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INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS

VOPAK TERMINAL KANDLA


VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

FABRICATION TANKAGE
100% Visual & MTC, Approved Measuring tape,
1 Raw Material Inspection Dimensional Drawings
As Per API 650 Sec 2
Vernier Calliper
H H RW VTKN/9001/QM/FOR/01

2 WELDING PROCEDURE SPECIFICATION & WELDER QUALIFICATION


Measuring tape,
ASME SEC IX & TCE
2.1 Welding Procedure Specification Review & Approval
Specification
As per ASME SEC IX Welding gauge, H H W VTKN/9001/QM/FOR/09
Tong tester
Measuring tape,
ASME SEC IX & As per ASME SEC IX Welding gauge,
2.2 Procedure Qualification Record Review & Approval
TCE Specification Tong tester, 3rd
H H W VTKN/9001/QM/FOR/10
Party Lab Test
Measuring tape,
ASME SEC IX &
2.3 Welder Performance Qualification Review & Approval
TCE Specification
As per ASME SEC IX Welding gauge, H H W VTKN/9001/QM/FOR/011
Tong tester, RT
3 FABRICATION
Annular Plate and Bottom
3.1
Plate
Approved
Drawings & 1mm Vertical &
Marking and Dimensional check Dimensional Measuring
3.2 Verification
VTKN/9001/TT/0 Horizontal and for
Tape
H W S VTKN/9001/TS/FOR/001
before cutting 01, API 650 Diagonal 2 mm
12.1.7
Approved
Inspection of protective coating of As Per TCE
Surface Preparation Drawings &
Specification i.e 500
3.3 lower (under side) surface(where and VTKN/9001/TT/0
coal tar, +10% of
Elcometer H W S VTKN/9001/TP/FOR/001
required) DFT Verification 01,005 API
required DFT
650,VTKN
Approved Under Cut V&H=
Drawings & 0.4&0.8mm max. Capping
100% Visual VTKN/9001/TT/0 height =For 13 mm thk
3.4 Fit up, Welding & NDT Verification 01, API 650 & plateV&H=2.5 & 3 mm
Welding gauge H W S VTKN/9001/TT/FOR/001
API 653 12.1.7 max For >13 - 25mm thk
plate V&H=3 & 5 mm max

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

4 SHELL PLATE
Approved
Marking and Dimensional Drawings & 1mm Vertical &
Dimensional
4.1 check before cutting of shell verification
VTKN/9001/TT/0 Horizontal and for Measuring Tape H W S VTKN/9001/TS/FOR/001
plate 01, TT/003 ,API Diagonal 2 mm
650 & 653
Approved
Drawings &
VTKN/9001/TT/0
Tem Curvature tolerance =
4.2 Rolling of shell plate Physical verification
01,TT/003, API 3 mm
Gauge Plate H W S VTKN/9001/TT/FOR/013
650,Approved
Procedure
Under Cut V&H=
Approved
0.4&0.8mm max. Capping
Drawings &
100 % Visual height =For 13 mm thk Measuring Tape,
4.3 Welding of plates for Nozzles Inspection
VTKN/9001/TT/0
plateV&H=2.5 & 3 mm welding gauge
H W S VTKN/9001/TT/FOR/002
01, API 650 &
max For >13 - 25mm thk
65312.1.2 &
plate V&H=3 & 5 mm max
12.1.3

5 ROOF PLATE
Approved
100% Visual & 1mm Vertical &
Marking and Dimensional Drawings &
5.1 check before cutting
Dimensional
VTKN/9001/TT/0
Horizontal and for Measuring Tape, H W S VTKN/9001/TS/FOR/001
Verification Diagonal 2 mm
01, API 650

STRUCTURAL
5.2
Approved
Structural for Roof, Stairways, Drawings &
100% Visual & As per approved drwg,
Hand railing, Platform, Top VTKN/9001/TT/0
5.3 walk way, curb angle, wind
Dimensional
01, API
TCE Specification and Measuring Tape, H W RW VTKN/9001/TS/FOR/001
Verification API 650
girder. Etc. 650,Approved
Procedure

