP
BIDDER EC
AGREES WITH IS
EIL'S SPEC AL
BIDDER SHALL LO
INDICATE W
"AGREED".
ED.
4 TESTING SHALL BE AS PER BS EN 12266-1 & BS-6364.
5 20% VALVE CASTINGS SHALL UNDERGO RADIOGRAPHIC
EXAMINATION.
6 VALVES TO COMPLY WITH DESIGN REQUIREMENTS OF BS- S
6364 ALSO. I
7 VALVE TESTING AS PER BS 6755 (PART-I) & BS-6364 IS ALSO G
ACCEPTABLE. N
A
T
U
R
E
&

S
E
A
L
OF
MANUFA
CTURER

SHEET REV. NO. 2 3 4 5

DATE Pa0g2e/0712/1 14/12/2000 28/05/2001 30/06/2009


o9f9577
JOB SPECIFICATION NO.
VALVE MATERIAL
SPECIFICATION A096-6-44-0006 Rev. 0
Page 12 of 13

Client : GAIL LTD.


Project : PETROCHEM COMPLEX
Location : PATA UP
CHECK VALVE
TAG NO. : 53403 PIPING CLA
RATING : 300 STAN
SIZE RANGE : 2.0" TO 24.0" ENDS
DESCRIPTION CONSTRUCTIO
BODY CAST

COVER BOLTED

DISC

BODY SEAT RING RENWABLE/NON-


RENEWABLE
HINGE PIN

DISC HINGE

COVER STUD BOLT

COVER NUT

COVER GASKET

BY PASSES

TYPE SWING CHECK TYPE

REQUIREMENT OF
RADIOGRAPHY
OTHERS

SPECIAL SERVICE LT
CONDITIONS
WASHER,NUT,PIN

HYDROSTATIC TEST BODY : 1050 PSIG


PRESSURE
TEST PRESSURE
WITH AIR
NOTES
3
1 THIS VALVE SPEC NO
SHEET SHALL BE CU
READ IN TT
CONJUNCTION WITH IN
TECHNICAL NOTES G/
FOR VALVES. OV
2 ONLY IN THE ER
CASE OF CATEGORY - W
II MRs,BIDDER SHALL RI
CLEARLY WRITE ALL/ TI
ANY DEVIATION NG
AGAINST BY
EACH PART/ BI
MATERIAL OF DD
VALVE IN THE ER
SPACE ON
PROVIDED FOR EI
AND L'S
WHEREVER SP
BIDDER EC
AGREES WITH IS
EIL'S SPEC AL
BIDDER SHALL LO
INDICATE W
"AGREED".
ED.
4 TESTING SHALL BE AS PER BS EN 12266-1 & BS-6364.
5 20% VALVE CASTINGS UPTO 16" AND 100% VALVE
CASTINGS 18" AND ABOVE SHALL UNDERGO
RADIOGRAPHIC EXAMINATION. S
6 VALVES TO COMPLY WITH DESIGN REQUIREMENTS OF BS- I
6364 ALSO. G
N
7 VALVE TESTING AS PER BS 6755 (PART-I) & BS-6364 IS ALSO A
ACCEPTABLE. T
U
R
E
&

S
E
A
L
OF
MANUFA
CTURER

SHEET REV. NO. 2 3 4 5

DATE Pa0g2e/0713/1 14/12/2000 28/05/2001 30/06/2009


o9f9577
JOB SPECIFICATION NO.
VALVE MATERIAL
SPECIFICATION A096-6-44-0006 Rev. 0
Page 13 of 13

Client : GAIL LTD.


Project : PETROCHEM COMPLEX
Location : PATA UP
CHECK VALVE
TAG NO. : 53446 PIPING CLAS
RATING : 300 STAN
SIZE RANGE : 2.0" TO 24.0" ENDS
DESCRIPTION CONSTRUCTIO
BODY CAST

