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INTERACTIVE SCHEMATIC

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S.A. UENR1686-02 January 2015 966H and 972H Wheel Loader Hydraulic System 966H: 972H: BJ61-UP NPE1-UP BS61-UP WXZ1-UP © 2015 Caterpillar. . All Rights Reserved Printed in U.

2 Function W/O Ride Control 384-3946 15 F-1 Valve GP .Pressure Reducing (ATCH) 114-1267 46 A-5 Valve GP .Steering (CCS ATCH) 133-1728 49 B-5 Valve GP .Implement 292-8768 12 D-7 Screen .Tilt (966 Standard) 356-2219 6 F-3 Cylinder GP .ATCH) 358-5190 9 F-3 Cylinder GP .Secondary Steering Pump/Motor (ATCH) 275-8544 40 C-7 Pump GP .Lift (LH) 242-4274 4 F-2 Cylinder GP .Pilot (CCS ATCH) 164-4116 45 B-6 Valve GP .3rd Function Aux Implement 366-8542 19 D-1 Valve GP .Steering 387-7873 41 D-6 Screen (ATCH) 154-2883 42 B-5 Valve GP .HMU Metering 349-6093 39 B-3 Pump GP .Tilt (966 High Lift .Case Drain 382-1511 11 C-8 Pump GP .Check (CCS ATCH) 111-7775 44 A-6 Valve GP .HMU 296-5662 36 B-3 Orifice 108-2144 38 B-3 Pump GP .Check (ATCH) 141-2597 43 C-7 Valve GP . F-5 Valve GP . F-3 Valve GP .Hydraulic Oil 368-2756 14 C-7 Valve GP .Relief (Load Sense) 375-3789 23 E-3 Valve GP . Valve GP .Tilt (966 Logger .Steering HMU 142-3996 51 C-2 .Press Limiting (Ride Control) 373-9483 31 E-1 F-2.Return 9T-9227 13 C-7 Tank GP .2 Function W/ Ride Control (ATCH) 363-8114 16 F-1 Valve GP .Ride Control 362-8659 2 F-1 Breather 258-2829 3 C-7 Cylinder GP .Tilt (972 Standard) 356-2220 7 F-3 Cylinder GP . B-1 Neutralizer .Dead Engine Lower 112-1817 21 F-4.Steering Backup Relief 132-5258 48 B-2. A-5 Valve GP .2 Function W/ Ride Control (ATCH) 370-7350 18 F-1 Valve GP .Steering 369-4182 35 B-5. E-2.Pilot 355-9981 1 F-3 Accumulator .Steering Crossover Relief 129-8222 50 B-5 Valve GP .Relief 332-1985 27 F-2 Valve GP .Tilt (972 High Lift .Relief (Ride Control) 224-4530 26 E-1 Valve GP .Relief (Aux Function) 9T-1573 22 C-1 Valve GP .COMPONENT LOCATION Page 1 of 2 Part Machine Schematic Description Number Location Location Implement System Accumulator .Lift (RH) 242-4275 5 F-2 Cylinder GP .Pressure Reducing 313-7668 32 D-1 Steering System Cylinder GP .Anti-Drift 328-4314 30 F-2.ATCH) 358-5189 8 F-3 Cylinder GP .ATCH) 356-2220 10 F-3 Filter GP .Relief (Logger ATCH) 332-1986 28 F-2 Valve GP .Shuttle (ATCH) 8J-6875 47 A-6 Valve GP .

Check 6E-4701 76 E-4 Valve GP .Brake 198-9841 52 E-8 Actuator AS .Fan (ATCH) 334-6234 58 D-8 Pump GP .Park Brake 106-1774 64 F-6 Valve GP .Pressure Reducing 367-8969 78 E-4 .Sampling Port 8C-3451 65 D-8 Axle Cooler System Valve GP .Fan 161-8919 57 D-8 Motor GP .Ride Control Charge/Balance 251-3268 72 E-1 Valve GP .Diverter (ATCH) 237-8180 66 C-8 Quick Coupler (ATCH) Cylinder GP .Margin Relief 370-5764 77 E-3 Valve GP .Hydraulic Oil 244-4498 55 D-8 Filter GP .Ride Control Activiation 277-8863 71 F-1 Solenoid GP .Parking Brake 154-8042 53 F-6 Cooler .Charge (Fan Drive and Brake) (Non-CE) 366-9855 Valve GP .Pilot Pressure 333-8242 70 F-3 Solenoid GP .Check 123-4750 75 E-4 Valve GP .Check (Cooler Bypass) 244-1426 62 D-8 Valve GP .Check (Filter Anti-Drainback) 307-5393 61 D-8 Valve GP .Back Pressure 349-8844 74 E-3 Valve GP .Quick Coupler (ATCH) 311-1463 67 F-5 Valve GP .Kidney Loop 378-8331 56 D-8 Motor GP .COMPONENT LOCATION Page 2 of 2 Part Machine Schematic Description Number Location Location Fan / Brake System Accumulator .Foot Brake 210-5587 63 F-7 Valve GP .Neutralizer (CCS ATCH) 321-5283 73 A-6 Valve GP .Charge (Fan Drive and Brake) 352-1587 60 E-8 Valve GP .Quick Coupler (ATCH) 371-9415 68 E-5 Miscellaneous Pump GP -Transmission 241-8686 69 D-7 Solenoid GP .Fan 254-5147 59 D-8 Valve GP .

