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DUTY / CASE Duty 1: Transfer of Trichloride from storage

to Head Tank(Drumming)/Tanker Loading
CONDITIONS Information highlighted in BLUE are required entries
Material Pumped Phosphorus Trichloride Values Highlighted in GREEN are calculated values
P.T=Pumping Temperature (C) 20
Q=Flowrate (m3/h) Design 11.0 Normal
### 11
Density (kg/m3) 1585
u=Viscosity (cP) 0.64 Pvp*=Vapour Pressure (mbar) 131
Vessel Press (barA) Suction 1 Discharge 1
Ctrl Vlv Loss (bar) 0.00 Equip.Loss (bar) 0
Orifice (mm) 1000
Pipe (Material) CS Schedule 40
Nominal Size (ins) Suction 2 Discharge 1.5
d,Actual ID (mm) Suction 52.5 Discharge 40.89 See notes for Actual pipe diameters
* At Pumping Temperature

SUCTION FITTINGS & VALVES
TYPE FACTOR NB " No. HEAD(m)
* Plug Valve 0.46 2 3 2.76
* 90 deg Elbow 0.76 2 4 6.08
FRICTION HEAD LOSS ON SUCTION * Std T Side 1.52 2 1 3.04
Fluid Velocity (m/s) = 1.413 * 2 0
Reynolds No. = 1.837E+05 * 2 0
Friction Factor = 0.021 - See notes for Calculation Method Total Suct. Val&Fit Eq. Lengths (m) 11.88
Pressure Drop - m fluid / 100m eq. length = 4.095
* Length of Suct. straight pipe (m) 8
Total Friction Head loss (including 15% safety factor) = 0.936 (m) Total Equivalent Suct. length (m) 19.88

DISCHARGE FITTINGS & VALVES
FRICTION HEAD LOSS ON DISCHARGE TYPE FACTOR NB " No. HEAD(m)
Fluid Velocity (m/s) = 2.329 * Plug Valve 0.46 1.5 4 2.76
Reynolds No. = 2.358E+05 * 90 deg Elbow 0.76 1.5 20 22.8
Friction Factor = 0.022 - See notes for Calculation Method * Std T S-Thru 0.52 1.5 4 3.12
Pressure Drop - m fluid / 100m eq. length = 14.835 * Flowmeter 0.46 1.5 1 0.69
* 1.5 0
Total Friction Head loss (including 15% safety factor) = 18.830 (m) Total Disch. Val&Fit Eq. Lengths (m) 29.37

* Length of Disch. straight pipe (m) 81
Total Equivalent Disch. length (m) 110.37
SUCTION & DISCHARGE HEADS SUCTION DISCHARGE
Vessel Pressure m 6.435 6.435 SYSTEM POWER
Liq. Level (above pump +; below -) m 2.000 * Efficiency(note4)= 0.6 (<1)
Stat Head (above pump+ ;below -) m 3.000 Estimated Power= ### (KW)
Total Fric. Head Loss(plus Vel Head)m -1.038 19.106
Control Valve (see notes 1 and 2) m 0.000 0.000 NOTES
Orifice (see note 2 and 3) m 0.000 0.000
Equipment (see note 2) m 0.000 0.000 1.Assume control valve loss to be 70% to 100%
Suc. Head Sum,metres of Fluid,abs. 7.397 of piping plus equipment friction loss for initial
Dis. Head Sum,metres of Fluid,abs. 28.541 calculation. Consult instrument engineer for
final selection.
DYNAMIC HEAD
Discharge Head Sum 28.54 m 2.All suction side values to be input negatively,
Suction Head Sum -7.40 m and discharge side values to be input positively
TDH=Total Dynamic Head 21.14 m
3.Control valves and orifices not normally used
NPSH in pump suction.
Suction Head Sum 7.40 m
Pvp -0.84 m 4.Use combined efficiency of pump and drive.
NPSH Available 6.55 m