COVER BOLTED

DISC

BODY SEAT RING NON-


RENEWABLE/RENE
WABLE
HINGE PIN

DISC HINGE

COVER STUD BOLT

COVER NUT

COVER GASKET

BY PASSES

TYPE SWING CHECK TYPE

REQUIREMENT OF
RADIOGRAPHY
OTHERS

SPECIAL SERVICE CRYO


CONDITIONS
WASHER,NUT,PIN

HYDROSTATIC TEST BODY : 1100 PSIG


PRESSURE
TEST PRESSURE
WITH AIR
NOTES
AGREE
1 THIS VALVE SPEC S WITH
SHEET SHALL BE EIL'S
READ IN SPEC
CONJUNCTION WITH BIDDE
TECHNICAL NOTES R
FOR VALVES. SHALL
2 ONLY IN THE INDICA
CASE OF CATEGORY -
TE
II MRs,BIDDER SHALL
"AGRE
CLEARLY WRITE ALL/
ED".
ANY DEVIATION
3
AGAINST
NO
EACH PART/
CU
MATERIAL OF
TT
VALVE IN THE
IN
SPACE
G/
PROVIDED FOR
OV
AND ER
WHEREVER W
BIDDER
RITING BY BIDDER ON EIL'S SPEC IS ALLOWED.
4 TESTING SHALL BE AS PER BS EN 12266-1 & BS 6364.
5 20% VALVE CASTINGS UPTO 16" AND 100% VALVE
CASTINGS 18" AND ABOVE SHALL UNDERGO
RADIOGRAPHIC EXAMINATION. S
6 VENDOR SHALL CERTIFY SUITABILITY OF THE VALVE FOR I
INTENDED SERVICE G
N
7 ALL CASTINGS SHALL BE SOLUTION HEAT TREATED A
8 WELD REPAIR, IF ANY, SHALL BE CARRIED OUT BEFORE T
SOLUTION HEAT TREATMENT FOR VALVES. U
R
9 VALVES TO COMPLY WITH DESIGN REQUIREMENTS OF BS- E
6364 ALSO. &
10 VALVE TESTING AS PER BS 6755 (PART-I) & BS-6364 IS ALSO
ACCEPTABLE. S
E
A
L
OF
MANUFA
CTURER

SHEET REV. NO. 2 3 4 5

DATE Pa0g2e/0714/1 14/12/2000 28/05/2001 30/06/2009


o9f9577
DOCUMENT No. AOSS-
ADDITIONAL TECHNICAL 090-16-43-ATR-3425
REQUIREMENTS Rev.A
Page 1 of 3

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REQUIRE
MENTS
(VALVES)

A 17/09/2013 ISSUED AS JOB SPECIFICATION


SSP MMK
AK
Checked by
Rev. No Date
Purpose Approved by by
Prepared

Format ;JiittS "I?-1924 Rev. 1


Copyright Ell- All rights reserved
DOCUMENT No. AOSS-
090-16-43-ATR-3425
Rev.A
Page 2 of3

ADDITIONAL TECHNICAL REQUIREMENTS


(FOR VALVES)

1. Vendor to note that no correspondence shall be entered into or entertained


after the bid submission.

2. Vendor shall furnish quotations only for those items, for which he can
supply strictly as per MR specifications including fulfillment of Qualification
Criteria as per MR.

3. The submission of price by vendor shall be construed to mean that he has


confirmed compliance with all technical specifications of the corresponding
item(s).

4. Bidders shall categorically confirm compliance to the following


specifications attached with the requisition:
a) Addition technical requirements, A096-090-16-43-ATR-3425 Rev A.
b) Technical notes for Valves, 6-44-0052 Rev.6.
c) Inspection and test plan for valves, 6-81-0004 Rev 6.
d) Standard Specification for PMI at Vendor's Work, 6-81-0001 Rev 2.
e) Specification for quality management system requirements from
bidders, 6-78-0001 Rev 0.
f) Specification for documentation requirements from suppliers, 6-78-
0003 Rev 0.
g) Valve Specification Sheets: A096-6-44-0006-3425 (51 046, 51303,
51403, 51446, 52046, 52303, 52403, 52446, 52949, 53046,
53303,53403,53446)

5. GASKETS: CA Filler is not acceptable for bonnet gaskets. Grafoil filler


is only acceptable.

STEM PACKING: Stem Packing shall be of asbestos free material. It


shall be "Corrosion Inhibited die formed flexible graphite with braided
anti extrusion rings.

6. Valves specified as LO(Lock-Open) and LC(Lock-Ciosed) shall be


supplied with arrangement suitable for locking in open as well as in closed
position. Lock is included in vendor's scope.

7. Stem MOC 17-4 PH SS is acceptable in place of 13% Cr Steel.

8. M/s CEIL is also included as Third Party Inspection Agency.

9. In case of order being placed on manufacturer, only final inspection shall be


Carried out and stage wise inspection reports/test results shall be reviewed

Format <1 6 1?-1924 Rev. 1 Copyright Ell- All rights reserved


DOCUMENT No. AOSS-
090-16-43-ATR-3425
Rev.A
Page 3 of3

by TPI. Stage wise inspection shall be the sole responsibility of


manufacturer.

1 0. lT/CRYO valves shall be provided with Extended Bonnet.

11. The specification 6-44-0052-A3 Rev 6 (special requirements for T/CRYO


valves) stands deleted, bidder is suggested to quote as per his enlistment
with Ell.He can also quote for the same size or less in same type, rating,
metallurgy which he has supplied to Ellin past.

Format Dltz "l?-1924 Rev. 1 Copyright Ell- All rights reserved