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

6 NOZZLES & MANHOLES


Approved
100 %Dimensional Drawings & As Per TCE Specification Measuring
6.1 Marking of Nozzles & Manholes Inspection VTKN/9001/TT/0 and API 650 Tape
H H W VTKN/9001/TS/FOR/001
01, API 650
Approved
100% 1mm Vertical &
Marking of plate fabricated Drawings & Measuring
6.2 Nozzles , Reinforcement pads Visual & Dimensional
VTKN/9001/TT/0
Horizontal and for
Tape
H W S VTKN/9001/TS/FOR/001
Inspection Diagonal 2 mm
01, API 650
Approved
Rolling of plate Drawings & Manholes & nozzle necks
6.3 (in case of fabricated Manholes & Inspection VTKN/9001/TT/0 above 300NB shall be Template H S S VTKN/9001/TT/FOR/013
nozzle) 01,TT/003API prepared from plate
650
Approved
100 %Visual Drawings & As Per TCE Specification Tape & Try
6.4 Fit up of nozzle to flange Inspection VTKN/9001/TT/0 and API 650 Square
H W S VTKN/9001/TT/FOR/005
01, API 650
Approved Nozzle & Manhole
Drawings & Deviation in degree is
100 % Visual VTKN/9001/TT/0 & 1 ,height = Tape & Try
6.5 Fit up of Nozzle to Shell/Roof Inspection 01, API 650 12mm,25mm, Square
H W S VTKN/9001/TT/FOR/005
length = 6mm&12mm
(TCE.M4-119-51)

7 WELDING

Approved Under Cut V&H=


Drawings & 0.4&0.8mm max. Capping
100%
Welding of nozzles, Structural, VTKN/9001/TT/0 height =For 13 mm thk Welding
7.1 Visual & Dimensional
01, API 650 plateV&H=2.5 & 3 mm gauge
H W S VTKN/9001/TT/FOR/002
Fire water piping. Inspection
max For >13 - 25mm thk
plate V&H=3 & 5 mm max

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

8 NDT

Approved Drawings & As per ASME Sec


100% Visual VTKN/9001/TT/001,QM/014 VIII,appendix 6, 8
8.1 DPI / MPI Inspection API 650 Sec 8, API 653 para 6-3,6-4,6-5,
DPT Kit H W RW VTKN/9001/QM/FOR/016,18
12.1, ASME SEC V 8-3,8-4,8-5
Approved Drawings &
As per paragraph
VTKN/9001/TT/001, API
8.2 RADIOGRAPHY Film Interpretation
650, API653 Sec 12.2,
UW-51(b) in ASME Film Viewer H W R VTKN/9001/QM/FOR/015
Sec VIII
ASME SEC V
Approved Drawings &
100% Visual As per API 650
8.3 Oil Chalk test Inspection
VTKN/9001/QM/029
& Approved Procedure
Visual H H W VTKN/9001/QM/FOR/022

Approved Drawings &


100% Visual As per API 650 Pneumatic
8.4 Pneumatic Test Inspection
VTKN/9001/QM/015/API
Clause 5.3.4 Gauge
H H W VTKN/9001/QM/FOR/019
650 (APP-F for roof)
Approved Drawings &
100% Visual As per API 650 Vaccum Test
8.5 Vacuum test Inspection
VTKN/9001/QM/030, API
Clause - 6.6 Box, Visual
H H W VTKN/9001/QM/FOR/0023
653 Sec 12.1.9

ERECTION

TANK FOUNDATION
9
ACCEPTANCE
As per API 650
100 % Visual &
Prior to Erection check foundation Approved Drawings & Appendix B
9.1 Dimensional
VTKN/9001/TT/001 Clause 5.5.5.3 &
Measuring Tape H W W VTKN/9001/GEN/CL/001
acceptance. Inspection
TCE Specification

10 ERECTION OF ANNULAR PLATE LAYING


Annular plate laying segment fit
Visual & Approved Drawings & As Per API 650 &
10.1 up of Annular Plate Dimensional VTKN/9001/TT/001 TCE Technical
Tape H W S VTKN/9001/TT/FOR/001
Specification

