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WORLD-CLASS

MAINTENANCE
SOLUTIONS Transformers
Motors
COILS & WIRES MANUFACTURING Generators
alfanar Technical Services manufactures extensive varieties of Preformed Coils and Magnet Wires for use in electrical machines such
as motors, generators, transformers, etc
Turbines
The preformed coil division manufactures Stator
Coils, Armature Coils, Rotor Bars, Lifting Magnet Compressors
Coils etc.., which conforms to all International Our leading edge:
Standards or to specific customer specifications.
This division can manufacture Wedges, Resin Our integrated Preformed Coil
Rich or VPI coils to meet with any temperature manufacturing division offers all
class requirements. types of coils with any combination
of insulations, including the
ATS is pioneer in the manufacturing of enameled processing of winding kits,
wires and insulated conductors throughout the enhancing superior quality and
GCC. While conforming to BS, IEC, DIN and faster delivery.
NEMA standards, the plant manufactures round
and rectangular enameled wires and insulated
conductors.

alfanar Technical Services (ATS) an ISO 9001:2008 certified company, offers a


comprehensive range of maintenance solutions for electrical and mechanical machines,
Our unique edge lies in our
high conformance to
such as Transformers, Motors, Generators and Turbines.
international standards on
P.O Box - 35388, Jubail Industrial City - 31961, Kingdom of Saudi Arabia quality by extending an
ATS offers a wide range of maintenance solutions like overhaul, repair, rewinding,
Tel : +966-13-341 8777, Fax : +966-13-341 5639
refurbishment, inspection, testing, condition assessment, life estimation, installation as-is-new warranty for the
E-mail : atsjubail@alfanar.com
and commissioning to meet the customer needs in the power, water, petrochemical,
metals, cement and other heavy industries in the GCC region.
repair works done at ATS!
www.alfanartechnicalservices.com
POWER TRANSFORMER GENERATOR & TURBINE

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Transformer overhauling, rewinding and life assessment studies The generator and turbine service ranges from basic reconditions to complete
rebuilds, both in-house and on-site and includes:
Our facility for transformer repair services is the largest in the region capable of
performing overhauling, rewinding and life assessment studies on transformers of GENERATOR
capacity up to 200 MVA, 230 kV class. Offering a wide range of transformer 1. Insulation diagnosis, condition and life assessment
engineering services as well field services, we have the distinction of providing 2. Inspection and tests
rewinding services for power transformers upto 200 MVA. 3. Partial discharge and corona probe test
Our range of service includes: 4. Bump test and modal analysis
1. Complete overhauling , rewinding and life assessment of : 5. Wedge tightness detection and EL CID test
a. Power transformers upto 200 MVA, 230 kV class 6. On-line RSO and ac impedance test on rotor
Our leading edge: b. Special purpose transformers like furnace, rectifier and converter 7. Field balancing and vibration analysis
duty transformers 8. High speed balancing and over speed test
We have the distinction of being the first
c. Dry type transformers 9. Dry ice cleaning
facility to repair a 200MVA transformer in
2. Supply of various types of windings to the customers as per their requirements 10. Minor and major overhauling
the entire GCC region.
3. Reverse engineering and redesigning through up-to-date design techniques 11. Retaining ring replacement and NDT
4. Repair and overhauling of Off Circuit Tap Changers and On Load Tap Changers 12. Stator and rotor refurbishment
Our inhouse manufacturing facility
5. VPD process for drying the active parts 13. Stator and rotor rewind
produces all types of conductors with any
14. Spare parts - slip-ring, carbon brush, bearings, seal, coolers, accessories, etc.
combination of insulations, enhancing
superior quality and faster delivery. Field services offered for transformers:
1. On-site reconditioning, filtration, testing and analysis of transformer oil
The only facilty in the Middle East with the 2. Diagnostics, life assessment and life enhancement studies TURBINE
3. Preventive maintenance and condition monitoring 1. Capital overhauling of gas and steam turbines
largest Vapor Phase Drying (VPD) oven.
4. Erection and commissioning services 2. Dry ice and blast cleaning of turbine components
5. On-site overhauling of transformer 3. NDT of critical components and bearings
4. Refurbishment of worn-out and damaged components
..................................................................................................................................................................................................................................................................... 5. Reaming and honing of coupling holes

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6. Dynamic balancing of turbine rotor
7. Refurbishment of turbine auxiliaries
MOTOR 8. Alignment of turbine and generator rotor

The Motor division is capable of executing rewinding, repairing and overhauling of


equipment up to 27000 HP. We offer a complete range of services for AC and DC BOILERS
motors including traction applications. 1. Overhauling of auxiliary rotating equipment
2. Overhauling of fuel firing system
Some of the services of this division include: 3. Water jet cleaning of boiler heat transfer area
4. Thickness survey of water wall, super heater & economizer tubes
1. Rewinding, Repairing and Overhauling of: 5. Overhaul of valves and safety valves
a. MV and HV AC motors
b. AC & DC servo motors
c. DC motors including traction, field coils, armatures PUMPS
d. Lifting magnets 1. Auxiliary and emergency oil pumps. Turbine starting oil pumps
2. Re-shafting of rotors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
2. Revision of boiler feed water pumps
Our leading edge:

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3. Repairs to worn-out rotor shafts and bearing housings 3. Revision of condensate extraction & cooling water pumps
4. Re-babiting of white metal Sleeve and Pad bearings TESTING FACILITY:
ATS is the only facility in Mena & Asia to
5. Re-staggering of stator and rotor core
be approved by Aramco for repairing Heavy duty Dynamic Balance machine
6. Re-caging of rotor
27000HPHPmotors.
2700 motors.
No Load test capability for 13800V motors CONDENSER & HEAT EXCHANGER
7. Supply and installation of commutators for DC armatures
Rotor Bar checking 1. Re-tubing of condenser and heat exchanger
8. Supply and Installation of slip-rings
On Line condition Monitoring 2. High pressure water jet cleaning of tubes
9. Supply of carbon brushes and brush holder assemblies
Wedge tightness detection 3. High pressure test
10. Supply of copper/ brass rotor bars
11. Supply of all types of rewinding kits including magnetic wedges Partial discharge measurements
12. Dynamic balancing and vibration analysis In-situ balancing and vibration analysis

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