B-4 G7 Fan Pump Discharge Pressure D-7 G8 Fan Pump Load Sense Pressure D-8 G9 CCS Steering Neutral Pilot Pressure A-7 G10 CCS Steering Left Pilot Pressure B-5 G11 CCS Steering Right Pilot Pressure B-5 G12 CCS Steering Resolved Pilot Pressure A-6 G13 Case Drain Air Bleed D-8 SOS Fluid Sampling Port D-8 .TAP LOCATION Tap Schematic Description Number Location B Front Brake Pressure F-8 C Rear Brake Pressure B-8 D Park Brake Pressure F-6 G1 Brake Accumulator Pressure E-8 G2 Implement Pump Discharge Pressure E-3 G3 Implement Pump Load Sense Pressure D-7 G4 Implement Pump Pilot Pressure F-4 G5 Steering Pump Discharge Pressure D-7 G6 Steering Pump Load Sense Pressure B-3.

FLUID POWER SYMBOLS BASIC COMPONENT SYMBOLS MAIN AUX. PUMP: VARIABLE and PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED (FIXED) VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE COMPENSATED VALVE ENVELOPES VALVES VALVE PORTS ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY CONTROL VALVES CHECK VALVES AB AB P T P T BASIC SPRING SHUTTLE PILOT NORMAL POSITION SHIFTED POSITION INFINITE POSITION SYMBOL LOADED CONTROLLED FLUID STORAGE RESERVOIRS VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL MEASUREMENT ROTATING SHAFTS PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL COMBINATION CONTROLS SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT or MANUAL and PILOT PILOT or MANUAL MANUAL CONTROL SYMBOLS PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL SUPPLY PRESSURE ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION UNIDIRECTIONAL UNIDIRECTIONAL FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION .

ELECTRICAL SYMBOLS Hydraulic Symbols (Electrical) G M Transducer Transducer Generator Electric Motor (Fluid) (Gas / Air) Pressure Switch Pressure Switch Temperature Switch Electrical Wire (Adjustable) Electrical Symbols (Electrical) T Pressure Temperature Level Flow Symbol Symbol Symbol Symbol Wire Number Identification Codes Electrical Schematic Example Hydraulic Schematic Example Current Standard Current Standard Harness identification code This example indicates wire 135 in harness "AG". Wire Circuit Number Wire Color Identification 325-AG135 PK-14 325-PK Circuit Identification Wire Color Wire Gauge Number Previous Standard Wire Color Wire 325-PK-14 B A Circuit Number Wire Gauge Identification (EXAMPLE VALVE) .