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

Approved Under Cut V&H=


Welding of annular butt weld Drawings & 0.4&0.8mm max. Capping
100% VTKN/9001/TT/ height =For 13 mm thk
10.2 joints Visual Inspection 001,ASME SEC plateV&H=2.5 & 3 mm
Welding gauge H W S VTKN/9001/TT/FOR/002
V, API 650 max For >13 - 25mm thk
plate V&H=3 & 5 mm max
Approved
Drawings &
Weld Visual inspection after 100%
10.3 welding of butt weld joints Visual Inspection
VTKN/9001/TT/ - DO - Welding gauge H W RW VTKN/9001/TT/FOR/002
001,ASME SEC
V, API 650
Approved
As per ASME Sec
Drawings &
MPI Examination of Annular butt 100% VIII,appendix 8
10.4 weld joints Visual Inspection
VTKN/9001/TT/
para
Probs H W RW VTKN/9001/TT/FOR/018
001,ASME SEC
8-3,8-4,8-5
V, API 650
Approved
Drawings & RW
Radiography of Annular Butt weld As per paragraph UW-
10.5 Joints AS per API 650 VTKN/9001/TT/
51(b) in ASME sec VIII
Film Viewer H W (Film VTKN/9001/TT/FOR/015
001,ASME SEC review)
V, API 650
11 ERECTION OF BOTTOM PLATE LAYING
Fit up & inspection of Long seams 100% Approved Drawings &As per approved
11.1 & Short seams joints Visual Inspection VTKN/9001/TS/001 drawing
Measuring Tape, H W S VTKN/9001/TS/FOR/001

Approved Under Cut V&H=


Drawings & 0.4&0.8mm max. Capping
Welding of Long seam & Short 100% VTKN/9001/TT/ height =For 13 mm thk
11.2 seam joints Visual Inspection 001,ASME SEC plateV&H=2.5 & 3 mm
H W S VTKN/9001/TT/FOR/002
V, API 650 max For >13 - 25mm thk
plate V&H=3 & 5 mm max
Approved
Drawings &
Weld visual inspection of long 100%
11.3 seams & short seam joints Visual Inspection
VTKN/9001/TT/ - DO - Welding gauge H W W VTKN/9001/TT/FOR/002
001,ASME SEC
V, API 650
Approved
Vacuum box test of bottom Plate 100% Drawings & As Per API 650
11.4 weld joints Visual Inspection VTKN/9001/QM/
Vacuum box kit H H W VTKN/9001/TT/FOR/0023
030

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

12 RADIUS MARKING ON ANNULAR PLATE


Marking of shell I/D on annular 100% Approved Drawings & As Per API 650, Approved
12.1 Visual Inspection VTKN/9001/TS/001 Drwg. & TCE Technical
Tape H W W VTKN/9001/TS/FOR/001
plate.
Specification
ANNULAR PLATE TO
13
BOTTOM PLATE
Fit up Inspection of annular 100% Approved Drawings
13.1 Visual Inspection & VTKN/9001/TS/001
As Per API 650 Tape H W S VTKN/9001/TT/FOR/001
plate to bottom Plate
Under Cut V&H=
Approved Drawings 0.4&0.8mm max. Capping
Welding of Annular to Bottom 100% & height =For 13 mm thk
13.2 Visual Inspection VTKN/9001/TT/001, plateV&H=2.5 & 3 mm
Welding gauge H W S VTKN/9001/TT/FOR/002
Plate
API 650 & API 653 max For >13 - 25mm thk
Sec 12.1.7 plate V&H=3 & 5 mm max
Approved Drawings
Visual inspection after 100% &
13.3 Visual Inspection VTKN/9001/TT/001,
- DO - Tape H W W VTKN/9001/TT/FOR/002
completion of the weld
API 650
Vacuum Box test of Annular to 100% Approved Drawings &
13.4 Visual Inspection
As Per API 650 & As
VTKN/9001/QM/030 Per approved Procedure
Vacuum box kit H W W VTKN/9001/QM/FOR/023
Bottom plate joint.
SHELL TO ANNULAR 100%
14 Visual Inspection
PLATE
Approved Drawings
Shell to annular plate 100%
14.1 Visual Inspection
& VTKN/9001/TT/001 As Per API 650 Tape H W RW VTKN/9001/TT/FOR/003
circumferential fit up
Under Cut V&H=
Approved 0.4&0.8mm max.
Drawings & Capping height =For 13 mm
Welding of shell to annular 100% VTKN/9001/TT/001, thk plateV&H=2.5
14.2 Visual Inspection API 650 & API 653 & 3 mm max For >13 to 25mm
Welding gauge H W S VTKN/9001/TT/FOR/002
plate circumferential.
Sec 12.1.6 thk
plate V&H=3 & 5 mm
max