000 0.88 Pressure Drop .metres of Fluid.74 m 2.Control valves and orifices not normally used NPSH in pump suction.0 Normal ### 11 Density (kg/m3) 1585 u=Viscosity (cP) 5 Pvp*=Vapour Pressure (mbar) 130 Vessel Press (barA) Suction 1 Discharge 1 Ctrl Vlv Loss (bar) 0.46 1. Lengths (m) 11.927 * 2 0 Reynolds No. HEAD(m) * Plug Valve 0. length (m) 24.All suction side values to be input negatively.08 FRICTION HEAD LOSS ON SUCTION * Std T Side 1.Loss (bar) 0 Orifice (mm) 25 Pipe (Material) CS Schedule 40 Nominal Size (ins) Suction 2 Discharge 1.5 Discharge 40.52 1.867 Equipment (see note 2) m 0.14 m and discharge side values to be input positively TDH=Total Dynamic Head 26. Head Sum.46 2 3 2. See notes for Calculation Method * Std T S-Thru 0.38 SUCTION & DISCHARGE HEADS SUCTION DISCHARGE Vessel Pressure m 6.30 m .5 6 6. Level (above pump +.76 Reynolds No.Assume control valve loss to be 70% to 100% Suc. Consult instrument engineer for final selection.5 0 0 * 1. DYNAMIC HEAD Discharge Head Sum 31.026 .84 Friction Factor = 0.T=Pumping Temperature (C) 15.89 See notes for Actual pipe diameters * At Pumping Temperature SUCTION FITTINGS & VALVES TYPE FACTOR NB " No.metres of Fluid.6 (<1) Stat Head (above pump+ .below -) m 6. straight pipe (m) 14 Total Equivalent Disch.88 DISCHARGE FITTINGS & VALVES FRICTION HEAD LOSS ON DISCHARGE TYPE FACTOR NB " No.m fluid / 100m eq.296 9.60 m 3. NPSH Available 4.46 1. 5.737 calculation.176 * Plug Valve 0.000 9. length (m) 19.435 Control Valve (see notes 1 and 2) m 0. Lengths (m) 10.52 2 1 3.5 d.00 Equip.000 * Efficiency(note4)= 0. length = 9. Head Sum.m fluid / 100m eq.921 (m) Total Disch.000 0. 31.5 0 Total Friction Head loss (including 15% safety factor) = 8. Suction Head Sum 5. straight pipe (m) 8 Total Friction Head loss (including 15% safety factor) = 2.216 * Length of Suct.025 .435 6.5 Q=Flowrate (m3/h) Design 15. below -) m 1.000 Estimated Power= ### (KW) Total Fric. HEAD(m) Fluid Velocity (m/s) = 3.5 1 0.76 1. = 3. = 4.76 2 4 6.76 * 90 deg Elbow 0.Actual ID (mm) Suction 52. length = 31. Val&Fit Eq.435 SYSTEM POWER Liq.04 Fluid Velocity (m/s) = 1.DUTY / CASE Duty 2: Transfer of Trichloride from storage to Recycle CONDITIONS Information highlighted in BLUE are required entries Material Pumped Phosphorus Trichloride Values Highlighted in GREEN are calculated values P.84 m 4.000 1.abs.819 * Flowmeter 0.Use combined efficiency of pump and drive.206E+04 * 2 0 Friction Factor = 0.14 m Pvp -0.139 of piping plus equipment friction loss for initial Dis.abs. See notes for Calculation Method Total Suct. Val&Fit Eq.117E+04 * 90 deg Elbow 0.78 Pressure Drop . Suction Head Sum -5.5 4 2.000 NOTES Orifice (see note 2 and 3) m 0.107 (m) Total Equivalent Suct. Head Loss(plus Vel Head)m -2.38 * Length of Disch.

000 1.56 Pressure Drop .8 Friction Factor = 0. Head Sum. Suction Head Sum -5. Consult instrument engineer for final selection.139 of piping plus equipment friction loss for initial Dis.46 1.6 (<1) Stat Head (above pump+ .46 1.89 See notes for Actual pipe diameters * At Pumping Temperature SUCTION FITTINGS & VALVES TYPE FACTOR NB " No.Actual ID (mm) Suction 52. length = 9.below -) m 6. = 4.206E+04 * 2 0 Friction Factor = 0.5 8 5. 59.48 m 3.000 * Efficiency(note4)= 0. Lengths (m) 11. Head Sum.107 (m) Total Equivalent Suct. length (m) 19. HEAD(m) * Plug Valve 0.T=Pumping Temperature (C) 15.000 NOTES Orifice (see note 2 and 3) m 0. Head Loss(plus Vel Head)m -2.117E+04 * 90 deg Elbow 0.Control valves and orifices not normally used NPSH in pump suction.52 1.5 Discharge 40.76 2 4 6. Lengths (m) 30.800 (m) Total Disch.04 Fluid Velocity (m/s) = 1.000 0.88 Pressure Drop .435 SYSTEM POWER Liq.All suction side values to be input negatively.52 2 1 3. DYNAMIC HEAD Discharge Head Sum 59. straight pipe (m) 8 Total Friction Head loss (including 15% safety factor) = 2.88 DISCHARGE FITTINGS & VALVES FRICTION HEAD LOSS ON DISCHARGE TYPE FACTOR NB " No.026 . = 3.000 0.abs.46 2 3 2.57 * Length of Disch.867 Equipment (see note 2) m 0.000 Estimated Power= ### (KW) Total Fric.metres of Fluid. straight pipe (m) 70 Total Equivalent Disch. See notes for Calculation Method Total Suct.927 * 2 0 Reynolds No.5 20 22.76 * 90 deg Elbow 0. Val&Fit Eq.5 1 0.30 m . Level (above pump +.m fluid / 100m eq.metres of Fluid.57 SUCTION & DISCHARGE HEADS SUCTION DISCHARGE Vessel Pressure m 6. length (m) 100.296 37.435 6.0 Normal ### 11 Density (kg/m3) 1585 u=Viscosity (cP) 5 Pvp*=Vapour Pressure (mbar) 130 Vessel Press (barA) Suction 1 Discharge 1 Ctrl Vlv Loss (bar) 0.025 .819 * Flowmeter 0.Loss (bar) 0 Orifice (mm) 25 Pipe (Material) CS Schedule 40 Nominal Size (ins) Suction 2 Discharge 1. NPSH Available 4.5 0 Total Friction Head loss (including 15% safety factor) = 36.m fluid / 100m eq.52 Reynolds No. Val&Fit Eq. See notes for Calculation Method * Std T S-Thru 0.DUTY / CASE Duty 3: Transfer of Trichloride from storage to Drum Filling CONDITIONS Information highlighted in BLUE are required entries Material Pumped Phosphorus Trichloride Values Highlighted in GREEN are calculated values P. length = 31.000 9.216 * Length of Suct.08 FRICTION HEAD LOSS ON SUCTION * Std T Side 1.76 1.69 * 1.Assume control valve loss to be 70% to 100% Suc.315 Control Valve (see notes 1 and 2) m 0.176 * Plug Valve 0. below -) m 1.00 Equip.616 calculation.5 2 1. Suction Head Sum 5.abs. HEAD(m) Fluid Velocity (m/s) = 3.14 m and discharge side values to be input positively TDH=Total Dynamic Head 54.Use combined efficiency of pump and drive.5 d.84 m 4. 5.62 m 2.5 Q=Flowrate (m3/h) Design 15.14 m Pvp -0.