TILT RACK SOLENOID STEERING CIRCUIT (47) VALVE GP Air Line E4 IMPLEMENT VALVE .CCS STEERING ATTACHMENT PORT 366-8542 D 292-8768 A ANTI-DRAINBACK) 307-5393 LS (65) VALVE GP SOS SAMPLING PORT 8C-3451 (69) PUMP GP B TARNSMISSION PORT 241-8692 A (32) VALVE GP SOLENOID PRESSURE REDUCING HOLD 313-7668 (56) FILTER GP KIDNEY LOOP L S LS 378-8331 LS PORT B LS (22) VALVE GP RELIEF G13 (41) PUMP GP (AUX FUNCTION) STEERING 9T-1573 387-7873 (66) VALVE GP DIVERTER (ATCH) 237-8180 (11) FILTER GP PORT CASE DRAIN B 241-8692 E10 M P P P (40) PUMP GP SECONDARY STEERING C PUMP/MOTOR (ATCH) (43) VALVE GP CHECK (ATCH) 141-2597 C 275-8544 (3) BREATHER 258-2829 T (51) VALVE GP T STEERING (HMU) T 142-3996 (50) VALVE GP STEERING CROSSOVER RELIEF 129-8222 (14) TANK GP C HYDRAULIC OIL 368-2756 PB (13) SCREEN RETURN (35) CYLINDER GP 9T-9227 B (35) CYLINDER GP (36) NEUTRALIZER HMU STEERING STEERING 296-5662 A 369-4182 369-4182 PA REAR AXLE (38) ORIFICE 108-2144 AXLE RESERVIOR L R (39) PUMP GP (49) VALVE GP STEERING HMU METERING B (50) VALVE GP STEERING (CCS ATCH) 349-6093 P B CROSSOVER RELIEF 133-1728 129-8222 B A HMU (42) SCREEN (ATCH) 154-2883 LS T LS G10 (48) VALVE GP STEERING G11 T P BACKUP RELIEF (45) VALVE GP G6 G6 132-5258 PILOT (CSS ATCH) 164-4116 PA HMU STEERING (STANDARD CONFIGURATION) PB (73) VALVE GP T NEUTRALIZER (CCS ATCH) 321-5283 P (44) VALVE GP CHECK LINE PATTERNS (CSS ATCH) 111-7775 Pressure Line HYDRAULIC CIRCUIT COLOR DESCRIPTIONS SOLENOID VALVE REFERENCE (46) VALVE GP PRESSURE (48) VALVE GP RELIEF Pilot / Load Sensing Pressure IMPLEMENT PILOT SUPPLY OIL A P T REDUCING (ATCH) STEERING BACKUP IMPLEMENT PUMP OUTPUT A SOLENOID LOCATION SOLENOID NAME G12 114-1267 132-5258 Drain / Return Lines TRANSMISSION PUMP E1 FAN / BRAKE VALVE DEMAND FAN SPEED SOLENOID G9 PRIMARY STEERING PUMP CIRCUIT E2 IMPLEMENT VALVE IMPLEMENT PILOT SUPPORT SOLENOID Component Group IMPLEMENT PUMP LOAD SENSE CIRCUIT E3 IMPLEMENT VALVE . Sampling. E11 QUICK COUPLER VALVE DISENGAGE SOLENOID ELECTRICAL CIRCUITS Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic. VERSION: - E7 IMPLEMENT VALVE .by letter) BRAKE CONTROL CIRCUIT HYDRAULIC SCHEMATIC PART NUMBER: 398-8003. BYPASS) RIGHT HAND LINE ON BOOM LEFT HAND LINE ON BOOM (WHEN VIEWED FROM CAB) (WHEN VIEWED FROM CAB) 244-1426 LS P T (59) PUMP GP FAN IMPLEMENT LOAD SENSE SIGNAL 254-5147 G3 (55) COOLER G7 IMPLEMENT LOAD SENSE RELIEF/PILOT RETURN HYDRAULIC OIL G8 244-4498 IMPLEMENT PUMP DISCHARGE X E9 (19) VALVE GP 3RD FUNCTION (61) VALVE GP (12) VALVE GP AUX IMPLEMENT D CHECK (FILTER IMPLEMENT G5 PRIMARY PILOT SUPPLY .RIDE CONTROL RIDE CONTROL ACTIVATION SOLENOID DRAIN / RETURN LINE Callout Number TILT CYLINDER CIRCUIT BRAKE SCHEMATIC PART NUMBER: 237-4335. 8 7 6 5 4 3 2 1 .CONTROL Name LIFT CYLINDER CIRCUIT Components are shown installed on a fully operable machine with the key and engine off.TILT DUMP SOLENOID SHUTTLE (ATCH) FAN PUMP CIRCUIT THIS SCHEMATIC IS FOR THE 966H AND 972H WHEEL LOADER HYDRAULIC SYSTEM CALLOUTS SUPPLY LINE E5 IMPLEMENT VALVE . Part Number SECONDARY STEERING CIRCUIT E10 3RD FUNCTION AUXILIARY VALVE 3RD FUNCTION PORT B SOLENOID BRAKE COOLING CIRCUIT Refer to the appropriate Service Manual for Troubleshooting. CHANGE: 