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

Approved Drawings Under Cut V&H=


& 0.4&0.8mm max. Capping
Visual inspection of root run Random VTKN/9001/TT/001 height =For 13 mm thk Welding
14.3 Visual Inspection , API 650 plateV&H=2.5 & 3 mm gauge
H W S VTKN/9001/TT/FOR/002
welding
max For >13 - 25mm thk
plate V&H=3 & 5 mm max
Approved Drawings &
100% Visual & Measuring Tape,
14.4 Oil chalk test of root run weld Dimensional
VTKN/9001/TT/ As Per API 650,As per
hand tools
H W W VTKN/9001/QM/FOR/022
001,QM/029 approved Procedure
Approved Drawings Under Cut V&H=
& 0.4&0.8mm max. Capping
Visual inspection after 100% Visual & VTKN/9001/TT/001 height =For 13 mm thk
14.5 Dimensional , API 650 plateV&H=2.5 & 3 mm
Welding gauge H W W VTKN/9001/TT/FOR/002
completion of the weld
max For >13 - 25mm thk
plate V&H=3 & 5 mm max
15 SHELL ERECTION
Under Cut V&H=
Fit up and Welding inspection of Approved 0.4&0.8mm max. Capping
100% Visual & Drawings & height =For 13 mm thk
15.1 Vertical and Horizontal joints of Dimensional VTKN/9001/TS/01 plateV&H=2.5 & 3 mm
tape H W S VTKN/9001/TT/FOR/04,09,
shell API 653 Sec 12.1.5 max For >13 - 25mm thk
plate V&H=3 & 5 mmmax
Plumbness-3mm per mtrs for
individual shell course &
Approved max 12mm for total tank
Roundness,Plumbness,& peaking 100% Visual & Drawings & height. Plumb,
15.1.a Dimensional VTKN/9001/TS/01 Roundness- Tape
H W S
of Shell
API 653 Sec 10.5 Tank 12 < 45mtrs=10mm
Peaking- < 6mm
Banding- <6mm
Approved
100% Visual & Measuring Tape
15.2 Back chipping and Welding Dimensional
Drawings & As Per API 650,& TCE
, hand tools
H W S VTKN/9001/TS/FOR/002
VTKN/9001/TS/01 Technical Specification
Approved Drawings
100% Visual & & As Per API 650,& TCE Welding
15.3 Visual inspection of Joints Dimensional VTKN/9001/TT/001 Technical Specification Gauge
H W W VTKN/9001/TT/FOR/002
, API 650

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

Approved Plumbness-3mm per mtrs for


Drawings & individual shell course &
After welding also check for VTKN/9001/TT/0 max 12mm for total tank
Plumb,
100% Visual & 01, API 650 height.
15.3.a Roundness,Plumbness & Dimensional Roundness-
Measuring H W W VTKN/9001/TT/FOR/011
Peaking Tape
Tank 12 < 45mtrs=10mm
Peaking- < 6mm
Banding- <6mm
Approved Drawings Incomplete penetration
R
&VTKN/9001/TT/00 ,fusion and crack not
15.4 Radiography of Joints As per API 650
1,ASME SEC V, allowed.
Film Viewer H W (Film VTKN/9001/QM/FOR/015
review)
API 650
ERECTION OF SPIRAL
16
STAIRWAY,PLATFORM
Approved
Fit up inspection of pads on the 100% Visual & Drawings & As per API 650
16.1 Dimensional VTKN/9001/TT/0 3-17,3-18
Tape H W S VTKN/9001/TS/FOR/001
shell
01
Approved
Welding & inspection of pads Drawings & As Per API 650,& TCE
100% Visual &
16.2 on the shell Dimensional
VTKN/9001/TT/0 Technical Specification Welding gauge H W S VTKN/9001/TT/FOR/02
01,
API 650
Fit up inspection of spiral Approved Drawings &
100% Visual &
16.3 Dimensional
VTKN/9001/TT/001, As Per API 650,& TCE Tape H W S VTKN/9001/TS/FOR/001
stairway supports 003 Technical Specification
Approved
Welding & inspection of spiral Drawings & As Per API 650,& TCE
100% Visual &
16.4 Dimensional
VTKN/9001/TT/0 Technical Specification Welding gauge H W RW VTKN/9001/TT/FOR/002
stairway supports 01,
API 650
Approved
100% Visual & Drawings & As Per API 650,& TCE
16.5 Inspection & assembly of spiral Dimensional VTKN/9001/TT/0 Technical Specification
Welding gauge H W S VTKN/9001/TS/FOR/001
stairway on the support 01,003
100% Visual &
17 SHELL NOZZLES Dimensional
Deviation in degree is
Approved
Nozzles marking on shell & 100% Visual & ,height = 12mm,
17.1 Dimensional
Drawings &
length = 6mm(TCE.M4-
tape H W RW
Inspection VTKN/9001/TS/001
119-51)
AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