0 2.0 18.9 8.0 3.0 18.52 Design Point 2 .2 6.6 29.9 11.1 10.0 0.00 17.4 9.0 6.4 8.11 Design Point 1 7.00 18.2 4.0 17.0 0. Pump System Case Flow Curve Max.0 17.7 26.1 21.Level m3/h m m m 0.0 18.6 36.4 14.0 17.Level Min.9 39.0 17.6 12.9 18.4 6.

0 0.0 25.0 8.0 20.0 Head (m) 30.0 35.0 2.0 Flow (m3/h) Pump Curve Design Point 1 Design Point 2 Max.Level .0 10.Level Min.0 12. Pump vs System Head Curves Case:_________________________________ 45.0 5.0 14.0 15.0 10.0 4.0 6.0 0.0 40.

Level .0 14.0 4.0 8.0 2.0 0.0 10.0.0 Flow (m3/h) Pump Curve Design Point 1 Design Point 2 Max.0 6.0 12.Level Min.

.

0 .0 14.2.

0 .2.0 14.

4 FRICTION HEAD LOSS CALCULATIONS Reynolds No.33 [ Pipe Diameter Reynolds No.065 154.939 49.25 1.23 3 3. 0. 0.046 Asphalt Dipped Cast Iron Pipe 0.3.52 wye 4.826 97.27 Swing Chk 3. Factors for Valves (open) and Fittings Gate 0. or WEld ell 0.12 4 4. )] or If Re < 2100 Friction Factor = 64 Reynolds No.625 193.957 24.500 38.78 19.26 3.64 0. - 10 10. CENTRIFUGAL PUMP CALCULATION SHEET Notes and Assumptions DATA ENTRY Information highlighted in BLUE are required entries Values Highlighted in GREEN are calculated values ACTUAL PIPE DIAMETERS Nominal Actual Inside Diameter Pipe Size Schedule 40 Schedule 80 PTFE Lined In In mm In mm In mm 1 1.92 2.34 Diaphr 4.068 77.761 146.r.564 242.80 71.5 1.26 Concrete Pipe 0.981 202.3 Std 5.27 45 std Elb.18 3. - 6 6.049 26.3 .89 1.31 33. Approximate Moody Formula) Friction Factor = 0.122 Galvinised Iron Pipe 0. = Fluid Velocity x Fluid Density x Actual Diameter Fluid Viscosity If Re > 2100 (Formula taken from Std T2.68 .0 Riveted Steel Pipe 0.52 Angle 4.0015 Commercial Steel Pipe 0.33 .047 128. Stainless Steel.76 Std Tee(side out) 1.27 2 2.27 90 std Elb.020 254.76 95.10 1.0 .35 Globe 8.46 90 l. 0.0055 x [ 1 + ( 20.17 .19 4. - EQUIVALENT LENGTHS Enter type and factor for each Valve or Fitting followed by the Number.05 5.54 Plug Valve 0.900 73.9.82 46.93 .50 5 5.9 . Glass.067 52.152 Bare Cast Iron Pipe 0.50 1. - 8 7.66 2.026 102.81 1. Pressure Drop = 5100 x Friction Factor x Velocity^2 Diameter Type of Pipe Pipe Roughness (mm) Drawn Tubing (Copper.51 9.000 x Pipe Roughness + 1000000 )]^0.72 7.31 0.810 122.610 40.