01. VERSION: - E8 IMPLEMENT VALVE . Specifications and Systems Operations. Sensor . CHANGE: 01.LIFT LOWER / FLOAT SOLENOID COMMAND CONTROL STEERING (ATTACHMENT) YY Taps (Pressure. transmission shifter E9 3RD FUNCTION AUXILIARY VALVE 3RD FUNCTION PORT A SOLENOID Component LocationsTable) 138-1234 in neutral and with parking brake set. 8 7 6 5 4 3 2 1 AXLE OIL COOLER SUPPLY TILT CYLINDER (4) CYLINDER GP LIFT (LH) (5) CYLINDER GP LIFT (RH) IMPLEMENT VALVE GP (21) VALVE GP (6) 966 STANDARD 356-2219 242-4274 242-4275 (67) CYLINDER GP (15) 2 FUNCTION W/O RIDE CONTROL 384-3946 DEAD ENGINE LOWER (7) 972 STANDARD 356-2220 QUICK COUPLER (ATCH) (16) 2 FUNCTION W/ RIDE CONTROL (ATCH) 368-8114 TO BRAKE 311-1463 112-1817 (8) 966 HIGH LIFT (ATCH) 358-5189 LIGHTS (9) 972 HIGH LIFT (ATCH) 358-5190 (71) SOLENOID GP (18) 2 FUNCTION W/ RIDE CONTROL (ATCH) 370-7350 AXLE TO TRANSMISSION (63) VALVE GP (64) VALVE GP (10) 966 LOGGER (ATCH) 356-2220 (27) VALVE GP RELIEF RIDE CONTROL CONTROL FOOT BRAKE PARK BRAKE (STANDARD) 332-1985 (32) VALVE GP ACTIVIATION 210-5587 106-1774 (1) ACCUMULATOR PILOT (28) VALVE GP RELIEF PRESSURE 277-8863 RELEASE (53) ACTUATOR AS PARK BRAKE NO 355-9981 ( LOGGER ATCH) 332-1986 REDUCING RESERVIOR APPLY 154-8042 313-7668 (70) SOLENOID GP PILOT PRESSURE F F NC 333-8242 PS (AUX) FRONT AXLE C C ACC NC NO E2 C (76) VALVE GP CHECK (2) ACCUMULATOR 6E-4701 RIDE CONTROL B D TRANSMISSION (78) VALVE GP 362-8659 PRESSURE REDUCING CONTROL 367-8969 E3 E5 (30) VALVE GP AXLE OIL COOLER RETURN G4 ANTI DRIFT 328-4314 RACK RAISE BACK PS E7 (30) VALVE GP (21) VALVE GP ANTI DRIFT DEAD ENGINE LOWER ACC 112-1817 328-4314 (52) ACC BRAKE T 198-9841 (74) VALVE GP BACK PRESSURE RACK (68) VALVE GP 349-8844 RAISE (26) VALVE GP BACK QUICK COUPLER (ATCH) RELIEF G2 (77) VALVE GP (RIDE CONT) 371-9415 (31) VALVE GP MARGIN RELIEF HOLD HOLD 224-4530 370-5764 PRESS LIMITING (RIDE CONT) P 373-9483 DUMP G1 E11 LOWER A1 A2 (75) VALVE GP CHECK E NO NC 123-4750 FLOAT E PS E8 C QUICK COUPLER SUPPLY LS (72) SOLENOID GP (60) VALVE GP CHARGE RIDE CONTROL (FAN DRIVE AND BRAKE) 352-1587 CHARGE/BALANCE (23) VALVE GP RELIEF (FAN DRIVE AND BRAKE NONE-CE) 366-9855 E1 251-3268 (LOAD SENSE) 375-3789 (32) VALVE GP (57) MOTOR GP FAN PRESSURE 161-8919 REDUCING (58) MOTOR GP FAN DUMP LOWER/FLOAT 313-7668 ( ATCH) 334-6234 E4 E6 RC MANIFOLD LS1 DR1 P (AUX) (62) VALVE F GP CHECK (COOLER IMPLEMENT RETURN PORT A LEVER REARWARD.RIDE CONTROL RIDE CONTROL CHARGE / BALANCE SOLENOID Component (Machine Location from (52) VALVE GP . PORT B LEVER FORWARD.LIFT RAISE SOLENOID 8J-6875 MEDIA NUMBER: UENR1686-02 QUICK COUPLER CIRCUIT E6 IMPLEMENT VALVE .

LEFT SIDE FRONT VIEW (CCS STEERING) VIEW ALL CALLOUTS 44 50 42 46 49 53 45 G12 D .

LEFT SIDE FRONT VIEW (HMU STEERING) VIEW ALL CALLOUTS 22 30 31 27 1 23 73 36 64 38 32 32 5 35 2 71 70 68 72 15 16 18 19 .

LEFT SIDE REAR VIEW VIEW ALL CALLOUTS 62 58 40 60 43 .

RIGHT SIDE FRONT VIEW (HMU STEERING) VIEW ALL CALLOUTS 26 28 G9 63 6 7 8 9 10 39 51 4 75 G3 G2 21 2 77 76 67 74 .

RIGHT SIDE REAR VIEW VIEW ALL CALLOUTS 3 14 13 65 41 55 57 G13 59 G5 51 78 G8 G7 G4 69 12 52 11 56 61 .

RIGHT SIDE VIEW (CCS STEERING) VIEW ALL CALLOUTS SOS G6 G1 C B 47 66 48 G11 G10 .