Nozzle<400NB shall have 1


Fit up inspection of RF pads 1vent of 6mm, above
100% Visual & Approved Drawings &
17.2 Dimensional VTKN/9001/TS/001
400NB shall have 2 vents Measuring tape H W S VTKN/9001/TT/FOR/005
and nozzles on shell. and & above 900NB 4 vents
and
Approved Drawings
100% Visual & & As per API 650
17.3 Dimensional VTKN/9001/TT/001, Fig.= 3-22
Welding gauge H W S VTKN/9001/TT/FOR/002
Welding of RF pads & nozzles
API 650
Approved Drawings
100% Visual & & As per API 650
17.4 Visual inspection after welding Dimensional VTKN/9001/TT/001, Table 3-7
Welding gauge H W RW VTKN/9001/TT/FOR/002
API 650
Approved Drawings
Pneumatic Testing of nozzle &
100% Visual & As Per Approved Pressure
17.5 Dimensional
VTKN/9001/TT/001,
Procedure Gauge
H W W VTKN/9001/QM/FOR/019
RF Pads on Shell. VTKN/9001/QM/015

18 TANK BOTTOM

Pads marking fit up for Roof Approved Drawings


100% Visual & & TCE Technical VTKN/9001/TS/FOR/001
18.1 column Support pipes, Gauge Dimensional Specification
Measuring tape H W S
VTKN/9001/TS/FOR/001
VTKN/9001/TT/001
Hatch, Datum plates etc
Under Cut V&H=
Approved Drawings 0.4&0.8mm max. Capping
Welding and Visual inspection 100% Visual & & height =For 13 mm thk
18.2 Dimensional VTKN/9001/TT/001, plateV&H=2.5 & 3 mm
Welding gauge H W RW VTKN/9001/TT/FOR/002
of Pads on bottom plate
API 650 & API 653 max For >13 - 25mm thk
Sec 12.1.7 plate V&H=3 & 5 mm max
As per ASME Sec
Approved Drawings VIII,appendix 6, 8
100% Visual & DPT kit and
18.3 D P / MPI Test of Pads Dimensional
& para 6-3,6-4,6-5,
Prods
H W W VTKN/9001/TT/FOR/016,18
VTKN/9001/TT/001, 8-3,8-4,8-5,Approved
QM/014 Procedure

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

19 ROOF PLATE
Approved Drawings Approved Procedure &
100% Visual &
19.1 Laying of roof plates Dimensional
& TCE Technical Tape H W S
VTKN/9001/TT/001 Specification
Approved Drawings
Fit up inspection of roof plate 100% Visual &
19.2 Dimensional
& As Per API 650 Tape H W S VTKN/9001/TT/FOR/012
Lap joints VTKN/9001/TT/001
Approved Drawings Under Cut V&H=
Welding of roof plate lap & 0.4&0.8mm max. Capping
joints.(Welding seq. to be 100% Visual & VTKN/9001/TT/001, height =For 13 mm thk Welding
19.3 Dimensional API 650, API 653 plateV&H=2.5 & 3 mm gauge
H W S VTKN/9001/TT/FOR/002
followed as per approved
procedure) Sec 12.1.9 max For >13 - 25mm thk
plate V&H=3 & 5 mm max
Approved Drawings
Visual inspection after 100% Visual & & - DO - Welding
19.4 Dimensional VTKN/9001/TT/001, Gauge
H W RW VTKN/9001/TT/FOR/002
welding
API 650
Approved Drawings &
100 % procedure, Vacuum Kit W
19.5 Vacuum Test of Roof Plate Welds Verification VTKN/9001
As per API 650 H W VTKN/9001/TT/FOR/0023
/QM/30, API 650
Roof Plate to curb Approved Drawings &
angle/compression ring/plate joints100 % procedure, As per ASME Sec
19.6 VTKN/9001/QM/014 VIII,appendix 6 DPT Kit H W W VTKN/9001/TT/FOR/0016
DPT & Soap water test during TankVerification API 650 para 6-3,6-4,6-5
Hydro testing
-

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

20 ROOF NOZZLES
Approved Deviation in degree is
100% Visual & Drawings & ,height = 12mm,
20.1 Nozzles marking Inspection Dimensional VTKN/9001/TT/0 length = 6mm(TCE.M4-
Measuring Tape H W RW VTKN/9001/TS/FOR/001
01 119-51)
Fit up inspection of RF pads, Approved
100% Visual & Drawings & As per API 650
20.2 nozzles, structural support pads Dimensional VTKN/9001/TT/0 Fig.= 3-22
Measuring Tape H W S VTKN/9001/TT/FOR/005
etc on roof. 01
Under Cut V&H=
Approved 0.4&0.8mm max. Capping
Welding of RF pads , nozzles, 100 %Visual Drawings & height =For 13 mm thk Welding
20.3 Inspection VTKN/9001/TT/0 plateV&H=2.5 & 3 mm Gauge
H W S VTKN/9001/TT/FOR/002
structural support pads etc on
roof 01,API 650 max For >13 - 25mm thk
plate V&H=3 & 5 mm max
Approved
100 %Visual Drawings & Welding
20.4 Visual inspection after welding Inspection VTKN/9001/TT/0
- DO -
Gauge
H W RW VTKN/9001/TT/FOR/002
01,API 650

21 NDT
Approved
Drawings &
All temporary attachments shall As per ASME Sec
Procedure,
100 %Visual VIII,appendix 6, 8 DPT kit &
21.1 be removed ground flush and Inspection
VTKN/9001/TT/0
para 6-3,6-4,6-5, Prods
H W RW VTKN/9001/TT/FOR/016,18
DP /MPI Testing 01,QM/014,API
8-3,8-4,8-5
650,ASME SEC
V
Approved
Drawings &
Permanent attachments of shell As per ASME Sec
Procedure,
100 %Visual VIII,appendix 6, 8 DPT kit &
21.2 to bottom joints shall be DP Inspection
VTKN/9001/TT/0
para 6-3,6-4,6-5, Prods
H W RW VTKN/9001/TT/FOR/016,18
/MPI Tested 01,QM/014,API
8-3,8-4,8-5
650,ASME SEC
V

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

MECHANICAL CLEARENCE FOR


22 HYDROTESTING
VTKN/9001/TT/FOR/008

Approved Plumbness-3mm per mtrs


Drawings & for individual shell course &
Final Plumpness, Peaking & VTKN/9001/TT/0 max 12mm for total tank
Tape,
100 %Visual 01,API height.
22.1 Banding Dimensional & weld Inspection 650,ASME SEC Roundness- Tank 12 <
Gauging Plate, H W RW VTKN/9001/TT/FOR/011
visual inspection Taper Gauge
V 45mtrs=10mm
Peaking- < 6mm
Banding- <6mm
Approved
Drawings & As per API 650 & As per
Procedure approved Procedure
22.2 Review of all NDT reports Review VTKN/9001/TT/00 H W RW Review of all NDT Reports
1,API 650,API 653
12.2 ASME SEC
V
Approved
Drawings & As per API 650 & As per
Mechanical Completion / Procedure approved Procedure
22.3 Document Review
VTKN/9001/TT/00
H H DR
Clearance
1,API 650,ASME
SEC V
Approved
Drawings & As per API 650 & As per
Procedure approved Procedure
22.4 Release for hydro test 100% Verification
VTKN/9001/TT/00
H W H
1,API 650,ASME
SEC V
23 HYDROSTATIC TESTING VTKN/9001/TT/FOR/008
Approved
Drawings &
Procedure As per API 650 &
23.1 Pre hydro Test Inspection 100% Inspection
VTKN/9001/TT/00 Approved Procedure
H H W - DO -
1,API 650,ASME
SEC V
Approved
Drawings &
Transparent
Initial Level Checking at Empty 100 %Visual Procedure As per API 650 &
23.2 Inspection VTKN/9001/TT/00 Approved Procedure
water level H H W - DO -
Condition hose
1,API 650,ASME
AFCONSSEC V TCE
Approved
Name Mr P.KIRUBAHARAN
Drawings &
Procedure As per API 650 &
100 %Visual
Signature
23.3 Water Filling Inspection
VTKN/9001/TT/00 Approved Procedure H H W - DO -
1,API 650, API
Date 30/03/2015
653 Sec 12.3,
ASME SEC V
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

Approved
Settlement Checking at different Drawings &
100 %Visual Procedure As per API 650 & Level
23.4 levels as per Approved procedure Inspection VTKN/9001/TT/00 Approved Procedure Instrument H H W - DO -
and specifications. 1,API 650,ASME
SEC V
Visual Inspection after Approved
completion of hydrostatic test Drawings &
100% Procedure - DO - Water
23.5 to check leak. Roof leak test by VTKN/9001/TT/00 manometer H H W - DO -
Inspection
air up to 1.25xdesign pressure 1, API 650-App F,
before discharge water ASME SEC V
Approved
Dewatering after hydro test in Drawings &
100 %Visual Procedure - DO -
23.6 stage wise ie; 50%, 75% and in Inspection VTKN/9001/TT/00 H W S - DO -
empty condition. 1,API 650,ASME
SEC V
Approved
Drawings &
Check visually for any 100% Procedure - DO -
23.7 VTKN/9001/TT/00 H W S - DO -
deformation in tank shell Inspection
1,API 650,ASME
SEC V
Approved
Drawings &
Tank inside cleaning after 100% Procedure - DO -
23.8 VTKN/9001/TT/00 H W S - DO -
completion of hydro testing. Inspection
1,API 650,ASME
SEC V

24 FINAL PAINTING As per painting ITP &

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

LEGENDS:-
H: Hold Point is a mandatory inspection point and work shall not proceed without the presence of a representative of the organization. Activity designated as
Hold must be signed off by the Owners Representative.

W: Witness Inspection Point: Designated Witness Points for the involved personnel, which are required to be signed of by the personnel who witnessed. All
activities, which have a W point, will require a written notification to owner representative. In the event the owner representative does not attend within an
agreed period the work may proceed. In such cases, the owner representative will record in the appropriate signature space on the forms as Not
Witnessed, and sign off.

RW: Witness Inspection point: Designated % witness points assigned by the owners representative, which will require written notification from the owner
representative. In the event owner representative does not attend with in agreed the work, may proceed. In such cases, the owner representative will record
in the appropriate signature space on the forms as Not Witnessed, and sign off. The percentage means a minimum of 10% inspection over all. However
this may be increased at the discretion of construction manager or his designee.

S: Surveillance Over seeing or monitoring of activities by visiting. Activities designated as surveillance will Not be signed off by the owners representative.

DR: Document Review: This entails review of appropriate documentation and does not require signature of owner representative.

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015
INSPECTION & TEST PLAN FOR FABRICATION & ERECTION OF TANKS
VOPAK TERMINAL KANDLA
VTKN CAPEX UPGRADE PROJECT
Doc. No. : VTKN/9001/QM/023 Rev No. : 0

TESTING INSPECTION BY
CHARACTERISTICS TO BE EXTEND OF REF. ACCEPTANCE
SR. NO. INSTRUMEN SUB- INSPECTION FORMAT NO.
CHECKED CHECK DOCUMENTS CRITERIA CONTRA AFCONS
TCE/VO
TS CTOR
PAK

AFCONS TCE
Name Mr P.KIRUBAHARAN
Signature
Date 30/03/2015